Professional Documents
Culture Documents
Engine Cooling
Safety Messages
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As you read this manual, you will find information that is *Audio, Navigation,
preceded by a symbol. The purpose of this message is
to help prevent damage to your vehicle, other property, or the
and Telematics
environment.
*Restraints
First Edition 10/2008 HONDA MOTOR CO., LTD.
All Rights Reserved Service Publication Office
Specifications apply to Canada
DYNOMITE -2009-
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General Information
DYNOMITE -2009-
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General Information
COLOR LABEL
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a. Engine Type
a b c de f g h K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport
2HH: Honda of Canada Mfg., Fuel-injected engine
Honda Canada Inc. b. Serial Number
Acura passenger vehicle 2300001−: K20Z2
b. Line, Body and Engine Type 2000001−: K20Z3
FD5: Acura CSX/K20Z2, K20Z3
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01
Paint Code
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-701M Galaxy Gray Metallic
B-92P Nighthawk Black Pearl
B-529P Fiji Blue Pearl
B-536P Royal Blue Pearl
B-537M Neutron Blue Metallic
YR-557P Habanero Red Pearl
02
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General Information
a. Engine Type
a b c de f g h K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport
2HH: Honda of Canada Mfg., Fuel-injected engine
Honda Canada Inc. b. Serial Number
Acura passenger vehicle 3300001−: K20Z2
b. Line, Body and Engine Type 3000001−: K20Z3
FD5: Acura CSX/K20Z2, K20Z3
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02
Paint Code
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-701M Galaxy Gray Metallic
B-92P Nighthawk Black Pearl
B-529P Fiji Blue Pearl
B-536P Royal Blue Pearl
R-525P New Red Pearl
05
COLOR LABEL
Vehicle Identification Number and
Canadian Motor Vehicle Safety
Standard Certification Label.
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a. Engine Type
a b c de f g h K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport
2HH: Honda of Canada Mfg., Fuel-injected engine
Honda Canada Inc. b. Serial Number
Acura passenger vehicle 5300001−: K20Z2
b. Line, Body and Engine Type 4000001−: K20Z3
FD5: Acura CSX/K20Z2, K20Z3
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*02
Paint Code
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-731P Crystal Black Pearl
NH-737M Polished Metal Metallic
B-561P Dyno Blue Pearl
YR-578M Urban Titanium Metallic
B-536P Royal Blue Pearl
R-525P New Red Pearl
*05
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General Information
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STEERING COLUMN
NOTICE
FRONT PASSENGER
AIRBAG MODULE
DANGER
CAUTION
SIDE AIRBAG
MODULE DANGER
02
Steering Wheel: Rear Passenger’s Compartment:
DRIVER AIRBAG
CABLE REEL CAUTION MODULE DANGER
(cont’d)
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General Information
TIRE INFORMATION
Located on driver’s doorjamb
INFORM A TION
THE FACTO RY INSTALLED LONG − LIFE COOLANT MUST BE REPLA CED ACCORDING TO
MAINTENA NCE MINDER SUB COD E 5, OR AT 1 0 YEA RS W HICHEVER COMES FIEST.
TH I S
VEHICLE EMISSION CONTROL INFORMATION
V EH I CLE
REG U L A TI ON S
CO N FO RM S
A PPL IC A BL E
TO
TO
U . S.
2 006
EPA
C O M P L I E S
C E S Y S T E M E
I G N I T I O N
W I T H
S Y S T E M
C A N A D I A N
D ’ A L L U M A G E
I C E S − 0 0 2 .
P A R
6: ’06
C E VEH ICU LE E ST C ONF OR ME A UX L OIS EP A TIER 2 DES ETA TS - UNIS
7: ’07
E T I N C E L L E D E V E H I C U L E E S T C O N F O R M E
OU A PRES 10 ANS, SELON LA PREMIERE EVENTUA LITE.PU IS TOUS LES 5 ANS. AP PL ICA BL E S POUR LE S VE HIC ULE S DE B IN 5 POUR LE S NOUV EL LE S VE HIC UL ES A L A N O R M E N M B − 0 0 2 D U C A N A D A .
LORS D E L’APPOINT OU DE REMPLACEMENT DU LIQUID E DE REFROID ISSEMENT. VO ITUR ES D E TOUR IS M E D’ A NNE E M O DEL E 2 00 6 E T A UX L OIS DE L A CA LIF OR NIE
TOUJOURS UTILISER L’ANTIGEL /L IQUIDE D E REFRO IDISSEMENT TYPE 2 LONGUE D UREE AP PL ICA BL E S POUR LE S NOUV EA UX VE HICU LE S LE VII LE V VOIT URE S DE T OUR ISM E
ACURA D’ORIGINE RECOMMENDE CE LIQUIDE DE REFROIDISSEMENT EST MELANGE A U D’ ANN EE M OD EL E 20 0 6.
PREALABLE AV EC 50 % D’EA U DISTILLEE. IL N’EX IGE A UCUN MEL ANGE ADD ITIONNEL .
NE JAMA IS D IL UER LE L IQUIDE D E REFROIDISSEMENT, LA DUREE D E VIE DU MOTEUR
POURRAIT EN ETRE A FFECTEE.
6HNXV0 2. 4F A6
6HN XR 010 6BBA
ACCREDI TATIO N OBD II
Z• N
RR A-C 00
8: ’08
CONTROLER LES NIVEAUX ET FAIRE L’APPOINT AU VASE D’EXPANSION. JAMAIS AU RADIATEUR. 2 .0 L
9: ’09
T W C , A / F S E N S O R , H O 2 S , E G R , S F I
POUR TOUTE INFORMATION COMPLEMENTAIRE SUR LE CIRCUIT DE REFROIDISSEMENT, SE
MORMESSURLESEMISSIONSD’ECHAPPEMENT
ProCarManuals.com
REFERER AU MANUEL D’UTILISATEUR OU PRENDRE CONTACT AVEC UN CONCESSIONNAIRE ACURA. JEUDESSOUPAPES ADM: 0.23±0.02 mm
(MOUTEURFROID) ECM : 0.30±0.02 mm ARB : LEVII, LEV (ACCREDITATION ET EN SERVICE)
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General Information
RENSEIGNEMENTS
LE LIQUIDE DE REFROIDISSEMENT LONGUE DUREE INSTALLE A L’USINE DOIT ETRE
RENLACE CONFORMEMENT AU CODE SECONDAIRE 5 DE L’AIDE-MEMOIRE D’ENTRETIEN
NO OTHER ADJUSTMENTS NEEDED. EP A : TIER 2 BIN 5 (CER TIFICA TION AND IN- USE)
INFORMATIONS-DISPOSITIFS ANTI-POLLUTION
T H I S S P A R K I G N I T I O N
C O M P L I E S W I T H
C E S Y S T E M E
S Y S T E M
C A N A D I A N I C E S - 0 0 2 .
D ’ A L L U M A G E P A R
a. Model Year
OU APRES 10 ANS, S ELON LA PREMIERE EVENTUALITE.PUIS TOUS LES 5 ANS. E T I N C E L L E D E V E H I C U L E E S T C O N F O R M E
7: ’07
CE VEHI CUL E EST CON F ORME AU X L O IS EPA TI ER 2 DES ETATS-U NI S
APPLI CABL ES POU R LES VEHI CUL ES DE BI N 5 PO UR LES N OU VEAUX VEHICU LES A L A N O R M E N M B - 0 0 2 D U C A N A D A .
LORS DE L’APPOINT OU DU REMPLACEMENT DU LIQUIDE DE REFROIDISSEMENT. VOI TU RES DE TO URI SME D’ AN NEE MODELE 20 07 ET AU X LO IS DE LA CAL IF ORN I E
TOUJOURS UTILISER L’ANTIGEL /LIQUIDE DE REFROIDISSEMENT TYPE 2 LONGUE DUREE APPLI CABL ES POU R LES N O UVEAU X VEHI CUL ES LEVII LEV VO ITU RES DE TO URI SME
ACURA D’ORIGINE RECOMMANDE CE LIQUIDE DE REFROIDISSEMENT EST MELANGE AU D’ AN NEE MODELE 2 007 .
PREALABLE AVEC 50 % D’EAU DISTILLEE. IL N’EXIGE AUCUN MELANGE ADDITIONNEL. 3 •2
NE JAMAIS DILUER LE LIQUIDE DE REFROIDISSEMENT, LA DUREE DE VIE DU MOTEUR
POURRAIT EN ETRE AFFECTEE.
CONTROLER LES NIVEAUX ET FAIRE L’APPOINT AU VASE D’EXPANSION. JAMAIS AU RADIATEUR.
TWC , A /F S EN S O R , H O2 S , S F I
7 HNX V0 2 . 4 HK C
7 HNX R0 1 06 B BY
ACCREDITATIONOBDII
2 .0 L
RRB-C10
108 8: ’08
9: ’09
JEU DES SOUPAPES ADM : 0.23±0.02 mm NORMESSURLESEMISSIONSD’ECHAPPEMENT
POUR TOUTE INFORMATION COMPLEMENTAIRE SUR LE CIRCUIT DE REFROIDISSEMENT, SE (MOTEUR FROID) ECH : 0.27±0.02 mm
A RB : LEVII, LEV (ACCREDITATION ET EN SERVICE)
REFERER AU MANUEL D’UTILISATEUR OU PRENDRE CONTACT AVEC UN CONCESSIONNAIRE ACURA.
AUCUN AUTRE REGLACE NECESSAIRE. E P A : TIER 2 BIN 5 (ACCREDITATION ET EN SERVICE)
HONDA MOTOR CO. , LTD.
b. Manufacturer Subcode
ProCarManuals.com
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Vehicle Lift 2. Block the wheels that are not being lifted.
1. Position the lift blocks (A) under the vehicle’s front 3. Position the floor jack under the front jacking
support points (B) and rear support points (C). bracket (A) or the rear jacking bracket (B). Center
16 the jacking bracket on the jack lift platform (C), and
jack up the vehicle high enough to fit the safety
stands under it.
17
ProCarManuals.com
C
A
B C
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General Information
Towing
If the vehicle needs to be towed, call a professional Rear:
towing service. Never tow the vehicle behind another 19
vehicle with a rope or chain. It is very dangerous.
Emergency Towing
There are three popular methods of towing a vehicle.
Front:
18
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Manual Transmission
• Release the parking brake.
• Shift the transmission to neutral.
• Leave the ignition switch in ACCESSORY (I) so the
steering wheel does not lock.
• Make sure all accessories are turned off to minimize
current battery draw.
Automatic Transmission
• Release the parking brake.
• Start the engine.
• Shift to D, then to N.
• Turn off the engine.
• Leave the ignition switch in ACCESSORY (I) so the
steering wheel does not lock.
• Make sure all accessories are turned off to minimize
current battery draw.
General Information
Parts Marking
To deter vehicle theft, certain major components are marked with the vehicle identification number (VIN). Original
parts have self-adhesive labels. Replacement body parts have generic self-adhesive labels. These labels should not be
removed. The original engine or transmission VIN plates are not transferable to the replacement engine or
transmission.
NOTE: Be careful not to damage the parts marking labels during body repair. Mask the labels before repairing the part.
ProCarManuals.com
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Specifications
Design Specifications
Dimensions ................................................................... 2-20
Weight ........................................................................... 2-20
Engine ............................................................................ 2-20
Starter ............................................................................ 2-20
Clutch ............................................................................. 2-20
Manual Transmission .................................................. 2-21
Automatic Transmission .............................................. 2-21
Steering ......................................................................... 2-21
Suspension ................................................................... 2-21
Tires ............................................................................... 2-21
Wheel Alignment .......................................................... 2-22
Brakes ............................................................................ 2-22
Air Conditioning ........................................................... 2-22
Electrical Ratings .......................................................... 2-23
Body Specifications ...................................................... 2-24
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Engine Assembly
Item Measurement Qualification Standard or New
Compression Pressure Minimum 930 kPa (9.5 kgf/cm2, 135 psi)
Check the engine with the starter Maximum 200 kPa (2.0 kgf/cm2, 28 psi)
cranking variation
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Cylinder Head
Item Measurement Qualification Standard or New Service Limit
Head Warpage ――― 0.05 mm (0.002 in.)
Height 103.95−104.05 mm (4.093−4.096 in.) ―――
Camshaft End play 0.05−0.20 mm (0.002−0.008 in.) 0.4 mm (0.02 in.)
Camshaft-to-holder oil clearance No. 1 journal 0.030−0.069 mm (0.001−0.003 in.) 0.15 mm (0.006 in.)
No. 2, 3, 4, 5 0.060−0.099 mm (0.002−0.004 in.) 0.15 mm (0.006 in.)
journals
Total runout 0.03 mm (0.001 in.) max. 0.04 mm (0.002 in.)
Cam lobe height (K20Z2) Intake (primary) 34.263 mm (1.3489 in.) ―――
Intake 29.638 mm (1.1668 in.) ―――
(secondary)
Exhaust 34.092 mm (1.3422 in.) ―――
Cam lobe height (K20Z3) Intake (primary) 32.791 mm (1.2910 in.) ―――
Intake (mid) 35.534 mm (1.3990 in.) ―――
Intake 32.678 mm (1.2865 in.) ―――
(secondary)
Exhaust 32.772 mm (1.2902 in.) ―――
ProCarManuals.com
(primary)
Exhaust (mid) 34.768 mm (1.3688 in.) ―――
Exhaust 32.661 mm (1.2859 in.) ―――
(secondary)
Valve Clearance (cold) Intake 0.21−0.25 mm (0.008−0.010 in.) ―――
(K20Z2) Exhaust 0.28−0.32 mm (0.011−0.013 in.) ―――
Clearance (cold) Intake 0.21−0.25 mm (0.008−0.010 in.) ―――
(K20Z3) Exhaust 0.25−0.29 mm (0.010−0.011 in.) ―――
Stem O.D. Intake 5.475−5.485 mm (0.2156−0.2159 in.) 5.445 mm (0.214 in.)
Exhaust 5.450−5.460 mm (0.2146−0.2150 in.) 5.420 mm (0.213 in.)
Stem-to-guide clearance Intake 0.030−0.055 mm (0.0012−0.0022 in.) 0.08 mm (0.003 in.)
Exhaust 0.055−0.080 mm (0.0022−0.0031 in.) 0.11 mm (0.004 in.)
Valve seat Width Intake 1.25−1.55 mm (0.049−0.061 in.) 2.00 mm (0.079 in.)
Exhaust 1.25−1.55 mm (0.049−0.061 in.) 2.00 mm (0.079 in.)
Stem installed height Intake 44.0−44.5 mm (1.73−1.75 in.) 44.7 mm (1.76 in.)
Exhaust 44.1−44.6 mm (1.74−1.76 in.) 44.8 mm (1.76 in.)
Valve spring Free length Intake NIPPON HATSUJO: ―――
47.57 mm (1.8728 in.)
CHUO HATSUJO:
47.58 mm (1.8732 in.)
Exhaust NIPPON HATSUJO: ―――
49.64 mm (1.954 in.)
CHUO HATSUJO:
49.63 mm (1.954 in.)
Valve guide I.D. Intake 5.515−5.530 mm (0.2171−0.2177 in.) 5.55 mm (0.219 in.)
Exhaust 5.515−5.530 mm (0.2171−0.2177 in.) 5.55 mm (0.219 in.)
Installed height Intake 15.2−16.2 mm (0.598−0.638 in.) ―――
Exhaust 15.5−16.5 mm (0.610−0.650 in.) ―――
Rocker arm Arm-to-shaft clearance (K20Z2) Intake 0.025−0.052 mm (0.0010−0.0020 in.) 0.08 mm (0.003 in.)
Exhaust 0.018−0.056 mm (0.0007−0.0022 in.) 0.08 mm (0.003 in.)
Arm-to-shaft clearance (K20Z3) Intake 0.025−0.052 mm (0.0010−0.0020 in.) 0.08 mm (0.003 in.)
Exhaust 0.025−0.052 mm (0.0010−0.0020 in.) 0.08 mm (0.003 in.)
Engine Lubrication
Item Measurement Qualification Standard or New Service Limit
Engine oil Capacity (K20Z2) Engine overhaul 5.3 L (5.6 US qt)
Oil change 4.2 L (4.4 US qt)
including filter
Oil change 4.0 L (4.2 US qt)
without filter
Capacity (K20Z3) Engine overhaul 5.5 L (5.8 US qt)
Oil change 4.4 L (4.6 US qt)
including filter
Oil change 4.2 L (4.4 US qt)
without filter
Oil pump Inner-to-outer rotor clearance 0.06−0.16 mm (0.002−0.006 in.) 0.20 mm (0.008 in.)
Pump housing-to-outer rotor clearance 0.15−0.21 mm (0.006−0.008 in.) 0.23 mm (0.009 in.)
Pump housing-to-rotor axial clearance 0.035−0.070 mm (0.0014−0.0028 in.) 0.12 mm (0.005 in.)
Balancer shafts, journal diameter No. 1 journal, 19.938−19.950 mm (0.7850−0.7854 in.) 19.92 mm (0.784 in.)
front shaft
No. 1 journal, 23.938−23.950 mm (0.9424−0.9429 in.) 23.92 mm (0.942 in.)
ProCarManuals.com
rear shaft
No. 2 journal, 32.949−32.961 mm (1.2972−1.2977 in.) 32.93 mm (1.296 in.)
front and rear
shaft
Balancer shafts, journal taper 0.005 mm (0.0002 in.) max. ―――
Balancer shafts, end play Front 0.063−0.108 mm (0.0025−0.0043 in.) 0.14 mm (0.0055 in.)
Rear 0.063−0.108 mm (0.0025−0.0043 in.) 0.14 mm (0.0055 in.)
Balancer shafts, shaft-to-bearing No. 1 journal, 0.050−0.082 mm (0.0020−0.0032 in.) 0.10 mm (0.004 in.)
clearance front shaft
No. 1 journal, 0.050−0.082 mm (0.0020−0.0032 in.) 0.10 mm (0.004 in.)
rear shaft
No. 2 journal, 0.060−0.120 mm (0.0024−0.0047 in.) 0.15 mm (0.006 in.)
front and rear
shaft
Balancer shaft bearings, I.D. No. 1 journal, 20.000−20.020 mm (0.7874−0.7882 in.) 20.03 mm (0.789 in.)
front shaft
No. 1 journal, 24.000−24.020 mm (0.9449−0.9457 in.) 24.03 mm (0.946 in.)
rear shaft
No. 2 journal, 33.021−33.069 mm (1.3000−1.3019 in.) 33.09 mm (1.303 in.)
front and rear
shaft
Relief valve, oil pressure with oil At idle 70 kPa (0.7 kgf/cm2, 10 psi) min.
temperature at 80 °C (176 °F) At 3,000 rpm 300 kPa (3.1 kgf/cm2, 44 psi) min.
Clutch
Item Measurement Qualification Standard or New Service Limit
Clutch pedal Height from floor Except Type S 159.3 mm (6.27 in.) ―――
Type S 161.3 mm (6.35 in.) ―――
Stroke 130−140 mm (5.12−5.51 in.) ―――
Flywheel Runout on clutch mating surface 0.05 mm (0.002 in.) max. 0.15 mm (0.006 in.)
Clutch disc Rivet head depth 1.65−2.25 mm (0.065−0.089 in.) 0.7 mm (0.03 in.)
Thickness 8.3−8.9 mm (0.33−0.35 in.) 6.0 mm (0.24 in.)
Pressure plate Warpage 0.03 mm (0.001 in.) max. 0.15 mm (0.006 in.)
Evenness of the height of the 0.6 mm (0.02 in.) max. 0.8 mm (0.03 in.)
diaphragm spring fingers
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Shift arm-to-shift fork clearance 0.2−0.5 mm (0.008−0.020 in.) 0.62 mm (0.024 in.)
Select lever Finger width 14.85−14.95 mm (0.585−0.589 in.) ―――
Change lever Shaft-to-select lever clearance 0.05−0.25 mm (0.002−0.010 in.) 0.50 mm (0.020 in.)
Groove width 15.00−15.10 mm (0.591−0.594 in.) ―――
Shaft-to-shift arm clearance 0.013−0.070 mm (0.0005−0.0028 in.) 0.1 mm (0.004 in.)
M/T differential Pinion shaft contact area I.D. 18.010−18.028 mm (0.7091−0.7098 in.) ―――
carrier Carrier-to-pinion shaft clearance 0.027−0.057 mm (0.0011−0.0022 in.) 0.1 mm (0.004 in.)
Driveshaft contact area I.D. 28.025−28.045 mm (1.1033−1.1041 in.) ―――
M/T differential Backlash 0.05−0.15 mm (0.002−0.006 in.) ―――
pinion gear I.D. 18.042−18.066 mm (0.7103−0.7113 in.) ―――
Pinion gear-to-pinion shaft clearance 0.059−0.095 mm (0.0023−0.0037 in.) 0.15 mm (0.006 in.)
M/T differential 80 mm shim-to-bearing outer race 0−0.10 mm (0−0.039 in.) Adjust
80 mm shim clearance in transmission housing
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(1.5748−1.5754 in.)
End play of gears 5th gear (’06-07 0.03−0.11 mm (0.001−0.004 in.) ―――
models)
5th gear (’08-09 0.04−0.10 mm (0.002−0.004 in.) ―――
models)
4th gear 0.10−0.22 mm (0.004−0.009 in.) ―――
41 x 68 mm thrust washer thickness No. 1 6.35 mm (0.250 in.) When worn or damaged
(’06-07 models) No. 2 6.40 mm (0.252 in.) When worn or damaged
No. 3 6.45 mm (0.254 in.) When worn or damaged
No. 4 6.50 mm (0.256 in.) When worn or damaged
No. 5 6.55 mm (0.258 in.) When worn or damaged
No. 6 6.60 mm (0.260 in.) When worn or damaged
41 x 68 mm thrust washer thickness No. 1 4.450 mm (0.1752 in.) When worn or damaged
(’08-09 models) No. 2 4.475 mm (0.1762 in.) When worn or damaged
No. 3 4.500 mm (0.1772 in.) When worn or damaged
No. 4 4.525 mm (0.1781 in.) When worn or damaged
No. 5 4.550 mm (0.1791 in.) When worn or damaged
No. 6 4.575 mm (0.1801 in.) When worn or damaged
No. 7 4.600 mm (0.1811 in.) When worn or damaged
No. 8 4.625 mm (0.1821 in.) When worn or damaged
No. 9 4.650 mm (0.1831 in.) When worn or damaged
No. 10 4.675 mm (0.1841 in.) When worn or damaged
No. 11 4.700 mm (0.1850 in.) When worn or damaged
No. 12 4.725 mm (0.1860 in.) When worn or damaged
No. 13 4.750 mm (0.1870 in.) When worn or damaged
No. 14 4.775 mm (0.1880 in.) When worn or damaged
No. 15 4.800 mm (0.1890 in.) When worn or damaged
4th gear collar length 66.3−66.4 mm (2.610−2.614 in.) ―――
Length of 4th gear collar flange from 19.15−19.30 mm (0.754−0.760 in.) When worn or damaged
end
Sealing ring thickness 1.91−1.97 mm (0.0752−0.0776 in.) 1.86 mm (0.0732 in.)
Width of sealing ring groove 2.025−2.060 mm (0.0797−0.0811 in.) 2.080 mm (0.0819 in.)
Clutch feed pipe O.D. 7.97−7.98 mm (0.3138−0.3142 in.) 7.95 mm (0.313 in.)
Clutch feed pipe bushing I.D. 8.000−8.015 mm (0.3150−0.3156 in.) 8.030 mm (0.3161 in.)
(cont’d)
Reverse selector hub O.D. 55.87−55.90 mm (2.200−2.201 in.) When worn or damaged
Secondary shaft Diameter of needle bearing contact At 1st gear 39.986−39.999 mm (1.5742−1.5748 in.) When worn or damaged
area At 2nd gear 39.986−39.999 mm (1.5742−1.5748 in.) When worn or damaged
At 3rd gear collar 36.975−36.991 mm (1.4557−1.4563 in.) When worn or damaged
I.D. of gears 1st gear 47.000−47.016 mm (1.8504−1.8510 in.) When worn or damaged
2nd gear 46.000−46.016 mm (1.8110−1.8117 in.) When worn or damaged
3rd gear 43.000−43.016 mm (1.6929−1.6935 in.) When worn or damaged
End play of gears 1st gear 0.04−0.12 mm (0.002−0.005 in.) ―――
2nd gear 0.04−0.12 mm (0.002−0.005 in.) ―――
3rd gear 0.10−0.22 mm (0.004−0.009 in.) ―――
37 x 58 mm thrust washer thickness No. 1 3.900 mm (0.154 in.) When worn or damaged
No. 2 3.925 mm (0.155 in.) When worn or damaged
No. 3 3.950 mm (0.156 in.) When worn or damaged
No. 4 3.975 mm (0.156 in.) When worn or damaged
No. 5 4.000 mm (0.157 in.) When worn or damaged
No. 6 4.025 mm (0.158 in.) When worn or damaged
No. 7 4.050 mm (0.159 in.) When worn or damaged
No. 8 4.075 mm (0.160 in.) When worn or damaged
No. 9 4.100 mm (0.161 in.) When worn or damaged
No. 10 4.125 mm (0.162 in.) When worn or damaged
No. 11 4.150 mm (0.163 in.) When worn or damaged
No. 12 4.175 mm (0.164 in.) When worn or damaged
No. 13 4.200 mm (0.165 in.) When worn or damaged
No. 14 4.225 mm (0.166 in.) When worn or damaged
No. 15 4.250 mm (0.167 in.) When worn or damaged
No. 16 4.275 mm (0.168 in.) When worn or damaged
No. 17 4.300 mm (0.169 in.) When worn or damaged
No. 18 4.325 mm (0.170 in.) When worn or damaged
No. 19 4.350 mm (0.171 in.) When worn or damaged
No. 20 4.375 mm (0.172 in.) When worn or damaged
40 x 51.5 mm thrust washer thickness No. 1 4.80 mm (0.189 in.) When worn or damaged
No. 2 4.85 mm (0.191 in.) When worn or damaged
No. 3 4.90 mm (0.193 in.) When worn or damaged
No. 4 4.95 mm (0.195 in.) When worn or damaged
No. 5 5.00 mm (0.197 in.) When worn or damaged
No. 6 5.05 mm (0.199 in.) When worn or damaged
(cont’d)
Clearance between pinion gear and 0.055−0.095 mm (0.0022−0.0037 in.) 0.12 mm (0.005 in.)
pinion shaft
Suspension
Item Measurement Qualification Standard or New Service Limit
Wheel alignment Camber Front 0 ° 00 ’ ±30 ’
Rear (without −1 ° 30 ’ +1 ° 05 ’ −0 ° 45 ’
‘‘C’’ marks on the
rear upper arm)
Rear (with ‘‘C’’ −0 ° 45 ’ +1 ° 05 ’ −0 ° 45 ’
marks on the
rear upper arm)
ProCarManuals.com
Caster Front 7 ° 00 ’ ±1 °
Total toe-in Front 0±2 mm (0±0.08 in.)
Rear 2+2−1 mm (0.08+0.08 −0.04 in.)
Front wheel turning angle Inward 38 ° 46 ’ ±2 °
Outward 31 ° 14 ’
(reference)
Wheel Runout Axial 0−0.7 mm (0−0.03 in.) 2.0 mm (0.08 in.)
Radial 0−0.7 mm (0−0.03 in.) 1.5 mm (0.06 in.)
Wheel bearing End play Front 0−0.05 mm (0−0.002 in.)
Rear 0−0.05 mm (0−0.002 in.)
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Brakes
Item Measurement Qualification Standard or New Service Limit
Parking brake Distance traveled when lever pulled 8 to 10 clicks
with 196 N (20 kgf, 44 lbf) of force
Brake pedal Pedal height (carpet moved aside) M/T 153 mm (6.02 in.)
A/T 158 mm (6.22 in.)
Free play 1−5 mm (0.04−0.20 in.)
Brake disc Thickness Front 22.9−23.1 mm (0.90−0.91 in.) 21.0 mm (0.83 in.)
(except TYPE S)
Front (TYPE S) 24.9−25.1 mm (0.98−0.99 in.) 23.0 mm (0.91 in.)
Rear 8.9−9.1 mm (0.35−0.36 in.) 8.0 mm (0.31 in.)
Runout Front and rear ――― 0.04 mm (0.0016 in.)
Parallelism Front and rear ――― 0.015 mm (0.0006 in.)
Brake pad Thickness Front 9.6−10.2 mm (0.38−0.40 in.) 1.6 mm (0.06 in.)
(except TYPE S)
Front (TYPE S) 9.0−9.7 mm (0.35−0.38 in.) 1.6 mm (0.06 in.)
Rear 8.3−9.4 mm (0.33−0.37 in.) 1.6 mm (0.06 in.)
ProCarManuals.com
Air Conditioning
Item Measurement Qualification Standard or New
Refrigerant Type HFC-134a (R-134a)
Capacity of system 400−450 g (14.1−15.8 oz)
Refrigerant oil Type SP-10 (P/N 38897-P13-A01)
Capacity of components Condenser 50 mL (1 2/3 fl·oz)
Evaporator 40 mL (1 1/3 fl·oz)
Each Line and 10 mL (1/3 fl·oz)
hose
Compressor 75−85 mL (2 1/2−2 5/6 fl·oz)
Compressor Field coil resistance At 20 °C (68 °F) 3.15 −3.45
Pulley-to-armature-plate clearance 0.35−0.65 mm (0.014−0.026 in.)
Design Specifications
Item Measurement Qualification Specification
DIMENSIONS Overall length 4.544 mm (178.9 in.)
Overall width 1,752 mm (69.0 in.)
Overall height 1,435 mm (56.5 in.)
Wheelbase 2,700 mm (106.3 in.)
Track Front 1,499 mm (59.0 in.)
Rear 1,528 mm (60.2 in.)
Ground clearance 145 mm (5.7 in.)
Seating capacity Five (5)
WEIGHT Gross Vehicle Weight Rating See the certification label attached to the driver’s doorjamb
(GVWR)
ENGINE Type Water cooled, 4-stroke DOHC i-VTEC engine
Cylinder arrangement Inline 4-cylinder, transverse
Bore and stroke 86 x 86 mm (3.39 x 3.39 in.)
Displacement 1,998 cm3 (122 cu in.)
Compression ratio K20Z2 9.6
K20Z3 11.0
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5th 0.921
6th 0.659
Reverse 3.583
Final reduction Type Single helical gear
Gear ratio 4.765
AUTOMATIC Type Electronically-controlled automatic, five-speed forward, one
TRANSMISSION reverse three-element torque converter with lock-up clutch
Primary reduction Direct 1:1
Gear ratio 1st 2.651
2nd 1.516
3rd 1.081
4th 0.772
5th 0.566
Reverse 2.000
Final reduction Type Single helical gear
Gear ratio 4.562
STEERING Type Electrical power-assisted rack and pinion
Overall ratio 13.62
Turns, lock-to-lock 2.65
Steering wheel diameter 360 mm (14.2 in.)
SUSPENSION Type Front Independent strut with stabilizer, coil spring
Rear Independent double wishbone with stabilizer, coil spring
Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled
TIRES Size of front and rear tires Except TYPE S P205/55R16 89H
(’06-08 models) TYPE S P215/45R17 87V
Size of front and rear tires P215/45R17 87V
(’09 model)
Size of spare tire (’06-07 models) Except TYPE S T125/70D15 95M
TYPE S T135/80R16 101M
Size of spare tire (’08-09 models) T135/80R16 101M
(cont’d)
Design Specifications
Item Measurement Qualification Specification
WHEEL Camber Front 0 ° 00 ’
ALIGNMENT Rear −1 ° 30 ’
(without ‘‘C’’ marks
on the rear upper
arm)
Rear −0° 45 ’
(with ‘‘C’’ marks on
the rear upper arm)
Caster Front 7 ° 00 ’
Total toe-in Front 0 mm (0 in.)
Rear 2 mm (0.08 in.)
Front wheel turning angle Inward 38 ° 46 ’
Outward 31 ° 14 ’
(reference)
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc
Rear Power-assisted self-adjusting solid disc
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lights
Front side marker 12 V−2 CP
lights
Side turn signal LED
lights
Front parking lights 12 V−3 CP
Front fog lights 12 V−55 W (H11)
(TYPE S, PREMIUM
(’08 model), TECH
PKG)
Rear turn signal 12 V−21 W (Amber)
lights
Rear side marker 12 V−3 CP
lights
Brake/taillights 12 V−21/5 W
Taillights 12 V−5 W
High mount brake 12 V−21 W
light (except TYPE
S)
High mount brake LED
light (TYPE S)
Back-up lights 12 V−16 W
License plate lights 12 V−5 W
Ceiling light 12 V−8 W
Trunk light 12 V−5 W
Front individual 12 V−8 W
map lights
Gauge lights LED
Indicator lights LED
Ambient light LED
Door courtesy 12 V−3.4 W
lights
Vanity mirror lights 12 V−2 W
Glove box light 12 V−3.4 W
Footwell lights LED
(TYPE S)
Washer reservoir Capacity 4.5 L (4.8 US qt)
Design Specifications
Body Specifications
01
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Maintenance
Maintenance Minder
General Information ..................................................... 3-4
Maintenance Main Items ............................................. 3-7
Maintenance Sub Items ............................................... 3-8
DYNOMITE -2009-
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For details of the lubrication points and the type of lubricants to be applied, refer to the illustrated index and the various work procedures (such
as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
C Brake system (including VSA lines) Honda DOT 3 Brake Fluid: P/N 08798-9008
D Clutch system (manual transmission) Always use Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can
cause corrosion and decrease the life of the system.
L Shift cable ends (manual transmission) Honda Silicone Grease: P/N 08C30-B0234M
M Caliper piston seal and boot, caliper pins and boots
N Air conditioning compressor Compressor Oil: SP-10 (P/N 38897-P13-A01AH) for refrigerant HFC-134a
(R-134a)
12
API CERTIFICATION SEAL
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13
Recommended Engine Oil
Engine oil viscosity for ambient temperature ranges
K20Z2 K20Z3
ProCarManuals.com
14
A K J
G
B
L M C D F E M I
Maintenance Minder
General Information
Information Display
The maintenance minder is an important feature of the information display. Based on engine and transmission
operating conditions, the Acura CSX’s onboard computer (ECM/PCM) calculates the remaining engine oil and the
automatic transmission fluid life. The system also displays the remaining engine oil life along with the code(s) for
other scheduled maintenance items needing service.
22
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SEL/RESET BUTTON
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(cont’d)
Maintenance Minder
NOTE:
• Replace the brake fluid every 3 years independent of the maintenance messages in the information display.
• Inspect idle speed every 160,000 miles (256,000 km).
• Adjust the valves during services A, B, 1, 2 or 3, only if they are noisy.
Symbol Maintenance Main Items
A Replace engine oil (see page 8-10).
Engine oil capacity without oil filter:
• K20Z2: 4.0 L (4.2 US qt)
• K20Z3: 4.2 L (4.4 US qt)
B Replace engine oil and oil filter (see page 8-11).
Engine oil capacity with oil filter:
• K20Z2: 4.2 L (4.4 US qt)
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Maintenance Minder
SNR9A00000000000000JAAT31
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ProCarManuals.com
DYNOMITE -2009-
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Engine Electrical
Engine Electrical
Special Tools ............................ 4-2 Charging System Indicator
Circuit Troubleshooting ....... 4-26
Starting System Alternator and Regulator Circuit
Component Location Index .... 4-3 Troubleshooting ................... 4-28
Symptom Troubleshooting Alternator Control Circuit
Index ...................................... 4-4 Troubleshooting ................... 4-29
Circuit Diagram ........................ 4-5 Drive Belt Inspection ............... 4-30
Starter System Circuit Drive Belt Replacement ........... 4-31
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DYNOMITE -2009-
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08/08/21 14:09:19 61SNR030_040_0003
Engine Electrical
Special Tools
Ref. No. Tool Number Description Qty
07746-0010300 Attachment, 42 x 47 mm 1
07749-0010000 Driver 1
01
01
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08/08/21 14:09:21 61SNR030_040_0004
Starting System
*01
UNDER-DASH STARTER CUT RELAY
FUSE/RELAY BOX Test, page 22-70
ProCarManuals.com
*02
BATTERY
Test, page 22-67
STARTER
Starter System Circuit Troubleshooting, page 4-6
Performance Test, page 4-9 TRANSMISSION RANGE SWITCH (A/T model)
Removal and Installation, page 4-10 Test, page 14-265
Overhaul, page 4-13 Replacement, page 14-267
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Starting System
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08/08/21 14:09:22 61SNR030_040_0006
Circuit Diagram
*01
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH
BATTERY
No. 1 (100 A) No. 2 (50 A) H1 3 BAT
WHT
ST
1 ST HOT in
START (III)
YEL
C1
2 3
STARTER UNDER-DASH
CUT FUSE/RELAY
RELAY BOX
1 4
ProCarManuals.com
G9 F29
WHT RED
1
C102
19
C101
20
B S BLU/WHT
1 CLUTCH 7
INTERLOCK TRANSMISSION
SWITCH RANGE SWITCH
(ON: Pedal (ON: P, N position)
2 pressed) 1
STARTER
BLK BLK
G401 G101
(M/T model) (A/T model)
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Starting System
1. Connect the alternator, regulator, battery & starter Does the starter crank the engine normally?
tester (OTC3131) to the battery as shown.
YES−The starting system is OK. Go to step 14.
NOTE: The probe is not used for battery testing.
*01 NO−Go to step 8.
OTC3131
8. Turn the ignition switch to LOCK (0).
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10. Make sure the shift lever is in N or P (A/T model) or 11. Check the following items in the order listed until
neutral (M/T model), then disconnect the engine you find the problem circuit:
wire harness 1P connector (A). Connect a jumper
wire from the battery positive terminal to the NOTE: After the open circuit or high resistance in
starter subharness 1P connector (B). the circuit is found and repaired, go to step 14.
02
• Check for an open or short in the YEL wire and
connectors between the driver’s under-dash
fuse/relay box and the ignition switch.
• Check for an open or short in the RED wire and
connectors between the under-dash fuse/relay
A box and the engine wire harness 1P connector.
• Check for an open or short in the ORN wire and
connectors between the under-dash fuse/relay
box and the clutch interlock switch (M/T model).
ProCarManuals.com
(cont’d)
Starting System
Terminal side of
male terminals
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Does the display indicate cranking voltage greater 2. Remove the clutch interlock switch (B).
than or equal to 8.5 V and the current draw less
than or equal to 380 A? 3. Check for continuity between the terminals
according to the table.
YES−Go to step 13.
• If the continuity is not as specified, replace the
NO−Replace the starter, or remove and clutch interlock switch (see page 12-8).
disassemble it, and check for these problems: • If OK, install the clutch interlock switch, and
adjust the pedal height (see page 12-8).
• Drag in the starter armature 01
• Short in the armature winding Terminal
1 2
• Excessive drag in the engine Position
• Open circuit in starter armature commutator Clutch Interlock Switch
segments (PRESSED)
• Excessively worn starter brushes Clutch Interlock Switch
• Open circuit in the starter brushes (RELEASED)
• Dirty or damaged helical splines or drive gear
• Faulty overrunning clutch
13. Remove the starter, and inspect its drive gear and
the flywheel ring gear (M/T model) or the torque
converter ring gear (A/T model) for damage.
Replace any damaged parts.
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2. Make the connections for this test using the thickest 6. Connect the starter to the battery as shown, and
(gauge) wire possible (preferably the same gauge confirm that the motor runs.
as used on the vehicle). *03
STARTER
STARTER
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Starting System
K20Z3 engine
01
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4. Remove the harness clamp (A), then the two bolts Installation
(B) securing the starter, then remove the starter
from the engine. 1. Install the harness clamp (A).
*01 *02
B 8 x 1.25 mm
9 N·m (0.9 kgf·m, 7 lbf·ft)
C B A
A
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10 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
(cont’d)
Starting System
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6. Do the battery terminal reconnection procedure
K20Z3 engine (see page 22-68).
02
7. Start the engine to make sure the starter works
properly.
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
Starter Overhaul
Disassembly/Reassembly
*01
RING GEAR HOLDER
SWITCH PLUNGER
GEAR PLUNGER
PUSH NUT
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BRUSH HOLDER
BRUSH SPRING
CONTACT SPRING
SWITCH SHAFT
MOVING CONTACT
END COVER
DRIVE PLATE
PLANETARY GEARS
Apply molybdenum
disulfide.
ARMATURE HOUSING
ARMATURE
Apply molybdenum
disulfide.
(cont’d)
SNR9A00A46500056901LAAT00
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Starting System
7. Check the mica depth (A). If the mica is too high (B), 9. Place the armature (A) on an armature tester (B).
undercut the mica with a hacksaw blade to the Hold a hacksaw blade (C) on the armature core. If
proper depth. Cut away all the mica (C) between the blade is attracted to the core or vibrates while
the commutator segments. The undercut should the core is turned, the armature is shorted. Replace
not be too shallow, too narrow, or V-shaped (D). the armature.
08
Commutator Mica Depth
C
Standard (New): 0.40−0.50 mm (0.016−0.020 in.)
Service Limit: 0.15 mm (0.006 in.) B
06
B D
C
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C B
(cont’d)
Starting System
11. Measure the brush length. If it is shorter than the 13. Check the planetary gears (A) and the internal ring
service limit, replace the brush holder assembly. gear (B). Replace them if they are worn or damaged.
04
Brush Length
Standard (New): 11.1−11.5 mm (0.44−0.45 in.)
B
Service Limit: 4.3 mm (0.17 in.)
*02
ProCarManuals.com
14. While holding the drive gear (A), turn the gear 17. Install the brush into the brush holder, and set the
shaft (B) counterclockwise. Check that the drive armature (A) in the brush holder (B).
gear comes out to the other end. If the drive gear
does not move smoothly, replace the gear cover NOTE: To seat the new brushes, slip a strip of #500
assembly. or #600 sandpaper, with the grit side up, between
13 the commutator and each brush, and smoothly turn
B
the armature. The contact surface of the brushes
will be sanded to the same contour as the
commutator.
14
A
E
D
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15. While holding the drive gear, turn the gear shaft F
clockwise. The gear shaft should turn freely. If the C
gear shaft does not turn freely, replace the gear
cover assembly.
Ignition System
*01
UNDER-HOOD
FUSE/RELAY BOX
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Circuit Diagram
*01
UNDER-HOOD FUSE/RELAY BOX
BATTERY
No. 18 (15 A)
4 2
IGNITION
COIL
RELAY
3 1
F9 E7
ECM/PCM
BLU
5V
23
GRN C101
IGPLS4 IGPLS3 IGPLS2 IGPLS1 MRLY 16
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1 3 1 3 1 3 1 3
IGNITION
COILS
SPARK
PLUGS
G101
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Ignition System
3. Make sure the HDS communicates with the vehicle Ignition Timing
and the engine control module (ECM)/powertrain M/T model: 8 ° ±2 ° BTDC (RED mark (B)) at
control module (PCM). If it does not communicate, idle in neutral
troubleshoot the DLC circuit (see page 11-204). A/T model: 8 ° ±2 ° BTDC (RED mark (B)) at
idle in N or P
4. Check for DTCs (see page 11-3). If a DTC is present, 02
A
diagnose and repair the cause before continuing
with this test.
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NOTE:
• Do not use a wire brush or scrape the iridium
electrode since this will damage the electrode.
• When using a sand blaster spark plug cleaner, do
not clean for more than 20 seconds to avoid
damaging the electrode.
(cont’d)
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08/08/21 14:10:07 61SNR030_040_0023
Ignition System
Spark Plugs
K20Z2 engine
DENSO: SKJ20DR-M11
K20Z3 engine
DENSO: SK22PR-M11S
Electrode Gap
Standard(New): 1.0−1.1 mm (0.039−0.043 in.)
02
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A B
Charging System
*01
CHARGING SYSTEM INDICATOR
(In the gauge control module (tach))
IDLER PULLEY
Replacement,
page 4-34 BATTERY
Test, page 22-67
ALTERNATOR
DRIVE BELT AUTO-TENSIONER Removal and Installation, page 4-34
Inspection, page 4-31 Overhaul, page 4-38
Removal/Installation, page 4-32
Tensioner Pulley Replacement, DRIVE BELT
page 4-33 Inspection, page 4-30
Replacement, page 4-31
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Charging System
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Circuit Diagram
*01
F5 Q9
GAUGE CONTROL MODULE (TACH) YEL BRN
A2 A3
1 CANH
17
19 CANL CPU
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DRIVER
BLK ORN
WHT RED CHARGING
SYSTEM
INDICATOR
5V
YEL
A23 ELD
G301 22
ALTF ALTL ALTC C101
B43 B42 B41 17
B 4 3 2 1
FR L C IG
VOLTAGE REGULATOR
RECTIFIER
ALTERNATOR
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Charging System
Does the charging system indicator come on? 9. Turn the ignition switch to ON (II).
YES−Go to step 2. 10. Make sure the HDS communicates with the vehicle
and the engine control module (ECM)/powertrain
NO−Go to step 14. control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11-204).
2. Start the engine. Hold the engine speed at
2,000 rpm for 1 minute. 11. Jump the SCS line with the HDS, then turn the
ignition switch to LOCK (0).
Does the charging system indicator go of f ?
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YES−Go to step 4.
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14. Do the gauge control module self-diagnostic 20. Connect the HDS to the DLC (see step 2 on page
function procedure (see page 22-241). 11-3).
Does the charging system indicator f lash? 21. Turn the ignition switch to ON (II).
YES−Go to step 15. 22. Make sure the HDS communicates with the vehicle
and the ECM/PCM. If it does not communicate,
NO−Replace the gauge control module (tach) troubleshoot the DLC circuit (see page 11-204).
(see page 22-277).
23. Jump the SCS line with the HDS, then turn the
15. Turn the ignition switch to LOCK (0). ignition switch to LOCK (0).
16. Disconnect the alternator 4P connector. NOTE: This step must be done to protect the ECM/
PCM from damage.
17. Connect alternator 4P connector terminal No. 3 and
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body ground with a jumper wire. 24. Disconnect ECM/PCM connector B (44P).
*01
ALTERNATOR 4P CONNECTOR 25. Check for continuity between ECM/PCM connector
terminal B42 and alternator 4P connector terminal
No. 3.
*02
L ECM/PCM CONNECTOR B (44P)
(WHT/BLU) Terminal side of female terminals
JUMPER
WIER
Charging System
YES−Go to step 5.
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7. Measure the voltage between alternator 4P YES−Repair short to ground in the wire between
connector terminal No. 2 and the positive terminal alternator 4P connector terminal No. 2 and ECM/
of the battery. PCM connector terminal B41.
01
NO−Update the ECM/PCM if it does not have the
BATTERY latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/
PCM (see page 11-228).
C (WHT/GRN)
11. Jump the SCS line with the HDS, then turn the
ignition switch to LOCK (0).
ALTERNATOR Wire side of
4P CONNECTOR female terminals NOTE: This step must be done to protect the ECM/
PCM from damage.
NO−Go to step 8.
8. Jump the SCS line with the HDS, then turn the
ignition switch to LOCK (0).
(cont’d)
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Charging System
ALT C
(WHT/GRN)
B
C (WHT/GRN)
Is there continuity?
SNR9A00A14100022201MAAT01
08/08/21 14:10:13 61SNR030_040_0032
01
A
(cont’d)
SNR9A00A14100022201KBAT01 SNR9A00A14100022205MAAT02
08/08/21 14:10:13 61SNR030_040_0033
Charging System
6. Remove the auto-tensioner (see page 4-32). 1. Remove the drive belt (see page 4-31).
7. Clamp the auto-tensioner (A) by using two 8 mm 2. Remove the idler pulley base.
bolts (B) and a vise (C) as shown. Do not clamp the 01
6 x 1.0 mm
auto-tensioner itself. 12 N·m
03 (1.2 kgf·m, 8.7 lbf·ft)
A
C B
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
ProCarManuals.com
04
30 ° 30 ° 3. Remove the pulley bolt (A), then remove the
tensioner pulley (B).
02
D
SNR9A00A14100022205KDAT00
08/08/21 14:10:13 61SNR030_040_0033
Charging System
6. Remove the auto-tensioner (see page 4-32). 1. Remove the drive belt (see page 4-31).
7. Clamp the auto-tensioner (A) by using two 8 mm 2. Remove the idler pulley base.
bolts (B) and a vise (C) as shown. Do not clamp the 01
6 x 1.0 mm
auto-tensioner itself. 12 N·m
03 (1.2 kgf·m, 8.7 lbf·ft)
A
C B
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
ProCarManuals.com
04
30 ° 30 ° 3. Remove the pulley bolt (A), then remove the
tensioner pulley (B).
02
D
SNR9A00A14100022205KDAT00
08/08/21 14:10:14 61SNR030_040_0034
A
10 x 1.25 mm
56 N·m
(5.7 kgf·m, 41 lbf·ft)
SNR9A00A14100022208KBAT01
08/08/21 14:10:14 61SNR030_040_0035
Charging System
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
A
C
SNR9A00A14100022203KBAT01 SNR9A00A14100012901KDAT02
08/08/21 14:10:15 61SNR030_040_0036
5. Disconnect the reservoir hose (A), and remove the 7. Remove the three bolts securing the alternator.
radiator cap base mounting bolts (B), the radiator 04
upper brackets (C) and the bolts (D).
*01
B
A
C
C
ProCarManuals.com
D
8. Disconnect the alternator connector (A), and the
positive alternator cable (B) and remove the
6. Remove the A/C condenser bracket mounting bolts harness clamp (C), then remove the alternator.
(A) and the bulkhead mounting bolts (B), then 05
remove the bulkhead (C).
*02
B
A
A
(cont’d)
Charging System
C
6 x 1.0 mm
10 N·m (1.0 kgf·m, 7.2 lbf·ft)
8 x 1.25 mm
22 N·m C
(2.2 kgf·m, 16 lbf·ft) 6 x 1.0 mm
10 N·m (1.0 kgf·m, 7.2 lbf·ft)
B
ProCarManuals.com
A
C
Charging System
Alternator Overhaul
Exploded View
*01
WASHER
ROTOR
FRONT BEARING
RETAINER
FRONT BEARING
DRIVE-END
HOUSING
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PULLEY
PULLEY
LOCKNUT
TERMINAL
INSULATOR
END COVER
BRUSH HOLDER
ASSEMBLY
REAR HOUSING
ASSEMBLY
SNR9A00A14100012901LAAT00
08/08/21 14:10:18 61SNR030_040_0040
wrench.
02
B
(cont’d)
Charging System
11. Drive out the front bearing with a brass drift and a
hammer.
09
12. Install a new front bearing in the drive-end housing Rotor Slip Ring Test
with a hammer, the driver, and the attachment,
42 x 47 mm. 14. Check for continuity between the slip rings (A).
10
• If there is continuity, go to step 15.
• If there is no continuity, replace the rotor
assembly.
12
07749-0010000
C
ProCarManuals.com
07746-0010300 A
B
Alternator Brush Inspection
15. Check for continuity between each slip ring and the
13. Measure the length of both brushes (A) with a rotor (B) and the rotor shaft (C).
vernier caliper (B).
• If there is no continuity, replace the rear housing
• If either brush is shorter than the service limit, assembly, and go to step 16.
replace the brush holder assembly. • If there is continuity, replace the rotor assembly.
• If brush length is OK, go to step 14.
(cont’d)
Charging System
16. If you removed the pulley, put the rotor in the drive-
end housing, then tighten its locknut to 110 N·m
(11.2 kgf·m, 81.0 lbf·ft).
17. Remove any grease or any oil from the slip rings.
19. Push the brushes (A) in, then insert a pin or drill bit
(B) (about 1.6 mm (0.06 in.) diameter) to hold them
there.
ProCarManuals.com
13
20. Install the brush holder assembly, and pull out the
pin or drill bit.
14
23. Install the alternator (see page 4-36) and the drive
belt (see page 4-31).
Cruise Control
*01
CRUISE MAIN INDICATOR
(In the gauge control module (tach))
CRUISE CONTROL
COMBINATION SWITCH
Test/Replacement, page 4-49
*02
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08/08/21 14:10:49 61SNR030_040_0045
Cruise Control
SNR9A00A14500000000HBAT01
08/08/21 14:10:49 61SNR030_040_0046
pressed on, and set 4. Do the cruise control input test (see page 4-47).
speed temporarily Test the cruise control resume/accel switch signal input.
canceled by pressing the Test the clutch pedal position switch signal input.
clutch pedal) (M/T model)
With the ignition switch Check the cruise control combination switch (see page 4-49).
in ON (II), and the lighting
switch turned on, the
cruise control
combination switch
illumination does not
come on
Cruise Control
Circuit Diagram
*01
BATTERY MULTIPLEX No. 14 (7.5 A) FUSE
INTEGRATED (UNDER-DASH
CONTROL UNIT FUSE/RELAY BOX)
UNDER-HOOD FUSE/RELAY BOX
HORN
D8 H1 F9 F6 F5 E1 SWITCH
WHT CRUISE CONTROL
COMBINATION SWITCH
IGNITION
3 SWITCH
BAT
IG1
CRUISE
SET/ CAN- RESUME/
ProCarManuals.com
No. 3
(10 A)
7 6 4 5 12
F5 UNDER-DASH
FUSE/RELAY
BOX CABLE
REEL
6 7 9 8 2
WHT YEL LT BLU
BLK YEL LT GRN ORN RED
9 10 11 14
1 4
18
BRAKE CPU
PEDAL G504
C101
POSITION
SWITCH DRIVER CRUISE CONTROL
21 1 CANH DIMMING CIRCUIT
2 3
19 CANL
12 V
5V
2 CLUTCH
PEDAL
POSITION
SWITCH
OUTPUT SHAFT TRANSMISSION 3
(COUNTERSHAFT) RANGE SWITCH
SPEED SENSOR BLK
THROTTLE
ACTUATOR
TP SENSOR
G401 THROTTLE BODY
(A/T model) (M/T model)
SNR9A00A14500000000EAAT00
08/08/21 14:10:50 61SNR030_040_0048
1. Connect the HDS to the data link connector (DLC) (see step 2 on page 11-3).
3. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain control
module (PCM). If it does not communicate, troubleshoot the DLC circuit (see page 11-204).
5. Do the following tests while monitoring parameters in the PGM-FI DATA LIST with the HDS.
NOTE: Intermittent failures are often caused by loose circuit connections. While monitoring cruise control inputs,
ProCarManuals.com
flex the circuit wires, and note if any of the test results change.
Signal to be Test condition Parameter: Desired Possible cause if result is not obtained
tested result
Brake pedal Brake pedal pressed, CRUISE BRAKE SW • Faulty brake pedal position switch
position then released should indicate OFF • Blown No. 3 (10 A) fuse in the under-
switch signal when the brake pedal is dash fuse/relay box
pressed and ON when • An open in the wire between the ECM/
the brake pedal is PCM and the brake pedal position switch
released. • A wire shorted to ground between the
ECM/PCM and the brake pedal position
switch
Clutch pedal Clutch pedal pressed, SHIFT/CLUTCH SW • Faulty clutch pedal position switch
position then released should indicate ON • An open in the wire between the ECM
switch signal when the clutch pedal and the clutch pedal position switch
(M/T model) is pressed and OFF • A wire shorted to ground between the
when the clutch pedal ECM and the clutch pedal position
is released. switch
• Poor ground G401
Transmission Shift lever in D and S SHIFT/CLUTCH SW • Faulty transmission range switch
range switch should indicate ON in P, • An open in the wire between the PCM
signal (A/T R, and N, and OFF in D and the transmission range switch
model) and S. • A wire shorted to ground between the
PCM and the transmission range switch
• Poor ground G101
Cruise control Cruise control main CRUISE MASTER • Faulty cruise control combination switch
main switch switch pressed and (MAIN) SW should • Faulty gauge control module (tach)
signal released indicate ON when the • An open in the wire between the gauge
cruise control main control module (tach) and the cruise
button is pressed and control combination switch
OFF when the cruise • A wire shorted to ground between the
control main button is gauge control module (tach) and the
released. cruise control combination switch
• Poor ground G504
(cont’d)
SNR9A00A14500000000FCAT00
08/08/21 14:10:50 61SNR030_040_0049
Cruise Control
Cruise control
main switch (OFF)
Set/decel
(PRESSED)
Resume/accel
(PRESSED)
Cancel
(PRESSED)
Wire side of
female terminals
SNR9A00A14500017625FHAT00
08/08/21 14:10:51 61SNR030_040_0051
Cruise Control
Terminal side of
male terminals
B
ProCarManuals.com
SNR9AA7A14500017045FEAT00
08/08/21 14:20:21 61SNR030_050_0001
Engine Mechanical
Engine Assembly
Special Tools ................................................................. 5-2
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J0501ZCAT00
08/08/21 14:20:21 61SNR030_050_0002
Engine Assembly
Special Tools
Ref. No. Tool Number Description Qty
07AAK-SNAA120 Universal Lifting Eyelet 1
01
ProCarManuals.com
SNR9A000000000J0501PAAT00
08/08/21 14:20:21 61SNR030_050_0003
Engine Removal
Special Tools Required 7. Disconnect the connector (A), and remove the
• Engine hanger adapter VSB02C000015 harness clamps (B), then remove the pipe (C).
• Engine support hanger, A and Reds AAR-T1256 *01
C
• 2006 Civic engine hanger VSB02C000025 A
• Front subframe adapter VSB02C000016
• Universal lifting eyelet 07AAK-SNAA120
: These special tools are available through Honda
Canada Inc. Technical Tools Department; FAX B
# 866-398-8665/e-mail: ch_technicaltools@ch.honda.
com
NOTE:
• Use fender covers to avoid damaging painted B
surfaces.
• To avoid damaging the wire and terminals, unplug
ProCarManuals.com
(cont’d)
SNR9A00A18223800000KAAT00
08/08/21 14:20:22 61SNR030_050_0004
Engine Assembly
A
ProCarManuals.com
15. Disconnect the evaporative emission (EVAP) 19. M/T model: Remove the air cleaner bracket.
canister hose (A) and the brake booster vacuum 09
hose (B).
07
A
B
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26. Loosen the drain plug in the radiator, and drain the
engine coolant (see page 10-8).
(cont’d)
Engine Assembly
A
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32. A/T model: Remove the shift cable. Do not bend the
cables excessively (see step 39 on page 14-239).
40. Disconnect the A/C compressor clutch connector 44. Disconnect the heater hoses.
(A), then remove the A/C compressor (B) without 16
disconnecting the A/C hoses.
14
A
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B
45. Install the bulkhead (see step 13 on page 10-21).
41. Lower the vehicle on the lift.
46. Attach the engine hanger adapter (VSB02C000015)
42. Remove the radiator (see page 10-19). to the threaded hole in the cylinder head.
30
43. A/T model: Disconnect the automatic transmission
fluid (ATF) cooler hoses from the transmission, VSB02C000015
then plug the lines and hoses.
15
(cont’d)
Engine Assembly
Replace.
A/T model
24
Replace.
A
D
Replace.
50. M/T model: Remove the front mount mounting bolt. 52. Loosen the mid-stiffener mounting bolts (A) on
25 both sides.
27
Replace.
A
ProCarManuals.com
Replace.
51. Make appropriate reference lines (A) at both sides
of the front subframe (B) that line up with the edges 53. Attach the front subframe adapter (VSB02C000016)
(C) on the body. to the subframe, and hang the belt (A) of the front
*03 subframe adapter over the front of the subframe
(B). Secure the belt with its stop (C), then tighten
the wing nut (D).
*04
C C
B B
C
A
B
A A
D
VSB02C000016
54. Raise the jack, and line up the slots in the front
subframe adapter arms with the bolt holes on the
jack base, then securely attach them with four bolts.
(cont’d)
Engine Assembly
Replace. Replace.
B
56. Lower the vehicle on the lift.
59. A/T model: Install the transmission hanger bracket
57. A/T model: Remove the transmission mount. (P/N 21232-RCT-A00) (A) and a washer (B) on the
17 transmission.
19
Replace. A
B
Replace.
60. Install the universal lifting eyelet (07AAK- 62. Remove the side engine mount bracket mounting
SNAA120). bolt and nut.
04 21
07AAK-SNAA120 Replace.
ProCarManuals.com
61. Attach a chain hoist (A) to the universal lifting 63. M/T model: Remove the transmission mount
eyelet (B) and the transmission hook (C), then lift bracket mounting bolt and nuts.
the engine/transmission until it’s securely 22
Replace.
supported by the chain hoist, and remove the
engine hanger.
*06
B A A/T model
07AAK-SNAA120
M/T model
(cont’d)
Engine Assembly
Engine Installation
Special Tools Required
• Universal lifting eyelet 07AAK-SNAA120
• Engine hanger adapter VSB02C000015
• Engine support hanger, A and Reds AAR-T1256
• 2006 Civic engine hanger VSB02C000025
• Front subframe adapter VSB02C000016
: These special tools are available through Honda Canada Inc. Technical Tools Department; FAX # 866-398-8665/
e-mail: ch_technicaltools@ch.honda.com
1. Install the engine mount brackets and the accessory brackets, then tighten their bolts to the specified torque.
K20Z2 engine
01
SIDE ENGINE MOUNT BRACKET
ProCarManuals.com
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
Replace.
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
(cont’d)
SNR9A00A18223800000KCAT00
08/08/21 14:20:29 61SNR030_050_0014
Engine Assembly
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
10 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
Replace.
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
2. Raise the vehicle on the lift, and position the 4. Install the front leg assembly (A), the hook (B), and
engine/transmission under the vehicle. Lower the the wing nut (C) to an A and Reds engine support
vehicle, and install the universal lifting eyelet hanger (AAR-T1256) onto the 2006 civic engine
(07AAK-SNAA120). Attach a chain hoist to the hanger (VSB02C000025). Carefully position the
universal eyelet and the transmission hook, then lift engine hanger on the vehicle, and attach the hook
the engine into position in the vehicle. to the forward hole in the engine hanger adapter
(D). Tighten the wing nut by hand to lift and support
NOTE: Reinstall the mounting bolts/support nuts in the engine/transmission.
the sequence given in the following steps. Failure
to follow this sequence may cause excessive noise NOTE: Be careful when working around the
and vibration, and reduce engine mount life. windshield.
*01 02
A/T model
07AAK-SNAA120
ProCarManuals.com
AAR-T1256 B
M/T model
C
VSB02C000025
(cont’d)
Engine Assembly
11. A/T model: Install the transmission mount bracket 14. Raise the vehicle on the lift.
(A), then install the ground cable (B).
*03 15. Attach the front subframe adapter (VSB02C000016)
12 x 1.25 mm to the front subframe, and hang the belt (A) of the
59 N·m (6.0 kgf·m, 43 lbf·ft)
Replace. front subframe adapter over the front of the
subframe (B). Secure the belt with its stop (C), then
6 x 1.0 mm tighten the wing nut (D).
10 N·m
(1.0 kgf·m, 7.2 lbf·ft) *04
ProCarManuals.com
C
A
B
B
A
B
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
(cont’d)
Engine Assembly
14 x 1.5 mm
88 N·m
C C (9.0 kgf·m,
65 lbf·ft)
Replace.
B B
ProCarManuals.com
14 x 1.5 mm
93 N·m
(9.5 kgf·m,
69 lbf·ft)
Replace.
A A
14 x 1.5 mm
88 N·m
(9.0 kgf·m,
65 lbf·ft)
Replace.
12 x 1.25 mm
64 N·m 14 x 1.5 mm
(6.5 kgf·m, 47 lbf·ft) 93 N·m
Replace. (9.5 kgf·m, 69 lbf·ft)
Replace.
22. M/T model: Loosely tighten the new front mount 26. Raise the vehicle on the lift.
mounting bolt (A).
06 27. M/T model: Tighten the front mount mounting bolt.
18
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
A
Replace.
ProCarManuals.com
23. Lower the vehicle on the lift. 28. Install the A/C compressor (A), then connect the
A/C compressor clutch connector (B).
24. Remove the engine support hanger and the engine 19
hanger adapter from the engine and the vehicle.
B
8 x 1.25 mm A
22 N·m
(2.2 kgf·m, 16 lbf·ft)
(cont’d)
Engine Assembly
41. Lower the vehicle on the lift. 47. M/T model: Install the air cleaner bracket.
*08
6 x 1.0 mm
42. Connect the heater hoses. 10 N·m
24 (1.0 kgf·m, 7.2 lbf·ft)
ProCarManuals.com
49. M/T model: Install the clutch slave cylinder and the
clutch line bracket mounting bolt (see step 40 on
43. A/T model: Connect the automatic transmission page 13-21).
fluid (ATF) cooler hoses (A) to the transmission,
and secure the hoses with the clips (B) (see page 50. Connect the fuel feed hose (A) (see page 11-331),
14-253). then install the quick-connect fitting cover (B).
25 04
A
B
A
B
B
A
(cont’d)
Engine Assembly
B
ProCarManuals.com
A A
56. Install the ECM/PCM (A), then install the ECM/PCM 59. Install the pipe (A).
cover (B). *11
A
*10 B
C
A
6 x 1.0 mm
ProCarManuals.com
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6 x 1.0 mm
10 N·m 60. Connect the connector (B), and install the harness
(1.0 kgf·m, 7.2 lbf·ft)
clamps (C).
57. Connect the battery cables (A) to the under-hood
fuse/relay box. 61. Install the under cowl-panel (see step 4 on page
32 20-164).
A
62. Install the air cleaner assembly (see page 11-345).
66. Refill the engine with engine oil (see step 4 on page
8-10).
(cont’d)
Engine Assembly
Replace.
SNR9A00A18224000000KBAT10
08/08/21 14:21:01 61SNR030_050_0024
Engine Assembly
Replace.
SNR9A00A18224000000KBAT10
08/08/21 14:21:02 61SNR030_050_0025
3. Remove the ground cable (A), then remove the side 6. Install the side engine mount bracket (A), loosely
engine mount bracket (B). tighten the new bolt and nut (B), then loosely
03 tighten the bolt (C).
Replace. *02
6 x 1.0 mm
10 N·m B
(1.0 kgf·m, 7.2 lbf·ft) Replace.
A
C
ProCarManuals.com
A 12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
(cont’d)
Engine Assembly
A
A
A/T model
07
13. M/T model: Loosen the front mount mounting
bolt (A).
09
A
14. Lower the vehicle on the lift. 16. Tighten the transmission mounting bolt and nuts.
15. Tighten the side engine mount mounting bolts and M/T model
nut. 11
10
12 x 1.25 mm 14 x 1.5 mm
72 N·m 74 N·m
(7.3 kgf·m, 52 lbf·ft) (7.5 kgf·m, 54 lbf·ft)
ProCarManuals.com
12 x 1.25 mm
74 N·m (7.5 kgf·m, 54 lbf·ft)
A/T model
12
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
(cont’d)
Engine Assembly
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
14 x 1.5 mm
93 N·m
(9.5 kgf·m, 69 lbf·ft)
A/T model
15
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
24. Install the splash shield (see step 40 on page 5-20). 2. Remove the air cleaner assembly (see page 11-345).
(cont’d)
SNR9A00A18224059806KBAT01
08/08/21 14:21:04 61SNR030_050_0029
24. Install the splash shield (see step 40 on page 5-20). 2. Remove the air cleaner assembly (see page 11-345).
(cont’d)
SNR9A00A18224059806KBAT01
08/08/21 14:21:05 61SNR030_050_0030
Engine Assembly
B
C
A
A/T model
8. M/T model: Loosen the front mount mounting *02
10 x 1.25 mm
bolt (A). 38 N·m
(3.9 kgf·m, 28 lbf·ft)
05
A
A
E
12 x 1.25 mm D
74 N·m 12 x 1.25 mm
(7.5 kgf·m, 54 lbf·ft) 64 N·m
Replace. (6.5 kgf·m,
47 lbf·ft)
C Replace.
D
12 x 1.25 mm
64 N·m
(6.5 kgf·m,
47 lbf·ft)
Replace.
9. Lower the vehicle on the lift.
17. Tighten the transmission mounting bolt and nuts. 18. Raise the vehicle on the lift.
M/T model 19. Tighten the lower torque rod mounting bolt.
06 08
ProCarManuals.com
12 x 1.25 mm 14 x 1.5 mm
74 N·m 93 N·m
(7.5 kgf·m, 54 lbf·ft) (9.5 kgf·m, 69 lbf·ft)
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
(cont’d)
Engine Assembly
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
2. Raise the vehicle on the lift.
SNR9A00A18224024904KBAT00
08/08/21 14:21:06 61SNR030_050_0032
Engine Assembly
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
2. Raise the vehicle on the lift.
SNR9A00A18224024904KBAT00
08/08/21 14:21:07 61SNR030_050_0033
5. Remove the lower torque rod (A). 7. Lower the vehicle on the lift.
14 x 1.5 mm
88 N·m
(9.0 kgf·m,
65 lbf·ft)
Replace.
14 x 1.5 mm
93 N·m
(9.5 kgf·m,
ProCarManuals.com
69 lbf·ft)
Replace.
14 x 1.5 mm
93 N·m
(9.5 kgf·m, 69 lbf·ft) 11. Install the splash shield (see step 40 on page 5-20).
A Replace.
Engine Assembly
2. Remove the splash shield (see step 25 on page 5-5). M/T model
02
12 x 1.25 mm
3. M/T model: Loosen the front mount mounting 64 N·m
bolt (A). (6.5 kgf·m, 47 lbf·ft)
01 Replace.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
ProCarManuals.com
Replace.
A/T model
03
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
SNR9A00A18224024906KBAT00
08/08/21 14:21:08 61SNR030_050_0035
8. M/T model: Tighten the front mount mounting bolt. 1. Support the engine with a jack and wood block
04 under the oil pan.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft) 2. Remove the upper torque rod.
M/T model
01
Replace.
ProCarManuals.com
A/T model
02
Replace.
Replace.
(cont’d)
SNR9A00A18224024895KBAT00
08/08/21 14:21:08 61SNR030_050_0035
8. M/T model: Tighten the front mount mounting bolt. 1. Support the engine with a jack and wood block
04 under the oil pan.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft) 2. Remove the upper torque rod.
M/T model
01
Replace.
ProCarManuals.com
A/T model
02
Replace.
Replace.
(cont’d)
SNR9A00A18224024895KBAT00
08/08/21 14:21:09 61SNR030_050_0036
Engine Assembly
D
ProCarManuals.com
B A
A/T model
05
8. Raise the vehicle on the lift. 12. Lower the vehicle on the lift.
9. Remove the splash shield (see step 25 on page 5-5). 13. Tighten the side engine mount mounting bolts and
nut.
10. Loosen the lower torque rod mounting bolt (A). 08
12 x 1.25 mm 14 x 1.5 mm
06 72 N·m 74 N·m
(7.3 kgf·m, 52 lbf·ft) (7.5 kgf·m, 54 lbf·ft)
ProCarManuals.com
(cont’d)
Engine Assembly
M/T model 16. Tighten the lower torque rod mounting bolt.
09 11
ProCarManuals.com
12 x 1.25 mm 14 x 1.5 mm
74 N·m 93 N·m
(7.5 kgf·m, 54 lbf·ft) (9.5 kgf·m, 69 lbf·ft)
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
19. Install the upper torque rod, then tighten the new 20. Raise the vehicle on the lift.
upper torque rod mounting bolts in the numbered
sequence shown. 21. M/T model: Tighten the front mount mounting bolt.
14
12 x 1.25 mm
M/T model 64 N·m
12 (6.5 kgf·m, 47 lbf·ft)
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
ProCarManuals.com
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
22. Install the splash shield (see step 40 on page 5-20).
A/T model
13
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
Engine Assembly
SNR9AA7A18223800000KBAT00
08/08/21 14:26:12 61SNR030_060_0001
Engine Mechanical
Cylinder Head
Special Tools ................................................................. 6-2
Component Location Index ......................................... 6-3
Engine Compression Inspection ................................. 6-7
VTEC Rocker Arm Test ................................................. 6-8
VTC Actuator Inspection .............................................. 6-11
Valve Clearance Adjustment ....................................... 6-12
Crankshaft Pulley Removal and Installation .............. 6-16
Cam Chain Removal ..................................................... 6-18
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J0601ZCAT00
08/08/21 14:26:14 61SNR030_060_0002
Cylinder Head
Special Tools
Ref. No. Tool Number Description Qty
07AAB-RWCA120 Camshaft Lock Pin Set 1
07AAJ-PNAA101 Air Pressure Regulator 1
07HAH-PJ7A100 Valve Guide Reamer, 5.5 mm 1
07JAA-001020A Socket, 19 mm 1
07JAB-001020A Holder Handle 1
07MAA-PR70110 Adjuster 1
07MAA-PR70120 Locknut Wrench 1
07NAB-001040A Holder Attachment, 50 mm 1
07PAD-0010000 Stem Seal Driver 1
07ZAJ-PNAA101 VTEC Air Adapter 2
07ZAJ-PNAA200 VTEC Air Stopper 1
07ZAJ-PNAA300 Air Joint Adapter 1
07742-0010100 Valve Guide Driver, 5.5 mm 1
07746-0010400 Attachment, 52 x 55 mm 1
ProCarManuals.com
07749-0010000 Driver 1
07757-PJ1010A Valve Spring Compressor Attachment 1
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
SNR9A000000000J0601PAAT00
08/08/21 14:26:17 61SNR030_060_0003
*01
IGNITION COIL COVER
CAM CHAIN
ProCarManuals.com
O-RING
CAM CHAIN
GUIDE A
VARIABLE VALVE
TIMING CONTROL
(VTC) OIL CONTROL
SOLENOID VALVE
CRANKSHAFT PULLEY
Removal and Installation,
TENSIONER ARM page 6-16
O-RING
AUTO-TENSIONER CHAIN CASE
Removal, page 6-29
Installation, page 6-30 CRANKSHAFT POSITION CRANKSHAFT PULLEY BOLT
(CKP) SENSOR Removal and Installation,
page 6-16
CKP PULSE PLATE
Replacement, page 6-34
CHAIN CASE COVER
(cont’d)
SNR9A00A14600000000DAAT00
08/08/21 14:26:20 61SNR030_060_0004
Cylinder Head
*02
DOWEL PINS
ProCarManuals.com
INTAKE CAMSHAFT
Inspection, page 6-50
VTC ACTUATOR
Inspection, page 6-11
Replacement,
CMP PULSE PLATE B page 6-42
Replacement,
page 6-41
K20Z3 engine
*03
6 x 32 mm FLANGE BOLT
(Not on all engines)
CAMSHAFT HOLDERS
DOWEL PINS
ProCarManuals.com
INTAKE CAMSHAFT
Inspection, page 6-52
VTC ACTUATOR
Inspection,
page 6-11
CMP PULSE PLATE B Replacement,
Replacement, page 6-42
page 6-41
(cont’d)
Cylinder Head
*04
CYLINDER HEAD BOLT
Inspection, page 6-62
VTC STRAINER
VTC FILTER
CYLINDER HEAD
Removal, page 6-38
Inspection, page 6-43
Installation, page 6-62
HEAT SHIELD
EXHAUST VALVE
Removal, page 6-54
Inspection, page 6-55
Installation, page 6-60
ROCKER ARM OIL
CONTROL SOLENOID
INTAKE VALVE
4. Turn the ignition switch to ON (II). 13. If the compression is not within specifications,
check the following items, then remeasure the
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10. Attach the compression gauge to a spark plug hole. 15. Install the four spark plugs.
01
16. Install the four ignition coils (see page 4-21).
SNR9A00A14600000000MAAT00
08/08/21 14:26:27 61SNR030_060_0008
Cylinder Head
1. Start the engine, and let it run for 5 minutes, then 7. Inspect the valve clearance (see page 6-12).
turn the ignition switch to LOCK (0).
8. Remove the sealing bolt (A) from the relief hole,
2. Remove the cylinder head cover (see page 6-36). and install the VTEC air stopper (B).
01
E D
3. Set the No. 1 piston at top dead center (TDC) (see 07AAJ-PNAA101 07ZAJ-PNAA300
step 5 on page 6-18).
ProCarManuals.com
10. Connect the air joint adapter (D) and the air
pressure regulator (E).
SNR9AEAA14680351511FEAT00
08/08/21 14:26:28 61SNR030_060_0009
12. With the specified air pressure applied, move the Special Tools Required
intake primary rocker arm (A) for the No. 1 cylinder. • VTEC air stopper 07ZAJ-PNAA200
The primary rocker arm and secondary rocker arm • VTEC air adapter 07ZAJ-PNAA101
(B) should move together. • Air joint adapter 07ZAJ-PNAA300
• Air pressure regulator 07AAJ-PNAA101
• If the primary and the secondary rocker arm
move together, go to step 13. K20Z3 engine
• If the intake secondary rocker arm do not move
together, remove the primary and secondary 1. Start the engine and let it run for 5 minutes, then
rocker arms as an assembly, and check that the turn the ignition switch to LOCK (0).
pistons in the primary and secondary rocker
arms move smoothly. If any rocker arm needs 2. Remove the cylinder head cover (see page 6-36).
replacing, replace the primary and secondary
rocker arms as an assembly, then retest. 3. Set the No. 1 piston at TDC (see step 5 on page
03 6-18).
ProCarManuals.com
(cont’d)
SNR9AEBA14680351511FEAT02
08/08/21 14:26:28 61SNR030_060_0010
Cylinder Head
03
B C
07ZAJ-PNAA200 07ZAJ-PNAA101
10. Connect the air joint adapter (D) and the air
pressure regulator (E).
7. Punch a hole in the tape over one of the advance • K20Z2 engine (see step 8 on page 6-61)
holes. • K20Z3 engine (see step 8 on page 6-62)
8. Apply air to the advance hole to release the lock. 14. Hold the camshaft, and turn the VTC actuator
02 clockwise until you hear it click. Make sure to lock
the VTC actuator by turning it.
SNR9A00A14680463351MAAT00
08/08/21 14:26:30 61SNR030_060_0012
Cylinder Head
A B
SNR9AEAA14680200000MBAT00
08/08/21 14:26:30 61SNR030_060_0013
5. If you feel too much or too little drag, loosen the 7. Rotate the crankshaft 180 ° clockwise (camshaft
locknut with the locknut wrench and the adjuster, pulley turns 90 °).
and turn the adjusting screw until the drag on the 05
feeler gauge is correct.
04
07MAA-PR70110
07MAA-PR70120
ProCarManuals.com
6. Tighten the locknut to the specified torque, and 9. Rotate the crankshaft 180 ° clockwise (camshaft
recheck the clearance. Repeat the adjustment if pulley turns 90 °).
necessary. 06
Specified Torque
Intake:
7 x 0.75 mm
20 N·m (2.0 kgf·m, 14 lbf·ft)
Apply new engine oil to the nut threads.
Exhaust:
7 x 0.75 mm
14 N·m (1.4 kgf·m, 10 lbf·ft)
Apply new engine oil to the nut threads.
(cont’d)
Cylinder Head
K20Z3 engine
NOTE: Connect the Honda Diagnostic System (HDS) to
the data link connector (DLC) (see step 2 on page 11-3),
and monitor the engine coolant temperature (ECT)
sensor 1 with the HDS. Adjust the valve clearance only
when the engine coolant temperature is less than 38 °C
(100 °F).
SNR9AEBA14680200000MBAT01
08/08/21 14:26:31 61SNR030_060_0015
3. Select the correct feeler gauge for the valve 5. If you feel too much or too little drag, loosen the
clearance you are going to check. locknut with the locknut wrench and the adjuster,
and turn the adjusting screw until the drag on the
Valve Clearance feeler gauge is correct.
Intake: 0.21−0.25 mm (0.008−0.010 in.) 04
Exhaust: 0.25−0.29 mm (0.010−0.011 in.) 07MAA-PR70110
02 07MAA-PR70120
EXHAUST
No. 1 No. 2 No. 3 No. 4 6. Tighten the locknut to specified torque, and recheck
the clearance. Repeat the adjustment if necessary.
INTAKE
Specified Torque
4. Insert the feeler gauge (A) between the adjusting 7 x 0.75 mm
screw (B) and the end of the valve stem, then slide 20 N·m (2.0 kgf·m, 14 lbf·ft)
it back and forth, you should feel a slight amount of Apply new engine oil to the nut threads.
drag.
03 7. Rotate the crankshaft 180 ° clockwise (camshaft
pulley turns 90 °).
05
A B
(cont’d)
Cylinder Head
Removal
1. Remove the right front wheels.
A
07JAB-001020A
C
07JAA-001020A
(or commercially
available)
SNR9A00A18316617531KDAT00
08/08/21 14:26:32 61SNR030_060_0016
Cylinder Head
Removal
1. Remove the right front wheels.
A
07JAB-001020A
C
07JAA-001020A
(or commercially
available)
SNR9A00A18316617531KDAT00
08/08/21 14:26:33 61SNR030_060_0017
A
90 °
ProCarManuals.com
C B
D
A
07JAB-001020A
C
07JAA-001020A
(or commercially
available)
Cylinder Head
4. Remove the cylinder head cover (see page 6-36). 10. Remove the upper torque rod (A).
5. Set the No. 1 piston at top dead center (TDC). The M/T model
punch mark (A) on the variable valve timing control 03
(VTC) actuator and the punch mark (B) on the
exhaust camshaft sprocket should be at the top.
Align the TDC marks (C) on the VTC actuator and
ProCarManuals.com
C A/T model
04
6. Disconnect the crankshaft position (CKP) sensor
connector (A) and the VTC oil control solenoid
valve connector (B), and remove the harness
clamps (C).
*01
SNR9A00A14674300000KAAT10
08/08/21 14:26:34 61SNR030_060_0019
11. Remove the ground cable (A), then remove the side 13. Remove the cam chain case (A), then remove the
engine mount bracket (B). CKP pulse plate (B).
05 01
A
B A
ProCarManuals.com
(cont’d)
Cylinder Head
A
ProCarManuals.com
A
B
01 B
B
A
C A
(cont’d)
SNR9A00A14674300000KCAT10
08/08/21 14:27:17 61SNR030_060_0022
Cylinder Head
A
ProCarManuals.com
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
B 16 lbf·ft)
10. Install the auto-tensioner. 12. Remove the camshaft lock pin set (07AAB-
06 RWCA120).
02
ProCarManuals.com
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
11. Remove the pin or lock pin (P/N 14511-PNA-003) 13. Install the crankshaft position (CKP) pulse plate.
from the auto-tensioner. *04
08
14. Check the chain case oil seal for damage. If the oil
seal is damaged, replace the chain case oil seal
(see page 6-31).
15. Remove all of the old liquid gasket from the chain
case mating surfaces, bolts, and bolt holes.
(cont’d)
Cylinder Head
03
B
A A
B B
21. Install the side engine mount bracket. 25. Loosen the transmission mounting bolt and nuts
13 (A).
M/T model
15
ProCarManuals.com
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
A
22. Install the side engine mount bracket (A), then
loosely tighten the new bolt and nut (B), and A/T model
loosely tighten the bolt (C). 16
*02
6 x 1.0 mm
10 N·m B
(1.0 kgf·m, 7.2 lbf·ft) Replace.
(cont’d)
Cylinder Head
27. Loosen the lower torque rod mounting bolt (A). 30. Tighten the side engine mount mounting bolts and
17 nut.
19
12 x 1.25 mm 14 x 1.5 mm
72 N·m 74 N·m
(7.3 kgf·m, 52 lbf·ft) (7.5 kgf·m, 54 lbf·ft)
ProCarManuals.com
31. Tighten the transmission mounting bolt and nuts. 32. Raise the vehicle on the lift.
M/T model 33. Tighten the lower torque rod mounting bolt.
20 22
ProCarManuals.com
12 x 1.25 mm 14 x 1.5 mm
74 N·m 93 N·m
(7.5 kgf·m, 54 lbf·ft) (9.5 kgf·m, 69 lbf·ft)
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
(cont’d)
Cylinder Head
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
39. Install the splash shield (see step 40 on page 5-20).
42. Install the harness clamps (A), and connect the CKP
sensor connector (B) and the VTC oil control
A/T model solenoid valve connector (C).
24 *03
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
12 x 1.25 mm C
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
(cont’d)
SNR9A00A14674359525KDAT10
08/08/21 14:27:23 61SNR030_060_0030
Cylinder Head
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be install within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
07
ProCarManuals.com
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
NOTE:
• Wait at least 30 minutes before filling the engine
with oil.
• Do not run the engine for at least 3 hours after
installing the chain case cover.
08
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
07749-0010000 B
33.0−33.7 mm
(1.30−1.33 in.)
07746-0010400
SNR9A00A14674359528KCAT10
08/08/21 14:27:24 61SNR030_060_0032
Cylinder Head
4. Remove the cylinder head cover (see page 6-36). Tensioner Rod Length
Service Limit: 13.5 mm (0.53 in.)
5. Set the No. 1 piston at top dead center (TDC). The 01
punch mark on the variable valve timing control 13.5 mm (0.53 in.)
(VTC) actuator and the punch mark on the exhaust
camshaft sprocket should be at the top. Align the
TDC marks on the VTC actuator and the exhaust
camshaft sprocket (see step 5 on page 6-18).
ProCarManuals.com
9. Support the engine with a jack and a wood block 15. Check the chain case oil seal for damage. If the oil
under the oil pan. seal is damaged, replace the chain case oil seal
(see page 6-31).
10. Remove the upper torque rod (see step 10 on page
6-18). 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt and bolt holes.
11. Remove the ground cable, then remove the side
engine mount bracket (see step 11 on page 6-19). 17. Clean, and dry the chain case mating surfaces.
12. Remove the side engine mount bracket (see step 12 18. Apply liquid gasket, P/N 08717-0004, 08718-0001,
on page 6-19). 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
13. Remove the cam chain case (see step 13 on page inside edge of the threaded bolt holes. Install the
6-19). component within 5 minutes of applying the liquid
gasket (see step 17 on page 6-24).
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
SNR9A00A14674300000MAAT00
08/08/21 14:27:24 61SNR030_060_0033
20. Apply liquid gasket, P/N 08717-0004, 08718-0001, 29. Lower the vehicle on the lift.
08718-0003, or 08718-0009, evenly to the oil pan
mating surface of the chain case, and to the inside 30. Tighten the side engine mount mounting bolts and
edge of the thread bolt holes. Install the component nut (see step 30 on page 6-26).
within 5 minutes of applying the liquid gasket (see
step 19 on page 6-24). 31. Tighten the transmission mounting bolt and nuts
(see step 31 on page 6-27).
NOTE:
• If you apply liquid gasket P/N 08718-0012, the 32. Raise the vehicle on the lift.
component must be installed within 4 minutes.
• If too much time has passed after applying the 33. Tighten the lower torque rod mounting bolt (see
liquid gasket, remove the old liquid gasket and step 33 on page 6-27).
residue, then reapply new liquid gasket.
34. Lower the vehicle on the lift.
21. Install the new O-ring on the chain case. Set the
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edge of the chain case to the edge of the oil pan, 35. Install the air cleaner assembly (see page 11-345).
then install the chain case on the engine block (see
step 20 on page 6-24). Wipe off the excess liquid 36. Install the upper torque rod, then tighten the new
gasket on the oil pan and chain case mating surface. upper torque rod mounting bolts in the numbered
sequence shown (see step 36 on page 6-28).
NOTE:
• When installing the chain case, do not slide the 37. Raise the vehicle on the lift.
bottom surface onto the oil pan mounting surface.
• Wait at least 30 minutes before filling the engine 38. M/T model: Tighten the front mount mounting bolt
with oil. (see step 38 on page 6-28).
• Do not run the engine for at least 3 hours after
installing the chain case. 39. Install the splash shield (see step 40 on page 5-20).
22. Install the side engine mount bracket (see step 21 40. Lower the vehicle on the lift.
on page 6-25).
41. Install the VTC oil control solenoid valve (see page
23. Install the side engine mount bracket, then loosely 11-294).
tighten the new bolt and nut, and loosely tighten
the bolt. Install the ground cable (see step 22 on 42. Install the harness clamps, and connect the CKP
page 6-25). sensor connector and the VTC oil control solenoid
valve connector (see step 42 on page 6-28).
24. Remove the air cleaner assembly (see page 11-345).
43. Install the crankshaft pulley (see page 6-17).
25. Loosen the transmission mounting bolt and nuts
(see step 25 on page 6-25). 44. Install the cylinder head cover (see page 6-37).
26. Raise the vehicle on the lift. 45. Install the drive belt (see page 4-31).
27. Loosen the lower torque rod mounting bolt (see 46. Do the CKP pattern clear/CKP learn procedure
step 27 on page 6-26). (see page 11-4).
Cylinder Head
7. Remove the VTC oil control solenoid valve 16. Check the chain case oil seal for damage. If the oil
(see page 11-294). seal is damaged, replace the chain case oil seal
(see page 6-31).
8. Remove the crankshaft pulley (see page 6-16).
17. Remove all of the old liquid gasket from the chain
9. Support the engine with a jack and a wood block case mating surfaces, bolt and bolt holes.
under the oil pan.
18. Clean, and dry the chain case mating surfaces.
10. Remove the upper torque rod (see step 10 on page
6-18). 19. Apply liquid gasket, P/N 08717-0004, 08718-0001,
08718-0003, or 08718-0009, evenly to the engine
11. Remove the ground cable, then remove the side block mating surface of the chain case, and to the
engine mount bracket (see step 11 on page 6-19). inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
12. Remove the side engine mount bracket (see step 12 gasket (see step 17 on page 6-24).
on page 6-19).
NOTE:
13. Remove the cam chain case (see step 13 on page • If you apply liquid gasket P/N 08718-0012, the
6-19). component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
SNR9A00A14674317519KBAT00
08/08/21 14:27:24 61SNR030_060_0035
21. Apply liquid gasket, P/N 08717-0004, 08718-0001, 30. Lower the vehicle on the lift.
08718-0003, or 08718-0009, evenly to the oil pan
mating surface of the chain case, and to the inside 31. Tighten the side engine mount mounting bolts and
edge of the threaded bolt holes. Install the nut (see step 30 on page 6-26).
component within 5 minutes of applying the liquid
gasket (see step 19 on page 6-24). 32. Tighten the transmission mounting bolt and nuts
(see step 31 on page 6-27).
NOTE:
• If you apply liquid gasket P/N 08718-0012, the 33. Raise the vehicle on the lift.
component must be installed within 4 minutes.
• If too much time has passed after applying the 34. Tighten the lower torque rod mounting bolt (see
liquid gasket, remove the old liquid gasket and step 33 on page 6-27).
residue, then reapply new liquid gasket.
35. Lower the vehicle on the lift.
22. Install the new O-ring on the chain case. Set the
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edge of the chain case to the edge of the oil pan, 36. Install the air cleaner assembly (see page 11-345).
then install the chain case on the engine block (see
step 20 on page 6-24). Wipe off the excess liquid 37. Install the upper torque rod, then tighten the new
gasket on the oil pan and chain case mating surface. upper torque rod mounting bolts in the numbered
sequence shown (see step 36 on page 6-28).
NOTE:
• When installing the chain case, do not slide the 38. Raise the vehicle on the lift.
bottom surface onto the oil pan mounting surface.
• Wait at least 30 minutes before filling the engine 39. M/T model: Tighten the front mount mounting bolt
with oil. (see step 38 on page 6-28).
• Do not run the engine for at least 3 hours after
installing the chain case. 40. Install the splash shield (see step 40 on page 5-20).
23. Install the side engine mount bracket (see step 21 41. Lower the vehicle on the lift.
on page 6-25).
42. Install the VTC oil control solenoid valve (see page
24. Install the side engine mount bracket, then loosely 11-294).
tighten the new bolt and nut, and loosely tighten
the bolt. Install the ground cable (see step 22 on 43. Install the harness clamps, and connect the CKP
page 6-25). sensor connector and the VTC oil control solenoid
valve connector (see step 42 on page 6-28).
25. Remove the air cleaner assembly (see page 11-345).
44. Install the crankshaft pulley (see page 6-17).
26. Loosen the transmission mounting bolt and nuts
(see step 25 on page 6-25). 45. Install the cylinder head cover (see page 6-37).
27. Raise the vehicle on the lift. 46. Install the drive belt (see page 4-31).
28. Loosen the lower torque rod mounting bolt (see 47. Do the CKP pattern clear/CKP learn procedure
step 27 on page 6-26). (see page 11-4).
Cylinder Head
SNR9A00A14600017811KAAT00
08/08/21 14:27:26 61SNR030_060_0037
A
ProCarManuals.com
(cont’d)
SNR9A00A14600017811KCAT00
08/08/21 14:27:27 61SNR030_060_0038
Cylinder Head
9. Connect the breather hose (B), and install the 3. Remove the air cleaner assembly (see page 11-345).
dipstick (C).
4. Remove the drive belt (see page 4-31).
10. Connect the evaporative emission (EVAP) canister
purge valve connector. 5. Remove the intake manifold:
11. Install the four ignition coils (see page 4-21). • K20Z2 engine (see page 9-3)
• K20Z3 engine (see page 9-7)
12. Install the engine cover.
06 6. Remove the exhaust manifold (see page 9-11).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 7. Disconnect the evaporative emission (EVAP)
canister hose (A) and the brake booster vacuum
hose (B).
01
A
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Cylinder Head
9. Connect the breather hose (B), and install the 3. Remove the air cleaner assembly (see page 11-345).
dipstick (C).
4. Remove the drive belt (see page 4-31).
10. Connect the evaporative emission (EVAP) canister
purge valve connector. 5. Remove the intake manifold:
11. Install the four ignition coils (see page 4-21). • K20Z2 engine (see page 9-3)
• K20Z3 engine (see page 9-7)
12. Install the engine cover.
06 6. Remove the exhaust manifold (see page 9-11).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 7. Disconnect the evaporative emission (EVAP)
canister hose (A) and the brake booster vacuum
hose (B).
01
A
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8. Remove the quick-connect fitting cover (A), then 10. Remove the harness holder (A) from the bracket,
disconnect the fuel feed hose (B) (see page 11-329). then remove the harness holder bracket (B).
01 04
B
B
ProCarManuals.com
(cont’d)
Cylinder Head
2. Remove camshaft position (CMP) sensor A 2. Remove camshaft position (CMP) sensor B
(see page 11-295). (see page 11-222).
3. Hold the intake camshaft with an open-end wrench, 3. Hold the exhaust camshaft with an open-end
then loosen the bolt. wrench, then loosen the bolt.
01 03
ProCarManuals.com
14 x 1.0 mm
39 N·m
(4.0 kgf·m, 29 lbf·ft)
Apply new engine oil to the
14 x 1.0 mm bolt threads.
39 N·m
(4.0 kgf·m, 29 lbf·ft) 5. Install CMP pulse plate B in the reverse order of
Apply new engine oil to the
bolt threads. removal.
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Cylinder Head
Specified Torque
ProCarManuals.com
4. Remove the VTC actuator and the exhaust 4. Hold the exhaust camshaft with an open-end
camshaft sprocket. wrench, and turn the VTC actuator clockwise until
you hear it click. Make sure to lock the VTC actuator
by turning it.
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2. Inspect the camshaft: 2. Loosen the rocker arm adjusting screws (A).
*01
A
• K20Z2 engine (see page 6-50)
• K20Z3 engine (see page 6-52)
02
(cont’d)
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Cylinder Head
C
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B
A
C
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5. Insert the bolts (A) into the rocker shaft holder, then
remove the rocker arm assembly (B).
03
A
A
Cylinder Head
No. 1 No. 5
ROCKER SHAFT ROCKER SHAFT
HOLDER HOLDER
RUBBER BAND
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K20Z3 engine
NOTE:
• Identify each part as it is removed so that each item can be reinstalled in its original position.
• Inspect the rocker shafts and the rocker arms (see page 6-49).
• If reused, the rocker arms must be installed in the same positions.
• When removing, or installing the rocker arm assembly, do not remove the camshaft holder bolts. The bolts will keep
the holders and rocker arms on the shaft.
• Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any contact points.
• Bundle the rocker arms with rubber bands to keep them together as a set.
• When replacing the VTEC rocker arm assembly, remove the fastening hardware from the new VTEC rocker arm
assembly.
01
EXHAUST ROCKER
SHAFT
ProCarManuals.com
EXHAUST ROCKER
ARM ASSEMBLY
RUBBER BAND
No. 1 No. 5
ROCKER SHAFT ROCKER SHAFT
HOLDER HOLDER
RUBBER BAND
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Cylinder Head
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K20Z3 engine 5. Measure the inside diameter of the rocker arm, and
check it for an out-of-round condition.
1. Remove the rocker arm assembly (see page 6-44).
Rocker Arm-to-Shaft Clearance
2. Disassemble the rocker arm assembly (see page Standard (New): 0.025−0.052 mm
6-47). (0.0010−0.0020 in.)
Service Limit: 0.08 mm (0.003 in.)
3. Measure the diameter of the shaft at the first rocker 03
location.
01
ProCarManuals.com
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Cylinder Head
Camshaft Inspection
K20Z2 engine 3. Seat the camshaft by pushing it away from the
camshaft pulley end of the cylinder head.
NOTE: Do not rotate the camshaft during inspection.
4. Zero the dial indicator against the end of the
1. Remove the rocker arm assembly (see page 6-43). camshaft, then push the camshaft back and forth,
and read the end play. If the end play is beyond the
2. Put the rocker shaft holders, the camshaft, and the service limit, replace the cylinder head and recheck.
camshaft holders on the cylinder head, then tighten If it is still beyond the service limit, replace the
the bolts, in sequence, to the specified torque. camshaft.
6 x 1.0 mm Bolts: , ,
*01
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5. Loosen the camshaft holder bolts two turns at a 10. Check the total runout with the camshaft supported
time, in a crisscross pattern. Then remove the on V-blocks.
camshaft holders from the cylinder head.
• If the total runout of the camshaft is within the
6. Lift the camshafts out of the cylinder head, wipe service limit, replace the cylinder head.
them clean, then inspect the lift ramps. Replace the • If the total runout is beyond the service limit,
camshaft if any lobes are pitted, scored, or replace the camshaft, and recheck the camshaft-
excessively worn. to-holder oil clearance. If the oil clearance is still
beyond the service limit, replace the cylinder
7. Clean the camshaft journal surfaces in the cylinder head.
head, then set the camshafts back in place. Place a
plastigage strip across each journal. Camshaft Total Runout
Standard (New): 0.03 mm (0.001 in.) max.
8. Install the camshaft holders, then tighten the bolts Service Limit: 0.04 mm (0.002 in.)
to the specified torque as shown in step 2. 04
ProCarManuals.com
SEC PRI
← C/C
Cylinder Head
NOTE: If the engine does not have bolt , skip it Camshaft End Play
and continue the torque sequence. Standard (New): 0.05−0.20 mm (0.002−0.008 in.)
Service Limit: 0.4 mm (0.02 in.)
Specified Torque 02
8 x 1.25 mm
ProCarManuals.com
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5. Loosen the camshaft holder bolts two turns at a 10. Check the total runout with the camshaft supported
time, in a crisscross pattern. Then remove the on V-blocks.
camshaft holders from the cylinder head.
• If the total runout of the camshaft is within the
6. Lift the camshafts out of the cylinder head, wipe service limit, replace the cylinder head.
them clean, then inspect the lift ramps. Replace the • If the total runout is beyond the service limit,
camshaft if any lobes are pitted, scored, or replace the camshaft and recheck the camshaft-
excessively worn. to-holder oil clearance. If the oil clearance is still
beyond the service limit, replace the cylinder
7. Clean the camshaft journal surfaces in the cylinder head.
head, then set the camshafts back in place. Place a
plastigage strip across each journal. Camshaft Total Runout
Standard (New): 0.03 mm (0.001 in.) max.
8. Install the camshaft holders, then tighten the bolts Service Limit: 0.04 mm (0.002 in.)
to the specified torque as shown in step 2. 04
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C/C C/C
← ←
Cylinder Head
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2. Measure the valve in these areas. 1. Remove the valves (see page 6-54).
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Cylinder Head
2. As illustrated, use a commercially available air- 6. Turn the head over, and drive the guide out toward
impact valve guide driver (A) modified to fit the the camshaft side of the head.
diameter of the valve guides. In most cases, the 03
same procedure can be done using the valve guide
driver and a conventional hammer.
*01
A 5.3 mm
(0.21 in.)
ProCarManuals.com
87 mm 57 mm
(3.43 in.) (2.24 in.)
10.8 mm
(0.43 in.)
SNR9A00A14680263001KBAT00
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9. Apply a thin coat of new engine oil to the outside of 10. Coat both valve guide reamer, 5.5 mm and the
the new valve guide. Install the guide from the valve guide with cutting oil.
camshaft side of the head, use the valve guide
driver to drive the guide in to the specified installed 11. Rotate the reamer clockwise to the full length of the
height (A) of the guide (B). If you have all 16 guides valve guide bore.
to do, you may have to reheat the head. 06
07HAH-PJ70100
Valve Guide Installed Height
Intake: 15.2−16.2 mm (0.598−0.638 in.)
Exhaust: 15.5−16.5 mm (0.610−0.650 in.)
05
07742-0010100
ProCarManuals.com
Cylinder Head
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B
07PAD-0010000
(cont’d)
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B
07PAD-0010000
(cont’d)
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Cylinder Head
NOTE:
ProCarManuals.com
SNR9AEAA14666300000KCAT00
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Cylinder Head
NOTE:
ProCarManuals.com
SNR9AEAA14666300000KCAT00
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5. Remove the bolts from the rocker shaft holder. K20Z3 engine
6. Make sure the punch marks on the variable valve 1. Reassemble the rocker arm assembly (see page
timing control (VTC) actuator and the exhaust 6-47).
camshaft sprocket are facing up, then set the
camshafts (A) in the holder. Apply new engine oil to 2. Clean and dry the No. 5 rocker shaft holder mating
the camshaft journals and lobes. surface.
*01
3. Apply liquid gasket, P/N 08717-0004, 08718-0001,
08718-0003, or 08718-0009, evenly to the cylinder
B head mating surface of the No. 5 rocker shaft
C holder. Install the component within 5 minutes of
applying the liquid gasket.
A
NOTE:
ProCarManuals.com
Specified Torque
8 x 1.25 mm 4. Insert the bolts (A) into the rocker shaft holder, then
22 N·m (2.2 kgf·m, 16 lbf·ft) install the rocker arm assembly (B) on the cylinder
6 x 1.0 mm head.
12 N·m (1.2 kgf·m, 8.7 lbf·ft) 02
A
6 x 1.0 mm Bolts: , , A
04
9. Install the cam chain (see page 6-21), then adjust 5. Remove the bolts from the rocker shaft holder.
the valve clearance (see page 6-12).
(cont’d)
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Cylinder Head
C B
A
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7. Set the camshaft holders (C) and cam chain guide B 3. Install the new cylinder head gasket (A) and the
in place. dowel pins (B) on the engine block. Always use a
new cylinder head gasket.
8. Tighten the bolts in sequence to the specified 02
torque.
A
Specified Torque
8 x 1.25 mm
B
22 N·m (2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm Bolts: , ,
04
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Cylinder Head
C B
A
ProCarManuals.com
7. Set the camshaft holders (C) and cam chain guide B 3. Install the new cylinder head gasket (A) and the
in place. dowel pins (B) on the engine block. Always use a
new cylinder head gasket.
8. Tighten the bolts in sequence to the specified 02
torque.
A
Specified Torque
8 x 1.25 mm
B
22 N·m (2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm Bolts: , ,
04
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4. Set the crankshaft to top dead center (TDC). Align 9. Apply new engine oil to the threads and under the
the TDC mark (A) on the crankshaft sprocket with bolt heads of all cylinder head bolts.
the pointer (B) on the engine block.
03 10. Tighten the cylinder head bolts in sequence to
B 39 N·m (4.0 kgf·m, 29 lbf·ft). Use a beam-type
torque wrench. When using a preset click-type
A torque wrench, be sure to tighten slowly and do not
overtighten. If a bolt makes any noise while you are
torquing it, loosen the bolt and retighten it from the
first step.
05
ProCarManuals.com
FIRST STEP
(cont’d)
Cylinder Head
connector
• Camshaft position (CMP) sensor B (Exhaust)
A
connector
• Rocker arm oil control valve connector
• Rocker arm oil pressure switch connector 18. Install the harness holder bracket (A), then install
• EVAP canister purge valve connector the harness holder (B).
• Variable valve timing control (VTC) oil control 09
A
solenoid valve connector
• Exhaust gas recirculation (EGR) valve connector
(K20Z2 engine) 6 x 1.0 mm
12 N·m
• Engine oil pressure switch connector (1.2 kgf·m, 8.7 lbf·ft)
A
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
19. Connect the positive crankcase ventilation (PCV) 21. Connect the evaporative emission (EVAP) canister
hose (A) (K20Z2 engine) and install the ground hose (A) and the brake booster vacuum hose (B).
cable (B). 12
A
10
6 x 1.0 mm
A 12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
B
B
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20. Connect the fuel feed hose (A) (see page 11-331), 23. Install the intake manifold:
then install the quick-connect fitting cover (B).
02 • K20Z2 engine (see page 9-4)
• K20Z3 engine (see page 9-9)
(cont’d)
Cylinder Head
A
22 x 1.5 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
SNR9A00A14600017841KCAT00
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Engine Mechanical
Engine Block
Special Tools ................................................................. 7-2
Component Location Index ......................................... 7-3
Connecting Rod and Crankshaft End Play
Inspection .................................................................. 7-5
Crankshaft Main Bearing Replacement ...................... 7-6
Connecting Rod Bearing Replacement ...................... 7-8
Oil Pan Removal ........................................................... 7-11
Crankshaft and Piston Removal .................................. 7-13
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J0701ZCAT00
08/08/21 14:32:25 61SNR030_070_0002
Engine Block
Special Tools
Ref. No. Tool Number Description Qty
07ZAD-PNAA100 Oil Seal Driver Attachment 96 1
07746-0010700 Attachment, 24 x 26 mm 1
07749-0010000 Driver 1
01
01
01
ProCarManuals.com
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*01
BAFFLE PLATE
BAFFLE PLATE
LOWER BLOCK
ProCarManuals.com
DOWEL PINS
DRIVE PLATE (A/T model)
MAIN BEARINGS
Oil Clearance Inspection,
page 7-6
Selection, page 7-7
CRANKSHAFT
End Play Inspection, page 7-5
Removal, page 7-13
Inspection, page 7-15
Installation, page 7-25
THRUST WASHERS
(cont’d)
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Engine Block
*02
PISTON RINGS
Replacement, page 7-21
PISTON PIN
ProCarManuals.com
CONNECTING ROD
End Play Inspection, page 7-5
Small End Measurement, page 7-19
ENGINE BLOCK
Ridge Removal, step 15 on page 7-14
Cylinder Bore Inspection, page 7-16
Warpage Inspection, page 7-16
Cylinder Bore Honing, page 7-18
4. If the connecting rod end play is beyond the service 6. If the end play is beyond the service limit, replace
limit, install a new connecting rod, and recheck. If it the thrust washers and recheck. If it is still beyond
is still beyond the service limit; replace the the service limit, replace the crankshaft (see page
crankshaft (see page 7-13). 7-13).
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Engine Block
NOTE:
• Apply new engine oil to the bolt threads and
flanges.
• Do not rotate the crankshaft during inspection.
SNR9A00A18316617502KBAT00
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Crankshaft Bore Code Location 2. The main journal codes are stamped on the
crankshaft in either location.
1. Numbers, letters or bars have been stamped on the 03
end of the engine block as a code for the size of
each of the five main journal bores. Write down the
crank bore codes.
If you cannot read the codes because of
accumulated dirt and dust, do not scrub them with
a wire brush or scraper. Clean them only with
solvent or detergent.
02
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04
(cont’d)
Engine Block
3. Use the crank bore codes and crank journal codes Connecting Rod Bearing Clearance
to select the appropriate replacement bearings Inspection
from the following table.
1. Remove the oil pump (see page 8-16).
NOTE:
• Color code is on the edge of the bearing. 2. Remove the baffle plates (see step 8 on page 7-13).
• When using bearing halves of different colors, it
does not matter which color is used in the top or 3. Remove the connecting rod cap and the bearing
bottom. half.
05
Larger crank bore
Crank 4. Clean the crankshaft rod journal and the bearing
bore 1 or 2 or 3 or 4 or half with a clean shop towel.
Main code A or I B or II C or III D or IIII
journal
ProCarManuals.com
K20Z3 engine
Standard (New): 0.032−0.066 mm
(0.0013−0.0026 in.)
Service Limit: 0.077 mm (0.0030 in.)
01
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8. If the plastigage measures too wide or too narrow, Connecting Rod Bearing Selection
remove the upper half of the bearing, install a new,
complete bearing with the appropriate color 1. Inspect each connecting rod for cracks and heat
code(s), and recheck the clearance. Do not file, damage.
shim, or scrape the bearings or the caps to adjust
clearance. Connecting Rod Big End Bore Code Locations
9. If the plastigage shows the clearance is still 2. Each rod has a tolerance range from 0 to 0.024 mm
incorrect, try the next larger or smaller bearing (the (0.0009 in.), in 0.006 mm (0.0002 in.) increments,
color listed above or below the current one), and depending on the size of its big end bore. It is then
check clearance again. If the proper clearance stamped with a number or bar (1, 2, 3, or 4/l, ll, lll,
cannot be obtained by using the appropriate larger or llll) indicating the range. You may find any
or smaller bearing, replace the crankshaft, and start combination of numbers and bars in any engine.
over. (Half the number or bar is stamped on the bearing
cap, the other half is on the rod.)
ProCarManuals.com
(cont’d)
Engine Block
Smaller Smaller
rod bearing
journal (Thicker)
2. Raise the vehicle on the lift. 13. M/T model: Remove the front mount mounting bolt
(see step 50 on page 5-9).
3. Drain the engine oil (see page 8-10).
14. Make the appropriate reference line at both sides of
4. Remove the front wheels. the front subframe that line up with the edges on
the body (see step 51 on page 5-9).
5. Remove the splash shield (see step 25 on page 5-5).
15. Loosen the mid-stiffener mounting bolts on both
6. Separate the stabilizer links (see page 18-25). sides (see step 52 on page 5-9).
7. Separate the knuckles from the lower arms (see 16. Attach the front subframe adapter (VSB02C000016)
step 6 on page 18-21). to the front subframe, and hang the belt of the front
ProCarManuals.com
11. Install the front leg assembly, the hook, and the
wing nut to an A and Reds engine support hanger
(AAR-T1256) onto the 2006 Civic engine hanger
(VSB02C000025). Carefully position the engine
hanger on the vehicle, and attach the hook to the
slotted hole in the support eyelet. Tighten the wing
nut by hand to lift and support the engine/
transmission (see step 47 on page 5-8).
(cont’d)
SNR9A00A18300043401KAAT00
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Engine Block
B
ProCarManuals.com
8. Remove the baffle plates. 10. Remove the bearing cap bolts. To prevent warpage,
01 loosen the bolts in sequence 1/3 turn at a time;
repeat the sequence until all bolts are loosened.
03
(cont’d)
SNR9A00A18316600000KAAT20
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Engine Block
A
ProCarManuals.com
12. Remove the connecting rod caps/bearing halves. 16. Use the wooden handle of a hammer (A) to drive
Keep all connecting rod caps/bearing halves in out the piston/connecting rod assembly (B).
order. 07
A
13. Lift the crankshaft out of the engine. Be careful not
to damage the journals.
05
14. Remove the upper bearing halves from the NOTE: The existing number on the connecting rod
connecting rods, and set them aside with their does not indicate its position in the engine, it
respective caps. indicates the rod bore size.
Crankshaft Inspection
Out-of-Round and Taper Straightness
1. Remove the crankshaft from the engine block 6. Place the V-blocks on a flat surface.
(see page 7-13).
7. Check the total runout with the crankshaft
2. Clean the crankshaft oil passages with pipe supported on V-blocks.
cleaners or suitable brush.
8. Measure the runout on all main journals. Rotate the
3. Clean the keyway and the threads, and check for crankshaft two complete revolutions. The
damage. difference between measurements on each journal
must not be more than the service limit.
4. Measure the out-of-round at the middle of each rod
and main journal in two places. The difference Crankshaft Total Runout
between measurements on each journal must not Standard (New): 0.03 mm (0.0012 in.) max.
be more than the service limit. Service Limit: 0.04 mm (0.0016 in.)
ProCarManuals.com
*01
Journal Out-of-Round
Standard (New): 0.005 mm (0.0002 in.) max.
Service Limit: 0.010 mm (0.0004 in.)
01
Journal Taper
Standard (New): 0.005 mm (0.0002 in.) max.
Service Limit: 0.010 mm (0.0004 in.)
SNR9A00A18316600000MAAT01
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Engine Block
Second Measurement
Third Measurement
6 mm (0.2 in.)
02
No. 4 No. 1
X
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5. Scored or scratched cylinder bores must be honed. 7. Calculate the difference between the cylinder bore
diameter and the piston diameter. If the clearance
6. Check the top of the engine block for warpage. is near, or exceeds the service limit, inspect the
Measure along the edges, and across the center as piston and the cylinder bore for excessive wear.
shown.
Piston-to-Cylinder Bore Clearance
Engine Block Warpage Standard (New): 0.020−0.040 mm
Standard (New): 0.07 mm (0.003 in.) max. (0.0008−0.0016 in.)
Service Limit: 0.10 mm (0.004 in.) Service Limit: 0.05 mm (0.002 in.)
04 06
SERVICE LIMIT
0.05 mm (0.002 in.)
ProCarManuals.com
05
PRECISION STRAIGHT EDGE
Engine Block
60 °
B
4. When honing is complete, thoroughly clean the
engine block of all metal particles. Wash the
cylinder bores with hot soapy water, then dry and 3. Remove both snap rings (A). Start at the cutout in
oil them immediately to prevent rusting. Never use the piston pin bore. Remove the snap rings
solvent, it will only redistribute the grit on the carefully so they do not go flying or get lost. Wear
cylinder walls. eye protection.
02
5. If scoring or scratches are still present in the
cylinder bores after honing the engine block to the
service limit, rebore the engine block. Some light
vertical scoring and scratching is acceptable if it is
not deep enough to catch your fingernail, and does
not run the full length of the bore.
SNR9A00A18300024751LBAT00 SNR9A00A18360200000KBAT02
08/08/21 14:32:39 61SNR030_070_0019
(cont’d)
Engine Block
C
A
ProCarManuals.com
E F
(cont’d)
SNR9A00A18360245611KBAT00
08/08/21 14:33:06 61SNR030_070_0021
C
A
ProCarManuals.com
E F
(cont’d)
SNR9A00A18360245611KBAT00
08/08/21 14:33:07 61SNR030_070_0022
Engine Block
K20Z3 engine:
A
A B
Second Ring:
K20Z2 engine:
Standard (New): 0.40−0.55 mm Piston Ring Dimensions
(0.016−0.022 in.) Top Ring (Standard):
A: 3.1 mm (0.12 in.)
Service Limit: 0.70 mm (0.028 in.) B B: 1.2 mm (0.05 in.)
Second Ring (Standard):
K20Z3 engine: A: 3.4 mm (0.13 in.)
Standard (New): 0.50−0.65 mm A B: 1.2 mm (0.05 in.)
(0.020−0.026 in.)
Service Limit: 0.75 mm (0.030 in.)
Oil Ring:
Standard (New): 0.20−0.70 mm
(0.008−0.028 in.)
Service Limit: 0.80 mm (0.031 in.)
Piston Installation
7. After installing a new set of rings, measure the If the Crankshaft is Already Installed
ring-to-groove clearances:
1. Set the crankshaft to bottom dead center (BDC) for
Top Ring Clearance each cylinder as its piston is installed.
K20Z2 engine:
Standard (New): 0.035−0.060 mm 2. Remove the connecting rod caps, then install the
(0.0014−0.0024 in.) ring compressor. Check that the bearing is securely
Service Limit: 0.13 mm (0.005 in.) in place.
K20Z3 engine: 3. Apply new engine oil to the piston, inside of the
Standard (New): 0.045−0.070 mm ring compressor, and the cylinder bore, then attach
(0.0018−0.0028 in.) the ring compressor to the piston/connecting rod
Service Limit: 0.13 mm (0.005 in.) assembly.
Second Ring Clearance 4. Position the mark (A) to face the cam chain side of
ProCarManuals.com
K20Z3 engine:
Standard (New): 0.040−0.065 mm
(0.0016−0.0026 in.)
A
Service Limit: 0.13 mm (0.005 in.)
05
About 45 °
TOP RING GAP and OIL RING GAP 6. Stop after the ring compressor pops free, and
SPACER RING GAP check the connecting rod-to-rod journal alignment
PISTON PIN before pushing the piston into place.
(cont’d)
SNR9A00A18360200000KCAT00
08/08/21 14:33:08 61SNR030_070_0023
Piston Installation
7. After installing a new set of rings, measure the If the Crankshaft is Already Installed
ring-to-groove clearances:
1. Set the crankshaft to bottom dead center (BDC) for
Top Ring Clearance each cylinder as its piston is installed.
K20Z2 engine:
Standard (New): 0.035−0.060 mm 2. Remove the connecting rod caps, then install the
(0.0014−0.0024 in.) ring compressor. Check that the bearing is securely
Service Limit: 0.13 mm (0.005 in.) in place.
K20Z3 engine: 3. Apply new engine oil to the piston, inside of the
Standard (New): 0.045−0.070 mm ring compressor, and the cylinder bore, then attach
(0.0018−0.0028 in.) the ring compressor to the piston/connecting rod
Service Limit: 0.13 mm (0.005 in.) assembly.
Second Ring Clearance 4. Position the mark (A) to face the cam chain side of
ProCarManuals.com
K20Z3 engine:
Standard (New): 0.040−0.065 mm
(0.0016−0.0026 in.)
A
Service Limit: 0.13 mm (0.005 in.)
05
About 45 °
TOP RING GAP and OIL RING GAP 6. Stop after the ring compressor pops free, and
SPACER RING GAP check the connecting rod-to-rod journal alignment
PISTON PIN before pushing the piston into place.
(cont’d)
SNR9A00A18360200000KCAT00
08/08/21 14:33:08 61SNR030_070_0024
Engine Block
90 °
07749-0010000
ProCarManuals.com
07746-0010700
2. Calculate the difference in diameter between point
A and point B.
Difference in Diameter
Specification: 0−0.1 mm (0−0.004 in.)
(cont’d)
SNR9A00A18316217202MAAT00 SNR9A00A18316600000KCAT02
08/08/21 14:33:09 61SNR030_070_0026
Engine Block
6. Hold the crankshaft so rod journal No. 2 and rod NOTE: Remove the connecting rod bolt if you
journal No. 3 are straight up, then lower the tightened it beyond the specified angle, and go
crankshaft into the engine block. back to step 8 of the procedure. Do not loosen it
back to the specified angle.
7. Apply new engine oil to the thrust washer surfaces. 03
Install the thrust washers (A) in the No. 4 journal of
the engine block. 90 °
02
B
ProCarManuals.com
14. Remove all of the old liquid gasket from the lower
block mating surfaces, the bolts, and the bolt holes.
17. Install the main bearings, then put the lower block 21. Tighten the 8 mm bolts, in sequence, to 22 N·m
on the engine block. (2.2 kgf·m, 16 lbf·ft).
07
18. Apply new engine oil to the threads of the bearing
cap bolts.
07ZAD-PNAA100
(cont’d)
Engine Block
31. A/T model: Install the drive plate (see page 14-242).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
SNR9A00A18300043401KCAT00
08/08/21 14:33:12 61SNR030_070_0030
Engine Block
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
Replace.
19. Raise the vehicle on the lift. 28. Install the stiffener, then tighten the steering
gearbox mounting bolt and the stiffener mounting
20. Install the lower torque rod, then tighten the new bolt. Install the harness clamp to the front subframe
lower torque rod mounting bolts in the numbered (see step 29 on page 5-20).
sequence shown (see step 21 on page 5-18).
29. Install the steering gearbox bracket. Install the
21. M/T model: Loosely tighten the new front mount stiffener, then tighten the steering gearbox
mounting bolt (see step 22 on page 5-19). mounting bolt and the stiffener mounting bolt (see
step 32 on page 5-20).
22. Lower the vehicle on the lift.
30. Connect the lower arms to the knuckles (see step 9
23. Remove the engine support hanger and engine on page 18-16).
hanger adapter.
31. Connect the stabilizer links (see page 18-25).
24. Tighten the upper torque rod mounting bolt (see
ProCarManuals.com
step 25 on page 5-19). 32. Install the splash shield (see step 40 on page 5-20).
25. Raise the vehicle on the lift. 33. Install the front wheels.
26. M/T model: Tighten the front mount mounting bolt 34. Refill the engine with engine oil (see step 4 on page
(see step 27 on page 5-19). 8-10).
Engine Block
7. Use the driver and the oil seal driver attachment 96 9. M/T model: Install the flywheel (see page 12-21),
to drive a new oil seal squarely into the engine the clutch disc (see page 12-23), and the pressure
block to the specified installed height. plate (see page 12-23).
01
07749-0010000
10. A/T model: Install the drive plate (see page 14-242).
07ZAD-PNAA100
SNR9A00A18316617513KCAT00
08/08/21 14:33:13 61SNR030_070_0033
K20Z2 engine
*01
A
28 x 1.5 mm
100 N·m (10.0 kgf·m, 72.3 lbf·ft)
A
18 x 1.0 mm
34 N·m
(3.5 kgf·m, 25 lbf·ft)
B
ProCarManuals.com
A
20 x 1.0 mm
34 N·m (3.5 kgf·m, 25 lbf·ft)
K20Z3 engine
*02
A A
28 x 1.0 mm 28 x 1.5 mm
83 N·m 100 N·m
(8.5 kgf·m, 61 lbf·ft) (10.0 kgf·m, 72.3 lbf·ft)
B
D
C
A
20 x 1.0 mm
6 x 1.0 mm 34 N·m (3.5 kgf·m, 25 lbf·ft)
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
SNR9A00A18300024759KCAT00
08/08/21 14:33:13 61SNR030_070_0034
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J0701ZAAT00
08/08/21 14:36:35 61SNR030_080_0001
Engine Mechanical
Engine Lubrication
Special Tools ................................................................. 8-2
Component Location Index ......................................... 8-3
Symptom Troubleshooting Index ............................... 8-5
Low Oil Pressure Indicator Circuit Diagram ............... 8-6
Low Oil Pressure Indicator Circuit
Troubleshooting (Open) ........................................... 8-7
Low Oil Pressure Indicator Circuit
Troubleshooting (Short) .......................................... 8-8
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DYNOMITE -2009-
SNR9A000000000J0801ZCAT00
08/08/21 14:36:35 61SNR030_080_0002
Engine Lubrication
Special Tools
Ref. No. Tool Number Description Qty
07HAA-PJ70101 Oil Filter Wrench 1
01
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SNR9A000000000J0801PAAT00
08/08/21 14:36:38 61SNR030_080_0003
*01
OIL PAN
Removal, page 7-11
Installation, page 7-29
WASHER
DRAIN BOLT
ProCarManuals.com
OIL PUMP
Overhaul, page 8-15
BAFFLE PLATE
O-RING
CRANKSHAFT SPROCKET
OIL FILTER
Replacement, page 8-11
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08/08/21 14:36:41 61SNR030_080_0004
Engine Lubrication
*01
OIL PAN
Removal, page 7-11
Installation, page 7-29
WASHER
DRAIN BOLT
ProCarManuals.com
OIL PUMP
Overhaul, page 8-15
O-RING
OIL PUMP CHAIN TENSIONER
OIL JETS
Inspection, page 8-14
OIL COOLER
Replacement, page 8-13
CRANKSHAFT SPROCKET
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SNR9A00A32200000000HBAT01
08/08/21 14:36:41 61SNR030_080_0006
Engine Lubrication
No. 10 UNDER-DASH
(7.5 A) FUSE/RELAY BOX
Q9
BRN
1 CANH
19 CANL CPU
DRIVER
LOW OIL
PRESSURE
INDICATOR
WHT RED
12 V
OPSW
B7
YEL/RED
1
OIL PRESSURE SWITCH
(Closed: Lost pressure)
SNR9A00A32200037501EAAT00
08/08/21 14:36:41 61SNR030_080_0007
YES−Replace the gauge control module (tach) YES−Update the ECM/PCM if it does not have the
(see page 22-277). latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
NO−Go to step 6. recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original
6. Turn the ignition switch to LOCK (0). ECM/PCM (see page 11-228).
7. Check the oil pressure switch (see page 8-9). NO−Repair an open in the wire between the oil
pressure switch and ECM/PCM connector terminal
Is the oil pressure switch OK ? B7.
YES−Go to step 8.
SNR9A00A32200037503FAAT00
08/08/21 14:36:42 61SNR030_080_0008
Engine Lubrication
Is OF F indicated? OPSW
(YEL/RED)
YES−Replace the gauge control module (tach)
(see page 22-277).
NO−Go to step 6.
Wire side of female terminal
6. Turn the ignition switch to LOCK (0).
8. Start the engine, and check the OIL PRESSURE YES−Repair a short to ground in the wire between
SWITCH in the PGM-FI DATA LIST with the HDS. the oil pressure switch and ECM/PCM connector
terminal B7.
Is OF F indicated?
NO−Update the ECM/PCM if it does not have the
YES−Turn the ignition switch to LOCK (0), then go latest software (see page 11-227), or substitute a
to step 9. known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
NO−Turn the ignition switch to LOCK (0), then go a known-good ECM/PCM, replace the original
to step 10. ECM/PCM (see page 11-228).
SNR9A00A32200037503FAAT01
08/08/21 14:36:42 61SNR030_080_0009
A A
C
ProCarManuals.com
B
B 18 N·m
(1.8 kgf·m, 13 lbf·ft)
2. Check for continuity between the positive terminal
(C) and the engine (ground). There should be 2. Remove any old liquid gasket from the switch and
continuity with the engine stopped. There should the switch mounting hole.
be no continuity with the engine running.
3. Apply a very small amount of liquid gasket to the
oil pressure switch threads, then install the oil
pressure switch.
SNR9A00A32200043461FEAT01 SNR9A00A32200043461KBAT02
08/08/21 14:36:43 61SNR030_080_0010
Engine Lubrication
B A
39 N·m
(4.0 kgf·m, 29 lbf·ft)
Do not overtighten.
SNR9A00A32200000000FEAT00 SNR9A00A32200043701KBAT02
08/08/21 14:36:43 61SNR030_080_0011
6. Turn the ignition switch to LOCK (0). 1. Remove the oil filter with the oil filter wrench.
7. Connect the Honda Diagnostic System (HDS) to the 2. Inspect the filter to make sure the rubber seal is not
data link connector (DLC) (see step 2 on page 11-3). stuck to the oil filter seating surface of the engine.
8. Turn the ignition switch to ON (II). 3. Inspect the threads (A) and rubber seal (B) on the
new filter. Clean the seat on the engine block, then
9. Make sure the HDS communicates with the vehicle apply a light coat of new engine oil to the filter
and the engine control module (ECM)/powertrain rubber seal. Use only filters with a built-in bypass
control module (PCM). If it does not communicate, system.
troubleshoot the DLC circuit (see page 11-204). 01
ProCarManuals.com
(cont’d)
SNR9A00A32200043301KBAT10
08/08/21 14:36:43 61SNR030_080_0011
6. Turn the ignition switch to LOCK (0). 1. Remove the oil filter with the oil filter wrench.
7. Connect the Honda Diagnostic System (HDS) to the 2. Inspect the filter to make sure the rubber seal is not
data link connector (DLC) (see step 2 on page 11-3). stuck to the oil filter seating surface of the engine.
8. Turn the ignition switch to ON (II). 3. Inspect the threads (A) and rubber seal (B) on the
new filter. Clean the seat on the engine block, then
9. Make sure the HDS communicates with the vehicle apply a light coat of new engine oil to the filter
and the engine control module (ECM)/powertrain rubber seal. Use only filters with a built-in bypass
control module (PCM). If it does not communicate, system.
troubleshoot the DLC circuit (see page 11-204). 01
ProCarManuals.com
(cont’d)
SNR9A00A32200043301KBAT10
08/08/21 14:36:44 61SNR030_080_0012
Engine Lubrication
3. Install the two 20 x 1.5 mm nuts (A) onto the new oil
filter feed pipe. Hold one nut with a wrench, then
use a second wrench to tighten the other nut.
02
A
Number or 1 2 3 4
Mark when or or or or
rubber seal ▼ ▼▼ ▼▼▼ ▼▼▼▼
is seated
Number or 4 1 2 3
Mark after or or or or
tightening ▼▼▼▼ ▼ ▼▼ ▼▼▼
4. Tighten the oil filter feed pipe to the block to
49 N·m (5.0 kgf·m, 36 lbf·ft), then remove the nuts
7. After installation, fill the engine with oil up to the from the oil filter feed pipe.
specified level, run the engine for more than
3 minutes, then check for oil leakage. 5. Install the oil filter (see page 8-11).
SNR9AEAA32200043311KBAT01
08/08/21 14:36:44 61SNR030_080_0013
2. Disconnect the oil cooler bypass hoses (A) and 2. Remove the baffle plate (see step 8 on page 7-13).
remove the oil cooler center bolt (B), then remove
the oil cooler (C). 3. Remove the oil jet bolt (A), then remove the oil jet
01 (B).
*01
A
8 x 0.75 mm B
16 N·m (1.6 kgf·m, 12 lbf·ft)
ProCarManuals.com
B
C D A
SNR9AEBA32200043151KBAT01 SNR9AEBA32200043351KBAT02
08/08/21 14:36:45 61SNR030_080_0014
Engine Lubrication
SNR9AEBA32200043351MAAT01
08/08/21 14:36:45 61SNR030_080_0015
BALANCER SHAFT
BEARINGS
REAR BALANCER
SHAFT
FRONT BALANCER
SHAFT
(cont’d)
SNR9A00A32200043502LAAT00
08/08/21 14:36:46 61SNR030_080_0016
Engine Lubrication
A
A
B A
(cont’d)
Engine Lubrication
5. Measure the inner diameter of the No. 1 bearing for 6. Measure the diameters of the No. 1 journals on the
the front balancer shaft hole and the rear balancer front balancer shaft and the rear balancer shaft.
shaft hole.
Journal Diameter
Bearing Inner Diameter Front:
Front: Standard (New): 19.938−19.950 mm
Standard (New): 20.000−20.020 mm (0.7850−0.7854 in.)
(0.7874−0.7882 in.) Service Limit: 19.92 mm (0.784 in.)
Service Limit: 20.03 mm (0.789 in.) Rear:
Rear: Standard (New): 23.938−23.950 mm
Standard (New): 24.000−24.020 mm (0.9424−0.9429 in.)
(0.9449−0.9457 in.) Service Limit: 23.92 mm (0.942 in.)
Service Limit: 24.03 mm (0.946 in.)
Front
Front 14
ProCarManuals.com
12
Rear
15
Rear
13
(cont’d)
Engine Lubrication
16 ° (K20Z3 engine).
*03
K20Z2 engine:
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
K20Z3 engine:
8 x 1.25 mm
28 N·m
(2.9 kgf·m, 21 lbf·ft)
+16 °
6 x 1.0 mm
12 N·m 11. Align the punch mark on the rear balancer shaft in
(1.2 kgf·m, 8.7 lbf·ft)
the center of the two punch marks on the front
balancer shaft, then install the balancer shafts on
the lower balancer shaft holder.
17
12. Apply new engine oil to the threads of the 8 mm Oil Pump Installation
bolts (A).
1. Make sure the No. 1 piston top dead center (TDC)
NOTE: After torquing, tighten the three 8 mm bolts mark (A) lines up with the pointer (B).
extra 16 ° (K20Z3 engine). 20
*04 B
C
A
K20Z2 engine:
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
K20Z3 engine:
8 x 1.25 mm
28 N·m
(2.9 kgf·m, 21 lbf·ft)
+16 °
ProCarManuals.com
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A
B
2. Align the dowel pin (A) on the rear balancer shaft
with the mark (B) on the oil pump.
21
B
13. Install the upper balancer shaft holder (B) and the
baffle plate (C).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
Engine Lubrication
B A
A
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
C
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
D
10 x 1.25 mm
44 N·m 8 x 1.25 mm
(4.5 kgf·m, 33 lbf·ft) 22 N·m (2.2 kgf·m, 16 lbf·ft)
5. Loosely install the oil pump (B), then install the oil
pump sprocket (C).
10. Remove the set clip from the oil pump chain
tensioner.
26
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J0801ZAAT00
08/08/21 14:37:29 61SNR030_090_0001
Engine Mechanical
DYNOMITE -2009-
SNR9A000000000J0901ZCAT00
08/08/21 14:37:29 61SNR030_090_0002
6 x 1.0 mm
12 N·m
ProCarManuals.com
5 x 0.8 mm MARK
3.4 N·m
(0.35 kgf·m, 2.5 lbf·ft)
MANIFOLD
ABSOLUTE
PRESSURE
(MAP)
SENSOR
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
INTAKE MANIFOLD
CHAMBER
GASKET
Replace.
O-RING 8 x 1.25 mm
Replace. 22 N·m
(2.2 kgf·m, 16 lbf·ft)
8 x 1.25 mm
22 N·m THROTTLE BODY
(2.2 kgf·m, 16 lbf·ft)
INTAKE MANIFOLD GASKET
8 x 1.25 mm Replace if cracked or Replace.
22 N·m if mating surface is
(2.2 kgf·m, 16 lbf·ft) damaged.
SNR9AEAA20336335001KDAT00
08/08/21 14:37:30 61SNR030_090_0003
(cont’d)
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6. Connect the water bypass hoses (A). 10. Install the intake air duct (A), then connect the
*02 vacuum hose (B) and the breather pipe (C).
12
A
B
C
A
ProCarManuals.com
C
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSOR
O-RING
Replace.
ProCarManuals.com
MARK
GASKET
Replace.
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
INTAKE MANIFOLD
Replace if cracked or if
mating surface is damaged.
8 x 1.25 mm
22 N·m
THROTTLE BODY (2.2 kgf·m, 16 lbf·ft)
8 x 1.25 mm GASKET
22 N·m Replace.
(2.2 kgf·m, 16 lbf·ft)
SNR9AEBA20336335001KDAT01
08/08/21 14:37:34 61SNR030_090_0007
(cont’d)
A
A
ProCarManuals.com
Installation - K20Z3 engine 6. Connect the fuel feed hose (A) (see page 11-331),
then install the quick-connect fitting cover (B).
1. Connect the water bypass hose (A) to the intake 02
manifold (B), then install the intake manifold with a B
new gasket (C), and tighten the bolts and the nuts in
a crisscross pattern in three steps, beginning with
the inner bolt.
10
C
A
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A 8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
(cont’d)
B
ProCarManuals.com
C
A
• Four fuel injector connectors 15. After installation, check that all tubes, hoses and
• Manifold absolute pressure (MAP) sensor connectors are installed correctly.
connector
• Throttle actuator connector 16. Refill the radiator with engine coolant, and bleed
the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
(cont’d)
SNR9A00A18400025501KDAT00
08/08/21 14:37:38 61SNR030_090_0012
EXHAUST MANIFOLD
SELF-LOCKING NUT
10 x 1.25 mm
44 N·m (4.5 kgf·m, 33 lbf·ft)
Replace.
GASKET
Replace.
GASKET
Replace.
HEAT SHIELD
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
10 x 1.25 mm
44 N·m
8 x 1.25 mm (4.5 kgf·m, 33 lbf·ft)
22 N·m (2.2 kgf·m, 16 lbf·ft) 10 x 1.25 mm
Tighten the bolts in steps, 44 N·m
alternating side-to-side. (4.5 kgf·m, 33 lbf·ft) EXHAUST MANIFOLD BRACKET
10. Install the exhaust manifold, and tighten the bolts and nuts in a crisscross pattern in three steps, beginning with
the inner bolt.
12. Inspect for leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about
2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point
in the fuel line.
13. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see
step 6 on page 10-8).
6 x 1.0 mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft) 6 x 1.0 mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
Tighten the bolts in steps,
alternating side-to-side.
ProCarManuals.com
GASKET
Replace.
EXHAUST PIPE B
GASKET
Replace.
SECONDARY HEATED
OXYGEN SENSOR
8 x 1.25 mm (SECONDARY HO2S)
22 N·m (2.2 kgf·m, 16 lbf·ft) 44 N·m (4.5 kgf·m, 33 lbf·ft)
Tighten the bolts in steps,
alternating side-to-side. AIR FUEL RATIO (A/F) SENSOR
44 N·m (4.5 kgf·m, 33 lbf·ft)
SNR9AEAA18400025601KBAT00
08/08/21 14:37:39 61SNR030_090_0014
GASKET
Replace.
EXHAUST PIPE B
GASKET
SELF-LOCKING NUTS Replace.
10 x 1.25 mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)
Replace.
GASKET
Replace.
SECONDARY HEATED
8 x 1.25 mm OXYGEN SENSOR
22 N·m (2.2 kgf·m, 16 lbf·ft) (SECONDARY HO2S)
Tighten the bolts in steps, 44 N·m (4.5 kgf·m, 33 lbf·ft)
alternating side-to-side.
SNR9AEBA18400025601KBAT01
08/08/21 14:39:50 61SNR030_100_0001
Engine Cooling
Cooling System
Component Location Index ......................................... 10-2
Radiator Cap Test ......................................................... 10-4
Radiator Test ................................................................. 10-4
Fan Motor Test .............................................................. 10-5
Thermostat Test ........................................................... 10-5
Water Pump Inspection ............................................... 10-6
Water Pump Replacement ........................................... 10-6
Coolant Check ............................................................... 10-7
ProCarManuals.com
Fan Controls
Component Location Index ......................................... 10-23
Symptom Troubleshooting Index ............................... 10-24
Circuit Diagram ............................................................. 10-25
Radiator Fan High Speed Circuit Troubleshooting ... 10-26
DYNOMITE -2009-
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08/08/21 14:39:53 61SNR030_100_0002
Cooling System
*01
COOLANT SEPARATOR
ProCarManuals.com
WATER PUMP
Inspection, page 10-6
Replacement, page 10-6
RADIATOR
Replacement,
page 10-19
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08/08/21 14:39:56 61SNR030_100_0003
K20Z3 engine
*01
ProCarManuals.com
COOLANT SEPARATOR
WATER PUMP
Inspection, page 10-6
Replacement, page 10-6
WATER OUTLET
Replacement, page 10-16
WATER PASSAGE
Replacement, page 10-11 OIL COOLER
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Cooling System
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Standard Thermostat
Lift Height: Above 8.0 mm (0.31 in.)
Starts Opening: 76−80 °C (169 −176 °F)
Fully Open: 90 °C (194 °F)
SNR9A00A14400049401FEAT01 SNR9A00A14400059301FEAT02
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Cooling System
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
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Coolant Check
K20Z3 engine 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
1. Remove the drive belt (see page 4-31). mark (B).
01
2. Drain the engine coolant (see page 10-8).
C
A
B
7. Install the water pump with new O-rings (C) and the
oil cooler joint pipe.
SNR9AEBA14400065101KBAT01 SNR9A00A14400017301MAAT02
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Coolant Check
K20Z3 engine 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
1. Remove the drive belt (see page 4-31). mark (B).
01
2. Drain the engine coolant (see page 10-8).
C
A
B
7. Install the water pump with new O-rings (C) and the
oil cooler joint pipe.
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Cooling System
Coolant Replacement
1. Wait until the engine is cool, then carefully remove 7. Pour Honda Long Life Antifreeze/Coolant Type 2
the radiator cap. into the radiator up to the base of the filler neck.
K20Z2 engine
Engine Coolant Capacities (Including the coolant
reservoir capacity of 0.4 L (0.11 US gal))
ProCarManuals.com
M/T model:
After Coolant Change: 4.3 L (1.14 US gal)
After Engine Overhaul: 6.6 L (1.74 US gal)
A/T model:
After Coolant Change: 4.2 L (1.11 US gal)
After Engine Overhaul: 6.5 L (1.72 US gal)
K20Z3 engine
Engine Coolant Capacities (Including the coolant
reservoir capacity of 0.4 L (0.11 US gal))
After Coolant Change: 4.5 L (1.19 US gal)
4. After the coolant has drained, tighten the radiator After Engine Overhaul: 6.8 L (1.80 US gal)
drain plug securely. 03
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10. Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice).
11. Turn off the engine. Check the level in the radiator,
and add Honda Long Life Coolant/Antifreeze
Type 2, if needed.
Cooling System
Thermostat Replacement
1. Drain the engine coolant (see page 10-8).
THERMOSTAT ASSEMBLY
O-RING
Replace.
HARNESS CLAMP
6 x 1.0 mm
LOWER RADIATOR HOSE 10 N·m (1.0 kgf·m, 7.2 lbf·ft)
4. Install the new thermostat assembly with a new O-ring, then install the lower radiator hose.
6. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see
step 6 on page 10-8).
SNR9A00A14400059301KBAT00
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01
C D
E B
(cont’d)
SNR9A00A14400065091KBAT00
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Cooling System
B
Replace.
ProCarManuals.com
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A B
Replace.
10 x 1.25 mm
13. Clean and dry the water passage mating surfaces. 44 N·m (4.5 kgf·m, 33 lbf·ft)
14. Apply liquid gasket, P/N 08717-0004, 08718-0001, 16. Connect the PCV hose (C).
08718-0003, or 08718-0009, evenly to the engine
block mating surface of the water passage, and to 17. Install the connecting pipe (A) with a new O-ring (B).
the inside edge of the threaded bolt holes. Install *03
A D
the component within 5 minutes of applying the
liquid gasket.
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be install within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
*04 B
Replace.
F
8 x 1.25 mm
22 N·m
E C (2.2 kgf·m, 16 lbf·ft)
18. Connect the lower radiator hose (C) and the water
bypass hose (D), and install the harness clamp (E).
22. Install the A/C condenser fan shroud assembly. 3. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
23. Install the alternator (see page 4-36). 01
B
24. Refill the radiator with engine coolant, and bleed
the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
ProCarManuals.com
(cont’d)
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22. Install the A/C condenser fan shroud assembly. 3. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
23. Install the alternator (see page 4-36). 01
B
24. Refill the radiator with engine coolant, and bleed
the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
ProCarManuals.com
(cont’d)
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Cooling System
8 x 1.25 mm
22 N·m
A (2.2 kgf·m, 16 lbf·ft)
B
ProCarManuals.com
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
C
B
A
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
(cont’d)
Cooling System
5. Install the harness holder bracket (A), then install Removal - K20Z3 engine
the harness holder (B).
10 1. Drain the engine coolant (see page 10-8).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 2. Remove the air cleaner assembly (see page 11-345).
A
3. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
01
B
ProCarManuals.com
8. Clean up any spilled engine coolant. 4. Disconnect the upper radiator hose (A), the heater
hose (B), and the water bypass hose (C).
02
B
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Cooling System
5. Install the harness holder bracket (A), then install Removal - K20Z3 engine
the harness holder (B).
10 1. Drain the engine coolant (see page 10-8).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 2. Remove the air cleaner assembly (see page 11-345).
A
3. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
01
B
ProCarManuals.com
8. Clean up any spilled engine coolant. 4. Disconnect the upper radiator hose (A), the heater
hose (B), and the water bypass hose (C).
02
B
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(cont’d)
Cooling System
8 x 1.25 mm
22 N·m
ProCarManuals.com
(2.2 kgf·m,
16 lbf·ft)
A A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
A
3. Remove the front grille cover (see page 20-163).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 4. Disconnect the fan motor connectors (A) and the
hood switch connector (B), then remove the
harness clamps (C).
01
C
C
ProCarManuals.com
A
B
B
(cont’d)
SNR9A00A14400049001KBAT00
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A
3. Remove the front grille cover (see page 20-163).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) 4. Disconnect the fan motor connectors (A) and the
hood switch connector (B), then remove the
harness clamps (C).
01
C
C
ProCarManuals.com
A
B
B
(cont’d)
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Cooling System
C
ProCarManuals.com
6 x 1.0 mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
9. Disconnect the engine coolant temperature (ECT) 12. Lower the vehicle on the lift.
sensor 2 connector (A), and remove the harness
clamp (B). 13. Remove the condenser bracket mounting bolts (A)
*02 and the bulkhead mounting bolts (B), then remove
B A the bulkhead (C).
*03
B
6 x 1.0 mm
10 N·m (1.0 kgf·m, 7.2 lbf·ft)
C
ProCarManuals.com
(cont’d)
Cooling System
6.0 N·m
(0.61 kgf·m, 4.4 lbf·ft)
RADIATOR
6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
ProCarManuals.com
6 x 1.0 mm O-RING
7 N·m Replace.
(0.7 kgf·m, 5 lbf·ft)
DRAIN PLUG
O-RING
Replace.
15. Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.
17. Install the bulkhead in the reverse order of removal. Apply body paint to the bulkhead mounting bolts.
19. Fill the radiator with engine coolant, and bleed the air from the cooling system with heater valve open (see step 6
on page 10-8).
Fan Controls
*01
A/C CONDENSER FAN RELAY
Test, page 22-70
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Fan Controls
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Circuit Diagram
*01
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH
BATTERY
No. 1 (100 A) No. 2 (50 A) H1 3 BAT 4
WHT
PGM-FI IG2
SUB RELAY
No. 11 (15 A) IG2 HOT in ON (II)
4 3 ORN
No. 15 (7.5 A) C3
1 2
No. 6 (20 A) No. 7 (20 A) No. 36
(10 A)
G12 UNDER-DASH
D1 FUSE/RELAY
BRN BOX
ProCarManuals.com
1 4 1 5 1 3
2 3 4 2 3 2 4
2
A/C 2
CONDENSER
FAN MOTOR RADIATOR
FAN
1 MOTOR
BLK 1 PUR PNK
G301 G301
ECM/PCM A5 A4 A21
FANH FANL SUBRLY
5V
1 2 2 1
ENGINE COOLANT ENGINE COOLANT
TEMPERATURE TEMPERATURE
(ECT) SENSOR 1 (ECT) SENSOR 2
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Fan Controls
YES−Go to step 3.
NO−Go to step 6.
YES−Go to step 4.
SNR9A00A14426149419FAAT00
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6. Remove the jumper wires, then check for continuity 8. Check for continuity between radiator fan relay 4P
between fan control relay 5P socket terminal No. 2 socket terminal No. 2 and radiator fan motor 2P
and body ground. connector terminal No. 2.
*04 *05
RADIATOR FAN RELAY 4P SOCKET
FAN CONTROL RELAY 5P SOCKET Terminal side of female terminals
BRN
ProCarManuals.com
NO−Repair open in the wire between fan control NO−Repair open in the wire between radiator fan
relay 5P socket terminal No. 2 and body ground. relay 4P socket terminal No. 2 and radiator fan
motor 2P connector terminal No. 2.
7. Test the radiator fan motor (see page 10-5).
Is the motor OK ?
YES−Go to step 8.
(cont’d)
Fan Controls
RED
ProCarManuals.com
Is there continuity?
Is there battery voltage?
YES−Check for poor connections or loose
terminals at the under-hood fuse/relay box, the YES−Go to step 12.
radiator fan motor, and body ground (G301), then
go to step 1. NO−Repair open in the wire between the under-
dash fuse/relay box and the under-hood fuse/relay
NO−Repair open in the wire between fan control box.
relay 5P socket terminal No. 1 and radiator fan
motor 2P connector terminal No. 1. 12. Turn the ignition switch to LOCK (0).
16. Jump the SCS line with the HDS, then turn the
ignition switch to LOCK (0).
18. Check for continuity between radiator fan relay 4P 19. Turn the ignition switch to ON (II).
socket terminal No. 4 and ECM/PCM connector
terminal A4. 20. Measure the voltage between fan motor control
*08 relay 5P socket terminal No. 5 and body ground.
RADIATOR FAN RELAY 4P SOCKET
*09
Terminal side of female terminals
FAN CONTROL RELAY 5P SOCKET
PUR
ProCarManuals.com
(cont’d)
Fan Controls
FANH (GRY)
ProCarManuals.com
Is there continuity?
Secondary HO2S Replacement ..................... 11-221 Fuel Filter Replacement ................................. 11-337
CMP Sensor B Replacement ......................... 11-222 Fuel Pump/Fuel Gauge Sending Unit
CKP Sensor Replacement .............................. 11-222 Replacement ............................................... 11-338
Output Shaft (Countershaft) Speed Sensor Fuel Tank Replacement ................................. 11-339
Replacement ............................................... 11-223 Fuel Gauge Sending Unit Test ...................... 11-340
Knock Sensor Replacement .......................... 11-223 Low Fuel Indicator Test .................................. 11-341
MAP Sensor Replacement ............................. 11-224
MAF Sensor/IAT Sensor Replacement ......... 11-224 Intake Air System
ECT Sensor 1 Replacement ........................... 11-225 Component Location Index ........................... 11-342
ECT Sensor 2 Replacement ........................... 11-225 Throttle Body Test .......................................... 11-343
ELD Replacement ........................................... 11-226 Throttle Body Cleaning .................................. 11-344
ECM/PCM Update ........................................... 11-227 Intake Air Bypass Control Thermal Valve
ECM/PCM Replacement ................................. 11-228 Test ............................................................... 11-344
Air Cleaner Removal/Installation .................. 11-345
Electronic Throttle Control System Air Cleaner Element
Component Location Index ........................... 11-231 Inspection/Replacement ............................ 11-346
DTC Troubleshooting ..................................... 11-232 Intake Air Resonator Removal/Installation .. 11-346
APP Sensor Signal Inspection ....................... 11-268 Throttle Body Removal/Installation .............. 11-348
Accelerator Pedal Module Throttle Body Disassembly/Reassembly ..... 11-350
Removal/Installation .................................. 11-269 Intake Air Bypass Control Thermal Valve
Replacement ............................................... 11-351
VTEC/VTC
Component Location Index ........................... 11-273 Catalytic Converter System
DTC Troubleshooting ..................................... 11-274 Component Location Index ........................... 11-352
VTC Oil Control Solenoid Valve DTC Troubleshooting ..................................... 11-353
Removal/Test/Installation .......................... 11-294 Catalytic Converter Removal/Installation .... 11-355
CMP Sensor A Replacement ......................... 11-295
Rocker Arm Oil Control Valve EGR System
Removal/Installation .................................. 11-296 Component Location Index ........................... 11-356
Rocker Arm Oil Pressure Switch DTC Troubleshooting ..................................... 11-357
Removal/Installation .................................. 11-296 EGR Valve Replacement ................................ 11-370
DYNOMITE -2009-
SNR9A000000000J1101ZCAT00
08/08/21 14:12:31 61SNR030_110_0002
Special Tools
Ref. No. Tool Number Description Qty
07AAA-SNAA100 Fuel Pump Module Locknut Wrench 1
07AAJ-S6MA150 Fuel Pressure Gauge Attachment Set 1
07JAZ-001000B Vacuum/Pressure Gauge, 0−4 in.Hg 1
07NAJ-P07010A Pressure Gauge Adapter 1
07ZAJ-S5AA200 Oil Pressure Hose 1
-1 07406-0020201 A/T Pressure Hose 1
-2 07406-0070301 A/T Low Pressure Gauge W/Panel 1
-3 07MAJ-PY4011A A/T Pressure Hose, 2,210 mm 1
-4 07MAJ-PY40120 A/T Pressure Adapter 1
07406-004000B Fuel Pressure Gauge 1
01
01
ProCarManuals.com
01
01
01
01
SNR9A000000000J1101PAAT00
08/08/21 14:12:32 61SNR030_110_0003
Service Information
A
Periodically, new ECM/PCM software or new service
procedures may become available. Always check
online for the latest software or service information
ProCarManuals.com
(cont’d)
SNR9AA7K72100000000BBAT00
08/08/21 14:12:32 61SNR030_110_0004
1. Clear the DTC with the HDS while the engine is 3. Make sure the HDS communicates with the ECM/
stopped. PCM and other vehicle systems. If it doesn’t, go to
the DLC circuit troubleshooting (see page 11-204).
2. Turn the ignition switch to LOCK (0).
4. Select CRANK PATTERN in the ADJUSTMENT
3. Turn the ignition switch to ON (II), and wait MENU with the HDS.
30 seconds.
5. Select CRANK PATTERN LEARNING with the HDS,
4. Turn the ignition switch to LOCK (0), and and follow the screen prompts.
disconnect the HDS from the DLC.
(cont’d)
04
A
6. Connect one side of the patch cord’s terminals (A)
to a commercially available digital multimeter (B),
and connect the other side cord’s terminals (C) to a
commercially available banana jack (Pomona
Electronics Tool No. 3563 or equivalent) (D).
*01
Special Tools Required 7. Jump the SCS line with the HDS.
• Honda diagnostic system (HDS) tablet tester
• Honda interface module (HIM) and an iN workstation 8. Do the battery removal procedure (see page 22-69).
with the latest HDS software version
• HDS pocket tester 9. Remove the cover (A).
• GNA600 and an iN workstation with the latest HDS 09
software version A
Any one of the above updating tools can be used.
NOTE: If the TP POSITION CHECK indicates FAILED, NOTE: ECM/PCM connectors A, B, and C have
continue this procedure. symbols (A=□, B=△, C=○) embossed on them for
identification.
(cont’d)
17. Enter the immobilizer code that you got from the iN, • NOT COMPLETED: The on board diagnosis was
or use the ECM/PCM replacement procedure in the running but is out of the enable conditions of the DTC.
HDS; this allows you to start the engine. • OUT OF CONDITION: The vehicle has stayed out of
the enable conditions for the DTC.
18. Reset the ECM/PCM with the HDS.
P0123 (7) ――― Throttle Position (TP) Sensor A Circuit High Voltage ON (see page 11-234)
P0125 (86) ○ Engine Coolant Temperature (ECT) Sensor 1 Malfunction/Slow ON (see page 11-95)
Responce
P0128 (87) ○ Cooling System Malfunction ON (see page 11-96)
P0133 (61) ○ Air Fuel Ratio (A/F) Sensor (Sensor 1) Malfunction/Slow Response ON (see page 11-97)
P0134 (41) ○ Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater System Malfunction ON (see page 11-98)
P0135 (41) ――― Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater Circuit Malfunction ON (see page 11-99)
4
P0137 (63) ――― Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2)) ON (see page 11-104)
○ 5 Circuit Low Voltage
4
P0138 (63) ――― Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2)) ON (see page 11-106)
○ 5 Circuit High Voltage
P0139 (63) ○ Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2)) ON (see page 11-109)
Slow Response
P0141 (65) ――― Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2)) ON (see page 11-110)
Heater Circuit Malfunction
P0171 (45) ○ Fuel System Too Lean ON (see page 11-113)
P0172 (45) ○ Fuel System Too Rich ON (see page 11-113)
P0222 (7) ――― Throttle Position (TP) Sensor B Circuit Low Voltage ON (see page 11-236)
P0223 (7) ――― Throttle Position (TP) Sensor B Circuit High Voltage ON (see page 11-239)
P0300 (75) ○ Random Misfire Detected ON (see page 11-115)
and any
combination of
the following:
P0301 (71)
P0302 (72)
P0303 (73)
P0304 (74)
P0301 (71) ○ No. 1 Cylinder Misfire Detected ON (see page 11-118)
P0302 (72) ○ No. 2 Cylinder Misfire Detected ON (see page 11-118)
P0303 (73) ○ No. 3 Cylinder Misfire Detected ON (see page 11-118)
P0304 (74) ○ No. 4 Cylinder Misfire Detected ON (see page 11-118)
NOTE:
• The above DTCs are indicated when the PGM-FI system is selected with the HDS.
• Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T
system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
(cont’d)
SNR9A00A20300000000GAAT00
08/08/21 14:12:35 61SNR030_110_0010
P0451 (91) ○ Fuel Tank Pressure (FTP) Sensor Circuit Range/Performance Problem ON (see page 11-379)
6
P0452 (91) ――― Fuel Tank Pressure (FTP) Sensor Circuit Low Voltage ON (see page 11-380)
○ 7
6
P0453 (91) ――― Fuel Tank Pressure (FTP) Sensor Circuit High Voltage ON (see page 11-383)
○ 7
P0455 (90) ○ Evaporative Emission (EVAP) System Large Leak Detected ON (see page 11-386)
P0456 (90) ○ Evaporative Emission (EVAP) System Very Small Leak Detected ON (see page 11-386)
4
P0457 (90) ○ Evaporative Emission (EVAP) System Leak Detected/Fuel Fill Cap ON (see page 11-390)
Loose or Missing
5
P0457 (90) ――― Evaporative Emission (EVAP) System Leak Detected/Fuel Fill Cap OFF (see page 11-390)
Loose or Missing
P0461 (121) ――― Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit Range/ OFF (see page 11-313)
Performance Problem
P0462 (121) ――― Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit Low Voltage OFF (see page 11-313)
P0463 (121) ――― Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit High Voltage OFF (see page 11-315)
P0496 (92) ○ Evaporative Emission (EVAP) System High Purge Flow Detected ON (see page 11-391)
P0497 (90) 4 ○ Evaporative Emission (EVAP) System Low Purge Flow Detected ON (see page 11-392)
P0497 (90) 5 ○ Evaporative Emission (EVAP) System Low Purge Flow Detected ON (see page 11-395)
P0498 (117) ――― Evaporative Emission (EVAP) Canister Vent Shut Valve Circuit Low ON (see page 11-398)
Voltage
P0499 (117) ――― Evaporative Emission (EVAP) Canister Vent Shut Valve Circuit High ON (see page 11-401)
Voltage
P0506 (14) ○ Idle Control System RPM Lower Than Expected ON (see page 11-298)
P0507 (14) ○ Idle Control System RPM Higher Than Expected ON (see page 11-300)
P050A (167) ○ Cold Start Idle Air Control System Performance Problem ON (see page 11-135)
P050B (167) ○ Cold Start Ignition Timing Control System Performance Problem ON (see page 11-137)
P0532 (191) ――― A/C Pressure Sensor Circuit Low Voltage OFF (see page 11-301)
P0533 (191) ――― A/C Pressure Sensor Circuit High Voltage OFF (see page 11-303)
P0562 (34) ――― Charging System Low Voltage OFF (see page 11-140)
P0563 (34) ――― Engine Control Module (ECM)/Powertrain Control Module (PCM) OFF (see page 11-141)
Power Source Circuit Unexpected Voltage
P0602 (196) ――― Engine Control Module (ECM)/Powertrain Control Module (PCM) ON (see page 11-144)
Programming Error
8
P0603 (131) ――― Engine Control Module (ECM)/Powertrain Control Module (PCM) ON (see page 11-144)
Internal Control Module Keep Alive Memory (KAM) Error
NOTE:
• The above DTCs are indicated when the PGM-FI system is selected with the HDS.
• Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T
system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
6: ’06 model
7: ’07-09 models
8: ’06-08 models
P1129 (5) ○ Manifold Absolute Pressure (MAP) Sensor Signal Higher Than ON (see page 11-156)
Expected
P1157 (48) ――― Air Fuel Ratio (A/F) Sensor (Sensor 1) AFS Circuit High Voltage ON (see page 11-157)
4
P1172 (61) ――― Air Fuel Ratio (A/F) Sensor (Sensor 1) Circuit Out of Range High ON (see page 11-159)
○ 5
P1297 (20) ――― Electrical Load Detector (ELD) Circuit Low Voltage OFF (see page 11-160)
P1298 (20) ――― Electrical Load Detector (ELD) Circuit High Voltage OFF (see page 11-162)
P1454 (91) ○ Fuel Tank Pressure (FTP) Sensor Circuit Range/Performance Problem ON (see page 11-402)
5
P145C (90) ○ Evaporative Emission (EVAP) System Purge Flow Malfunction ON (see page 11-404)
P1549 (34) ――― Charging System High Voltage OFF (see page 11-164)
P1658 (40) ――― Electronic Throttle Control System (ETCS) Control Relay ON ON (see page 11-241)
Malfunction
P1659 (40) ――― Electronic Throttle Control System (ETCS) Control Relay OFF ON (see page 11-243)
Malfunction
P1683 (40) ――― Throttle Valve Default Position Spring Performance Problem ON (see page 11-247)
P1684 (40) ――― Throttle Valve Return Spring Performance Problem ON (see page 11-248)
P16BB (116) ――― Alternator B Terminal Circuit Low Voltage OFF (see page 11-165)
P16BC (116) ――― Alternator FR Terminal Circuit/IGP Circuit Low Voltage OFF (see page 11-166)
P2101 (40) ――― Electronic Throttle Control System (ETCS) Malfunction ON (see page 11-249)
P2118 (40) ――― Throttle Actuator Current Range/Performance Problem ON (see page 11-251)
P2122 (37) ――― Accelerator Pedal Position (APP) Sensor A (Throttle Position (TP) ON (see page 11-253)
Sensor D) Circuit Low Voltage
P2123 (37) ――― Accelerator Pedal Position (APP) Sensor A (Throttle Position (TP) ON (see page 11-256)
Sensor D) Circuit High Voltage
P2127 (37) ――― Accelerator Pedal Position (APP) Sensor B (Throttle Position (TP) ON (see page 11-257)
Sensor E) Circuit Low Voltage
P2128 (37) ――― Accelerator Pedal Position (APP) Sensor B (Throttle Position (TP) ON (see page 11-260)
Sensor E) Circuit High Voltage
P2135 (7) ――― Throttle Position (TP) Sensor A/B Incorrect Voltage Correlation ON (see page 11-262)
P2138 (37) ――― Accelerator Pedal Position (APP) Sensor A/B (Throttle Position (TP) ON (see page 11-264)
Sensor D/E) Incorrect Voltage Correlation
P2176 (40) ――― Throttle Actuator Control System Idle Position Not Learned ON (see page 11-266)
P2183 (192) ○ Engine Coolant Temperature (ECT) Sensor 2 Circuit Range/ ON (see page 11-168)
Performance Problem
P2184 (192) ――― Engine Coolant Temperature (ECT) Sensor 2 Circuit Low Voltage ON (see page 11-170)
P2185 (192) ――― Engine Coolant Temperature (ECT) Sensor 2 Circuit High Voltage ON (see page 11-172)
3
P2195 (48) ――― Air Fuel Ratio (A/F) Sensor (Sensor 1) Signal Stuck Lean ON (see page 11-174)
○ 1
NOTE:
• The above DTCs are indicated when the PGM-FI system is selected with the HDS.
• Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T
system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
1: A/T
2: The D indicator and the MIL may come on at the same time (A/T).
3: M/T
4: K20Z2 engine
5: K20Z3 engine
9: ’09 model
(cont’d)
P2648 (21) ――― Rocker Arm Oil Control Solenoid Circuit Low Voltage ON (see page 11-289)
P2649 (21) ――― Rocker Arm Oil Control Solenoid Circuit High Voltage ON (see page 11-291)
P2A00 (61) ○ Air Fuel Ratio (A/F) Sensor (Sensor 1) Circuit Range/Performance ON (see page 11-182)
Problem
U0028 (126) ――― F-CAN Malfunction (BUS-OFF (Engine Control Module (ECM)/ ON (see page 11-183)
Powertrain Control Module (PCM)))
6
U0122 (126) ――― F-CAN Malfunction (Engine Control Module (ECM)/Powertrain OFF (see page 11-184)
Control Module (PCM)-Vehicle Stability Assist (VSA) Modulator-
Control Unit)
U0131 (126) ――― F-CAN Malfunction (Engine Control Module (ECM)/Powertrain OFF (see page 11-186)
Control Module (PCM)-Electrical Power Steering (EPS) Control Unit)
U0155 (126) ――― F-CAN Malfunction (Engine Control Module (ECM)/Powertrain ON (see page 11-188)
Control Module (PCM)-Gauge Control Module)
1
U0300 (131) ――― PGM-FI System and A/T System Program Version Mismatch ON (see page 11-190)
NOTE:
• The above DTCs are indicated when the PGM-FI system is selected with the HDS.
• Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T
system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
1: A/T
4: K20Z2 engine
6: with VSA
DTCs set
Engine will not start Check the immobilizer system (see page 22-321).
(MIL works OK, no DTCs set,
immobilizer indicator stays
on or flashes)
Engine starts but stalls Check the immobilizer system (see page 22-323).
immediately
(MIL works OK, no DTCs set,
immobilizer indicator stays
on or flashes)
Engine is hard to start 1. Test the battery (see page 22-67). • Low compression
(MIL works OK, no DTCs set) 2. Check the fuel pressure (see page 11-325). • Intake air leaks
3. Clean the throttle body (see page 11-344). • Fuel contamination
• Weak spark
Cold fast idle too low 1. Do the ECM/PCM idle learn procedure (see page
(MIL works OK, no DTCs set) 11-310).
2. Check the idle speed (see page 11-309).
3. Clean the throttle body (see page 11-344).
Cold fast idle too high 1. Do the ECM/PCM idle learn procedure (see page Intake air leaks
(MIL works OK, no DTCs set) 11-310).
2. Check the idle speed (see page 11-309).
3. Do the throttle position learning check (see page
11-343).
Idle speed fluctuates 1. Do the ECM/PCM idle learn procedure (see page • Incorrect valve
(MIL works OK, no DTCs set) 11-310). timing or clearance
2. Check the idle speed (see page 11-309). adjustment
3. Do the carbon accumulation check (see page 11-343). • Intake air leaks
4. Troubleshoot the A/C signal circuit (see page 11-306).
After warming up, idle speed 1. Troubleshoot the alternator FR signal circuit Incorrect valve
is below specification without (see page 11-307). timing or clearance
load 2. Do the carbon accumulation check (see page 11-343). adjustment
(MIL works OK, no DTCs set)
After warming up, idle speed 1. Troubleshoot the alternator FR signal circuit Intake air leaks
is above specification without (see page 11-307).
load 2. Inspect the APP sensor (see page 11-268).
(MIL works OK, no DTCs set)
(cont’d)
SNR9A00A20300000000HBAT01
08/08/21 14:12:36 61SNR030_110_0014
System Description
Electronic Control Systems
The functions of the fuel and emission control systems are managed by the engine control module (ECM) on vehicles
with manual transmissions or the powertrain control module (PCM) on vehicles with automatic transmissions.
Self-diagnosis
The ECM/PCM detects a failure of a signal from a sensor or another control unit and stores a Temporary DTC or a DTC.
Depending on the failure, a DTC is stored in either the first or the second drive cycle (K20Z3 engine: DTC P0457, turns
on the malfunction indicator lamp (MIL) during the third drive cycle). When a DTC is stored, the ECM/PCM turns on the
malfunction indicator lamp (MIL) by a signal sent to the gauge via F-CAN.
Fail-safe Function
When an abnormality occurs in the signal from a sensor or another control unit, the ECM/PCM ignores the signal and
substitutes a pre-programmed value that allows the engine to continue running. This causes a DTC to be stored and
the MIL to come on.
(cont’d)
SNR9A00A20300000000CAAT00
08/08/21 14:12:37 61SNR030_110_0016
ELD
P FUEL PUMP
PGM-FI MAIN
RELAY 2 (FUEL PUMP)
E
A/C COMPRESSOR
CLUTCH RELAY
PGM-FI MAIN
RELAY 1
ProCarManuals.com
RADIATOR
FAN RELAY
BATTERY
A/C CONDENSER
FAN RELAY
IG1
+B
IG2
ST
To *3
COOLING
FAN CONTROL IGNITION
RELAY SWITCH
IG1 HOT in ON (II)
and START (III)
UNDER-HOOD STARTER CUT
H T RELAY (ST CUT)
FUSE/RELAY BOX:
No. 1 MAIN FUSE (100 A)
No. 19 FI MAIN (15 A)
No. 2 IG MAIN (50 A)
No. 23 BACK UP (10 A)
No. 12 STOP & HORN
(15 A)
No. 18 IG COIL (15 A)
UNDER-DASH A B C D F G
FUSE/RELAY BOX:
No. 3 ALTERNATOR ECM/PCM
(10 A)
PGM-FI
No. 2 FUEL PUMP (15 A) A8 IGP IMOFPR A15 SUBRELAY
No. 36 IG2 HAC (A/C)
(10 A)
PG1 B36
I
UNDER-HOOD
FUSE/RELAY BOX: C36 IG1 PG2 B1
No. 15 OIL LVL (7.5 A)
No. 11 FI SUB (15 A) MRLY A6
No. 21 DBW (THROTTLE
ACTUATOR CONTROL)
(15 A) A23 ELD SUBRLY A21
ETCS CONTROL
A14 ACC ETCSRLY A20 RELAY
A5 FANH PGMETCS C2
*34
A MAP SENSOR
No. 1 INJECTOR VCC1 C13
SG1 C14
No. 2 INJECTOR
C6 INJ2
L M
No. 3 INJECTOR
C7 INJ3
ProCarManuals.com
No. 4 INJECTOR F
SG2 B33
VG+ B30
VG− B32
IAT B31
IAT SENSOR
ECT SENSOR 1
ECT1 B23
BARO SENSOR
(Built into
the ECM/PCM)
KNOCK SENSOR
KS C42
C31 CMPB
K *4
EGR VALVE
CMP SENSOR B POSITION
SENSOR
VCC2 B18
EGRP B29
CKP SENSOR
EGR VALVE
(cont’d)
G I
A10 VSV
SHO2S C27
ProCarManuals.com
SO2SHTC B4
SECONDARY
P K HO2S
ALTERNATOR
(SENSOR 2)
CMP SENSOR A
D CMPA C41
To
SPARK C15 IGPLS1
PLUG ICM
VTC OIL CONTROL
SOLENOID VALVE
No. 1 IGNITION COIL
VTC C23
To
SPARK
PLUG C16 IGPLS2
ICM ROCKER ARM
OIL PRESSURE
SWITCH
No. 2 IGNITION COIL
VTPSW C22
To
SPARK C17 IGPLS3
PLUG
ICM
*02
P
FTP SENSOR
A19 VCC6 B H
BRAKE PEDAL
POSITION SWITCH
A26 FTP
R S BKSWNC A39
To
GAUGE CONTROL MODULE (TACH) VSSOUT A29 MOONROOF
CONTROL UNIT/MOTOR,
AUDIO UNIT
A36 CANH
T
ProCarManuals.com
A37 CANL *3
RVS A27
REVERSE LOCKOUT
SOLENOID
*2
CRMTCLS A41
E Q
CLUTCH PEDAL
POSITION SWITCH
OPSW B7
A42 WEN
OIL PRESSURE
DATA LINK SWITCH
A31 SCS
CONNECTOR
VCC4 A25
A
APSA A17
To MICU
SG4 A35 B
VCC5 A24
APP SENSOR A/B
TP SENSOR A/B
APSB A18
C12 VCC3
SG5 A34
B A C20 TPSA
R S
C21 TPSB
ETC2 A33
C39 SG3
ECT SENSOR 2
THROTTLE
ACTUATOR C4 ETCSM+
A/C PRESSURE
SENSOR
*2: M/T
*3: K20Z3 engine
(cont’d)
TATF B27
B13 ATPP
ATF TEMPERATURE SENSOR
B14 ATPR
SHA B10
P
B12 ATPN
R SHIFT SOLENOID
VALVE A
N B21 ATPD
SHB B11
D
B15 ATPS SHIFT SOLENOID
S
VALVE B
SHC B20
SHIFT SOLENOID
VALVE C
ProCarManuals.com
SHD B26
SHIFT SOLENOID
VALVE D
NM B17
NC C43
To A27 SLS
SHIFT LOCK SOLENOID OUTPUT SHAFT
(COUNTERSHAFT)
SPEED SENSOR
*1: A/T
TERMINAL LOCATIONS
06
EVAPORATIVE EMISSION
(EVAP) CANISTER PURGE VALVE
To
EVAPORATIVE
EMISSION (EVAP)
CANISTER
ProCarManuals.com
INTAKE AIR
BYPASS CONTROL
THERMAL VALVE
FRONT OF
VEHICLE
(cont’d)
06
To
EVAPORATIVE EMISSION EVAPORATIVE
(EVAP) CANISTER PURGE VALVE EMISSION (EVAP)
CANISTER
ProCarManuals.com
INTAKE AIR
BYPASS CONTROL
THERMAL VALVE
FRONT OF
VEHICLE
Vacuum Distribution
K20Z2 engine
*04
22
25 ATMOSPHERE
23
ATMOSPHERE 21
11 12
14 13
10
ProCarManuals.com
24
17
ENGINE
COOLANT
20
3
8 9 26
7
4
ENGINE 15
6 COOLANT
1 18
16
19 5
(cont’d)
21
24 ATMOSPHERE
22
ATMOSPHERE 20
11 12
14 13
10
ProCarManuals.com
23
ENGINE
COOLANT 19
3
9 25
8
7
4 ENGINE 15
COOLANT
6
1 17
16
18 5
(cont’d)
(cont’d)
(cont’d)
(cont’d)
ZIRCONIA SENSOR
ELEMENT TERMINALS
Engine Coolant Temperature (ECT) Sensor 1 and 2
ECT sensors 1 and 2 are temperature dependent
resistors (thermistors). The resistance decreases as the
engine coolant temperature increases.
19
HEATER
TERMINALS
(cont’d)
IAT SENSOR
Manifold Absolute Pressure (MAP) Sensor (THERMISTOR)
O-RING
The MAP sensor converts manifold absolute pressure
into electrical signals to the ECM/PCM.
HOT WIRE
21 SENSOR
COLD WIRE
SENSOR
A/T
23
O-RING
ACCELERATOR
PEDAL MODULE
HEATER
TERMINALS
(cont’d)
i-VTEC
• The i-VTEC system has a variable valve timing control (VTC) mechanism on the intake camshaft in addition to the
usual VTEC.
This system improves fuel efficiency and reduces exhaust emissions at all levels of engine speed, vehicle speed,
and engine load.
• The VTEC system changes the valve lift and timing by using more than one cam profile.
• The VTC system changes the phase of the intake camshaft via oil pressure. It changes the intake valve timing
continuously.
27
HIGH
LOW SPEED CAM HIGH SPEED CAM
TORQUE CURVE
ProCarManuals.com
ENGINE
LOAD
LOW
LOW ENGINE SPEED HIGH
(cont’d)
IN 2
IN 1
EX
IN 1
EX
IN 2
ProCarManuals.com
SHORT OVERLAP
LONG OVERLAP
VTEC System
• The VTEC system changes the cam profile to correspond to the engine speed. It maximizes torque at low engine
speed and output at high engine speed.
• The low lift cam is used at low engine speeds, and the high lift cam is used at high engine speeds.
K20Z2 engine
11
LOW SPEED VALVE TIMING HIGH SPEED VALVE TIMING
EX IN EX IN
IN (LOW LIFT)
K20Z3 engine
11
LOW SPEED VALVE TIMING HIGH SPEED VALVE TIMING
EX IN EX IN
VTEC/VTC
System Diagram
13
INTAKE BLK/YEL YEL From No. 3
CAMSHAFT ALTERNATOR
BRN/YEL (10 A) FUSE
BLU/WHT
CMP SENSOR A BLU/WHT VARIOUS
SENSORS
RETARD ADVANCE ECM/PCM
VANE GRN/YEL
VTC BLU/BLK
VTC
ADVANCE RETARD
CHAMBER CHAMBER
ProCarManuals.com
DRAIN
BLK
VTC ACTUATOR
DRAIN
VANE
VTC OIL CONTROL
SOLENOID VALVE BLK
HOUSING
BRN/YEL
ROCKER
ARM OIL
PRESSURE
BLK SWITCH
TERMINAL
MAGNET
(cont’d)
VALVE
ProCarManuals.com
IN
PCV HOSE
PCV VALVE
: BLOW-BY VAPOR
: FRESH AIR
Exhaust Gas Recirculation (EGR) System Fuel Tank Pressure (FTP) Sensor
(K20Z2 engine) The FTP sensor converts fuel tank absolute pressure
into an electrical input to the ECM/PCM.
Refer to the system diagram to see a functional layout 36
of the system. SENSOR UNIT
TERMINAL
EGR Valve
The EGR valve lowers peak combustion temperatures
and reduces oxides of nitrogen emissions (NOx) by
recirculating exhaust gas through the intake manifold
and into the combustion chambers.
TERMINAL COIL
IN
(cont’d)
First drive cycle 2. Clear the Temporary DTC with the HDS.
The first time a leak is detected a CHECK FUEL CAP
message is shown in the gauge display (A). To scroll to 3. Verify there is no leak by doing the EVAP
another message, press the select/reset button. The FUNCTION TEST in the INSPECTION MENU with
CHECK FUEL CAP message appears each time you the HDS.
restart the engine until the system turns the message
off. Turn the engine off, then replace or tighten the fuel To make the message go off (without the
fill cap until it clicks at least once. HDS) (’06 model)
*10
ProCarManuals.com
Procedure
14
APP From
SENSOR A BRN YEL ETCS CONTROL
YEL RELAY
BLU
ECM/ VARIOUS
APP PCM SENSORS
SENSOR B GRY
PUR
THROTTLE
LT BLU
ProCarManuals.com
BODY
BLU/RED
BLK GRN/YEL
THROTTLE
ACTUATOR
GRN
RED/BLK TP SENSOR A
RED/BLU
BLU
TP SENSOR B
(cont’d)
The EGR valve position sensor detects the amount of EGR valve lift and sends it to the ECM/PCM. The ECM/PCM then
compares it with the ideal lift in its memory (based on signals sent from other sensors). If there is any difference
between the two, the ECM/PCM cuts current to the EGR valve.
*11
EGR VALVE
POSITION SENSOR YEL/BLU
ProCarManuals.com
GRN/BLK VARIOUS
ECM/PCM SENSORS
BLK/RED
(BLK)* WHT/BLK
BLU/RED
INTAKE MANIFOLD
* : ’07-09 models
The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold.
The purging vacuum is controlled by the EVAP canister purge valve, which operates whenever engine coolant
temperature is above 60 °C (140 °F).
*12
EVAP CANISTER
FUEL TANK VAPOR FUEL TANK VAPOR FTP SENSOR VENT SHUT VALVE
RECIRCULATION CONTROL VALVE From
TUBE PGM-FI
PUR
SUBRELAY
ProCarManuals.com
YEL/BLU BLK
ATMOSPHERE
EVAP CANISTER
PURGE VALVE
(cont’d)
18 20 19 24 23 22 21 1
YEL/BLK YEL/BLK
C5 2
BRN
INJ1
No. 1 INJECTOR
1
YEL/BLK
C6 2
RED
INJ2
No. 2 INJECTOR
A 1
YEL/BLK
ProCarManuals.com
C7 2
BLU
INJ3
No. 3 INJECTOR
1
YEL/BLK
C8 2
YEL
INJ4
No. 4 INJECTOR
5V
3
BLK/YEL
C41 1
BLU/WHT BLU/WHT
CMPA
2
BRN/YEL
K
CMP SENSOR A
3
YEL/BLK
C31 1
GRN
CMPB
2
BRN/YEL
CMP SENSOR B
3
YEL/BLK
C32 1
BLU/YEL
CKP
*4 2
BRN/YEL
*3
CKP SENSOR
AF
G101
*14
12 V
B34 2
GRN/YEL GRN/YEL
VTS 1
BLK
ROCKER ARM
OIL CONTROL
SOLENOID
C22 1
BLU/BLK BLU/BLK
VTPSW *4 2
BRN/YEL
ROCKER ARM
OIL PRESSURE
AG SWITCH
*1
G101 G101
ProCarManuals.com
24P 24P *2
JUNCTION JUNCTION
CONNECTOR CONNECTOR
C13 12 10 11 9 7 8 1
YEL/RED YEL/RED
VCC1 2
GRN/RED
3
GRN/WHT
C11
GRN/RED MAP SENSOR
MAP
C14 24P
GRN/WHT *1
SG1 B C JUNCTION
CONNECTOR
EGR VALVE
POSITION
SENSOR
B18 9 7 8 3
YEL/BLU YEL/BLU
VCC2 1
B29 WHT/BLK
2
EGRP GRN/BLK
B2 4
BLU/RED
EGR 6
BLK/RED
(BLK)*4
EGR VALVE
E F
G101
C106
C42 10 1
RED/BLU RED/BLU
KS
BRN/YEL KNOCK SENSOR
C23 2
BLU/WHT BLU/WHT
VTC
1
BLK
VTC OIL CONTROL
SOLENOID VALVE
*1: A/T
*2: M/T G101
*4: ’07-09 models
(cont’d)
B30 1
RED/BLK
VG+ 2 MAF
SENSOR
B32 3
BLK/BLU BLK/YEL
VG− 4
GRN/BLK IAT
*1 5
RED/YEL SENSOR
G N F
B33
GRN/BLK
SG2
ProCarManuals.com
B31
RED/YEL
IAT
2
GRN/BLK
B23 1
RED/WHT RED/WHT
ECT1
ECT SENSOR 1
B36
BLK
PG1
B1 BLK/RED
PG2 (BLK)*4
C2
BLK
PGMETCS
*4
AF AG D G101
C40 C101
BRN/YEL
LG1 18 6
BRN/ BRN/ BRN/YEL BRN
YEL YEL
C44 19 5
BRN/YEL BRN
LG2 *3 20
21
H I J
*4
G101
2
LT GRN Brake pedal pressed: closed
1 Brake pedal released: open
WHT
4
YEL
A39 3 Brake pedal pressed: open
BRN Brake pedal released: closed
BKSWNC
BRAKE PEDAL
POSITION SWITCH
*2 S T U
A41 2
LT BLU Clutch pedal pressed: open
CRMTCLS 3 Clutch pedal released: closed
BLK
CLUTCH PEDAL
POSITION SWITCH
*1: A/T
*2: M/T G401
*3: ’06 model
*4: ’07-09 models
*16
K G
2
BLK/YEL
BLK/YEL 4
1 24P JUNCTION
CONNECTOR
3
5
BLK/YEL
7
C101
1
B3 BLK/YEL
15 2
YEL/BLU YEL/BLU
PCS
EVAP CANISTER
YEL PURGE VALVE
C106
ProCarManuals.com
9 1
L BLK/YEL BLK/YEL
B42 8 3
WHT/BLU WHT/BLU WHT/BLU
ALTL
6 4
WHT/RED WHT/RED
7 2
WHT/GRN WHT/GRN
B43
WHT/RED
ALTF
24P JUNCTION ALTERNATOR
CONNECTOR
B41
WHT/GRN
ALTC
17 13 14 15 16
3
BLK/WHT To
C15 1 SPARK
YEL/GRN YEL/GRN PLUG
IGPLS1 2 ICM
BLK
No. 1 IGNITION COIL
3 To
BLK/WHT
C16 1 SPARK
BLU/RED BLU/RED PLUG
IGPLS2 2 ICM
BLK
No. 2 IGNITION COIL
3
BLK/WHT To
C17 1 SPARK
WHT/BLU WHT/BLU PLUG
IGPLS3 2 ICM
BLK
No. 3 IGNITION COIL
3
BLK/WHT To
C18 1 SPARK
BRN BRN PLUG
IGPLS4 2 ICM
BLK/ BLK
WHT No. 4 IGNITION COIL
8
C101
16 BLK
BLU
G101
(cont’d)
*1
N
B27 6
RED/YEL WHT
TATF 7
GRN/BLK WHT
ATF TEMPERATURE
SENSOR
B10 5
BLU/BLK BLU
SHA
SHIFT SOLENOID
ProCarManuals.com
VALVE A
B11 2
GRN/WHT ORN
SHB
SHIFT SOLENOID
VALVE B
B20 1
GRN GRN
SHC
SHIFT SOLENOID
VALVE C
B26 8
GRN/RED YEL
SHD
SHIFT SOLENOID
VALVE D
B24 3
YEL RED
SHE
SHIFT SOLENOID
VALVE E
B44 1
RED/BLK
LSA
BLK/RED 2
(BLK)*4
A/T CLUTCH PRESSURE
CONTROL SOLENOID VALVE A
B35 1
BRN
LSB
BLK/RED 2
(BLK)*4
A/T CLUTCH PRESSURE
CONTROL SOLENOID VALVE B
B25 1
BLU/YEL
LSC
BLK/RED 2
(BLK)*4
A/T CLUTCH PRESSURE
E CONTROL SOLENOID VALVE C
G101
1
YEL/BLU
B17 2
WHT/RED
NM
3
GRN/BLK
INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR
*1: A/T
*4: ’07-09 models
*18
C B
1
YEL/RED
C43 2
BLK/WHT
NC
3
GRN/WHT
OUTPUT SHAFT
*1 (COUNTERSHAFT)
SPEED SENSOR
C101
16 17 23 22
BLU/ WHT
BLK
ProCarManuals.com
B13
BLU/BLK 7
ATPP 4
BLU/WHT BLU/WHT
5 6
BLU/BLK BLK/BLU P
B14 4 7
WHT WHT WHT R
ATPR 9 2
RED/BLK RED/BLK N
3 8
YEL/GRN PNK D
B12
8 3
ATPN RED BLU S
B21
ATPD
6 5
BLU/YEL YEL/RED
B15 10 1
RED/WHT WHT/RED
ATPS 1 10
BLK/RED BLK
(BLK)*4
TRANSMISSION
RANGE SWITCH
B28
G101
ATPFWD
B22
ATPRVS 2ND CLUTCH
TRANSMISSION FLUID
PRESSURE SWITCH
B8 1
BLU/RED
OP2SW
3RD CLUTCH
TRANSMISSION FLUID
PRESSURE SWITCH
B9 1
BLU/WHT
OP3SW
4
C101
20
ORN
1
ORN Clutch pedal pressed: closed
2 Clutch pedal released: open
BLK
*2 CLUTCH
INTERLOCK
*1: A/T O
SWITCH
*2: M/T G401
*4: ’07-09 models
(cont’d)
TP SENSOR
C12 2
BLU BLU
VCC3 1
RED/BLK A B
C20 3
RED/BLK RED/BLU
TPSA 4
GRN
C21
RED/BLU 6
TPSB BLU/RED
5
C39 GRN/YEL
GRN THROTTLE
SG3 ACTUATOR
C4 THROTTLE BODY
BLU/RED
ETCSM+
ProCarManuals.com
C3
GRN/YEL
ETCSM−
2
RED
C101 1
GRN
C29 10 14 3
RED BLU
AFS+ 4
PUR
C30 9 15
RED/YEL A/F SENSOR
AFS− (SENSOR 1)
I H P
C9 5 19
WHT/GRN
AFSHTC
1 (5) *8 2
BRN
C27 1 23 3 (2) *8 1
BLK
WHT/RED WHT WHT 3
SHO2S
4
YEL
B4 6 18 2 (6) *8
BLK/WHT PNK PNK SECONDARY
SO2SHTC Q R HO2S
C209 (SENSOR 2)
B7 1
YEL/RED
OPSW
OIL PRESSURE
SWITCH
A25 3
BRN A
VCC4
A17 1
YEL
APSA
A35 2
BLU
SG4
A24 6
GRY B
VCC5
A18 4
PUR
APSB
A34 5
LT BLU
SG5
APP SENSOR A/B
*20
A33 1
GRN
ECT2 2
BLK
A9
BLK ECT SENSOR 2
SG6
A19 1
RED RED
VCC6
A16 2
LT GRN
ACPD
3
BLK
Q A/C PRESSURE
SENSOR
C204
12 1
RED BLU
A26 9 2
LT GRN LT GRN
ProCarManuals.com
FTP 10 3
BLK BLK
FTP SENSOR
A10 11 1
LT GRN LT GRN
VSV
8 2
PUR PUR
EVAP CANISTER
VENT SHUT VALVE
AH
A28 To
BLU
NEP EPS CONTROL UNIT
*1
C201
A27 13 2
PNK PNK
SLS
1
YEL
SHIFTLOCK
SOLENOID
V
C103 C202
B16 2 2 16 16 2 PADDLE
BLU/YEL BLU BLU GRN/ORN
SUPP 17 SHIFTER+
1 1 17 1 (UPSHIFT
GRN GRN BLK/WHT
6 7 SWITCH)
BLK LT GRN
B40 2 PADDLE
BRN CABLE REEL SHIFTER−
SDNP 1 (DOWNSHIFT
SWITCH)
G504
*1: A/T
(cont’d)
A42 J
RED
WEN
9
15 RED
CANL 5
WHT
1
CANH 10
BLK
EPS CONTROL
UNIT 4
RED
1 3 2 6 5 4 1 3 2 6 5 4
7
WHT
6
RED
6P 6P
JUNCTION JUNCTION 8
ORN
CONNECTOR CONNECTOR
9
LT BLU
To MOONROOF 2
CONTROL BLU
UNIT/MOTOR
2
To AUDIO UNIT BLU
11 1
WHT
CANH
12 2
RED
CANL
SRS UNIT 7
ORN
4
LT BLU
8
WHT
1
CANH 5
17
7
CANL
ABS MODULATOR- W X Y 9
CONTROL UNIT
14
DATA
6 LINK
*5 CONNECTOR
12
16
*5: ’06-07 models 4
BLK
G502
19
CANL
1
CANH
GAUGE CONTROL
MODULE (TACH)
*22
A42 J JUNCTION BOX
RED C201
WEN
11 10
RED
A36 12 11
WHT BRN BLK
CANH
A37 14 7
RED WHT
CANL
A29 13 14
BLU RED
VSSOUT
7 5
BLU
15
CANL 5
WHT
1
CANH 10
BLK
EPS CONTROL UNIT
4
1 RED
ProCarManuals.com
CANL 7
15 WHT
CANH 6
VSA MODULATOR- 1 3 2 6 5 4 1 3 2 6 5 4 RED
CONTROL UNIT
8
ORN
6P 6P 9
LT BLU
JUNCTION JUNCTION
CONNECTOR CONNECTOR 2
To AUDIO UNIT BLU
To MOONROOF 2
CONTROL BLU
UNIT/MOTOR 15
WHT
14
RED
11 1
WHT
CANH
12 2
RED
CANL
SRS UNIT 7
ORN
4
LT BLU
8
WHT
W X Y
2 10
WHT
CANH
11 9
RED
CANL
TPMS
CONTROL
UNIT 5
7
C501 9
3 8 14 15 20 14 DATA
6 LINK
CANH CONNECTOR
4
12
CANL
YAW RATE-LATERAL 16
ACCELERATION SENSOR 4
4 5 6 10 11 12 BLK
G502 19
12P RED
JUNCTION CANL
CONNECTOR 1
WHT
*6 CANH
GAUGE CONTROL
*6: ’08 model MODULE (TACH)
(cont’d)
1
10
CANL BLK
15 5
CANH RED
VSA MODULATOR- 7
CONTROL UNIT WHT
9 12 8 5 10 11 7 6
12P 6
JUNCTION RED
CONNECTOR 3
ORN
9
LT BLU
2
To AUDIO UNIT BLU
To MOONROOF 2
CONTROL UNIT/MOTOR BLU
10
WHT
9
RED
11 1
WHT
CANH
12 2
RED
CANL 7
SRS UNIT ORN
4
LT BLU
8
WHT
15
14
2 10
WHT
CANH
11 9
RED
CANL
TPMS CONTROL
UNIT
(1)*9 (2)*9
3 4 5
W X Y
C501
7
9
3
CANH 14
DATA
4 6 LINK
CANL CONNECTOR
12
YAW RATE-LATERAL
ACCELERATION SENSOR 16
*8 4
BLK
G502 19
RED
CANL
*8: ’09 model 1
*9: With Premium Audio WHT
CANH
GAUGE CONTROL
MODULE (TACH)
*24
AH A UNDER-HOOD FUSE/RELAY BOX
YEL/BLK
15 ETCS
CONTROL
C101 RELAY
10 9
ORN ORN
RADIATOR
A20 FAN RELAY
ETCSRLY
A8
IGP
A4 COOLING
FAN
ProCarManuals.com
FANL F5
YEL CONTROL
A6 F6 RELAY
ORN
MRLY F7
PUR
A5 F9
GRN
FANH F14 A/C
GRY CONDENSER
A21 F16 FAN RELAY
PNK
SUBRLY F19
PUR
A14 F20
RED
ACC
IGNITION
COIL
RELAY
M P
PGM-FI
MAIN
RELAY 1
C101
C1 3 21 E1
WHT LT BLU
IG1ETCS E5
ORN
E6
PUR
E7
BLU PGM-FI
SUBRELAY
U L
H1 A/C COMPRESSOR
WHT
D1 CLUTCH RELAY
BRN
D4
ORN
D8
WHT
A1
YEL
A23 A3
ORN ELD
ELD
A2
BLK
ORN
AD
Z AA AB AC AE G301 BATTERY
G1
(cont’d)
C36
BLK/GRN
IG1 STARTER
2 CUT RELAY
(ST CUT)
C101
A44
S-NET5V 22
A15 F5
YEL
IMOFPR F8
PNK
A31 F10
BRN
SCS F11
BRN
A40
F24
BKSW BRN
F25
LT GRN
F30
LT GRN
ProCarManuals.com
O F31
WHT
F29
ORN
PGM-FI MAIN
G2 RELAY 2
ORN (FUEL PUMP)
AA AE G4
ORN
G12
BRN
G16
WHT
G20
X W Y WHT
Q1
WHT
Q5
ORN
Q8
LT BLU
R V
E28
YEL
E9
GRN
E27
YEL
3 D1
WHT
IG1 6 D2
BLU
UNDER-HOOD FUSE/RELAY BOX: IG2 4 C3
No. 21 DBW (THROTTLE +B ORN
ACTUATOR CONTROL) (15 A)
No. 18 IG COIL (15 A) ST 1 C1
YEL
No. 19 FI MAIN (15 A)
No. 11 FI SUB (15 A)
No. 15 OIL LVL (7.5 A) IGNITION SWITCH
MICU
No. 2 IG MAIN (50 A) IG1 HOT in ON (II)
No. 23 BACK UP (10 A) and START (III)
No. 12 STOP & HORN (15 A)
No. 1 MAIN FUSE (100 A) 2
4 P
UNDER-DASH FUSE/RELAY BOX: BLK
No. 3 ALTERNATOR (10 A)
No. 2 FUEL PUMP (15 A) FUEL PUMP
No. 36 IG2 HAC (A/C) (10 A)
No. 10 METER (7.5 A) G601
18 20 19 24 23 22 21 1
YEL/BLK YEL/BLK
C5 2
BRN
INJ1
No. 1 INJECTOR
1
YEL/BLK
C6 2
RED
INJ2
No. 2 INJECTOR
A 1
YEL/BLK
ProCarManuals.com
C7 2
BLU
INJ3
No. 3 INJECTOR
1
YEL/BLK
C8 2
YEL
INJ4
No. 4 INJECTOR
5V 3
BLK/YEL
C41 1
BLU/WHT
CMPA
H 2
BRN/YEL
CMP SENSOR A
3
YEL/BLK
C31 1
GRN
CMPB
2
BRN/YEL
CMP SENSOR B
3
YEL/BLK
C32 1
BLU/YEL
CKP
2
BRN/YEL
CKP SENSOR
AA
(cont’d)
12 V
B34 2
GRN/YEL GRN/YEL
VTS 1
BLK
C22 1
BLU/BLK BLU/BLK
VTPSW 2
BRN/YEL
ROCKER ARM
OIL PRESSURE
SWITCH
AB
ProCarManuals.com
G101
C13 1
YEL/RED YEL/RED
VCC1 2
GRN/RED
3
GRN/WHT
C11
GRN/RED MAP SENSOR
MAP
C14
GRN/WHT
SG1
C43 2
BLK/WHT
NC
3
GRN/BLK
OUTPUT SHAFT
(COUNTERSHAFT)
SPEED SENSOR
B
C106
C42 10 1
RED/BLU RED/BLU
KS
KNOCK SENSOR
C23 2
BLU/WHT BLU/WHT
VTC
1
BLK
VTC OIL CONTROL
SOLENOID VALVE
G101
*26
B30 1
RED/BLK
VG+ 2 MAF
SENSOR
B32 3
BLK/BLU BLK/YEL
VG−
24P JUNCTION 4
CONNECTOR GRN/BLK IAT
5 SENSOR
RED/YEL
12 10 9 11
D B
B33
GRN/BLK
SG2
ProCarManuals.com
B31
RED/YEL
IAT
2
GRN/BLK
B23 1
RED/WHT RED/WHT
ECT1
ECT SENSOR 1
B36
BLK
PG1
B1
BLK
PG2
C2
BLK
PGMETCS
AA AB C
C101 G101
C40
BRN/YEL
LG1 18 6
BRN/YEL BRN
C44 19 5
BRN/YEL BRN
LG2
20
BRN/YEL
21
BRN/YEL E F G
G101
(cont’d)
1
B3 BLK/YEL
2
YEL/BLU YEL/BLU
PCS 7
EVAP CANISTER
C101 PURGE VALVE
ProCarManuals.com
15 C106
YEL
9 1
BLK/YEL BLK/YEL
B42 I
8 3
WHT/BLU WHT/BLU WHT/BLU
ALTL
6 4
WHT/RED WHT/RED
7 2
WHT/GRN WHT/GRN
B43
WHT/RED
ALTF
24P JUNCTION ALTERNATOR
CONNECTOR
B41
WHT/GRN
ALTC
17 13 14 15 16
3
BLK/WHT To
C15 1 SPARK
YEL/GRN YEL/GRN PLUG
IGPLS1 2 ICM
BLK
No. 1 IGNITION COIL
3 To
BLK/WHT
C16 1 SPARK
BLU/RED BLU/RED PLUG
IGPLS2 2 ICM
BLK
No. 2 IGNITION COIL
3
BLK/WHT To
C17 1 SPARK
WHT/BLU WHT/BLU PLUG
IGPLS3 2 ICM
BLK
No. 3 IGNITION COIL
3
BLK/WHT To
C18 1 SPARK
BRN BRN PLUG
IGPLS4 2 ICM
BLK
BLK/
WHT No. 4 IGNITION COIL
C101
16 BLK
BLU
G101
*28
TP SENSOR
C12 2
BLU BLU
VCC3 1
RED/BLK A B
C20 3
RED/BLK RED/BLU
TPSA 4
GRN
C21
RED/BLU 6
TPSB BLU/RED
5
C39 GRN/YEL
GRN THROTTLE
SG3 ACTUATOR
C4 THROTTLE BODY
BLU/RED
ETCSM+
C3
GRN/YEL
ProCarManuals.com
ETCSM−
2
RED
C101 1
GRN
C29 10 14 3
RED BLU
AFS+ 4
PUR
C30 9 15
RED/YEL A/F SENSOR
AFS− (SENSOR 1)
F E K
C9 5 19
WHT/GRN
AFSHTC
1 (5) *8 2
C101 BRN
C27 1 23 3 (2) *8 1
BLK
WHT/RED WHT WHT 3
SHO2S
4
YEL
B4 6 18 2 (6) *8
BLK/WHT PNK PNK SECONDARY
SO2SHTC M HO2S
L (SENSOR 2)
C209
B7 1
YEL/RED
OPSW
OIL PRESSURE
SWITCH
A25 3
BRN A
VCC4
A17 1
YEL
APSA
A35 2
BLU
SG4
A24 6
GRY B
VCC5
A18 4
PUR
APSB
A34 5
LT BLU
SG5
APP SENSOR A/B
(cont’d)
A33 1
GRN
ECT2 2
BLK
A9
BLK ECT SENSOR 2
SG6
A19 1
RED RED
VCC6
A16 2
LT GRN
ACPD
3
BLK
L A/C PRESSURE
SENSOR
12 1
RED BLU
ProCarManuals.com
A26 9 2
LT GRN LT GRN
FTP 10 3
BLK BLK
FTP SENSOR
A10 11 1
LT GRN LT GRN
VSV
8 2
PUR PUR
EVAP CANISTER
C204 VENT SHUT VALVE
N
A28
BLU To
NEP EPS CONTROL UNIT
2
LT GRN Brake pedal pressed: closed
1 Brake pedal released: open
WHT
4
YEL Brake pedal pressed: open
A39 3 Brake pedal released: closed
BRN
BKSWNC
BRAKE PEDAL
POSITION SWITCH
O P Q
A41 2
LT BLU Clutch pedal pressed: open
CRMTCLS 3 Clutch pedal released: closed
BLK
CLUTCH PEDAL
POSITION SWITCH
G401
*30
G
A42 JUNCTION BOX
RED C201
WEN
11 10
RED
A36 12 11
WHT BRN BLK
CANH
A37 14 7
RED WHT
CANL
A29 13 14
BLU RED
VSSOUT
7 5
BLU
15
CANL 5
WHT
1
CANH 10
BLK
EPS CONTROL UNIT
4
ProCarManuals.com
1 RED
CANL 7
15 WHT
CANH 6
VSA MODULATOR- 1 3 2 6 5 4 1 3 2 6 5 4 RED
CONTROL UNIT
8
ORN
9
6P 6P LT BLU
JUNCTION JUNCTION
CONNECTOR CONNECTOR 2
To AUDIO UNIT BLU
To MOONROOF 2
CONTROL BLU
UNIT/MOTOR 15
WHT
14
RED
11 1
WHT
CANH
12 2
RED
CANL
SRS UNIT 7
ORN
4
LT BLU
8
WHT
R S T
2 10
WHT
CANH
11 9
RED
CANL
TPMS
CONTROL
UNIT 5
7
C501 9
3 8 14 15 20 14
DATA
CANH 6 LINK
4 CONNECTOR
CANL 12
YAW RATE-LATERAL 16
ACCELERATION SENSOR
4 5 6 10 11 12 4
BLK
G502 19
12P RED
JUNCTION CANL
CONNECTOR 1
WHT
*7 CANH
GAUGE CONTROL
*7: ’07-08 models MODULE (TACH)
(cont’d)
1
10
CANL BLK
15 5
CANH RED
VSA MODULATOR- 7
CONTROL UNIT WHT
9 12 8 5 10 11 7 6
12P 6
JUNCTION RED
CONNECTOR 3
ORN
9
LT BLU
2
To AUDIO UNIT BLU
To MOONROOF 2
CONTROL UNIT/MOTOR BLU
10
WHT
9
RED
11 1
WHT
CANH
12 2
RED
CANL 7
SRS UNIT ORN
4
LT BLU
8
WHT
15
14
2 10
WHT
CANH
11 9
RED
CANL
TPMS CONTROL
UNIT
(1)*9 (2)*9
3 4 5
R S T
C501
7
9
3
CANH 14
DATA
4 6 LINK
CANL CONNECTOR
12
YAW RATE-LATERAL
ACCELERATION SENSOR 16
*8 4
BLK
G502 19
RED
CANL
*8: ’09 model 1
*9: With Premium Audio WHT
CANH
GAUGE CONTROL
MODULE (TACH)
*32
A UNDER-HOOD FUSE/RELAY BOX
YEL/BLK
15 ETCS
CONTROL
RELAY
C101
10 9
N
ORN ORN
RADIATOR
A20 FAN RELAY
ETCSRLY
A8
IGP
A4 COOLING
FAN
ProCarManuals.com
FANL F5
YEL CONTROL
A6 F6 RELAY
ORN
MRLY F7
PUR
A5 F9
GRN
FANH F14 A/C
GRY CONDENSER
A21 F16 FAN RELAY
PNK
SUBRLY F19
PUR
A14 F20
RED
ACC
IGNITION
COIL
RELAY
J K
PGM-FI
MAIN
RELAY 1
C101
C1 3 21 E1
WHT LT BLU
IG1ETCS E5
ORN
E6
PUR
E7
BLU PGM-FI
SUBRELAY
Q I
H1 A/C COMPRESSOR
WHT
D1 CLUTCH RELAY
BRN
D4
ORN
D8
WHT
A1
YEL
A23 A3
ORN ELD
ELD A2
BLK
ORN
U
G301 BATTERY
V W X Y Z
G1
(cont’d)
C36
BLK/GRN STARTER
IG1 CUT RELAY
2 (ST CUT)
C101
A44
S-NET5V 22
A15 F5
YEL
IMOFPR F8
PNK
A31 F10
BRN
SCS F11
BRN
A40
F24
BKSW BRN
F25
LT GRN
F30
LT GRN
ProCarManuals.com
F31
WHT
F29
1
ORN PGM-FI MAIN
2 G2 RELAY 2
BLK ORN (FUEL PUMP)
W Z G4
CLUTCH ORN
INTERLOCK G12
SWITCH BRN
G401 G16
Clutch pedal pressed: closed WHT
Clutch pedal released: open G20
WHT
Q1
WHT
Q5
S R T ORN
Q8
LT BLU
E9
GRN
E27
YEL
3 D1
WHT
IG1 6 D2
BLU
UNDER-HOOD FUSE/RELAY BOX: IG2 4 C3
No. 21 DBW (THROTTLE +B ORN
ACTUATOR CONTROL) (15 A)
No. 18 IG COIL (15 A) ST 1 C1
YEL
No. 19 FI MAIN (15 A)
No. 11 FI SUB (15 A)
No. 15 OIL LVL (7.5 A) IGNITION SWITCH
MICU
No. 2 IG MAIN (50 A) IG1 HOT in ON (II)
and START (III)
No. 23 BACK UP (10 A)
No. 12 STOP & HORN (15 A)
No. 1 MAIN FUSE (100 A) 2
UNDER-DASH FUSE/RELAY BOX: 4 P
No. 3 ALTERNATOR (10 A) BLK
No. 2 FUEL PUMP (15 A)
No. 36 IG2 HAC (A/C) (10 A) FUEL PUMP
G601
engine. The MIL will come on for 15−20 seconds. If it MIL to come on, the readiness code cannot be set to
then goes off, the readiness codes are set to complete. complete until you correct the fault.
If it flashes five times, one or more readiness codes are
not set to complete. To set readiness codes from Enable Criteria
incomplete to complete, do the procedure for the
appropriate code. • ECT SENSOR 1 at 70 °C (158 °F) or more.
• IAT SENSOR at −7 °C (20 °F) or more.
To check the status of a specific DTC system, check the • Vehicle speed (VSS) above 40 km/h (25 mph).
OBD status in the DTC MENU with the HDS (see page
11-8). This screen displays the code, the current data list Procedure
of the enable criteria, and the status of the readiness
testing. 1. Connect the HDS to the vehicle’s data link
connector (DLC), and bring up the READINESS
CODEs screen for Catalyst in the DTCs MENU.
(cont’d)
SNR9A00A20316100000BBAT00
08/08/21 14:15:32 61SNR030_110_0070
• If the result is normal, readiness is complete. • If the screen shows complete, readiness is
• If the result is not normal, go to the next step. complete.
• If the screen shows not complete, go to the next
4. Check for a Temporary DTC. If there is no DTC, one step.
or more of the enable criteria were probably not
met; repeat the procedure. 4. Check for a Temporary DTC. If there is no DTC, the
enable criteria was probably not met. Select the
DATA LIST MENU. Check the ECT SENSOR 1 in the
ALL DATA LIST with the HDS. If the ECT SENSOR 1
is less than 60 °C (140 °F), run the engine until it is
more than 60 °C (140 °F), then repeat the procedure.
Air Fuel Ratio (A/F) Sensor Heater Monitor EGR Monitor and Readiness Code
Readiness Code
NOTE:
NOTE: All readiness codes are cleared when the battery • Do not turn the ignition switch to LOCK (0) or ACC (I)
is disconnected, if the DTCs have been cleared, or if the during the procedure.
ECM/PCM is reset with the HDS. • All readiness codes are cleared when the battery is
disconnected, if the DTCs have been cleared, or if the
Procedure ECM/PCM is reset with the HDS.
1. Start the engine, and let it idle for 1 minute. The Enable Criteria
readiness code should switch from incomplete to
complete. ECT SENSOR 1 at 80 °C (176 °F) or more.
• This readiness code is always set to available 3. Drive at a steady speed with the A/T in D position or
because misfiring is continuously monitored. M/T in 4th gear, at 80−100 km/h (50−62 mph) or
• Monitoring pauses, and the misfire counter resets, if above for more than 10 seconds.
the vehicle is driven over a rough road.
• Monitoring also pauses, and the misfire counter 4. With the A/T in D position or M/T in 4th gear,
holds at its current value, if the throttle position decelerate from 100 km/h (62 mph) or above by
changes more than a predetermined value, or if completely releasing the throttle for at least
driving conditions fall outside the range of any 5 seconds. If the engine is stopped during this
related enable criteria. procedure, go to step 3 and do the procedure again.
Fuel System Monitor and Readiness Code 5. Check the OBD status screen for DTC P0401 in the
DTC’s MENU with the HDS.
• This readiness code is always set to available
because the fuel system is continuously monitored • If it is PASSED, readiness is complete.
during closed loop operation. • If it is not PASSED, go to step 3 and retest.
• Monitoring pauses when the catalytic converter,
EVAP control system, and A/F sensor monitors are
active.
• Monitoring also pauses when any related enable
criteria are not being met. Monitoring resumes when
the enable criteria is again being met.
PGM-FI System
*01
CAMSHAFT POSITION (CMP)
SENSOR B (EXHAUST SIDE)
Replacement, page 11-222
ELECTRICAL LOAD
DETECTOR (ELD)
Replacement, page 11-226
ProCarManuals.com
PGM-FI
SUBRELAY
IGNITION
COIL RELAY
PGM-FI MAIN
RELAY 1
MANIFOLD ABSOLUTE
KNOCK SENSOR PRESSURE (MAP) SENSOR
Replacement, page 11-223 Replacement, page 11-224
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*02
ProCarManuals.com
*03
PGM-FI System
DTC Troubleshooting
DTC P0101: MAF Sensor Circuit Range/ 4. Turn the ignition switch to LOCK (0).
Performance Problem
5. Turn the ignition switch to ON (II).
NOTE:
• Before you troubleshoot, record all freeze data and 6. Check the MAF SENSOR in the DATA LIST with the
any on-board snapshot, and review the general HDS.
troubleshooting information (see page 11-3).
• If DTC P1128, P1129, P2228, and/or P2229 are stored Is there about 0.2 gm/ s or 0.5 V ?
at the same time as DTC P0101, troubleshoot those
DTCs first, then recheck for DTC P0101. YES−Go to step 7.
• Intake air duct 8. Vary the engine speed between 2,000 rpm and
• Air cleaner 3,000 rpm.
• Purge (PCS) line
• Brake booster 9. Check the MAF SENSOR in the DATA LIST with the
• Brake booster hose HDS.
YES−Replace the air cleaner element (see page Does the screen indicate F AILED?
11-346), then go to step 15.
YES−Go to step 13.
NO−Go to step 4.
NO−If the screen indicates PASSED, intermittent
failure, the system is OK at this time. Check for
poor connections or loose terminals at the MAF
sensor/IAT sensor and the ECM/PCM. If the screen
indicates NOT COMPLETED, go to step 11 and
recheck.
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13. Turn the ignition switch to LOCK (0). DTC P0102: MAF Sensor Circuit Low Voltage
14. Replace the MAF sensor/IAT sensor (see page NOTE: Before you troubleshoot, record all freeze data
11-224). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
15. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II), and wait
16. Reset the ECM/PCM with the HDS. 2 seconds.
17. Do the ECM/PCM idle learn procedure (see page 2. Check the MAF SENSOR in the DATA LIST with the
11-310). HDS.
18. Test-drive the vehicle for several minutes in the Is about 0 gm/ s or 0.1 V or less indicated?
range of these recorded freeze data parameters:
YES−Go to step 3.
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• ENGINE SPEED
• VSS NO−Intermittent failure, the system is OK at this
• MAP SENSOR time. Check for poor connections or loose terminals
• MAF SENSOR at the MAF sensor/IAT sensor and the ECM/PCM.
19. Check for Temporary DTCs or DTCs with the HDS. 3. Turn the ignition switch to LOCK (0).
(cont’d)
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PGM-FI System
IG1
(BLK/YEL)
ProCarManuals.com
VG+ (RED/BLK)
Wire side of female terminals
YES−Go to step 8.
Is there continuity?
NO−Repair open in the wire between the No. 3
ALTERNATOR (10 A) fuse and the MAF sensor/IAT YES−Repair short in the wire between the ECM/
sensor, then go to step 20. PCM (B30) and the MAF sensor/IAT sensor, then go
to step 21.
8. Turn the ignition switch to LOCK (0).
NO−Go to step 13.
9. Measure the resistance between MAF sensor/IAT
sensor 5P connector terminal No. 1 and body
ground.
02
MAF SENSOR/IAT SENSOR 5P CONNECTOR
VG+ (RED/BLK)
Is there 190−210 k ?
13. Check for continuity between MAF sensor/IAT 14. Substitute a known-good MAF sensor/IAT sensor
sensor 5P connector terminal No. 1 and ECM/PCM (see page 11-224).
connector terminal B30.
04 15. Reconnect all connectors.
MAF SENSOR/IAT SENSOR 5P CONNECTOR
16. Turn the ignition switch to ON (II).
Is DT C P0102 indicated?
YES−Go to step 26. 20. Turn the ignition switch to LOCK (0).
NO−Repair open in the wire between the ECM/ 21. Reconnect all connectors.
PCM (B30) and the MAF sensor/IAT sensor, then go
to step 21. 22. Turn the ignition switch to ON (II).
Is DT C P0102 indicated?
(cont’d)
PGM-FI System
28. Check for Temporary DTCs or DTCs with the HDS. 1. Turn the ignition switch to ON (II), and wait
2 seconds.
Is DT C P0102 indicated?
2. Check the MAF SENSOR in the DATA LIST with the
YES−Check for poor connections or loose HDS.
terminals at the MAF sensor/IAT sensor and the
ECM/PCM. If the ECM/PCM was updated, substitute Is about 202 gm/ s, or 4.89 V or more indicated?
a known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to YES−Go to step 3.
ProCarManuals.com
step 1.
NO−Intermittent failure, the system is OK at this
NO−If the ECM/PCM was updated, troubleshooting time. Check for poor connections or loose terminals
is complete. If the ECM/PCM was substituted, at the MAF sensor/IAT sensor and the ECM/PCM.
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated, 3. Turn the ignition switch to LOCK (0).
go to the indicated DTC’s troubleshooting.
4. Jump the SCS line with the HDS.
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7. Check for continuity between MAF sensor/IAT 8. Reconnect ECM/PCM connector B (44P).
sensor 5P connector terminal No. 2 and ECM/PCM
connector terminal B32. 9. Connect MAF sensor/IAT sensor 5P connector
01 terminals No. 1 and No. 2 with a jumper wire.
MAF SENSOR/IAT SENSOR 5P CONNECTOR 02
MAF SENSOR/IAT SENSOR 5P CONNECTOR
VG− (BLK/BLU)
Wire side of female terminals
ECM/PCM CONNECTOR B (44P)
VG+ (RED/BLK) VG− (BLK/BLU)
JUMPER WIRE
ProCarManuals.com
(cont’d)
PGM-FI System
NO−Troubleshooting is complete. If any other 2. Check the MAP SENSOR in the DATA LIST with the
Temporary DTCs or DTCs are indicated, go to the HDS.
indicated DTC’s troubleshooting.
Is about 3 kPa ( 26 mmHg, 1.0 in.Hg), or 0.23 V or
20. Turn the ignition switch to LOCK (0). less indicated?
22. Update the ECM/PCM if it does not have the latest NO−Intermittent failure, the system is OK at this
software (see page 11-227), or substitute a known- time. Check for poor connections or loose terminals
good ECM/PCM (see page 11-7). at the MAP sensor and the ECM/PCM.
23. Check for Temporary DTCs or DTCs with the HDS. 3. Turn the ignition switch to LOCK (0).
YES−Check for poor connections or loose 5. Turn the ignition switch to ON (II).
terminals at the MAF sensor/IAT sensor and the
ECM/PCM. If the ECM/PCM was updated, substitute 6. Check the MAP SENSOR in the DATA LIST with the
a known-good ECM/PCM (see page 11-7), then HDS.
recheck. If the ECM/PCM was substituted, go to
step 1. Is about 3 kPa ( 26 mmHg, 1.0 in.Hg), or 0.23 V or
less indicated?
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, YES−Go to step 12.
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated, NO−Go to step 7.
go to the indicated DTC’s troubleshooting.
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7. Measure the voltage between MAP sensor 3P 12. Turn the ignition switch to LOCK (0).
connector terminals No. 1 and No. 3.
01 13. Jump the SCS line with the HDS.
MAP SENSOR 3P CONNECTOR
14. Disconnect ECM/PCM connector C (44P).
(GRN/RED)
Is there about 5 V ?
9. Jump the SCS line with the HDS. YES−Repair short in the wire between the ECM/
PCM (C11) and the MAP sensor, then go to step 18.
10. Disconnect ECM/PCM connector C (44P).
NO−Go to step 23.
11. Check for continuity between ECM/PCM connector
terminal C13 and MAP sensor 3P connector
terminal No. 1.
02
MAP SENSOR 3P CONNECTOR
VCC1 (YEL/RED)
Wire side of
female terminals
Is there continuity?
(cont’d)
PGM-FI System
19. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
20. Reset the ECM/PCM with the HDS. 2. Check the MAP SENSOR in the DATA LIST with the
HDS.
21. Do the ECM/PCM idle learn procedure (see page
11-310). Is about 160 kPa ( 1,197 mmHg, 47 .1 in.Hg), or
4.49 V or more indicated?
22. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 3.
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Is DT C P0107 indicated?
NO−Intermittent failure, the system is OK at this
YES−Check for poor connections or loose time. Check for poor connections or loose terminals
terminals at the MAP sensor and the ECM/PCM, at the MAP sensor and the ECM/PCM.
then go to step 1.
3. Turn the ignition switch to LOCK (0).
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the 4. Disconnect the MAP sensor 3P connector.
indicated DTC’s troubleshooting.
5. Connect MAP sensor 3P connector terminals No. 2
23. Reconnect all connectors. and No. 3 with a jumper wire.
01
24. Update the ECM/PCM if it does not have the latest MAP SENSOR 3P CONNECTOR
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
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6. Turn the ignition switch to ON (II). 10. Turn the ignition switch to LOCK (0).
7. Check the MAP SENSOR in the DATA LIST with the 11. Jump the SCS line with the HDS.
HDS.
12. Disconnect ECM/PCM connector C (44P).
Is about 160 kPa ( 1,197 mmHg, 47 .1 in.Hg), or
4.49 V or more indicated? 13. Check for continuity between ECM/PCM connector
terminal C14 and MAP sensor 3P connector
YES−Go to step 8. terminal No. 3.
03
MAP SENSOR 3P CONNECTOR
NO−Go to step 18.
SG1 (GRN/WHT)
8. Remove the jumper wire from the MAP sensor 3P
connector. Wire side of
female terminals
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Wire side of female terminals NO−Repair open in the wire between the ECM/
PCM (C14) and the MAP sensor, then go to step 20.
Is there about 5 V ?
(cont’d)
PGM-FI System
15. Jump the SCS line with the HDS. 19. Replace the MAP sensor (see page 11-224).
17. Check for continuity between ECM/PCM connector 21. Turn the ignition switch to ON (II).
terminal C11 and MAP sensor 3P connector
terminal No. 2. 22. Reset the ECM/PCM with the HDS.
04
MAP SENSOR 3P CONNECTOR 23. Do the ECM/PCM idle learn procedure (see page
11-310).
MAP (GRN/RED) Wire side of 24. Check for Temporary DTCs or DTCs with the HDS.
female terminals
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Is DT C P0108 indicated?
MAP (GRN/RED) ECM/PCM CONNECTOR C (44P)
YES−Check for poor connections or loose
terminals at the MAP sensor and the ECM/PCM,
then go to step 1.
YES−Go to step 25. 26. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
NO−Repair open in the wire between the ECM/ good ECM/PCM (see page 11-7).
PCM (C11) and the MAP sensor, then go to step 20.
27. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P0108 indicated?
DTC P0111: IAT Sensor Circuit Range/ 11. Connect the MAF sensor/IAT sensor to its 5P
Performance Problem connector, but do not install the sensor onto the air
cleaner.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 12. Check the IAT SENSOR in the DATA LIST with the
troubleshooting information (see page 11-3). HDS.
1. Check for poor connections or loose terminals at Does the IAT SENSOR change 33 °C ( 59 °F ) or
ECT sensor 1, ECT sensor 2, and the IAT sensor. more f rom the ambient temperature?
Are the connections and the terminals OK ? YES−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
YES−Go to step 2. at the MAF sensor/IAT sensor and the ECM/PCM.
go to step 15.
13. Turn the ignition switch to LOCK (0).
2. Remove the MAF sensor/IAT sensor (see page
11-224). 14. Replace the MAF sensor/IAT sensor (see page
11-224).
3. Allow the IAT sensor to cool to ambient
temperature. 15. Turn the ignition switch to ON (II).
4. Note the ambient temperature. 16. Reset the ECM/PCM with the HDS.
5. Connect the MAF sensor/IAT sensor to its 5P 17. Do the ECM/PCM idle learn procedure (see page
connector, but do not install the sensor onto the air 11-310).
cleaner.
18. Check for Temporary DTCs or DTCs with the HDS.
6. Turn the ignition switch to ON (II).
Is DT C P0111 indicated?
7. Note the value of the IAT SENSOR quickly in the
DATA LIST with the HDS. YES−Check for poor connections or loose
terminals at the MAF sensor/IAT sensor and the
8. Compare the value of IAT SENSOR and the ECM/PCM, then go to step 1.
ambient temperature.
NO−Troubleshooting is complete. If any other
Does the value of IAT SENSOR dif f er 3 °C Temporary DTCs or DTCs are indicated, go to the
( 5.4 °F ) or more f rom the ambient temperature? indicated DTC’s troubleshooting.
NO−Go to step 9.
10. Using a heat gun, blow hot air on the MAF sensor/
IAT sensor for a few seconds. Do not apply the heat
longer than a few seconds or you will damage the
sensor.
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PGM-FI System
YES−Go to step 3.
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3. Turn the ignition switch to LOCK (0). YES−Repair short in the wire between the MAF
sensor/IAT sensor and the ECM/PCM (B31), then go
4. Disconnect the MAF sensor/IAT sensor 5P to step 13.
connector.
NO−Go to step 18.
5. Turn the ignition switch to ON (II).
11. Turn the ignition switch to LOCK (0).
6. Check the IAT SENSOR in the DATA LIST with the
HDS. 12. Replace the MAF sensor/IAT sensor (see page
11-224).
Is about 180 °C ( 356 °F ) or more, or 0.08 V or less
indicated? 13. Reconnect all connectors.
NO−Go to step 11. 15. Reset the ECM/PCM with the HDS.
7. Turn the ignition switch to LOCK (0). 16. Do the ECM/PCM idle learn procedure (see page
11-310).
8. Jump the SCS line with the HDS.
17. Check for Temporary DTCs or DTCs with the HDS.
9. Disconnect ECM/PCM connector B (44P).
Is DT C P0112 indicated?
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18. Reconnect all connectors. DTC P0113: IAT Sensor Circuit High Voltage
19. Update the ECM/PCM if it does not have the latest NOTE: Before you troubleshoot, record all freeze data
software (see page 11-227), or substitute a known- and any on-board snapshot, and review the general
good ECM/PCM (see page 11-7). troubleshooting information (see page 11-3).
20. Check for Temporary DTCs or DTCs with the HDS. 1. Turn the ignition switch to ON (II).
Is DT C P0112 indicated? 2. Check the IAT SENSOR in the DATA LIST with the
HDS.
YES−Check for poor connections or loose
terminals at the MAF sensor/IAT sensor and the Is about −40 °C ( −40 °F ) or less, or 4.92 V or
ECM/PCM. If the ECM/PCM was updated, substitute higher indicated?
a known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to YES−Go to step 3.
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step 1.
NO−Intermittent failure, the system is OK at this
NO−If the ECM/PCM was updated, troubleshooting time. Check for poor connections or loose terminals
is complete. If the ECM/PCM was substituted, at the MAF sensor/IAT sensor and the ECM/PCM.
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated, 3. Turn the ignition switch to LOCK (0).
go to the indicated DTC’s troubleshooting.
4. Disconnect the MAF sensor/IAT sensor 5P
connector.
SG2 IAT
(GRN/BLK) (RED/YEL)
JUMPER WIRE
YES−Go to step 8.
(cont’d)
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PGM-FI System
9. Remove the jumper wire from the MAF sensor/IAT 13. Jump the SCS line with the HDS.
sensor 5P connector.
14. Disconnect ECM/PCM connector B (44P).
10. Turn the ignition switch to ON (II).
15. Check for continuity between MAF sensor/IAT
11. Measure the voltage between MAF sensor/IAT sensor 5P connector terminal No. 4 and ECM/PCM
sensor 5P connector terminal No. 5 and body connector terminal B33.
ground. 01
02 MAF SENSOR/IAT SENSOR 5P CONNECTOR
SG2 (GRN/BLK)
Wire side of female terminals
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16. Turn the ignition switch to LOCK (0). 20. Turn the ignition switch to LOCK (0).
17. Jump the SCS line with the HDS. 21. Replace the MAF sensor/IAT sensor (see page
11-224).
18. Disconnect ECM/PCM connector B (44P).
22. Reconnect all connectors.
19. Check for continuity between MAF sensor/IAT
sensor 5P connector terminal No. 5 and ECM/PCM 23. Turn the ignition switch to ON (II).
connector terminal B31.
04 24. Reset the ECM/PCM with the HDS.
MAF SENSOR/IAT SENSOR 5P CONNECTOR
25. Do the ECM/PCM idle learn procedure (see page
11-310).
IAT (RED/YEL)
Wire side of female terminals 26. Check for Temporary DTCs or DTCs with the HDS.
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YES−Go to step 27. 28. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
NO−Repair open in the wire between the ECM/ good ECM/PCM (see page 11-7).
PCM (B31) and the MAF sensor/IAT sensor, then go
to step 22. 29. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P0113 indicated?
PGM-FI System
NOTE: Before you troubleshoot, record all freeze data Does ECT SENSOR 1 change 10 °C ( 18 °F ) or
and any on-board snapshot, and review the general more?
troubleshooting information (see page 11-3).
YES−Intermittent failure, the system is OK at this
1. Turn the ignition switch to ON (II). time. Check for poor connections or loose terminals
at ECT sensor 1 and the ECM/PCM.
2. Check ECT SENSOR 1 in the DATA LIST with the
HDS. NO−Go to step 11.
Is about 80 °C ( 17 6 °F ) or more, or 0.7 8 V or less 11. Turn the ignition switch to LOCK (0).
indicated?
12. Replace ECT sensor 1 (see page 11-225).
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YES−Go to step 6.
13. Turn the ignition switch to ON (II).
NO−Go to step 3.
14. Reset the ECM/PCM with the HDS.
3. Note the value of ECT SENSOR 1 in the DATA LIST
with the HDS. 15. Do the ECM/PCM idle learn procedure (see page
11-310).
4. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in 16. Check for Temporary DTCs or DTCs with the HDS.
neutral) until the radiator fan comes on, then let it
idle. Is DT C P0116 indicated?
5. Check ECT SENSOR 1 in the DATA LIST with the YES−Check for poor connections or loose
HDS. terminals at ECT sensor 1 and the ECM/PCM, then
go to step 1.
Does ECT SENSOR 1 change 10 °C ( 18 °F ) or
more? NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
YES−Intermittent failure, the system is OK at this indicated DTC’s troubleshooting.
time. Check for poor connections or loose terminals
at ECT sensor 1 and the ECM/PCM.
8. Open the hood, and let the engine cool for 3 hours.
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DTC P0117: ECT Sensor 1 Circuit Low Voltage 10. Check for continuity between ECT sensor 1 2P
connector terminal No. 1 and body ground.
NOTE: Before you troubleshoot, record all freeze data 01
and any on-board snapshot, and review the general ECT SENSOR 1 2P CONNECTOR
troubleshooting information (see page 11-3).
Is about 180 °C ( 356 °F ) or more, or 0.08 V or less 13. Reconnect all connectors.
indicated?
14. Turn the ignition switch to ON (II).
YES−Go to step 7.
15. Reset the ECM/PCM with the HDS.
NO−Go to step 11.
16. Do the ECM/PCM idle learn procedure (see page
7. Turn the ignition switch to LOCK (0). 11-310).
8. Jump the SCS line with the HDS. 17. Check for Temporary DTCs or DTCs with the HDS.
(cont’d)
SNR9AA7K72100090117FAAT02
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PGM-FI System
YES−Go to step 3.
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, NO−Intermittent failure, the system is OK at this
replace the original ECM/PCM (see page 11-228). If time. Check for poor connections or loose terminals
any other Temporary DTCs or DTCs are indicated, at ECT sensor 1 and the ECM/PCM.
go to the indicated DTC’s troubleshooting.
3. Turn the ignition switch to LOCK (0).
ECT1 SG2
(RED/WHT) (GRN/BLK)
JUMPER WIRE
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6. Turn the ignition switch to ON (II). 12. Turn the ignition switch to LOCK (0).
7. Check ECT SENSOR 1 in the DATA LIST with the 13. Jump the SCS line with the HDS.
HDS.
14. Disconnect ECM/PCM connector B (44P).
Is about −40 °C ( −40 °F ) or less, or 4.92 V or
more indicated? 15. Check for continuity between ECT sensor 1 2P
connector terminal No. 2 and ECM/PCM connector
YES−Go to step 8. terminal B33.
03
NO−Go to step 20. ECT SENSOR 1 2P CONNECTOR
Is there continuity?
ECT1
(RED/WHT) YES−Go to step 27.
Is there about 5 V ?
(cont’d)
PGM-FI System
17. Jump the SCS line with the HDS. 21. Replace ECT sensor 1 (see page 11-225).
19. Check for continuity between ECT sensor 1 2P 23. Turn the ignition switch to ON (II).
connector terminal No. 1 and ECM/PCM connector
terminal B23. 24. Reset the ECM/PCM with the HDS.
04
ECT SENSOR 1 2P CONNECTOR 25. Do the ECM/PCM idle learn procedure (see page
11-310).
ECT1 (RED/WHT) 26. Check for Temporary DTCs or DTCs with the HDS.
ProCarManuals.com
Is DT C P0118 indicated?
DTC P0125: ECT Sensor 1 Malfunction/Slow 7. Check the thermostat (see page 10-5).
Response
Is the thermostat OK ?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general YES−Check for poor connections or loose
troubleshooting information (see page 11-3). terminals at ECT sensor 1, ECT sensor 2, and the
ECM/PCM. If the connections and terminals are OK,
1. Start the engine, and let it idle for 5 minutes or replace ECT sensor 1 (see page 11-225), then go to
more. step 8.
2. Check ECT SENSOR 1 in the DATA LIST with the NO−Replace the thermostat (see page 10-10), then
HDS. go to step 8.
Is about −18 °C ( 0 °F ) or less indicated? 8. Turn the ignition switch to LOCK (0).
ProCarManuals.com
YES−Check for poor connections or loose 9. Allow the engine to cool to 40 °C (104 °F) or less.
terminals at ECT sensor 1, ECT sensor 2, and the
ECM/PCM. If the connections and terminals are OK, 10. Make sure the temperature difference between ECT
replace ECT sensor 1 (see page 11-225), then go to SENSOR 1 and ECT SENSOR 2 is about 10 °C
step 8. (50 °F) in the DATA LIST with the HDS.
NO−Go to step 3. 11. Start the engine, and let it idle until ECT SENSOR 1
goes up to about 70 °C (158 °F).
3. Turn the ignition switch to LOCK (0).
Does ECT SENSOR 2 also show about 7 0 °C
4. Allow the engine to cool to 40 °C (104 °F) or less. ( 158 °F )?
5. Make sure the temperature difference between ECT YES−Go to step 1 and recheck.
SENSOR 1 and ECT SENSOR 2 is about 10 °C
(50 °F) in the DATA LIST with the HDS. NO−Troubleshooting is complete.
YES−Go to step 7.
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PGM-FI System
1. Turn the ignition switch to ON (II). YES−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
2. Clear the DTC with the HDS. at ECT sensor 1, ECT sensor 2, and the ECM/PCM.
3. Make sure the blower switch is OFF. NO−Test the thermostat (see page 10-5), then go
to step 12.
4. Check the FAN CTRL in the DATA LIST with the
HDS. 12. Turn the ignition switch to ON (II).
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YES−Go to step 5. 14. Let the engine cool until the coolant temperature is
between −6 °C (21 °F) and 40 °C (104 °F).
NO−Wait until the FAN CTRL is off, then go to step
5. 15. Do the ECM/PCM idle learn procedure (see page
11-310).
5. Check the radiator fan operation.
16. Test-drive at a steady speed between 24−120 km/h
Does the radiator f an keep running? (15−75 mph) for 10 minutes.
YES−Check the radiator fan high speed circuit 17. Check for Temporary DTCs or DTCs with the HDS.
(see page 10-26), and the radiator fan relay
(see page 22-70). If the circuit and the relay are OK, Is DT C P0128 indicated?
go to step 19.
YES−Check the cooling system (see page 10-2),
NO−Go to step 6. then go to step 1.
6. Let the engine cool until the coolant temperature is NO−Go to step 18.
40 °C (104 °F) or less.
18. Monitor the OBD STATUS for DTC P0128 in the
7. Note the value of ECT SENSOR 1 and ECT SENSOR DTCs MENU with the HDS.
2 in the DATA LIST with the HDS.
Does the screen indicate PASSED?
8. Start the engine, and let it idle.
YES−Troubleshooting is complete. If any other
9. Let the engine idle until ECT SENSOR 1 goes up Temporary DTCs or DTCs were indicated in step 17,
22 °C (40 °F) or more from the recorded go to the indicated DTC’s troubleshooting.
temperature.
NO−If the screen indicates FAILED, check the
10. Check ECT SENSOR 2 in the DATA LIST with the cooling system (see page 10-2), then go to step 1. If
HDS. the screen indicates NOT COMPLETED, go to step
14.
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19. Update the ECM/PCM if it does not have the latest DTC P0133: A/F Sensor (Sensor 1)
software (see page 11-227), or substitute a known- Malfunction/Slow Response
good ECM/PCM (see page 11-7).
NOTE: Before you troubleshoot, record all freeze data
20. Let the engine cool until the coolant temperature is and any on-board snapshot, and review the general
between −6 °C (21 °F) and 40 °C (104 °F). troubleshooting information (see page 11-3).
21. Start the engine. Hold the engine speed at 1. Turn the ignition switch to ON (II).
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it 2. Clear the DTC with the HDS.
idle.
3. Start the engine. Hold the engine speed at
22. Test-drive at a steady speed between 24−120 km/h 3,000 rpm without load (A/T in P or N, M/T in
(15−75 mph) for 10 minutes. neutral) until the radiator fan comes on, then let it
idle.
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24. Monitor the OBD STATUS for DTC P0128 in the Does the screen indicate F AILED?
DTCs MENU with the HDS.
YES−Go to step 6.
Does the screen indicate PASSED?
NO−If the screen indicates PASSED, intermittent
YES−If the ECM/PCM was updated, failure, the system is OK at this time. Check for
troubleshooting is complete. If the ECM/PCM was poor connections or loose terminals at the A/F
substituted, replace the original ECM/PCM sensor (Sensor 1) and the ECM/PCM. If the screen
(see page 11-228). If any other Temporary DTCs or indicates EXECUTING, keep driving until a result
DTCs were indicated in step 23, go to the indicated comes on. If the screen indicates OUT OF
DTC’s troubleshooting. CONDITION, go to step 3 and recheck.
NO−If the screen indicates FAILED, check for poor 6. Turn the ignition switch to LOCK (0).
connections or loose terminals at ECT sensor 1,
ECT sensor 2, and the ECM/PCM. If the ECM/PCM 7. Replace the A/F sensor (Sensor 1) (see page
was updated, substitute a known-good ECM/PCM 11-221).
(see page 11-7), then go to step 20. If the ECM/PCM
was substituted, go to step 1. If the screen indicates 8. Turn the ignition switch to ON (II).
NOT COMPLETED, go to step 20.
9. Reset the ECM/PCM with the HDS.
(cont’d)
SNR9AA7K72100090133FAAT01
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PGM-FI System
Is DT C P0134 indicated?
SNR9AA7K72100090134FAAT01
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11. Monitor the OBD STATUS for DTC P0134 in the DTC P0135: A/F Sensor (Sensor 1) Heater
DTCs MENU with the HDS. Circuit Malfunction
Does the screen indicate PASSED? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
YES−Troubleshooting is complete. If any other troubleshooting information (see page 11-3).
Temporary DTCs or DTCs were indicated in step 10,
go to the indicated DTC’s troubleshooting. 1. Turn the ignition switch to ON (II).
NO−If the screen indicates FAILED, check for poor 2. Clear the DTC with the HDS.
connections or loose terminals at the A/F sensor
(Sensor 1), the PGM-FI subrelay, and the ECM/PCM, 3. Start the engine. Hold the engine speed at
then go to step 1. If the screen indicates NOT 3,000 rpm without load (A/T in P or N, M/T in
COMPLETED, keep idling until a result comes on. neutral) until the radiator fan comes on, then let it
idle.
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Is DT C P0135 indicated?
YES−Go to step 5.
Is the f use OK ?
YES−Go to step 7.
(cont’d)
SNR9AA7K72100090135FAAT00
08/08/21 14:17:18 61SNR030_110_0100
PGM-FI System
AFS−
AFSHTC +B
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AFSHTC +B
13. Connect A/F sensor (Sensor 1) 4P connector 15. Remove the PGM-FI subrelay (E) from the under-
terminal No. 3 to body ground with a jumper wire. hood fuse/relay box.
04 *02
A/F SENSOR (SENSOR 1) 4P CONNECTOR
AFSHTC (BLU)
JUMPER WIRE
AFSHTC (WHT/GRN)
Is there continuity?
(cont’d)
PGM-FI System
+B (PUR)
JUMPER WIRE
Terminal side of female terminals
SUBRLY (PNK) ECM/PCM CONNECTOR A (44P)
Is there continuity?
20. Remove the PGM-FI subrelay (E) from the under- 24. Replace the A/F sensor (Sensor 1) (see page
hood fuse/relay box. 11-221).
*03
25. Reconnect all connectors.
Is DT C P0135 indicated?
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23. Check for continuity between A/F sensor (Sensor 1) 30. Monitor the OBD STATUS for DTC P0135 in the
4P connector terminal No. 4 and body ground. DTCs MENU with the HDS.
06
A/F SENSOR (SENSOR 1) 4P CONNECTOR
Does the screen indicate PASSED?
Is there continuity?
(cont’d)
PGM-FI System
YES−Check for poor connections or loose 2. Clear the DTC with the HDS.
terminals at the A/F sensor (Sensor 1), the PGM-FI
subrelay, and the ECM/PCM. If the ECM/PCM was 3. Start the engine. Hold the engine speed at
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updated, substitute a known-good ECM/PCM 3,000 rpm (A/T in P or N, M/T in neutral) until the
(see page 11-7), then go to step 33. If the ECM/PCM radiator fan comes on, then let it idle.
was substituted, go to step 1.
4. Check the HO2S S2 in the DATA LIST with the HDS.
NO−Go to step 35.
Does the voltage stay at 0.29 ( 0.05) V or less?
35. Monitor the OBD STATUS for DTC P0135 in the
DTCs MENU with the HDS. YES−Go to step 5.
Does the screen indicate PASSED? NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
YES−If the ECM/PCM was updated, at the secondary HO2S (Sensor 2) and the ECM/
troubleshooting is complete. If the ECM/PCM was PCM.
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or 5. Turn the ignition switch to LOCK (0).
DTCs were indicated in step 34, go to the indicated
DTC’s troubleshooting. 6. Remove the center console (see page 20-92).
NO−If the screen indicates FAILED, check for poor 7. Disconnect the secondary HO2S (Sensor 2) 4P
connections or loose terminals at the A/F sensor connector.
(Sensor 1), the PGM-FI subrelay, and the ECM/PCM.
If the ECM/PCM was updated, substitute a known- 8. Turn the ignition switch to ON (II).
good ECM/PCM (see page 11-7), then go to step 33.
If the ECM/PCM was substituted, go to step 1. If the 9. Check the HO2S S2 in the DATA LIST with the HDS.
screen indicates NOT COMPLETED, keep idling
until a result comes on. Does the voltage stay at 0.29 ( 0.05) V or less?
SNR9AA7K72100090137FAAT02
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13. Check for continuity between secondary HO2S 21. Test-drive under these conditions:
(Sensor 2) 4P connector terminal No. 2 and body
ground. • Engine coolant temperature (ECT SENSOR 1)
01 above 70 °C (158 °F)
SECONDARY HO2S (SENSOR 2) 4P CONNECTOR
• A/T in D, M/T in 4th
• Engine speed between 1,500 −3,000 rpm
• Drive about 1 minute or more
SHO2S (WHT)
22. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P0137 indicated?
Is there continuity? 23. Monitor the OBD STATUS for DTC P0137 in the
DTCs MENU with the HDS.
YES−Repair short in the wire between the ECM/
PCM (C27) and the secondary HO2S (Sensor 2), Does the screen indicate PASSED?
then go to step 16.
YES−Troubleshooting is complete. If any other
NO−Go to step 24. Temporary DTCs or DTCs were indicated in step 22,
go to the indicated DTC’s troubleshooting.
14. Turn the ignition switch to LOCK (0).
NO−If the screen indicates FAILED, check for poor
15. Replace the secondary HO2S (Sensor 2) (see page connections or loose terminals at the secondary
11-221). HO2S (Sensor 2) and the ECM/PCM, then go to step
1. If the screen indicates EXECUTING, keep driving
16. Reconnect all connectors. until a result comes on. If the screen indicates OUT
OF CONDITION, go to step 20.
17. Turn the ignition switch to ON (II).
20. Start the engine, and let it idle without load (A/T in
P or N, M/T in neutral) until the radiator fan comes
on.
(cont’d)
PGM-FI System
• Engine speed between 1,500 −3,000 rpm 4. Check the HO2S S2 in the DATA LIST with the HDS.
• Drive 1 minute or more
Does the voltage stay at 1.27 V or more?
28. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 5.
Is DT C P0137 indicated?
NO−Intermittent failure, the system is OK at this
YES−Check for poor connections or loose time. Check for poor connections or loose terminals
terminals at the secondary HO2S (Sensor 2) and at the secondary HO2S (Sensor 2) and the ECM/
the ECM/PCM. If the ECM/PCM was updated, PCM.
substitute a known-good ECM/PCM (see page 11-7),
then go to step 26. If the ECM/PCM was substituted, 5. Turn the ignition switch to LOCK (0).
go to step 1.
6. Remove the center console (see page 20-92).
NO−Go to step 29.
7. Disconnect the secondary HO2S (Sensor 2) 4P
29. Monitor the OBD STATUS for DTC P0137 in the connector.
DTCs MENU with the HDS.
8. Connect secondary HO2S (Sensor 2) 4P connector
Does the screen indicate PASSED? terminals No. 1 and No. 2 with a jumper wire.
01
YES−If the ECM/PCM was updated, SECONDARY HO2S (SENSOR 2) 4P CONNECTOR
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
(see page 11-228). JUMPER WIRE
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08/08/21 14:17:22 61SNR030_110_0107
9. Turn the ignition switch to ON (II). 16. Turn the ignition switch to LOCK (0).
10. Check the HO2S S2 in the DATA LIST with the HDS. 17. Jump the SCS line with the HDS.
Does the voltage stay at 1.27 V or more? 18. Disconnect ECM/PCM connector C (44P).
YES−Go to step 11. 19. Check for continuity between ECM/PCM connector
terminal C27 and body ground.
NO−Go to step 20. 03
ECM/PCM CONNECTOR C (44P)
11. Turn the ignition switch to LOCK (0).
Does the voltage stay at 1.27 V or more? 22. Reconnect all connectors.
NO−Repair open in the wire between the ECM/ 24. Reset the ECM/PCM with the HDS.
PCM (A9) and the secondary HO2S (Sensor 2), then
go to step 22. 25. Do the ECM/PCM idle learn procedure (see page
11-310).
(cont’d)
PGM-FI System
• Engine coolant temperature (ECT SENSOR 1) 32. Start the engine, and let it idle without load (A/T in
above 70 °C (158 °F) P or N, M/T in neutral) until the radiator fan comes
• A/T in D, M/T in 4th on, then let it idle.
• Engine speed between 1,500 −3,000 rpm
• Drive about 1 minute or more 33. Test-drive under these conditions:
28. Check for Temporary DTCs or DTCs with the HDS. • Engine coolant temperature (ECT SENSOR 1)
above 70 °C (158 °F)
Is DT C P0138 indicated? • A/T in D, M/T in 4th
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29. Monitor the OBD STATUS for DTC P0138 in the YES−Check for poor connections or loose
DTCs MENU with the HDS. terminals at the secondary HO2S (Sensor 2) and
the ECM/PCM. If the ECM/PCM was updated,
Does the screen indicate PASSED? substitute a known-good ECM/PCM (see page 11-7),
then go to step 32. If the ECM/PCM was substituted,
YES−Troubleshooting is complete. If any other go to step 1.
Temporary DTCs or DTCs were indicated in step 28,
go to the indicated DTC’s troubleshooting. NO−Go to step 35.
NO−If the screen indicates FAILED, check for poor 35. Monitor the OBD STATUS for DTC P0138 in the
connections or loose terminals at the secondary DTCs MENU with the HDS.
HO2S (Sensor 2) and the ECM/PCM, then go to step
1. If the screen indicates EXECUTING, keep driving Does the screen indicate PASSED?
until a result comes on. If the screen indicates OUT
OF CONDITION, go to step 26. YES−If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 34, go to the indicated
DTC’s troubleshooting.
DTC P0139: Secondary HO2S (Sensor 2) Slow 12. Test-drive under these conditions:
Response
• Engine coolant temperature (ECT SENSOR 1)
NOTE: Before you troubleshoot, record all freeze data above 70 °C (158 °F)
and any on-board snapshot, and review the general • A/T in D, M/T in 4th
troubleshooting information (see page 11-3). • Vehicle speed at 56 km/h (35 mph)
• Drive about 15 seconds
1. Turn the ignition switch to ON (II).
13. Check for Temporary DTCs or DTCs with the HDS.
2. Clear the DTC with the HDS.
Is DT C P0139 indicated?
3. Start the engine. Hold the engine speed at
3,000 rpm (A/T in P or N, M/T in neutral) until the YES−Check for poor connections or loose
radiator fan comes on, then let it idle. terminals at the secondary HO2S (Sensor 2) and
the ECM/PCM, then go to step 1.
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5. Monitor the OBD STATUS for DTC P0139 in the YES−Troubleshooting is complete. If any other
DTCs MENU with the HDS. Temporary DTCs or DTCs were indicated in step 13,
go to the indicated DTC’s troubleshooting.
Does the screen indicate F AILED?
NO−If the screen indicates FAILED, check for poor
YES−Go to step 6. connections or loose terminals at the secondary
HO2S (Sensor 2) and the ECM/PCM, then go to step
NO−If the screen indicates PASSED, intermittent 1. If the screen indicates EXECUTING, keep driving
failure, the system is OK at this time. Check for until a result comes on. If the screen indicates OUT
poor connections or loose terminals at the OF CONDITION, go to step 11.
secondary HO2S (Sensor 2) and the ECM/PCM. If
the screen indicates EXECUTING, keep driving until
a result comes on. If the screen indicates OUT OF
CONDITION, go to step 3 and recheck.
11. Start the engine, and let it idle without load (A/T in
P or N, M/T in neutral) until the radiator fan comes
on.
SNR9AA7K72100090139FAAT00
08/08/21 14:17:23 61SNR030_110_0110
PGM-FI System
YES−Go to step 5.
Is there 5.4−7 .3 at room temperature?
NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals YES−Go to step 9.
at the secondary HO2S (Sensor 2) and the ECM/
PCM. NO−Go to step 22.
5. Turn the ignition switch to LOCK (0). 9. At the secondary HO2S (Sensor 2) side, check for
continuity between body ground and secondary
6. Check the No. 3 ALTERNATOR (10 A) fuse in the HO2S (Sensor 2) 4P connector terminals No. 3 and
under-dash fuse/relay box. No. 4 individually.
02
Is the f use OK ? SECONDARY HO2S (SENSOR 2) 4P CONNECTOR
YES−Go to step 7.
Is there continuity?
SNR9AA7K72100090141FAAT00
08/08/21 14:17:23 61SNR030_110_0111
10. Turn the ignition switch to ON (II). 15. Check for continuity between ECM/PCM connector
terminal B4 and body ground.
11. Measure the voltage between secondary HO2S 04
(Sensor 2) 4P connector terminals No. 3 and No. 4. ECM/PCM CONNECTOR B (44P)
03
SECONDARY HO2S (SENSOR 2) 4P CONNECTOR SO2SHTC (BLK/WHT)
Is there battery voltage? YES−Repair short in the wire between the ECM/
PCM (B4) and the secondary HO2S (Sensor 2), then
YES−Go to step 12. go to step 23.
12. Turn the ignition switch to LOCK (0). 16. Measure the voltage between secondary HO2S
(Sensor 2) 4P connector terminal No. 4 and body
13. Jump the SCS line with the HDS. ground.
05
14. Disconnect ECM/PCM connector B (44P). SECONDARY HO2S (SENSOR 2) 4P CONNECTOR
IG1 (YEL)
(cont’d)
PGM-FI System
Is DT C P0141 indicated?
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SO2SHTC (PNK)
YES−Check for poor connections or loose
JUMPER WIRE
terminals at the secondary HO2S (Sensor 2) and
the ECM/PCM, then go to step 1.
Is there continuity?
29. Reconnect all connectors. DTC P0171: Fuel System Too Lean
30. Update the ECM/PCM if it does not have the latest DTC P0172: Fuel System Too Rich
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7). NOTE:
• Before you troubleshoot, record all freeze data and
31. Start the engine, and let idle. any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
32. Check for Temporary DTCs or DTCs with the HDS. • If any of the DTCs listed below are indicated at the
same time as DTC P0171 and/or P0172, troubleshoot
Is DT C P0141 indicated? those DTCs first, then recheck for P0171 and/or P0172.
YES−Check for poor connections or loose P0101, P0102, P0103: Mass air flow (MAF) sensor
terminals at the secondary HO2S (Sensor 2) and P0107, P0108, P1128, P1129: Manifold absolute
the ECM/PCM. If the ECM/PCM was updated, pressure (MAP) sensor
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substitute a known-good ECM/PCM (see page 11-7), P0133, P1157, P1172, P2195, P2238, P2252, P2A00: Air
then go to step 31. If the ECM/PCM was substituted, fuel ratio (A/F) sensor (Sensor 1)
go to step 1. P0134, P0135: Air fuel ratio (A/F) sensor (Sensor 1)
heater
NO−Go to step 33. P0137, P0138, P0139, P2270, P2271: Secondary HO2S
(Sensor 2)
33. Monitor the OBD STATUS for DTC P0141 in the P0141: Secondary HO2S (Sensor 2) heater
DTCs MENU with the HDS. P0401 , P0404 , P0406 , P2413 : Exhaust gas
recirculation (EGR) system
Does the screen indicate PASSED? P0443, P0496: EVAP canister purge valve
P2646, P2647, P2648, P2649: VTEC system
YES−If the ECM/PCM was updated, : K20Z2 engine
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM 1. Check the fuel pressure (see page 11-325).
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 32, go to the indicated Is the f uel pressure OK ?
DTC’s troubleshooting.
YES−Go to step 2.
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the secondary NO−
HO2S (Sensor 2) and the ECM/PCM. If the ECM/ • If the pressure is too high, replace the fuel
PCM was updated, substitute a known-good ECM/ pressure regulator (see page 11-337), then go to
PCM (see page 11-7), then go to step 31. If the ECM/ step 7.
PCM was substituted, go to step 1. If the screen • If the pressure is too low, check the fuel pump,
indicates NOT COMPLETED, keep idling until a the fuel feed pipe and the fuel filter. If they are
result comes on. OK, replace the fuel pressure regulator (see page
11-337), then go to step 7.
(cont’d)
SNR9AA7K72100090171FAAT00
08/08/21 14:17:24 61SNR030_110_0114
PGM-FI System
NO−Repair or replace the part(s) with leaks, then 7. Turn the ignition switch to ON (II).
go to step 7.
8. Reset the ECM/PCM with the HDS.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in 9. Do the ECM/PCM idle learn procedure (see page
neutral) until the radiator fan comes on, then let it 11-310).
idle.
10. Start the engine. Hold the engine speed at
4. Check for these conditions: 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
• Engine coolant temperature (ECT SENSOR 1) idle.
above 70 °C (158 °F)
• A/T in N, M/T in neutral 11. Test-drive under these conditions:
• All electrical loads off
• Engine coolant temperature (ECT SENSOR 1)
5. Monitor the ENGINE SPEED in the DATA LIST with above 70 °C (158 °F)
the HDS, and hold the engine speed at 2,500 rpm. • A/T in D, M/T in 4th
Once the engine speed is met, hold the accelerator • Drive at a steady speed between 24 −120 km/h
pedal steady for more than 10 seconds. (15−75 mph) for 15 minutes
Did the engine speed vary more than 100 rpm f rom NOTE: DTC P0171 and/or P0172 may take up to
2,500 rpm? 80 minutes of test driving to set. Using the HDS,
monitor or the air fuel feed back average (AF FB
YES−Repeat step 5. AVE). If the AF FB AVE stays within 0.80−1.25,
there is no problem at this time.
NO−Go to step 6.
12. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 1.
DTC P0300: Random Misfire and Any 1. Turn the ignition switch to ON (II).
Combination of the Following:
2. Clear the DTC with the HDS.
DTC P0301: No. 1 Cylinder Misfire Detected
3. Start the engine, and let it idle without load (A/T in
DTC P0302: No. 2 Cylinder Misfire Detected P or N, M/T in neutral).
DTC P0303: No. 3 Cylinder Misfire Detected 4. Monitor the OBD STATUS for DTC P0301, P0302,
P0303, or P0304 in the DTCs MENU with the HDS.
DTC P0304: No. 4 Cylinder Misfire Detected
Does the screen indicate F AILED?
Special Tools Required
• Pressure gauge adapter 07NAJ-P07010A YES−Go to step 9.
• A/T low pressure gauge w/panel 07406-0070301
• A/T pressure hose 07406-0020201 NO−If the screen indicates PASSED, go to step 5. If
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• A/T pressure hose, 2,210 mm 07MAJ-PY4011A the screen indicates EXECUTING, keep idling until
• A/T pressure hose, adapter 07MAJ-PY40120 a result comes on. If the screen indicates OUT OF
• Oil pressure hose 07ZAJ-S5AA200 CONDITION, wait for several minutes, then recheck.
(cont’d)
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08/08/21 14:17:24 61SNR030_110_0116
PGM-FI System
10. Check the fuel quality. 15. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in
Is the quality good? neutral) until the radiator fan comes on, then let it
idle.
YES−Go to step 11.
16. Check for these conditions:
NO−Drain the tank, fill it with a known-good fuel,
then go to step 25. • Engine coolant temperature (ECT SENSOR 1)
above 80 °C (176 °F)
11. Inspect the spark plugs (see page 4-21). If the spark • A/T in P or N, M/T in neutral
plugs are fouled or worn, replace them. • All electrical loads off
12. Test-drive the vehicle for several minutes in the 17. Monitor the ENGINE SPDEED in the DATA LIST
range of these recorded freeze data parameters: with the HDS, and hold the engine speed at
2,500 rpm. Once the engine speed is met, hold the
• ENGINE SPEED accelerator pedal steady for more than 10 seconds.
• VSS
• REL TP SENSOR Did the engine speed vary more than 100 rpm f rom
• CLV (calculated load value) 2,500 rpm?
• APP SENSOR
YES−Repeat step 17.
13. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST NO−Go to step 18.
for 10 minutes with the HDS.
18. While holding the engine speed at 2,500 rpm, check
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3 the MAF SENSOR in the DATA LIST with the HDS.
MISF IRE, and/ or CY L4 MISF IRE show misf ire
counts? Is there about 6.0−8.6 ( K 20Z 2 engine) or
5.7 −8.3 ( K 20Z 3 engine) gm/ s?
YES−Go to step 14.
YES−Go to step 19.
NO−Go to step 25.
NO−Replace the MAF sensor/IAT sensor (see page
11-224), then go to step 25.
19. Turn the ignition switch to LOCK (0). 25. Turn the ignition switch to ON (II).
20. Remove the cowl cover and the under cowl panel 26. Reset the ECM/PCM with the HDS.
(see page 20-163).
27. Clear the CKP pattern with the HDS.
21. Remove the rocker arm oil pressure switch (A), and
attach the special tools as shown, then attach the 28. Do the ECM/PCM idle learn procedure (see page
rocker arm oil pressure switch to the pressure 11-310).
gauge attachment (B).
29. Do the CKP pattern learn procedure (see page 11-4).
NOTE: Install the parts in the reverse order of
removal with a new O-ring. 30. Test-drive the vehicle for several minutes in the
01 range of these recorded freeze data parameters:
07406-0070301 07406-0020201 or
07MAJ-PY4011A and
07MAJ-PY40120 • ENGINE SPEED
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• VSS
B
07NAJ-P07010A • REL TP SENSOR
• CLV (calculated load value)
A
22 N·m • APP SENSOR
(2.2 kgf·m,
16 lbf·ft) 31. Check for Temporary DTCs or DTCs with the HDS.
22. Reconnect the rocker arm oil pressure switch 2P NO−Go to step 32.
connector.
32. Monitor the OBD STATUS for DTC P0301, P0302,
23. Start the engine. Hold the engine speed at P0303, or P0304 in the DTCs MENU with the HDS.
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it Does the screen indicate PASSED?
idle.
YES−Troubleshooting is complete. If any other
24. Check the oil pressure at engine speeds of Temporary DTCs or DTCs were indicated in step 31,
1,000 rpm and 2,000 rpm. go to the indicated DTC’s troubleshooting.
Is the oil pressure below 49 kPa ( 0.5 kgf / cm2 , NO−If the screen indicates FAILED, go to step 1
7 psi)? and recheck. If the screen indicates EXECUTING,
keep driving until a result comes on. If the screen
YES−Check for air in the fuel line, then go to step indicates OUT OF CONDITION, go to step 30.
25.
PGM-FI System
1. Turn the ignition switch to ON (II). 8. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
2. Clear the DTC with the HDS. for 10 minutes with the HDS.
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3. Start the engine, and let it idle without load (A/T in Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3
P or N, M/T in neutral). MISF IRE, and/ or CY L4 MISF IRE show misf ire
counts?
4. Monitor the OBD STATUS for DTC P0301, P0302,
P0303, or P0304 in the DTCs MENU with the HDS. YES−Go to step 9.
Does the screen indicate F AILED? NO−Intermittent failure, the system is OK at this
time. Check for the fuel and ignition system circuit
YES−Go to step 9. connectors for poor connections or loose
terminals.
NO−If the screen indicates PASSED, go to step 5. If
the screen indicates EXECUTING, keep idling until 9. Turn the ignition switch to LOCK (0).
a result comes on. If the screen indicates OUT OF
CONDITION, wait for several minutes, and recheck. 10. Remove the engine cover; K20Z2 engine (see step 1
on page 9-3), K20Z3 engine (see step 1 on page 9-7).
5. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST 11. Start the engine, and listen for a clicking sound at
for 10 minutes with the HDS. the injector of the problem cylinder.
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3 Does the injector click?
MISF IRE, and/ or CY L4 MISF IRE show misf ire
counts? YES−Go to step 12.
NO−Go to step 6.
• ENGINE SPEED
• VSS
• REL TP SENSOR
• CLV (calculated load value)
• APP SENSOR
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12. Turn the ignition switch to LOCK (0). 20. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
13. Exchange the ignition coil from the problem for 10 minutes with the HDS.
cylinder with one from another cylinder.
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3
14. Test-drive the vehicle for several minutes in the MISF IRE, and/ or CY L4 MISF IRE show misf ire
range of these recorded freeze data parameters: counts?
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST Does the misf ire occur in the cylinder where the
for 10 minutes with the HDS. spark plug was exchanged?
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3 YES−Replace the faulty spark plug, then go to step
MISF IRE, and/ or CY L4 MISF IRE show misf ire 60.
counts?
NO−Go to step 22.
YES−Go to step 16.
22. Turn the ignition switch to LOCK (0).
NO−Intermittent misfire due to poor contact at an
ignition coil connector(s). (no misfire at this time). 23. Exchange the injector from the problem cylinder
Check for poor connections or loose terminals at with one from the another cylinder.
the ignition coils.
24. Start the engine, and let it idle for 2 minutes.
16. Determine which cylinder had the misfire.
25. Test-drive the vehicle for several minutes in the
Does the misf ire occur in the cylinder where the range of these recorded freeze data parameters:
ignition coil was exchanged?
• ENGINE SPEED
YES−Replace the faulty ignition coil (see page • VSS
4-21), then go to step 60. • REL TP SENSOR
• CLV (calculated load value)
NO−Go to step 17. • APP SENSOR
17. Turn the ignition switch to LOCK (0). 26. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
18. Exchange the spark plug from the problem cylinder for 10 minutes with the HDS.
with one from another cylinder.
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3
19. Test-drive the vehicle for several minutes in the MISF IRE, and/ or CY L4 MISF IRE show misf ire
range of these recorded freeze data parameters: counts?
(cont’d)
PGM-FI System
Does the misf ire occur in the cylinder where the 33. Check for continuity between ignition coil 3P
injector was exchanged? connector terminal No. 2 and body ground.
02
YES−Replace the faulty injector (see page 11-219), IGNITION COIL 3P CONNECTOR
then go to step 60.
IG1 (BLK/WHT)
34. Turn the ignition switch to LOCK (0). 38. Check for continuity between appropriate ignition
coil 3P connector terminal No. 1 and the
35. Jump the SCS line with the HDS. appropriate ECM/PCM connector terminal of the
problem cylinder (see table).
36. Disconnect ECM/PCM connector C (44P).
PROBLEM DTC ECM/PCM WIRE
37. Check for continuity between body ground and the CYLINDER TERMINAL COLOR
appropriate ECM/PCM connector terminal of the No. 1 P0301 C15 YEL/GRN
problem cylinder (see table). No. 2 P0302 C16 BLU/RED
No. 3 P0303 C17 WHT/BLU
PROBLEM DTC ECM/PCM WIRE No. 4 P0304 C18 BRN
CYLINDER TERMINAL COLOR 04
No. 1 P0301 C15 YEL/GRN IGNITION COIL 3P CONNECTOR
No. 2 P0302 C16 BLU/RED IGPLS
No. 3 P0303 C17 WHT/BLU
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(cont’d)
PGM-FI System
Did the engine pass the test? INJ1 (BRN) INJ4 (YEL)
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47. Turn the ignition switch to LOCK (0). 52. Check for continuity between body ground and the
appropriate ECM/PCM connector terminal of the
48. Disconnect the injector 2P connector from the problem cylinder (see table).
problem cylinder.
PROBLEM DTC ECM/PCM WIRE
49. Turn the ignition switch to ON (II). CYLINDER TERMINAL COLOR
No. 1 P0301 C5 BRN
50. Measure the voltage between injector 2P connector No. 2 P0302 C6 RED
terminal No. 1 and body ground. No. 3 P0303 C7 BLU
07 No. 4 P0304 C8 YEL
INJECTOR 2P CONNECTOR 08
ECM/PCM CONNECTOR C (44P)
IGP
(YEL/BLK)
(cont’d)
PGM-FI System
Is there 10−13 ?
INJ2 (RED) INJ3 (BLU)
YES−Go to step 55.
INJ1 (BRN) INJ4 (YEL)
ECM/PCM NO−Replace the injector (see page 11-219), then
CONNECTOR
C (44P) go to step 60.
Is there continuity? 57. Start the engine, and let it idle for 2 minutes.
YES−Go to step 54. 58. Test-drive the vehicle for several minutes in the
range of these recorded freeze data parameters:
NO−Repair open in the wire between the ECM/
PCM and the injector, then go to step 60. • ENGINE SPEED
• VSS
• REL TP SENSOR
• CLV (calculated load value)
• APP SENSOR
59. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 69. Monitor the OBD STATUS for DTC P0301, P0302,
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST P0303, or P0304 in the DTCs MENU with the HDS.
for 10 minutes with the HDS.
Does the screen indicate PASSED?
Does the CY L1 MISF IRE, CY L2 MISF IRE, CY L3
MISF IRE, and/ or CY L4 MISF IRE show misf ire YES−Troubleshooting is complete. If any other
counts? Temporary DTCs or DTCs were indicated in step 68,
go to the indicated DTC’s troubleshooting.
YES−Go to step 70.
NO−If the screen indicates FAILED, check for poor
NO−Replace the original injector (see page 11-219), connections or loose terminals at the ignition coil,
then go to step 60. the injector, and the ECM/PCM, then go to step 1. If
the screen indicates EXECUTING, keep driving until
60. Turn the ignition switch to LOCK (0). a result comes on. If the screen indicates OUT OF
CONDITION, go to step 67.
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65. Do the ECM/PCM idle learn procedure (see page • ENGINE SPEED
11-310). • VSS
• REL TP SENSOR
66. Do the CKP pattern learn procedure (see page 11-4). • CLV (calculated load value)
• APP SENSOR
67. Test-drive the vehicle for several minutes in the
range of these recorded freeze data parameters:
• ENGINE SPEED
• VSS
• REL TP SENSOR
• CLV (calculated load value)
• APP SENSOR
(cont’d)
PGM-FI System
P0303, or P0304 in the DTCs MENU with the HDS. 4. Hold the engine speed between 3,000−4,000 rpm
for at least 10 seconds.
Does the screen indicate PASSED?
5. Check for Temporary DTCs or DTCs with the HDS.
YES−If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was Is DT C P0325 indicated?
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or YES−Go to step 6.
DTCs were indicated in step 72, go to the indicated
DTC’s troubleshooting. NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
NO−If the screen indicates FAILED, check for poor at the knock sensor and the ECM/PCM.
connections or loose terminals at the ignition coil,
the injector, and the ECM/PCM. If the ECM/PCM 6. Turn the ignition switch to LOCK (0).
was updated, substitute a known-good ECM/PCM
(see page 11-7), then go to step 71. If the ECM/PCM 7. Jump the SCS line with the HDS.
was substituted, go to step 1. If the screen indicates
EXECUTING, keep driving until a result comes on. If 8. Disconnect the knock sensor 1P connector
the screen indicates OUT OF CONDITION, go to (see page 11-223).
step 71.
9. Disconnect ECM/PCM connector C (44P).
KS (RED/BLU)
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Is there continuity? 13. Replace the knock sensor (see page 11-223).
YES−Repair short in the wire between the ECM/ 14. Reconnect all connectors.
PCM (C42) and the knock sensor, then go to step 14.
15. Turn the ignition switch to ON (II).
NO−Go to step 11.
16. Reset the ECM/PCM with the HDS.
11. Connect the knock sensor 1P connector terminal to
body ground with a jumper wire. 17. Do the ECM/PCM idle learn procedure (see page
02 11-310).
KNOCK SENSOR 1P CONNECTOR
18. Hold the engine speed between 3,000−4,000 rpm
for at least 10 seconds.
KS (RED/BLU)
Is DT C P0325 indicated?
JUMPER WIRE
Is there continuity?
(cont’d)
PGM-FI System
Does the screen indicate PASSED? 5. Turn the ignition switch to LOCK (0).
YES−If the ECM/PCM was updated, 6. Disconnect the CKP sensor 3P connector.
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM 7. Turn the ignition switch to ON (II).
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 23, go to the indicated 8. Measure the voltage between CKP sensor 3P
DTC’s troubleshooting. connector terminal No. 3 and body ground.
01
NO−If the screen indicates FAILED, check for poor CKP SENSOR 3P CONNECTOR
connections or loose terminals at the knock sensor
and the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7),
then go to step 22. If the ECM/PCM was substituted,
go to step 1. If the screen indicates NOT IGP (YEL/BLK)
COMPLETED, go to step 22.
YES−Go to step 9.
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08/08/21 14:18:54 61SNR030_110_0129
9. Measure the voltage between CKP sensor 3P 11. Turn the ignition switch to LOCK (0).
connector terminal No. 1 and body ground.
02 12. Jump the SCS line with the HDS.
CKP SENSOR 3P CONNECTOR
13. Disconnect ECM/PCM connector C (44P).
CKP (BLU/YEL)
Is there about 5 V ?
NO−Repair open in the wire between the CKP Wire side of female terminals
sensor and G101; A/T model (see page 22-16), M/T
model (see page 22-18), then go to step 19.
(cont’d)
PGM-FI System
Is DT C P0335 indicated?
CKP (BLU/YEL)
YES−Check for poor connections or loose
terminals at the CKP sensor and the ECM/PCM. If
the ECM/PCM was updated, substitute a known-
good ECM/PCM (see page 11-7), then recheck. If the
ECM/PCM was substituted, go to step 1.
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Is DT C P0335 indicated?
DTC P0339: CKP Sensor Circuit Intermittent 8. Remove the cam chain case (see step 13 on page
Interruption 6-19), then check for damage on the CKP sensor
pulser plate.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general Is the pulser plate damaged?
troubleshooting information (see page 11-3).
YES−Replace the CKP sensor pulser plate
1. Turn the ignition switch to ON (II). (see page 6-34), then go to step 11.
3. Start the engine, and let it idle for 10 seconds. 9. Turn the ignition switch to LOCK (0).
4. Check the CKP NOISE in the DATA LIST with the 10. Replace the CKP sensor (see page 11-222).
HDS.
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6. Check the CKP NOISE in the DATA LIST with the 17. Check for Temporary DTCs or DTCs with the HDS.
HDS.
Is DT C P0339 indicated?
Are 0 counts indicated?
YES−Check for poor connections or loose
YES−Go to step 7. terminals at the CKP sensor and the ECM/PCM,
then go to step 1.
NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals NO−Troubleshooting is complete. If any other
at the CKP sensor and the ECM/PCM. Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
7. Check for poor connections or loose terminals at
these locations:
• CKP sensor
• ECM/PCM
• Engine ground
• Body ground
YES−Go to step 8.
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PGM-FI System
YES−Go to step 5.
Is there about 5 V ?
NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals YES−Go to step 10.
at CMP sensor B and the ECM/PCM.
NO−Go to step 11.
5. Turn the ignition switch to LOCK (0).
10. Measure the voltage between CMP sensor 3P
6. Disconnect the CMP sensor B 3P connector. connector terminals No. 2 and No. 3.
03
7. Turn the ignition switch to ON (II). CMP SENSOR B 3P CONNECTOR
IGP (YEL/BLK)
Wire side of female terminals
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08/08/21 14:18:55 61SNR030_110_0133
11. Turn the ignition switch to LOCK (0). 15. Check for continuity between CMP sensor B 3P
connector terminal No. 1 and ECM/PCM connector
12. Jump the SCS line with the HDS. terminal C31.
05
CMP SENSOR B 3P CONNECTOR
13. Disconnect ECM/PCM connector C (44P).
CMPB (GRN)
14. Check for continuity between ECM/PCM connector
terminal C31 and body ground. Wire side of female terminals
04
ECM/PCM CONNECTOR C (44P)
ECM/PCM CONNECTOR C (44P)
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CMPB (GRN)
CMPB (GRN) Terminal side of female terminals
Is there continuity?
Terminal side of female terminals
YES−Go to step 23.
(cont’d)
PGM-FI System
22. Check for Temporary DTCs or DTCs with the HDS. 4. Check the CMP B NOISE in the DATA LIST with the
HDS.
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Is DT C P0365 indicated?
Are 0 counts indicated?
YES−Check for poor connections or loose
terminals at CMP sensor B and the ECM/PCM, then YES−Go to step 7.
go to step 1.
NO−Go to step 5.
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the 5. Test-drive the vehicle for several minutes in the
indicated DTC’s troubleshooting. range of these recorded freeze data parameters:
25. Check for Temporary DTCs or DTCs with the HDS. Are 0 counts indicated?
YES−Check for poor connections or loose NO−Intermittent failure, the system is OK at this
terminals at CMP sensor B and the ECM/PCM. If the time. Check for poor connections or loose terminals
ECM/PCM was updated, substitute a known-good at CMP sensor B and the ECM/PCM.
ECM/PCM (see page 11-7), then recheck. If the
ECM/PCM was substituted, go to step 1. 7. Check for poor connections or loose terminals at
these locations:
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, • CMP sensor B
replace the original ECM/PCM (see page 11-228). If • ECM/PCM
any other Temporary DTCs or DTCs are indicated, • Engine ground
go to the indicated DTC’s troubleshooting. • Body ground
YES−Go to step 8.
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8. Check for damage on the CMP sensor B pulser DTC P050A: Cold Start Idle Air Control
plate (see page 6-41). System Performance Problem
Is the pulser plate damaged? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
YES−Replace the CMP sensor B pulser plate troubleshooting information (see page 11-3).
(see page 6-41), then go to step 11.
1. Turn the ignition switch to ON (II).
NO−Go to step 9.
2. Check for Temporary DTCs or DTCs with the HDS.
9. Turn the ignition switch to LOCK (0).
Are any T emporary DT Cs or DT Cs other than
10. Replace CMP sensor B (see page 11-222). P050A indicated?
11. Turn the ignition switch to ON (II). YES−Go to the indicated DTC’s troubleshooting.
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13. Do the ECM/PCM idle learn procedure (see page 3. Check for poor connections or a blockage at the
11-310). intake air duct.
15. Check for Temporary DTCs or DTCs with the HDS. YES−Go to step 4.
Is it dirty?
NO−Go to step 6.
(cont’d)
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PGM-FI System
NO−If the screen indicates PASSED, intermittent 14. Turn the ignition switch to LOCK (0).
failure, the system is OK at this time. Check for
poor connections or loose terminals at the throttle 15. Allow the engine to cool to ambient temperature.
body, the MAF sensor/IAT sensor, and the ECM/
PCM. If the screen indicates EXECUTING, keep 16. Note the ambient temperature.
idling until a result comes on. If the screen
indicates OUT OF CONDITION, go to step 6. 17. Turn the ignition switch to ON (II).
10. Do the ETCS TEST in the INSPECTION MENU with 18. Note the value of IAT SENSOR quickly in the DATA
the HDS. LIST with the HDS.
Is the T HROT T LE ACT UAT OR CONT ROL 19. Compare the value of the IAT SENSOR and the
V ALV E normal? ambient temperature.
YES−Go to step 11. Does the value of the IAT SENSOR dif f er 3 °C
( 5.4 °F ) or more f rom the ambient temperature?
NO−Replace the throttle body; K20Z2 engine
(see page 11-348), K20Z3 engine (see page 11-349), YES−Replace the MAF sensor/IAT sensor
then go to step 20. (see page 11-224), then go to step 20.
11. Start the engine. Hold the engine speed at NO−Check for dirt, carbon, or damage in the
3,000 rpm without load (A/T in P or N, M/T in throttle bore. If there is dirt or carbon, clean the
neutral) until the radiator fan comes on, then let it throttle body (see page 11-344), then go to step 20.
idle. If there is damage in the throttle bore, replace the
throttle body; K20Z2 engine (see page 11-348),
K20Z3 engine (see page 11-349), then go to step 20.
20. Turn the ignition switch to ON (II). DTC P050B: Cold Start Ignition Timing
Control System Performance Problem
21. Reset the ECM/PCM with the HDS.
NOTE: Before you troubleshoot, record all freeze data
22. Do the ECM/PCM idle learn procedure (see page and any on-board snapshot, and review the general
11-310). troubleshooting information (see page 11-3).
23. Let the engine cool until the value of ECT SENSOR 1. Turn the ignition switch to ON (II).
1 is 50 °C (122 °F) or less.
2. Check for Temporary DTCs or DTCs with the HDS.
24. Start the engine, and let it idle for 10 seconds or
more. Are any T emporary DT Cs or DT Cs other than
P050B indicated?
25. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to the indicated DTC’s troubleshooting.
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Is DT C P050A indicated?
NO−Go to step 3.
YES−Check for poor connections or loose
terminals at the throttle body, the MAF sensor/IAT 3. Check for poor connections or a blockage at the
sensor, and the ECM/PCM, then go to step 1. intake air duct.
26. Monitor the OBD STATUS for DTC P050A in the YES−Go to step 4.
DTCs MENU with the HDS.
NO−Reconnect or repair the intake air duct, then
Does the screen indicate PASSED? go to step 25.
YES−Troubleshooting is complete. If any other 4. Check for damage to the air cleaner housing.
Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting. Is it OK ?
NO−If the screen indicates FAILED, check for poor YES−Go to step 5.
connections or loose terminals at the throttle body,
the MAF sensor/IAT sensor, and the ECM/PCM, NO−Replace the air cleaner housing (see page
then go to step 1. If the screen indicates 11-345), then go to step 25.
EXECUTING, keep idling until a result comes on. If
the screen indicates OUT OF CONDITION, go to 5. Check for dirt or debris in the air cleaner element.
step 23.
Is it dirty?
NO−Go to step 6.
(cont’d)
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08/08/21 14:18:56 61SNR030_110_0138
PGM-FI System
7. Clear the DTC with the HDS. Is the T HROT T LE ACT UAT OR CONT ROL
V ALV E normal?
8. Start the engine, and let it idle for 10 seconds or
more. YES−Go to step 13.
9. Monitor the OBD STATUS for DTC P050B in the NO−Replace the throttle body; K20Z2 engine
DTCs MENU with the HDS. (see page 11-348), K20Z3 engine (see page 11-349),
then go to step 25.
Does the screen indicate F AILED?
13. Start the engine. Hold the engine speed at
YES−Go to step 10. 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
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10. Check the ignition timing (see page 4-20). Is there about 6.0−8.6 ( K 20Z 2 engine) or
5.7 −8.3 ( K 20Z 3 engine) gm/ s?
Is the ignition timing OK ?
YES−Go to step 16.
YES−Go to step 12.
NO−Replace the MAF sensor/IAT sensor (see page
NO−Go to step 11. 11-224), then go to step 25.
11. Check for damage at the CKP sensor (see page 16. Turn the ignition switch to LOCK (0).
11-222) and the CKP sensor pulser plate (see page
6-34). 17. Drain the coolant (see page 10-8).
Is the CK P sensor and/ or the CK P sensor pulser 18. Remove ECT sensor 1 (see page 11-225), and ECT
plate damaged? sensor 2 (see page 11-225).
YES−Replace the CKP sensor (see page 11-222) 19. Allow the sensors to cool to ambient temperature.
and/or the CKP sensor pulser plate (see page 6-34),
then go to step 6. 20. Note the ambient temperature.
NO−Go to step 32. 21. Connect ECT sensor 1 and ECT sensor 2 to their 2P
connectors, but do not install them on the engine.
24. Compare the value of ECT SENSOR 1 and the 31. Monitor the OBD STATUS for DTC P050B in the
ambient temperature, and the value of ECT DTCs MENU with the HDS.
SENSOR 2 and the ambient temperature
individually. Does the screen indicate PASSED?
Does either sensor dif f er more than 3 °C ( 5.4 °F ) YES−Troubleshooting is complete. If any other
f rom the ambient temperature? Temporary DTCs or DTCs were indicated in step 30,
go to the indicated DTC’s troubleshooting.
YES−Replace the sensor that differed more than
3 °C (5.4 °F) from the ambient temperature, then go NO−If the screen indicates FAILED, check for poor
to step 25. connections or loose terminals at the CKP sensor,
the throttle body, the MAF sensor/IAT sensor, ECT
NO−Check and repair any problems with the sensor 1, ECT sensor 2, and the ECM/PCM, then go
following items. Repair or replace them if needed, to step 1. If the screen indicates EXECUTING, keep
then go to step 25. If every item is OK, go to step idling until a result comes on. If the screen
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• Engine compression and cylinder leakdown 32. Update the ECM/PCM if it does not have the latest
• VTEC system software (see page 11-227), or substitute a known-
• Engine oil good ECM/PCM (see page 11-7).
• A/C system
• Power steering 33. Let the engine cool until the value of ECT SENSOR
1 is 50 °C (122 °F) or less.
25. Turn the ignition switch to ON (II).
34. Start the engine, and let it idle for 10 seconds or
26. Reset the ECM/PCM with the HDS. more.
27. Do the ECM/PCM idle learn procedure (see page 35. Check for Temporary DTCs or DTCs with the HDS.
11-310).
Is DT C P050B indicated?
28. Let the engine cool until the value of ECT SENSOR
1 is 50 °C (122 °F) or less. YES−Check for poor connections or loose
terminals at the CKP sensor, the throttle body, the
29. Start the engine, and let it idle for 10 seconds or MAF/IAT sensor, ECT sensor 1, ECT sensor 2, and
more. the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7),
30. Check for Temporary DTCs or DTCs with the HDS. then go to step 33. If the ECM/PCM was substituted,
go to step 1.
Is DT C P050B indicated?
NO−Go to step 36.
YES−Check for poor connections or loose
terminals at the CKP sensor, the throttle body, the
MAF sensor/IAT sensor, ECT sensor 1, ECT sensor
2, and the ECM/PCM, then go to step 1.
(cont’d)
PGM-FI System
NO−If the screen indicates FAILED, check for poor 1. Turn the ignition switch to ON (II).
connections or loose terminals at the CKP sensor,
the throttle body, the MAF/IAT sensor, ECT 2. Clear the DTC with the HDS.
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Is DT C P0562 indicated?
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7. Turn the ignition switch to ON (II). DTC P0563: ECM/PCM Power Source Circuit
Unexpected Voltage
8. Reset the ECM/PCM with the HDS.
NOTE: Before you troubleshoot, record all freeze data
9. Do the ECM/PCM idle learn procedure (see page and any on-board snapshot, and review the general
11-310). troubleshooting information (see page 11-3).
11. Check under these conditions: 2. Clear the DTC with the HDS.
12. Hold the engine speed at 2,000 rpm (A/T in P or N, 6. Check for Temporary DTCs or DTCs with the HDS.
M/T in neutral) for 1 minute.
Is DT C P0563 indicated?
13. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 7.
Is DT C P0562 indicated?
NO−Intermittent failure, the system is OK at this
YES−Check for poor connections or loose time. Check for poor connections or loose terminals
terminals at the alternator and the under-hood at PGM-FI main relay 1 and the ECM/PCM.
fuse/relay box, then go to step 1.
7. Turn the ignition switch to LOCK (0).
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the 8. Jump the SCS line with the HDS.
indicated DTC’s troubleshooting.
9. Disconnect ECM/PCM connector A (44P).
(cont’d)
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PGM-FI System
YES−Go to step 13. YES−Repair short in the wire between the ECM/
PCM (A6) and PGM-FI main relay 1, then go to step
NO−Go to step 11. 16.
11. Remove PGM-FI main relay 1 (C) from the under- NO−Go to step 15.
hood fuse/relay box.
*01 13. Remove PGM-FI main relay 1 (C) from the under-
hood fuse/relay box.
*02
14. Measure the voltage between ECM/PCM connector 16. Reconnect all connectors.
terminal A8 and body ground.
05 17. Turn the ignition switch to ON (II).
ECM/PCM CONNECTOR A (44P)
18. Reset the ECM/PCM with the HDS.
IGP (ORN)
19. Do the ECM/PCM idle learn procedure (see page
11-310).
15. Test PGM-FI main relay 1 (see page 22-70). 23. Reconnect all connectors.
Is PGM-F I main relay 1 OK ? 24. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
YES−Go to step 23. good ECM/PCM (see page 11-7).
NO−Replace PGM-FI main relay 1, then go to step 25. Check for Temporary DTCs or DTCs with the HDS.
16.
Is DT C P0563 indicated?
PGM-FI System
2. Check for Temporary DTCs or DTCs with the HDS. applies to the ’09 model.
YES−Replace the original ECM/PCM (see page 2. Clear the DTC with the HDS.
11-228).
3. Check for Temporary DTCs or DTCs with the HDS.
NO−The update is complete. If any other
Temporary DTCs or DTCs are indicated, go to the Is DT C P0603 ( P062F ) indicated?
indicated DTC’s troubleshooting.
YES−Go to step 4.
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DTC P0606: ECM/PCM Processor Malfunction DTC P060A: PCM (A/T system) Internal
Control Module Malfunction
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general NOTE: Before you troubleshoot, record all freeze data
troubleshooting information (see page 11-3). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0).
3. Check for Temporary DTCs or DTCs with the HDS.
4. Turn the ignition switch to ON (II).
Is DT C P060A indicated?
5. Wait 40 seconds.
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YES−Go to step 4.
6. Check for Temporary DTCs or DTCs with the HDS.
NO−Intermittent failure, the system is OK at this
Is DT C P0606 indicated? time.
YES−Go to step 7. 4. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
NO−Intermittent failure, the system is OK at this good PCM (see page 11-7).
time.
5. Check for Temporary DTCs or DTCs with the HDS.
7. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known- Is DT C P060A indicated?
good ECM/PCM (see page 11-7).
YES−If the PCM was updated, substitute a known-
8. Turn the ignition switch to LOCK (0). good PCM (see page 11-7), then recheck. If the PCM
was substituted, go to step 1.
9. Turn the ignition switch to ON (II).
NO−If the PCM was updated, troubleshooting is
10. Wait 40 seconds. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
11. Check for Temporary DTCs or DTCs with the HDS. Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
Is DT C P0606 indicated?
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PGM-FI System
1. Turn the ignition switch to ON (II). 10. Check for Temporary DTCs or DTCs with the HDS.
Does the HDS show the vehicle’s V IN? YES−If the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then
YES−Go to step 5. recheck. If the ECM/PCM was substituted, go to
step 1.
NO−Go to step 3.
NO−If the ECM/PCM was updated, troubleshooting
3. Input the VIN to the ECM/PCM with the HDS. is complete. If the ECM/PCM was substituted,
replace the original ECM/PCM (see page 11-228). If
Does the screen show COMPLET E? any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
YES−Go to step 5.
NO−Go to step 4.
NO−Go to step 9.
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DTC P0685: ECM/PCM Power Control Circuit/ 9. Update the ECM/PCM if it does not have the latest
Internal Circuit Malfunction software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
NOTE:
• Before you troubleshoot, record all freeze data and 10. Start the engine, and let it idle for 30 seconds.
any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 11. Turn the ignition switch to LOCK (0).
• If the problem doesn’t return after you clear the DTC,
or if this DTC is stored intermittently, check for loose 12. Start the engine, and let it idle for 30 seconds.
terminals at the IGP line connectors before replacing
the ECM/PCM. 13. Turn the ignition switch to LOCK (0).
1. Turn the ignition switch to ON (II). 14. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 15. Check for Temporary DTCs or DTCs with the HDS.
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3. Start the engine, and let it idle for 30 seconds. Is DT C P0685 indicated?
4. Turn the ignition switch to LOCK (0). YES−If the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then go to
5. Start the engine, and let it idle for 30 seconds. step 10. If the ECM/PCM was substituted, go to step
1.
6. Turn the ignition switch to LOCK (0).
NO−If the ECM/PCM was updated, troubleshooting
7. Turn the ignition switch to ON (II). is complete. If the ECM/PCM was substituted,
replace the original ECM/PCM (see page 11-228). If
8. Check for Temporary DTCs or DTCs with the HDS. any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
Is DT C P0685 indicated?
YES−Go to step 9.
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PGM-FI System
NOTE: Before you troubleshoot, record all freeze data Is DT C P07 22 indicated?
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). YES−Troubleshoot for DTC P0722 in the A/T
system (see page 14-111).
1. Turn the ignition switch to ON (II).
NO− If the PCM was updated, substitute a known-
2. Check for Temporary DTCs or DTCs in the A/T good PCM (see page 11-7). If the PCM was
SYSTEM with the HDS. substituted, check for poor connections or loose
terminals at the output shaft (countershaft) speed
Is DT C P07 22 indicated? sensor and the PCM, then go to step 1.
YES−Troubleshoot for DTC P0722 in the A/T 7. Monitor the OBD STATUS for DTC P0720 in the
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3. Update the PCM if it does not have the latest YES−If the PCM was updated, troubleshooting is
software (see page 11-227), or substitute a known- complete. If the PCM was substituted, replace the
good PCM (see page 11-7). original PCM (see page 11-228).
4. Test-drive under these conditions: NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the output shaft
• Engine coolant temperature (ECT SENSOR 1) (countershaft) speed sensor and the PCM. If the
above 80 °C (176 °F) PCM was updated, substitute a known-good PCM
• Transmission in D (see page 11-7), then go to step 4. If the PCM was
• ENGINE SPEED between 2,000−4,500 rpm substituted, go to step 1. If the screen indicates
• Drive for several minutes, then decelerate (with NOT COMPLETED, go to step 4.
throttle fully closed) for 5 seconds or more
Is DT C P07 20 indicated?
YES−Go to step 6.
NO−Go to step 7.
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DTC P0720: Output Shaft (Countershaft) 7. Measure the voltage between output shaft
Speed Sensor Circuit Malfunction (countershaft) speed sensor 3P connector terminal
No. 1 and body ground.
NOTE: 01
• Before you troubleshoot, record all freeze data and OUTPUT SHAFT (COUNTERSHAFT)
any on-board snapshot, and review the general SPEED SENSOR 3P CONNECTOR
troubleshooting information (see page 11-3).
• Information marked with an asterisk ( ) applies to
K20Z3 engine
VCC1 (YEL/RED)
1. Start the engine. Hold the engine speed at (VCC2 (YEL))*
3,000 rpm without load (in neutral) until the
radiator fan comes on, then let it idle.
NC (BLK/WHT)
Is there about 5 V ?
YES−Go to step 9.
(cont’d)
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PGM-FI System
Is there continuity?
Is there about 5 V ?
YES−Repair short in the wire between the ECM
YES−Go to step 16. (C43) and the output shaft (countershaft) speed
sensor, then go to step 18.
NO−Repair open in the wire between the ECM
(C14) (B33) and the output shaft (countershaft) NO−Go to step 14.
speed sensor, then go to step 18.
14. Connect output shaft (countershaft) speed sensor
10. Turn the ignition switch to LOCK (0). 3P connector terminal No. 2 to body ground with a
jumper wire.
11. Jump the SCS line with the HDS. 05
OUTPUT SHAFT (COUNTERSHAFT)
12. Disconnect ECM connector C (44P). SPEED SENSOR 3P CONNECTOR
NC (BLK/WHT)
JUMPER WIRE
15. Check for continuity between ECM connector 23. Check for Temporary DTCs or DTCs with the HDS.
terminal C43 and body ground.
03 Is DT C P07 20 indicated?
ECM CONNECTOR C (44P)
YES−Check for poor connections or loose
terminals at the output shaft (countershaft) speed
sensor and the ECM, then go to step 1.
NC (BLK/WHT)
24. Monitor the OBD STATUS for DTC P0720 in the
DTCs MENU with the HDS.
YES−Go to step 25. NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the output shaft
NO−Repair open in the wire between the ECM (countershaft) speed sensor and the ECM, then go
(C43) and the output shaft (countershaft) speed to step 1. If the screen indicates NOT COMPLETED,
sensor, then go to step 18. go to step 22.
(cont’d)
PGM-FI System
28. Check for Temporary DTCs or DTCs with the HDS. YES−Go to step 4.
NO−Go to step 29. 5. Check for Temporary DTCs or DTCs with the HDS.
29. Monitor the OBD STATUS for DTC P0720 in the Is DT C P1109 indicated?
DTCs MENU with the HDS.
YES−If the ECM/PCM was updated, substitute a
Does the screen indicate PASSED? known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to
YES−If the ECM was updated, troubleshooting is step 1.
complete. If the ECM was substituted, replace the
original ECM (see page 11-228). If any other NO−If the ECM/PCM was updated, troubleshooting
Temporary DTCs or DTCs were indicated in step 28, is complete. If the ECM/PCM was substituted,
go to the indicated DTC’s troubleshooting. replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated,
NO−If the screen indicates FAILED, check for poor go to the indicated DTC’s troubleshooting.
connections or loose terminals at the output shaft
(countershaft) speed sensor and the ECM. If the
ECM was updated, substitute a known-good ECM
(see page 11-7), then go to step 27. If the ECM was
substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 27.
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DTC P1116: ECT Sensor 1 Circuit Range/ 9. Allow ECT sensor 1 to cool to ambient temperature.
Performance Problem
10. Note the ambient temperature.
NOTE:
• Before you troubleshoot, record all freeze data and 11. Connect ECT sensor 1 to its 2P connector, but do
any on-board snapshot, and review the general not install it on the engine.
troubleshooting information (see page 11-3).
• If DTC P0111 is stored at the same time as DTC P1116, 12. Turn the ignition switch to ON (II).
troubleshoot DTC P0111 first, then recheck for DTC
P1116. 13. Note the value of ECT SENSOR 1 quickly in the
DATA LIST with the HDS.
1. Check for poor connections or loose terminals at
ECT sensor 1 and ECT sensor 2. 14. Compare the value of ECT SENSOR 1 and the
ambient temperature.
Are the connections and terminals OK ?
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NO−Repair the connections or the terminals, then YES−Replace ECT sensor 1 (see page 11-225), then
go to step 27. go to step 27.
2. Turn the ignition switch to ON (II). NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
3. Check for Temporary DTCs or DTCs with the HDS. at ECT sensor 1, ECT sensor 2, and the ECM/PCM.
Are DT C P1116 and P2183 indicated at the same 15. Start the engine, and let it idle for 10 minutes.
time?
16. Check ECT SENSOR 1 in the DATA LIST with the
YES−Go to step 15. HDS.
4. Start the engine, and let it idle for 10 minutes. YES−Replace ECT sensor 1 (see page 11-225), then
go to step 27.
5. Check ECT SENSOR 1 in the DATA LIST with the
HDS. NO−Go to step 17.
Is about 47 °C ( 117 °F ) or less indicated? 17. Let the engine idle for 10 minutes.
YES−Replace ECT sensor 1 (see page 11-225), then 18. Check ECT SENSOR 2 in the DATA LIST with the
go to step 27. HDS.
6. Turn the ignition switch to LOCK (0). YES−Replace ECT sensor 2 (see page 11-225), then
go to step 27.
7. Drain the coolant (see page 10-8).
NO−Go to step 19.
8. Remove ECT sensor 1 (see page 11-225).
(cont’d)
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PGM-FI System
20. Drain the coolant (see page 10-8). 28. Reset the ECM/PCM with the HDS.
21. Remove ECT sensor 1 (see page 11-225) and ECT 29. Do the ECM/PCM idle learn procedure (see page
sensor 2 (see page 11-225). 11-310).
22. Allow the sensors to cool to ambient temperature. 30. Check for Temporary DTCs or DTCs with the HDS.
24. Connect ECT sensor 1 and ECT sensor 2 to their 2P YES−Check for poor connections or loose
connectors, but do not install them. terminals at ECT sensor 1, ECT sensor 2, and the
ECM/PCM, then go to step 1.
25. Note the value of ECT SENSOR 1 and ECT SENSOR
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2 quickly in the DATA LIST with the HDS. NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
26. Compare the value of ECT SENSOR 1 and the indicated DTC’s troubleshooting.
ambient temperature, and the value of ECT
SENSOR 2 and the ambient temperature
individually.
DTC P1128: MAP Sensor Signal Lower Than 9. Turn the ignition switch to ON (II).
Expected
10. Reset the ECM/PCM with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 11. Do the ECM/PCM idle learn procedure (see page
any on-board snapshot, and review the general 11-310).
troubleshooting information (see page 11-3).
• Before you begin, check for poor connections or a 12. Start the engine. Hold the engine speed at
blockage at the intake air duct. 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
1. Turn the ignition switch to ON (II). idle.
2. Check the MAP SENSOR in the DATA LIST with the 13. Test-drive under these conditions:
HDS.
• Engine coolant temperature (ECT SENSOR 1)
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Is less than 54.1 kPa ( 406 mmHg, 16.0 in.Hg) or above 70 °C (158 °F)
1.61 V held f or more than 5 seconds? • Engine speed between 1,200 −5,400 rpm
• A/T in D, M/T in 3rd
YES−Go to step 7. • Vehicle speed accelerated from 25 −50 km/h
(16−31 mph) under half throttle
NO−Go to step 3.
14. Check for Temporary DTCs or DTCs with the HDS.
3. Clear the DTC with the HDS.
Is DT C P1128 indicated?
4. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in YES−Check for poor connections or loose
neutral) until the radiator fan comes on, then let it terminals at the MAP sensor and the ECM/PCM,
idle. then go to step 1.
• Engine coolant temperature (ECT SENSOR 1) 15. Monitor the OBD STATUS for DTC P1128 in the
above 70 °C (158 °F) DTCs MENU with the HDS.
• Engine speed between 1,200 −5,400 rpm
• A/T in D, M/T in 3rd Does the screen indicate PASSED?
• Vehicle speed accelerated from 25 −50 km/h
(16−31 mph) under half throttle YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 14,
6. Monitor the OBD STATUS for DTC P1128 in the go to the indicated DTC’s troubleshooting.
DTCs MENU with the HDS.
NO−If the screen indicates FAILED, check for poor
Does the screen indicate F AILED? connections or loose terminals at the MAP sensor
and the ECM/PCM, then go to step 1. If the screen
YES−Go to step 7. indicates NOT COMPLETED, go to step 12.
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PGM-FI System
NOTE: Before you troubleshoot, record all freeze data Does the screen indicate F AILED?
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). YES−Go to step 7.
1. Check for vacuum leaks in these parts: NO−If the screen indicates PASSED, intermittent
failure, the system is OK at this time. Check for
• PCV valve poor connections or loose terminals at the MAP
• PCV hose sensor and the ECM/PCM. If the screen indicates
• EVAP canister purge valve NOT COMPLETED, go to step 5 and recheck.
• Throttle body
• Intake manifold 7. Turn the ignition switch to LOCK (0).
• Brake booster
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• Brake booster hose 8. Replace the MAP sensor (see page 11-224).
Are there any vacuum leaks? 9. Turn the ignition switch to ON (II).
YES−Repair or replace the part(s) with vacuum 10. Reset the ECM/PCM with the HDS.
leaks, then go to step 9.
11. Do the ECM/PCM idle learn procedure (see page
NO−Go to step 2. 11-310).
2. Start the engine. Hold the engine speed at 12. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it neutral) until the radiator fan comes on, then let it
idle. idle.
3. Check the MAP SENSOR in the DATA LIST with the 13. Test-drive under these conditions:
HDS.
• Engine coolant temperature (ECT SENSOR 1)
Is more than 36.9 kPa ( 27 7 mmHg, 11.0 in.Hg) or above 70 °C (158 °F)
1.1 V held f or more than f or 5 seconds? • A/T in D, M/T in 5th
• Drive at a steady speed between 88 −120 km/h
YES−Go to step 7. (55−75 mph) for 10 seconds
• During the drive, decelerate (with the throttle
NO−Go to step 4. fully closed) for at least 2 seconds
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14. Check for Temporary DTCs or DTCs with the HDS. DTC P1157: A/F Sensor (Sensor 1) AFS Circuit
High Voltage
Is DT C P1129 indicated?
NOTE: Before you troubleshoot, record all freeze data
YES−Check for poor connections or loose and any on-board snapshot, and review the general
terminals at the MAP sensor and the ECM/PCM, troubleshooting information (see page 11-3).
then go to step 1.
1. Turn the ignition switch to ON (II).
NO−Go to step 15.
2. Clear the DTC with the HDS.
15. Monitor the OBD STATUS for DTC P1129 in the
DTCs MENU with the HDS. 3. Start the engine, and wait 1 minute.
Does the screen indicate PASSED? 4. Check for Temporary DTCs or DTCs with the HDS.
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NO−If the screen indicates FAILED, check for poor NO−Intermittent failure, the system is OK at this
connections or loose terminals at the MAP sensor time. Check for poor connections or loose terminals
and the ECM/PCM, then go to step 1. If the screen at the A/F sensor (Sensor 1) and the ECM/PCM.
indicates NOT COMPLETED, go to step 12.
5. Turn the ignition switch to LOCK (0).
JUMPER WIRE
(cont’d)
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PGM-FI System
YES−Go to step 14. YES−Repair open in the wire between the ECM/
PCM (C30) and the A/F sensor (Sensor 1), then go to
NO−Go to step 11. step 15.
11. Remove the jumper wire from the A/F sensor NO−Repair open in the wire between the ECM/
(Sensor 1) 4P connector. PCM (C29) and the A/F sensor (Sensor 1), then go to
step 15.
12. Connect A/F sensor (Sensor 1) 4P connector
terminal No. 2 to body ground with a jumper wire. 14. Replace the A/F sensor (Sensor 1) (see page
03 11-221).
A/F SENSOR (SENSOR 1) 4P CONNECTOR
15. Reconnect all connectors.
20. Monitor the OBD STATUS for DTC P1157 in the DTC P1172: A/F Sensor (Sensor 1) Circuit Out
DTCs MENU with the HDS. of Range High
Does the screen indicate PASSED? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
YES−Troubleshooting is complete. If any other troubleshooting information (see page 11-3).
Temporary DTCs or DTCs were indicated in step 19,
go to the indicated DTC’s troubleshooting. 1. Turn the ignition switch to ON (II).
NO−If the screen indicates FAILED, check for poor 2. Clear the DTC with the HDS.
connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If 3. Start the engine. Hold the engine speed at
the screen indicates NOT COMPLETED, keep idling 3,000 rpm without load (A/T in P or N, M/T in
until a result comes on. neutral) until the radiator fan comes on, then let it
idle.
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22. Start the engine, and let it idle. Does the screen indicate F AILED?
23. Check for Temporary DTCs or DTCs with the HDS. YES−Go to step 5.
(cont’d)
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PGM-FI System
NO−Go to step 12. 2. Check the ELD in the DATA LIST with the HDS.
12. Monitor the OBD STATUS for DTC P1172 in the Is 7 2 A or more indicated?
DTCs MENU with the HDS.
YES−Go to step 3.
Does the screen indicate PASSED?
NO−Intermittent failure, the system is OK at this
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YES−Troubleshooting is complete. If any other time. Check for poor connections or loose terminals
Temporary DTCs or DTCs were indicated in step 11, at the ELD and the ECM/PCM.
go to the indicated DTC’s troubleshooting.
3. Turn the ignition switch to LOCK (0).
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor 4. Disconnect the ELD 3P connector.
(Sensor 1) and the ECM/PCM, then go to step 1. If
the screen indicates EXECUTING, keep idling until 5. Turn the ignition switch to ON (II).
a result comes on. If the screen indicates OUT OF
CONDITION, go to step 10. 6. Check the ELD in the DATA LIST with the HDS.
Is 7 2 A or more indicated?
YES−Go to step 7.
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10. Check for continuity between ECM/PCM connector 20. Reconnect all connectors.
terminal A23 and body ground.
01 21. Update the ECM/PCM if it does not have the latest
ECM/PCM CONNECTOR A (44P) software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
Is DT C P1297 indicated?
Is DT C P1297 indicated?
PGM-FI System
NOTE: Before you troubleshoot, record all freeze data 8. Jump the SCS line with the HDS.
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 9. Disconnect ECM/PCM connector A (44P).
1. Turn the ignition switch to ON (II). 10. Check for continuity between ELD 3P connector
terminal No. 3 and ECM/PCM connector terminal
2. Check the ELD in the DATA LIST with the HDS. A23.
02
ELD 3P CONNECTOR
Is 0.2 A or less indicated?
YES−Go to step 3.
ELD (ORN)
NO−Intermittent failure, the system is OK at this Wire side of female terminals
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time. Check for poor connections or loose terminals ECM/PCM CONNECTOR A (44P)
at the ELD and the ECM/PCM.
IG1 (YEL)
YES−Go to step 7.
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11. Check for continuity between ELD 3P connector 18. Update the ECM/PCM if it does not have the latest
terminal No. 2 and body ground. software (see page 11-227), or substitute a known-
03 good ECM/PCM (see page 11-7).
ELD 3P CONNECTOR
19. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P1298 indicated?
Wire side of female terminals NO−If the ECM/PCM was updated, troubleshooting
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Is DT C P1298 indicated?
PGM-FI System
• A/C off
• Headlights off
• Rear window defogger off
Is DT C P1549 indicated?
• A/C off
• Headlights off
• Rear window defogger off
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DTC P16BB: Alternator B Terminal Circuit 8. Check for an open in the wire (+B line) between
Low Voltage the alternator and the under-hood fuse/relay box
(+B line).
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general Is the harness OK ?
troubleshooting information (see page 11-3).
YES−Replace the alternator (see page 4-34), then
1. Turn the ignition switch to ON (II). go to step 9.
2. Clear the DTC with HDS. NO−Repair open in the wire (+B line) between the
alternator and the under-hood fuse/relay box (+B
3. Start the engine. line), then go to step 9.
NO−Intermittent failure, the system is OK at this 14. Hold the engine speed at 2,000 rpm (A/T in P or N,
time. Check for poor connections or loose terminals M/T in neutral) for 1 minute.
at the alternator and the under-hood fuse/relay box,
and check the battery performance (see page 15. Check for Temporary DTCs or DTCs with the HDS.
22-67).
Is DT C P16BB indicated?
7. Check for poor connections or loose terminals at
the alternator and the under-hood fuse/relay box YES−Check for poor connections or loose
(+B line). terminals at the alternator and the under-hood
fuse/relay box, then go to step 1.
Are the connections and the terminals OK ?
NO−Troubleshooting is complete. If any other
YES−Go to step 8. Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
NO−Repair the connectors or the terminals, then
go to step 9.
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PGM-FI System
Are the connections and the terminal OK ? 9. Turn the ignition switch to LOCK (0).
NO−Repair the connections or the terminals, then 11. Turn the ignition switch to ON (II).
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go to step 18.
12. Measure the voltage between alternator 4P
2. Check the alternator mounting surfaces for connector terminal No. 1 and body ground.
corrosion. 01
ALTERNATOR 4P CONNECTOR
Are the mounting surf aces corroded?
NO−Go to step 3.
4. Clear the DTC with the HDS. Wire side of female terminals
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13. Measure the voltage between alternator 4P 17. Check for continuity between alternator 4P
connector terminal No. 4 and body ground. connector terminal No. 4 and ECM/PCM connector
02 terminal B43.
ALTERNATOR 4P CONNECTOR 03
ALTERNATOR 4P CONNECTOR
ALTF (WHT/RED)
ALTF (WHT/RED)
Is there about 5 V ? Terminal side of female terminals
15. Jump the SCS line with the HDS. 18. Turn the ignition switch to LOCK (0).
• A/C on
• Temperature control at maximum cool
• Blower fan at maximum speed
• Rear window defogger on
• Headlights on high beam
(cont’d)
PGM-FI System
NO−Troubleshooting is complete. If any other 1. Check for poor connections or loose terminals at
Temporary DTCs or DTCs are indicated, go to the ECT sensor 1 and ECT sensor 2.
indicated DTC’s troubleshooting.
Are the connections and the terminals OK ?
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30. Check under these conditions: 3. Check for Temporary DTCs or DTCs with the HDS.
32. Check for Temporary DTCs or DTCs with the HDS. 5. Check ECT SENSOR 2 in the DATA LIST with the
HDS.
Is DT C P16BC indicated?
Is about 60 °C ( 140 °F ) or less indicated?
YES−Check for poor connections or loose
terminals at the alternator and the ECM/PCM. If the YES−Replace ECT sensor 2 (see page 11-225), then
ECM/PCM was updated, substitute a known-good go to step 27.
ECM/PCM (see page 11-7), then go to step 29. If the
ECM/PCM was substituted, go to step 1. NO−Go to step 6.
NO−If the ECM/PCM was updated, troubleshooting 6. Turn the ignition switch to LOCK (0).
is complete. If the ECM/PCM was substituted,
replace the original ECM/PCM (see page 11-228). If 7. Drain the coolant (see page 10-8).
any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting. 8. Remove ECT sensor 2 (see page 11-225).
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11. Connect ECT sensor 2 to the 2P connector, but do 19. Turn the ignition switch to LOCK (0).
not install it on the radiator.
20. Drain the coolant (see page 10-8).
12. Turn the ignition switch to ON (II).
21. Remove ECT sensor 1 (see page 11-225) and ECT
13. Note the value of ECT SENSOR 2 quickly in the sensor 2 (see page 11-225).
DATA LIST with the HDS.
22. Allow the sensors to cool to ambient temperature.
14. Compare the value of ECT SENSOR 2 and the
ambient temperature. 23. Note the ambient temperature.
Does ECT SENSOR 2 dif f er 3 °C ( 5.4 °F ) or more 24. Connect the ECT sensors to their 2P connectors, but
f rom the ambient temperature? do not install them.
YES−Replace ECT sensor 2 (see page 11-225), then 25. Note the value of ECT SENSOR 1 and ECT SENSOR
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NO−Intermittent failure, the system is OK at this 26. Compare the value of ECT SENSOR 1 and the
time. Check for poor connections or loose terminals ambient temperature, and the value of ECT
at ECT sensor 1, ECT sensor 2, and the ECM/PCM. SENSOR 2 and the ambient temperature
individually.
15. Start the engine, and let it idle for 10 minutes.
Does one of the sensors dif f er more than 3 °C
16. Check ECT SENSOR 1 in the DATA LIST with the ( 5.4 °F ) f rom the ambient temperature?
HDS.
YES−Replace the sensor that differed more than
Is about 47 °C ( 117 °F ) or less indicated? 3 °C (5.4 °F) from the ambient temperature.
YES−Replace ECT sensor 1 (see page 11-225), then • ECT sensor 1 (see page 11-225)
go to step 27. • ECT sensor 2 (see page 11-225)
17. Let the engine idle for 10 minutes. NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
18. Check ECT SENSOR 2 in the DATA LIST with the at ECT sensor 1, ECT sensor 2, and the ECM/PCM.
HDS.
(cont’d)
PGM-FI System
YES−Check for poor connections or loose Is about 180 °C ( 356 °F ) or more, or 0.08 V or less
terminals at ECT sensor 1, ECT sensor 2, and the indicated?
ECM/PCM, then go to step 1.
YES−Go to step 3.
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YES−Go to step 7.
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10. Check for continuity between ECT sensor 2 2P 18. Reconnect all connectors.
connector terminal No. 1 and body ground.
01 19. Update the ECM/PCM if it does not have the latest
ECT SENSOR 2 2P CONNECTOR software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
ECT2
Is DT C P2184 indicated?
(GRN)
YES−Check for poor connections or loose
terminals at ECT sensor 2 and the ECM/PCM. If the
ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then recheck. If the
Wire side of female terminals ECM/PCM was substituted, go to step 1.
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Is DT C P2184 indicated?
PGM-FI System
Is about −40 °C ( −40 °F ) or less, or 4.92 V or 8. Turn the ignition switch to LOCK (0).
more indicated?
9. Remove the jumper wire from ECT sensor 2 2P
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NO−Intermittent failure, the system is OK at this 10. Turn the ignition switch to ON (II).
time. Check for poor connections or loose terminals
at ECT sensor 2 and the ECM/PCM. 11. Measure the voltage between ECT sensor 2 2P
connector terminal No. 1 and body ground.
3. Turn the ignition switch to LOCK (0). 02
ECT SENSOR 2 2P CONNECTOR
4. Disconnect the ECT sensor 2 2P connector.
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12. Turn the ignition switch to LOCK (0). 16. Turn the ignition switch to LOCK (0).
13. Jump the SCS line with the HDS. 17. Jump the SCS line with the HDS.
14. Disconnect ECM/PCM connector A (44P). 18. Disconnect ECM/PCM connector A (44P).
15. Check for continuity between ECT sensor 2 2P 19. Check for continuity between ECT sensor 2 2P
connector terminal No. 2 and ECM/PCM connector connector terminal No. 1 and ECM/PCM connector
terminal A9. terminal A33.
03 04
ECT SENSOR 2 2P CONNECTOR ECT SENSOR 2 2P CONNECTOR
ECT2 (GRN)
Terminal side of female terminals
Terminal side of female terminals
Is there continuity?
Is there continuity?
YES−Go to step 27.
YES−Go to step 27.
NO−Repair open in the wire between the ECM/
PCM (A9) and ECT sensor 2, then go to step 22. NO−Repair open in the wire between the ECM/
PCM (A33) and ECT sensor 2, then go to step 22.
(cont’d)
PGM-FI System
Is DT C P2185 indicated? 1. Check the installation of the A/F sensor (Sensor 1).
YES−Check for poor connections or loose Is the A/ F sensor loose or disconnected f rom the
terminals at ECT sensor 2 and the ECM/PCM, then exhaust pipe?
go to step 1.
YES−Go to step 6.
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the NO−Go to step 2.
indicated DTC’s troubleshooting.
2. Turn the ignition switch to ON (II).
27. Reconnect all connectors.
3. Clear the DTC with the HDS.
28. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known- 4. Start the engine, and let it idle for 2 minutes.
good ECM/PCM (see page 11-7).
5. Check for Temporary DTCs or DTCs with the HDS.
29. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2195 indicated?
Is DT C P2185 indicated?
YES−Check for poor connections or loose
YES−Check for poor connections or loose terminals at the A/F sensor (Sensor 1) and the ECM/
terminals at ECT sensor 2 and the ECM/PCM. If the PCM, then go to step 13.
ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then recheck. If the NO−Intermittent failure, the system is OK at this
ECM/PCM was substituted, go to step 1. time. Check for poor connections or loose terminals
at the A/F sensor (Sensor 1) and the ECM/PCM. If
NO−If the ECM/PCM was updated, troubleshooting any other Temporary DTCs or DTCs are indicated,
is complete. If the ECM/PCM was substituted, go to the indicated DTC’s troubleshooting.
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
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6. Turn the ignition switch to LOCK (0). 13. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
7. Reinstall the A/F sensor (Sensor 1) (see page good ECM/PCM (see page 11-7).
11-221).
14. Start the engine, and let it idle for 2 minutes.
8. Turn the ignition switch to ON (II).
15. Check for Temporary DTCs or DTCs with the HDS.
9. Reset the ECM/PCM with the HDS.
Is DT C P2195 indicated?
10. Do the ECM/PCM idle learn procedure (see page
11-310). YES−Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the ECM/
11. Check for Temporary DTCs or DTCs with the HDS. PCM. If the ECM/PCM was updated, substitute a
known-good ECM/PCM (see page 11-7), then go to
Is DT C P2195 indicated? step 14. If the ECM/PCM was substituted, go to step
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1.
YES−Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the ECM/ NO−Go to step 16.
PCM, then go to step 1.
16. Monitor the OBD STATUS for DTC P2195 in the
NO−Go to step 12. DTCs MENU with the HDS.
12. Monitor the OBD STATUS for DTC P2195 in the Does the screen indicate PASSED?
DTCs MENU with the HDS.
YES−If the ECM/PCM was updated,
Does the screen indicate PASSED? troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
YES−Troubleshooting is complete. If any other (see page 11-228). If any other Temporary DTCs or
Temporary DTCs or DTCs were indicated in step 11, DTCs were indicated in step 15, go to the indicated
go to the indicated DTC’s troubleshooting. DTC’s troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If (Sensor 1) and the ECM/PCM. If the ECM/PCM was
the screen indicates NOT COMPLETED, keep idling updated, substitute a known-good ECM/PCM
until a result comes on. (see page 11-7), then go to step 14. If the ECM/PCM
was substituted, go to step 1. If the screen indicates
NOT COMPLETED, keep idling until a result comes
on.
PGM-FI System
1. Turn the ignition switch to ON (II), and wait • Engine coolant temperature (ECT SENSOR 1)
2 seconds. above 70 °C (158 °F)
• A/T in D, M/T in 4th
2. Check the BARO SENSOR in the DATA LIST with • REL TP SENSOR between 12 deg and 20 deg for
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Is about 101 kPa ( 7 60 mmHg, 29.9 in.Hg), or about 10. Check for Temporary DTCs or DTCs with the HDS.
2.9 V at sea level indicated?
Is DT C P2227 indicated?
YES−Go to step 3.
YES−Check for poor connections or loose
NO−Go to step 7. terminals at the ECM/PCM. If the ECM/PCM was
updated, substitute a known-good ECM/PCM
3. Clear the DTC with the HDS. (see page 11-7), then go to step 8. If the ECM/PCM
was substituted, go to step 1.
4. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in NO−Go to step 11.
neutral) until the radiator fan comes on, then let it
idle. 11. Monitor the OBD STATUS for DTC P2227 in the
DTCs MENU with the HDS.
5. Test-drive under these conditions:
Does the screen indicate PASSED?
• Engine coolant temperature (ECT SENSOR 1)
above 70 °C (158 °F) YES−If the ECM/PCM was updated,
• A/T in D, M/T in 4th troubleshooting is complete. If the ECM/PCM was
• REL TP SENSOR between 12 deg and 20 deg for substituted, replace the original ECM/PCM
at least 2 seconds (see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 10, go to the indicated
6. Monitor the OBD STATUS for DTC P2227 in the DTC’s troubleshooting.
DTCs MENU with the HDS.
NO−If the screen indicates FAILED, check for poor
Does the screen indicate F AILED? connections or loose terminals at the ECM/PCM. If
the ECM/PCM was updated, substitute a known-
YES−Go to step 7. good ECM/PCM (see page 11-7), then go to step 8. If
the ECM/PCM was substituted, go to step 1. If the
NO−If the screen indicates PASSED, intermittent screen indicates NOT COMPLETED, go to step 8.
failure, the system is OK at this time. If the screen
indicates NOT COMPLETED, go to step 4 and
recheck.
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DTC P2228: BARO Sensor Circuit Low Voltage DTC P2229: BARO Sensor Circuit High
Voltage
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general NOTE: Before you troubleshoot, record all freeze data
troubleshooting information (see page 11-3). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II).
2. Check the BARO SENSOR in the DATA LIST with
the HDS. 2. Check the BARO SENSOR in the DATA LIST with
the HDS.
Is about 53 kPa ( 397 mmHg, 15.6 in.Hg), or 1.31 V
or less indicated? Is about 160 kPa ( 1,200 mmHg, 47 .2 in.Hg), or
4.49 V or more indicated?
YES−Go to step 3.
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YES−Go to step 3.
NO−Intermittent failure, the system is OK at this
time. NO−Intermittent failure, the system is OK at this
time.
3. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known- 3. Update the ECM/PCM if it does not have the latest
good ECM/PCM (see page 11-7). software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
4. Check for Temporary DTCs or DTCs with the HDS.
4. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2228 indicated?
Is DT C P2229 indicated?
YES−Check for poor connections or loose
terminals at the ECM/PCM. If the ECM/PCM was YES−Check for poor connections or loose
updated, substitute a known-good ECM/PCM terminals at the ECM/PCM. If the ECM/PCM was
(see page 11-7), then recheck. If the ECM/PCM was updated, substitute a known-good ECM/PCM
substituted, go to step 1. (see page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1.
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, NO−If the ECM/PCM was updated, troubleshooting
replace the original ECM/PCM (see page 11-228). If is complete. If the ECM/PCM was substituted,
any other Temporary DTCs or DTCs are indicated, replace the original ECM/PCM (see page 11-228). If
go to the indicated DTC’s troubleshooting. any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
SNR9AA7K72100092228FAAT02 SNR9AA7K72100092229FAAT00
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PGM-FI System
NOTE: Before you troubleshoot, record all freeze data 10. Reconnect all connectors.
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 11. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II). 12. Reset the ECM/PCM with the HDS.
2. Clear the DTC with the HDS. 13. Do the ECM/PCM idle learn procedure (see page
11-310).
3. Check for Temporary DTCs or DTCs with the HDS.
14. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2238 indicated?
Is DT C P2238 indicated?
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YES−Go to step 4.
YES−Check for poor connections or loose
NO−Intermittent failure, the system is OK at this terminals at the A/F sensor (Sensor 1) and the ECM/
time. Check for poor connections or loose terminals PCM, then go to step 1. If the connector and
at the A/F sensor (Sensor 1) and the ECM/PCM. terminal fits are OK, go to step 16.
AFS+ (RED)
Is there continuity?
NO−Go to step 9.
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15. Monitor the OBD STATUS for DTC P2238 in the DTC P2252: A/F Sensor (Sensor 1) AFS−
DTCs MENU with the HDS. Circuit Low Voltage
Does the screen indicate PASSED? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
YES−Troubleshooting is complete. If any other troubleshooting information (see page 11-3).
Temporary DTCs or DTCs were indicated in step 14,
go to the indicated DTC’s troubleshooting. 1. Turn the ignition switch to ON (II).
NO−If the screen indicates FAILED, check for poor 2. Clear the DTC with the HDS.
connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If 3. Start the engine.
the screen indicates NOT COMPLETED, keep idling
until a result comes on. 4. Check for Temporary DTCs or DTCs with the HDS.
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16. Update the ECM/PCM if it does not have the latest Is DT C P2252 indicated?
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7). YES−Go to step 5.
17. Start the engine, and let it idle. NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
18. Check for Temporary DTCs or DTCs with the HDS. at the A/F sensor (Sensor 1) and the ECM/PCM.
YES−If the ECM/PCM was updated, substitute a 6. Jump the SCS line with the HDS.
known-good ECM/PCM (see page 11-7), then go to
step 17. If the ECM/PCM was substituted, go to step 7. Disconnect the A/F sensor (Sensor 1) 4P connector.
1.
8. Disconnect ECM/PCM connector C (44P).
NO−Go to step 19.
(cont’d)
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PGM-FI System
YES−Repair short in the wire between the ECM/ 18. Start the engine, and let it idle.
PCM (C30) and the A/F sensor (Sensor 1), then go to
step 11. 19. Check for Temporary DTCs or DTCs with the HDS.
10. Replace the A/F sensor (Sensor 1) (see page YES−If the ECM/PCM was updated, substitute a
11-221). known-good ECM/PCM (see page 11-7), then go to
step 18. If the ECM/PCM was substituted, go to step
11. Reconnect all connectors. 1.
13. Reset the ECM/PCM with the HDS. 20. Monitor the OBD STATUS for DTC P2252 in the
DTCs MENU with the HDS.
14. Do the ECM/PCM idle learn procedure (see page
11-310). Does the screen indicate PASSED?
15. Check for Temporary DTCs or DTCs with the HDS. YES−If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was
Is DT C P2252 indicated? substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or
YES−Check for poor connections or loose DTCs were indicated in step 19, go to the indicated
terminals at the A/F sensor (Sensor 1) and the ECM/ DTC’s troubleshooting.
PCM, then go to step 1. If the connections and the
terminals fits are OK, go to step 17. NO−If the screen indicates FAILED, go to step 1. If
the ECM/PCM was updated, substitute a known-
NO−Go to step 16. good ECM/PCM (see page 11-7), then go to step 18.
If the ECM/PCM was substituted, go to step 1. If the
screen indicates NOT COMPLETED, keep idling
until a result comes on.
DTC P2270: Secondary HO2S (Sensor 2) 8. Turn the ignition switch to ON (II).
Circuit Signal Stuck Lean
9. Reset the ECM/PCM with the HDS.
DTC P2271: Secondary HO2S (Sensor 2)
Circuit Signal Stuck Rich 10. Do the ECM/PCM idle learn procedure (see page
11-310).
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 11. Start the engine, and let it idle without load (A/T in
troubleshooting information (see page 11-3). P or N, M/T in neutral) until the radiator fan comes
on.
1. Turn the ignition switch to ON (II).
12. Test-drive under these conditions:
2. Clear the DTC with the HDS.
• Engine coolant temperature (ECT SENSOR 1)
3. Start the engine, and let it idle without load (A/T in above 70 °C (158 °F)
ProCarManuals.com
P or N, M/T in neutral) until the radiator fan comes • Vehicle speed at 56 km/h (35 mph) or more for
on. 1 minute
4. Test-drive under these conditions: 13. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate F AILED? 14. Monitor the OBD STATUS for DTC P2270 or P2271
in the DTCs MENU with the HDS.
YES−Go to step 6.
Does the screen indicate PASSED?
NO−If the screen indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Troubleshooting is complete. If any other
poor connections or loose terminals at the Temporary DTCs or DTCs were indicated in step 13,
secondary HO2S (Sensor 2) and the ECM/PCM. If go to the indicated DTC’s troubleshooting.
the screen indicates EXECUTING, keep driving until
a result comes on. If the screen indicates OUT OF NO−If the screen indicates FAILED, check for poor
CONDITION, go to step 3 and recheck. connections or loose terminals at the secondary
HO2S (Sensor 2) and the ECM/PCM, then go to step
6. Turn the ignition switch to LOCK (0). 1. If the screen indicates EXECUTING, keep driving
until a result comes on. If the screen indicates OUT
7. Replace the secondary HO2S (Sensor 2) (see page OF CONDITION, go to step 11.
11-221).
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PGM-FI System
1. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
3. Check for Temporary DTCs or DTCs with the HDS. 3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in
Is DT C P2610 indicated? neutral) until the radiator fan comes on, then let it
idle.
ProCarManuals.com
YES−Go to step 4.
4. Test-drive under these conditions:
NO−Intermittent failure, the system is OK at this
time. • Engine coolant temperature (ECT SENSOR 1)
above 70 °C (158 °F)
4. Update the ECM/PCM if it does not have the latest • A/T in D, M/T in 3rd
software (see page 11-227), or substitute a known- • Vehicle speed between 44 −88 km/h
good ECM/PCM (see page 11-7). (22−55 mph) for 5 minutes
• Drive at a steady speed between 88 −120 km/h
5. Check for Temporary DTCs or DTCs with the HDS. (55−75 mph) for 10 seconds, then decelerate
(with the throttle fully closed) for 5 seconds
Is DT C P2610 indicated?
5. Monitor the OBD STATUS for DTC P2A00 in the
YES−If the ECM/PCM was updated, substitute a DTCs MENU with the HDS.
known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to Does the screen indicate F AILED?
step 1.
YES−Go to step 6.
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, NO−If the screen indicates PASSED, intermittent
replace the original ECM/PCM (see page 11-228). If failure, the system is OK at this time. Check for
any other Temporary DTCs or DTCs are indicated, poor connections or loose terminals at the A/F
go to the indicated DTC’s troubleshooting. sensor (Sensor 1) and the ECM/PCM. If the screen
indicates EXECUTING, keep driving until a result
comes on. If the screen indicates OUT OF
CONDITION, go to step 3 and recheck.
SNR9AA7K72100092A00FAAT30 SNR9AA7K72100092610FAAT00
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10. Do the ECM/PCM idle learn procedure (see page DTC U0028: F-CAN Malfunction (BUS-OFF
11-310). (ECM/PCM))
11. Test-drive under these conditions: NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
• Engine coolant temperature (ECT SENSOR 1) troubleshooting information (see page 11-3).
above 70 °C (158 °F)
• A/T in D, M/T in 3rd 1. Turn the ignition switch to ON (II).
• Vehicle speed between 44 −88 km/h
(22−55 mph) for 5 minutes 2. Clear the DTC with the HDS.
• Drive at a steady speed between 88 −120 km/h
(55−75 mph) for 10 seconds, then decelerate 3. Check for Temporary DTCs or DTCs with the HDS.
(with the throttle fully closed) for 5 seconds
Is DT C U0028 indicated?
12. Check for Temporary DTCs or DTCs with the HDS.
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YES−Go to step 4.
Is DT C P2A00 indicated?
NO−Intermittent failure, the system is OK at this
YES−Check for poor connections or loose time.
terminals at the A/F sensor (Sensor 1) and the ECM/
PCM, then go to step 1. 4. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
NO−Go to step 13. good ECM/PCM (see page 11-7).
13. Monitor the OBD STATUS for DTC P2A00 in the 5. Turn the ignition switch to ON (II).
DTCs MENU with the HDS.
6. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate PASSED?
Is DT C P0028 indicated?
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 12, YES−If the ECM/PCM was updated, substitute a
go to the indicated DTC’s troubleshooting. known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to
NO−If the screen indicates FAILED, check for poor step 1.
connections or loose terminals at the A/F sensor
(Sensor 1) and the ECM/PCM, then go to step 1. If NO−If the ECM/PCM was updated, troubleshooting
the screen indicates EXECUTING, keep driving until is complete. If the ECM/PCM was substituted,
a result comes on. If the screen indicates OUT OF replace the original ECM/PCM (see page 11-228). If
CONDITION, go to step 11. any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
SNR9AA7K721000U0028FAAT00
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PGM-FI System
NO−Go to step 3.
YES−Go to step 6.
SNR9AA7K721000U0122FAAT00
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11. Check for continuity between ECM/PCM connector 12. Reconnect all connectors.
terminal A37 and VSA modulator-control unit 37P
connector terminal No. 1. 13. Turn the ignition switch to ON (II).
02
ECM/PCM CONNECTOR A (44P) 14. Reset the ECM/PCM with the HDS.
Is there continuity?
PGM-FI System
Is DT C U0131 indicated?
CANH (WHT)
YES−Go to step 5.
NO−Go to the DLC circuit troubleshooting NO−Repair open in the wire between the ECM/
(see page 11-204). PCM (A36) and the EPS control unit, then go to step
14.
6. Turn the ignition switch to LOCK (0).
SNR9AA7K721000U0131FAAT00
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12. Connect ECM/PCM connector terminal A37 to body 14. Reconnect all connectors.
ground with a jumper wire.
03 15. Turn the ignition switch to ON (II).
ECM/PCM CONNECTOR A (44P)
16. Reset the ECM/PCM with the HDS.
13. Check for continuity between EPS control unit NO−Troubleshooting is complete. If any other
connector D (28P) terminal No. 15 and body ground. Temporary DTCs or DTCs are indicated, go to the
04 indicated DTC’s troubleshooting.
EPS CONTROL UNIT CONNECTOR D (28P)
CANL (RED)
Is there continuity?
PGM-FI System
3. Check for Temporary DTCs or DTCs with the HDS. JUMPER WIRE
Is DT C U0155 indicated?
ProCarManuals.com
YES−Go to step 5.
CANH (WHT)
NO−Do the gauge control module (tach) input test
(see page 22-271).
5. Turn the ignition switch to LOCK (0). Terminal side of female terminals
8. Disconnect ECM/PCM connector A (44P). NO−Repair open in the wire between the ECM/
PCM (A36) and the gauge control module (tach),
then go to step 13.
SNR9AA7K721000U0155FAAT00
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11. Connect gauge control module (tach) 36P 13. Reconnect all connectors.
connector terminal No. 19 to body ground with a
jumper wire. 14. Turn the ignition switch to ON (II).
03
GAUGE CONTROL MODULE (TACH) 36P CONNECTOR 15. Reset the ECM/PCM with the HDS.
CANL (RED)
Is there continuity?
PGM-FI System
Is DT C U0300 indicated?
SNR9AA1K771000U0300FAAT00
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NO−Go to step 5.
(cont’d)
SNR9A00A20326926935FAAT00
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PGM-FI System
CANH (WHT)
Is there continuity?
Is there continuity?
YES−Repair short in the wires between ECM/PCM
connector terminals A36 and A37. YES−
• With VSA system: Go to step 13.
NO−Go to step 11. • Without VSA system: Go to step 14.
11. Connect ECM/PCM connector terminal A36 to body NO−Repair open in the wire between the ECM/
ground with a jumper wire. PCM (A36) and the gauge control module (tach).
03
ECM/PCM CONNECTOR A (44P)
CANH (WHT)
JUMPER WIRE
13. Check for continuity between VSA modulator- 14. Check for continuity between EPS control unit
control unit 37P connector terminal No. 15 and connector D (28P) terminal No. 1 and body ground.
body ground. 09
06 EPS CONTROL UNIT CONNECTOR D (28P)
VSA MODULATOR-CONTROL UNIT
37P CONNECTOR
CANH (WHT)
CANH
(WHT)
Is there continuity?
Is there continuity?
YES−Go to step 15.
YES−Go to step 14.
NO−Repair open in the wire between the ECM/
NO−Repair open in the wire between the ECM/ PCM (A36) and the EPS control unit.
PCM (A36) and the VSA modulator-control unit.
(cont’d)
PGM-FI System
CANL (RED)
CANL (RED)
ProCarManuals.com
YES−
• With VSA system: Go to step 18.
• Without VSA system: Go to step 19.
18. Check for continuity between VSA modulator- 19. Check for continuity between EPS control unit
control unit 37P connector terminal No. 1 and body connector D (28P) terminal No. 15 and body ground.
ground. 08
05 EPS CONTROL UNIT CONNECTOR D (28P)
VSA MODULATOR-CONTROL UNIT
37P CONNECTOR
CANL (RED)
CANL (RED)
Is there continuity?
Is there continuity?
YES−Go to step 20.
YES−Go to step 19.
NO−Repair open in the wire between the ECM/
NO−Repair open in the wire between the ECM/ PCM (A37) and the EPS control unit.
PCM (A37) and the VSA modulator-control unit.
(cont’d)
PGM-FI System
28. Measure the resistance between ECM/PCM 31. Measure the resistance between ECM/PCM
connector terminals A36 and A37. connector terminals A36 and A37.
19 20
ECM/PCM CONNECTOR A (44P) ECM/PCM CONNECTOR A (44P)
29. Disconnect the VSA modulator-control unit 37P 32. Disconnect the yaw rate-lateral acceleration sensor
connector. 5P connector.
30. Reconnect the yaw rate-lateral acceleration sensor 33. Reconnect SRS unit connector A (28P).
5P connector.
(cont’d)
PGM-FI System
38. Disconnect EPS control unit connector D (28P). 41. Disconnect the gauge control module (tach) 36P
connector (see page 22-277).
39. Reconnect the TPMS control unit 20P connector.
42. Disconnect the ABS modulator-control unit 25P
40. Measure the resistance between ECM/PCM connector (see page 19-90) (or the VSA modulator-
connector terminals A36 and A37. control unit 37P connector (see page 19-171) and
12 the yaw rate-lateral acceleration sensor 5P
ECM/PCM CONNECTOR A (44P) connector (see page 19-169)).
CANH (WHT) CANL (RED) 45. With TPMS: Disconnect the TPMS control unit 20P
connector (see page 18-75).
(cont’d)
PGM-FI System
YES−Repair short in the wire between the ECM/ YES−Repair short in the wire between ECM/PCM
PCM connector terminal A36 and the gauge control connector terminal A37 and the gauge control
module (tach), the ABS modulator-control unit, the module (tach), the ABS modulator-control unit, the
VSA modulator-control unit, the yaw rate-lateral VSA modulator-control unit, the yaw rate-lateral
acceleration sensor, the SRS unit, the EPS control acceleration sensor, the SRS unit, the EPS control
unit, the TPMS control unit (with TPMS), or the unit, the TPMS control unit (with TPMS), or the
DLC. DLC.
48. Reconnect all connectors. 56. Turn the ignition switch to LOCK (0).
49. Connect the HDS to the DLC (see page 11-3). 57. Reconnect the gauge control module (tach) 36P
connector.
50. Disconnect the gauge control module (tach) 36P
connector. 58. Disconnect the VSA modulator-control unit 37P
connector.
51. Turn the ignition switch to ON (II), and read the
HDS. 59. Turn the ignition switch to ON (II), and read the
HDS.
Does the HDS identif y the vehicle?
Does the HDS identif y the vehicle?
YES−Replace the gauge control module (tach)
(see page 22-277). YES−Replace the VSA modulator-control unit
(see page 19-171).
ProCarManuals.com
NO−
• With ABS: Go to step 52. NO−Go to step 60.
• With VSA system: Go to step 56.
60. Turn the ignition switch to LOCK (0).
52. Turn the ignition switch to LOCK (0).
61. Reconnect the VSA modulator-control unit 37P
53. Reconnect the gauge control module (tach) 36P connector.
connector.
62. Disconnect the yaw rate-lateral acceleration sensor
54. Disconnect the ABS modulator-control unit 25P 5P connector.
connector.
63. Turn the ignition switch to ON (II), and read the
55. Turn the ignition switch to ON (II), and read the HDS.
HDS.
Does the HDS identif y the vehicle?
Does the HDS identif y the vehicle?
YES−Replace the yaw rate-lateral acceleration
YES−Replace the ABS modulator-control unit sensor (see page 19-169).
(see page 19-90).
NO−Go to step 64.
NO−Go to step 64.
(cont’d)
PGM-FI System
65. Reconnect the ABS modulator-control unit 25P 73. Reconnect EPS control unit connector D (28P).
connector (or the yaw rate-lateral acceleration
sensor 4P connector). 74. Disconnect the TPMS control unit 20P connector.
66. Disconnect SRS unit connector A (28P). 75. Turn the ignition switch to ON (II), and read the
HDS.
67. Turn the ignition switch to ON (II), and read the
HDS. Does the HDS identif y the vehicle?
Does the HDS identif y the vehicle? YES−Replace the TPMS control unit (see page
18-75).
YES−Replace the SRS unit (see page 24-203).
NO−Update the ECM/PCM if it does not have the
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NO−
• With TPMS: Go to step 72.
• Without TPMS: Update the ECM/PCM if it does
not have the latest software (see page 11-227), or
substitute a known-good ECM/PCM (see page
11-7), then recheck. If the symptom/indication
goes away with a known-good ECM/PCM,
replace the original ECM/PCM (see page 11-228).
YES−Go to step 3.
NO−Update the ECM/PCM if it does not have the NO−Update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/ a known-good ECM/PCM, replace the original ECM/
PCM (see page 11-228). PCM (see page 11-228).
SNR9A00A20326939902FAAT00
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PGM-FI System
2. Connect the HDS to the DLC (see page 11-3). Does the ABS indicator stay on?
NOTE: Make sure the HDS is properly connected to YES−Go to the ABS’s general troubleshooting
the DLC. information (see page 19-49).
3. Turn the ignition switch to ON (II), and read the NO−Go to step 11.
HDS.
9. Turn the ignition switch to LOCK (0).
Does the HDS identif y the vehicle?
10. Turn the ignition switch to ON (II), and watch the
ProCarManuals.com
4. Check for Temporary DTCs or DTCs in the PGM-FI YES−Go to the VSA system’s general
system with the HDS. troubleshooting information (see page 19-97).
YES−Go to the indicated DTC’s troubleshooting. 11. Turn the ignition switch to LOCK (0).
NO−Go to step 5. 12. Start the engine, and watch the EPS indicator.
5. Turn the ignition switch to LOCK (0). Does the EPS indicator stay on?
6. Turn the ignition switch to ON (II), and watch the YES−Go to the EPS system’s general
SRS indicator. troubleshooting information (see page 17-19).
NO−
• With ABS: Go to step 7.
• With VSA system: Go to step 9.
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13. Turn the ignition switch to LOCK (0). 21. Check for continuity between DLC terminal No. 7
and body ground.
14. Turn the ignition switch to ON (II), and watch the 01
immobilizer indicator. DATA LINK CONNECTOR (DLC)
NO−
• With TPMS: Go to step 15.
• Without TPMS: Go to step 17.
15. Turn the ignition switch to LOCK (0). Terminal side of female terminals
ProCarManuals.com
19. Turn the ignition switch to LOCK (0). Does continuity go away when one of the above
connectors is disconnected?
20. Disconnect the HDS from the DLC.
YES−Replace the part that caused an open when it
was disconnected.
(cont’d)
PGM-FI System
Terminal side of female terminals 28. Disconnect the HDS from the DLC.
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30. Measure the voltage between DLC terminals No. 4 36. Check for continuity between ECM/PCM connector
and No. 16. terminal A36 and body ground.
04 06
ECM/PCM CONNECTOR A (44P)
DATA LINK CONNECTOR (DLC)
GND (BLK)
CANH (WHT)
+B (WHT)
NO−Repair open in the wire between DLC terminal NO−Repair open in the wire between the ECM/
No. 4 and body ground (G502) (see page 22-32). PCM (A36) and DLC terminal No. 6.
31. Connect the HDS to the DLC (see page 11-3). 37. Connect DLC terminal No. 14 to body ground with a
jumper wire.
32. Jump the SCS line with the HDS. 07
DATA LINK CONNECTOR (DLC)
33. Disconnect ECM/PCM connector A (44P).
JUMPER WIRE
Terminal side of female terminals
CANH (WHT)
(cont’d)
PGM-FI System
Is the f use OK ?
ProCarManuals.com
42. Inspect the No. 19 FI MAIN (15 A) fuse in the under- 45. Check for continuity between body ground and
hood fuse/relay box. PGM-FI main relay 1 4P connector terminals No. 1
and No. 3 individually.
Is the f use OK ? 05
PGM-FI MAIN RELAY 1 4P CONNECTOR
YES−Go to step 49.
Is there continuity?
(cont’d)
PGM-FI System
Is there continuity?
YES−Replace the part that made the short to body YES−Go to step 61.
ground go away when disconnected. Reconnect all
connectors, then update the ECM/PCM if it does not NO−Go to step 50.
have the latest software (see page 11-227), or
substitute a known-good ECM/PCM (see page 11-7), 50. Remove the blown No. 2 FUEL PUMP (15 A) fuse
then recheck. If the symptom/indication goes away from the under-dash fuse/relay box.
with a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228). Also replace the
No. 19 FI MAIN (15 A) fuse.
51. Remove PGM-FI main relay 2 (FUEL PUMP) (A) 54. Jump the SCS line with the HDS.
from the under-dash fuse/relay box.
*02 55. Disconnect ECM/PCM connector C (44P).
IG1 (BLK/GRN)
ProCarManuals.com
IG1 57. Remove the rear seat cushion (see page 20-131).
Terminal side of female terminals 59. Disconnect the fuel pump 4P connector.
Is there continuity?
(cont’d)
PGM-FI System
65. Measure the voltage between ECM/PCM connector 68. Measure the voltage between PGM-FI main relay 1
terminal A6 and body ground. 4P connector terminal No. 3 and body ground.
20 12
ECM/PCM CONNECTOR A (44P)
PGM-FI MAIN RELAY 1 4P CONNECTOR
MRLY (GRN)
+B
(cont’d)
PGM-FI System
MRLY
C
ProCarManuals.com
Is there continuity? 72. Measure the voltage between PGM-FI main relay 1
4P connector terminal No. 1 and body ground.
YES−Test PGM-FI main relay 1 (see page 22-70). If 15
the relay is OK, update the ECM/PCM if it does not PGM-FI MAIN RELAY 1 4P CONNECTOR
have the latest software (see page 11-227), or
substitute a known-good ECM/PCM (see page 11-7),
then recheck. If the symptom/indication goes away
with a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228).
+B
NO−Repair open in the wire between the ECM/
PCM (A6) and PGM-FI main relay 1.
73. Check for continuity between PGM-FI main relay 1 75. Disconnect ECM/PCM connector B (44P).
4P connector terminal No. 2 and ECM/PCM
connector terminal A8. 76. Check for continuity between body ground and
16 ECM/PCM connector terminals B1, B36, C2, C40,
PGM-FI MAIN RELAY 1 4P CONNECTOR
and C44 individually.
*06
ECM/PCM CONNECTORS
PG2 (BLK/RED)
B (44P) (BLK)*
IGP
Terminal side of
female terminals
ECM/PCM CONNECTOR A (44P) IGP (ORN)
ProCarManuals.com
PG1 (BLK)
Is there continuity?
*: ’07-09 models
YES−Go to step 75.
Is there continuity?
NO−Replace PGM-FI main relay 1.
YES−Go to step 77.
(cont’d)
PGM-FI System
YES−Replace the part that caused an open when it Does continuity go away when one of the above
was disconnected. parts is disconnected?
NO−Repair short in the wire between the ECM/ YES−Replace the part that caused an open when it
PCM (C13) and the MAP sensor or the output shaft was disconnected.
(countershaft) speed sensor (K20Z2 engine).
NO−Repair short in the wire between the ECM/
PCM (B18) and the EGR valve (K20Z2 engine), the
input shaft (mainshaft) speed sensor (K20Z2
engine) or the output shaft (countershaft) speed
sensor (K20Z3 engine).
81. Check for continuity between ECM/PCM connector 83. Check for continuity between ECM/PCM connector
terminal C12 and body ground. terminal A25 and body ground.
19 31
ECM/PCM CONNECTOR C (44P) ECM/PCM CONNECTOR A (44P)
VCC3 (BLU)
VCC4
(BRN)
ProCarManuals.com
82. Continue to check for continuity between ECM/PCM 84. Continue to check for continuity between ECM/PCM
connector terminal C12 and body ground, while connector terminal A25 and body ground, while
disconnecting the throttle body 6P connector. disconnecting the APP sensor 6P connector.
YES−Repair short in the wire between the ECM/ YES−Repair short in the wire between the ECM/
PCM (C12) and the throttle body. PCM (A25) and the APP sensor.
NO−Replace the throttle body; K20Z2 engine NO−Replace the accelerator pedal module; K20Z2
(see page 11-348), K20Z3 engine (see page 11-349). engine (see page 11-269), K20Z3 engine (see page
11-270).
(cont’d)
PGM-FI System
VCC5 (GRY)
VCC6
(RED)
ProCarManuals.com
NO−Go to step 87. NO−Update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a
86. Continue to check for continuity between ECM/PCM known-good ECM/PCM (see page 11-7), then
connector terminal A24 and body ground, while recheck. If the symptom/indication goes away with
disconnecting the APP sensor 6P connector. a known-good ECM/PCM, replace the original ECM/
PCM (see page 11-228).
Is there continuity?
88. Continue to check for continuity between ECM/PCM
YES−Repair short in the wire between the ECM/ connector terminal A19 and body ground, while
PCM (A24) and the APP sensor. disconnecting these parts, one at a time:
NO−Replace the accelerator pedal module; K20Z2 • A/C pressure sensor 3P connector
engine (see page 11-269), K20Z3 engine (see page • FTP sensor 3P connector
11-270).
Does continuity go away when one of the above
connectors is disconnected?
Injector Replacement
1. Relieve fuel pressure (see page 11-322).
C
ProCarManuals.com
A
B
6. Remove the fuel rail mounting nuts (D) from the fuel rail (E).
7. Remove the fuel rail and the injectors from the injector base.
(cont’d)
SNR9A00A20326934595KBAT00
08/08/21 14:23:35 61SNR030_110_0220
PGM-FI System
B
F
ProCarManuals.com
12. Coat the injector O-rings (E) with clean engine oil.
13. Install the fuel rail and the injectors in the injector base (F).
15. Connect the connectors on the injectors, and reinstall the ground cable bolt (G101).
17. Turn the ignition switch to ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the
fuel rail is pressurized. Repeat this two or three times, then check for fuel leakage.
1. Disconnect the A/F sensor 4P connector (A) and 1. Disconnect the secondary HO2S 4P connector (A)
remove the clamp (B), then remove the A/F sensor and remove the clamps (B), then remove the
(C). secondary HO2S (C).
*01 *01
A B
A
B
C
44 N·m
(4.5 kgf·m,
33 lbf·ft)
ProCarManuals.com
C
44 N·m
(4.5 kgf·m, 33 lbf·ft)
2. Install the parts in the reverse order of removal.
2. Install the parts in the reverse order of removal.
SNR9A00A20326912151KBAT01 SNR9A00A20326931312KBAT02
08/08/21 14:23:36 61SNR030_110_0222
PGM-FI System
B
C
ProCarManuals.com
12 N·m
A (1.2 kgf·m, 8.7 lbf·ft)
12 N·m
(1.2 kgf·m,
8.7 lbf·ft) 2. Remove the CKP sensor (B).
SNR9A00A20326916081KBAT20 SNR9A00A20326917523KBAT01
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B
ProCarManuals.com
B
31 N·m (3.2 kgf·m, 23 lbf·ft)
SNR9AA7A20326943821KBAT02 SNR9A00A20326936301KBAT20
08/08/21 14:23:37 61SNR030_110_0224
PGM-FI System
C B
1.5 N·m
(0.15 kgf·m, 1.1 lbf·ft)
C
D
ProCarManuals.com
A A
SNR9A00A20326940001KBAT00 SNR9A00A20326940051KBAT02
08/08/21 14:23:38 61SNR030_110_0225
2. Remove the air cleaner (see page 11-345). 2. Remove the splash shield.
3. K20Z2 engine: Remove the EGR valve (see page 3. Disconnect the ECT sensor 2 2P connector (A), then
11-370). remove ECT sensor 2 (B).
03
4. Disconnect CMP sensor A 3P connector (A), and
CMP sensor B 3P connector.
01
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A C B
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
5. Remove the harness cover (C).
4. Install the parts in the reverse order of removal
6. Disconnect the ECT sensor 1 2P connector (A). with a new O-ring (C).
02
5. Install the splash shield.
B
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
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PGM-FI System
ELD Replacement
1. Remove the ECM/PCM (see page 11-228). 5. Turn the housing over again, using two flat-tip
screwdrivers, release the tabs (A), and pry up the
2. Remove the under-hood fuse/relay box (see page fuse/relay box base (B) from the fuse/relay box
22-65). housing (C).
3. Remove the screw (A). NOTE: Make sure the terminals (D) are not bent or
01 damaged.
02
A
B
A
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C
A
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ECM/PCM Update
Special Tools Required 1. Turn the ignition switch to ON (II), but do not start
• Honda diagnostic system (HDS) tablet tester the engine.
• Honda interface module (HIM) and an iN workstation
with the latest HDS software version 2. Connect the HDS to the data link connector (DLC)
• HDS pocket tester (A) located under the driver’s side of the dashboard.
• GNA 600 and iN workstation with the latest HDS 07
software version
Any one of the above updating tools can be used.
NOTE:
• Make sure the HDS/iN workstation has the latest HDS
software version.
• Before you update the ECM/PCM, make sure the
battery in the vehicle is fully charged, and connect a
jumper battery (not a battery charger) to maintain A
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system voltage.
• Never turn the ignition switch to LOCK (0) or ACC (I)
during the update. If there is a problem with the
update, leave the ignition switch to ON (II).
• To prevent ECM/PCM damage, do not operate
anything electrical (headlights, audio system, brakes, 3. Make sure the HDS communicates with the ECM/
A/C, power windows, moonroof (if equipped), door PCM. If it doesn’t, go to the DLC circuit
locks, etc.) during the update. troubleshooting (see page 11-204). If you are
• To ensure the latest program is installed, do an ECM/ returning from the DLC circuit troubleshooting, skip
PCM update whenever the ECM/PCM is substituted or steps 4 to 5 and clean the throttle body after
replaced. updating the ECM/PCM (see page 11-344).
• You cannot update an ECM/PCM with a program it
already has. It will only accept a new program. 4. Select the INSPECTION MENU with the HDS.
• High temperature in the engine compartment might
cause the ECM/PCM to become too hot to run the 5. Select the ETCS TEST, then select the TP POSITION
update. If the engine was running before this CHECK, and follow the HDS screen prompts.
procedure, open the hood, and cool the engine
compartment. NOTE: If the TP POSITION CHECK indicates FAILED,
• If you need to diagnose the Honda interface module continue this procedure.
(HIM) because the HIM’s red (#3) light came on or
was flashing during the update, leave the ignition 6. Exit the HDS diagnostic system, then select the
switch in ON (II) when you disconnect the HIM from update mode, and follow the screen prompts to
the data link connector (DLC). This will prevent ECM/ update the ECM/PCM.
PCM damage.
(cont’d)
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PGM-FI System
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PGM-FI System
SNR9AA7A20326924601KBAT00
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3. Make sure the HDS communicates with the ECM/ 10. Turn the ignition switch to LOCK (0).
PCM and other vehicle systems. If it doesn’t, go to
the DLC circuit troubleshooting (see page 11-204). If 11. Jump the SCS line with the HDS.
you are returning from DLC circuit troubleshooting,
skip steps 4 through 9, 20 through 25, and 28 12. Do the battery removal procedure (see page 22-69).
through 30, and do these procedures after
replacing the ECM/PCM; 13. Remove the cover (A).
02
• Replace the engine oil (see page 8-10) and the A
engine oil filter (see page 8-11).
• Replace the ATF (A/T model) (see page 14-232).
• Clean the throttle body (see page 11-344).
(cont’d)
PGM-FI System
18. Turn the ignition switch to ON (II). 30. If the READ DATA failed in step 10 or the WRITE
DATA failed in step 27, replace the ATF (see page
19. Manually input the VIN to the ECM/PCM with the 14-232), then go to step 31.
HDS.
31. Select PGM-FI system, and reset the ECM/PCM with
NOTE: DTC P0630 VIN Not Programmed or the HDS.
Mismatch may be stored because the VIN has not
been programmed into the ECM/PCM; ignore it, 32. Update the ECM/PCM if it does not have the latest
and continue this procedure. software (see page 11-227).
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20. If the READ DATA (engine oil life) failed in step 7, 33. Do the ECM/PCM idle learn procedure (see page
go to step 23 (A/T) or step 26 (M/T). Otherwise, go 11-310).
to step 21.
34. Do the CKP pattern clear/CKP pattern learn
21. Select the PGM-FI system with the HDS. procedure (see page 11-4).
24. A/T model: Select the A/T SYSTEM with the HDS.
27. Enter the immobilizer code that you got from the iN
or use the ECM/PCM replacement procedure in the
HDS; it allows you to start the engine.
ELECTRONIC THROTTLE
CONTROL SYSTEM (ETCS)
CONTROL RELAY
THROTTLE ACTUATOR and ENGINE CONTROL MODULE (ECM)/
THROTTLE POSITION (TP) SENSOR POWERTRAIN CONTROL MODULE (PCM)
Update, page 11-227
Substitution, page 11-7
* : This illustration shows K20Z2 engine Replacement, page 11-228
*02
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DTC Troubleshooting
DTC P0122: TP Sensor A Circuit Low Voltage 9. Check for continuity between throttle body 6P
connector terminal No. 1 and body ground.
NOTE: Before you troubleshoot, record all freeze data 01
and any on-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11-3).
YES−Go to step 4.
Is there about 5 V ?
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11. Turn the ignition switch to LOCK (0). 16. Turn the ignition switch to LOCK (0).
12. Jump the SCS line with the HDS. 17. Replace the throttle body; K20Z2 engine (see page
11-348), K20Z3 engine (see page 11-349).
13. Disconnect ECM/PCM connector C (44P).
18. Reconnect all connectors.
14. Disconnect the throttle body 6P connector.
19. Turn the ignition switch to ON (II).
15. Check for continuity between ECM/PCM connector
terminal C12 and throttle body 6P connector 20. Reset the ECM/PCM with the HDS.
terminal No. 2.
03 21. Do the ECM/PCM idle learn procedure (see page
THROTTLE BODY 6P CONNECTOR
11-310).
Is DT C P0122 indicated?
YES−Go to step 4.
4. Check for Temporary DTCs or DTCs with the HDS. NO−Go to step 9.
Are DT C P0123 and P0223 indicated at the same 9. Turn the ignition switch to LOCK (0).
time?
10. Jump the SCS line with the HDS.
YES−Go to step 13.
11. Disconnect ECM/PCM connector C (44P).
NO−Go to step 5.
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12. Check for continuity between ECM/PCM connector 13. Turn the ignition switch to LOCK (0).
terminal C20 and throttle body 6P connector
terminal No. 1. 14. Disconnect the throttle body 6P connector.
02
THROTTLE BODY 6P CONNECTOR 15. Jump the SCS line with the HDS.
SG3 (GRN)
Wire side of female terminals
Terminal side of female terminals
ECM/PCM CONNECTOR C (44P)
Is there continuity?
Is there continuity?
(cont’d)
YES−Go to step 4.
Is DT C P0123 indicated?
NO−Intermittent failure, the system is OK at this
YES−Check for poor connections or loose time. Check for poor connections or loose terminals
terminals at the throttle body and the ECM/PCM, at the throttle body and the ECM/PCM.
then go to step 1.
4. Check for Temporary DTCs or DTCs with the HDS.
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the Are DT C P0122 and P0222 indicated at the same
indicated DTC’s troubleshooting. time?
26. Update the ECM/PCM if it does not have the latest NO−Go to step 5.
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
Is DT C P0123 indicated?
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5. Turn the ignition switch to LOCK (0). 10. Measure the voltage between throttle body 6P
connector terminal No. 2 and body ground.
6. Disconnect the throttle body 6P connector. 02
THROTTLE BODY 6P CONNECTOR
7. Jump the SCS line with the HDS.
TPSB (RED/BLU)
Is there about 5 V ?
Is there continuity? 12. Jump the SCS line with the HDS.
YES−Repair short in the wire between the throttle 13. Disconnect ECM/PCM connector C (44P).
body and the ECM/PCM (C21), then go to step 18.
14. Disconnect the throttle body 6P connector.
NO−Go to step 23.
(cont’d)
VCC3 (BLU) Wire side of 19. Turn the ignition switch to ON (II).
female terminals
Is DT C P0222 indicated?
Terminal side of female terminals
YES−Check for poor connections or loose
Is there continuity? terminals at the throttle body and the ECM/PCM,
then go to step 1.
YES−Go to step 23.
NO−Troubleshooting is complete. If any other
NO−Repair open in the wire between the throttle Temporary DTCs or DTCs are indicated, go to the
body and the ECM/PCM (C12), then go to step 18. indicated DTC’s troubleshooting.
Is DT C P0222 indicated?
DTC P0223: TP Sensor B Circuit High Voltage 8. Measure the voltage between throttle body 6P
connector terminal No. 3 and body ground.
NOTE: Before you troubleshoot, record all freeze data 01
and any on-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11-3).
YES−Go to step 4.
4. Check for Temporary DTCs or DTCs with the HDS. NO−Go to step 9.
Are DT C P0123 and P0223 indicated at the same 9. Turn the ignition switch to LOCK (0).
time?
10. Jump the SCS line with the HDS.
YES−Go to step 13.
11. Disconnect ECM/PCM connector C (44P).
NO−Go to step 5.
(cont’d)
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NO−Repair open in the wire between the throttle NO−Repair open in the wire between the throttle
body and the ECM/PCM (C21), then go to step 20. body and the ECM/PCM (C39), then go to step 20.
18. Turn the ignition switch to LOCK (0). DTC P1658: ETCS Control Relay ON
Malfunction
19. Replace the throttle body; K20Z2 engine (see page
11-348), K20Z3 engine (see page 11-349). NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
20. Reconnect all connectors. troubleshooting information (see page 11-3).
21. Turn the ignition switch to ON (II). 1. Turn the ignition switch to ON (II).
22. Reset the ECM/PCM with the HDS. 2. Do the ETCS TEST in the INSPECTION MENU with
the HDS.
23. Do the ECM/PCM idle learn procedure (see page
11-310). Is the RELAY circuit OK ?
24. Check for Temporary DTCs or DTCs with the HDS. YES−Intermittent failure, the system is OK at this
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NO−Troubleshooting is complete. If any other 4. Remove the ETCS control relay (F) from the under-
Temporary DTCs or DTCs are indicated, go to the hood fuse/relay box.
indicated DTC’s troubleshooting. *01
(cont’d)
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02
ECM/PCM CONNECTOR A (44P)
Is there continuity?
NO−Go to step 9.
12. Turn the ignition switch to LOCK (0). DTC P1659: ETCS Control Relay OFF
Malfunction
13. Reconnect all connectors.
NOTE: Before you troubleshoot, record all freeze data
14. Turn the ignition switch to ON (II). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
15. Reset the ECM/PCM with the HDS.
1. Turn the ignition switch to ON (II).
16. Do the ECM/PCM idle learn procedure (see page
11-310). 2. Clear the DTC with the HDS.
17. Check for Temporary DTCs or DTCs with the HDS. 3. Check for Temporary DTCs or DTCs with the HDS.
18. Turn the ignition switch to LOCK (0). 5. Check the No. 21 DBW (THROTTLE ACTUATOR
CONTROL) (15 A) fuse in the under-hood fuse/relay
19. Reconnect all connectors. box.
20. Update the ECM/PCM if it does not have the latest Is the f use OK ?
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7). YES−Go to step 6.
21. Check for Temporary DTCs or DTCs with the HDS. NO−Go to step 17.
Is DT C P1658 indicated? 6. Remove the ETCS control relay (F) from the under-
hood fuse/relay box.
YES−Check for poor connections or loose *01
terminals at the ETCS control relay and the
ECM/PCM. If the ECM/PCM was updated, substitute
a known-good ECM/PCM (see page 11-7), then
recheck. If the ECM/PCM was substituted, go to
step 1.
(cont’d)
SNR9AA7K72100091659FAAT00
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IGP
Is there battery voltage?
14. Check for continuity between ETCS control relay 4P 15. Disconnect ECM/PCM connector A (44P).
connector terminal No. 2 and ECM/PCM connector
terminal C1. 16. Check for continuity between ETCS control relay 4P
*02 connector terminal No. 3 and ECM/PCM connector
ETCS CONTROL RELAY 4P CONNECTOR terminal A20.
*04
ETCS CONTROL RELAY 4P CONNECTOR
IG1ETCS
ETCSRLY
Terminal side of female terminals
Terminal side of female terminals
IG1ETCS
(WHT) ECM/PCM CONNECTOR C (44P) ECM/PCM CONNECTOR A (44P)
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ETCSRLY
(YEL)
NO−Repair open in the wire between the ECM/ NO−Repair open in the wire between the ECM/
PCM (C1) and the ETCS control relay, then go to PCM (A20) and the ETCS control relay, then go to
step 23. step 23.
(cont’d)
+B
18. Jump the SCS line with the HDS. Is there continuity?
19. Disconnect ECM/PCM connector C (44P). YES−Replace the under-hood fuse/relay box
(see page 22-65), then go to step 23.
20. Check for continuity between ECM/PCM connector
terminal C1 and body ground. NO−Go to step 28.
07
ECM/PCM CONNECTOR C (44P) 22. Turn the ignition switch to LOCK (0).
Is DT C P1659 indicated?
Is there continuity?
YES−Check for poor connections or loose
YES−Repair short in the wire between the ECM/ terminals at the ETCS control relay and the ECM/
PCM (C1) and the ETCS control relay, then go to PCM, then go to step 1.
step 23.
NO−Troubleshooting is complete. If any other
NO−Go to step 21. Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
28. Reconnect all connectors. DTC P1683: Throttle Valve Default Position
Spring Performance Problem
29. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
Do not insert your fingers into the installed throttle
30. Check for Temporary DTCs or DTCs with the HDS. body when you turn the ignition switch to ON (II) or
while the ignition switch is ON (II). If you do, you
Is DT C P1659 indicated? will seriously injure your fingers if the throttle valve
is activated.
YES−Check for poor connections or loose
terminals at the ETCS control relay and the ECM/
PCM. If the ECM/PCM was updated, substitute a NOTE: Before you troubleshoot, record all freeze data
known-good ECM/PCM (see page 11-7), then and any on-board snapshot, and review the general
recheck. If the ECM/PCM was substituted, go to troubleshooting information (see page 11-3).
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step 1.
1. Turn the ignition switch to ON (II).
NO−If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted, 2. Clear the DTC with the HDS.
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated, 3. Start the engine. Hold the engine speed at
go to the indicated DTC’s troubleshooting. 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
idle.
Is DT C P1683 indicated?
YES−Go to step 7.
(cont’d)
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10. Release the throttle valve. 1. Turn the ignition switch to ON (II).
Does the throttle valve return? 2. Clear the DTC with the HDS.
YES−Clean the throttle body (see page 11-344), 3. Start the engine. Hold the engine speed at
then go to step 12 and recheck. If DTC P1683 is 3,000 rpm without load (A/T in P or N, M/T in
indicated, go to step 11. neutral) until the radiator fan comes on, then let it
idle.
NO−Go to step 11.
4. Turn the ignition switch to LOCK (0), and wait
11. Replace the throttle body; K20Z2 engine (see page 10 seconds.
11-348), K20Z3 engine (see page 11-349).
5. Turn the ignition switch to ON (II).
12. Turn the ignition switch to ON (II).
6. Check for Temporary DTCs or DTCs with the HDS.
13. Reset the ECM/PCM with the HDS.
Is DT C P1684 indicated?
14. Do the ECM/PCM idle learn procedure (see page
11-310). YES−Go to step 7.
15. Turn the ignition switch to LOCK (0), and wait NO−Intermittent failure, the system is OK at this
10 seconds. time. Check for poor connections or loose terminals
at the throttle body and the ECM/PCM.
16. Turn the ignition switch to ON (II).
7. Turn the ignition switch to LOCK (0).
17. Check for Temporary DTCs or DTCs with the HDS.
8. Disconnect the intake air duct from the throttle
Is DT C P1683 indicated? body; K20Z2 engine (see page 11-348), K20Z3
engine (see page 11-349).
YES−Check for poor connections or loose
terminals at the throttle body and the ECM/PCM,
then go to step 1.
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9. Push the throttle valve open as shown. DTC P2101: ETCS Malfunction
01
11. Replace the throttle body; K20Z2 engine (see page YES−Go to step 7.
11-348), K20Z3 engine (see page 11-349).
NO−Go to step 5.
12. Turn the ignition switch to ON (II).
5. Test-drive the vehicle for several minutes in the
13. Reset the ECM/PCM with the HDS. range of these recorded freeze data parameters:
14. Do the ECM/PCM idle learn procedure (see page • ENGINE SPEED
11-310). • VSS
• APP SENSOR
15. Turn the ignition switch to LOCK (0), and wait
10 seconds. 6. Check for Temporary DTCs or DTCs with the HDS.
17. Check for Temporary DTCs or DTCs with the HDS. YES−Go to step 7.
(cont’d)
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NO−Go to step 13. NO−Repair open in the wires between the throttle
body and the ECM/PCM (C3, C4), then go to step 21.
13. Turn the ignition switch to LOCK (0).
19. Turn the ignition switch to LOCK (0).
14. Disconnect the throttle body 6P connector.
20. Replace the throttle body; K20Z2 engine (see page
15. Jump the SCS line with the HDS. 11-348), K20Z3 engine (see page 11-349).
17. Connect throttle body 6P connector terminals No. 5 22. Turn the ignition switch to ON (II).
and No. 6 with a jumper wire.
01 23. Reset the ECM/PCM with the HDS.
THROTTLE BODY 6P CONNECTOR
24. Do the ECM/PCM idle learn procedure (see page
11-310).
ETCSM− ETCSM+
(GRN/YEL) (BLU/RED)
JUMPER WIRE
25. Test-drive the vehicle for several minutes in the DTC P2118: Throttle Actuator Current Range/
range of these recorded freeze data parameters: Performance Problem
• ENGINE SPEED NOTE: Before you troubleshoot, record all freeze data
• VSS and any on-board snapshot, and review the general
• APP SENSOR troubleshooting information (see page 11-3).
26. Check for Temporary DTCs or DTCs with the HDS. 1. Jump the SCS line with the HDS.
YES−Check for poor connections or loose 3. Measure the resistance between ECM/PCM
terminals at the throttle body and the ECM/PCM, connector terminals C3 and C4.
then clean the throttle body (see page 11-344), and 01
go to step 1. ECM/PCM CONNECTOR C (44P)
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Is DT C P2101 indicated?
(cont’d)
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Is DT C P2118 indicated?
ETCSM− ETCSM+
YES−Check for poor connections or loose
terminals at the throttle body and the ECM/PCM,
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then go to step 1.
7. Reconnect all connectors. 19. Slowly press the accelerator pedal to the floor.
8. Turn the ignition switch to ON (II). 20. Check for Temporary DTCs or DTCs with the HDS.
DTC P2122: APP Sensor A (TP Sensor D) 7. Turn the ignition switch to LOCK (0).
Circuit Low Voltage
8. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 9. Disconnect ECM/PCM connector A (44P).
troubleshooting information (see page 11-3).
10. Check for continuity between APP sensor 6P
1. Turn the ignition switch to ON (II). connector terminal No. 1 and body ground.
02
2. Check APP SENSOR A in the DATA LIST with the APP SENSOR 6P CONNECTOR
HDS.
3. Turn the ignition switch to LOCK (0). Wire side of female terminals
APSA (YEL)
JUMPER WIRE
Wire side of female terminals
Is there about 5 V ?
Wire side of female terminals
YES−Go to step 7.
(cont’d)
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JUMPER WIRE
21. Check for continuity between ECM/PCM connector 29. Turn the ignition switch to LOCK (0).
terminal A25 and body ground.
07 30. Reconnect all connectors.
ECM/PCM CONNECTOR A (44P)
31. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
VCC4
(BRN) 32. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2122 indicated?
Is DT C P2122 indicated?
YES−Go to step 3.
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SG4 (BLU)
JUMPER WIRE
NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
at the APP sensor and the ECM/PCM.
3. Turn the ignition switch to LOCK (0). Wire side of female terminals
SG4 (BLU)
NO−Go to step 7.
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12. Turn the ignition switch to LOCK (0). DTC P2127: APP Sensor B (TP Sensor E)
Circuit Low Voltage
13. Replace the accelerator pedal module; K20Z2
engine (see page 11-269), K20Z3 engine (see page NOTE: Before you troubleshoot, record all freeze data
11-270). and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
14. Reconnect all connectors.
1. Turn the ignition switch to ON (II).
15. Turn the ignition switch to ON (II).
2. Check APP SENSOR B in the DATA LIST with the
16. Reset the ECM/PCM with the HDS. HDS.
17. Do the ECM/PCM idle learn procedure (see page Is there about 0.2 V or less?
11-310).
YES−Go to step 3.
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(cont’d)
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APSB (PUR)
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Is there continuity?
JUMPER WIRE
APSB (PUR)
JUMPER WIRE
Wire side of female terminals
15. Turn the ignition switch to ON (II). 21. Check for continuity between ECM/PCM connector
terminal A24 and body ground.
16. Check APP SENSOR B in the DATA LIST with the 07
HDS. ECM/PCM CONNECTOR A (44P)
Is DT C P2127 indicated?
(cont’d)
Is there about 5 V ?
NO−Go to step 7.
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7. Turn the ignition switch to LOCK (0). 12. Turn the ignition switch to LOCK (0).
8. Jump the SCS line with the HDS. 13. Replace the accelerator pedal module; K20Z2
engine (see page 11-269), K20Z3 engine (see page
9. Disconnect ECM/PCM connector A (44P). 11-270).
10. Connect APP sensor 6P connector terminal No. 5 to 14. Reconnect all connectors.
body ground with a jumper wire.
02 15. Turn the ignition switch to ON (II).
APP SENSOR 6P CONNECTOR
16. Reset the ECM/PCM with the HDS.
JUMPER WIRE
18. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2128 indicated?
11. Check for continuity between ECM/PCM connector NO−Troubleshooting is complete. If any other
terminal A34 and body ground. Temporary DTCs or DTCs are indicated, go to the
03 indicated DTC’s troubleshooting.
ECM/PCM CONNECTOR A (44P)
19. Reconnect all connectors.
Is DT C P2128 indicated?
NOTE: Before you troubleshoot, record all freeze data TPSB (RED/BLU)
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
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4. Check for Temporary DTCs or DTCs with the HDS. Is there continuity?
NO−Go to step 9.
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13. Disconnect the throttle body 6P connector. 22. Reconnect all connectors.
14. Check for continuity between ECM/PCM connector 23. Update the ECM/PCM if it does not have the latest
terminals C20 and C21. software (see page 11-227), or substitute a known-
02 good ECM/PCM (see page 11-7).
ECM/PCM CONNECTOR C (44P)
24. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P2135 indicated?
5. Check APP SENSOR A and APP SENSOR B in the 10. Disconnect the APP sensor 6P connector.
DATA LIST with the HDS.
11. Check for continuity between ECM/PCM connector
Are they the same voltage? terminals A17 and A18.
01
YES−Go to step 6. ECM/PCM CONNECTOR A (44P)
6. Turn the ignition switch to LOCK (0). APSA (YEL) APSB (PUR)
Is there continuity?
SNR9AA7K72100092138FAAT30
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12. Turn the ignition switch to LOCK (0). 22. Reconnect all connectors.
13. Replace the accelerator pedal module; K20Z2 23. Update the ECM/PCM if it does not have the latest
engine (see page 11-269), K20Z3 engine (see page software (see page 11-227), or substitute a known-
11-270). good ECM/PCM (see page 11-7).
14. Reconnect all connectors. 24. Turn the ignition switch to LOCK (0).
15. Turn the ignition switch to ON (II). 25. Turn the ignition switch to ON (II).
16. Reset the ECM/PCM with the HDS. 26. Press the accelerator pedal to the floor.
17. Do the ECM/PCM idle learn procedure (see page 27. Check for Temporary DTCs or DTCs with the HDS.
11-310).
Is DT C P2138 indicated?
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troubleshooting information (see page 11-3). YES−Clean the throttle body (see page 11-344),
• If DTC P2135 is stored at the same time as DTC P2176, then go to step 21 and recheck.
troubleshoot DTC P2135 first, then recheck for DTC
P2176. NO−Go to step 18.
1. Turn the ignition switch to ON (II). 12. Turn the ignition switch to LOCK (0).
2. Clear the DTC with the HDS. 13. Disconnect the throttle body 6P connector.
3. Turn the ignition switch to LOCK (0). 14. Jump the SCS line with the HDS.
4. Turn the ignition switch to ON (II), and wait 15. Disconnect ECM/PCM connector C (44P).
10 seconds.
16. Connect throttle body 6P connector terminals No. 5
5. Check for Temporary DTCs or DTCs with the HDS. and No. 6 with a jumper wire.
01
Is DT C P217 6 indicated? THROTTLE BODY 6P CONNECTOR
YES−Go to step 6.
7. Disconnect the intake air duct from the throttle Wire side of female terminals
body; K20Z2 engine (see page 11-348), K20Z3
engine (see page 11-349).
SNR9AA7K72100092176FAAT30
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17. Check for continuity between ECM/PCM connector 26. Check for Temporary DTCs or DTCs with the HDS.
terminals C3 and C4.
02 Is DT C P217 6 indicated?
ECM/PCM CONNECTOR C (44P)
YES−Check for poor connections or loose
terminals at the throttle body and the ECM/PCM,
then clean the throttle body (see page 11-344), and
ETCSM− (GRN/YEL) ETCSM+ (BLU/RED) go to step 1.
YES−Go to step 27. 29. Turn the ignition switch to LOCK (0).
NO−Repair open in the wires between the throttle 30. Turn the ignition switch to ON (II), and wait
body and the ECM/PCM (C3, C4), then go to step 20. 10 seconds.
18. Turn the ignition switch to LOCK (0). 31. Check for Temporary DTCs or DTCs with the HDS.
19. Replace the throttle body; K20Z2 engine (see page Is DT C P217 6 indicated?
11-348), K20Z3 engine (see page 11-349).
YES−Check for poor connections or loose
20. Reconnect all connectors. terminals at the throttle body and the ECM/PCM. If
the ECM/PCM was updated, substitute a known-
21. Turn the ignition switch to ON (II). good ECM/PCM (see page 11-7), then go to step 29.
If the ECM/PCM was substituted, go to step 1.
22. Reset the ECM/PCM with the HDS.
NO−If the ECM/PCM was updated, troubleshooting
23. Do the ECM/PCM idle learn procedure (see page is complete. If the ECM/PCM was substituted,
11-310). replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated,
24. Turn the ignition switch to LOCK (0). go to the indicated DTC’s troubleshooting.
SNR9A00A20324112947MAAT00
08/08/21 14:26:51 61SNR030_110_0269
B
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13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
B
C
C
E
D
2. Remove the accelerator pedal module (C). 2. Remove the clip (B).
NOTE: APP sensor is not available separately. Do NOTE: Do not reuse the clip once it is removed.
not disassemble the accelerator pedal module.
3. Push the tab (C), and remove the accelerator pedal
3. Install the parts in the reverse order of removal. pad (D) from the pedal stop (E).
(cont’d)
SNR9AEAA20324112386KDAT01
08/08/21 14:26:52 61SNR030_110_0270
F
C 7 N·m
(0.7 kgf·m,
5.1 lbf·ft)
ProCarManuals.com
D
D
B
A
H
6. Install the accelerator pedal module (C) with a new E G
clip (D).
2. Push the tab (C).
7. Reconnect the APP sensor connector (E).
3. Pry the accelerator pedal module to right and left,
and remove the accelerator pedal module (D).
NOTE:
• The APP sensor is not available separately.
Do not disassemble the accelerator pedal module.
• If the tab or tab receivers (E) are damaged, pull
back the carpet, remove the nuts (F), and replace
the pedal stop (G).
• If the tabs (H) of the accelerator pedal module are
damaged, replace the accelerator pedal module.
SNR9AEBA20324112386KDAT01
08/08/21 14:28:18 61SNR030_110_0271
B
13 N·m
(1.3 kgf·m, 9.4 lbf·ft)
F
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A
C
E
D
NOTE: Make sure that the accelerator pedal module NOTE: Do not reuse the clip once it is removed.
is secure.
3. Push the tab (C), and remove the accelerator pedal
pad (D) from the pedal stop (E).
(cont’d)
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
C
ProCarManuals.com
B
A
VTEC/VTC
*01
ROCKER ARM OIL CONTROL VALVE
Removal/Installation, page 11-296
SNR9A00A14680400000DAAT30
08/08/21 14:28:21 61SNR030_110_0274
VTEC/VTC
DTC Troubleshooting
DTC P0010: VTC Oil Control Solenoid Valve Is there 6.7 5 −8.25 at room temperature?
Malfunction
YES−Go to step 9.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general NO−Go to step 14.
troubleshooting information (see page 11-3).
9. Check for continuity between VTC oil control
1. Turn the ignition switch to ON (II). solenoid valve 2P connector terminal No. 1 and
body ground.
2. Clear the DTC with the HDS. 02
VTC OIL CONTROL SOLENOID VALVE 2P CONNECTOR
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
idle.
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GND (BLK)
4. Do the VTC TEST in the INSPECTION MENU with
the HDS.
YES−Go to step 6.
Is there continuity?
NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals YES−Go to step 10.
at the VTC oil control solenoid valve and the ECM/
PCM. NO−Repair open in the wire between the VTC oil
control solenoid valve and G101; A/T model
6. Turn the ignition switch to LOCK (0). (see page 22-16), M/T model (see page 22-18), then
go to step 15.
7. Disconnect the VTC oil control solenoid valve 2P
connector. 10. Jump the SCS line with the HDS.
8. At the solenoid valve side, measure the resistance 11. Disconnect ECM/PCM connector C (44P).
between VTC oil control solenoid valve 2P
connector terminals No. 1 and No. 2.
01
VTC OIL CONTROL SOLENOID VALVE 2P CONNECTOR
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12. Check for continuity between ECM/PCM connector 14. Replace the VTC oil control solenoid valve
terminal C23 and body ground. (see page 11-294).
03
ECM/PCM CONNECTOR C (44P) 15. Reconnect all connectors.
YES−Repair short in the wire between the ECM/ YES−Check for poor connections or loose
PCM (C23) and the VTC oil control solenoid valve, terminals at the VTC oil control solenoid valve and
then go to step 15. the ECM/PCM, then go to step 1.
13. Check for continuity between VTC oil control 21. Monitor the OBD STATUS for DTC P0010 in the
solenoid valve 2P connector terminal No. 2 and DTCs MENU with the HDS.
ECM/PCM connector terminal C23.
04 Does the screen indicate PASSED?
VTC OIL CONTROL SOLENOID VALVE 2P CONNECTOR
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20,
VTC (BLU/WHT) go to the indicated DTC’s troubleshooting.
Wire side of female terminals
NO−If the screen indicates FAILED, check for poor
ECM/PCM CONNECTOR C (44P)
connections or loose terminals at the VTC oil
control solenoid valve and the ECM/PCM, then go
to step 1. If the screen indicates NOT COMPLETED,
go to step 19.
VTC (BLU/WHT)
Terminal side of female terminals
Is there continuity?
(cont’d)
VTEC/VTC
24. Do the VTC TEST in the INSPECTION MENU with 1. Turn the ignition switch to ON (II).
the HDS.
2. Clear the DTC with the HDS.
25. Check for Temporary DTCs or DTCs with the HDS.
3. Start the engine.
Is DT C P0010 indicated?
4. Watch the low oil pressure indicator with the
YES−Check for poor connections or loose engine running.
terminals at the VTC oil control solenoid valve and
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the ECM/PCM. If the ECM/PCM was updated, Is the low oil pressure indicator on?
substitute a known-good ECM/PCM (see page 11-7),
then go to step 24. If the ECM/PCM was substituted, YES−Check the engine oil level. If the oil level is
go to step 1. OK, check the oil pressure (see page 8-10), then go
to step 15.
NO−Go to step 26.
NO−Go to step 5.
26. Monitor the OBD STATUS for DTC P0010 in the
DTCs MENU with the HDS. 5. Do the VTC TEST in the INSPECTION MENU with
the HDS.
Does the screen indicate PASSED?
Is the result OK ?
YES−If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was YES−Go to step 6.
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or NO−Go to step 9.
DTCs were indicated in step 25, go to the indicated
DTC’s troubleshooting. 6. Test-drive at a steady speed between 40−120 km/h
(25−75 mph) for 10 minutes.
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the VTC oil 7. Check the VTC STATUS in the DATA LIST with the
control solenoid valve and the ECM/PCM. If the HDS.
ECM/PCM was updated, substitute a known-good
ECM/PCM (see page 11-7), then go to step 24. If the Does it indicate ON?
ECM/PCM was substituted, go to step 1. If the
screen indicates NOT COMPLETED, go to step 24. YES−Go to step 8.
SNR9AA7K72100090011FAAT00
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8. Monitor the OBD STATUS for DTC P0011 in the 13. Inspect the VTC actuator (see page 6-11).
DTCs MENU with the HDS.
Is the V T C actuator OK ?
Does the screen indicate F AILED?
YES−Go to step 14.
YES−Go to step 9.
NO−Replace the VTC actuator (see page 6-42),
NO−If the screen indicates PASSED, intermittent then go to step 14.
failure, the system is OK at this time. If the screen
indicates NOT COMPLETED, go to step 5 and 14. Turn the ignition switch to ON (II).
recheck.
15. Reset the ECM/PCM with the HDS.
9. Turn the ignition switch to LOCK (0).
16. Clear the CKP pattern with the HDS.
10. Remove the auto-tensioner (see page 4-32).
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Is DT C P0011 indicated?
Is the strainer OK ?
12. Test the VTC oil control solenoid valve (see page
11-294).
(cont’d)
VTEC/VTC
YES−Go to step 5.
IG1 (BLK/YEL)
YES−Go to step 9.
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9. Measure the voltage between CMP sensor A 3P 11. Turn the ignition switch to LOCK (0).
connector terminal No. 1 and body ground.
02 12. Jump the SCS line with the HDS.
CMP SENSOR A 3P CONNECTOR
13. Disconnect ECM/PCM connector C (44P).
CMPA (BLU/WHT)
Is there about 5 V ?
IG1
(BLK/YEL)
LG
(BRN/YEL)
(cont’d)
VTEC/VTC
Is DT C P0340 indicated?
DTC P0341: CMP Sensor A and CKP Sensor 8. Monitor the OBD STATUS for DTC P0341 in the
Incorrect Phase Detected DTCs MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data Does the screen indicate F AILED?
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). YES−Go to step 9.
1. Turn the ignition switch to ON (II). NO−If the screen indicates PASSED, intermittent
failure, the system is OK at this time. Check for
2. Clear the DTC with the HDS. poor connections or loose terminals at the VTC oil
control solenoid valve and the ECM/PCM. If the
3. Test-drive at a steady speed between 30−60 km/h screen indicates NOT COMPLETED, go to step 6
(19−38 mph) for 10 minutes. and recheck.
4. Check for Temporary DTCs or DTCs with the HDS. 9. Turn the ignition switch to LOCK (0).
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Is DT C P0341 indicated? 10. Test the VTC oil control solenoid valve (see page
11-294).
YES−Go to step 9.
Is the V T C oil control solenoid valve OK ?
NO−Go to step 5.
YES−Go to step 11.
5. Do the VTC TEST in the INSPECTION MENU with
the HDS. NO−Replace the VTC oil control solenoid valve
(see page 11-294), then go to step 14.
Is the result OK ?
11. Check the camshaft timing (see page 6-21).
YES−Go to step 6.
Is the camshaf t timing OK ?
NO−Go to step 9.
YES−Go to step 12.
6. Test-drive at a steady speed between 30−60 km/h
(19−38 mph) for 10 minutes. NO−Reset the camshaft timing (see page 6-21),
then go to step 14.
7. Check the VTC STATUS in the DATA LIST with the
HDS. 12. Check for damage or stretch at the cam chain
(see page 6-32).
Does it indicate ON?
Is the cam chain damaged or stretched?
YES−Go to step 8.
YES−Replace the cam chain (see page 6-18), then
NO−Go to step 6 and recheck. go to step 14.
Is the actuator OK ?
(cont’d)
SNR9AA7K72100090341FAAT00
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VTEC/VTC
18. Do the CKP pattern learn procedure (see page 11-4). 2. Clear the DTC with the HDS.
19. Test-drive at a steady speed between 30−60 km/h 3. Start the engine, and let it idle for 10 seconds.
(19−38 mph) for 10 minutes.
4. Check the CMP A NOISE in the DATA LIST with the
20. Check for Temporary DTCs or DTCs with the HDS. HDS.
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NO−Go to step 21. 5. Test-drive the vehicle for several minutes in the
range of these recorded freeze data parameters:
21. Monitor the OBD STATUS for DTC P0341 in the
DTCs MENU with the HDS. • ENGINE SPEED
• VSS
Does the screen indicate PASSED?
6. Check the CMP A NOISE in the DATA LIST with the
YES−Troubleshooting is complete. If any other HDS.
Temporary DTCs or DTCs were indicated in step 20,
go to the indicated DTC’s troubleshooting. Are 0 counts indicated?
NO−If the screen indicates FAILED, check for poor YES−Go to step 7.
connections or loose terminals at the VTC oil
control solenoid valve and the ECM/PCM, then go NO−Intermittent failure, the system is OK at this
to step 1. If the screen indicates NOT COMPLETED, time. Check for poor connections or loose terminals
go to step 19. at CMP sensor A and the ECM/PCM.
• CMP sensor A
• ECM/PCM
• Engine ground
• Body ground
YES−Go to step 8.
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8. Check for damage on the CMP sensor A pulser DTC P1009: VTC Advance Malfunction
plate (see page 6-41).
NOTE:
Is the pulser plate damaged? • Before you troubleshoot, record all freeze data and
any on-board snapshot, and review the general
YES−Replace the CMP sensor A pulser plate troubleshooting information (see page 11-3).
(see page 6-41), then go to step 11. • If DTC P0341 is stored at the same time as DTC P1009,
troubleshoot DTC P1009 first, then recheck for DTC
NO−Go to step 9. P0341.
9. Turn the ignition switch to LOCK (0). 1. Turn the ignition switch to ON (II).
10. Replace CMP sensor A (see page 11-295). 2. Clear the DTC with the HDS.
12. Reset the ECM/PCM with the HDS. 4. Check for Temporary DTCs or DTCs with the HDS.
13. Do the ECM/PCM idle learn procedure (see page Is DT C P1009 indicated?
11-310).
YES−Go to step 5.
14. Start the engine, and let it idle for 10 seconds.
NO−Intermittent failure, the system is OK at this
15. Check for Temporary DTCs or DTCs with the HDS. time.
YES−Check for poor connections or loose 6. Remove the cam chain auto-tensioner (see page
terminals at CMP sensor A and the ECM/PCM, then 6-29).
go to step 1.
7. Remove the VTC strainer (A), and check it for
NO−Troubleshooting is complete. If any other clogging.
Temporary DTCs or DTCs are indicated, go to the 01
indicated DTC’s troubleshooting.
Is the strainer OK ?
YES−Go to step 8.
(cont’d)
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VTEC/VTC
NO−Replace the VTC actuator (see page 6-42), Is the engine oil level OK ?
then go to step 10.
YES−Go to step 2.
10. Turn the ignition switch to ON (II).
NO−Adjust the engine oil to the proper level, then
11. Reset the ECM/PCM with the HDS. go to step 21.
12. Clear the CKP pattern with the HDS. 2. Turn the ignition switch to ON (II).
13. Do the ECM/PCM idle learn procedure (see page 3. Clear the DTC with the HDS.
11-310).
4. Do the VTEC TEST in the INSPECTION MENU with
14. Do the CKP pattern learn procedure (see page 11-4). the HDS.
15. Check for Temporary DTCs or DTCs with the HDS. Is the result OK ?
SNR9AA7K72100092646FAAT00
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8. Check the VTEC PRES SW in the DATA LIST with 15. Check the oil pressure.
the HDS.
Does the oil pressure increase to at least 392 kPa
Is SW IT CH ON indicated? ( 4.0 kgf / cm2 , 56.9 psi)?
YES−Go to step 16. YES−Replace the rocker arm oil pressure switch
(see page 11-296), then go to step 20.
NO−Go to step 9.
NO−Inspect the following items. If they are OK,
9. Turn the ignition switch to LOCK (0). replace the rocker arm oil control valve (see page
11-296), then go to step 19.
10. Remove the cowl cover and the under cowl panel
(see page 20-163). • VTEC systems oil line
• Operation of the rocker arm (see page 6-8).
11. Remove the rocker arm oil pressure switch (A), and
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attach the special tools as shown, then attach the 16. Turn the ignition switch to LOCK (0).
rocker arm oil pressure switch to the oil pressure
gauge attachment (B). 17. Jump the SCS line with the HDS.
NOTE: Install the parts in the reverse order of 18. Disconnect ECM/PCM connector C (44P).
removal with a new O-ring.
01 19. Check for continuity between ECM/PCM connector
07406-0070301 07406-0020201 or
07MAJ-PY4011A and
terminal C22 and body ground.
07MAJ-PY40120 02
ECM/PCM CONNECTOR C (44P)
B
07NAJ-P07010A
A
22 N·m
(2.2 kgf·m,
16 lbf·ft)
VTPSW (BLU/BLK)
14. Do the VTEC TEST in the INSPECTION MENU with NO−Go to step 27.
the HDS.
20. Reconnect all connectors.
(cont’d)
VTEC/VTC
DTC P2647: Rocker Arm Oil Pressure Switch 8. At the rocker arm oil pressure switch side, check for
Circuit High Voltage continuity between rocker arm oil pressure switch
2P connector terminals No. 1 and No. 2.
NOTE: Before you troubleshoot, record all freeze data 01
and any on-board snapshot, and review the general ROCKER ARM OIL PRESSURE SWITCH 2P CONNECTOR
troubleshooting information (see page 11-3).
YES−Go to step 2.
GND
NO−Adjust the engine oil to the proper level, then
go to step 17.
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YES−Intermittent failure, the system is OK at this 9. Turn the ignition switch to ON (II).
time. Check for poor connections or loose terminals
at the rocker arm oil pressure switch, the rocker 10. Measure the voltage between rocker arm oil
arm oil control solenoid, and the ECM/PCM. pressure switch 2P connector terminal No. 1 and
body ground.
NO−Go to step 5. 02
ROCKER ARM OIL PRESSURE SWITCH 2P CONNECTOR
5. Check the result of step 4.
YES−Go to step 6.
Wire side of female terminals
NO−Check for poor connections or loose terminals
at the rocker arm oil pressure switch. If it is OK,
replace the rocker arm oil control valve (see page Is there battery voltage?
11-296), then, go to step 15.
YES−Repair open in the wire between the rocker
6. Turn the ignition switch to LOCK (0). arm oil pressure switch and G101; A/T model
(see page 22-16), M/T model (see page 22-18), then
7. Disconnect the rocker arm oil pressure switch 2P go to step 15.
connector.
NO−Go to step 11.
(cont’d)
SNR9AA7K72100092647FAAT30
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VTEC/VTC
12. Jump the SCS line with the HDS. Is DT C P2647 indicated?
13. Disconnect ECM/PCM connector C (44P). YES−Check for poor connections or loose
terminals at the rocker arm oil pressure switch, the
14. Check for continuity between rocker arm oil rocker arm oil control solenoid, and the ECM/PCM,
pressure switch 2P connector terminal No. 1 and then go to step 1.
ECM/PCM connector terminal C22.
03 NO−Go to step 21.
ROCKER ARM OIL PRESSURE SWITCH 2P CONNECTOR
21. Monitor the OBD STATUS for DTC P2647 in the
VTPSW DTCs MENU with the HDS.
(BLU/BLK)
NO−Repair open in the wire between the ECM/ 23. Update the ECM/PCM if it does not have the latest
PCM (C22) and the rocker arm oil pressure switch, software (see page 11-227), or substitute a known-
then go to step 16. good ECM/PCM (see page 11-7).
15. Turn the ignition switch to LOCK (0). 24. Start the engine, and let it idle.
25. Check for Temporary DTCs or DTCs with the HDS. DTC P2648: Rocker Arm Oil Control Solenoid
Circuit Low Voltage
Is DT C P2647 indicated?
NOTE: Before you troubleshoot, record all freeze data
YES−Check for poor connections or loose and any on-board snapshot, and review the general
terminals at the rocker arm oil pressure switch and troubleshooting information (see page 11-3).
the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7), 1. Turn the ignition switch to ON (II).
then go to step 24. If the ECM/PCM was substituted,
go to step 1. 2. Clear the DTC with the HDS.
NO−Go to step 26. 3. Do the VTEC TEST in the INSPECTION MENU with
the HDS.
26. Monitor the OBD STATUS for DTC P2647 in the
DTCs MENU with the HDS. Is the result OK ?
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Does the screen indicate PASSED? YES−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
YES−If the ECM/PCM was updated, at the rocker arm oil control solenoid and the ECM/
troubleshooting is complete. If the ECM/PCM was PCM.
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or NO−Go to step 4.
DTCs were indicated in step 25, go to the indicated
DTC’s troubleshooting. 4. Turn the ignition switch to LOCK (0).
NO−If the screen indicates FAILED, check for poor 5. Disconnect the rocker arm oil control solenoid 2P
connections or loose terminals at the rocker arm oil connector.
pressure switch and the ECM/PCM. If the ECM/PCM
was updated, substitute a known-good ECM/PCM 6. At the solenoid side, measure the resistance
(see page 11-7), then go to step 24. If the ECM/PCM between rocker arm oil control solenoid 2P
was substituted, go to step 1. If the screen indicates connector terminals No. 1 and No. 2.
NOT COMPLETED, keep idling until a result comes 01
on. ROCKER ARM OIL CONTROL SOLENOID 2P CONNECTOR
YES−Go to step 7.
(cont’d)
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VTEC/VTC
9. Check for continuity between ECM/PCM connector YES−Check for poor connections or loose
terminal B34 and body ground. terminals at the rocker arm oil control solenoid and
02 the ECM/PCM, then go to step 1.
ECM/PCM CONNECTOR B (44P)
NO−Go to step 17.
VTS (GRN/YEL)
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 16,
go to the indicated DTC’s troubleshooting.
Terminal side of female terminals
NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the rocker arm oil
Is there continuity? control solenoid and the ECM/PCM, then go to step
1. If the screen indicates NOT COMPLETED, go to
YES−Repair short in the wire between the ECM/ step 15.
PCM (B34) and the rocker arm oil control solenoid,
then go to step 11. 18. Reconnect all connectors.
NO−Go to step 18. 19. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
10. Replace the rocker arm oil control valve (see page good ECM/PCM (see page 11-7).
11-296).
20. Do the VTEC TEST in the INSPECTION MENU with
11. Reconnect all connectors. the HDS.
12. Turn the ignition switch to ON (II). 21. Check for Temporary DTCs or DTCs with the HDS.
14. Do the ECM/PCM idle learn procedure (see page YES−Check for poor connections or loose
11-310). terminals at the rocker arm oil control solenoid and
the ECM/PCM. If the ECM/PCM was updated,
15. Do the VTEC TEST in the INSPECTION MENU with substitute a known-good ECM/PCM (see page 11-7),
the HDS. then go to step 20. If the ECM/PCM was substituted,
go to step 1.
22. Monitor the OBD STATUS for DTC P2648 in the DTC P2649: Rocker Arm Oil Control Solenoid
DTCs MENU with the HDS. Circuit High Voltage
Does the screen indicate PASSED? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
YES−If the ECM/PCM was updated, troubleshooting information (see page 11-3).
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM 1. Turn the ignition switch to ON (II).
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 21, go to the indicated 2. Clear the DTC with the HDS.
DTC’s troubleshooting.
3. Start the engine. Hold the engine speed at
NO−If the screen indicates FAILED, check for poor 3,000 rpm without load (A/T in P or N, M/T in
connections or loose terminals at the rocker arm oil neutral) until the radiator fan comes on, then let it
control solenoid and the ECM/PCM. If the ECM/ idle.
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YES−Go to step 5.
YES−Go to step 8.
(cont’d)
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08/08/21 14:28:27 61SNR030_110_0292
VTEC/VTC
VTS (GRN/YEL)
Wire side of female terminals
GND (BLK) ECM/PCM CONNECTOR B (44P)
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9. Jump the SCS line with the HDS. 12. Replace the rocker arm oil control valve (see page
11-296).
10. Disconnect ECM/PCM connector B (44P).
13. Reconnect all connectors.
Is DT C P2649 indicated?
18. Monitor the OBD STATUS for DTC P2649 in the 23. Monitor the OBD STATUS for DTC P2649 in the
DTCs MENU with the HDS. DTCs MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
19. Reconnect all connectors. PCM was updated, substitute a known-good ECM/
PCM (see page 11-7), then go to step 21. If the ECM/
20. Update the ECM/PCM if it does not have the latest PCM was substituted, go to step 1. If the screen
software (see page 11-227), or substitute a known- indicates NOT COMPLETED, keep idling until a
good ECM/PCM (see page 11-7). result comes on.
Is DT C P2649 indicated?
VTEC/VTC
B
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
BATTERY
Closed
02
SNR9A00A14680463365FJAT00
08/08/21 14:28:28 61SNR030_110_0295
A
A
B
12 N·m 12 N·m
ProCarManuals.com
NOTE: Do not install the valve while wearing cloth 4. Install the parts in the reverse order of removal
fibrous gloves. Be careful not to contaminate the with a new O-ring (C).
cylinder head opening.
SNR9A00A14680416081KBAT10
08/08/21 14:28:28 61SNR030_110_0295
A
A
B
12 N·m 12 N·m
ProCarManuals.com
NOTE: Do not install the valve while wearing cloth 4. Install the parts in the reverse order of removal
fibrous gloves. Be careful not to contaminate the with a new O-ring (C).
cylinder head opening.
SNR9A00A14680416081KBAT10
08/08/21 14:28:29 61SNR030_110_0296
VTEC/VTC
Rocker Arm Oil Control Valve Rocker Arm Oil Pressure Switch
Removal/Installation Removal/Installation
1. Remove the cowl cover and the under-cowl panel 1. Remove the rocker arm oil control valve (see page
(see page 20-163). 11-296).
2. Disconnect the rocker arm oil control valve 2P 2. Remove the cover (A).
connector (A) and the rocker arm oil pressure 01
B
switch 2P connector (B). 22 N·m
01 (2.2 kgf·m, 16 lbf·ft)
A
B
12 N·m
ProCarManuals.com
C
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
SNR9A00A14680351519KDAT00 SNR9A00A14680351518KDAT20
08/08/21 14:28:31 61SNR030_110_0297
A/C COMPRESSOR
A/C PRESSURE SENSOR CLUTCH RELAY
Signal Circuit
Troubleshooting,
page 11-306
ALTERNATOR
Signal Circuit Troubleshooting, A/C COMPRESSOR ENGINE CONTROL MODULE (ECM)/
page 11-307 POWERTRAIN CONTROL MODULE (PCM)
Update, page 11-227
Substitution, page 11-7
Replacement, page 11-228
* : This illustration shows K20Z2 engine
*02
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DTC Troubleshooting
DTC P0506: Idle Control System RPM Lower 7. Check for dirt, carbon, or damage in the throttle
Than Expected bore.
NOTE: Before you troubleshoot, record all freeze data Is there dirt, carbon, or damage in the throttle
and any on-board snapshot, and review the general bore?
troubleshooting information (see page 11-3).
YES−If there is dirt or carbon, clean the throttle
1. Turn the ignition switch to ON (II). body (see page 11-344). Also check for damage to
the air cleaner element (see page 11-346), then go
2. Clear the DTC with the HDS. to step 9. If there is damage in the throttle bore, go
to step 8.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in NO−Check the A/C system or the charging system,
neutral) until the radiator fan comes on, then let it then go to step 9.
idle.
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Does the screen indicate F AILED? 12. Check under these DATA LIST conditions with the
HDS:
YES−Go to step 6.
• ECT SENSOR 1 above 70 °C (156 °F)
NO−If the screen indicates PASSED, go to step 15. • IAT SENSOR above 0 °C (32 °F)
If the screen indicates EXECUTING, keep idling • VSS is 0 km/h (0 mph)
until a result comes on. If the screen indicates OUT • ST FUEL TRIM between 0.69 −1.47
OF CONDITION, go to step 4 and recheck. • FSS is CLOSED
6. Remove the intake air duct from the throttle body; 13. Check for Temporary DTCs or DTCs with the HDS.
K20Z2 engine (see page 11-348), K20Z3 engine
(see page 11-349). Is DT C P0506 indicated?
SNR9AA7K72100090506FAAT30
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14. Monitor the OBD STATUS for DTC P0506 in the 19. Update the ECM/PCM if it does not have the latest
DTCs MENU with the HDS. software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
Does the screen indicate PASSED?
20. Start the engine. Hold the engine speed at
YES−Troubleshooting is complete. If any other 3,000 rpm without load (A/T in P or N, M/T in
Temporary DTCs or DTCs were indicated in step 13, neutral) until the radiator fan comes on, then let it
go to the indicated DTC’s troubleshooting. idle.
NO−If the screen indicates FAILED, go to step 19. If 21. Check under these DATA LIST conditions with the
the screen indicates EXECUTING, keep idling until HDS:
a result comes on. If the screen indicates OUT OF
CONDITION, go to step 11. • ECT SENSOR 1 above 70 °C (156 °F)
• IAT SENSOR above 0 °C (32 °F)
15. Remove the intake air duct from the throttle body; • VSS is 0 km/h (0 mph)
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K20Z2 engine (see page 11-348), K20Z3 engine • ST FUEL TRIM between 0.69 −1.47
(see page 11-349). • FSS is CLOSED
16. Check for dirt, carbon, or damage in the throttle 22. Check for Temporary DTCs or DTCs with the HDS.
bore.
Is DT C P0506 indicated?
Is there dirt, carbon, or damage in the throttle
bore? YES−Check for poor connections or loose
terminals at the throttle body and the ECM/PCM. If
YES−If there is dirt or carbon, clean the throttle the ECM/PCM was updated, substitute a known-
body (see page 11-344). Also check for damage to good ECM/PCM (see page 11-7), then go to step 20.
the air cleaner element (see page 11-346), then go If the ECM/PCM was substituted, go to step 1.
to step 9. If there is damage in the throttle bore, go
to step 8. NO−Go to step 23.
NO−Go to step 17. 23. Monitor the OBD STATUS for DTC P0506 in the
DTCs MENU with the HDS.
17. Recheck with different load conditions (turn on the
headlights, blower motor, rear window defogger Does the screen indicate PASSED?
and/or A/C, change the gear position, etc.).
YES−If the ECM/PCM was updated,
18. Monitor the OBD STATUS for DTC P0506 in the troubleshooting is complete. If the ECM/PCM was
DTCs MENU with the HDS. substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or
Does the screen indicate PASSED? DTCs were indicated in step 22, go to the indicated
DTC’s troubleshooting.
YES−Intermittent failure, the system is OK at this
time. NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the throttle body
NO−If the screen indicates FAILED, check the A/C and the ECM/PCM. If the ECM/PCM was updated,
system and/or the charging system, then go to step substitute a known-good ECM/PCM (see page 11-7),
1 and recheck. If the screen indicates EXECUTING, then go to step 20. If the ECM/PCM was substituted,
keep idling until a result comes on. If the screen go to step 1. If the screen indicates EXECUTING,
indicates OUT OF CONDITION, go to step 17. keep idling until a result comes on. If the screen
indicates OUT OF CONDITION, go to step 20.
1. Turn the ignition switch to ON (II). 9. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in
2. Clear the DTC with the HDS. neutral) until the radiator fan comes on, then let it
idle for at least 20 seconds.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in 10. Check for Temporary DTCs or DTCs with the HDS.
neutral) until the radiator fan comes on, then let it
idle for at least 20 seconds. Is DT C P0507 indicated?
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4. Monitor the OBD STATUS for DTC P0507 in the YES−Go to step 12.
DTCs MENU with the HDS.
NO−Go to step 11.
Does the screen indicate F AILED?
11. Monitor the OBD STATUS for DTC P0507 in the
YES−Go to step 5. DTCs MENU with the HDS.
NO−If the screen indicates PASSED, intermittent Does the screen indicate PASSED?
failure, the system is OK at this time. If the screen
indicates EXECUTING, keep idling until a result YES−Troubleshooting is complete. If any other
comes on. If the screen indicates OUT OF Temporary DTCs or DTCs were indicated in step 10,
CONDITION, recheck with different load conditions go to the indicated DTC’s troubleshooting.
(electrical, A/C, gear position, etc.), then go to
step 3. NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the throttle body
5. Check for vacuum leaks at these parts: and the ECM/PCM, then go to step 1. If the screen
indicates EXECUTING, keep idling until a result
• PCV valve comes on. If the screen indicates OUT OF
• PCV hose CONDITION, recheck with different load conditions
• EVAP canister purge valve (turn on the headlights, blower motor, or A/C;
• Throttle body change the gear position, etc.), then go to step 9.
• Intake manifold
• Brake booster hose
• Brake booster
NO−Go to step 6.
SNR9AA7K72100090507FAAT30
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12. Update the ECM/PCM if it does not have the latest DTC P0532: A/C Pressure Sensor Circuit Low
software (see page 11-227), or substitute a known- Voltage
good ECM/PCM (see page 11-7).
NOTE: Before you troubleshoot, record all freeze data
13. Start the engine. Hold the engine speed at and any on-board snapshot, and review the general
3,000 rpm without load (A/T in P or N, M/T in troubleshooting information (see page 11-3).
neutral) until the radiator fan comes on, then let it
idle. 1. Start the engine, and let it idle.
14. Check for Temporary DTCs or DTCs with the HDS. 2. Turn the blower switch on.
YES−Check for poor connections or loose 4. Check the A/C PRESSURE SENSOR in the DATA
terminals at the throttle body and the ECM/PCM. If LIST with the HDS.
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Does the screen indicate PASSED? 5. Turn the ignition switch to LOCK (0).
YES−If the ECM/PCM was updated, 6. Disconnect the A/C pressure sensor 3P connector.
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM 7. Turn the ignition switch to ON (II).
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 14, go to the indicated 8. Check the A/C PRESSURE SENSOR in the DATA
DTC’s troubleshooting. LIST with the HDS.
NO−If the screen indicates FAILED, check for poor Is there about 0.3 V or less?
connections or loose terminals at the throttle body
and the ECM/PCM. If the ECM/PCM was updated, YES−Go to step 10.
substitute a known-good ECM/PCM (see page 11-7),
then go to step 13. If the ECM/PCM was substituted, NO−Go to step 9.
go to step 1. If the screen indicates EXECUTING,
keep idling until a result comes on. If the screen
indicates OUT OF CONDITION, go to step 13.
(cont’d)
SNR9AA7K72100090532FAAT00
08/08/21 14:29:35 61SNR030_110_0302
VCC6 (RED)
Wire side of female terminals
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10. Turn the ignition switch to LOCK (0). Terminal side of female terminals
11. Jump the SCS line with the HDS. Is there continuity?
13. Check for continuity between A/C pressure sensor NO−Repair open in the wire between the ECM/
3P connector terminal No. 2 and body ground. PCM (A19) and the A/C pressure sensor, then go to
02 step 20.
A/C PRESSURE SENSOR 3P CONNECTOR
18. Turn the ignition switch to LOCK (0).
Is there continuity?
22. Reset the ECM/PCM with the HDS. DTC P0533: A/C Pressure Sensor Circuit High
Voltage
23. Do the ECM/PCM idle learn procedure (see page
11-310). NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
24. Start the engine, and let it idle. troubleshooting information (see page 11-3).
25. Turn the blower switch on. 1. Start the engine, and let it idle.
26. Turn the A/C switch on. 2. Turn the blower switch on.
27. Check for Temporary DTCs or DTCs with the HDS. 3. Turn the A/C switch on.
(cont’d)
SNR9AA7K72100090533FAAT00
08/08/21 14:29:36 61SNR030_110_0304
9. Check the A/C PRESSURE SENSOR in the DATA 15. Jump the SCS line with the HDS.
LIST with the HDS.
16. Disconnect ECM/PCM connector A (44P).
Is there about 4.7 5 V or more?
17. Check for continuity between A/C pressure sensor
YES−Go to step 10. 3P connector terminal No. 2 and ECM/PCM
connector terminal A16.
NO−Go to step 22. 03
A/C PRESSURE SENSOR 3P CONNECTOR
10. Turn the ignition switch to LOCK (0).
11. Remove the jumper wire from the A/C pressure Wire side of ACPD (LT GRN)
female terminals
sensor 3P connector.
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Is there continuity?
Is there about 5 V ?
18. Turn the ignition switch to LOCK (0). 22. Turn the ignition switch to LOCK (0).
19. Jump the SCS line with the HDS. 23. Replace the A/C pressure sensor (see page 21-8).
21. Check for continuity between A/C pressure sensor 25. Turn the ignition switch to ON (II).
3P connector terminal No. 3 and ECM/PCM
connector terminal A9. 26. Reset the ECM/PCM with the HDS.
04
A/C PRESSURE SENSOR 3P CONNECTOR
27. Do the ECM/PCM idle learn procedure (see page
11-310).
Wire side of female terminals 29. Turn the blower switch on.
ECM/PCM CONNECTOR A (44P) SG6 (BLK)
30. Turn the A/C switch on.
Is DT C P0533 indicated?
(cont’d)
YES−Check for poor connections or loose 3. Turn the A/C switch on.
terminals at the A/C pressure sensor and the ECM/
PCM. If the ECM/PCM was updated, substitute a 4. Check the A/C CLUTCH in the DATA LIST with the
known-good ECM/PCM (see page 11-7), then go to HDS.
step 34. If the ECM/PCM was substituted, go to step
1. Does it indicate ON?
NO−Go to step 6.
NO−Go to step 9.
SNR9A00A20336112101FAAT01
08/08/21 14:29:37 61SNR030_110_0307
NO−Go to step 4.
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YES−Update the ECM/PCM if it does not have the 6. Disconnect the alternator 4P connector.
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then 7. Disconnect ECM/PCM connector B (44P).
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/ 8. Check for continuity between body ground and
PCM (see page 11-228). ECM/PCM connector terminal B43.
01
NO−Check for poor connections or loose terminals ECM/PCM CONNECTOR B (44P)
at the A/C clutch relay and the ECM/PCM. If the
connections and the terminals are OK, check the
A/C compressor clutch relay (see page 22-70),
repair open in the wires between the ECM/PCM
(A14), the A/C compressor clutch relay, and other
A/C systems parts.
ALTF
(WHT/RED)
Is there continuity?
SNR9A00A20336112931FAAT00
08/08/21 14:29:37 61SNR030_110_0307
NO−Go to step 4.
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YES−Update the ECM/PCM if it does not have the 6. Disconnect the alternator 4P connector.
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then 7. Disconnect ECM/PCM connector B (44P).
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/ 8. Check for continuity between body ground and
PCM (see page 11-228). ECM/PCM connector terminal B43.
01
NO−Check for poor connections or loose terminals ECM/PCM CONNECTOR B (44P)
at the A/C clutch relay and the ECM/PCM. If the
connections and the terminals are OK, check the
A/C compressor clutch relay (see page 22-70),
repair open in the wires between the ECM/PCM
(A14), the A/C compressor clutch relay, and other
A/C systems parts.
ALTF
(WHT/RED)
Is there continuity?
SNR9A00A20336112931FAAT00
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Does it indicate OF F ?
YES−Go to step 3.
SNR9A00A20336114806FAAT00
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(cont’d)
SNR9A00A20336100000MAAT00
08/08/21 14:29:38 61SNR030_110_0309
(cont’d)
SNR9A00A20336100000MAAT00
08/08/21 14:29:38 61SNR030_110_0310
SNR9AA7A20336124601BAAT10
08/08/21 14:29:38 61SNR030_110_0310
SNR9AA7A20336124601BAAT10
08/08/21 14:29:41 61SNR030_110_0311
FUEL RAIL
FUEL LINE/
QUICK-CONNECT FITTING
Precautions, page 11-328
Removal, page 11-329
Installation, page 11-331
(cont’d)
SNR9A00A20326400000DAAT00
08/08/21 14:29:42 61SNR030_110_0312
*03
PGM-FI MAIN
RELAY 2
(FUEL PUMP)
DTC Troubleshooting
DTC P0461: Fuel Level Sensor (Fuel Gauge DTC P0462: Fuel Level Sensor (Fuel Gauge
Sending Unit) Circuit Range/Performance Sending Unit) Circuit Low Voltage
Problem
NOTE: Before you troubleshoot, record all freeze data
NOTE: and any on-board snapshot, and review the general
• Before you troubleshoot, record all freeze data and troubleshooting information (see page 11-3).
any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 1. Turn the ignition switch to ON (II).
• Because it requires 260 km (162 miles) of driving
without refueling to complete this diagnosis, DTC 2. Clear the DTC with the HDS, and wait 5 seconds.
P0461 cannot be duplicated during this
troubleshooting. 3. Check for Temporary DTCs or DTCs with the HDS.
1. Test the fuel gauge sending unit (see page 11-340). Is DT C P0462 indicated?
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YES−Check for poor connections or loose NO−Intermittent failure, the system is OK at this
terminals at the fuel gauge sending unit and the time. Check for poor connections or loose terminals
gauge control module (tach). at the gauge control module (tach) and the fuel
gauge sending unit.
NO−Replace the fuel gauge sending unit (see page
11-338), then go to step 2. 4. Turn the ignition switch to LOCK (0).
2. Turn the ignition switch to ON (II). 5. Remove the rear seat cushion (see page 20-131).
3. Reset the ECM/PCM with the HDS. 6. Remove the rear floor upper cross-member and the
access panel from the floor (see page 11-334).
4. Do the ECM/PCM idle learn procedure (see page
11-310). 7. Disconnect the fuel tank unit 4P connector.
5. Check for Temporary DTCs or DTCs with the HDS. 8. Turn the ignition switch to ON (II).
Are any T emporary DT Cs or DT Cs indicated? 9. Clear the DTC with the HDS, and wait 5 seconds.
YES−Go to the indicated DTC’s troubleshooting. 10. Check for Temporary DTCs or DTCs with the HDS.
(cont’d)
SNR9AA7K72100090461FAAT00 SNR9AA7K72100090462FAAT00
08/08/21 14:29:43 61SNR030_110_0314
SIGNAL
(ORN)
A E
8.9 mm
(0.35 in.)
15. Reconnect the gauge control module (tach) 36P 22. Turn the ignition switch to LOCK (0).
connector.
23. Reconnect all connectors.
16. Remove the fuel tank unit (see page 11-334).
24. Install the parts in the reverse order of removal.
17. Connect the fuel tank unit 4P connector.
25. Turn the ignition switch to ON (II).
18. Turn the ignition switch to ON (II).
26. Reset the ECM/PCM with the HDS.
19. Clear the DTC with the HDS.
27. Do the ECM/PCM idle learn procedure (see page
11-310).
Is DT C P0462 indicated?
29. Reconnect all connectors. DTC P0463: Fuel Level Sensor (Fuel Gauge
Sending Unit) Circuit High Voltage
30. Install the parts in the reverse order of removal.
NOTE: Before you troubleshoot, record all freeze data
31. Update the ECM/PCM if it does not have the latest and any on-board snapshot, and review the general
software (see page 11-227), or substitute a known- troubleshooting information (see page 11-3).
good ECM/PCM (see page 11-7).
1. Turn the ignition switch to ON (II).
32. Check for Temporary DTCs or DTCs with the HDS.
2. Clear the DTC with the HDS, and wait 5 seconds.
Is DT C P0462 indicated?
3. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose
terminals at the gauge control module (tach) and Is DT C P0463 indicated?
the fuel gauge sending unit. If the ECM/PCM was
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GND
(LT GRN)
JUMPER WIRE
(cont’d)
SNR9AA7K72100090463FAAT00
08/08/21 14:29:44 61SNR030_110_0316
GND (ORN)
13. Check for continuity between gauge control
module (tach) 36P connector terminal No. 32 and
body ground.
01
Wire side of female terminals GAUGE CONTROL MODULE (TACH) 36P CONNECTOR
Is there continuity?
Is there continuity?
14. Remove the jumper wire from the fuel tank unit 4P 23. Turn the ignition switch to LOCK (0).
connector.
24. Reconnect all connectors.
15. Remove the fuel tank unit (see page 11-334).
25. Install the parts in the reverse order of removal.
16. Test the fuel gauge sending unit (see page 11-340).
26. Turn the ignition switch to ON (II).
Is the f uel gauge sending unit OK ?
27. Reset the ECM/PCM with the HDS.
YES−Go to step 17.
28. Do the ECM/PCM idle learn procedure (see page
NO−Replace the fuel gauge sending unit (see page 11-310).
11-338), then go to step 23.
29. Check for Temporary DTCs or DTCs with the HDS.
17. Connect the fuel tank unit 4P connector.
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Is DT C P0463 indicated?
18. Reconnect the gauge control module (tach) 36P
connector. YES−Check for poor connections or loose
terminals at the gauge control module (tach) and
19. Turn the ignition switch to ON (II). the fuel gauge sending unit, then go to step 1.
20. Clear the DTC with the HDS. NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
21. Set the float (A) to the F position. indicated DTC’s troubleshooting.
*01
30. Reconnect all connectors.
(21P).
IGP (ORN)
A
JUMPER WIRE
3. Reinstall the under-dash fuse/relay box.
IGP (ORN)
SNR9A00A20326428302FAAT00
08/08/21 14:29:46 61SNR030_110_0319
PGM-FI MAIN RELAY 2 (FUEL PUMP) 4P CONNECTOR Terminal side of female terminals
(cont’d)
IMOFPR (BRN)
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IMOFPR (BRN)
28. Turn the ignition switch to ON (II), and measure the
voltage between under-dash fuse/relay box
connector F (34P) terminal No. 10 and body ground
after 2 seconds.
11
Terminal side of female terminals
UNDER-DASH FUSE/RELAY BOX CONNECTOR F (34P)
29. Turn the ignition switch to LOCK (0). 36. Turn the ignition switch to ON (II), and measure the
voltage between fuel tank unit 4P connector
30. Remove the rear seat cushion (see page 20-131). terminal No. 2 and body ground.
14
31. Remove the rear floor upper cross-member, then
FUEL TANK UNIT 4P CONNECTOR
remove the access panel from the floor (see page
11-334).
FUEL PUMP
(GRN)
32. Turn the ignition switch to ON (II), and measure the
voltage between fuel tank unit 4P connector
terminal No. 2 and body ground within 2 seconds.
12
FUEL TANK UNIT 4P CONNECTOR
ProCarManuals.com
Wire side of female terminals NO−Repair open in the wire between PGM-FI main
relay 2 (FUEL PUMP) and the fuel tank unit 4P
connector.
Is there battery voltage?
37. Turn the ignition switch to LOCK (0).
YES−Go to step 37.
38. Check for continuity between fuel tank unit 4P
NO−Go to step 33. connector terminal No. 4 and body ground.
15
33. Turn the ignition switch to LOCK (0).
FUEL TANK UNIT 4P CONNECTOR
With the HDS 11. Remove the quick-connect fitting cover (A).
02
1. Turn the ignition switch to LOCK (0).
SNR9A00A20326400000MBAT01
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14. Disconnect the quick-connect fitting (A): Hold the Without the HDS
connector (B) with one hand, and squeeze the
retainer tabs (C) with the other hand to release 1. Remove the under-dash fuse/relay box (see page
them from the locking tabs (D). Pull the connector 22-66), then remove PGM-Fl main relay 2 (FUEL
off. PUMP) (A) from the under-dash fuse/relay box.
*01
NOTE:
• Be careful not to damage the line (E) or other
parts.
• Do not use tools.
• If the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
• Do not remove the retainer from the line; once
removed, the retainer must be replaced with a
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new one.
04
A
D
15. After disconnecting the quick-connect fitting, check 5. Remove the fuel fill cap.
it for dirt or damage (see step 4 on page 11-330).
6. Do the battery terminal disconnection procedure
16. Do the battery terminal reconnection procedure (see page 22-68).
(see page 22-68).
(cont’d)
new one.
08
8. Check the fuel quick-connect fitting for dirt, and
clean it if needed.
A
E
07AAJ-S6MA150
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*01
ProCarManuals.com
SNR9A00A20326428001MAAT00
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Check all clamps, and make sure they are properly positioned.
02
LOCKNUT PLATE FUEL TANK UNIT LOCKNUT
Replace. Replace.
B
ProCarManuals.com
BASE GASKET
Replace.
To FUEL RAIL
B:
To EVAPORATIVE
EMISSION (EVAP)
CANISTER PURGE VALVE
20 ° TOP SIDE
A:
115 °
19.5 °
90 °
When installing the
fuel fill neck tube, Make sure the clamp is
align the mark on the Make sure the clamp is positioned as shown.
tube with the projection positioned as shown.
on the fill neck fitting.
There should be
no clearance.
• The fuel feed hoses, the fuel line, and the quick- O
connect fittings are not acid-proof; do not touch them
with a shop towel that was used for wiping battery
electrolyte. Replace them if they come in contact with
E
electrolyte or something similar.
• When connecting or disconnecting the fuel feed
hoses, the fuel line, and the quick-connect fittings, be N
careful not to bend or twist them excessively. Replace
them if they are damaged.
01
H
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NOTE:
* : This illustration shows K20Z2 engine.
• Be careful not to damage the line (D) or other
parts.
02 • Do not use tools.
• If the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
• Do not remove the retainer from the line; once
removed, the retainer must be replaced with a
new one.
05
A
03
A
D
(cont’d)
SNR9A00A20326428001KAAT00
08/08/21 14:29:53 61SNR030_110_0330
B
A
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2. Insert a new retainer (A) into the connector (B) if the *02
retainer is damaged, or after: B
B
A
(cont’d)
SNR9A00A20326428001KCAT00
08/08/21 14:30:56 61SNR030_110_0332
A
ProCarManuals.com
5. When you reconnect the connector with the old 6. Reconnect the negative cable to the battery, and
retainer, make sure the connection is secure and turn the ignition switch to ON (II) (but do not
the tabs (A) are firmly locked into place; check operate the starter motor). The fuel pump will run
visually and also by pulling the connector (B). for about 2 seconds, and fuel pressure will rise.
When you replace the fuel line with a new one, Repeat this two or three times, then check that
make sure you remove the ring pull (C) upwards there is no leakage in the fuel supply system.
after you confirm the connection is secure.
Removal
1. Relieve the fuel pressure (see page 11-322).
A
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8. Remove the locknut (A) and the fuel tank unit (B).
04
A
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Installation 2. Transfer the base gasket (A) from the fuel tank unit
to the fuel tank.
1. Temporarily attach a new base gasket (A) to the 02
B
fuel tank unit (B), then insert the fuel tank unit
partially into the fuel tank.
NOTE:
• Be careful not to damage the new base gasket.
• Be careful not to bend the fuel gauge sending
unit.
• Do not coat the base gasket with oil.
01
A
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3. Align the marks (B) on the fuel tank and the fuel
tank unit, then insert the fuel tank unit into the fuel
tank until it sits on the base gasket.
(cont’d)
A
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NOTE:
• After tightening, make sure the marks are still
aligned.
• After installation, check the base gasket, visually
or by hand, to make sure it is not pinched.
04
07AAA-SNAA100
A
120 N·m
(12.2 kgf·m, 88.2 lbf·ft)
B
D
D
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B
C
5. Install the parts in the reverse order of removal • When connecting the wire harness, make sure
with new O-rings (D) and a new bracket (A). When the connection is secure and the connectors (B)
installing the fuel tank unit, align the marks on the are firmly locked into place.
unit and the fuel tank (see page 11-335). • When installing the fuel gauge sending unit (C),
make sure the connection is secure and the
NOTE: Coat the O-rings with clean engine oil; do connector is firmly locked into place. Be careful
not use any other oil. not to bend or twist it excessively.
Do not pinch the O-rings during installation.
4. Install the parts in the reverse order of removal
with new O-rings (D). When installing the fuel tank
unit, align the marks on the unit and the fuel tank
(see page 11-335).
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A
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B
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F
D
E
22 N·m
(2.2 kgf·m,
16 lbf·ft)
C
I 38 N·m
(3.9 kgf·m, 28 lbf·ft)
3. Remove the cover (C), and the EVAP canister guard pipe (D).
4. Disconnect the fuel fill tube (E). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
5. Disconnect the quick-connect fitting (F) and the fuel tank vapor recirculation tube (G).
SNR9A00A20326428501KBAT00
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A
7. Disconnect the fuel tank unit 4P connector (B).
ORN
LT GRN
10. Remove the fuel tank unit from the fuel tank
(see page 11-334).
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Terminal side of 3. Do the fuel gauge sending unit test (see page
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1/2
E LOW
NOTE:
• The pointer of the fuel gauge returns to the
bottom of the gauge dial when the ignition switch
is turned to ACC or to LOCK (0), regardless of the
fuel level.
• Remove the No. 23 BACK UP (10 A) fuse from the
under-hood fuse/relay box for at least 10 seconds
after completing troubleshooting, otherwise it
may take up to 20 minutes for the fuel gauge to
indicate the correct fuel level.
SNR9A00A20326437601FEAT00
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Terminal side of 3. Do the fuel gauge sending unit test (see page
ProCarManuals.com
1/2
E LOW
NOTE:
• The pointer of the fuel gauge returns to the
bottom of the gauge dial when the ignition switch
is turned to ACC or to LOCK (0), regardless of the
fuel level.
• Remove the No. 23 BACK UP (10 A) fuse from the
under-hood fuse/relay box for at least 10 seconds
after completing troubleshooting, otherwise it
may take up to 20 minutes for the fuel gauge to
indicate the correct fuel level.
SNR9A00A20326437601FEAT00
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K20Z3 engine:
*02
AIR CLEANER
Removal/Installation, page 11-345
Element Inspection/Replacement,
page 11-346
SNR9A00A20336300000DAAT00
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1. Connect the HDS to the data link connector (DLC) 1. Connect the HDS to the data link connector (DLC)
(A) located under the driver’s side of the dashboard. (A) located under the driver’s side of the dashboard.
01 02
ProCarManuals.com
A A
2. Turn the ignition switch to ON (II). 2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the ECM/ 3. Make sure the HDS communicates with the ECM/
PCM. If it doesn’t, go to the DLC circuit PCM. If it doesn’t, go to the DLC circuit
troubleshooting (see page 11-204). troubleshooting (see page 11-204).
4. Start the engine. Hold the engine speed at 4. Select the INSPECTION MENU with the HDS.
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it 5. Do the TP POSITION CHECK in the ETCS TEST. If
idle. needed, clean the throttle body (see page 11-344).
SNR9A00A20336359401FEAT00
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Do not insert your fingers into the installed throttle Special Tools Required
body when you turn the ignition switch to ON (II) or Vacuum pump/gauge, 0−30 in.Hg, Snap-on YA4000A
while the ignition switch is ON (II). If you do, you or equivalent, commercially available
will seriously injure your fingers if the throttle valve
is activated. 1. Start the engine, then let it idle.
2. Remove the throttle body; K20Z2 engine (see page 3. Remove the vacuum hose (A) from the intake air
11-348), K20Z3 engine (see page 11-349). duct, and connect a vacuum pump/gauge (B) to the
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hose.
3. Clean off the carbon from the throttle valve and 01
inside the throttle body with a paper towel soaked
in throttle plate and induction cleaner.
NOTE:
• Remove the throttle body to clean it.
• Be careful not to pinch your fingers. A
• To avoid removing the molybdenum coating, do
not clean the bearing area of the throttle shaft (A). B
• Do not spray throttle plate and induction cleaner
directly on the throttle body.
• Use Honda genuine throttle plate and induction
cleaner.
01
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SNR9A00A20336312601KDAT01
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B
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NOTE: Do not use compressed air to clean the air 3. Remove the intake air resonator (C).
cleaner element.
4. Do the battery removal procedure (see page 22-69).
4. Clean and remove any debris from inside the air
cleaner housing. 5. Remove the bolt (D), and duct (E).
5. Install the parts in the reverse order of removal. 6. Install the parts in the reverse order of removal.
• If you did not replace the air cleaner element, this 7. Do the battery installation procedure (see page
procedure is complete. 22-69).
• If the maintenance minder required air cleaner
element replacement, reset the maintenance
minder (see page 3-7).
• If you replaced the air cleaner element, reset the
ECM/PCM (see page 11-4), and do the ECM/PCM
idle learn procedure (see page 11-310).
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08/08/21 14:31:10 61SNR030_110_0347
K20Z3 engine
1. Remove the front bumper (see page 20-146).
D
A
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
C
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Do not insert your fingers into the installed throttle body when you turn the ignition switch to ON (II) or while the
ignition switch is ON (II). If you do, there will be serious injury to your fingers if the throttle valve is activated.
K20Z2 engine
NOTE: If you are replacing or cleaning the throttle body, start at step 1. If you are removing the throttle body, start at
step 4.
22 N·m
(2.2 kgf·m, 16 lbf·ft)
E
B
10. Install the parts in the reverse order of removal with a new gasket (F), then do these:
SNR9AEAA20336359401KDAT00
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Do not insert your fingers into the installed throttle body when you turn the ignition switch to ON (II) or while the
ignition switch is ON (II). If you do, there will be serious injury to your fingers if the throttle valve is activated.
K20Z3 engine
NOTE: If you are replacing or cleaning the throttle body, start at step 1. If you are removing the throttle body, start at
step 4.
D
22 N·m
(2.2 kgf·m, 16 lbf·ft)
E A
C B
10. Install the parts in the reverse order of removal with a new gasket (G), then do these:
SNR9AEBA20336359401KDAT00
08/08/21 14:31:11 61SNR030_110_0350
*01
THROTTLE BODY
ProCarManuals.com
O-RING
Replace.
2.6 N·m
(0.26 kgf·m, 1.9 lbf·ft)
SNR9A00A20336359401MFAT00
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90 °
ProCarManuals.com
C
30 ° Front
30 °
Front
NOTE:
• Position the valve angle as shown.
• Make sure the center of clamp (C) and the lever
end of clamp (D) are the position within the range
shown.
SNR9A00A20336334854KBAT00
08/08/21 14:31:13 61SNR030_110_0352
*02
SNR9A00A20316100000DAAT00
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DTC Troubleshooting
DTC P0420: Catalyst System Efficiency Below 7. Monitor the OBD STATUS for DTC P0420 in the
Threshold DTCs MENU with the HDS.
5. Monitor the OBD STATUS for DTC P0420 in the YES−Go to step 16.
DTCs MENU with the HDS.
NO−Go to step 13 and recheck.
Does the screen indicate EX ECUT ING?
16. Test-drive under these conditions:
YES−Go to step 6.
• Engine coolant temperature (ECT SENSOR 1)
NO−If the screen indicates OUT OF CONDITION, above 70 °C (158 °F)
go to step 4 and recheck. If the screen indicates • A/T in D, M/T in 5th
PASSED, intermittent failure, the system is OK at • K20Z2 engine: Vehicle speed at 88 km/h (55mph)
this time. If the screen indicates FAILED, go to step for 5 minutes or more with cruise control set
8. • K20Z3 engine: Vehicle speed at 88 km/h (55mph)
for 30 seconds or more
6. Continue test driving until a result comes on.
(cont’d)
SNR9AA7K72100090420FAAT00
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Is DT C P0420 indicated?
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A
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22 N·m
(2.2 kgf·m, 16 lbf·ft) B
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SNR9A00A20316116201KDAT00
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EGR System
*01
EXHAUST GAS RECIRCULATION (EGR) VALVE
Replacement. page 11-370
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08/08/21 14:31:15 61SNR030_110_0357
DTC Troubleshooting
DTC P0401: EGR Insufficient Flow 7. Turn the ignition switch to LOCK (0).
NOTE: Before you troubleshoot, record all freeze data 8. Replace the EGR valve (see page 11-370).
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 9. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II). 10. Reset the ECM/PCM with the HDS.
2. Clear the DTC with the HDS. 11. Do the ECM/PCM idle learn procedure (see page
11-310).
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in 12. Test-drive under these conditions:
neutral) until the radiator fan comes on, then let it
idle. • Engine coolant temperature (ECT SENSOR 1)
above 70 °C (158 °F)
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4. Do the EGR TEST in the INSPECTION MENU with • A/T in D, M/T in 4th
the HDS. • Drive at a steady speed between 88 −120 km/h
(55−75 mph) for at least 10 seconds
Is the result OK ? • During the drive, decelerate (with the throttle
fully closed) for 5 seconds
YES−Go to step 5.
13. Check for Temporary DTCs or DTCs with the HDS.
NO−Go to step 7.
Is DT C P0401 indicated?
5. Test-drive under these conditions:
YES−Check for poor connections or loose
• Engine coolant temperature (ECT SENSOR 1) terminals at the EGR valve and the ECM/PCM. If the
above 70 °C (158 °F) connections are OK, go to step 15.
• A/T in D, M/T in 4th
• Drive at a steady speed between 88 −120 km/h NO−Go to step 14.
(55−75 mph) for at least 10 seconds
• During the drive, decelerate (with the throttle 14. Monitor the OBD STATUS for DTC P0401 in the
fully closed) for 5 seconds DTCs MENU with the HDS.
6. Monitor the OBD STATUS for DTC P0401 in the Does the screen indicate PASSED?
DTCs MENU with the HDS.
YES−Troubleshooting is complete. If any other
Does the screen indicate F AILED? Temporary DTCs or DTCs were indicated in step 13,
go to the indicated DTC’s troubleshooting.
YES−Remove the EGR plate (see page 9-2), and
clean the intake manifold port with throttle plate NO−If the screen indicates FAILED, check for poor
and induction cleaner, then go to step 9. connections or loose terminals at the EGR valve
and the ECM/PCM, then go to step 1. If the screen
NO−If the screen indicates PASSED, intermittent indicates EXECUTING, keep driving until a result
failure, the system is OK at this time. Check for comes on. If the screen indicates OUT OF
poor connections or loose terminals at the EGR CONDITION, go to step 12.
valve and the ECM/PCM. If the screen indicates
EXECUTING, keep driving until a result comes on. If
the screen indicates OUT OF CONDITION, go to
step 5 and recheck.
(cont’d)
SNR9AA8K72100090401FAAT30
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EGR System
Does the screen indicate PASSED? 6. Disconnect the EGR valve 6P connector.
YES−If the ECM/PCM was updated, 7. At the EGR valve side, measure the resistance
troubleshooting is complete. If the ECM/PCM was between EGR valve 6P connector terminals No. 1
substituted, replace the original ECM/PCM and No. 2.
(see page 11-228). If any other Temporary DTCs or 01
DTCs were indicated in step 17, go to the indicated EGR VALVE 6P CONNECTOR
DTC’s troubleshooting.
NO−Go to step 8.
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8. At the EGR valve side, measure the resistance 10. Jump the SCS line with the HDS.
between EGR valve 6P connector terminals No. 1
and No. 3. 11. Disconnect ECM/PCM connector B (44P).
02
EGR VALVE 6P CONNECTOR 12. Check for continuity between ECM/PCM connector
terminal B2 and body ground.
04
ECM/PCM CONNECTOR B (44P)
Is there continuity?
NO−Repair open in the wire between the EGR Terminal side of female terminals
valve and G101; A/T model (see page 22-16), M/T
model (see page 22-18), then go to step 26. Is there continuity?
(cont’d)
EGR System
15. Remove the EGR plate (see page 9-2), and clean the 25. Replace the EGR valve (see page 11-370).
intake manifold EGR port with throttle plate and
induction cleaner. Also, clean the passage inside 26. Reconnect all connectors.
the EGR valve with throttle plate and induction
cleaner. 27. Turn the ignition switch to ON (II).
16. Install the EGR valve (see page 11-370). 28. Reset the ECM/PCM with the HDS.
17. Reconnect the EGR valve 6P connector. 29. Do the ECM/PCM idle learn procedure (see page
11-310).
18. Reconnect ECM/PCM connector B (44P).
30. Start the engine. Hold the engine speed at
19. Turn the ignition switch to ON (II). 3,000 rpm without load (A/T in P or N, M/T in
ProCarManuals.com
21. Do the ECM/PCM idle learn procedure (see page 31. Do the EGR TEST in the INSPECTION MENU with
11-310). the HDS.
22. Start the engine. Hold the engine speed at 32. Check for Temporary DTCs or DTCs with the HDS.
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it Is DT C P0404 indicated?
idle.
YES−Check for poor connections or loose
23. Do the EGR TEST in the INSPECTION MENU with terminals at the EGR valve and the ECM/PCM, then
the HDS. go to step 1. If the connections and terminals are
OK, go to step 34.
Is the result OK ?
NO−Go to step 33.
YES−Go to step 32.
33. Monitor the OBD STATUS for DTC P0404 in the
NO−Go to step 24. DTCs MENU with the HDS.
34. Update the ECM/PCM if it does not have the latest DTC P0406: EGR Valve Position Sensor
software (see page 11-227), or substitute a known- Circuit High Voltage
good ECM/PCM (see page 11-7).
NOTE: Before you troubleshoot, record all freeze data
35. Start the engine. Hold the engine speed at and any on-board snapshot, and review the general
3000 rpm without load (A/T in P or N, M/T in troubleshooting information (see page 11-3).
neutral) until the radiator fan comes on, then let it
idle. 1. Turn the ignition switch to ON (II).
36. Do the EGR TEST in the INSPECTION MENU with 2. Check EGR VLS in the DATA LIST with the HDS.
the HDS.
Is 4.88 V or more indicated?
37. Check for Temporary DTCs or DTCs with the HDS.
YES−Go to step 3.
Is DT Cs P0404 indicated?
ProCarManuals.com
NO−Go to step 7.
(cont’d)
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EGR System
8. Jump the SCS line with the HDS. 12. Replace the EGR valve (see page 11-370).
10. Check for continuity between EGR valve 6P 14. Turn the ignition switch to ON (II).
connector terminal No. 2 and ECM/PCM connector
terminal B33. 15. Reset the ECM/PCM with the HDS.
02
EGR VALVE 6P CONNECTOR
16. Do the ECM/PCM idle learn procedure (see page
SG2 (GRN/BLK) 11-310).
Is DT C P0406 indicated?
DTC P2413: EGR System Malfunction 8. Turn the ignition switch to LOCK (0).
NOTE: Before you troubleshoot, record all freeze data 9. Disconnect the EGR valve 6P connector.
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 10. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II). 11. Measure the voltage between EGR valve 6P
connector terminal No. 3 and body ground.
2. Clear the DTC with the HDS. 01
EGR VALVE 6P CONNECTOR
3. Start the engine. Hold the engine speed at
3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
idle. VCC2 (YEL/BLU)
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Is the result OK ?
7. Check the EGR VLS in the DATA LIST with the HDS.
Is about 0 V indicated?
YES−Go to step 8.
(cont’d)
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EGR System
13. Jump the SCS line with the HDS. 17. Jump the SCS line with the HDS.
14. Disconnect ECM/PCM connector B (44P). 18. Disconnect ECM/PCM connector B (44P).
15. Check for continuity between ECM/PCM connector 19. Check for continuity between ECM/PCM connector
terminal B18 and EGR valve 6P connector terminal terminal B29 and body ground.
No. 3. 03
02 ECM/PCM CONNECTOR B (44P)
EGR VALVE 6P CONNECTOR
VCC2 (YEL/BLU)
Wire side of
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female terminals
ECM/PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
EGRP (WHT/BLK)
20. Check for continuity between ECM/PCM connector 23. At the EGR valve side, measure the resistance
terminal B29 and EGR valve 6P connector terminal between EGR valve 6P connector terminals No. 1
No. 1. and No. 2.
04 05
EGR VALVE 6P CONNECTOR
EGR VALVE 6P CONNECTOR
EGRP (WHT/BLK)
(cont’d)
EGR System
EGRP VCC2
ProCarManuals.com
Is there continuity?
Is there 100 k or more?
YES−Repair short in the wire between the ECM/
YES−Go to step 43. PCM (B2) and the EGR valve, then go to step 44.
25. If not already done, jump the SCS line with the HDS.
28. Check for continuity between ECM/PCM connector 30. Reconnect ECM/PCM connector B (44P).
terminal B2 and EGR valve 6P connector terminal
No. 4. 31. Connect the battery positive terminal to EGR valve
08 6P connector terminal No. 4 with a jumper wire.
EGR VALVE 6P CONNECTOR 02
EGR VALVE 6P CONNECTOR
BATTERY
Terminal side of male terminals
Terminal side of female terminals
Is there continuity? 32. Start the engine, and let it idle. Then connect the
battery negative terminal to EGR valve 6P
YES−Go to step 29. connector terminal No. 6 with a jumper wire.
NO−Repair open in the wire between the ECM/ Does the engine stall or run rough?
PCM (B2) and the EGR valve, then go to step 44.
YES−Go to step 51.
29. Check for continuity between EGR valve 6P
connector terminal No. 6 and body ground. NO−Go to step 33.
*01
EGR VALVE 6P CONNECTOR
PG2 (BLK/RED)
(BLK) *
Is there continuity?
(cont’d)
EGR System
34. Remove the EGR valve (see page 11-370). 43. Replace the EGR valve (see page 11-370).
35. Remove the EGR plate (see page 9-2), and clean the 44. Reconnect all connectors.
intake manifold EGR port with throttle plate and
induction cleaner. Also, clean the passage inside 45. Turn the ignition switch to ON (II).
the EGR valve with throttle plate and induction
cleaner. 46. Reset the ECM/PCM with the HDS.
36. Install the EGR valve (see page 11-370). 47. Do the ECM/PCM idle learn procedure (see page
11-310).
37. Reconnect all connectors.
48. Do the EGR TEST in the INSPECTION MENU with
38. Turn the ignition switch to ON (II). the HDS.
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39. Reset the ECM/PCM with the HDS. 49. Check for Temporary DTCs or DTCs with the HDS.
40. Do the ECM/PCM idle learn procedure (see page Is DT C P2413 indicated?
11-310).
YES−Check for poor connections or loose
41. Do the EGR TEST in the INSPECTION MENU with terminals at the EGR valve and the ECM/PCM, then
the HDS. go to step 1.
YES−Go to step 49. 50. Monitor the OBD STATUS for DTC P2413 in the
DTCs MENU with the HDS.
NO−Go to step 42.
Does the screen indicate PASSED?
Is DT Cs P2413 indicated?
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EGR System
22 N·m
E (2.2 kgf·m,
16 lbf·ft)
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08/08/21 14:32:28 61SNR030_110_0371
PCV System
*01
ProCarManuals.com
PCV VALVE
Inspection (K20Z2 engine), page 11-372
Inspection (K20Z3 engine), page 11-372
Replacement, page 11-373
SNR9A00A20360300000DAAT00
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PCV System
B A
SNR9AEAA20360345801MAAT01 SNR9AEBA20360345801MAAT01
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A B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
SNR9A00A20360345801KBAT02
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EVAP System
*02
EVAPORATIVE EMISSION (EVAP)
CANISTER VENT SHUT VALVE
Replacement, page 11-409 FUEL TANK VAPOR CONTROL VALVE
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08/08/21 14:32:32 61SNR030_110_0375
DTC Troubleshooting
DTC P0443: EVAP Canister Purge Valve 7. Start the engine, and let it idle.
Circuit Malfunction
Is there vacuum?
Special Tools Required
Vacuum pump/gauge, 0−30 in.Hg, Snap-on YA4000A YES−Go to step 8.
or equivalent, commercially available
NO−Go to step 14.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general 8. Turn the ignition switch to LOCK (0).
troubleshooting information (see page 11-3).
9. Disconnect the EVAP canister purge valve 2P
1. Turn the ignition switch to ON (II). connector.
2. Clear the DTC with the HDS. 10. Check for continuity between EVAP canister purge
valve 2P connector terminal No. 2 and body ground.
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YES−Go to step 5.
6. Disconnect the vacuum hose (A) from the purge NO−Go to step 23.
valve (B) in the engine compartment, and connect a
vacuum pump/gauge, 0−30 in.Hg, to the hose.
01
B A
(cont’d)
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EVAP System
PCS (YEL/BLU)
21. Check for continuity between ECM/PCM connector 22. At the valve side, measure the resistance between
terminal B3 and EVAP canister purge valve 2P EVAP canister purge valve 2P connector terminals
connector terminal No. 2. No. 1 and No. 2.
05 06
EVAP CANISTER PURGE VALVE
2P CONNECTOR EVAP CANISTER PURGE VALVE
2P CONNECTOR
NO−Repair open in the wire between the EVAP 23. Replace the EVAP canister purge valve (see page
canister purge valve and the ECM/PCM (B3), then 11-409).
go to step 24.
24. Reconnect all connectors.
(cont’d)
EVAP System
Is DT C P0443 indicated? 31. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
YES−Check for poor connections or loose good ECM/PCM (see page 11-7).
terminals at the EVAP canister purge valve and the
ECM/PCM, then go to step 1. 32. Start the engine, and let it idle.
NO−Go to step 29. 33. Check for Temporary DTCs or DTCs with the HDS.
29. Monitor the OBD STATUS for DTC P0443 in the Is DT C P0443 indicated?
DTCs MENU with the HDS.
YES−Check for poor connections or loose
Does the screen indicate PASSED? terminals at the EVAP canister purge valve and the
ECM/PCM. If the ECM/PCM was updated, substitute
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YES−Troubleshooting is complete. If any other a known-good ECM/PCM (see page 11-7), then go
Temporary DTCs or DTCs were indicated in step 28, to step 32. If the ECM/PCM was substituted, go to
go to the indicated DTC’s troubleshooting. step 1.
NO−If the screen indicates FAILED, check for poor NO−Go to step 34.
connections or loose terminals at the EVAP canister
purge valve and the ECM/PCM, then go to step 1. If 34. Monitor the OBD STATUS for DTC P0443 in the
the screen indicates EXECUTING or OUT OF DTCs MENU with the HDS.
CONDITION, keep idling until a result comes on.
Does the screen indicate PASSED?
DTC P0451: FTP Sensor Circuit Range/ 12. Monitor the OBD STATUS for DTC P0451 in the
Performance Problem DTCs MENU with the HDS.
YES−Go to step 5.
Is DT C P0451 indicated?
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EVAP System
NOTE: Before you troubleshoot, record all freeze data 11. Disconnect the FTP sensor 3P connector.
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). 12. Turn the ignition switch to ON (II).
1. Turn the ignition switch to ON (II). 13. Check the FTP SENSOR in the DATA LIST with the
HDS.
2. Clear the DTC with the HDS.
Is about −7 .3 kPa ( −55 mmHg, −2.16 in.Hg), or
3. Turn the ignition switch to LOCK (0). 0.3 V or less indicated?
6. Check the FTP SENSOR in the DATA LIST with the 14. Measure the voltage between FTP sensor 3P
HDS. connector terminal No. 1 and body ground.
01
Is about −7 .3 kPa ( −55 mmHg, −2.16 in.Hg), or FTP SENSOR 3P CONNECTOR
0.3 V or less indicated?
NO−Go to step 7.
VCC6 (BLU)
7. Install the fuel fill cap.
9. Monitor the OBD STATUS for DTC P0452 in the Wire side of female terminals
DTCs MENU with the HDS.
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08/08/21 14:32:34 61SNR030_110_0381
15. Turn the ignition switch to LOCK (0). 20. Turn the ignition switch to LOCK (0).
16. Jump the SCS line with the HDS. 21. Jump the SCS line with the HDS.
17. Disconnect ECM/PCM connector A (44P). 22. Disconnect ECM/PCM connector A (44P).
18. Connect FTP sensor 3P connector terminal No. 1 to 23. Check for continuity between FTP sensor 3P
body ground with a jumper wire. connector terminal No. 2 and body ground.
02 04
FTP SENSOR 3P CONNECTOR FTP SENSOR 3P CONNECTOR
ProCarManuals.com
JUMPER WIRE
Is there continuity?
(cont’d)
EVAP System
25. Replace the FTP sensor (see page 11-408). 33. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
26. Reconnect all connectors. good ECM/PCM (see page 11-7).
27. Turn the ignition switch to ON (II). 34. Start the engine, and let it idle.
28. Reset the ECM/PCM with the HDS. 35. Check for Temporary DTCs or DTCs with the HDS.
29. Do the ECM/PCM idle learn procedure (see page Is DT C P0452 indicated?
11-310).
YES−Check for poor connections or loose
30. Check for Temporary DTCs or DTCs with the HDS. terminals at the FTP sensor and the ECM/PCM. If
the ECM/PCM was updated, substitute a known-
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Is DT C P0452 indicated? good ECM/PCM (see page 11-7), then go to step 34.
If the ECM/PCM was substituted, go to step 1.
YES−Check for poor connections or loose
terminals at the FTP sensor and the ECM/PCM, then NO−Go to step 36.
go to step 1.
36. Monitor the OBD STATUS for DTC P0452 in the
NO−Go to step 31. DTCs MENU with the HDS.
31. Monitor the OBD STATUS for DTC P0452 in the Does the screen indicate PASSED?
DTCs MENU with the HDS.
YES−If the ECM/PCM was updated,
Does the screen indicate PASSED? troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
YES−Troubleshooting is complete. If any other (see page 11-228). If any other Temporary DTCs or
Temporary DTCs or DTCs were indicated in step 30, DTCs were indicated in step 35, go to the indicated
go to the indicated DTC’s troubleshooting. DTC’s troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the FTP sensor connections or loose terminals at the FTP sensor
and the ECM/PCM, then go to step 1. If the screen and the ECM/PCM. If the ECM/PCM was updated,
indicates NOT COMPLETED, keep idling until a substitute a known-good ECM/PCM (see page 11-7),
result comes on. then go to step 34. If the ECM/PCM was substituted,
go to step 1. If the screen indicates NOT
COMPLETED, keep idling until a result comes on.
DTC P0453: FTP Sensor Circuit High Voltage 12. Connect FTP sensor 3P connector terminals No. 2
and No. 3 with a jumper wire.
NOTE: Before you troubleshoot, record all freeze data 01
and any on-board snapshot, and review the general FTP SENSOR 3P CONNECTOR
troubleshooting information (see page 11-3).
Is about 7 .3 kPa ( 55 mmHg, 2.16 in.Hg), or 4.7 V 14. Check the FTP SENSOR in the DATA LIST with the
or more indicated? HDS.
10. Turn the ignition switch to LOCK (0). Wire side of female terminals
(cont’d)
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08/08/21 14:32:36 61SNR030_110_0384
EVAP System
17. Jump the SCS line with the HDS. 22. Jump the SCS line with the HDS.
18. Disconnect ECM/PCM connector A (44P). 23. Disconnect ECM/PCM connector A (44P).
19. Connect FTP sensor 3P connector terminal No. 3 to 24. Connect FTP sensor 3P connector terminal No. 2 to
body ground with a jumper wire. body ground with a jumper wire.
03 05
FTP SENSOR 3P CONNECTOR FTP SENSOR 3P CONNECTOR
ProCarManuals.com
SG6 FTP
(BLK) (LT GRN)
JUMPER WIRE JUMPER WIRE
20. Check for continuity between ECM/PCM connector 25. Check for continuity between ECM/PCM connector
terminal A9 and body ground. terminal A26 and body ground.
04 01
ECM/PCM CONNECTOR A (44P) ECM/PCM CONNECTOR A (44P)
SG6
(BLK)
NO−Repair open in the wire between the ECM/ NO−Repair open in the wire between the ECM/
PCM (A9) and the FTP sensor, then go to step 28. PCM (A26) and the FTP sensor, then go to step 28.
26. Turn the ignition switch to LOCK (0). 34. Reconnect all connectors.
27. Replace the FTP sensor (see page 11-408). 35. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
28. Reconnect all connectors. good ECM/PCM (see page 11-7).
29. Turn the ignition switch to ON (II). 36. Start the engine, and let it idle.
30. Reset the ECM/PCM with the HDS. 37. Check for Temporary DTCs or DTCs with the HDS.
31. Do the ECM/PCM idle learn procedure (see page Is DT C P0453 indicated?
11-310).
YES−Check for poor connections or loose
32. Check for Temporary DTCs or DTCs with the HDS. terminals at the FTP sensor and the ECM/PCM. If
the ECM/PCM was updated, substitute a known-
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Is DT C P0453 indicated? good ECM/PCM (see page 11-7), then go to step 36.
If the ECM/PCM was substituted, go to step 1.
YES−Check for poor connections or loose
terminals at the FTP sensor and the ECM/PCM, then NO−Go to step 38.
go to step 1.
38. Monitor the OBD STATUS for DTC P0453 in the
NO−Go to step 33. DTCs MENU with the HDS.
33. Monitor the OBD STATUS for DTC P0453 in the Does the screen indicate PASSED?
DTCs MENU with the HDS.
YES−If the ECM/PCM was updated,
Does the screen indicate PASSED? troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
YES−Troubleshooting is complete. If any other (see page 11-228). If any other Temporary DTCs or
Temporary DTCs or DTCs were indicated in step 32, DTCs were indicated in step 37, go to the indicated
go to the indicated DTC’s troubleshooting. DTC’s troubleshooting.
NO−If the screen indicates FAILED, check for poor NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the FTP sensor connections or loose terminals at the FTP sensor
and the ECM/PCM, then go to step 1. If the screen and the ECM/PCM. If the ECM/PCM was updated,
indicates NOT COMPLETED, keep idling until a substitute a known-good ECM/PCM (see page 11-7),
result comes on. then go to step 36. If the ECM/PCM was substituted,
go to step 1. If the screen indicates NOT
COMPLETED, keep idling until a result comes on.
EVAP System
1. Check the fuel fill cap (the cap must say TIGHTEN 4. Clear the DTC with the HDS.
TO CLICK). It should turn 1/4 turn after it’s tight,
then it clicks. 5. Do the EVAP FUNCTION TEST in the INSPECTION
MENU with the HDS.
Is the correct f uel f ill cap installed and properly
tightened? Is the result OK ?
NO−Go to step 6.
SNR9AA7K72100090455FAAT30
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6. Turn the ignition switch to LOCK (0). 9. Disconnect the vacuum hose (engine side) (A) from
the EVAP canister purge valve (B) in the engine
7. Check for a poor connection or damage at the fuel compartment, and connect a vacuum pump/gauge,
tank vapor recirculation tube. 0−30 in.Hg, to the purge valve as shown.
*02
Is the tube OK ?
YES−Go to step 8.
NO−
• Replace the fuel tank vapor recirculation tube, B
then go to step 29.
• If needed, replace the fuel tank (see page 11-339),
then go to step 29.
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D
*: This illustration shows K20Z2 engine.
(cont’d)
EVAP System
23. Reconnect the vacuum hose (engine side) (A) to the 28. Check these parts for looseness or damage:
EVAP canister purge valve (B) and disconnect the
vacuum hose (EVAP canister side) (C) from the • Fuel fill pipe
EVAP canister purge valve, then connect a vacuum • Fuel vapor return pipe
pump/gauge 0−30 in.Hg, to the vacuum hose as
shown. Are the parts OK ?
*05
B YES−Check the fuel tank unit base gasket
(see page 11-335), and check the fuel tank, then go
A to step 29.
EVAP System
NOTE: Before you troubleshoot, record all freeze data Is the result OK ?
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). YES−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
1. Check the fuel fill cap (the cap must say TIGHTEN at the FTP sensor or the EVAP canister vent shut
TO CLICK). It should turn 1/4 turn after it’s tight, valve and the ECM/PCM.
then it clicks.
NO−Go to step 6.
Is the correct f uel f ill cap installed and properly
tightened? 6. Turn the ignition switch to LOCK (0).
YES−Go to step 2. 7. Remove the EVAP canister vent shut valve from the
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SNR9AA7K72100090457FAAT30
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12. Turn the ignition switch to LOCK (0). DTC P0496: EVAP System High Purge Flow
Detected
13. Replace the EVAP canister vent shut valve
(see page 11-409). NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
14. Turn the ignition switch to ON (II). troubleshooting information (see page 11-3).
15. Reset the ECM/PCM with the HDS. 1. Turn the ignition switch to ON (II).
16. Do the ECM/PCM idle learn procedure (see page 2. Clear the DTC with the HDS.
11-310).
3. Do the EVAP FUNCTION TEST in the INSPECTION
17. Do the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.
MENU with the HDS.
Is the result OK ?
ProCarManuals.com
Is the result OK ?
YES−Intermittent failure, the system is OK at this
YES−Troubleshooting is complete. time. Check for poor connections or loose terminals
at the FTP sensor, the EVAP canister purge valve,
NO−Check for poor connections or loose terminals the EVAP canister vent shut valve, and the ECM/
at the FTP sensor, the EVAP canister vent shut PCM.
valve, and the ECM/PCM, then go to step 1.
NO−Go to step 4.
18. Reinstall the EVAP canister vent shut valve.
4. Turn the ignition switch to LOCK (0).
19. Turn the ignition switch to ON (II).
5. Replace the EVAP canister purge valve (see page
20. Reset the ECM/PCM with the HDS. 11-409).
21. Do the ECM/PCM idle learn procedure (see page 6. Turn the ignition switch to ON (II).
11-310).
7. Reset the ECM/PCM with the HDS.
22. Do the EVAP FUNCTION TEST in the INSPECTION
MENU with the HDS. 8. Do the ECM/PCM idle learn procedure (see page
11-310).
Is the result OK ?
9. Do the EVAP FUNCTION TEST in the INSPECTION
YES−Troubleshooting is complete. MENU with the HDS.
SNR9AA7K72100090496FAAT30
08/08/21 14:33:20 61SNR030_110_0392
EVAP System
1. Check the fuel fill cap installation (The cap must say
TIGHTEN TO CLICK. The cap should tighten 1/4 turn
after it is tight.). B C
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YES−Go to step 2.
3. Clear the DTC with the HDS. 7. Select EVAP PCS ON in the INSPECTION MENU
with the HDS.
4. Do the EVAP FUNCTION TEST in the INSPECTION
MENU with the HDS. 8. Slowly apply about 2 kPa (15 mmHg, 0.6 in.Hg) of
vacuum to the hose.
Is the result OK ?
Does it hold vacuum?
YES−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals YES−Replace the EVAP canister purge valve, then
at the FTP sensor, the EVAP canister purge valve, go to step 22.
the EVAP canister vent shut valve, and the ECM/
PCM. NO−Go to step 9.
NO−Go to step 5.
Is the line OK ?
YES−Go to step 6.
SNR9AA8K72100090497FAAT30
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9. Reconnect the vacuum hose to the EVAP canister 13. Remove the FTP sensor with its connector
purge valve. connected (see page 11-408).
10. Disconnect the vacuum hose from the purge line (at 14. Connect a T-fitting (A) between the vacuum pump/
the EVAP canister side), and connect a T-fitting (A) gauge, 0−30 in.Hg, the vacuum pump, and the FTP
between the vacuum gauge and the vacuum pump/ sensor (B) as shown.
gauge, 0−30 in.Hg, as shown. 03
02
07JAZ-001000B
B
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A
A
15. Check and record the FTP SENSOR reading in the
DATA LIST with the HDS.
16. Slowly apply about 1.3 kPa (10 mmHg, 0.4 in.Hg) of
vacuum to the hose.
11. Select EVAP PCS ON in the INSPECTION MENU
with the HDS.
(cont’d)
EVAP System
Is the dif f erence more than 1.1 kPa ( 8 mmHg, Does the hose hold vacuum?
0.31 in.Hg) bef ore and af ter applying vacuum?
YES−Check for a blockage at the EVAP canister
YES−Go to step 18. port, then go to step 22.
NO−Replace the FTP sensor (see page 11-408), NO−Replace the EVAP canister vent shut valve
then go to step 22. (see page 11-409), then go to step 22.
18. Reconnect the vacuum hoses to the EVAP canister 22. Reconnect all hoses.
purge line (EVAP canister side), and reinstall the
FTP sensor. 23. Turn the ignition switch to ON (II).
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19. Disconnect the vacuum hose (purge line) (A) from 24. Reset the ECM/PCM with the HDS.
the EVAP canister purge valve (B), and connect a
T-fitting (C) between the vacuum gauge and the 25. Do the ECM/PCM idle learn procedure (see page
vacuum pump/gauge, 0−30 in.Hg, as shown. 11-310).
04
07JAZ-00100B
26. Do the EVAP FUNCTION TEST in the INSPECTION
MENU with the HDS.
Is the result OK ?
YES−Troubleshooting is complete.
DTC P0497: EVAP System Low Purge Flow 6. Disconnect the vacuum hose (A) from the EVAP
Detected canister purge valve (B).
01
Special Tools Required
• Vacuum/pressure gauge, 0 −4 in.Hg 07JAZ-001000B
• Vacuum pump/gauge, 0 −30 in.Hg, Snap-on YA4000A
or equivalent, commercially available B
Is the result OK ?
NO−Go to step 4.
Is the line OK ?
YES−Go to step 5.
(cont’d)
SNR9AA9K72100090497FAAT30
08/08/21 14:33:22 61SNR030_110_0396
EVAP System
07JAZ-001000B
A
07JAZ-001000B
ProCarManuals.com
C
A
8. Apply about 2 kPa (15 mmHg, 0.6 in.Hg) of vacuum 12. Apply about 2 kPa (15 mmHg, 0.6 in.Hg) of vacuum
to the hose. to the hose.
9. Select EVAP PCS ON in the INSPECTION MENU 13. Turn the ignition switch to ON (II).
with the HDS.
14. Select EVAP PCS ON in the INSPECTION MENU
Does the vacuum release immediately? with the HDS.
15. Connect the vacuum pump/gauge, 0−30 in.Hg, to 20. Turn the ignition switch to ON (II).
the vacuum hose (A) as shown.
04 21. Check and record the FTP SENSOR reading in the
DATA LIST with the HDS.
22. Slowly apply about 1.3 kPa (10 mmHg, 0.4 in.Hg) of
vacuum to the hose.
23. Check the FTP SENSOR in the DATA LIST with the
HDS.
18. Remove the FTP sensor with its connector Is the result OK ?
connected (see page 11-408).
YES−Troubleshooting is complete.
19. Connect a T-fitting (A) between the vacuum pump/
gauge, 0−30 in.Hg and connect the vacuum pump NO−Check for poor connections or loose terminals
and the FTP sensor (B) as shown. at the FTP sensor and the ECM, then go to step 1.
05
07JAZ-001000B
EVAP System
Is DT C P0498 indicated?
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NO−Go to step 4.
Is there battery voltage?
4. Select EVAP CVS ON in the INSPECTION MENU
with the HDS. YES−Go to step 10.
5. Check for Temporary DTCs or DTCs with the HDS. NO−Repair open in the wire between the EVAP
canister vent shut valve and the PGM-FI subrelay,
Is DT C P0498 indicated? then go to step 18.
NO−Intermittent failure, the system is OK at this 11. At the valve side, measure the resistance between
time. Check for poor connections or loose terminals EVAP canister vent shut valve 2P connector
at the EVAP canister vent shut valve and the ECM/ terminals No. 1 and No. 2.
PCM. 02
EVAP CANISTER VENT SHUT VALVE
6. Turn the ignition switch to LOCK (0). 2P CONNECTOR
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12. Jump the SCS line with the HDS. 16. Check for continuity between ECM/PCM connector
terminal A10 and body ground.
13. Disconnect ECM/PCM connector A (44P). 05
ECM/PCM CONNECTOR A (44P)
14. Check for continuity between ECM/PCM connector
terminal A10 and body ground.
03 VSV
(LT GRN)
ECM/PCM CONNECTOR A (44P)
VSV
(LT GRN)
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Is there continuity?
Terminal side of female terminals
YES−Go to step 25.
JUMPER WIRE
(cont’d)
EVAP System
20. Reset the ECM/PCM with the HDS. 26. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
21. Do the ECM/PCM idle learn procedure (see page good ECM/PCM (see page 11-7).
11-310).
27. Select EVAP CVS ON in the INSPECTION MENU
22. Select EVAP CVS ON in the INSPECTION MENU with the HDS.
with the HDS.
28. Check for Temporary DTCs or DTCs with the HDS.
23. Check for Temporary DTCs or DTCs with the HDS.
Is DT C P0498 indicated?
Is DT C P0498 indicated?
YES−Check for poor connections or loose
YES−Check for poor connections or loose terminals at the EVAP canister vent shut valve and
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terminals at the EVAP canister vent shut valve and the ECM/PCM. If the ECM/PCM was updated,
the ECM/PCM, then go to step 1. substitute a known-good ECM/PCM (see page 11-7),
then go to step 27. If the ECM/PCM was substituted,
NO−Go to step 24. go to step 1.
24. Monitor the OBD STATUS for DTC P0498 in the NO−Go to step 29.
DTCs MENU with the HDS.
29. Monitor the OBD STATUS for DTC P0498 in the
Does the screen indicate PASSED? DTCs MENU with the HDS.
DTC P0499: EVAP Canister Vent Shut Valve 8. Monitor the OBD STATUS for DTC P0499 in the
Circuit High Voltage DTCs MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data Does the screen indicate PASSED?
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3). YES−If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was
1. Turn the ignition switch to ON (II). substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or
2. Clear the DTC with the HDS. DTCs were indicated in step 7, go to the indicated
DTC’s troubleshooting.
3. Select EVAP CVS ON in the INSPECTION MENU
with the HDS. NO−If the screen indicates FAILED, check for poor
connections or loose terminals at the EVAP canister
4. Check for Temporary DTCs or DTCs with the HDS. vent shut valve and the ECM/PCM. If the ECM/PCM
ProCarManuals.com
Is DT C P0499 indicated?
NO−Go to step 8.
SNR9AA7K72100090499FAAT30
08/08/21 14:33:24 61SNR030_110_0402
EVAP System
1. Turn the ignition switch to ON (II). 14. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS. 15. Select EVAP CVS ON in the INSPECTION MENU
with the HDS.
3. Turn the ignition switch to LOCK (0).
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YES−Go to step 6.
8. Start the engine, and let it idle without load (A/T in Does the valve operate?
P or N, M/T in neutral) until the radiator fan comes
on. YES−Check for a blockage in the EVAP canister,
the vent hoses, and the drain joint, then install the
9. Monitor the OBD STATUS for DTC P1454 in the EVAP canister vent shut valve, and go to step 23.
DTCs MENU with the HDS.
NO−Replace the EVAP canister vent shut valve
Does the screen indicate F AILED? (see page 11-409), then go to step 23.
SNR9AA7K72100091454FAAT30
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17. Disconnect the air tube (A) from the FTP sensor (B). 21. Turn the ignition switch to ON (II).
02
B
22. Check the FTP SENSOR in the DATA LIST with the
HDS.
A
Is it between −0.67 kPa and 0.67 kPa ( −5 and
5 mmHg, −0.2 and 0.2 in.Hg), or 2.4 and 2.6 V ?
Is it between −0.67 and 0.67 kPa ( −5 and 25. Do the ECM/PCM idle learn procedure (see page
5 mmHg, −0.2 and 0.2 in.Hg), or 2.4 and 2.6 V ? 11-310).
YES−Check for a blockage in the FTP sensor air 26. Start the engine, and let it idle without load (A/T in
tube or the vent, then go to step 23. P or N, M/T in neutral) until the radiator fan comes
on.
NO−Go to step 19.
27. Check for Temporary DTCs or DTCs with the HDS.
19. Turn the ignition switch to LOCK (0).
Is DT C P1454 and/ or P2422 indicated?
20. Remove the FTP sensor (A) from the EVAP canister
with its connector connected (see page 11-408). YES−Check for poor connections or loose
03 terminals at the FTP sensor, the EVAP canister vent
A
shut valve, and the ECM/PCM, then go to step 1.
(cont’d)
EVAP System
SNR9AA9K7210009145CFAAT00
08/08/21 14:33:26 61SNR030_110_0405
1. Check the fuel fill cap (the cap must say TIGHTEN YES−Go to step 7.
TO CLICK). It should turn 1/4 after it’s tight, then it
clicks. NO−Intermittent failure, the system is OK at this
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time.
Is the correct f uel f ill cap installed and properly
tightened? 7. Turn the ignition switch to LOCK (0).
YES−Go to step 2. 8. Disconnect the vacuum hose (A) from the EVAP
canister purge valve (B) in the engine compartment,
NO−Replace or tighten the cap, then go to step 13. and connect a T-fitting (C) between the vacuum
gauge and the vacuum pump/gauge 0−30 in.Hg,
2. Check the fuel fill cap seal (A) and the fuel fill pipe and the EVAP canister purge valve as shown.
mating surface (B). Verify that the fuel fill cap tether *01
B
cord (C) is not caught under the cap. A
01
A B
07JAZ-001000B
C
C
NO−Go to step 3.
(cont’d)
SNR9AEBA20323400000FAAT00
08/08/21 14:33:26 61SNR030_110_0406
EVAP System
NO−Troubleshooting is complete.
A
ProCarManuals.com
D
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
22 N·m
(2.2 kgf·m, 16 lbf·ft)
(cont’d)
SNR9A00A20323425211KBAT01
08/08/21 14:33:27 61SNR030_110_0408
EVAP System
6. Remove the cap (A). 2. Disconnect the FTP sensor connector (A).
04 01
A C B
A
B
E
C
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SNR9A00A20323428511KBAT00
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EVAP System
6. Remove the cap (A). 2. Disconnect the FTP sensor connector (A).
04 01
A C B
A
B
E
C
ProCarManuals.com
SNR9A00A20323428511KBAT00
08/08/21 14:33:28 61SNR030_110_0409
1. Remove the EVAP canister (see page 11-407). 1. Remove the engine cover (see step 1 on page 9-3).
2. Remove the cap (A). 2. Remove the air cleaner (see page 11-345).
01
A 3. Relieve the fuel pressure (see page 11-322).
4. Install the parts in the reverse order of removal 6. Remove the bolts (C) and the hoses (D), then
with new O-rings (C) and new cap. remove the EVAP canister purge valve (E).
NOTE: Do not coat the O-ring with oil. 7. Install the parts in the reverse order of removal.
SNR9A00A20323425212KBAT00 SNR9A00A20323425221KBAT00
08/08/21 14:33:28 61SNR030_110_0410
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J1101ZAAT00
08/08/21 14:42:18 61SNR030_120_0001
Transaxle
Manual Transmission
5-speed Manual Transmission ..................... 13-1
6-speed Manual Transmission ..................... 13-69
Automatic Transmission .................................. 14-1
DYNOMITE -2009-
SNR9A000000000J1300ZCAT00
08/08/21 14:42:18 61SNR030_120_0002
ProCarManuals.com
DYNOMITE -2009-
SNR9A000000000J1300ZAAT01
08/08/21 14:42:18 61SNR030_120_0003
Clutch
Clutch
Special Tools ................................................................. 12-2
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DYNOMITE -2009-
SNR9AA70000000J1201ZCAT00
08/08/21 14:42:19 61SNR030_120_0004
Clutch
Special Tools
Ref. No. Tool Number Description Qty
07JAF-PM7011A Clutch Alignment Disc 1
07LAB-PV00100 Ring Gear Holder 1
07ZAF-PR8A100 Clutch Alignment Shaft 1
07936-KC10500 Bearing Remover Shaft 1
07741-0010201 Slide Hammer 1
07746-0010800 Bearing Driver Attachment, 22 x 24 mm 1
07749-0010000 Driver Handle, 15 x 135L 1
07936-3710100 Remover Handle 1
01
01
01
ProCarManuals.com
01
01
01
01
01
SNR9AA70000000J1201PAAT00
08/08/21 14:42:24 61SNR030_120_0005
*01
CLUTCH ASSIST CLUTCH PEDAL ASSEMBLY
SPRING Replacement, page 12-10
CLUTCH MASTER CLUTCH INTERLOCK
CYLINDER SEAL SWITCH
Replace. Test, page 4-8
Adjustment,
page 12-8
CLUTCH PEDAL
Adjustment,
page 12-8
FLYWHEEL
CLEVIS PIN Inspection,
page 12-21
CLUTCH MASTER Replacement,
RETAINING CLIP CYLINDER
Replace. page 12-21
Replacement,
page 12-11 RESERVOIR HOSE
CLUTCH
RESERVOIR
CLUTCH LINE
CRANKSHAFT
PILOT BUSHING
Inspection,
page 12-22
Replacement, PRESSURE PLATE
page 12-22 Inspection
and Removal,
page 12-19
Installation,
CLUTCH LINE page 12-23
O-RING
Replace.
ROLL PINS
Replace.
RELEASE FORK
SLAVE CYLINDER
Replacement,
page 12-14
RELEASE BEARING
Removal, page 12-24
CLUTCH DISC Inspection, page 12-24
Inspection and Removal, Installation, page 12-24
page 12-20 CLUTCH HOSE CLIPS
Installation, Replace.
page 12-23 CLUTCH HOSE
Replacement,
page 12-17
SNR9AA8E34116300000DAAT00
08/08/21 14:42:29 61SNR030_120_0006
Clutch
*01
CLUTCH ASSIST CLUTCH PEDAL ASSEMBLY
SPRING Replacement, page 12-10
CLUTCH INTERLOCK
CLUTCH MASTER SWITCH
CYLINDER SEAL Test, page 4-8
Replace. Adjustment,
page 12-8
CLUTCH PEDAL
POSITION SWITCH
Test, page 4-50
LOCK PIN Adjustment,
O-RING
Replace. page 12-8
CLUTCH
RESERVOIR
CLUTCH LINE
CRANKSHAFT
PILOT BUSHING
Inspection, PRESSURE PLATE
page 12-22 Inspection
Replacement, and Removal,
page 12-22 page 12-19
Installation,
CLUTCH LINE page 12-23
ROLL PINS
Replace.
SNR9AA9E34116300000DAAT01
08/08/21 14:42:29 61SNR030_120_0007
System Description
Delay Orifice Mechanism (6-speed Manual Transmission)
Function
The delay orifice mechanism improves clutch operation by delaying the slave cylinder release speed when the clutch
pedal is suddenly released. The delay orifice mechanism is built into the slave cylinder.
*01
DELAY ORIFICE MECHANISM
PISTON CYLINDER
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PISTON
SLAVE CYLINDER
(cont’d)
SNR9AA9E34116300000CAAT00
08/08/21 14:42:29 61SNR030_120_0008
Clutch
FLUID from
MASTER CYLINDER
ProCarManuals.com
When the clutch pedal is released, the fluid pressure from the piston cylinder moves the one-way valve in the direction
shown in the illustration. The one-way valve blocks the filter-part passage and delays the clutch release speed by
returning the fluid to the master cylinder through only the orifice-part passage.
*03
ORIFICE PART of FLOW
ONE-WAY VALVE
FLUID from PISTON CYLINDER
FLUID to
MASTER CYLINDER
A
8 N·m
(0.8 kgf·m,
5.8 lbf·ft)
SNR9AA7E34116300000LBAT00
08/08/21 14:42:30 61SNR030_120_0010
Clutch
Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch
Adjustment
NOTE: 2. Loosen the clutch pedal position switch locknut (A),
• For a cruise control problem, check the clutch pedal and back off the clutch pedal position switch (B)
position switch (see page 4-50). until it no longer touches the clutch pedal (C).
• For an engine cranking problem, check the clutch *01
interlock switch (see page 4-8).
• The clutch is self-adjusting to compensate for wear. E
• If there is no clearance between the master cylinder
piston and the pushrod, the release bearing will be
held against the diaphragm spring, which can result
in clutch slippage or other clutch problems.
B
1. Lift up the carpet (A). At the insulator cutout, A
measure pedal height from the right side of the D
pedal pad (B).
ProCarManuals.com
G
02
B
A F
C
SNR9AA7E34116317041MBAT00
08/08/21 14:42:30 61SNR030_120_0011
4. Tighten the clutch pushrod locknut (A). 8. Loosen the clutch interlock switch locknut (A).
*02 *03
A
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
C
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
9−12 mm
(0.35−0.47 in.)
ProCarManuals.com
A
18 N·m
(1.8 kgf·m,
13 lbf·ft)
5. With the clutch pedal released, turn in the clutch 9. Fully press the clutch pedal to the floor, then
pedal position switch (B) until it contacts the clutch release the clutch pedal 9−12 mm (0.35−0.47 in.)
pedal. and hold it there.
6. Turn in the clutch pedal position switch an 10. Adjust the position of the clutch interlock switch (B),
additional 3/4 to 1 turn. Make sure the clutch pedal so the engine starts with the clutch pedal in this
height did not change. position.
7. While holding the clutch pedal position switch, 11. While holding the clutch interlock switch, tighten
tighten the locknut (C). the locknut.
Clutch Replacement
Special Tools Required 3. Install the ring gear holder (A), the clutch alignment
• Clutch alignment disc 07JAF-PM7011A shaft (B), and the remover handle (C).
• Ring gear holder 07LAB-PV00100 *01
• Clutch alignment shaft 07ZAF-PR8A100 E B
07ZAF-PR8A100
• Bearing remover shaft 07936-KC10500 D
• Slide hammer 07741-0010201
• Bearing driver attachment, 22 x 24 mm 07746-0010800
• Driver handle, 15 x 135L 07749-0010000
• Remover handle 07936-3710100
Engine Side C
07936-3710100
Pressure Plate Inspection and Removal
C
07936-3710100
B
07ZAF-PR8A100
(cont’d)
SNR9AA7E34116300000KBAT00
08/08/21 14:42:51 61SNR030_120_0022
Clutch
C
07936-3710100
B
ProCarManuals.com
07ZAF-PR8A100
B
A
11. Measure the depth of the rivets from the clutch disc Flywheel Inspection
lining surface (A) to the rivets (B) on both sides. If
the measurement is less than the service limit, 13. Inspect the ring gear teeth for wear and damage.
replace the clutch disc.
14. Inspect the clutch disc mating surface on the
Standard (New): 1.65−2.25 mm (0.065−0.089 in.) flywheel for wear, cracks, and burning.
Service Limit: 0.7 mm (0.03 in.)
08 15. Measure the flywheel (A) runout using a dial
indicator (B). Through at least two full turns with
pushing against the flywheel each time you turn it
to take up the crankshaft thrust washer clearance. If
the measurement is not within the standard,
replace the flywheel, and recheck the runout; go to
step 16.
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A B
Flywheel Replacement
(cont’d)
Clutch
B
07936-KC10500
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B
K20Z2 engine model: A
12 x 1.0 mm 07LAB-PV00100
103 N·m
(10.5 kgf·m, 76 lbf·ft)
K20Z3 engine model: 23. Install a new crankshaft pilot bushing (A) into the
122 N·m crankshaft using the 15 x 135L driver handle (B)
(12.5 kgf·m, 90 lbf·ft) and the 22 x 24 mm bearing driver attachment (C).
*05
Crankshaft Pilot Bushing Inspection B
07749-0010000
C
07746-0010800
A
2.4−2.6 mm (0.09−0.10 in.)
Clutch Disc and Pressure Plate Installation 28. Torque the mounting bolts (A) in a crisscross
pattern. Tighten the bolts in several steps to
24. Temporarily install the clutch disc onto the splines prevent warping the diaphragm spring.
of the transmission mainshaft. Make sure the clutch
disc slides freely on the mainshaft. Specified Torque: 25 N·m (2.6 kgf·m, 19 lbf·ft)
*06
25. Apply a light coat of super high temp urea grease
(P/N 08798-9002) to the crankshaft pilot bushing (A).
04
D B
07ZAF-PR8A100 C 07LAB-PV00100
E
07936-3710100
ProCarManuals.com
D
07936-3710100
B
(P/N 08798-9002)
C
A 07ZAF-PR8A100
(P/N 08798-9002) A
(cont’d)
Clutch
Release Bearing Removal 5. Apply super high temp urea grease (P/N
08798-9002) to the release fork (A), the release fork
1. Remove the transmission; 5-speed model bolt (B), the release bearing (C), and the release
(see page 13-7), 6-speed model (see page 13-84). bearing guide (D), in the shaded areas, then set the
release fork set spring (E).
2. Remove the release fork boot (A) from the clutch *08
housing (B).
*07 D B
(P/N 08798-9002)
0.4−1.0 g (0.01−0.04 oz)
ProCarManuals.com
A
(P/N 08798-9002)
1.0−1.6 g
B (0.04−0.06 oz)
E C
A
D (P/N 08798-9002)
0.4−1.0 g (0.01−0.04 oz)
3. Remove the release fork (C) from the clutch
housing by squeezing the release fork set spring (D)
with pliers. Remove the release bearing (E).
6. With the release fork (A) slid between the release 9. Move the release fork (A) right and left to make
bearing pawls (B), install the release bearing on the sure that it fits properly against the release bearing
mainshaft while inserting the release fork through (B) and that the release bearing slides smoothly.
the hole (C) in the clutch housing. Wipe off any excess grease.
*09 21
E
A
C F
ProCarManuals.com
B
B D A
7. Align the detent (D) of the release fork with the 10. Install the transmission; 5-speed model (see page
release fork bolt (E), then press the detent of the 13-14), 6-speed model (see page 13-91).
release fork over the release fork bolt squarely.
8. Install the release fork boot (F). Make sure the boot
seals around the release fork and the clutch
housing.
DYNOMITE -2009-
SNR9AA70000000J1201ZAAT00
08/08/21 14:42:31 61SNR030_120_0012
Clutch
F A
C
E
C
13 N·m
E (1.3 kgf·m,
9.4 lbf·ft)
D
ProCarManuals.com
D C
13 N·m
(1.3 kgf·m,
(Multipurpose Grease) 9.4 lbf·ft)
2. Pry out the lock pin (C), and pull the clevis pin (D)
out of the clevis. 8. Install the clutch pedal mounting bolt (B) and the
master cylinder mounting nuts (C).
3. Remove the master cylinder mounting nuts (E) and
the clutch pedal mounting bolt (F). 9. Apply grease to the clevis pin (D) and the mating
surfaces of the clevis and the pedal. Slide the clevis
4. Remove the clutch pedal assembly (G). pin into the clevis, then install a lock pin (E).
5. Remove the clutch interlock switch (H), and the 10. Adjust the clutch pedal, the clutch pedal position
clutch pedal position switch (I). switch, and the clutch interlock switch (see page
12-8).
6. Loosely install the clutch interlock switch (A), and
the clutch pedal position switch (B). NOTE: Connect the switch connectors (F) after
02 adjusting them.
(Multipurpose Grease)
SNR9AA7E34116317041KBAT00
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C
A
B
C B
(cont’d)
SNR9AA7E34116317031KBAT00
08/08/21 14:42:33 61SNR030_120_0014
Clutch
B
E
B
16. To prevent the retaining clip (A) from coming off,
D pry apart the tip (B) of the clip with a screwdriver.
06
C
13. Install a new O-ring (A) on the clutch line (B), then
apply silicone grease (P/N 08C30-B0234M) to the B
end of the clutch line. Install the clutch line in the
clutch master cylinder (C) with a new retaining clip
(D).
D
Replace.
A
Replace.
C
B
(P/N 08C30-B0234M)
17. Install the clutch master cylinder (A) with a new 21. Install the master cylinder mounting nuts (A).
clutch master cylinder seal (B). *04
*02 A
B 13 N·m
Replace. (1.3 kgf·m,
9.4 lbf·ft)
C
A
A
ProCarManuals.com
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
Clutch
*01
C
E
(P/N 08798-9002)
(P/N 08C30-B0234M)
A
6. Apply a light coat of super high temp urea grease
(P/N 08798-9002) to the pushrod of the slave
cylinder (C) and the release fork (D).
SNR9AA8E34116317081KBAT00
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8. Do the clutch hydraulic system bleeding (see page 6-speed Manual Transmission
12-7).
NOTE:
9. Check the clutch operation and check for leaks. • Use fender covers to avoid damaging painted
surfaces.
10. Test-drive the vehicle. • Do not spill brake fluid on the vehicle; it may damage
the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
• Make sure not to get any silicone grease on the
terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
*01
C
B
(cont’d)
SNR9AA9E34116317081KBAT01
08/08/21 14:42:35 61SNR030_120_0017
8. Do the clutch hydraulic system bleeding (see page 6-speed Manual Transmission
12-7).
NOTE:
9. Check the clutch operation and check for leaks. • Use fender covers to avoid damaging painted
surfaces.
10. Test-drive the vehicle. • Do not spill brake fluid on the vehicle; it may damage
the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
• Make sure not to get any silicone grease on the
terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
*01
C
B
(cont’d)
SNR9AA9E34116317081KBAT01
08/08/21 14:42:35 61SNR030_120_0018
Clutch
A
Replace.
C
ProCarManuals.com
(P/N 08798-9002)
(P/N 08C30-B0234M)
01
C
Replace.
C
A
15 N·m
(1.5 kgf·m,
C B 1.1 lbf·ft)
SNR9AA7E34116317010KBAT00
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Clutch
B
A
ProCarManuals.com
SNR9AA9E34116317044KBAT00
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Manual Transmission
DYNOMITE -2009-
SNR9AA70000000J1301ZCAT00
08/08/21 14:44:09 61SNR030_130_0002
ProCarManuals.com
DYNOMITE -2009-
SNR9AA70000000J1301ZAAT01
08/08/21 14:44:09 61SNR030_130_0003
DYNOMITE -2009-
SNR9AA80000000J1301ZCAT00
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Manual Transmission
Special Tools
Ref. No. Tool Number Description Qty
07GAJ-PG20110 Catch Adapter 1
07GAJ-PG20130 Base Adapter 1
07JAD-PL90100 Oil Seal Driver, 65 mm 1
07NAD-P20A100 Oil Seal Driver Attachment 1
07736-A01000B Adjustable Bearing Puller, 20−40 mm 1
07746-0010300 Bearing Driver Attachment, 42 x 47 mm 1
07746-0030100 Inner Driver Handle, 40 mm 1
07746-0030300 Inner Bearing Driver Attachment, 30 mm 1
07749-0010000 Driver Handle, 15 x 135L 1
: Part of Mainshaft Inspection Tool Set, 07GAJ-PG20102.
: Must be used with commercially available 3/8’’-16 UNF Slide Hammer.
01
ProCarManuals.com
01
01
01
01
01
01
01
01
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08/08/21 14:44:17 61SNR030_130_0005
*01
GEARSHIFT MECHANISM
Replacement, page 13-61
TRANSMISSION
Removal, page 13-7
Installation, page 13-14
Disassembly, page 13-22
Reassembly, page 13-56
ProCarManuals.com
TRANSMISSION FLUID
Inspection and Replacement,
page 13-5
*02
CHANGE LEVER
Clearance Inspection,
page 13-27
SHIFT FORK
Clearance Inspection, page 13-29
Disassembly/Reassembly, page 13-30
COUNTERSHAFT
MAINSHAFT Disassembly, page 13-42
Disassembly, page 13-33 Inspection, page 13-43
Inspection, page 13-34 Reassembly, page 13-44
Reassembly, page 13-36 Bearing Replacement,
Bearing and Oil Seal Replacement, page 13-53
page 13-52
Thrust Clearance Adjustment,
page 13-54
SYNCHRO SLEEVE and HUB MAINSHAFT ASSEMBLY
Inspection and Reassembly, Clearance Inspection, page 13-31
page 13-50
SYNCHRO RING and GEAR
Inspection, page 13-50
SNR9AA8E34150100000DAAT00
08/08/21 14:44:17 61SNR030_130_0006
Manual Transmission
• Check the 4th synchro ring and 4th gear (see page 13-50).
• Check the 3rd/4th synchro sleeve and hub (see page 13-50).
• Check the change lever assembly (see page 13-28).
Hard to shift into 5th gear • Check and/or replace the MTF (see page 13-5).
• Check the 5th synchro ring and 5th gear (see page 13-50).
• Check the 5th synchro sleeve and hub (see page 13-50).
• Check the change lever assembly (see page 13-28).
Hard to shift into reverse • Check and/or replace the MTF (see page 13-5).
• Check the clutch (see page 12-19).
• Check the reverse shift fork and the reverse idler gear (see page 13-27).
• Check reverse gear.
• Check the change lever assembly (see page 13-28).
Noise from the transmission • Check and/or replace the MTF (see page 13-5).
• Check the transmission gears.
• Check the transmission bearings.
• Check the differential carrier, the final driven gear, and the carrier bearings.
Shift lever does not operate • Check and/or replace the MTF (see page 13-5).
smoothly • Check the shift cable and their joints (see page 13-61).
• Check the shift lever housing with the shift lever shaft.
Transmission jumps out of gear • Check and/or replace the MTF (see page 13-5).
• Check the detent ball springs.
• Check the teeth of the synchro rings and gears (see page 13-50).
• Check for bent, deform, or damage of the shift forks.
SNR9AA8E34100000000HBAT01
08/08/21 14:44:17 61SNR030_130_0007
3. If the MTF is dirty, remove the drain plug (A) and 13. Select MAINTENANCE SUB ITEM 3, and reset the
the sealing washer (B), and drain it. MTF life with the HDS.
*02
D
Replace.
C
44 N·m
(4.5 kgf·m,
33 lbf·ft)
A
39 N·m
(4.0 kgf·m,
29 lbf·ft)
B
Replace.
Fluid Capacity
1.5 L (1.6 US qt) at fluid change
1.7 L (1.8 US qt) at overhaul
SNR9AA8E34100041701MDAT01
08/08/21 14:44:18 61SNR030_130_0008
Manual Transmission
SNR9AA8E34100014001FEAT02
08/08/21 14:44:19 61SNR030_130_0009
Transmission Removal
Special Tools Required 5. Remove the clutch line bracket (A), then carefully
• Engine hanger adapter VSB02C000015 move the slave cylinder (B) out of the way to avoid
• 2006 Civic engine hanger VSB02C000025 bending the clutch line.
• Engine support hanger, A and Reds AAR-T1256
• Front subframe adapter VSB02C000016 NOTE: Do not press the clutch pedal after the slave
These special tools are available through the Acura cylinder has been moved.
Canada Technical Tools Department; FAX # 02
866-398-8665/e-mail: ch_technicaltools@ch.honda.com
A
A
(cont’d)
SNR9AA8E34150100000KAAT00
08/08/21 14:44:20 61SNR030_130_0010
Manual Transmission
’06 model
*01
A B
D
A
A
C
ProCarManuals.com
A
C
’07-09 models
*02 A
10. Remove the engine wire harness cover (A) by 12. Install the front leg assembly (A), the hook (B), and
lifting up on the lock tab (B), then slide the harness the wingnut (C) from an A and Reds engine support
cover forward off the bracket (C). hanger (AAR-T1256) onto the 2006 Civic engine
*03 hanger (VSB02C000025). Carefully position the
engine hanger on the vehicle, and attach the hook
to the forward hole in the engine hanger adapter
(D). Tighten the wingnut by hand to lift and support
the engine/transmission assembly.
A
C
NOTE: Use care when working around the
windshield.
03
VSB02C000025 B
B C
AAR-T1256
ProCarManuals.com
A
VSB02C000015 D
(cont’d)
Manual Transmission
D
C
A
ProCarManuals.com
B
A
15. Remove the engine control module (ECM) bracket
(A), then move it aside. Remove the clutch pipe
clamp (B). 17. Raise the vehicle on a lift.
12
18. Remove the splash shield.
04
A
B
19. Drain the MTF. Reinstall the drain plug with a new
sealing washer (see page 13-5).
21. Remove the stiffener plate (A) from the left side of 23. Remove the front engine mount mounting bolt (A)
the steering gearbox, and the mounting bracket (B) and nut (B), then remove the lower radiator hose
from the right side of the steering gearbox. from the front engine mount bracket.
Disconnect the exhaust mounting rubber (C). *05
15
C
A
B B
ProCarManuals.com
B
A
(cont’d)
Manual Transmission
B
ProCarManuals.com
C
VSB02C000016
29. Raise the jack, and line up the slots in the arms with
the bolt holes on the corner of the jack base (C),
then attach them securely.
B
B B
A A
A A
31. Pry out the driveshafts inboard joint (see step 8 on 36. Pull the transmission away from the engine until
page 16-5). the transmission mainshaft clears the clutch
pressure plate.
32. Remove the intermediate shaft (see page 16-23).
37. Slowly lower the transmission about 150 mm (6 in.).
33. Remove the clutch cover. Check once again that all hoses and harnesses are
*07 disconnected and free from the transmission, then
lower it completely.
ProCarManuals.com
Manual Transmission
Transmission Installation
Special Tools Required 5. Install the transmission mounting bolts.
• Engine hanger adapter VSB02C000015 *02
12 x 1.25 mm
• 2006 Civic engine hanger VSB02C000025 64 N·m (6.5 kgf·m, 47 lbf·ft)
• Engine support hanger, A and Reds AAR-T1256
• Front subframe adapter VSB02C000016
These special tools are available through the Acura
Canada Technical Tools Department; FAX #
866-398-8665/e-mail: ch_technicaltools@ch.honda.com
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
2. Made sure that the two dowel pins (A) are installed
in the clutch housing.
*01
6 x 1.0 mm
12 N·m (1.2 kgf·m, 9 lbf·ft)
A
7. Install the intermediate shaft (see page 16-27).
3. Check the release fork and the release bearing, and
reinstall them with the appropriate grease 8. Install the driveshafts inboard joint (see step 6 on
(see page 12-24). page 16-21).
SNR9AA8E34150100000KCAT00
08/08/21 14:44:26 61SNR030_130_0017
9. Support the front subframe with the subframe 10. Install the front subframe (A). Loosely install new
adapter (VSB02C000016) and a jack. subframe mounting bolts (B).
05 06
VSB02C000016
A
ProCarManuals.com
B B
14 x 1.5 mm 14 x 1.5 mm
103 N·m 103 N·m
(10.5 kgf·m, 76 lbf·ft) (10.5 kgf·m, 76 lbf·ft)
Replace. Replace.
B B
A A
(cont’d)
Manual Transmission
A
Replace.
14 x 1.5 mm
88 N·m
(9.0 kgf·m,
65 lbf·ft)
ProCarManuals.com
Replace.
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
16. Install the steering gearbox stiffener plate (A) and 20. Install the transmission mount bracket (A), and
the harness clip (B). connect the ground cable (B).
12 *09
10 x 1.25 mm 10 x 1.25 mm 12 x 1.25 mm
59 N·m (6.0 kgf·m, 43 lbf·ft) 54 N·m 12 x 1.25 mm 74 N·m
(5.5 kgf·m, 74 N·m (7.5 kgf·m,
40 lbf·ft) (7.5 kgf·m, 55 lbf·ft)
55 lbf·ft) Replace.
Replace. A
6 x 1.0 mm
A 9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
ProCarManuals.com
A
18. Connect the lower ball joint and the lower arm (see 14 x 1.5 mm
step 8 on page 16-21). 93 N·m
(9.5 kgf·m,
69 lbf·ft)
19. Lower the vehicle on the lift.
23. Refill the transmission with the recommended
transmission fluid (see page 13-5).
(cont’d)
Manual Transmission
26. Raise the vehicle on the lift. 30. Remove the engine support hanger and the engine
hanger adapter from the engine.
27. Tighten the front mount mounting bolt (A).
*06 31. Install the engine control module (ECM) bracket (A),
A then install the clutch pipe clamp (B).
12 x 1.25 m 18
64 N·m 10 x 1.25 mm
(6.5 kgf·m, 38 N·m
47 lbf·ft) (3.9 kgf·m,
28 lbf·ft)
A
B
32. Install the under-food fuse/relay box (A) on the 34. Install the engine harness cover (A).
under-hood fuse/relay bracket. 22
19
A
ProCarManuals.com
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
(cont’d)
Manual Transmission
A B
C
C
ProCarManuals.com
A
37. Apply a light coat of silicone grease (P/N 08C30-
B0234M) to the shift cable ends (A). (P/N 08C30-B0234M)
NOTE: Make sure not to get any silicone grease on 38. Install the shift cable bracket (B) and the shift cables
the terminal part of the connectors and switches, (C), then install new cotter pins (D) or lock pins (E).
especially if you have silicone grease on your
hands or gloves.
’06 model
*07
8 x 1.25 mm
D 27 N·m
Replace. (2.8 kgf·m,
20 lbf·ft)
B
C
(P/N 08C30-B0234M)
39. Connect the back-up light switch connector (A) and 41. Install the battery base (A) with the coolant
the output shaft (countershaft) speed sensor reservoir (B).
connector (B). Install the harness clips (C). 28
6 x 1.0 mm
26 A 9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A
D
ProCarManuals.com
C
C
C
B
6 x 1.0 mm
9.8 N·m
40. Apply super high temp urea grease (P/N (1.0 kgf·m, 7.2 lbf·ft)
08798-9002) to the end of the slave cylinder
pushrod. Install the slave cylinder (A), then install 42. Install the harness clips (C) and the intake air duct
the clutch line bracket (B). Be careful not to bend (D).
the clutch line.
27 43. Install the air cleaner assembly (see page 11-345).
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
44. Do the battery installation procedure (see page
22-69).
B
C
A
C
D
15. Install the 6th gear distance collar (E) with the
needle bearing (F), then install 6th gear (G).
B
(cont’d)
SNR9AA9E34150200000MAAT10
08/08/21 14:48:06 61SNR030_130_0120
Manual Transmission
• If the thickness is less than the service limit, • If the length is not within the standard, replace
replace 1st gear. the 2nd gear distance collar.
• If the thickness is within the service limit, replace • If the length is within the standard, go to step 6.
the 1st/2nd synchro hub and the reverse gear as
a set. Standard: 28.03−28.08 mm (1.104−1.106 in.)
05
Standard: 22.92−22.97 mm (0.902−0.904 in.)
Service Limit: 22.87 mm (0.900 in.)
03
ProCarManuals.com
B
C
Manual Transmission
Transmission Disassembly
Exploded View - Clutch Housing
*01
ProCarManuals.com
SNR9AA8E34150100000LCAT00
08/08/21 14:44:57 61SNR030_130_0025
(cont’d)
Manual Transmission
D
D
ProCarManuals.com
C
B
C
5. Remove the drain plug (A), the filler plug (B), the
10 mm flange bolt (C), and the sealing washers (D).
A
*04
D B A
C D E
B
F F
E D
3. Remove the 20 mm bolt (A) and the 20 mm sealing
washer (B).
04
D
G
7. Loosen the 8 mm flange bolts in a crisscross 10. Remove the reverse lock cam (A).
pattern in several steps, then remove them with *06
transmission hanger A and transmission hanger B.
*05
A
B
ProCarManuals.com
11. Remove the reverse idler gear (A) and the reverse
idler gear shaft (B).
10
B
A
C
D
(cont’d)
Manual Transmission
A
ProCarManuals.com
F B
A
M
E
D
A C
ProCarManuals.com
C
2. Measure the groove width of the change lever.
2. Measure the width of the reverse shift fork. • If the groove width is not within the standard,
replace the change lever.
• If the width is not within the standard, replace the • If the groove width is within the standard, replace
reverse shift fork. the select lever.
• If the width is within the standard, replace the
reverse idler gear. Standard: 15.00−15.10 mm (0.591−0.594 in.)
02
Standard: 13.4−13.7 mm (0.528−0.539 in.)
02
SNR9AA8E34150339111MAAT00 SNR9AA8E34150339091MAAT02
08/08/21 14:45:01 61SNR030_130_0030
Manual Transmission
BREATHER CAP
Turn toward the front of (P/N 08798-9002)
the vehicle, then install it.
(P/N 08798-9002)
ProCarManuals.com
ROLLER
CHANGE LEVER
SHIFT ARM
COVER
WASHER
1ST/2ND SELECT
SPRING
OIL SEAL
SELECT STOP Replace.
PLATE
SHIFT ARM
8 mm SPECIAL BOLT
31 N·m
(3.2 kgf·m, 23 lbf·ft)
8 mm SPRING WASHER
SNR9AA8E34150339091MFAT00
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B
ProCarManuals.com
SNR9AA8E34150354901MAAT00
08/08/21 14:45:02 61SNR030_130_0032
Manual Transmission
*01
3RD/4TH
SHIFT FORK
1ST/2ND
SHIFT FORK
5 x 25 mm SPRING PIN
Replace.
PIN DRIVER, 5 mm
SNR9AA8E34150354901MFAT00
08/08/21 14:45:02 61SNR030_130_0033
2. Measure the clearance between 2nd gear (C) and 4. Measure the clearance between 4th gear (A) and
3rd gear (D) with a feeler gauge (E). the 4th/5th gear distance collar (B) with a dial
indicator (C).
• If the clearance exceeds the service limit, go to
step 3. • If the clearance exceeds the service limit, go to
• If the clearance is within the service limit, go to step 5.
step 4. • If the clearance is within the service limit, go to
step 7.
Standard: 0.06−0.16 mm (0.002−0.006 in.)
Service Limit: 0.25 mm (0.010 in.) Standard: 0.06−0.16 mm (0.002−0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
*02
(cont’d)
SNR9AA8E34150400000MAAT10
08/08/21 14:45:03 61SNR030_130_0034
Manual Transmission
Mainshaft Disassembly
9. Measure the thickness of 5th gear. NOTE: Refer to the Exploded View in the Mainshaft
Reassembly, as needed, when removing components
• If the thickness is less than the service limit, pressed on to the mainshaft (see page 13-36).
replace 5th gear.
• If the thickness is within the service limit, replace 1. Remove the angular ball bearing (A) and the
the 5th synchro hub and the 5th/6th synchro tapered cone ring using a commercially available
sleeve as a set. bearing separator (B) and a commercially available
bearing puller (C). Make sure the bearing separator
Standard: 23.92−23.97 mm (0.942−0.944 in.) is under the tapered cone ring.
Service Limit: 23.80 mm (0.937 in.) 01
08 C
ProCarManuals.com
If the length is not within standard, replace the 2. Support 5th gear (A) on steel blocks, and press the
MBS distance collar. mainshaft out of the 5th synchro hub (B) and 5th
gear.
Standard: 23.95−24.05 mm (0.943−0.947 in.)
*06 NOTE: Do not use a jaw-type puller; it can damage
the gear teeth.
02
(cont’d)
SNR9AA8E34150400000LCAT00
08/08/21 14:45:04 61SNR030_130_0035
Mainshaft Disassembly
9. Measure the thickness of 5th gear. NOTE: Refer to the Exploded View in the Mainshaft
Reassembly, as needed, when removing components
• If the thickness is less than the service limit, pressed on to the mainshaft (see page 13-36).
replace 5th gear.
• If the thickness is within the service limit, replace 1. Remove the angular ball bearing (A) and the
the 5th synchro hub and the 5th/6th synchro tapered cone ring using a commercially available
sleeve as a set. bearing separator (B) and a commercially available
bearing puller (C). Make sure the bearing separator
Standard: 23.92−23.97 mm (0.942−0.944 in.) is under the tapered cone ring.
Service Limit: 23.80 mm (0.937 in.) 01
08 C
ProCarManuals.com
If the length is not within standard, replace the 2. Support 5th gear (A) on steel blocks, and press the
MBS distance collar. mainshaft out of the 5th synchro hub (B) and 5th
gear.
Standard: 23.95−24.05 mm (0.943−0.947 in.)
*06 NOTE: Do not use a jaw-type puller; it can damage
the gear teeth.
02
(cont’d)
SNR9AA8E34150400000LCAT00
08/08/21 14:45:04 61SNR030_130_0036
Manual Transmission
C
B
SNR9AA8E34150400000MAAT00
08/08/21 14:45:04 61SNR030_130_0036
Manual Transmission
C
B
SNR9AA8E34150400000MAAT00
08/08/21 14:45:04 61SNR030_130_0037
Manual Transmission
Mainshaft Reassembly
Exploded View
*11
ANGULAR BALL BEARING
3RD/4TH Check for wear and operation.
SYNCHRO SLEEVE Note the direction
Note the direction of installation.
of installation.
TAPERED CONE RING
ProCarManuals.com
MAINSHAFT
NEEDLE BEARING
Check for wear and operation.
4TH GEAR
SNR9AA8E34150400000LDAT00
08/08/21 14:45:05 61SNR030_130_0039
Special Tools Required 4. Install the 3rd/4th synchro hub (A) by aligning the
• Inner driver handle, 40 mm 07746-0030100 synchro ring fingers (B) with the grooves (C) in the
• Inner bearing driver attachment, 30 mm 3rd/4th synchro hub.
07746-0030300 02
A
NOTE: Refer to the Exploded View, as needed, during
this procedure.
D
5. Press on the 3rd/4th synchro hub (A) using the
40 mm inner driver handle (B) and a press.
B *02
B
07746-0030100
C
A
3. Install the synchro ring (D) and the synchro spring
(E).
(cont’d)
Manual Transmission
A
B
ProCarManuals.com
B
C
11. Install the 5th synchro hub (A) by aligning the 13. Install the 5th synchro sleeve (A) by aligning the
synchro ring fingers (B) with the grooves (C) in the slots of the 5th synchro sleeve and the 5th synchro
5th synchro hub. hub (B). After installing, check the operation of the
*06 5th synchro hub set.
A
NOTE: Make sure to align the slots in the 5th
synchro hub as shown.
*08
C
ProCarManuals.com
B
07746-0030100
C
07746-0030300
A
(cont’d)
Manual Transmission
B
F 07746-0030100
C
07746-0030300
E
A
ProCarManuals.com
A
C B
15. Install the MBS distance collar (E) and the tapered
cone ring (F).
C B
4. Measure the clearance between 2nd gear (A) and
2. Measure the length of the 1st gear distance collar 3rd gear (B) with a feeler gauge (C). If the clearance
as shown. exceeds the service limit, go to step 5.
• If the length is not within the standard, replace Standard: 0.06−0.16 mm (0.002−0.006 in.)
the 1st gear distance collar. Service Limit: 0.25 mm (0.010 in.)
• If the length is within the standard, go to step 3. 04
C
A
(cont’d)
SNR9AA8E34150200000MAAT10
08/08/21 14:45:42 61SNR030_130_0044
Manual Transmission
• If the length is not within the standard, replace 1. Securely clamp the countershaft assembly in a
the 2nd gear distance collar. bench vise with wood blocks.
• If the length is within the standard, go to step 6. 01
SNR9AA8E34150200000LCAT00
08/08/21 14:45:42 61SNR030_130_0044
Manual Transmission
• If the length is not within the standard, replace 1. Securely clamp the countershaft assembly in a
the 2nd gear distance collar. bench vise with wood blocks.
• If the length is within the standard, go to step 6. 01
SNR9AA8E34150200000LCAT00
08/08/21 14:45:43 61SNR030_130_0045
Countershaft Inspection
5. Support 4th gear (A) on steel blocks (B), then use a 1. Inspect the gear and bearing contact areas for wear
press (C) and an attachment (D) to press the and damage, then measure the countershaft at
countershaft (E) out of 4th gear and 5th gear. points A, B, and C. If any part of the countershaft is
03 less than the service limit, replace it.
C
D
Standard:
E A Ball Bearing Contact Area (transmission housing
side):
30.020−30.033 mm (1.1819−1.1824 in.)
A B 1st Gear Distance Collar Contact Area:
39.937−39.950 mm (1.5723−1.5728 in.)
C Needle Bearing Contact Area (clutch housing
side):
40.000−40.015 mm (1.5748−1.5754 in.)
B
Service Limit:
ProCarManuals.com
A
E
B
2. Inspect the runout by supporting both ends of the
countershaft. Then rotate the countershaft two
complete turns while measuring with a dial gauge.
If the runout exceeds the service limit, replace the
countershaft.
SNR9AA8E34150200000MAAT00
08/08/21 14:45:43 61SNR030_130_0046
Manual Transmission
Countershaft Reassembly
Exploded View
*01
SPECIAL BOLT
118 N·m (12 kgf·m, 87 lbf·ft)
Replace.
REVERSE GEAR NOTE: Left-hand threads.
(1ST/2ND SYNCHRO
SLEEVE) BALL BEARING
Check for wear
and operation.
Note the direction
of installation.
1ST/2ND
ProCarManuals.com
SYNCHRO SPRING
SYNCHRO CONE*
4TH GEAR
INNER RING*
3RD GEAR
1ST GEAR
2ND GEAR
NEEDLE BEARING
Check for wear NEEDLE BEARING
and operation. Check for wear
and operation.
1ST GEAR
DISTANCE COLLAR 2ND GEAR
DISTANCE COLLAR
FRICTION DAMPER
Check for wear
and damage.
Note the direction
COUNTERSHAFT of installation.
INNER RING*
SYNCHRO CONE*
SYNCHRO RING*
SYNCHRO SPRING
SNR9AA8E34150200000LDAT00
08/08/21 14:45:44 61SNR030_130_0047
Special Tools Required 4. Install the 1st/2nd synchro hub (A) by aligning the
• Inner driver handle, 40 mm 07746-0030100 synchro ring fingers (B) with the grooves (C) in the
• Inner bearing driver attachment, 30 mm 1st/2nd synchro hub.
07746-0030300 *03
A
NOTE: Refer to the Exploded View, as needed, during
this procedure.
B
C
5. Install the reverse gear (A) by aligning the slots of
B reverse gear and the 1st/2nd synchro hub (B). After
installing, check the operation of the 1st/2nd
synchro hub set.
A
NOTE: Make sure to align the slots in the 1st/2nd
synchro hub as shown.
*04
D
(cont’d)
Manual Transmission
A
B
C
C
ProCarManuals.com
B
C
07746-0030100
D
11. Press on 4th gear (A) using the 40 mm inner driver 13. Install the distance collar (A) and the 35 mm shim
handle (B) and a press (C). (B), and temporarily press on the used old ball
bearing (C) using the 40 mm inner driver handle (D),
NOTE: Do not exceed the maximum pressure. the 30 mm inner bearing driver attachment (E), and
*09 a press (F).
C
25,480 N
(2,600 kgf, NOTE:
5,730 lbf) max.
• Use any size of 35 mm shim, and note size you
used. Measurements taken in the following steps
will determine the correct shim to use for final
assembly.
A
• Make sure to install the ball bearing as shown.
B
07746-0030100 *11
D F
07746-0030100
ProCarManuals.com
E
07746-0030300
C
C
A
B
12. Press on 5th gear (A) using the 40 mm inner driver
handle (B) and a press (C).
B
07746-0030100
(cont’d)
Manual Transmission
35 mm Shim
Type Part Number Thickness
C A 23981-PPP-000 0.87 mm (0.034 in.)
B AA 23981-PPP-900 0.91 mm (0.036 in.)
B 23982-PPP-000 0.95 mm (0.037 in.)
AB 23982-PPP-900 0.99 mm (0.039 in.)
C 23983-PPP-000 1.03 mm (0.041 in.)
ProCarManuals.com
16. Remove the ball bearing (see step 3 on page 13-42). 20. Securely clamp the countershaft assembly in a
bench vise with wood blocks (A).
17. Remove the 35 mm shim. 14
D
07746-0030300
B
Manual Transmission
Synchro Sleeve and Hub Inspection Synchro Ring and Gear Inspection
and Reassembly
1. Inspect the synchro rings for scoring, cracks, and
damage (A).
1. Inspect the gear teeth on all synchro hubs and *01
synchro sleeves for wear (rounded off corners). A
NOTE: B
• Do not install the synchro sleeve with its longer
teeth in the 1st/2nd and 5th synchro hub slots (E)
because it will damage the spring ring.
ProCarManuals.com
GOOD WORN
A
E Example of synchro sleeve teeth and gear teeth
GOOD WORN
SNR9AA8E34171157331MGAT01 SNR9AA8E34171157322MAAT02
08/08/21 14:45:48 61SNR030_130_0053
A
C B
ProCarManuals.com
D A
5. Inspect the thrust surface (B) on each gear hub for Synchro ring-to-gear
wear. *04
B
Manual Transmission
D
ProCarManuals.com
SNR9AA8E34150439501KBAT00
08/08/21 14:45:50 61SNR030_130_0055
A B
D
ProCarManuals.com
07JAD-PL90100
5. Install the bearing set plate (A) with the bolts (B).
*02
2. Remove the needle bearing (A) using the B
6 x 1.0 mm
20−40 mm adjustable bearing puller (B) and a 12 N·m
commercially available 3/8’’-16 UNF slide hammer (1.2 kgf·m, 8.7 lbf·ft)
(D), then remove oil guide plate C. A
*01
D
B
07736-A01000B
SNR9AA8E34150217421KBAT00
08/08/21 14:45:50 61SNR030_130_0056
Manual Transmission
B
07GAJ-PG20130
A
C
9. Fully seat the mainshaft by tapping its end with a
plastic hammer.
SNR9AA8E34150400000MBAT00
08/08/21 14:45:51 61SNR030_130_0057
11. Zero a dial gauge (A) on the end of the mainshaft. 72 mm Shim
04 Type Part Number Thickness
A
A 23931-P21-000 0.60 mm (0.024 in.)
B 23932-P21-000 0.63 mm (0.025 in.)
C 23933-P21-000 0.66 mm (0.026 in.)
07GAJ-PG20110 D 23934-P21-000 0.69 mm (0.027 in.)
B
E 23935-P21-000 0.72 mm (0.028 in.)
F 23936-P21-000 0.75 mm (0.030 in.)
G 23937-P21-000 0.78 mm (0.031 in.)
H 23938-P21-000 0.81 mm (0.032 in.)
I 23939-P21-000 0.84 mm (0.033 in.)
J 23940-P21-000 0.87 mm (0.034 in.)
K 23941-P21-000 0.90 mm (0.035 in.)
L 23942-P21-000 0.93 mm (0.037 in.)
M 23943-P21-000 0.96 mm (0.038 in.)
ProCarManuals.com
(cont’d)
Manual Transmission
F
G
B D
H
SNR9AA8E34150100000LDAT00
08/08/21 14:45:52 61SNR030_130_0059
4. Install the reverse shift fork (A). 7. Select the proper size 72 mm shim (A) according to
*02 the measurements made during the Mainshaft
6 x 1.0 mm
15 N·m (1.5 kgf·m, 11 lbf·ft) Thrust Clearance Adjustment (see page 13-54).
Install the oil gutter plate (B), oil guide plate M, and
the 72 mm shim into the transmission housing (C).
06
B
M
ProCarManuals.com
A C
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
A component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
07
A
Liquid gasket
(cont’d)
Manual Transmission
C
A
B
ProCarManuals.com
A
13. Apply liquid gasket, P/N 08718-0001, evenly to the
threads of the 32 mm searing cap, and install it on
the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
10. Set the tapered cone ring (B) as shown. Place the
transmission housing on the clutch housing, NOTE:
making sure to line up the shafts. • If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
11. While expanding the 72 mm snap ring (C) on the • If too much time has passed after applying the
countershaft ball bearing using snap ring pliers, liquid gasket, remove the old liquid gasket and
push the transmission housing down to start the residue, then reapply new liquid gasket.
countershaft ball bearing through the snap ring.
Release the pliers, and push down the housing until 14. Install the 8 mm flange bolts finger-tight with
it bottoms and the snap ring snaps in place in the transmission hangers A, and transmission hanger
countershaft ball bearing snap ring groove. B.
*05
NOTE: Install the 32 mm sealing cap (D) after
setting in the 72 mm snap ring.
15. Tighten the 8 mm flange bolts in a crisscross 17. Install the 8 x 14 mm dowel pins (B) and the change
pattern in several steps. lever assembly (C) with harness bracket A.
*09
Specified Torque: A
8 x 1.25 mm
27 N·m (2.8 kgf·m, 20 lbf·ft) B
*06
D
39 N·m
B (4.0 kgf·m,
29 lbf·ft)
C
ProCarManuals.com
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
16. Clean any dirt or oil from the mating surface of the NOTE:
change lever assembly and the transmission • If you apply liquid gasket P/N 08718-0012, the
housing. Apply liquid gasket, P/N 08718-0001 component must be installed within 4 minutes.
evenly to the mating surface of the change lever • If too much time has passed after applying the
assembly and the transmission housing. Install the liquid gasket, remove the old liquid gasket and
component within 5 minutes of applying the liquid residue, then reapply new liquid gasket.
gasket.
19. Install the drain plug (A) and the 10 mm flange bolt
NOTE: (B) with new washers (C). Install the filler plug (D)
• If you apply liquid gasket P/N 08718-0012, the finger-tight with new sealing washer (E).
component must be installed within 4 minutes. A
*07
• If too much time has passed after applying the E D 39 N·m
Replace. (4.0 kgf·m,
liquid gasket, remove the old liquid gasket and 33 lbf·ft)
residue, then reapply new liquid gasket.
12
F
Replace.
G C
Replace.
C
Replace.
H
B
6 x 1.0 mm 44 N·m
12 N·m (1.2 kgf·m, 8.7 lbf·ft) (4.5 kgf·m, 33 lbf·ft)
Liquid gasket
20. Apply MTF to a new O-ring (F). Then install the
output shaft (countershaft) speed sensor (G) with
the O-ring and the plain washer (H).
(cont’d)
Manual Transmission
A
10 x 1.25 mm 44 N·m
44 N·m (4.5 kgf·m, 33 lbf·ft)
(4.5 kgf·m,
33 lbf·ft)
E F
29 N·m (3.0 kgf·m, 22 lbf·ft)
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
*01
SHIFT COTTER PINS
LOCK PINS CABLE Replace.
CLIP WASHER WASHER
Replace. WASHER
(WHITE) (WHITE) WASHER
’07-09 models ’06 model
(P/N 08C30-B0234M)
ProCarManuals.com
A 8 x 1.25 mm
27 N·m
(P/N 08C30-B0234M) (2.8 kgf·m, 20 lbf·ft)
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
9.8 N·m
SHIFT LEVER HOUSING (1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6 x 1.0 mm
6 x 1.0 mm 9.8 N·m
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
(1.0 kgf·m, 7.2 lbf·ft)
SNR9AA8E34150339122KBAT00
08/08/21 14:46:36 61SNR030_130_0071
DYNOMITE -2009-
SNR9AA90000000J1301ZCAT00
08/08/21 14:46:37 61SNR030_130_0072
Manual Transmission
Special Tools
Ref. No. Tool Number Description Qty
07GAJ-PG20110 Catch Adapter 1
07GAJ-PG20130 Base Adapter 1
07JAD-PL90100 Oil Seal Driver, 65 mm 1
07NAD-P20A100 Oil Seal Driver Attachment 1
07736-A01000B Adjustable Bearing Puller, 20−40 mm 1
07746-0010300 Bearing Driver Attachment, 42 x 47 mm 1
07746-0030100 Inner Driver Handle, 40 mm 1
07746-0030300 Inner Bearing Driver Attachment, 30 mm 1
07749-0010000 Driver Handle, 15 x 135L 1
: Part of Mainshaft Inspection Tool Set, 07GAJ-PG20102.
: Must be used with commercially available 3/8’’-16 UNF Slide Hammer.
01
ProCarManuals.com
01
01
01
01
01
01
01
01
SNR9AA90000000J1301PAAT00
08/08/21 14:46:38 61SNR030_130_0073
B D
B A
C
SNR9AA9K72100000000BBAT20
08/08/21 14:46:38 61SNR030_130_0074
*01
ENGINE CONTROL MODULE (ECM)
ProCarManuals.com
SNR9AA9E34151100000DAAT00
08/08/21 14:46:39 61SNR030_130_0075
System Description
At vehicle speeds of 20 km/h (12 mph) or more, the ECM, which monitors the signals from the output shaft
(countershaft) speed sensor, activates the reverse lockout solenoid, which pushes select lock cam B into the locked
position. As a result, the select lever cannot rotate to the reverse select position, making it impossible to engage
reverse gear. As the vehicle speed drops to 15 km/h (9 mph) or less, the ECM turns off the reverse lockout solenoid.
The select lock return spring pulls back select lock cam B, enabling the select lever to move freely so reverse gear can
be selected.
*01
With 5th/6th selected
With reverse selected
Select lever
Locked position
Inhibitor OFF
Change lever
Select lock
cam A
SNR9AA9E34151100000CAAT00
08/08/21 14:46:39 61SNR030_130_0076
NOTE:
• When checking if the transmission will shift to
reverse while the wheels are being driven forward,
No. 1 raise the vehicle on a lift, make sure it is securely
(100 A)
UNDER-HOOD
supported, and allow the front wheels to rotate freely.
FUSE/RELAY • Do not release the clutch pedal if you can select
BOX
No. 2
reverse gear while the wheels are driven forward.
(50 A) • When the vehicle is on a lift, and you make the
wheels rotate, turn off the VSA system by the VSA
OFF switch.
WHT
BAT IGNITION
IG1 SWITCH 2. Check the No. 3 (10 A) fuse in the under-dash fuse/
IG1 HOT in ON (II)
relay box.
and START (III)
BLK/YEL
3. Test-drive the vehicle.
2
REVERSE
4. Check for fuel and emissions system’s DTC with the
LOCKOUT HDS.
SOLENOID
GRN
NO−Go to step 5.
SNR9AA9E34151100000EAAT01 SNR9AA9E34151100000FAAT02
08/08/21 14:46:39 61SNR030_130_0077
5. Turn the ignition switch to LOCK (0). 12. Check for continuity between reverse lockout
solenoid 2P connector terminal No. 1 and ECM
6. Disconnect the reverse lockout solenoid 2P connector A (44P) terminal No. 27.
connector. *02
ECM CONNECTOR A (44P)
Terminal side of female terminals
7. Turn the ignition switch to ON (II).
RVS (GRN/BLK)
IG1 (BLK/YEL)
Is there continuity?
Wire side of female terminals
YES−Go to step 13.
Is there battery voltage? NO−Repair open in the wire between the reverse
lockout solenoid and the ECM.
YES−Go to step 9.
13. Do the reverse lockout solenoid test (see page
NO−Repair open in the wire between No. 3 (10 A) 13-77).
fuse in the under-dash fuse/relay box and the
reverse lockout solenoid. Is the reverse lockout solenoid OK ?
9. Turn the ignition switch to LOCK (0). YES−Check for loose terminals or poor
connections at the ECM. If necessary, update the
10. Jump the SCS line with the HDS. ECM if it does not have the latest software
(see page 11-227), or substitute a known-good ECM
11. Disconnect ECM connector A (44P). (see page 11-7), then recheck. If the symptom goes
away with a known-good ECM, replace the original
ECM (see page 11-228).
NO−Go to step 3.
3. Do the reverse lockout solenoid test (see page Wire side of female terminals
13-77).
YES−Check the change lever assembly (see page YES−Repair short to body ground in the wire
13-105), if necessary inspect the internal between the reverse lockout solenoid and the
transmission. ECM.
NO−Repair or replace the reverse lockout solenoid NO−Check for loose terminals or poor connections
(see page 13-77). at the ECM. If necessary, update the ECM if it does
not have the latest software (see page 11-227), or
4. Start the engine, and try to shift the transmission substitute a known-good ECM (see page 11-7), then
into reverse. recheck. If the symptom goes away with a known-
good ECM, replace the original ECM (see page
Can you shif t the transmission into the reverse? 11-228).
NO−Go to step 5.
SNR9AA9E34151100000FAAT00
08/08/21 14:46:40 61SNR030_130_0079
(cont’d)
SNR9AA9E34151150941FEAT01 SNR9AA9E34151150941MFAT02
08/08/21 14:46:40 61SNR030_130_0080
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
B
ProCarManuals.com
12. Install the cable bracket and the shift cables (see
step 37 on page 13-97).
8. Install the components of the reverse lockout
solenoid in the reverse order of removal. 13. Connect the reverse lockout solenoid connector,
the back-up light switch connector, and the output
9. Clean any dirt and oil from the mating surface of shaft (countershaft) speed sensor connector (see
the reverse lockout solenoid and the change lever step 39 on page 13-97).
assembly.
14. Install the battery base (see step 41 on page 13-98).
10. Apply liquid gasket, P/N 08718-0001 evenly to the
change lever assembly mating surface of the 15. Install the air cleaner assembly (see page 11-345).
reverse lockout solenoid. Install the component
within 5 minutes of applying the liquid gasket. 16. Do the battery installation procedure (see page
22-69).
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
Manual Transmission
*01
GEARSHIFT MECHANISM
Replacement, page 13-138
TRANSMISSION
Removal, page 13-84
Installation, page 13-91
Disassembly, page 13-99
Reassembly, page 13-133
ProCarManuals.com
TRANSMISSION FLUID
Inspection and Replacement,
page 13-82
*02
SHIFT FORK
CHANGE LEVER Clearance Inspection, page 13-106
Clearance Inspection, Disassembly/Reassembly, page 13-107
page 13-104
DIFFERENTIAL
COUNTERSHAFT
MAINSHAFT Disassembly, page 13-119
Disassembly, page 13-111 Inspection, page 13-120
Inspection, page 13-112 Reassembly, page 13-121
Reassembly, page 13-113 Bearing Replacement,
Bearing and Oil Seal Replacement, page 13-130
page 13-129
Thrust Clearance Adjustment,
page 13-131
SYNCHRO SLEEVE and HUB MAINSHAFT ASSEMBLY
Inspection and Reassembly, Clearance Inspection, page 13-108
page 13-127
SYNCHRO RING and GEAR
Inspection, page 13-127
SNR9AA9E34150100000DAAT01
08/08/21 14:47:17 61SNR030_130_0082
Manual Transmission
• Check the 4th synchro ring and 4th gear (see page 13-127).
• Check the 3rd/4th synchro sleeve and hub (see page 13-127).
• Check the change lever assembly (see page 13-105).
Hard to shift into 5th gear • Check and/or replace the MTF (see page 13-82).
• Check the 5th synchro ring and 5th gear (see page 13-127).
• Check the 5th synchro sleeve and hub (see page 13-127).
• Check the change lever assembly (see page 13-105).
Hard to shift into 6th gear • Check and/or replace the MTF (see page 13-82).
• Check the 6th synchro ring and 6th gear (see page 13-127).
• Check the 6th synchro sleeve and hub (see page 13-127).
• Check the change lever assembly (see page 13-105).
SNR9AA9E34100000000HBAT01
08/08/21 14:47:17 61SNR030_130_0083
Manual Transmission
D
Replace.
C
44 N·m
(4.5 kgf·m,
33 lbf·ft)
A
39 N·m
(4.0 kgf·m,
29 lbf·ft)
B
Replace.
Fluid Capacity
1.5 L (1.6 US qt) at fluid change
1.7 L (1.8 US qt) at overhaul
SNR9AA9E34100041701MDAT01
08/08/21 14:47:18 61SNR030_130_0085
SNR9AA9E34100014001FEAT02
08/08/21 14:47:19 61SNR030_130_0086
Manual Transmission
Transmission Removal
Special Tools Required 5. Remove the clutch line bracket (A), then carefully
• Engine hanger adapter VSB02C000015 move the slave cylinder (B) out of the way to avoid
• 2006 Civic engine hanger VSB02C000025 bending the clutch line.
• Engine support hanger, A and Reds AAR-T1256
• Front subframe adapter VSB02C000016 NOTE: Do not press the clutch pedal after the slave
These special tools are available through the Acura cylinder has been moved.
Canada Technical Tools Department; FAX # 02
866-398-8665/e-mail: ch_technicaltools@ch.honda.com
SNR9AA9E34150100000KAAT00
08/08/21 14:47:20 61SNR030_130_0087
7. Remove the cotter pins (A) or the lock pins (B), and 8. Remove the harness clips (A) from the clutch cable
the shift cable bracket (C), then disconnect the shift bracket (B) and the harness bracket (C).
cables (D) from the top of the change lever 05
assembly. Carefully remove both cables and the
bracket together to avoid bending the cables.
’06 model
01
B
D A
A
A
ProCarManuals.com
C
A
’07-09 models
02
B C
(cont’d)
Manual Transmission
AAR-T1256
ProCarManuals.com
A
VSB02C000015 D
14. Remove the under-hood fuse/relay box (A) by 16. Disconnect the ground cable (A), then remove the
lifting up on the lock tabs (B), then move it aside. transmission mount bracket bolts (B) and nuts (C).
11 Remove the transmission mount bracket (D).
B 13
B
B
C D
A
ProCarManuals.com
B
15. Remove the engine control module (ECM) bracket A
(A), then move it aside. Remove the clutch line
clamp (B).
12 17. Raise the vehicle on a lift.
A
B
19. Drain the MTF. Reinstall the drain plug with a new
sealing washer (see page 13-82).
(cont’d)
Manual Transmission
B
ProCarManuals.com
A
B
25. Remove the lower torque rod mounting bolt. 28. Attach the front subframe adapter (VSB02C000016)
19 to the front subframe, and hang the belt (A) of the
subframe attachment over the front subframe, then
secure the belt with the stop (B).
*03
B
ProCarManuals.com
C
VSB02C000016
29. Raise the jack, and line up the slots in the arms with
the bolt holes on the corner of the jack base (C),
then attach them securely.
B
B B
A A
A A
(cont’d)
Manual Transmission
Rear side
25
Transmission Installation
Special Tools Required 3. Check the release fork and the release bearing, and
• Engine hanger adapter VSB02C000015 reinstall them with appropriate grease (see page
• 2006 Civic engine hanger VSB02C000025 12-24).
• Engine support hanger, A and Reds AAR-T1256
• Front subframe adapter VSB02C000016 4. Place the transmission on the transmission jack,
These special tools are available through the Acura and raise it to engine level.
Canada Technical Tools Department; FAX #
866-398-8665/e-mail: ch_technicaltools@ch.honda.com 5. Install the transmission mounting bolts.
Rear side
*05
12 x 1.25 mm
64 N·m
2. Make sure the two dowel pins (A) are installed in (6.5 kgf·m, 47 lbf·ft)
the clutch housing.
*01
(cont’d)
SNR9AA9E34150100000KCAT00
08/08/21 14:47:26 61SNR030_130_0094
Manual Transmission
A
ProCarManuals.com
6 x 1.0 mm
12 N·m (1.2 kgf·m, 9 lbf·ft)
B B
14 x 1.5 mm 14 x 1.5 mm
7. Install the intermediate shaft (see page 16-27). 103 N·m 103 N·m
(10.5 kgf·m, (10.5 kgf·m,
8. Install the driveshafts inboard joint (see step 6 on 76 lbf·ft) 76 lbf·ft)
Replace. Replace.
page 16-21).
11. Align the front subframe reference marks (A) to the
9. Support the front subframe with the subframe body (B), as noted during removal. Tighten the
adapter (VSB02C000016) and a jack. front subframe mounting bolts to the specified
06 torque.
08
B B
VSB02C000016
A A
12. Install a new lower torque rod bracket mounting 15. Install new middle subframe mounting bolts.
bolt. 12
09
12 x 1.25 mm
14 x 1.5 mm 64 N·m
88 N·m (6.5 kgf·m,
(9.0 kgf·m, 47 lbf·ft)
65 lbf·ft) Replace.
ProCarManuals.com
Replace.
16. Install the steering gearbox stiffener plate (A) and
13. Install the front engine mount bracket (A) on the the harness clip (B).
transmission and the engine with new bolts. 13
10 x 1.25 mm
10 59 N·m
12 x 1.25 mm (6.0 kgf·m,
74 N·m 43 lbf·ft)
(7.5 kgf·m,
55 lbf·ft) 10 x 1.25 mm
Replace. 54 N·m
(5.5 kgf·m,
40 lbf·ft)
A
Replace.
(cont’d)
Manual Transmission
10 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
A C
ProCarManuals.com
A
14 x 1.5 mm
93 N·m
(9.5 kgf·m,
69 lbf·ft)
B
23. Refill the transmission with the recommended
transmission fluid (see page 13-82).
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 55 lbf·ft)
Replace.
27. Tighten the front mount mounting bolt (A). 31. Install the engine control module (ECM) bracket (A),
*04 then install the clutch pipe clamp (B).
A 05
12 x 1.25 mm 10 x 1.25 mm
64 N·m 38 N·m
(6.5 kgf·m, (3.9 kgf·m,
47 lbf·ft) 28 lbf·ft)
ProCarManuals.com
B A
(cont’d)
Manual Transmission
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
34. Install the engine harness cover (A). 36. Install the harness clips (A) on the shift cable
22 bracket (B) and the harness bracket (C).
24
A
A
C A
37. Apply a light coat of silicone grease (P/N 08C30- ’07-09 models
B0234M) to the shift cable ends (A). *08
8 x 1.25 mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches, D
Replace.
especially if you have silicone grease on your
hands or gloves
C
’06 model
*07
8 x 1.25 mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
E
B
C
ProCarManuals.com
C
A
(P/N 08C30-B0234M)
38. Install the shift cable bracket (B) and the shift cables
(C), then install new cotter pins (D) or lock pins (E).
(cont’d)
Manual Transmission
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A
D
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
Transmission Disassembly
Exploded View - Clutch Housing
*01
ProCarManuals.com
(cont’d)
SNR9AA9E34150100000LCAT00
08/08/21 14:47:54 61SNR030_130_0102
Manual Transmission
*02
ProCarManuals.com
NOTE: Place the clutch housing on two pieces of wood 4. Remove the interlock bolt (B), the change lever
thick enough to keep the mainshaft from hitting the assembly (C), the 8 x 14 mm dowel pins (D), and
workbench. harness bracket A.
05
D
1. Remove the release fork and the release bearing
A
(see page 12-24).
D D
ProCarManuals.com
C
B
C
5. Remove the drain plug (A), the filler plug (B), the
10 mm flange bolt (C), and the sealing washers (D).
A
*04
D B A
C D E
B
F F
E D
3. Remove the 20 mm bolt (A) and the 20 mm sealing
washer (B).
04
D
(cont’d)
Manual Transmission
B
ProCarManuals.com
A
A
D
D
12. Apply tape to the mainshaft splines to protect the 15. Remove the oil gutter plate (A), the 72 mm shim (B),
seal, then remove the mainshaft assembly (A) and and oil guide plate M.
the countershaft assembly (B) with the shift fork *09
assembly (C) from the clutch housing (D).
*07
B
C B
A
A
M
F
D
ProCarManuals.com
Manual Transmission
C
2. Measure the groove width of the change lever.
2. Measure the width of the reverse shift fork. • If the groove width is not within the standard,
replace the change lever.
• If the width is not within the standard, replace the • If the groove width is within the standard, replace
reverse shift fork. the select lever.
• If the width is within the standard, replace the
reverse idler gear. Standard: 15.00−15.10 mm (0.591−0.594 in.)
02
Standard: 13.4−13.7 mm (0.528−0.539 in.)
02
SNR9AA9E34150339111MAAT01 SNR9AA9E34150339091MAAT02
08/08/21 14:47:58 61SNR030_130_0107
*01
SELECT LEVER
(MOLYBDENUM) Be careful not to damage the dust seal
when installing it.
DUST SEAL
Replace.
(MOLYBDENUM)
CHANGE
ProCarManuals.com
ROLLER
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
(MOLYBDENUM)
WASHER
CHANGE LEVER
SHIFT ARM
COVER DUST COVER
SELECT
LOCK CAM A
REVERSE LOCKOUT 1ST/2ND OIL SEAL
SOLENOID SELECT Replace.
Apply liquid gasket SPRING
(08C70-X0331S) to
the sealing surface. INTERLOCK
5TH/6TH
SELECT
SPRING
SELECT STOP
PLATE
8 mm
SELECT SPRING
LOCK CAM B WASHER
8 mm
SPECIAL BOLT
31 N·m
(3.2 kgf·m,
SHIFT 23 lbf·ft)
ARM
MBS RETURN
SPRING
MBS ARM
SNR9AA9E34150339091MFAT00
08/08/21 14:47:59 61SNR030_130_0108
Manual Transmission
B
ProCarManuals.com
A
4. Measure the width of the shift arm.
2. Measure the thickness of the shift fork fingers.
• If the width is not within the standard, replace the
• If the thickness is not within the standard, replace shift arm.
the shift fork. • If the width is within the standard, replace the
• If the thickness is within the standard, replace the shift fork or the reverse shift piece.
synchro sleeve and the synchro hub as a set.
• If one arm of the shift fork shows more wear than Standard: 16.9−17.0 mm (0.665−0.669 in.)
others, the fork may be bent and needs to be 04
replaced.
SNR9AA9E34150354901MAAT00
08/08/21 14:47:59 61SNR030_130_0109
*01
3RD/4TH SHIFT FORK
SNR9AA9E34150354901MFAT00
08/08/21 14:48:00 61SNR030_130_0110
Manual Transmission
2. Measure the clearance between 2nd gear (C) and 4. Measure the clearance between 4th gear (A) and
3rd gear (D) with a feeler gauge (E). the 4th/5th gear distance collar (B) with a dial
indicator (C).
• If the clearance exceeds the service limit, go to
step 3. • If the clearance exceeds the service limit, go to
• If the clearance is within the service limit, go to step 5.
step 4. • If the clearance is within the service limit, go to
step 7.
Standard: 0.06−0.16 mm (0.002−0.006 in.)
Service Limit: 0.25 mm (0.010 in.) Standard: 0.06−0.16 mm (0.002−0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
*02
C
A
SNR9AA9E34150400000MAAT10
08/08/21 14:48:00 61SNR030_130_0111
5. Measure the length of the 4th/5th gear distance 7. Measure the clearance between the 4th/5th gear
collar as shown. distance collar (A) and 5th gear (B) with a dial
indicator (C).
• If the length is not within the standard, replace
the 4th/5th gear distance collar. • If the clearance exceeds the service limit, go to
• If the length is within the standard, go to step 8.
step 6. • If the clearance is within the service limit, go to
step 10.
Standard: 24.03−24.08 mm (0.946−0.948 in.)
*03 Standard: 0.06−0.16 mm (0.002−0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
*04
ProCarManuals.com
C
A
(cont’d)
Manual Transmission
• If the thickness is less than the service limit, • If the length is not within the standard, replace
replace 5th gear. the 6th gear distance collar.
• If the thickness is within the service limit, replace • If the length is within the standard, go to step 12.
the 5th/6th synchro hub and the 5th/6th synchro
sleeve as a set. Standard: 24.03−24.08 mm (0.946−0.948 in.)
*06
Standard: 23.92−23.97 mm (0.942−0.944 in.)
Service Limit: 23.80 mm (0.937 in.)
08
ProCarManuals.com
Mainshaft Disassembly
NOTE: Refer to the Exploded view in the Mainshaft 3. Support 3rd gear (A) on steel blocks, and press the
Reassembly, as needed, when removing components mainshaft out of the 3rd/4th synchro hub (B) and
pressed on to the mainshaft (see page 13-113). 3rd gear.
1. Remove the angular ball bearing (A) using a NOTE: Do not use a jaw-type puller; it can damage
commercially available bearing separator (B) and a the gear teeth.
commercially available bearing puller (C). 03
01
C
A
ProCarManuals.com
SNR9AA9E34150400000LCAT00
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Manual Transmission
Mainshaft Inspection
1. Inspect the gear and bearing contact areas for wear 2. Inspect the runout by supporting both ends of the
and damage, then measure the mainshaft at points mainshaft. Then rotate the mainshaft two complete
A, B, C, D, and E. If any part of the mainshaft is less turns while measuring with a dial gauge. If the
than the service limit, replace it. runout exceeds the service limit, replace the
mainshaft.
Standard:
A Ball Bearing Contact Area (Transmission Standard: 0.02 mm (0.001 in.) max.
Housing Side): Service Limit: 0.05 mm (0.002 in.)
27.987−28.000 mm (1.1018−1.1024 in.) 13
B 4th/5th Gear Distance Collar Contact Area:
31.984−32.000 mm (1.2592−1.2598 in.)
C Needle Bearing Contact Area:
38.984−39.000 mm (1.5348−1.5354 in.)
D Ball Bearing Contact Area (Clutch Housing Side):
27.977−27.990 mm (1.1015−1.1020 in.)
ProCarManuals.com
C
B
SNR9AA9E34150400000MAAT00
08/08/21 14:48:02 61SNR030_130_0115
Mainshaft Reassembly
Exploded View
*01
3RD/4TH ANGULAR BALL BEARING
SYNCHRO SLEEVE Check for wear and operation.
Note the direction Note the direction
of installation. of installation.
6TH GEAR
DISTANCE COLLAR
SYNCHRO
SPRING SYNCHRO RING
SYNCHRO RING* SYNCHRO SPRING
SYNCHRO CONE*
5TH/6TH SYNCHRO SLEEVE
INNER RING*
SYNCHRO SPRING
NEEDLE BEARING SYNCHRO RING
Check for wear and operation.
5TH GEAR
NEEDLE BEARING
Check for wear and operation.
MAINSHAFT
4TH GEAR
4TH/5TH GEAR DISTANCE COLLAR
INNER RING*
SYNCHRO CONE*
SYNCHRO RING*
SYNCHRO SPRING
(cont’d)
SNR9AA9E34150400000LDAT00
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Manual Transmission
B
5. Press on the 3rd/4th synchro hub (A) using the
40 mm inner driver handle (B) and a press.
*03
A
C B
07746-0030100
A
3. Install the double cone synchro assembly (A) by
aligning the synchro cone fingers (B) with the holes
(C) in 3rd gear, then install the synchro spring (D).
02
D
6. Install the 3rd/4th synchro sleeve (A) by aligning 8. Install 4th gear (A) by aligning the synchro cone
the stops (B) of the 3rd/4th synchro sleeve and the fingers (B) with the holes (C) in 4th gear.
3rd/4th synchro hub. After installing, check the 07
A
operation of the 3rd/4th synchro hub set.
*04
A
C
B
ProCarManuals.com
B
C
D 10. Install the synchro ring (D) with the synchro spring
(E) onto 5th gear.
(cont’d)
Manual Transmission
C
ProCarManuals.com
B
07746-0030100
C
07746-0030300
A
B
C
A
C
D
15. Install the 6th gear distance collar (E) with the
needle bearing (F), then install 6th gear (G).
B
(cont’d)
SNR9AA9E34150200000MAAT10
08/08/21 14:48:32 61SNR030_130_0121
Countershaft Disassembly
NOTE: Refer to the Exploded View in the Countershaft 5. Support 4th gear (A) on steel blocks (B), then use a
Reassembly, as needed, when removing components press (C) and an attachment (D) to press the
pressed on to the countershaft (see page 13-121). countershaft (E) out of 4th gear and 5th gear.
03
C
1. Securely clamp the countershaft assembly in a
bench vise with wood blocks. D
01
E
B
ProCarManuals.com
E
2. Remove the special bolt (left-hand threads).
SNR9AA9E34150200000LCAT00
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Manual Transmission
Countershaft Inspection
1. Inspect the gear and bearing contact areas for wear 2. Inspect the runout by supporting both ends of the
and damage, then measure the countershaft at countershaft. Then rotate the countershaft two
points A, B, and C. If any part of the countershaft is complete turns while measuring with a dial gauge.
less than the service limit, replace it. If the runout exceeds the service limit, replace the
countershaft.
Standard:
A Ball Bearing Contact Area (Transmission Standard: 0.02 mm (0.001 in.) max.
Housing Side): Service Limit: 0.05 mm (0.002 in.)
30.020−30.033 mm (1.1819−1.1824 in.) 08
B 1st Gear Distance Collar Contact Area:
39.937−39.950 mm (1.5723−1.5728 in.)
C Needle Bearing Contact Area (Clutch
Housing Side):
35.000−35.015 mm (1.3780−1.3785 in.)
Service Limit:
ProCarManuals.com
SNR9AA9E34150200000MAAT00
08/08/21 14:48:33 61SNR030_130_0123
Countershaft Reassembly
Exploded View
*01
SPECIAL BOLT
118 N·m (12 kgf·m, 87 lbf·ft)
Replace.
REVERSE GEAR NOTE: Left-hand threads.
(1ST/2ND SYNCHRO
SLEEVE) BALL BEARING
Check for wear
and operation.
Note the direction
of installation.
1ST/2ND
SYNCHRO HUB 35 mm SHIM
ProCarManuals.com
SYNCHRO SPRING
SYNCHRO CONE*
4TH GEAR
INNER RING*
3RD GEAR
1ST GEAR
2ND GEAR
NEEDLE BEARING
Check for wear NEEDLE BEARING
and operation. Check for wear and
operation.
1ST GEAR
DISTANCE COLLAR 2ND GEAR
DISTANCE COLLAR
FRICTION DAMPER
Check for wear
and damage.
Note the direction
COUNTERSHAFT of installation.
INNER RING*
SYNCHRO CONE*
SYNCHRO RING*
SYNCHRO SPRING
(cont’d)
SNR9AA9E34150200000LDAT00
08/08/21 14:48:34 61SNR030_130_0124
Manual Transmission
B
C
5. Install the reverse gear (A) by aligning the slots of
B reverse gear and the 1st/2nd synchro hub (B). After
installing, check the operation of the 1st/2nd
synchro hub set.
A
NOTE: Make sure to align the slots in the 1st/2nd
synchro hub as shown.
*04
D
6. Install the triple cone synchro assembly (A) with the 8. Install the needle bearing (A).
synchro spring (B) by aligning the synchro ring *07
fingers (C) with the grooves (D) in the 1st/2nd B
synchro hub.
*05
A
D
A
B
C
ProCarManuals.com
B
C
07746-0030100
D
(cont’d)
Manual Transmission
A
B C
07746-0030100 07746-0030300
ProCarManuals.com
A
B
07746-0030100
14. Install the 35 mm shim (A), and temporary press on 16. If the measured clearance in step 15 is not within
the old ball bearing (B) using the 40 mm inner the standard, select another suitable 35 mm shim
driver handle (C), the 30 mm inner bearing driver from the table, then go to next step to replace the
attachment (D), and a press (E). 35 mm shim and the ball bearing. If the measured
clearance in step 15 is within the standard, go to
NOTE: next step to replace only the ball bearing.
• Use any size of 35 mm shim, and note size you
used. Measurements taken in the following steps 35 mm Shim
will determine the correct shim to use for final Type Part Number Thickness
assembly. A 23981-PPP-000 0.87 mm (0.034 in.)
• Make sure to install the ball bearing as shown. AA 23981-PPP-900 0.91 mm (0.036 in.)
*12 B 23982-PPP-000 0.95 mm (0.037 in.)
E AB 23982-PPP-900 0.99 mm (0.039 in.)
C 23983-PPP-000 1.03 mm (0.041 in.)
AC 23983-PPP-900 1.07 mm (0.042 in.)
ProCarManuals.com
C
07746-0030100 D 23984-PPP-000 1.11 mm (0.044 in.)
B AD 23984-PPP-900 1.15 mm (0.045 in.)
E 23985-PPP-000 1.19 mm (0.047 in.)
AE 23985-PPP-900 1.23 mm (0.048 in.)
F 23986-PPP-000 1.27 mm (0.050 in.)
D AF 23986-PPP-900 1.31 mm (0.052 in.)
07746-0030300
G 23987-PPP-000 1.35 mm (0.053 in.)
AG 23987-PPP-900 1.39 mm (0.055 in.)
A H 23988-PPP-000 1.43 mm (0.056 in.)
AH 23988-PPP-900 1.47 mm (0.058 in.)
J 23989-PPP-000 1.51 mm (0.060 in.)
AJ 23989-PPP-900 1.55 mm (0.061 in.)
K 23990-PPP-000 1.59 mm (0.063 in.)
AK 23990-PPP-900 1.63 mm (0.064 in.)
L 23991-PPP-000 1.67 mm (0.066 in.)
AL 23991-PPP-900 1.71 mm (0.067 in.)
M 23992-PPP-000 1.75 mm (0.069 in.)
AM 23992-PPP-900 1.79 mm (0.070 in.)
N 23993-PPP-000 1.83 mm (0.072 in.)
15. Measure the clearance between the old bearing (A) AN 23993-PPP-900 1.87 mm (0.074 in.)
and the 35 mm shim (B) with a feeler gauge (C). P 23994-PPP-000 1.91 mm (0.075 in.)
AP 23994-PPP-900 1.95 mm (0.077 in.)
Standard: 0.04−0.10 mm (0.0016−0.0039 in.) Q 23995-PPP-000 1.99 mm (0.078 in.)
*13 A
(cont’d)
Manual Transmission
NOTE:
• If necessary, replace the 35 mm shim with the
ProCarManuals.com
D
07746-0030300
Synchro Sleeve and Hub Inspection Synchro Ring and Gear Inspection
and Reassembly
1. Inspect the synchro ring for scoring, cracks, and
damage (A).
1. Inspect the gear teeth on all synchro hubs and *01
synchro sleeves for rounded off corners, which A
indicate wear.
GOOD WORN
C
A
D
GOOD WORN
(cont’d)
SNR9AA9E34171157331MGAT01 SNR9AA9E34171157322MAAT02
08/08/21 14:48:38 61SNR030_130_0130
Manual Transmission
A
C B
ProCarManuals.com
D A
5. Inspect the thrust surface (B) on each gear hub for Synchro ring-to-gear
wear. *04
B
C
07736-A01000B
4. Drive in new ball bearing from the transmission
A
side using the 65 mm oil seal driver (A).
*01
B A
07JAD-PL90100
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Manual Transmission
B
ProCarManuals.com
D B
07JAD-PL90100
2. Remove the needle bearing (A) using the 5. Install the bearing set plate (A) with the bolts (B).
20−40 mm adjustable bearing puller (B) and a 04
B
commercially available 3/8’’-16 UNF slide hammer 6 x 1.0 mm
(D), then remove oil guide plate C. 12 N·m
02 (1.2 kgf·m, 8.7 lbf·ft)
A
D
B
07736-A01000B
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B
07GAJ-PG20130
A
C
(cont’d)
SNR9AA9E34150400000MBAT00
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Manual Transmission
Transmission Reassembly
72 mm Shim (cont’d) NOTE:
Type Part Number Thickness • Prior to reassembling, clean all the parts in solvent,
AP 23972-PPP-J00 1.83 mm (0.072 in.) dry them, and apply MTF to any contact surfaces.
AQ 23973-PPP-J00 1.86 mm (0.073 in.) • Place the clutch housing on two pieces of wood thick
AR 23974-PPP-J00 1.89 mm (0.074 in.) enough to keep the mainshaft from hitting the
AS 23975-PPP-J00 1.92 mm (0.076 in.) workbench.
AT 23976-PPP-J00 1.95 mm (0.077 in.)
AV 23977-PPP-J00 1.98 mm (0.078 in.) 1. Install the magnet (A) and the differential
AW 23978-PPP-J00 2.01 mm (0.079 in.) assembly (B).
AX 23979-PPP-J00 2.04 mm (0.080 in.)
AY 23980-PPP-J00 2.07 mm (0.081 in.) NOTE: Clean the magnet anytime the transmission
AZ 23981-PPP-J00 2.10 mm (0.083 in.) is disassembled.
BA 23982-PPP-J00 2.13 mm (0.084 in.) *01
B
BB 23983-PPP-J00 2.16 mm (0.085 in.)
BC 23984-PPP-J00 2.19 mm (0.086 in.)
ProCarManuals.com
F
G
B D
H
(cont’d)
SNR9AA9E34150100000LDAT00
08/08/22 16:37:21 61SNR030_130_0135
Transmission Reassembly
72 mm Shim (cont’d) NOTE:
Type Part Number Thickness • Prior to reassembling, clean all the parts in solvent,
AP 23972-PPP-J00 1.83 mm (0.072 in.) dry them, and apply MTF to any contact surfaces.
AQ 23973-PPP-J00 1.86 mm (0.073 in.) • Place the clutch housing on two pieces of wood thick
AR 23974-PPP-J00 1.89 mm (0.074 in.) enough to keep the mainshaft from hitting the
AS 23975-PPP-J00 1.92 mm (0.076 in.) workbench.
AT 23976-PPP-J00 1.95 mm (0.077 in.)
AV 23977-PPP-J00 1.98 mm (0.078 in.) 1. Install the magnet (A) and the differential
AW 23978-PPP-J00 2.01 mm (0.079 in.) assembly (B).
AX 23979-PPP-J00 2.04 mm (0.080 in.)
AY 23980-PPP-J00 2.07 mm (0.081 in.) NOTE: Clean the magnet anytime the transmission
AZ 23981-PPP-J00 2.10 mm (0.083 in.) is disassembled.
BA 23982-PPP-J00 2.13 mm (0.084 in.) *01
B
BB 23983-PPP-J00 2.16 mm (0.085 in.)
BC 23984-PPP-J00 2.19 mm (0.086 in.)
ProCarManuals.com
F
G
B D
H
(cont’d)
SNR9AA9E34150100000LDAT00
08/08/21 14:48:42 61SNR030_130_0136
Manual Transmission
M
ProCarManuals.com
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
B component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
06
Liquid gasket
8. Install the three 14 x 20 mm dowel pins (A). 11. Make sure the 72 mm snap ring (A) is securely
*05 seated in the groove of the countershaft bearing.
C
34 N·m
(3.5 kgf·m, Dimension as installed: 3.3−6.0 mm
25 lbf·ft)
(0.13−0.24 in.)
*06
B
ProCarManuals.com
A
A
NOTE:
• If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
• If too much time has passed after applying the
9. Place the transmission housing on the clutch liquid gasket, remove the old liquid gasket and
housing, making sure to line up the shafts. residue, then reapply new liquid gasket.
10. While expanding the 72 mm snap ring (B) on the 13. Install the 8 mm flange bolts finger-tight with
countershaft ball bearing using snap ring pliers, transmission hanger A, and transmission hanger B.
push the transmission housing down to start the *07
countershaft ball bearing through the snap ring.
Release the pliers, and push down the housing until
it bottoms and the snap ring snaps in place in the
countershaft ball bearing snap ring groove. B
(cont’d)
Manual Transmission
D
39 N·m
(4.0 kgf·m,
B 29 lbf·ft)
ProCarManuals.com
6 x 1.0 mm
12 N·m C
(1.2 kgf·m,
8.7 lbf·ft)
Liquid gasket
18. Install the drain plug (A) and the 10 mm flange bolt 22. Apply liquid gasket, P/N 08718-0001 evenly to the
(B) with new washers (C). Install the filler plug (D) threads of the back-up light switch (F), and install it
finger-tight with new sealing washer (E). on the transmission housing. Install the component
*08 within 5 minutes of applying the liquid gasket.
A
E D 39 N·m
Replace. (4.0 kgf·m, NOTE:
29 lbf·ft)
• If you apply liquid gasket P/N 08718-0012, the
component must be installed within 4 minutes.
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
F
Replace.
23. Install the 20 mm bolt (A) with new 20 mm sealing
G C washer (B).
Replace. 04
ProCarManuals.com
C
Replace.
B
6 x 1.0 mm 44 N·m
12 N·m (1.2 kgf·m, 8.7 lbf·ft) (4.5 kgf·m, 33 lbf·ft)
B
19. Apply MTF to a new O-ring (F). Then install the Replace.
output shaft (countershaft) speed sensor (G) with
the O-ring.
20. Install the steel balls (A), the springs (B), and the
detent bolts (C) with new washers (D). A
*09 44 N·m
(4.5 kgf·m, 33 lbf·ft)
A
B
D
Replace.
C
22 N·m
(2.2 kgf·m,
16 lbf·ft)
10 x 1.25 mm
44 N·m
(4.5 kgf·m,
33 lbf·ft)
E F
29 N·m (3.0 kgf·m, 22 lbf·ft)
Manual Transmission
*01
SHIFT COTTER PINS
LOCK PINS CABLE Replace.
CLIP WASHER WASHER
Replace. WASHER
(WHITE) (WHITE) WASHER
’07-09 models ’06 model
(P/N 08C30-B0234M)
ProCarManuals.com
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
9.8 N·m
SHIFT LEVER HOUSING (1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6 x 1.0 mm
6 x 1.0 mm 9.8 N·m
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
(1.0 kgf·m, 7.2 lbf·ft)
SNR9AA9E34150339122KBAT00
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M/T Differential
*01
OIL SEAL
Replacement, page 13-141
CARRIER BEARING
Replacement, page 13-140
ProCarManuals.com
DIFFERENTIAL CARRIER
Replacement, page 13-140
CARRIER BEARING
Replacement, page 13-140
SHIM, 80 mm
Differential Thrust Clearance
Adjustment, page 13-142
OIL SEAL
Replacement, page 13-141
SNR9AA9E34150700000DAAT00
08/08/21 14:48:56 61SNR030_130_0142
M/T Differential
B
ProCarManuals.com
SNR9AA9E34150727002KBAT10 SNR9AA9E34150719612KBAT02
08/08/21 14:48:57 61SNR030_130_0143
C
A
B
07746-0030100
ProCarManuals.com
2. Remove the oil seal (A) from the clutch housing (B).
02
*04
A
C
B
07746-0030100
(cont’d)
SNR9AA9E34150719632KBAT00
08/08/21 14:48:57 61SNR030_130_0143
C
A
B
07746-0030100
ProCarManuals.com
2. Remove the oil seal (A) from the clutch housing (B).
02
*04
A
C
B
07746-0030100
(cont’d)
SNR9AA9E34150719632KBAT00
08/08/21 14:48:58 61SNR030_130_0144
M/T Differential
A
07749-0010000
ProCarManuals.com
B
07NAD-P20A100
A
07749-0010000
B
07NAD-P20A100
SNR9AA9E34150700000MBAT00
08/08/21 14:48:58 61SNR030_130_0144
M/T Differential
A
07749-0010000
ProCarManuals.com
B
07NAD-P20A100
A
07749-0010000
B
07NAD-P20A100
SNR9AA9E34150700000MBAT00
08/08/21 14:48:58 61SNR030_130_0145
3. Install the transmission housing onto the clutch 6. If the clearance exceeds the standard, select a new
housing, then tighten the 8 mm flange bolts in a 80 mm shim from the following table. If the
crisscross pattern in several steps (see step 14 on clearance measured in step 5 is within the standard,
page 13-136). go to step 9.
DYNOMITE -2009-
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08/08/21 14:37:02 61SNR030_140_0002
Automatic Transmission
Automatic Transmission A/T Gear Position Indicator
Special Tools ............................................... 14-2 Component Location Index ....................... 14-263
General Troubleshooting Information ...... 14-3 Circuit Diagram ........................................... 14-264
DTC Troubleshooting Index ....................... 14-9 Transmission Range Switch Test .............. 14-265
Symptom Troubleshooting Index ............. 14-13 Transmission Range Switch
Component Location Index ....................... 14-25 Replacement ............................................ 14-267
System Description .................................... 14-26 A/T Gear Position Indicator Panel
DTC Troubleshooting ................................. 14-80 Light Harness Replacement ................... 14-269
Road Test ..................................................... 14-208 Paddle Shifter + (Upshift Switch)
Stall Speed Test .......................................... 14-210 Circuit Troubleshooting .......................... 14-270
Pressure Test ............................................... 14-211 Replacement ............................................ 14-276
Shift Solenoid Valve Paddle Shifter − (Downshift Switch)
Test ........................................................... 14-215 Circuit Troubleshooting .......................... 14-273
Replacement ............................................ 14-217 Replacement ............................................ 14-277
Shift Solenoid Wire Harness
Replacement ............................................ 14-217 A/T Interlock System
ProCarManuals.com
A/T Clutch Pressure Control Solenoid Component Location Index ....................... 14-278
Valve A Circuit Diagram ........................................... 14-279
Test ........................................................... 14-219 Shift Lock System Circuit
Replacement ............................................ 14-221 Troubleshooting ...................................... 14-280
A/T Clutch Pressure Control Solenoid Key Interlock System Circuit
Valve B Troubleshooting ...................................... 14-285
Test ........................................................... 14-222 Shift Lock Solenoid Test ............................ 14-287
Replacement ............................................ 14-226 Shift Lock Solenoid Replacement ............. 14-287
A/T Clutch Pressure Control Solenoid Shift Lock Stop Replacement .................... 14-288
Valve C Shift Lock Stop Cushion Replacement ..... 14-288
Test ........................................................... 14-224 Park Pin Switch Test ................................... 14-289
Replacement ............................................ 14-226 Park Pin Switch Replacement .................... 14-269
Input Shaft (Mainshaft) Speed Sensor
Replacement ............................................ 14-227
Output Shaft (Countershaft) Speed Sensor
Replacement ............................................ 14-227
2nd Clutch Transmission Fluid Pressure
Switch Replacement ............................... 14-228
3rd Clutch Transmission Fluid Pressure
Switch Replacement ............................... 14-228
ATF Temperature Sensor
Test/Replacement ................................... 14-229
ATF Level Check .......................................... 14-231
ATF Replacement ....................................... 14-232
Transmission Removal .............................. 14-233
Drive Plate Removal and Installation ........ 14-242
Transmission Installation ........................... 14-242
ATF Cooler Hose Replacement ................. 14-253
Shift Lever Removal ................................... 14-254
Shift Lever Installation ............................... 14-255
Shift Lever Disassembly/Reassembly ...... 14-256
Shift Cable Replacement ............................ 14-257
Shift Cable Adjustment .............................. 14-259
DYNOMITE -2009-
SNR9AA10000000J1401ZCAT00
08/08/21 14:37:02 61SNR030_140_0003
DYNOMITE -2009-
08/08/21 14:37:04 61SNR030_140_0004
Automatic Transmission
Special Tools
Ref. No. Tool Number Description Qty
07GAB-PF50101 Mainshaft Holder 1
07HAJ-PK40201 Preload Inspection Tool 1
07JAD-PH80101 Oil Seal Driver Attachment 1
07LAD-PW50601 Attachment, 40 mm 1
07LAE-PX40000 Clutch Spring Compressor Set 1
07MAJ-PY4011A A/T Pressure Hose, 2,210 mm 3
07MAJ-PY40120 A/T Pressure Hose Adapter 3
07NAD-PX40100 Attachment, 78 x 80 mm 1
07QAD-P0A0100 Attachment, 42 mm I.D. 1
07ZAE-PRP0100 Clutch Compressor Attachment 1
07406-0020401 A/T Oil Pressure Gauge Set 1
07736-A01000B or 07736-A01000A Adjustable Bearing Puller, 25−40 mm 1
07746-0010100 Attachment, 32 x 35 mm 1
07746-0010300 Attachment, 42 x 47 mm 1
07746-0010400 Attachment, 52 x 55 mm 1
07746-0010500 Attachment, 62 x 68 mm 1
07746-0010600 Attachment, 72 x 75 mm 1
07746-001A800 Attachment, 22 x 24 mm 1
ProCarManuals.com
01
01
01
01
01
01
01
01
01
01
01
01
SNR9AA10000000J1401PAAT00
08/08/21 14:37:05 61SNR030_140_0005
(cont’d)
SNR9AA1K77100000000BBAT20
08/08/21 14:37:05 61SNR030_140_0006
Automatic Transmission
ON
OFF
When the D indicator has been reported on, connect the
HDS to the DLC (A) located under the driver’s side of the
dashboard. Turn the ignition switch to ON (II), select Example: DTC P0717 (15)
SCS mode, then the D indicator will indicate (flash) the
Long blink (one) Short blinks (five)
DTC.
04
ON
OFF
10 + 5 = 15
04
A
E
• For accurate results, always use the pin
probe (male).
• To prevent damage to the connector
terminals, do not insert test equipment
probes, paper clips, or other substitutes as
4. Remove the coolant reservoir (E). Disconnect PCM they can damage the terminals. Damaged
connectors A, B, and C, and probe the terminals terminals cause a poor connection and an
from the terminal side of the connectors. incorrect measurement.
• Do not puncture the insulation on a wire.
NOTE: PCM connectors A, B, and C have symbols Punctures can cause poor or intermittent
(A=□, B=△, C=○) embossed on them for electrical connections.
identification.
(cont’d)
Automatic Transmission
(1)
DTC Two Drive D MIL Detection Item Page
Cycle Indicator
Detection
(3)
P0107 (12) ――― Blinks ON or Manifold Absolute Pressure (MAP) Sensor (see page 14-80)
OFF Circuit Low Voltage
(3)
P0108 (12) ――― Blinks ON or Manifold Absolute Pressure (MAP) Sensor (see page 14-80)
OFF Circuit High Voltage
(3)
P0335 (88) ――― Blinks ON or Crankshaft Position (CKP) Sensor No (see page 14-81)
OFF Signal
(3)
P0339 (88) ――― Blinks ON or Crankshaft Position (CKP) Sensor (see page 14-81)
OFF Intermittent Interruption
(3)
P0365 (89) ――― Blinks ON or Camshaft Position (CMP) Sensor B No (see page 14-82)
ProCarManuals.com
OFF Signal
(3)
P0369 (89) ――― Blinks ON or Camshaft Position (CMP) Sensor B (see page 14-82)
OFF Intermittent Interruption
(2)
P0705 (5) ――― Blinks ON Short in Transmission Range Switch (see page 14-83)
Circuit (Multiple Shift-position Input)
(2)
P0706 (6) ○ OFF ON Open in Transmission Range Switch (see page 14-92)
Circuit
(2)
P0711 (28) ――― Blinks OFF Problem in ATF Temperature Sensor (see page 14-96)
Circuit
(2)
P0712 (28) ――― Blinks OFF Short in ATF Temperature Sensor Circuit (see page 14-98)
(2)
P0713 (28) ――― Blinks OFF Open in ATF Temperature Sensor Circuit (see page 14-100)
(2)
P0716 (15) ――― Blinks ON Problem in Input Shaft (Mainshaft) Speed (see page 14-103)
Sensor Circuit
(2)
P0717 (15) ――― Blinks ON Problem in Input Shaft (Mainshaft) Speed (see page 14-103)
Sensor Circuit (No Signal Input)
(2)
P0718 (15) ○ Blinks ON Input Shaft (Mainshaft) Speed Sensor (see page 14-107)
Intermittent Failure
(2)
P0721 (9) ――― Blinks ON Problem in Output Shaft (Countershaft) (see page 14-111)
Speed Sensor Circuit
(2)
P0722 (9) ――― Blinks ON Problem in Output Shaft (Countershaft) (see page 14-111)
Speed Sensor Circuit (No Signal Input)
(2)
P0723 (9) ○ Blinks ON Output Shaft (Countershaft) Speed Sensor (see page 14-116)
Intermittent Failure
NOTE:
(1): The DTC in parentheses is the flash code the D indicator indicates when the data link connector (DLC) is
connected to the HDS, and in the SCS mode.
(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
(3): The MIL comes on when the PGM-FI system detects the same failure.
(cont’d)
SNR9AA1E10400000000GAAT00
08/08/21 14:37:07 61SNR030_140_0010
Automatic Transmission
(1)
DTC Two Drive D MIL Detection Item Page
Cycle Indicator
Detection
P0731 (64) ○ Blinks OFF Problem in 1st Clutch and 1st Clutch (see page 14-120)
Hydraulic Circuit (1st Gear Incorrect Ratio)
P0732 (64) ○ Blinks OFF Problem in 2nd Clutch and 2nd Clutch (see page 14-122)
Hydraulic Circuit (2nd Gear Incorrect Ratio)
P0733 (64) ○ Blinks OFF Problem in 3rd Clutch and 3rd Clutch (see page 14-123)
Hydraulic Circuit (3rd Gear Incorrect Ratio)
P0734 (64) ○ Blinks OFF Problem in 4th Clutch and 4th Clutch (see page 14-125)
Hydraulic Circuit (4th Gear Incorrect Ratio)
P0735 (64) ○ Blinks OFF Problem in 5th Clutch and 5th Clutch (see page 14-126)
ProCarManuals.com
(1)
DTC Two Drive D MIL Detection Item Page
Cycle Indicator
Detection
(2)
P0842 (25) ○ Blinks ON Short in 2nd Clutch Transmission Fluid (see page 14-140)
Pressure Switch Circuit, or 2nd Clutch
Transmission Fluid Pressure Switch Stuck
ON
(2)
P0843 (25) ○ Blinks ON Open in 2nd Clutch Transmission Fluid (see page 14-142)
Pressure Switch Circuit, or 2nd Clutch
Transmission Fluid Pressure Switch Stuck
OFF
(2)
P0847 (26) ――― Blinks OFF Short in 3rd Clutch Transmission Fluid (see page 14-145)
Pressure Switch Circuit, or 3rd Clutch
Transmission Fluid Pressure Switch Stuck
ON
ProCarManuals.com
(2)
P0848 (26) ――― Blinks OFF Open in 3rd Clutch Transmission Fluid (see page 14-147)
Pressure Switch Circuit, or 3rd Clutch
Transmission Fluid Pressure Switch Stuck
OFF
(2)
P0962 (16) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-150)
Solenoid Valve A Circuit
(2)
P0963 (16) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-153)
Solenoid Valve A
(2)
P0966 (23) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-155)
Solenoid Valve B Circuit
(2)
P0967 (23) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-158)
Solenoid Valve B
(2)
P0970 (29) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-160)
Solenoid Valve C Circuit
(2)
P0971 (29) ――― Blinks ON Problem in A/T Clutch Pressure Control (see page 14-163)
Solenoid Valve C
P0973 (7) (2) ――― Blinks ON Short in Shift Solenoid Valve A Circuit (see page 14-165)
P0974 (7) (2) ――― Blinks ON Open in Shift Solenoid Valve A Circuit (see page 14-167)
P0976 (8) (2) ――― Blinks ON Short in Shift Solenoid Valve B Circuit (see page 14-170)
P0977 (8) (2) ――― Blinks ON Open in Shift Solenoid Valve B Circuit (see page 14-172)
P0979 (22) (2) ――― Blinks ON Short in Shift Solenoid Valve C Circuit (see page 14-175)
P0980 (22) (2) ――― Blinks ON Open in Shift Solenoid Valve C Circuit (see page 14-177)
P0982 (60) (2) ――― Blinks ON Short in Shift Solenoid Valve D Circuit (see page 14-180)
P0983 (60) (2) ――― Blinks ON Open in Shift Solenoid Valve D Circuit (see page 14-182)
P0985 (61) (2), (4)
――― Blinks ON Short in Shift Solenoid Valve E Circuit (see page 14-185)
P0985 (61) (2), (5)
――― Blinks ON Short in Shift Solenoid Valve E Circuit (see page 14-187)
P0986 (61) (2) ――― Blinks ON Open in Shift Solenoid Valve E Circuit (see page 14-189)
NOTE:
(1): The DTC in parentheses is the flash code the D indicator indicates when the data link connector (DLC) is
connected to the HDS, and in the SCS mode.
(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
(4): ’06 model
(5): ’07-09 models
(cont’d)
Automatic Transmission
(1)
DTC Two Drive D MIL Detection Item Page
Cycle Indicator
Detection
P16C0 (99) ――― OFF ON PCM A/T Control System Incomplete (see page 14-192)
Update
(2)
P1717 (62) ○ Blinks OFF Open in Transmission Range Switch (see page 14-192)
ATPRVS Switch Circuit
P1730 (45) ○ Blinks ON Problem in Shift Control System: (see page 14-195)
• Shift Solenoid Valves A or D Stuck OFF
• Shift Solenoid Valve B Stuck ON
• Shift Valves A, B, or D Stuck
P1731 (45) ○ Blinks ON Problem in Shift Control System: (see page 14-197)
ProCarManuals.com
NOTE:
(1): The DTC in parentheses is the flash code the D indicator indicates when the data link connector (DLC) is
connected to the HDS, and in the SCS mode.
(2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
(3): The MIL comes on when the PGM-FI system detects the same failure.
(cont’d)
SNR9AA1E10400000000HBAT01
08/08/21 14:37:08 61SNR030_140_0014
Automatic Transmission
10. Axle disengaged pump seizure if not detected. Use the proper tools.
• Install the main seal flush with the torque converter
housing. If you push it into the torque converter
housing until it bottoms out, it will block the fluid
return passage and result in damage.
• Check the ATF strainer for debris. If the ATF
strainer is clogged with particles of steel or
aluminum, inspect the ATF pump. If the ATF pump
is OK, find the damaged components that caused
the debris. If no cause for contamination is found,
replace the torque converter.
• Inspect the differential pinion gears for wear. If the
differential pinion gears are worn, replace the
differential assembly, replace the ATF strainer,
thoroughly clean the transmission, and clean the
torque converter, cooler, and lines.
Vehicle moves in R, 1. 1st accumulator defective • Check the 1st clutch pressure.
but not in D, S, or 2. 1st gears worn or damaged • Inspect the clutch piston, the clutch piston check
1st in S 3. 1st clutch defective valve, and the O-rings. Check the spring retainer
and the retainer seal for wear and damage. Inspect
the clearance between the clutch end-plate and the
top disc. If the clearance is out of tolerance, inspect
the clutch discs and the plates for wear and
damage. If the discs are worn or damaged, replace
them as a set. Inspect the clutch wave-plate height.
If the height is out of tolerance, replace the wave-
plate. If the discs and the plates are OK, adjust the
clearance with the clutch end-plate.
• Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
• Replace the secondary shaft if the bushing for the
1st clutch feed pipe is loose or damaged.
• Check the 1st accumulator piston, the O-ring, and
the springs in the regulator valve body for wear
and damage.
(cont’d)
Automatic Transmission
damage.
Vehicle moves in D 1. Shift solenoid valve E defective • Check for a stored DTC, and check for loose
and S, but not in R 2. Shift fork shaft stuck connectors.
3. Shift valve E defective • Inspect shift solenoid valve E for seizure, and the
4. 4th/reverse accumulator O-rings for wear and damage.
defective • Check for a missing shift fork bolt on the shift fork
5. 4th clutch defective shaft.
6. Reverse gears worn or • Check shift valve E in the main valve body for free
damaged movement, and check the shift valve E spring for
wear and damage.
• Check the 4th clutch pressure.
• Inspect the clutch piston, the clutch piston check
valve, and the O-rings. Check the spring retainer for
wear and damage. Inspect the clearance between
the clutch end-plate and the top disc. If the
clearance is out of tolerance, inspect the clutch
discs and the plates for wear and damage. If the
discs are worn or damaged, replace them as a set.
Inspect the clutch wave-plate height. If the height is
out of tolerance, replace the wave-plate. If the discs
and the plates are OK, adjust the clearance with the
clutch end-plate.
• Inspect the reverse selector teeth chamfers, and
inspect the engagement teeth chamfers of the
countershaft 4th gear and the reverse gear. Replace
the reverse gears and the reverse selector if they
are worn or damaged. If the transmission makes a
clicking, grinding, or whirring noise, also replace
the mainshaft 4th gear, the reverse idler gear, and
the countershaft 4th gear.
(cont’d)
Automatic Transmission
Engine idle 1. Low ATF level • Check the ATF level, and check the ATF cooler lines
vibration 2. Shift solenoid valve E defective for leakage and loose connections. If necessary,
3. Drive plate defective or clean the ATF cooler lines.
transmission misassembled • Improper alignment of ATF pump and torque
4. Engine output low converter housing may cause ATF pump seizure.
5. Torque converter clutch piston The symptoms are mostly an rpm-related ticking
defective noise or a high pitched squeak.
6. ATF pump worn or binding • Inspect the ATF strainer for clogging with particles
7. Lock-up shift valve defective of steel or aluminum. If the ATF strainer is clogged,
replace it, and clean the torque converter, cooler,
and lines.
• Check for a stored DTC, and check for loose
connectors.
• Inspect shift solenoid valve E for seizure, and the
O-rings for wear and damage.
• Check for a misinstalled/damaged drive plate.
• Check that the idle rpm in gear is the specified idle
speed. If the idle speed is correct, adjust the engine
and the transmission mounts.
• Replace the torque converter.
• Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
11. Thrust washer seized, worn, free movement, and check the relief valve spring
or damaged for wear and damage.
• Inspect the clutch piston, the clutch piston check
valve, and the O-rings. Check the spring retainer
and the retainer seal (for 1st, 2nd, and 3rd clutch
only) for wear, damage, and peeling. Inspect the
clearance between the clutch end-plate and the top
disc. If the clearance is out of tolerance, inspect the
clutch discs and the plates for wear and damage. If
the discs are worn or damaged, replace them as a
set. Inspect the clutch wave-plate height. If the
height is out of tolerance, replace the wave-plate. If
the discs and the plates are OK, adjust the
clearance with the clutch end-plate.
• Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
• Inspect the 3rd clutch feed pipe. If the 3rd clutch
feed pipe is scored, replace it and the O-ring under
the feed pipe guide.
• Replace the secondary shaft if the bushing for the
1st or the 3rd clutch feed pipe is loose or damaged.
• Inspect the 5th clutch feed pipe. If the 5th clutch
feed pipe is scored, replace it and the O-ring under
the feed pipe guide.
• Replace the mainshaft if the bushing for the 5th
clutch feed pipe is loose or damaged.
(cont’d)
Automatic Transmission
sensor defective • Inspect the clutch piston, the clutch piston check
8. Output shaft (countershaft) valve, and the O-rings. Check the spring retainer
speed sensor defective and the retainer seal for wear, damage, and peeling.
9. ATF temperature sensor Inspect the clearance between the clutch end-plate
defective and the top disc. If the clearance is out of tolerance,
10. Foreign material in separator inspect the clutch discs and the plates for wear and
plate orifice damage. If the discs are worn or damaged, replace
11. Servo control valve defective them as a set. Inspect the clutch wave-plate height.
12. 1st accumulator defective If the height is out of tolerance, replace the wave-
13. 1st check ball stuck plate. If the discs and the plates are OK, adjust the
14. Lock-up shift valve defective clearance with the clutch end-plate.
15. 1st clutch defective • Check for a clogged orifice in the separator plate. If
the orifice is clogged, remove it and clean the
separator plate orifice.
• Check the servo control valve in the main valve
body for free movement, and check the servo
control valve spring for wear and damage.
• Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
• Replace the secondary shaft if the bushing for the
1st clutch feed pipe is loose or damaged.
• Check the 1st accumulator piston, the O-ring, and
the springs in the regulator valve body for wear
and damage.
• Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
defective valve, and the O-rings. Check the spring retainer for
8. Shift fork shaft stuck wear and damage. Inspect the clearance between
9. Foreign material in separator the clutch end-plate and the top disc. If the
plate orifice clearance is out of tolerance, inspect the clutch
10. Shift valve E defective discs and the plates for wear and damage. If the
11. 4th/reverse accumulator discs are worn or damaged, replace them as a set.
defective Inspect the clutch wave-plate height. If the height is
12. Lock-up shift valve defective out of tolerance, replace the wave-plate. If the discs
13. 4th clutch defective and the plates are OK, adjust the clearance with the
clutch end-plate.
• Check for a missing shift fork bolt on the shift fork
shaft.
• Check for a clogged orifice in the separator plate. If
the orifice is clogged, remove it and clean the
separator plate orifice.
• Check the 4th clutch pressure.
• Inspect the servo valve and the O-ring for wear and
damage.
• Check shift valve E in the main valve body for free
movement, and check the shift valve E spring for
wear and damage.
• Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
Transmission does 1. Input shaft (mainshaft) speed • Check for a stored DTC, and check for loose
not shift sensor defective connectors.
2. Output shaft (countershaft) • Check the input shaft (mainshaft) speed sensor and
speed sensor defective the output shaft (countershaft) speed sensor
installation.
(cont’d)
Automatic Transmission
upshift or 2-1 solenoid valve A defective • Inspect shift solenoid valve E for seizure, and the
downshift 3. A/T clutch pressure control O-rings for wear and damage.
solenoid valve B defective • Inspect the A/T clutch pressure control solenoid
4. A/T clutch pressure control valve filter/gasket and the O-rings for wear and
solenoid valve C defective damage, and inspect the solenoid valves for
5. 2nd clutch transmission fluid seizure.
pressure switch defective • Check the 1st and the 2nd clutch pressures.
6. Foreign material in separator • Check for a clogged orifice in the separator plate.
plate orifice If the orifice is clogged, remove it and clean the
7. 1st accumulator defective separator plate orifice.
8. 2nd accumulator defective • Inspect the clutch piston, the clutch piston check
9. 1st check ball stuck valve, and the O-rings. Check the spring retainer
10. 2nd check ball stuck and the retainer seal for wear, damage, and
11. Lock-up shift valve defective peeling. Inspect the clearance between the clutch
12. 1st clutch defective end-plate and the top disc. If the clearance is out
13. 2nd clutch defective of tolerance, inspect the clutch discs and the
plates for wear and damage. If the discs are worn
or damaged, replace them as a set. Inspect the
clutch wave-plate height. If the height is out of
tolerance, replace the wave-plate. If the discs and
the plates are OK, adjust the clearance with the
clutch end-plate.
• Check the lock-up shift valve in the regulator
valve body for free movement, and check the
lock-up shift valve spring for wear and damage.
• Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
• Replace the secondary shaft if the bushing for the
1st clutch feed pipe is loose or damaged.
• Check the 1st accumulator piston, the O-ring, and
the springs in the regulator valve body for wear
and damage.
• Check the 2nd accumulator piston, the O-ring,
and the springs in the servo valve body for wear
and damage.
(cont’d)
Automatic Transmission
(cont’d)
Automatic Transmission
Transmission does 1. Shift cable broken or out of • Check for a loose shift cable at the shift lever and
not shift into P adjustment the selector control lever.
2. Connection between the shift • Check the park pawl spring installation and the
cable and transmission or body is park lever spring installation. If installation is
worn incorrect, install the spring correctly. Make sure
3. Park mechanism defective that the park lever stop is not installed upside
down. Check the distance between the park pawl
shaft and the park lever roller pin. If the distance
is out of tolerance, select and install the
appropriate park lever stop.
Torque converter 1. Shift solenoid valve E defective • Check for a stored DTC, and check for loose
clutch does not 2. A/T clutch pressure control connectors.
disengage solenoid valve A defective • Inspect shift solenoid valve E for seizure, and the
3. Torque converter clutch piston O-rings for wear and damage.
defective • Inspect the A/T clutch pressure control solenoid
4. Lock-up shift valve defective valve filter/gasket and the O-rings for wear and
5. Lock-up control valve defective damage, and inspect the solenoid valves for
seizure.
• Replace the torque converter.
• Check the lock-up control valve in the main valve
body for free movement, and check the lock-up
control valve spring for wear and damage.
• Check the lock-up shift valve in the regulator
valve body for free movement, and check the
lock-up shift valve spring for wear and damage.
(cont’d)
Automatic Transmission
DATA LINK CONNECTOR (DLC) PARK PIN SWITCH SHIFT LOCK SOLENOID
*02
OUTPUT SHAFT INPUT SHAFT (MAINSHAFT)
(COUNTERSHAFT) SPEED SENSOR
SPEED SENSOR Replacement, page 14-227
Replacement,
page 14-227 POWERTRAIN CONTROL
MODULE (PCM)
TRANSMISSION
RANGE SWITCH
3RD CLUTCH
TRANSMISSION FLUID
PRESSURE SWITCH
Replacement,
page 14-228
SHIFT SOLENOID
2ND CLUTCH VALVE B
TRANSMISSION FLUID (Behind shift
PRESSURE SWITCH solenoid valve cover)
Replacement, page 14-228 Test, page 14-215
Replacement,
page 14-217
A/T CLUTCH PRESSURE
CONTROL SOLENOID VALVE C SHIFT SOLENOID
Test, page 14-224 VALVE A
Replacement, SHIFT SOLENOID VALVE C (Behind shift
page 14-226 (Behind shift solenoid valve cover)
solenoid valve cover) Test, page 14-215
Test, page 14-215 Replacement,
Replacement, page 14-217
A/T CLUTCH PRESSURE page 14-217
CONTROL SOLENOID VALVE B ATF TEMPERATURE
Test, page 14-222 SENSOR
Replacement, SHIFT SOLENOID VALVE E SHIFT SOLENOID VALVE D
(Behind shift (Behind shift (Behind shift
page 14-226 solenoid valve cover)
solenoid valve cover) solenoid valve cover)
Test, page 14-215 Test, page 14-215 Test/Replacement,
Replacement, page 14-217 Replacement, page 14-217 page 14-229
SNR9AA1E10400000000DAAT00
08/08/21 14:37:16 61SNR030_140_0030
Automatic Transmission
System Description
General Operation
The automatic transmission is a combination of a three-element torque converter and triple-shaft electronically
controlled unit which provides five speeds forward and one in reverse. The entire unit is positioned in line with the
engine.
countershaft reverse gear can be locked to the countershaft providing 4th or reverse gear, depending on which way
the selector is moved. The secondary shaft includes the 1st, 2nd, and 3rd clutches, and gears for 1st, 2nd, 3rd, and
idler. The idler gear shaft is located between the mainshaft and the secondary shaft, and the idler gear transmits
power between the mainshaft and the secondary shaft. The gears on the mainshaft and the secondary shaft are in
constant mesh with those on the countershaft. When certain combinations of gears in the transmission are engaged
by the clutches, power is transmitted through the mainshaft, then to the secondary shaft to the countershaft, or
through the mainshaft to the countershaft to provide drive.
Electronic Control
The electronic control system consists of the powertrain control module (PCM), sensors, and shift solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in
the engine compartment.
Hydraulic Control
The valve bodies include the main valve body, the regulator valve body, and the servo body. They are bolted to the
torque converter housing. The main valve body contains the manual valve, shift valves A, B, C, and E, the relief valve,
the lock-up control valve, the cooler check valve, the servo control valve, and the ATF pump gears. The regulator valve
body contains the regulator valve, the torque converter check valve, the lock-up shift valve, and the 1st and 3rd
accumulators. The servo body contains the servo valve, shift valve D, the accumulators for 2nd, 4th, and 5th, and shift
solenoid valves A, B, C, D, and E. Fluid from the regulator passes through the manual valve to the various control
valves. The 1st, 3rd, and 5th clutches receive fluid from their respective feed pipes, and the 2nd and 4th clutches
receive fluid from the internal hydraulic circuit.
Lock-up Mechanism
The lock-up mechanism operates in D (2nd, 3rd, 4th, and 5th gears). The pressurized fluid is drained from the back of
the torque converter through a fluid passage, causing the torque converter clutch piston to be held against the torque
converter cover. As this takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with
the hydraulic control, the PCM optimizes the timing and volume of the lock-up mechanism. When shift solenoid valve
E is turned on by the PCM, shift solenoid valve E pressure switches the lock-up shift valve on and off. A/T clutch
pressure control solenoid valve A and the lock-up control valve control the degree of lock-up.
SNR9AA1E10400000000CAAT00
08/08/21 14:38:16 61SNR030_140_0031
Gear Selection
The shift lever has five positions; P: PARK, R: REVERSE, N: NEUTRAL, D: DRIVE 1st through 5th gear ranges with
D-position automatic shift mode and D-paddle shift mode, S: DRIVE 1st through 5th gear ranges with S-position
automatic shift mode and sequential sportshift mode.
Position Description
P: PARK Front wheels locked; the park pawl engaged with the park gear on the
countershaft. All clutches are released.
R: REVERSE Reverse; the reverse selector engaged with the countershaft reverse gear
and the 5th clutch engaged.
N: NEUTRAL All clutches are released.
D: DRIVE General driving; starts off in 1st, shifts automatically to 2nd, 3rd, 4th, then
(1st through 5th) 5th gear, depending on the vehicle speed and throttle position. Downshifts
through 4th, 3rd, 2nd, and 1st on deceleration to stop. The lock-up
mechanism operates in 2nd, 3rd, 4th, and 5th gears.
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S: DRIVE S-position For rapid acceleration at highway speeds and general driving; starts off in
(1st through 5th) automatic shift 1st, shifts automatically to 2nd, 3rd, 4th, then 5th gear, depending on
mode vehicle speed and throttle position. Downshifts through 4th, 3rd, 2nd, and
1st gear on deceleration to stop. The lock-up mechanism operates in 2nd,
3rd, 4th, and 5th gears.
Sequential Manual gear shift driving; vehicle can starts off in 1st and 2nd gears, and
sportshift mode does not upshift automatically.
NOTE: D-paddle shift mode has been added for ’08-09 models.
Starting the engine is possible only in P and N because of a slide-type neutral-safety switch.
NOTE: D-paddle shift mode has been added for ’08-09 models.
Automatic Transmission
FINAL
DRIVE GEAR
COUNTERSHAFT
IDLER SHAFT 5TH GEAR
IDLER GEAR COUNTERSHAFT
2ND GEAR
SECONDARY SHAFT COUNTERSHAFT
IDLER GEAR 1ST GEAR
2ND CLUTCH
REVERSE SELECTOR
HUB SECONDARY
SHAFT
COUNTERSHAFT 2ND GEAR
REVERSE GEAR 1ST
CLUTCH
REVERSE
SELECTOR 3RD
CLUTCH
COUNTERSHAFT
4TH GEAR DIFFERENTIAL ASSEMBLY
SNR9AA1E10400000000CAAT01
08/08/21 14:38:17 61SNR030_140_0033
1st Clutch
The 1st clutch engages/disengages 1st gear, and is located at the middle of the secondary shaft. The 1st clutch is
joined back-to-back to the 3rd clutch. The 1st clutch is supplied hydraulic pressure by its ATF feed pipe within the
secondary shaft.
2nd Clutch
The 2nd clutch engages/disengages 2nd gear, and is located at the end of the secondary shaft, opposite the end cover.
The 2nd clutch is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit.
3rd Clutch
The 3rd clutch engages/disengages 3rd gear, and is located at the middle of the secondary shaft. The 3rd clutch is
joined back-to-back to the 1st clutch. The 3rd clutch is supplied hydraulic pressure by its ATF feed pipe within the
secondary shaft.
4th Clutch
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The 4th clutch engages/disengages 4th gear, as well as reverse gear, and is located at the middle of the mainshaft. The
4th clutch is joined back-to-back to the 5th clutch. The 4th clutch is supplied hydraulic pressure by its ATF feed pipe
within the mainshaft.
5th Clutch
The 5th clutch engages/disengages 5th gear, and is located at the middle of the mainshaft. The 5th clutch is joined
back-to-back to the 4th clutch. The 5th clutch is supplied hydraulic pressure by its ATF feed pipe within the mainshaft.
Gear operation
Gears on the mainshaft:
• 4th gear engages/disengages with the mainshaft by the 4th clutch.
• 5th gear engages/disengages with the mainshaft by the 5th clutch.
• Reverse gear engages/disengages with the mainshaft by the 4th clutch.
• Idler gear is splined with the mainshaft, and rotates with the mainshaft.
The idler gear on the idler shaft transmits power between the mainshaft and the secondary shaft.
The reverse idler gear transmits power from the mainshaft reverse gear to the countershaft reverse gear, and changes
rotational direction of the countershaft to reverse.
Automatic Transmission
N Position
Engine power transmitted from the torque converter drives the mainshaft idler gear, the idler shaft idler gear, and the
secondary shaft idler gear, but hydraulic pressure is not applied to the clutches. Power is not transmitted to the
countershaft.
In this position, the position of the reverse selector differs according to whether the shift lever shifted from D or R:
• When shifted from D, the reverse selector engages with the countershaft 4th gear and the reverse selector hub, and
4th gear engages with the countershaft.
• When shifted from R, the reverse selector engages with the countershaft reverse gear and the reverse selector hub,
and reverse gear engages with the countershaft.
ProCarManuals.com
*02
REVERSE
PARK GEAR SELECTOR HUB TORQUE
MAINSHAFT CONVERTER
IDLER GEAR MAINSHAFT REVERSE
SELECTOR
IDLER SHAFT
COUNTERSHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR SECONDARY SHAFT
COUNTERSHAFT
REVERSE GEAR
COUNTERSHAFT
4TH GEAR
SNR9AA1E10400000000CAAT02
08/08/21 14:38:18 61SNR030_140_0035
In 1st Gear
• Hydraulic pressure is applied to the 1st clutch, then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft.
• The mainshaft idler gear drives the secondary shaft via the idler shaft idler gear and the secondary shaft idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear.
*03
TORQUE
MAINSHAFT COUNTERSHAFT CONVERTER
IDLER GEAR MAINSHAFT 1ST GEAR
ProCarManuals.com
FINAL
DRIVE GEAR
IDLER SHAFT
COUNTERSHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR SECONDARY SHAFT
1ST CLUTCH
SECONDARY SHAFT
1ST GEAR
(cont’d)
Automatic Transmission
FINAL
DRIVE GEAR
IDLER SHAFT
COUNTERSHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
SECONDARY SHAFT
IDLER GEAR
2ND CLUTCH
SECONDARY SHAFT
2ND GEAR
In 3rd Gear
• Hydraulic pressure is applied to the 3rd clutch, then the 3rd clutch engages the secondary shaft 3rd gear with the
secondary shaft.
• The mainshaft idler gear drives the secondary shaft via the idler shaft idler gear and the secondary shaft idler gear.
• The secondary shaft 3rd gear drives the countershaft 3rd gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear.
*05
COUNTERSHAFT
3RD GEAR TORQUE
MAINSHAFT CONVERTER
IDLER GEAR MAINSHAFT
ProCarManuals.com
FINAL
DRIVE GEAR
IDLER SHAFT
COUNTERSHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR SECONDARY SHAFT
3RD CLUTCH
SECONDARY SHAFT
3RD GEAR
(cont’d)
Automatic Transmission
FINAL
DRIVE GEAR
COUNTERSHAFT
In 5th Gear
• Hydraulic pressure is applied to the 5th clutch, then the 5th clutch engages the mainshaft 5th gear with the
mainshaft.
• The mainshaft 5th gear drives the countershaft 5th gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear.
07
5TH CLUTCH MAINSHAFT
5TH GEAR TORQUE
CONVERTER
MAINSHAFT
ProCarManuals.com
FINAL
DRIVE GEAR
COUNTERSHAFT
COUNTERSHAFT
5TH GEAR
(cont’d)
Automatic Transmission
MAINSHAFT
FINAL
DRIVE GEAR
COUNTERSHAFT
The PCM receives input signals from sensors, switches, and other control units, processes data, and outputs signals
for the engine control system and the A/T control system. The A/T control system includes shift control, grade logic
control, clutch pressure control, and lock-up control.
The PCM switches the shift solenoid valves and the A/T clutch pressure control solenoid valves ON and OFF to control
gear selection and torque converter clutch lock-up.
*01
PCM
Accelerator Pedal
Position Sensor Signal
Manifold Absolute
Pressure Sensor Signal
ATF Temperature
Sensor Signal
A/T Control System
(cont’d)
SNR9AA1E10410600000CAAT03
08/08/21 14:38:21 61SNR030_140_0042
Automatic Transmission
Shift solenoid valves are a normally closed type. Shift solenoid valve opens the port of shift solenoid valve pressure
leading to shift valves while shift solenoid valve is turned ON by the PCM, and closes the port when shift solenoid
valve is OFF.
The combination of driving signals to shift solenoid valves A, B, C, D, and E are shown in the table.
Shift Position
Transmission Range Control
Switch Signal
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Shift Solenoid
Output Shaft Master Target of Valve E
(Countershaft) Shifting Position
Speed Sensor Signal
Correction of Data
Selection of
Input Shaft Shifting Mode
(Mainshaft)
Speed Sensor Signal
Grade Logic Control
ATF Temperature
Sensor Signal
Calculation of
Brake Pedal Position Gradient
Switch Signal
Barometric Pressure
Sensor Signal
(cont’d)
Automatic Transmission
NOTE: Shift commands stored in the PCM between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th
and 5th gears, enable it to automatically select the most suitable gear according to the magnitude of a gradient.
02
ASCENDING MODE: Upshift Schedule
100 %
1ST 2ND 2ND 3RD 3RD 4TH
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Throttle opening
0
Vehicle speed
0
Vehicle speed
pressed while driving below the minimum allowable speed, and the shift indicator blinks the number of the next
higher gear several times, then returns to the number of the current gear.
NOTE: D-paddle shift mode has been added for ’08-09 models.
*02
SHIFT INDICATOR
(cont’d)
Automatic Transmission
vehicle is coasting at a speed that would cause the engine to over-rev by downshifting the transmission, and the shift
indicator blinks the number of the selected gear several times, then returns to the number of the current gear. If the
vehicle speed reaches an appropriate speed while the shift indicator is blinking the number of the selected gear, the
transmission downshifts and the shift indicator displays the selected gear. The transmission also cannot upshift and
stays in the current gear if the paddle shifter + is pressed while driving below an appropriate upshifting speed, the
shift indicator blinks the number of the selected gear several times, then returns to the number of the current gear. If
the vehicle speed reaches an appropriate upshift speed while the shift indicator is blinking the number of the selected
gear, the transmission upshifts and the shift indicator displays the selected gear.
This mode has automatic downshifting areas so the vehicle can run smoothly with more power to cope with upcoming
acceleration. When coasting in 5th gear or 4th gear, the transmission downshifts to the next lower gear if the vehicle
slows down to the programmed speed, or by pressing the brake pedal.
When the transmission decelerates to a stop, the transmission shifts to 1st gear automatically. The transmission can
be shifted to 2nd gear by pressing the paddle shifter + while the vehicle is stopped, and the vehicle can start off in 2nd
gear.
The sequential sportshift mode is canceled when moving the shift lever to any position other than S.
*03
’’M’’ INDICATOR
SHIFT INDICATOR
PGM-FI
Ignition Timing Control
Input Shaft Requirement System
(Mainshaft)
Speed Sensor Signal
Output Shaft
(Countershaft)
ProCarManuals.com
Actual Decision of
Speed Sensor Signal Driving Shift Shifting Mode
Position
Throttle Position
Sensor Signal
Manifold Absolute
Pressure Sensor Signal Correction of Data
Barometric Pressure
Sensor Signal
2nd Clutch
Transmission Fluid Correction of
Pressure Switch Signal Hydraulic Pressure
Applying Timing
3rd Clutch
Transmission Fluid
Pressure Switch Signal Correction of Engine
Coolant Temperature
Sensor Data
Engine Coolant
Temperature
Sensor Signal Correction of ATF
Temperature Sensor
Signal Data
ATF Temperature
Sensor Signal
(cont’d)
Automatic Transmission
Engine Coolant
Temperature Engine Coolant
Sensor Signal Temperature Control
Shifting Position
Transmission Range Control
Switch Signal
ProCarManuals.com
Barometric
Pressure
Sensor
Signal Gradient Control
by Magnitude
Accelerator Pedal
Position Sensor Signal
Throttle Position Fail-safe Control
Sensor Signal
Lock-up Control
Input Shaft
(Mainshaft) • Lock-up ON/OFF
Speed Sensor Signal Control
Shift Solenoid
• Lock-up Condition Valve E
Control
Correction
ATF Temperature of ATF
Sensor Signal Temperature
Sensor Data
Driving
Engine RPM Signal Shift
Position
Information
Master Target of
Controlling Current
Self-diagnosis
If the PCM detects the failure of a signal from a sensor, a switch, a solenoid valve, or from another control unit it stores
a Temporary DTC or a DTC. Depending on the failure, a DTC is stored in either the first or the second drive cycle. When
a DTC is stored, the PCM blinks the D indicator and/or turns on the malfunction indicator lamp (MIL) by a signal sent to
the gauge control module via F-CAN.
Fail-safe Function
When an abnormality occurs in the signal from a sensor, a switch, a solenoid valve, or from another control unit, the
PCM ignores that signal and substitutes a pre-programmed value for them that allow the automatic transmission to
continue driving. This causes a DTC to be stored and the D indicator to blink and/or the MIL to come on.
(cont’d)
Automatic Transmission
VALVE C
B20
SHC
A/T Gear Position Indicator SHIFT SOLENOID
Driver Circuit VALVE D
B26
SHD
P R N D S
SHIFT SOLENOID
B24 VALVE E
SHIFT
Dash-light Brightness Control Circuit INDICATOR SHE
P B13
ATPP C13
TRANSMISSION R B14 VCC1 OUTPUT SHAFT
RANGE SWITCH ATPR C43 (COUNTERSHAFT)
NC
B12 C14 SPEED
N SENSOR
ATPN SG1
D B21
ATPD
S B15 B18
ATPS VCC2 INPUT SHAFT
B28 B17 (MAINSHAFT)
NM
ATPFWD B33 SPEED
B22 SG2 SENSOR
ATPRVS
B36
2ND CLUTCH TRANSMISSION PG1
FLUID PRESSURE SWITCH B8 B1
OP2SW PG2
C40
3RD CLUTCH TRANSMISSION LG1
FLUID PRESSURE SWITCH B9 C44
OP3SW LG2
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
10 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
26 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 39 40 42 44 36 40 41 42 43 44 36 39 40 41 42 43 44
(cont’d)
Automatic Transmission
(cont’d)
Automatic Transmission
Hydraulic Controls
Valve Bodies
The valve body includes the main valve body, the regulator valve body, and the servo body. The ATF pump is driven
by splines on the end of the torque converter which is attached to the engine. Fluid flows through the regulator valve
to maintain specified pressure through the main valve body to the manual valve, directing pressure to the shift valves
and to each of the clutches via the shift solenoid valves. Shift solenoid valves A, B, C, D, and E are bolted on the servo
body. A/T clutch pressure control solenoid valves A, B, and C are mounted on the outside of the transmission housing.
01
SHIFT SOLENOID SHIFT SOLENOID A/T CLUTCH PRESSURE
VALVE A VALVE D CONTROL SOLENOID
VALVE B
SHIFT SOLENOID
SHIFT SOLENOID VALVE E A/T CLUTCH PRESSURE
VALVE B CONTROL SOLENOID
VALVE C
SHIFT SOLENOID
VALVE C
ProCarManuals.com
(cont’d)
SNR9AA1E10410800000CAAT04
08/08/21 14:38:28 61SNR030_140_0056
Automatic Transmission
SHIFT VALVE B
RELIEF VALVE
SHIFT VALVE E
LOCK-UP CONTROL VALVE
ATF PUMP DRIVE GEAR
1ST ACCUMULATOR
REGULATOR VALVE
TORQUE CONVERTER
CHECK VALVE
REGULATOR VALVE BODY
Regulator Valve
The regulator valve maintains constant hydraulic pressure from the ATF pump to the hydraulic control system, while
also providing fluid to the lubrication system and the torque converter. The fluid from the ATF pump flows through B
and C. Fluid entering from B flows through the valve orifice to the A cavity. This pressure in the A cavity pushes the
regulator valve toward the valve spring side, and this movement of the regulator valve uncovers the fluid port to the
torque converter and the relief valve. The fluid flows out to the torque converter and the relief valve, and the regulator
valve returns under spring force. According to the level of the hydraulic pressure through B, the position of the
regulator valve changes, and the amount of fluid from C through torque converter also changes. This operation is
continuous, maintaining the line pressure.
01
To TORQUE To LUBRICATION and
CONVERTER To RELIEF VALVE
VALVE SPRING
ProCarManuals.com
ORIFICE
A
B C
From ATF PUMP
REGULATOR VALVE
Increases in hydraulic pressure according to torque are regulated by the regulator valve using stator torque reaction.
The stator shaft is splined with the stator in the torque converter, and the stator shaft arm end contacts the regulator
spring cap. When the vehicle is accelerating or climbing (torque converter range), stator torque reaction acts on the
stator shaft, and the stator shaft arm end pushes the regulator spring cap in the direction of the arrow in proportion to
the reaction. The stator reaction spring compresses, and the regulator valve moves to increase the line pressure which
is regulated by the regulator valve. The line pressure reaches its maximum when the stator torque reaction reaches its
maximum.
*17
TORQUE CONVERTER
STATOR
REGULATOR VALVE
REGULATOR
SPRING CAP
STATOR SHAFT
ARM END STATOR SHAFT
(cont’d)
Automatic Transmission
SHIFT SOLENOID
VALVE C
ProCarManuals.com
SERVO BODY
Accumulator
The accumulators are located in the regulator valve body and the servo body. The regulator valve body contains the
1st and 3rd accumulators, and the servo body contains the 2nd, 4th, and 5th accumulators.
07
2ND ACCUMULATOR
5TH ACCUMULATOR
3RD ACCUMULATOR
SERVO BODY
1ST ACCUMULATOR
4TH ACCUMULATOR
REGULATOR
VALVE BODY
Hydraulic Flow
Distribution of Hydraulic Pressure
As the engine turns, the ATF pump starts to operate. Automatic transmission fluid (ATF) is drawn through the ATF
strainer (filter) and discharged into the hydraulic circuit. Then, ATF flowing from the ATF pump becomes line pressure
that is regulated by the regulator valve. Torque converter pressure from the regulator valve enters the torque
converter through the lock-up shift valve, and it is discharged from the torque converter. The torque converter check
valve prevents torque converter pressure from rising.
The PCM switches shift solenoid valves ON and OFF. The shift solenoid valve intercepts line pressure from the ATF
pump via the manual valve when the shift solenoid valve is OFF. When the shift solenoid valve is turned ON by the
PCM, line pressure changes to shift solenoid valve pressure at the shift solenoid valve, then the shift solenoid valve
pressure flows to the shift valve. Applying shift solenoid pressure to the shift valves moves the position of the shift
valve, and switches the port of the hydraulic circuit. The PCM also controls A/T clutch pressure control solenoid valves
A, B, and C. The A/T clutch pressure control solenoid valves regulate hydraulic pressure, and applies pressure to the
clutches to engage smoothly. The clutches receive optimum clutch pressure which is regulated by the A/T clutch
ProCarManuals.com
pressure control solenoid valves for comfortable driving and shifting under all conditions.
(cont’d)
SNR9AA1E10410800000CAAT05
08/08/21 14:38:31 61SNR030_140_0060
Automatic Transmission
Line pressure (1) flows to the shift solenoid valves and A/T clutch pressure control solenoid valve A. Under this
condition, hydraulic pressure is not applied to the clutches.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
ProCarManuals.com
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*02 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
ProCarManuals.com
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*03 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID
ProCarManuals.com
2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: ON
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
Shifting between 1st gear and 2nd gear in D and S with automatic shift mode
As the speed of the vehicle reaches the programmed value, the PCM turns shift solenoid valve A OFF, B and C remain
ON, and D and E remain OFF. Shift solenoid valve A pressure (SA) in the right side of shift valve A is released. Shift
valve A is moved to the right side uncovering the A/T clutch pressure control solenoid valve A and B pressure port
leading to the 1st and 2nd clutches. The PCM actuates the A/T clutch pressure control solenoid valve to regulate
hydraulic pressure. A/T clutch pressure control solenoid valve A pressure (55) changes to 1st clutch pressure (10) at
shift valve B. A/T clutch pressure control solenoid valve B pressure (56) changes to (5E) at shift valve C and to (5F) at
shift valve B, and becomes 2nd clutch pressure (20) at shift valve A. The 1st and 2nd clutches are engaged gently.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*04 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95
ProCarManuals.com
40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*05
ProCarManuals.com
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
Shifting between 2nd gear and 3rd gear in D and S with automatic shift mode
As the speed of the vehicle reaches the programmed value, the PCM turns shift solenoid valve C ON, A and E remain
OFF, and B and D remain ON. Shift solenoid valve C pressure (SC) is applied to the right side of shift valve C. Shift
valve C is moved to the left side uncovering the A/T clutch pressure control solenoid valve B and C pressure ports
leading to the 2nd and 3rd clutches. The PCM actuates the A/T clutch pressure control solenoid valves to regulate
hydraulic pressure. A/T clutch pressure control solenoid valve B pressure (56) changes to 2nd clutch pressure (20) at
shift valve A. A/T clutch pressure control solenoid valve C pressure (57) changes to (5H) at shift valve C and to (5K) at
shift valve B, and becomes 3rd clutch pressure (30) at shift valve A. The 2nd and 3rd clutches are engaged gently.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*06 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95
ProCarManuals.com
40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*07 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
ProCarManuals.com
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: OFF
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
Shifting between 3rd gear and 4th gear in D and S with automatic shift mode
As the speed of the vehicle reaches the programmed value, the PCM turns shift solenoid valve C OFF, and A, B, D, and
E remain OFF. Shift solenoid valve C pressure (SC) in the right side of shift valve C is released. Shift valve C is moved
to the right side uncovering the A/T clutch pressure control solenoid valve B and C pressure ports leading to the 3rd
and 4th clutches. The PCM actuates the A/T clutch pressure control solenoid valves to regulate hydraulic pressure. A/T
clutch pressure control solenoid valve C pressure (57) changes to 3rd clutch pressure (30) at shift valve A. A/T clutch
pressure control solenoid valve B pressure (56) changes to (5G) at shift valve C, and becomes 4th clutch pressure (40)
at shift valve B. The 3rd and 4th clutches are engaged gently.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*08 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95
ProCarManuals.com
40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: OFF
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*09 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
ProCarManuals.com
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: ON
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: OFF
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*10 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95
ProCarManuals.com
40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: ON
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: OFF
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*11 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
ProCarManuals.com
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: ON
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: OFF
SB
X
94 90 SC
SHIFT C: ON
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: OFF
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*12 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95
ProCarManuals.com
40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: ON
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*13 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: ON
CONTROL
57 5H 5C 5B 5G 4 SC VALVE 1
57 X 4’ 4 3 X
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: ON
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
P Position
The PCM turns shift solenoid valves B and E ON, and A, C, and D OFF. Line pressure (1) flows to the shift solenoid
valves and A/T clutch pressure control solenoid valve A. Line pressure (3) changes to (3’) at shift valve E, and flows to
the servo valve. The servo valve is moved to the reverse/park position. Hydraulic pressure is not applied to the
clutches.
*14 3RD 1ST 1ST 4TH 5TH 5TH 2ND
3RD CLUTCH CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH ACCUMULATOR CLUTCH
TRANSMISSION FLUID 2ND CLUTCH
PRESSURE SWITCH TRANSMISSION FLUID
PRESSURE SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95 20
30 3RD 10 40 4TH 50 20 2ND
30 ACCUMULATOR ACCUMULATOR ACCUMU-
LATOR 20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO A: OFF
CONTROL
VALVE 1
ProCarManuals.com
57 5H 5C 5B 5G 4 SC 57 X
X 4’ 4 3
91 SHIFT
VALVE
C B: ON
SB
X
94 90 SC
SHIFT C: OFF
VALVE 3C X
B 1
X 5L 5H 5B 3C 5G 5E 5C SB SHIFT X
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
X
SE
E: ON
5K 1
X
X 55’ 94 91 LOCK-UP
X 5N 55’
SHIFT 50 30 1A 55’ 5F SA SD 5L 5J 1A
VALVE SHIFT 55
7 55 96 92 93 SE
VALVE D
SHIFT
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
99
ATF PUMP
Automatic Transmission
01
Power flow TORQUE CONVERTER
CLUTCH PISTON
DAMPER SPRING
The power flows by way of:
TURBINE
Engine
↓
Drive plate
↓ TORQUE To ATF cooler
Torque converter cover CONVERTER INLET OUTLET
↓ COVER
Torque converter clutch piston
↓
Damper spring
↓
Turbine
↓
Mainshaft
MAINSHAFT
Engine
↓
Drive plate TORQUE To ATF cooler
↓ CONVERTER
Torque converter cover COVER INLET
↓
Pump
↓
Turbine
↓
Mainshaft
MAINSHAFT
SNR9AA1E10474000000CAAT06
08/08/21 14:39:42 61SNR030_140_0075
No Lock-up
The PCM turns shift solenoid valve E OFF, and shift solenoid valve E pressure (SE) is not applied to the lock-up shift
valve. The lock-up shift valve remains to the right uncover the torque converter pressure ports leading to the left side
of the torque converter and releasing pressure from the right side of the torque converter. Torque converter pressure
(92) changes to (94) at the lock-up shift valve, and enters into the left side of the torque converter to disengage the
torque converter clutch. This keeps the torque converter clutch piston keeps away from the torque converter cover and
the torque converter clutch lock-up is OFF.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*01
TORQUE
CONVERTER
OFF
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
COOLER LOCK-UP IDLER GEAR
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*02
TORQUE
CONVERTER
ON
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
COOLER LOCK-UP IDLER GEAR
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
Full Lock-up
When the vehicle speed increases, the PCM sends a signal to A/T clutch pressure control solenoid valve A to increase
A/T clutch pressure control solenoid valve A pressure (55), and the lock-up control valve is moved to the left by the
increased pressure. Then torque converter pressure (94) from the left side of the torque converter is completely
released at the lock-up control valve, and torque converter pressure (91) engages the torque converter clutch securely;
the torque converter clutch is in full lock-up.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*03
TORQUE
CONVERTER
ON
ProCarManuals.com
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
COOLER LOCK-UP IDLER GEAR
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
Automatic Transmission
LOCK PIN
ProCarManuals.com
P POSITION
SELECT LEVER
GATE
SHIFT LOCK
STOP
SHIFT LOCK
SOLENOID PLUNGER
SNR9AA1E10400000000CAAT07
08/08/21 14:39:44 61SNR030_140_0079
When the shift lock system does not operate due to a mechanical or electrical trouble, you can unlock the shift lock
temporarily by inserting the ignition key into the shift lock release hole and pressing the shift lock release. When the
shift lock release is pressed, the shift lock stop releases the lock pin, and the shift lever can move to any other position.
*07
IGNITION KEY
ProCarManuals.com
LOCK PIN
Automatic Transmission
No. 10 (7. 5 A)
IGNITION SWITCH
No. 12 (15 A)
WHT
YEL
GAUGE CONTROL MODULE (TACH)
BRN
17
POWERTRAIN CONTROL 12 V
P MODULE (PCM)
A/T R
GEAR IG1 C36
POSITION BLK/GRN BRN
INDICATOR N
ProCarManuals.com
ATPRVS B22
DRIVER RED/WHT
CIRCUIT D 5V ATPFWD B28
BLU/YEL
ATPS B15
S RED
ATPD B21 STARTER
YEL/GRN
DASH-LIGHT BRIGHTNESS A36 CANH CUT RELAY
CPU CONTROL CIRCUIT ATPN B12
RED/BLK
WHT
ORN
ATPR B14
SHIFT
INDICATOR A37 CANL ATPP B13
WHT
RED WHT
1
BLU/BLK BLU/WHT
F-CAN
5 4 9 3 8 6 10 7 1 BLK
TRANSCEIVER 19 RED
SG 15
WHT PNK YEL/RED BLU/WHT
PG 16 BLK/BLU RED/BLK BLU WHT/RED BLK
6 7 2 8 3 5 1 4 10 G101
BLK BLK
FWD RVS ST GND
N D
R S
SHIFT LOCK
SOLENOID P
1
RED YEL G503 G504
2 A27 SLS
BLK PNK PNK
RIGHT
1
MULTIPLEX INTEGRATED LT GRN
CONTROL UNIT (MICU)
PADDLE SHIFTER −
(DOWNSHIFT SWITCH)
B36 PG1
BLK SDNP B40 17 17 2
BLK/RED*1 B1 PG2 BRN GRN BLK/WHT
BLK*2
C40 LG1 LEFT
BRN/YEL
C44 LG2 6 7 1
BRN/YEL BLK LT GRN
G101 G504
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
10 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
26 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 39 40 42 44 36 40 41 42 43 44 36 39 40 41 42 43 44
SNR9AA1E10400000000EAAT08
08/08/21 14:39:47 61SNR030_140_0081
*02
*1: ’06 model
*2: ’07−09 models
POWERTRAIN CONTROL
MODULE (PCM)
5V 12 V
LSC B25 1
BLU/YEL A/T CLUTCH
1 PRESSURE
YEL/RED CONTROL
BLK/RED* 1
2 SOLENOID
2 C11 MAP BLK*2 VALVE C
MAP SENSOR GRN/RED
ProCarManuals.com
UNDER-HOOD OP3SW B9
BLU/WHT
FUSE/RELAY BOX
No. 19 (15 A)
SHIFT SOLENOID
VALVE A
1
YEL/BLK SHA B10 5
BLU/BLK BLU
2 C31 CMPB
CMP SENSOR B GRN
SHIFT SOLENOID
3 VALVE B
BRN/YEL
SHB B11 2
GRN/WHT ORN
1
YEL/BLK SHIFT SOLENOID
VALVE C
2 C32 CKP
CKP SENSOR BLU/YEL SHC B20 1
GRN GRN
3
BRN/YEL
SHIFT SOLENOID
VALVE D
SHD B26 8
G101 GRN/RED YEL
1 B18 VCC2
YEL/BLU SHIFT SOLENOID
VALVE E
INPUT SHAFT 2 B17 NM
(MAINSHAFT) WHT/RED SHE B24 3
YEL RED
SPEED SENSOR
3 B33 SG2
GRN/BLK GRN/BLK
TATF B27 6
RED/YEL WHT
ATF
TEMPERATURE
SENSOR
7
GRN/BLK WHT
PCM Connector Terminal Locations
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
10 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
26 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 39 40 42 44 36 40 41 42 43 44 36 39 40 41 42 43 44
Automatic Transmission
DTC Troubleshooting
DTC P0107: Manifold Absolute Pressure 8. Check for Temporary DTCs or DTCs in the A/T
(MAP) Sensor Circuit Low Voltage Input SYSTEM with the HDS.
NOTE: Before you troubleshoot, record all freeze data YES−Check for poor connections or loose
and any on-board snapshot with the HDS, and review terminals at the PCM. If the PCM was updated,
General Troubleshooting Information (see page 14-3). substitute a known-good PCM (see page 11-7), then
go to step 7. If the PCM was substituted, go to step
1. Turn the ignition switch to ON (II). 1.
3. Turn the ignition switch to LOCK (0), then turn it to 9. Monitor the OBD STATUS for P0107 or P0108 in the
ProCarManuals.com
4. Check for Temporary DTCs or DTCs in the PGM-FI Does the HDS indicate PASSED?
SYSTEM with the HDS.
YES−If the PCM was updated, troubleshooting is
Is DT C P0107 or P0108 indicated in the PGM-F I complete. If the PCM was substituted, replace the
SY ST EM? original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 8,
YES−Go to the indicated DTC’s troubleshooting in go to the indicated DTC’s troubleshooting.
the PGM-FI system.
NO−If the HDS indicates FAILED, check for poor
• P0107 (see page 11-80) connections or loose terminals at the PCM. If the
• P0108 (see page 11-82) PCM was updated, substitute a known-good PCM
(see page 11-7), then go to step 7. If the PCM was
NO−Go to step 5. substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 7.
5. Check for Temporary DTCs or DTCs in the A/T
SYSTEM with the HDS.
YES−Go to step 6.
SNR9AA1K77100090107FAAT00
08/08/21 14:39:47 61SNR030_140_0083
DTC P0335: Crankshaft Position (CKP) Sensor 8. Check for Temporary DTCs or DTCs in the A/T
No Signal SYSTEM with the HDS.
DTC P0339: Crankshaft Position (CKP) Sensor Is DT C P0335 or P0339 indicated in the A/ T
Intermittent Interruption SY ST EM?
NOTE: Before you troubleshoot, record all freeze data YES−Check for poor connections or loose
and any on-board snapshot with the HDS, and review terminals at the PCM. If the PCM was updated,
General Troubleshooting Information (see page 14-3). substitute a known-good PCM (see page 11-7), then
go to step 7. If the PCM was substituted, go to step
1. Turn the ignition switch to ON (II). 1.
3. Start the engine. 9. Monitor the OBD STATUS for P0335 or P0339 in the
ProCarManuals.com
Is DT C P0335 or P0339 indicated in the PGM-F I YES−If the PCM was updated, troubleshooting is
SY ST EM? complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
YES−Go to the indicated DTC’s troubleshooting in Temporary DTCs or DTCs were indicated in step 8,
the PGM-FI system. go to the indicated DTC’s troubleshooting.
• P0335 (see page 11-128) NO−If the HDS indicates FAILED, check for poor
• P0339 (see page 11-131) connections or loose terminals at the PCM. If the
PCM was updated, substitute a known-good PCM
NO−Go to step 5. (see page 11-7), then go to step 7. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
5. Check for Temporary DTCs or DTCs in the A/T COMPLETED, go to step 7.
SYSTEM with the HDS.
YES−Go to step 6.
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Automatic Transmission
DTC P0369: Camshaft Position (CMP) Sensor Is DT C P0365 or P0369 indicated in the A/ T
B Intermittent Interruption SY ST EM?
NOTE: Before you troubleshoot, record all freeze data YES−Check for poor connections or loose
and any on-board snapshot with the HDS, and review terminals at the PCM. If the PCM was updated,
General Troubleshooting Information (see page 14-3). substitute a known-good PCM (see page 11-7), then
go to step 7. If the PCM was substituted, go to step
1. Turn the ignition switch to ON (II). 1.
3. Start the engine. 9. Monitor the OBD STATUS for P0365 or P0369 in the
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Is DT C P0365 or P0369 indicated in the PGM-F I YES−If the PCM was updated, troubleshooting is
SY ST EM? complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
YES−Go to the indicated DTC’s troubleshooting in Temporary DTCs or DTCs were indicated in step 8,
the PGM-FI system. go to the indicated DTC’s troubleshooting.
• P0365 (see page 11-132) NO−If the HDS indicates FAILED, check for poor
• P0369 (see page 11-134) connections or loose terminals at the PCM. If the
PCM was updated, substitute a known-good PCM
NO−Go to step 5. (see page 11-7), then go to step 7. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
5. Check for Temporary DTCs or DTCs in the A/T COMPLETED, go to step 7.
SYSTEM with the HDS.
YES−Go to step 6.
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DTC P0705: Short in Transmission Range 8. Turn the ignition switch to ON (II).
Switch Circuit (Multiple Shift-position Input)
9. Measure the voltage between transmission range
NOTE: switch connector terminals No. 6 and No. 10.
• Before you troubleshoot, record all freeze data and *01
any on-board snapshot with the HDS, and review TRANSMISSION RANGE
General Troubleshooting Information (see page 14-3). SWITCH CONNECTOR
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
5. Monitor the OBD STATUS for P0705 in the DTCs YES−Go to step 15.
MENU with the HDS.
NO−Go to step 10.
Does the HDS indicate F AILED?
YES−Go to step 6.
Is the switch OK ?
(cont’d)
SNR9AA1K77100090705FAAT00
08/08/21 14:39:48 61SNR030_140_0086
Automatic Transmission
Is there continuity?
15. Measure the voltage between transmission range 19. Check for continuity between PCM connector
switch connector terminals No. 7 and No. 10. terminal B14 and body ground.
*03 *04
TRANSMISSION RANGE PCM CONNECTOR B (44P)
SWITCH CONNECTOR
ATPR (WHT)
16. Turn the ignition switch to LOCK (0). NO−Go to step 52.
(cont’d)
Automatic Transmission
GND (BLK)
21. Turn the ignition switch to LOCK (0). NO−Go to step 52.
25. Measure the voltage between transmission range 29. Check for continuity between PCM connector
switch connector terminals No. 8 and No. 10. terminal B21 and body ground.
*07 *08
TRANSMISSION RANGE PCM CONNECTOR B (44P)
SWITCH CONNECTOR
26. Turn the ignition switch to LOCK (0). NO−Go to step 52.
(cont’d)
Automatic Transmission
GND (BLK)
31. Turn the ignition switch to LOCK (0). NO−Go to step 52.
35. Measure the voltage between transmission range 39. Check for continuity between PCM connector
switch connector terminals No. 5 and No. 10. terminal B28 and body ground.
*11 *12
TRANSMISSION RANGE PCM CONNECTOR B (44P)
SWITCH CONNECTOR
ATPFWD (YEL/RED)
ATPFWD (BLU/YEL)
GND (BLK)
36. Turn the ignition switch to LOCK (0). NO−Go to step 52.
(cont’d)
Automatic Transmission
ATPRVS
(WHT/RED)
ATPRVS (RED/WHT)
GND (BLK)
41. Turn the ignition switch to LOCK (0). NO−Go to step 52.
45. Reconnect all connectors. 56. Check for Temporary DTCs or DTCs with the HDS.
47. Clear the DTC with the HDS. YES−Check for intermittent short to body ground
in the wires between the transmission range switch
48. Start the engine. and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-7), then go to step
49. With the brake pedal pressed, move the shift lever 54. If the PCM was substituted, go to step 1.
through all positions. Stop for at least 1 second in
each position. NO−Go to step 57.
50. Check for Temporary DTCs or DTCs with the HDS. 57. Monitor the OBD STATUS for P0705 in the DTCs
MENU with the HDS.
Is DT C P07 05 indicated?
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55. With the brake pedal pressed, move the shift lever
through all positions. Stop for at least 1 second in
each position.
Automatic Transmission
2. Clear the DTC with the HDS. Does the HDS indicate F AILED?
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3. Block the rear wheels and raise the front of the YES−Go to step 13.
vehicle, make sure it is securely supported, and
allow the front wheels to rotate freely, or raise the NO−If the HDS indicates PASSED, troubleshooting
vehicle on a lift. is complete. If the HDS indicates NOT COMPLETED,
go to step 11.
4. Start the engine, disable the VSA by pressing the
VSA OFF switch (if equipped), run the vehicle with 13. Shift to D, and check the Forward Switch (ATPFWD)
the shift lever in D until the vehicle speed reaches and A/T D Switch in the DATA LIST with the HDS.
40 km/h (25 mph), then slow down and stop the
wheels. Are F orward Switch ( AT PF W D) and A/ T D Switch
ON?
5. Monitor the OBD STATUS for P0706 in the DTCs
MENU with the HDS. YES−Go to step 14.
YES−Go to step 6. 14. Shift to S, and check the Forward Switch (ATPFWD)
and A/T S Switch in the DATA LIST with the HDS.
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for Are F orward Switch ( AT PF W D) and A/ T S Switch
poor connections or loose terminals between the ON?
transmission range switch and the PCM. If the HDS
indicates NOT COMPLETED, go to step 4. YES−Go to step 15.
Is the switch OK ?
YES−Go to step 8.
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15. Clear the DTC with the HDS. 20. Check for continuity between transmission range
switch connector terminal No. 10 and body ground.
16. Start the engine, disable the VSA by pressing the 01
VSA OFF switch (if equipped), run the vehicle with TRANSMISSION RANGE
the shift lever in D until the vehicle speed reaches SWITCH CONNECTOR
40 km/h (25 mph), then slow down and stop the
wheels.
18. Turn the ignition switch to LOCK (0). NO−Repair open in the wire between the
transmission range switch and body ground (G101)
19. Disconnect the transmission range switch (see page 22-16), or repair poor body ground
connector. (G101), then go to step 25.
(cont’d)
Automatic Transmission
NO−Repair open in the wire between the NO−Repair open in the wire between the
transmission range switch and PCM connector transmission range switch and PCM connector
terminal B28, then go to step 25. terminal B15, then go to step 25.
23. Measure the voltage between transmission range 25. Reconnect all connectors.
switch connector terminals No. 8 and No. 10.
*02 26. Turn the ignition switch to ON (II).
TRANSMISSION RANGE
SWITCH CONNECTOR 27. Clear the DTC with the HDS.
29. Check for Temporary DTCs or DTCs with the HDS. 34. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between the transmission range switch terminals between the transmission range switch
and the PCM, then go to step 1. and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-7), then go to step
NO−Go to step 30. 33. If the PCM was substituted, go to step 1.
30. Monitor the OBD STATUS for P0706 in the DTCs NO−Go to step 35.
MENU with the HDS.
35. Monitor the OBD STATUS for P0706 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
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Automatic Transmission
1. Turn the ignition switch to ON (II). 6. Turn the ignition switch to ON (II).
2. Check the ATF Temp Sensor in the Data List with 7. Clear the DTC with the HDS.
the HDS.
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YES−Leave the engine off for at least 30 minutes, YES−Check for poor connections or loose
then go to step 4. terminals between the ATF temperature sensor and
the PCM, then go to step 1.
NO−Replace the ATF temperature sensor
(see page 14-229), then go to step 6. NO−Go to step 12.
4. Check the ECT Sensor in the Data List with the HDS.
YES−Go to step 5.
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12. Monitor the OBD STATUS for P0711 in the DTCs 18. Monitor the OBD STATUS for P0711 in the DTCs
MENU with the HDS. MENU with the HDS.
Does the HDS indicate PASSED? Does the HDS indicate PASSED?
YES−Troubleshooting is complete. If any other YES−If the PCM was updated, troubleshooting is
Temporary DTCs or DTCs were indicated in step 11, complete. If the PCM was substituted, replace the
go to the indicated DTC’s troubleshooting. original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 17,
NO−If the HDS indicates FAILED, check for poor go to the indicated DTC’s troubleshooting.
connections or loose terminals between the ATF
temperature sensor and the PCM, then go to step 1. NO−If the HDS indicates FAILED, check for poor
If the HDS indicates NOT COMPLETED, go to step 8. connections or loose terminals between the ATF
temperature sensor and the PCM. If the PCM was
13. Update the PCM if it does not have the latest updated, substitute a known-good PCM (see page
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software (see page 11-227), or substitute a known- 11-7), then go to step 14. If the PCM was substituted,
good PCM (see page 11-7). go to step 1. If the HDS indicates NOT COMPLETED,
go to step 14.
14. Start the engine, and warm it up to normal
operating temperature (the radiator fan comes on).
Is DT C P07 11 indicated?
Automatic Transmission
YES−Go to step 7.
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08/08/21 14:41:03 61SNR030_140_0101
11. Reconnect all connectors. 20. Check for Temporary DTCs or DTCs with the HDS.
13. Clear the DTC with the HDS. YES−Check for intermittent short to body ground
in the wire between the ATF temperature sensor
14. Start the engine with the shift lever in P, and wait and the PCM. If the PCM was updated, substitute a
for at least 20 seconds. known-good PCM (see page 11-7), then go to step
19. If the PCM was substituted, go to step 1.
15. Check for Temporary DTCs or DTCs with the HDS.
NO−Go to step 21.
Is DT C P07 12 indicated?
21. Monitor the OBD STATUS for P0712 in the DTCs
YES−Check for intermittent short to body ground MENU with the HDS.
in the wire between the ATF temperature sensor
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and the PCM, then go to step 1. Does the HDS indicate PASSED?
19. Start the engine with the shift lever in P, and wait
for at least 20 seconds.
Automatic Transmission
1. Turn the ignition switch to ON (II). 8. Turn the ignition switch to LOCK (0).
2. Check the ATF Temp Sensor voltage in the Data List 9. Remove the jumper wire from the shift solenoid
with the HDS. wire harness connector.
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Does the AT F T emp Sensor voltage exceed 10. Turn the ignition switch to ON (II).
4.93 V ?
11. Measure the voltage between shift solenoid wire
YES−Go to step 3. harness connector terminal No. 6 and body ground.
*02
NO−Intermittent failure, the system is OK at this SHIFT SOLENOID WIRE HARNESS CONNECTOR
time. Check for poor connections or loose terminals
between the ATF temperature sensor and the
PCM.
JUMPER WIRE
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12. Turn the ignition switch to LOCK (0). 17. Turn the ignition switch to LOCK (0).
13. Jump the SCS line with the HDS. 18. Jump the SCS line with the HDS.
14. Disconnect PCM connector B (44P). 19. Disconnect PCM connector B (44P).
15. Connect shift solenoid wire harness connector 20. Check for continuity between PCM connector
terminal No. 7 and body ground with a jumper wire. terminal B27 and shift solenoid wire harness
*03 connector terminal No. 6.
SHIFT SOLENOID WIRE HARNESS CONNECTOR *04
SHIFT SOLENOID PCM CONNECTOR B (44P)
WIRE HARNESS
CONNECTOR
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SG2 (GRN/BLK)
JUMPER WIRE
TATF (RED/YEL)
TATF
(RED/YEL)
Wire side of female terminals
Wire side of Terminal side of
female terminals female terminals
(cont’d)
Automatic Transmission
Does the HDS indicate PASSED? Does the HDS indicate PASSED?
YES−Troubleshooting is complete. If any other YES−If the PCM was updated, troubleshooting is
Temporary DTCs or DTCs were indicated in step 25, complete. If the PCM was substituted, replace the
go to the indicated DTC’s troubleshooting. original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 30,
NO−If the HDS indicates FAILED, check for poor go to the indicated DTC’s troubleshooting.
connections or loose terminals between the ATF
temperature sensor and the PCM, then go to step 1. NO−If the HDS indicates FAILED, check for poor
If the HDS indicates NOT COMPLETED, go to step connections or loose terminals between the ATF
24. temperature sensor and the PCM. If the PCM was
updated, substitute a known-good PCM (see page
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27. Reconnect all connectors. 11-7), then go to step 29. If the PCM was substituted,
go to step 1. If the HDS indicates NOT COMPLETED,
28. Update the PCM if it does not have the latest go to step 29.
software (see page 11-227), or substitute a known-
good PCM (see page 11-7).
29. Start the engine with the shift lever in P, and wait
for at least 20 seconds.
Is DT C P07 13 indicated?
DTC P0716: Problem in Input Shaft 7. Turn the ignition switch to LOCK (0).
(Mainshaft) Speed Sensor Circuit
8. Jump the SCS line with the HDS.
DTC P0717: Problem in Input Shaft
(Mainshaft) Speed Sensor Circuit (No Signal 9. Disconnect PCM connector C (44P).
Input)
10. Check for continuity between PCM connector
NOTE: terminal C40 and body ground, and between PCM
• Before you troubleshoot, record all freeze data and connector terminal C44 and body ground.
any on-board snapshot with the HDS, and review 01
General Troubleshooting Information (see page 14-3). PCM CONNECTOR C (44P)
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
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YES−Go to step 7.
(cont’d)
SNR9AA1K77100090716FAAT00
08/08/21 14:41:05 61SNR030_140_0106
Automatic Transmission
12. Disconnect the input shaft (mainshaft) speed 16. Jump the SCS line with the HDS.
sensor connector.
17. Disconnect PCM connector B (44P).
13. Turn the ignition switch to ON (II).
18. Check for continuity between PCM connector
14. Measure the voltage between input shaft terminal B18 and input shaft (mainshaft) speed
(mainshaft) speed sensor connector terminal No. 1 sensor connector terminal No. 1.
and body ground. 03
02 PCM CONNECTOR B (44P) INPUT SHAFT
INPUT SHAFT (MAINSHAFT) (MAINSHAFT)
SPEED SENSOR CONNECTOR SPEED SENSOR
CONNECTOR
VCC2 (YEL/BLU)
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VCC2 (YEL/BLU)
VCC2 (YEL/BLU)
Is there continuity?
Is there about 5 V ?
YES−Go to step 32.
YES−Go to step 19.
NO−Repair open in the wire between PCM
NO−Go to step 15. connector terminal B18 and the input shaft
(mainshaft) speed sensor, then go to step 26.
19. Measure the voltage between input shaft 24. Check for continuity between PCM connector
(mainshaft) speed sensor connector terminals terminal B33 and input shaft (mainshaft) speed
No. 2 and No. 3. sensor connector terminal No. 3.
07 06
INPUT SHAFT (MAINSHAFT) PCM CONNECTOR B (44P) INPUT SHAFT
SPEED SENSOR CONNECTOR (MAINSHAFT)
SPEED SENSOR
CONNECTOR
SG2 (GRN/BLK)
SG2 (GRN/BLK)
Wire side of female terminals
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Is there about 5 V ?
Is there continuity?
YES−Replace the input shaft (mainshaft) speed
sensor (see page 14-227), then go to step 26. YES−Go to step 25.
21. Jump the SCS line with the HDS. 25. Check for continuity between PCM connector
terminal B17 and input shaft (mainshaft) speed
22. Disconnect PCM connector B (44P). sensor connector terminal No. 2.
08
23. Check for continuity between input shaft PCM CONNECTOR B (44P) INPUT SHAFT
(mainshaft) speed sensor connector terminal No. 2 (MAINSHAFT)
and body ground. SPEED SENSOR
CONNECTOR
05 NM (WHT/RED)
INPUT SHAFT (MAINSHAFT)
SPEED SENSOR CONNECTOR NM
(WHT/RED)
NM (WHT/RED)
Terminal side of Wire side of
female terminals female terminals
(cont’d)
Automatic Transmission
27. Turn the ignition switch to ON (II). 33. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
28. Clear the DTC with the HDS. good PCM (see page 11-7).
29. Start the engine, run the vehicle with the shift lever 34. Start the engine, run the vehicle with the shift lever
in D, and keep the vehicle at speeds over 20 km/h in D, and keep the vehicle at speeds over 20 km/h
(12 mph) for at least 10 seconds. Slow down and (12 mph) for at least 10 seconds. Slow down and
stop the wheels. stop the wheels.
30. Check for Temporary DTCs or DTCs with the HDS. 35. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between the input shaft (mainshaft) terminals between the input shaft (mainshaft)
speed sensor and the PCM, then go to step 1. speed sensor and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
NO−Go to step 31. go to step 34. If the PCM was substituted, go to step
1.
31. Monitor the OBD STATUS for P0716 or P0717 in the
DTCs MENU with the HDS. NO−Go to step 36.
Does the HDS indicate PASSED? 36. Monitor the OBD STATUS for P0716 or P0717 in the
DTCs MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 30, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between the input original PCM (see page 11-228). If any other
shaft (mainshaft) speed sensor and the PCM, then Temporary DTCs or DTCs were indicated in step 35,
go to step 1. If the HDS indicates NOT COMPLETED, go to the indicated DTC’s troubleshooting.
go to step 29.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the input
shaft (mainshaft) speed sensor and the PCM. If the
PCM was updated, substitute a known-good PCM
(see page 11-7), then go to step 34. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 34.
DTC P0718: Input Shaft (Mainshaft) Speed 9. Check for continuity between PCM connector
Sensor Intermittent Failure terminal C40 and body ground, and between PCM
connector terminal C44 and body ground.
NOTE: 01
• Before you troubleshoot, record all freeze data and PCM CONNECTOR C (44P)
any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
3. Test-drive the vehicle with the shift lever in D at Terminal side of female terminals
speeds over 20 km/h (12 mph), and let the
transmission shift through all five gears.
Is there continuity?
4. Monitor the OBD STATUS for P0718 in the DTCs
MENU with the HDS. YES−Go to step 10.
Does the HDS indicate F AILED? NO−Repair open in the wires between PCM
connector terminals C40, C44, and body ground
YES−Go to step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 23.
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for 10. Connect PCM connector C (44P).
poor connections or loose terminals between the
input shaft (mainshaft) speed sensor and the PCM. 11. Turn the ignition switch to ON (II).
If the HDS indicates NOT COMPLETED, go to step 3.
YES−Go to step 7.
(cont’d)
SNR9AA1K77100090718FAAT00
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Automatic Transmission
Is there about 5 V ?
NM (WHT/RED)
Is there about 5 V ?
18. Check for continuity between PCM connector 19. Turn the ignition switch to LOCK (0).
terminal B17 and input shaft (mainshaft) speed
sensor connector terminal No. 2. 20. Jump the SCS line with the HDS.
05
PCM CONNECTOR B (44P) INPUT SHAFT
21. Disconnect PCM connector B (44P).
(MAINSHAFT)
SPEED SENSOR 22. Check for continuity between PCM connector
CONNECTOR
terminal B18 and input shaft (mainshaft) speed
NM (WHT/RED)
sensor connector terminal No. 1.
NM 06
(WHT/RED)
PCM CONNECTOR B (44P) INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR
CONNECTOR
VCC2 (YEL/BLU)
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Is there continuity?
(cont’d)
Automatic Transmission
24. Turn the ignition switch to ON (II). 30. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
25. Clear the DTC with the HDS. good PCM (see page 11-7).
26. Test-drive the vehicle with the shift lever in D at 31. Test-drive the vehicle with the shift lever in D at
speeds over 20 km/h (12 mph), and let the speeds over 20 km/h (12 mph), and let the
transmission shift through all five gears. transmission shift through all five gears.
27. Check for Temporary DTCs or DTCs with the HDS. 32. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
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terminals between the input shaft (mainshaft) terminals between the input shaft (mainshaft)
speed sensor and the PCM, then go to step 1. speed sensor and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
NO−Go to step 28. go to step 31. If the PCM was substituted, go to step
1.
28. Monitor the OBD STATUS for P0718 in the DTCs
MENU with the HDS. NO−Go to step 33.
Does the HDS indicate PASSED? 33. Monitor the OBD STATUS for P0718 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 27, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between the input original PCM (see page 11-228). If any other
shaft (mainshaft) speed sensor and the PCM, then Temporary DTCs or DTCs were indicated in step 32,
go to step 1. If the HDS indicates NOT COMPLETED, go to the indicated DTC’s troubleshooting.
go to step 26.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the input
shaft (mainshaft) speed sensor and the PCM. If the
PCM was updated, substitute a known-good PCM
(see page 11-7), then go to step 31. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 31.
DTC P0721: Problem in Output Shaft 7. Turn the ignition switch to LOCK (0).
(Countershaft) Speed Sensor Circuit
8. Jump the SCS line with the HDS.
DTC P0722: Problem in Output Shaft
(Countershaft) Speed Sensor Circuit (No 9. Disconnect PCM connector C (44P).
Signal Input)
10. Check for continuity between PCM connector
NOTE: terminal C40 and body ground, and between PCM
• Before you troubleshoot, record all freeze data and connector terminal C44 and body ground.
any on-board snapshot with the HDS, and review 01
General Troubleshooting Information (see page 14-3). PCM CONNECTOR C (44P)
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
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5. Start the engine, disable the VSA by pressing the YES−Go to step 11.
VSA OFF switch (if equipped), run the vehicle with
the shift lever in D and the engine speed 2,000 rpm NO−Repair open in the wires between PCM
or higher, for at least 10 seconds. Slow down and connector terminals C40, C44, and body ground
stop the wheels. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 26.
6. Monitor the OBD STATUS for P0721 or P0722 in the
DTCs MENU with the HDS.
YES−Go to step 7.
(cont’d)
SNR9AA1K77100090721FAAT00
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Automatic Transmission
12. Disconnect the output shaft (countershaft) speed 16. Jump the SCS line with the HDS.
sensor connector.
17. Disconnect PCM connector C (44P).
13. Turn the ignition switch to ON (II).
18. Check for continuity between PCM connector
14. Measure the voltage between output shaft terminal C13 and output shaft (countershaft) speed
(countershaft) speed sensor connector terminal sensor connector terminal No. 1.
No. 1 and body ground. 03
02 OUTPUT SHAFT PCM CONNECTOR C (44P)
OUTPUT SHAFT (COUNTERSHAFT) (COUNTERSHAFT)
SPEED SENSOR CONNECTOR SPEED SENSOR
CONNECTOR
VCC1 (YEL/RED)
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VCC1
(YEL/RED)
VCC1 (YEL/RED)
Is there continuity?
Is there about 5 V ?
YES−Go to step 32.
YES−Go to step 19.
NO−Repair open in the wire between PCM
NO−Go to step 15. connector terminal C13 and the output shaft
(countershaft) speed sensor, then go to step 26.
19. Measure the voltage between output shaft 20. Turn the ignition switch to LOCK (0).
(countershaft) speed sensor connector terminals
No. 2 and No. 3. 21. Jump the SCS line with the HDS.
07
OUTPUT SHAFT (COUNTERSHAFT)
22. Disconnect PCM connector C (44P).
SPEED SENSOR CONNECTOR
23. Check for continuity between output shaft
(countershaft) speed sensor connector terminal
No. 2 and body ground.
05
NC (BLK/WHT) SG1 (GRN/WHT)
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR CONNECTOR
ProCarManuals.com
Is there about 5 V ?
(cont’d)
Automatic Transmission
NC (BLK/WHT) NC
(BLK/WHT)
Wire side of
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NO−Repair open in the wire between the output NO−Repair open in the wire between PCM
shaft (countershaft) speed sensor connector and connector terminal C43 and the output shaft
PCM connector terminal C14, then go to step 26. (countershaft) speed sensor, then go to step 26.
26. Reconnect all connectors. 35. Check for Temporary DTCs or DTCs with the HDS.
28. Clear the DTC with the HDS. YES−Check for poor connections or loose
terminals between the output shaft (countershaft)
29. Start the engine, run the vehicle with the shift lever speed sensor and the PCM. If the PCM was updated,
in D at speeds over 20 km/h (12 mph) for at least substitute a known-good PCM (see page 11-7), then
10 seconds. Slow down and stop the wheels. go to step 34. If the PCM was substituted, go to step
1.
30. Check for Temporary DTCs or DTCs with the HDS.
NO−Go to step 36.
Is DT C P07 21 or P07 22 indicated?
36. Monitor the OBD STATUS for P0721 or P0722 in the
YES−Check for poor connections or loose DTCs MENU with the HDS.
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34. Start the engine, run the vehicle with the shift lever
in D at speeds over 20 km/h (12 mph) for at least
10 seconds. Slow down and stop the wheels.
Automatic Transmission
3. Test-drive the vehicle with the shift lever in D, and LG1 (BRN/YEL) LG2 (BRN/YEL)
let the transmission shift through all five gears with
the engine speed at 2,000 rpm or higher.
4. Monitor the OBD STATUS for P0723 in the DTCs Terminal side of female terminals
MENU with the HDS.
NO−If the HDS indicates PASSED, intermittent NO−Repair open in the wires between PCM
failure, the system is OK at this time. Check for connector terminals C40, C44, and body ground
poor connections or loose terminals between the (G101) (see page 22-16), or repair poor body
output shaft (countershaft) speed sensor and the ground (G101), then go to step 23.
PCM. If the HDS indicates NOT COMPLETED, go to
step 3.
YES−Go to step 7.
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10. Connect PCM connector C (44P). 13. Measure the voltage between output shaft
(countershaft) speed sensor connector terminal
11. Turn the ignition switch to ON (II). No. 2 and body ground.
*01
12. Measure the voltage between output shaft OUTPUT SHAFT (COUNTERSHAFT)
(countershaft) speed sensor connector terminal SPEED SENSOR CONNECTOR
No. 1 and body ground.
02
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR CONNECTOR
NC (BLK/WHT)
VCC1 (YEL/RED)
ProCarManuals.com
Is there about 5 V ?
Wire side of female terminals
YES−Replace the output shaft (countershaft)
speed sensor (see page 14-227), then go to step 23.
Is there about 5 V ?
NO−Go to step 14.
YES−Go to step 13.
(cont’d)
Automatic Transmission
Wire side of
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Terminal side of
female terminals female terminals
NC (BLK/WHT)
Is there continuity?
19. Turn the ignition switch to LOCK (0). 23. Reconnect all connectors.
20. Jump the SCS line with the HDS. 24. Turn the ignition switch to ON (II).
21. Disconnect PCM connector C (44P). 25. Clear the DTC with the HDS.
22. Check for continuity between PCM connector 26. Test-drive the vehicle with the shift lever in D at
terminal C13 and output shaft (countershaft) speed speeds over 20 km/h (12 mph), and let the
sensor connector terminal No. 1. transmission shift through all five gears.
06
OUTPUT SHAFT PCM CONNECTOR C (44P)
27. Check for Temporary DTCs or DTCs with the HDS.
(COUNTERSHAFT)
SPEED SENSOR Is DT C P07 23 indicated?
CONNECTOR
VCC1 (YEL/RED) YES−Check for poor connections or loose
ProCarManuals.com
(cont’d)
Automatic Transmission
YES−Check for poor connections or loose 3. Drain the ATF (see step 3 on page 14-232) through a
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terminals between the output shaft (countershaft) strainer. Inspect the strainer for metal debris or
speed sensor and the PCM. If the PCM was updated, excessive clutch material.
substitute a known-good PCM (see page 11-7), then
go to step 31. If the PCM was substituted, go to step Does the strainer have metal debris or excessive
1. clutch material?
33. Monitor the OBD STATUS for P0723 in the DTCs NO−Replace the ATF (see page 14-232), then go to
MENU with the HDS. step 4.
Does the HDS indicate PASSED? 4. Test stall speed in D (see page 14-210).
YES−If the PCM was updated, troubleshooting is Is the stall speed within the service limits?
complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other YES−Go to step 5.
Temporary DTCs or DTCs were indicated in step 32,
go to the indicated DTC’s troubleshooting. NO−Shift valves A and D are stuck. Repair these
valves and the hydraulic circuit, or replace the
NO−If the HDS indicates FAILED, check for poor transmission, then go to step 12.
connections or loose terminals between the output
shaft (countershaft) speed sensor and the PCM. If 5. Measure the line pressure (see page 14-211).
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 31. If the PCM Is the line pressure within service limit?
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 31. YES−Go to step 6.
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6. Measure the 1st clutch pressure (see page 14-211). 12. Test-drive the vehicle in 1st gear, with the shift
lever in D, at speeds over 12 km/h (7 mph), and
Is the 1st clutch pressure within the service with the engine speed above 1,000 rpm, for at least
limits? 12 seconds.
YES−Go to step 7. 13. Check for Temporary DTCs or DTCs with the HDS.
Automatic Transmission
2. Make sure that the transmission is filled to the 7. Turn the ignition switch to ON (II).
proper level, and check for fluid leaks.
8. Clear the DTC with the HDS.
3. Drain the ATF (see step 3 on page 14-232) through a
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strainer. Inspect the strainer for metal debris or 9. Test-drive the vehicle in 2nd gear, with the shift
excessive clutch material. lever in D, at speeds over 12 km/h (7 mph), and
with the engine speed above 1,000 rpm, for at least
Does the strainer have metal debris or excessive 12 seconds.
clutch material?
10. Check for Temporary DTCs or DTCs with the HDS.
YES−Replace the transmission, then go to step 12.
Is DT C P07 32 indicated?
NO−Replace the ATF (see page 14-232), then go to
step 4. YES−Repair the 2nd clutch, or replace the
transmission, then go to step 12.
4. Test stall speed in D (see page 14-210).
NO−Go to step 11.
Is the stall speed within the service limits?
11. Monitor the OBD STATUS for P0732 in the DTCs
YES−Go to step 5. MENU with the HDS.
NO−Shift valve C is stuck. Repair shift valve C and Does the HDS indicate PASSED?
the hydraulic circuit, or replace the transmission,
then go to step 12. YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 10,
5. Measure the line pressure (see page 14-211). go to the indicated DTC’s troubleshooting.
Is the line pressure within service limit? NO−If the HDS indicates FAILED, repair the 2nd
clutch, or replace the transmission, then go to step
YES−Go to step 6. 12. If the HDS indicates NOT COMPLETED, go to
step 9.
NO−Repair the ATF pump and the regulator valve,
or replace the transmission, then go to step 12.
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12. Test-drive the vehicle in 2nd gear, with the shift DTC P0733: Problem in 3rd Clutch and 3rd
lever in D, at speeds over 12 km/h (7 mph), and Clutch Hydraulic Circuit (3rd Gear Incorrect
with the engine speed above 1,000 rpm, for at least Ratio)
12 seconds.
NOTE: Before you troubleshoot, record all freeze data
13. Check for Temporary DTCs or DTCs with the HDS. and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3).
Is DT C P07 32 indicated?
1. Warm up the engine to normal operating
YES−Check for poor connections or loose temperature (the radiator fan comes on).
terminals between the input shaft (mainshaft)
speed sensor and the output shaft (countershaft) 2. Make sure that the transmission is filled to the
speed sensor and the PCM, then go to step 4. proper level, and check for fluid leaks.
NO−Go to step 14. 3. Drain the ATF (see step 3 on page 14-232) through a
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YES−Troubleshooting is complete. If any other YES−Replace the transmission, then go to step 11.
Temporary DTCs or DTCs were indicated in step 13,
go to the indicated DTC’s troubleshooting. NO−Replace the ATF (see page 14-232), then go to
step 4.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the input 4. Measure the line pressure (see page 14-211).
shaft (mainshaft) speed sensor and the output shaft
(countershaft) speed sensor and the PCM, then go Is the line pressure within the service limits?
to step 4. If the HDS indicates NOT COMPLETED, go
to step 12. YES−Go to step 5.
YES−Go to step 6.
(cont’d)
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Automatic Transmission
9. Check for Temporary DTCs or DTCs with the HDS. YES−Check for poor connections or loose
terminals between the input shaft (mainshaft)
Is DT C P07 33 indicated? speed sensor and the output shaft (countershaft)
speed sensor and the PCM, then go to step 4.
YES−Repair the 3rd clutch, or replace the
transmission, then go to step 11. NO−Go to step 13.
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NO−Go to step 10. 13. Monitor the OBD STATUS for P0733 in the DTCs
MENU with the HDS.
10. Monitor the OBD STATUS for P0733 in the DTCs
MENU with the HDS. Does the HDS indicate PASSED?
DTC P0734: Problem in 4th Clutch and 4th 6. Turn the ignition switch to ON (II).
Clutch Hydraulic Circuit (4th Gear Incorrect
Ratio) 7. Clear the DTC with the HDS.
NOTE: Before you troubleshoot, record all freeze data 8. Test-drive the vehicle in 4th gear, with the shift
and any on-board snapshot with the HDS, and review lever in D, at speeds over 12 km/h (7 mph), and
General Troubleshooting Information (see page 14-3). with the engine speed above 1,000 rpm, for at least
12 seconds.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). 9. Check for Temporary DTCs or DTCs with the HDS.
Does the strainer have metal debris or excessive 10. Monitor the OBD STATUS for P0734 in the DTCs
clutch material? MENU with the HDS.
YES−Replace the transmission, then go to step 11. Does the HDS indicate PASSED?
NO−Replace the ATF (see page 14-232), then go to YES−Troubleshooting is complete. If any other
step 4. Temporary DTCs or DTCs were indicated in step 9,
go to the indicated DTC’s troubleshooting.
4. Measure the line pressure (see page 14-211).
NO−If the HDS indicates FAILED, repair the 4th
Is the line pressure within the service limits? clutch, or replace the transmission, then go to step
11. If the HDS indicates NOT COMPLETED, go to
YES−Go to step 5. step 8.
YES−Go to step 6.
(cont’d)
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Automatic Transmission
NO−Go to step 13. 3. Drain the ATF (see step 3 on page 14-232) through a
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YES−Troubleshooting is complete. If any other YES−Replace the transmission, then go to step 11.
Temporary DTCs or DTCs were indicated in step 12,
go to the indicated DTC’s troubleshooting. NO−Replace the ATF (see page 14-232), then go to
step 4.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the input 4. Measure the line pressure (see page 14-211).
shaft (mainshaft) speed sensor and the output shaft
(countershaft) speed sensor and the PCM, then go Is the line pressure within the service limits?
to step 4. If the HDS indicates NOT COMPLETED, go
to step 11. YES−Go to step 5.
YES−Go to step 6.
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6. Turn the ignition switch to ON (II). 11. Test-drive the vehicle in 5th gear, with the shift
lever in D, at speeds over 12 km/h (7 mph), and
7. Clear the DTC with the HDS. with the engine speed above 1,000 rpm, for at least
12 seconds.
8. Test-drive the vehicle in 5th gear, with the shift
lever in D, at speeds over 12 km/h (7 mph), and 12. Check for Temporary DTCs or DTCs with the HDS.
with the engine speed above 1,000 rpm, for at least
12 seconds. Is DT C P07 35 indicated?
9. Check for Temporary DTCs or DTCs with the HDS. YES−Check for poor connections or loose
terminals between the input shaft (mainshaft)
Is DT C P07 35 indicated? speed sensor and the output shaft (countershaft)
speed sensor and the PCM, then go to step 4.
YES−Repair the 5th clutch, or replace the
transmission, then go to step 11. NO−Go to step 13.
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NO−Go to step 10. 13. Monitor the OBD STATUS for P0735 in the DTCs
MENU with the HDS.
10. Monitor the OBD STATUS for P0735 in the DTCs
MENU with the HDS. Does the HDS indicate PASSED?
Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data 10. Monitor the OBD STATUS for P0741 in the DTCs
and any on-board snapshot with the HDS, and review MENU with the HDS.
General Troubleshooting Information (see page 14-3).
Does the HDS indicate F AILED?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES−Repair the faulty torque converter clutch
mechanism, the torque converter clutch hydraulic
2. Make sure that the transmission is filled to the circuit, the lock-up shift valve, or the lock-up control
proper level, and check for fluid leaks. valve, or replace the transmission, then go to step
13.
3. Drain the ATF (see step 3 on page 14-232) through a
strainer. Inspect the strainer for metal debris or NO−If the HDS indicates PASSED, intermittent
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excessive clutch material. failure, the system is OK at this time. If the HDS
indicates NOT COMPLETED, go to step 9.
Does the strainer have metal debris or excessive
clutch material? 11. Turn the ignition switch to ON (II).
YES−Replace the transmission, then go to step 13. 12. Clear the DTC with the HDS.
NO−Replace the ATF (see page 14-232), then go to
step 4. 13. Test-drive the vehicle on a level road with a steady
speed at 96 km/h (60 mph) for at least 20 seconds,
4. Turn the ignition switch to ON (II). or test-drive the vehicle for several minutes under
the same condition as those indicated by the freeze
5. Clear the DTC with the HDS. data.
6. Select Shift Solenoid Valve E in the Miscellaneous 14. Check for Temporary DTCs or DTCs with the HDS.
Test Menu, and check that shift solenoid valve E
operates with the HDS. Is DT C P07 41 indicated?
8. Select Clutch Pressure Control (Linear) Solenoid YES−Troubleshooting is complete. If any other
Valve A in the Miscellaneous Test Menu, and test Temporary DTCs or DTCs were indicated in step 14,
A/T clutch pressure control solenoid valve A with go to the indicated DTC’s troubleshooting.
the HDS.
NO−If the HDS indicates FAILED, go to step 5. If
Does the HDS indicate NORMAL? the HDS indicates NOT COMPLETED, go to step 13.
YES−Go to step 9.
NO−Follow the instructions indicated on the HDS
according to the test result. Go to step 11 if any part
was replaced.
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DTC P0747: A/T Clutch Pressure Control 9. Select Clutch Pressure Control (Linear) Solenoid
Solenoid Valve A Stuck ON Valve A in the Miscellaneous Test Menu, and test
A/T clutch pressure control solenoid valve A with
NOTE: Before you troubleshoot, record all freeze data the HDS.
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). Does the HDS indicate NORMAL?
1. Warm up the engine to normal operating YES−Intermittent failure, the system is OK at this
temperature (the radiator fan comes on). time.
2. Make sure that the transmission is filled to the NO−Follow the instructions indicated on the HDS
proper level, and check for fluid leaks. according to the test result, if the HDS has not
determined the cause of the failure, go to step 10. If
3. Drain the ATF (see step 3 on page 14-232) through a any part is replaced, go to step 11.
strainer. Inspect the strainer for metal debris or
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excessive clutch material. 10. Inspect A/T clutch pressure control solenoid
valve A (see page 14-219).
Does the strainer have metal debris or excessive
clutch material? Does A/ T clutch pressure control solenoid valve A
operate properly?
YES−Replace the transmission, then go to step 14.
YES−Repair the hydraulic system related with shift
NO−Replace the ATF (see page 14-232), then go to valves B and E, or replace the transmission, then
step 4. go to step 13.
4. Turn the ignition switch to ON (II). NO−Replace A/T clutch pressure control solenoid
valve A (see page 14-221), then go to step 11.
5. Clear the DTC with the HDS.
11. Turn the ignition switch to ON (II).
6. Test-drive the vehicle with the shift lever in D, and
let the transmission shift through all five gears. 12. Clear the DTC with the HDS.
7. Monitor the OBD STATUS for P0747 in the DTCs 13. Test-drive the vehicle with the shift lever in D, and
MENU with the HDS. let the transmission shift through all five gears.
YES−Go to step 8.
(cont’d)
SNR9AA1K77100090747FAAT00
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Automatic Transmission
YES−Go to step 8.
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9. Select Shift Solenoid Valve A in the Miscellaneous 13. Check for Temporary DTCs or DTCs with the HDS.
Test Menu, and check that shift solenoid valve A
operates with the HDS. Is DT C P07 52 indicated?
NO−Replace shift solenoid valve A (see page 14. Monitor the OBD STATUS for P0752 in the DTCs
14-217), then go to step 12. MENU with the HDS.
10. Test-drive the vehicle with the shift lever in D, and Does the HDS indicate PASSED?
let the transmission shift through all five gears.
YES−Troubleshooting is complete. If any other
11. Monitor the OBD STATUS for P0752 in the DTCs Temporary DTCs or DTCs were indicated in step 13,
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Does the HDS indicate F AILED? NO−If the HDS indicates FAILED, go to step 8. If
the HDS indicates NOT COMPLETED, go to step 12.
YES−Repair shift valve A, or replace the
transmission, then go to step 12.
Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data Is a clicking sound heard?
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). YES−Go to step 10.
1. Warm up the engine to normal operating NO−Replace shift solenoid valve B (see page
temperature (the radiator fan comes on). 14-217), then go to step 12.
2. Make sure that the transmission is filled to the 10. Test-drive the vehicle with the shift lever in D, and
proper level, and check for fluid leaks. let the transmission shift through all five gears.
3. Drain the ATF (see step 3 on page 14-232) through a 11. Monitor the OBD STATUS for P0756 or P0757 in the
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strainer. Inspect the strainer for metal debris or DTCs MENU with the HDS.
excessive clutch material.
Does the HDS indicate F AILED?
Does the strainer have metal debris or excessive
clutch material? YES−Repair shift valve B, or replace the
transmission, then go to step 12.
YES−Replace the transmission, then go to step 12.
NO−If the HDS indicates PASSED, intermittent
NO−Replace the ATF (see page 14-232), then go to failure, the system is OK at this time. If the HDS
step 4. indicates NOT COMPLETED, go to step 10.
4. Turn the ignition switch to ON (II). 12. Test-drive the vehicle with the shift lever in D, and
let the transmission shift through all five gears.
5. Clear the DTC with the HDS.
YES−Go to step 8.
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13. Check for Temporary DTCs or DTCs with the HDS. DTC P0761: Shift Solenoid Valve C Stuck OFF
Is DT C P07 56 or P07 57 indicated? NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review
YES−Go to step 8. General Troubleshooting Information (see page 14-3).
YES−Go to step 8.
(cont’d)
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Automatic Transmission
NO−Replace shift solenoid valve C (see page 14. Monitor the OBD STATUS for P0761 in the DTCs
14-217), then go to step 12. MENU with the HDS.
10. Test-drive the vehicle with the shift lever in D, and Does the HDS indicate PASSED?
let the transmission shift through all five gears.
YES−Troubleshooting is complete. If any other
11. Monitor the OBD STATUS for P0761 in the DTCs Temporary DTCs or DTCs were indicated in step 13,
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Does the HDS indicate F AILED? NO−If the HDS indicates FAILED, go to step 8. If
the HDS indicates NOT COMPLETED, go to step 12.
YES−Repair shift valve C, or replace the
transmission, then go to step 12.
DTC P0771: Shift Solenoid Valve E Stuck OFF 9. Select Shift Solenoid Valve E in the Miscellaneous
Test Menu, and check that shift solenoid valve E
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). Is a clicking sound heard?
YES−Replace the transmission, then go to step 12. YES−Repair shift valve E, or replace the
transmission, then go to step 12.
NO−Replace the ATF (see page 14-232), then go to
step 4. NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. If the HDS
4. Turn the ignition switch to ON (II). indicates NOT COMPLETED, go to step 10.
5. Clear the DTC with the HDS. 12. Test-drive the vehicle with the shift lever in D, and
let the transmission shift through 1st to 3rd gears,
6. Test-drive the vehicle with the shift lever in D, and then drive the vehicle at speeds over 19 mph
let the transmission shift through all five gears. (30 km/h) for at least 20 seconds.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
YES−Troubleshooting is complete. If any other 2. Make sure that the transmission is filled to the
Temporary DTCs or DTCs were indicated in step 13, proper level, and check for fluid leaks.
ProCarManuals.com
YES−Go to step 8.
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9. Select Clutch Pressure Control (Linear) Solenoid 14. Check for Temporary DTCs or DTCs with the HDS.
Valve B in the Miscellaneous Test Menu, and test
A/T clutch pressure control solenoid valve B with Is DT C P07 7 6 or P07 7 7 indicated?
the HDS.
YES−Go to step 8.
Does the HDS indicate NORMAL?
NO−Go to step 15.
YES−Intermittent failure, the system is OK at this
time. 15. Monitor the OBD STATUS for P0776 or P0777 in the
DTCs MENU with the HDS.
NO−Follow the instructions indicated on the HDS
according to the test result, if the HDS has not Does the HDS indicate PASSED?
determined the cause of the failure, go to step 10. If
any part was replaced, go to step 11. YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 14,
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10. Inspect A/T clutch pressure control solenoid valve go to the indicated DTC’s troubleshooting.
B (see page 14-222).
NO−If the HDS indicates FAILED, go to step 8. If
Does A/ T clutch pressure control solenoid valve B the HDS indicates NOT COMPLETED, go to step 13.
work properly?
Automatic Transmission
3. Test-drive the vehicle with the shift lever in D, and Does the HDS indicate PASSED?
let the transmission shift through all five gears.
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NO−Go to step 5.
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DTC P0796: A/T Clutch Pressure Control 9. Select Clutch Pressure Control (Linear) Solenoid
Solenoid Valve C Stuck OFF Valve C in the Miscellaneous Test Menu, and test
A/T clutch pressure control solenoid valve C with
DTC P0797: A/T Clutch Pressure Control the HDS.
Solenoid Valve C Stuck ON
Does the HDS indicate NORMAL?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review YES−Intermittent failure, the system is OK at this
General Troubleshooting Information (see page 14-3). time.
1. Warm up the engine to normal operating NO−Follow the instructions indicated on the HDS
temperature (the radiator fan comes on). according to the test result, if the HDS has not
determined the cause of the failure, go to step 10. If
2. Make sure that the transmission is filled to the any part was replaced, go to step 11.
proper level, and check for fluid leaks.
ProCarManuals.com
NO−Replace the ATF (see page 14-232), then go to NO−Replace A/T clutch pressure control solenoid
step 4. valve C (see page 14-226), then go to step 11.
4. Turn the ignition switch to ON (II). 11. Turn the ignition switch to ON (II).
5. Clear the DTC with the HDS. 12. Clear the DTC with the HDS.
6. Test-drive the vehicle with the shift lever in D, and 13. Test-drive the vehicle with the shift lever in D, and
let the transmission shift through all five gears. let the transmission shift through all five gears.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
go to the indicated DTC’s troubleshooting. 2. Clear the DTC with the HDS.
NO−If the HDS indicates FAILED, go to step 8. If 3. Check the 2nd Pressure Switch in the Data List with
the HDS indicates NOT COMPLETED, go to step 13. the HDS when not in 2nd gear.
YES−Go to step 4.
NO−Go to step 7.
YES−Go to step 7.
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08/08/21 14:42:34 61SNR030_140_0143
10. Check the 2nd Pressure Switch in the Data List with 15. Reconnect all connectors.
the HDS.
16. Turn the ignition switch to ON (II).
Is the 2nd Pressure Switch OF F ?
17. Clear the DTC with the HDS.
YES−Replace the 2nd clutch transmission fluid
pressure switch (see page 14-228), then go to step 18. Start the engine, and warm it up to normal
15. operating temperature (the radiator fan comes on).
NO−Go to step 11. 19. Test-drive the vehicle in 2nd gear with the shift
lever in D for at least 2 seconds, then drive in 4th
11. Turn the ignition switch to LOCK (0). gear for at least 2 seconds.
12. Jump the SCS line with the HDS. 20. Check for Temporary DTCs or DTCs with the HDS.
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14. Check for continuity between PCM connector YES−Check for intermittent short to body ground
terminal B8 and body ground. in the wire between the 2nd clutch transmission
01 fluid pressure switch and the PCM, then go to step
PCM CONNECTOR B (44P) 1.
NO−Go to step 22. 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
good PCM (see page 11-7).
(cont’d)
Automatic Transmission
27. Monitor the OBD STATUS for P0842 in the DTCs 1. Turn the ignition switch to ON (II).
MENU with the HDS.
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YES−Go to step 8.
SNR9AA1K77100090843FAAT00
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8. Turn the ignition switch to LOCK (0). 12. Turn the ignition switch to LOCK (0).
9. Disconnect the 2nd clutch transmission fluid 13. Jump the SCS line with the HDS.
pressure switch connector.
14. Disconnect PCM connector B (44P).
10. Turn the ignition switch to ON (II).
15. Check for continuity between PCM connector
11. Measure the voltage between the 2nd clutch terminal B8 and the 2nd clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground. 02
01 PCM CONNECTOR B (44P) 2ND CLUTCH
2ND CLUTCH TRANSMISSION FLUID TRANSMISSION FLUID
PRESSURE SWITCH CONNECTOR PRESSURE SWITCH
CONNECTOR
OP2SW (BLU/RED)
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OP2SW
(BLU/RED)
OP2SW (BLU/RED)
Is there continuity?
Is there about 5 V ?
YES−Go to step 23.
YES−Replace the 2nd clutch transmission fluid
pressure switch (see page 14-228), then go to step NO−Repair open in the wire between PCM
16. connector terminal B8 and the 2nd clutch
transmission fluid pressure switch, then go to step
NO−Go to step 12. 16.
(cont’d)
Automatic Transmission
21. Check for Temporary DTCs or DTCs with the HDS. YES−Check for poor connections or loose
terminals between the 2nd clutch transmission
Is DT C P0843 indicated? fluid pressure switch and the PCM. If the PCM was
updated, substitute a known-good PCM (see page
YES−Check for poor connections or loose 11-7), then go to step 25. If the PCM was substituted,
terminals between the 2nd clutch transmission go to step 1.
fluid pressure switch and the PCM, then go to step
1. NO−Go to step 28.
NO−Go to step 22. 28. Monitor the OBD STATUS for P0843 in the DTCs
MENU with the HDS.
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Does the HDS indicate PASSED? YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
YES−Troubleshooting is complete. If any other original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 21, Temporary DTCs or DTCs were indicated in step 27,
go to the indicated DTC’s troubleshooting. go to the indicated DTC’s troubleshooting.
NO−If the HDS indicates FAILED, check for poor NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the 2nd connections or loose terminals between the 2nd
clutch transmission fluid pressure switch and the clutch transmission fluid pressure switch and the
PCM, then go to step 1. If the HDS indicates NOT PCM. If the PCM was updated, substitute a known-
COMPLETED, go to step 19. good PCM (see page 11-7), then go to step 25. If the
PCM was substituted, go to step 1. If the HDS
23. Reconnect all connectors. indicates NOT COMPLETED, go to step 25.
DTC P0847: Short in 3rd Clutch Transmission 10. Check the 3rd Pressure Switch in the Data List with
Fluid Pressure Switch Circuit, or 3rd Clutch the HDS.
Transmission Fluid Pressure Switch Stuck
ON Is the 3rd Pressure Switch OF F ?
1. Turn the ignition switch to ON (II). 12. Jump the SCS line with the HDS.
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2. Clear the DTC with the HDS. 13. Disconnect PCM connector B (44P).
3. Check the 3rd Pressure Switch in the Data List with 14. Check for continuity between PCM connector
the HDS when the transmission is not in 3rd gear. terminal B9 and body ground.
01
Is the 3rd Pressure Switch OF F ? PCM CONNECTOR B (44P)
NO−Go to step 7.
(cont’d)
SNR9AA1K77100090847FAAT00
08/08/21 14:42:35 61SNR030_140_0148
Automatic Transmission
17. Clear the DTC with the HDS. YES−Check for intermittent short to body ground
in the wire between the 3rd clutch transmission
18. Start the engine, and warm it up to normal fluid pressure switch and the PCM. If the PCM was
operating temperature (the radiator fan comes on). updated, substitute a known-good PCM (see page
11-7), then go to step 24. If the PCM was substituted,
19. Test-drive the vehicle in 3rd gear with the shift go to step 1.
lever in D for at least 2 seconds, then drive in 4th
gear for at least 2 seconds. NO−Go to step 27.
20. Check for Temporary DTCs or DTCs with the HDS. 27. Monitor the OBD STATUS for P0847 in the DTCs
MENU with the HDS.
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Is DT C P0847 indicated?
Does the HDS indicate PASSED?
YES−Check for intermittent short to body ground
in the wire between the 3rd clutch transmission YES−If the PCM was updated, troubleshooting is
fluid pressure switch and the PCM, then go to step complete. If the PCM was substituted, replace the
1. original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 26,
NO−Go to step 21. go to the indicated DTC’s troubleshooting.
21. Monitor the OBD STATUS for P0847 in the DTCs NO−If the HDS indicates FAILED, check for
MENU with the HDS. intermittent short to body ground in the wire
between the 3rd clutch transmission fluid pressure
Does the HDS indicate PASSED? switch and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-7), then
YES−Troubleshooting is complete. If any other go to step 24. If the PCM was substituted, go to step
Temporary DTCs or DTCs were indicated in step 20, 1. If the HDS indicates NOT COMPLETED, go to step
go to the indicated DTC’s troubleshooting. 24.
DTC P0848: Open in 3rd Clutch Transmission 8. Turn the ignition switch to LOCK (0).
Fluid Pressure Switch Circuit, or 3rd Clutch
Transmission Fluid Pressure Switch Stuck 9. Disconnect the 3rd clutch transmission fluid
OFF pressure switch connector.
Is the 3rd Pressure Switch ON? YES−Replace the 3rd clutch transmission fluid
pressure switch (see page 14-228), then go to step
YES−Go to step 6. 16.
YES−Go to step 8.
(cont’d)
SNR9AA1K77100090848FAAT00
08/08/21 14:42:36 61SNR030_140_0150
Automatic Transmission
13. Jump the SCS line with the HDS. 17. Turn the ignition switch to ON (II).
14. Disconnect PCM connector B (44P). 18. Clear the DTC with the HDS.
15. Check for continuity between PCM connector 19. Start the engine, and warm it up to normal
terminal B9 and the 3rd clutch transmission fluid operating temperature (the radiator fan comes on).
pressure switch connector terminal.
02 20. Test-drive the vehicle in 3rd gear with the shift
PCM CONNECTOR B (44P) 3RD CLUTCH
lever in D for at least 2 seconds, then drive in 4th
TRANSMISSION FLUID gear for at least 2 seconds.
PRESSURE SWITCH
CONNECTOR
21. Check for Temporary DTCs or DTCs with the HDS.
OP3SW (BLU/WHT)
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OP3SW
(BLU/WHT) Is DT C P0848 indicated?
NO−Repair open in the wire between PCM YES−Troubleshooting is complete. If any other
connector terminal B9 and the 3rd clutch Temporary DTCs or DTCs were indicated in step 21,
transmission fluid pressure switch, then go to step go to the indicated DTC’s troubleshooting.
16.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the 3rd
clutch transmission fluid pressure switch and the
PCM, then go to step 1. If the HDS indicates NOT
COMPLETED, go to step 19.
23. Reconnect all connectors. 28. Monitor the OBD STATUS for P0848 in the DTCs
MENU with the HDS.
24. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known- Does the HDS indicate PASSED?
good PCM (see page 11-7).
YES−If the PCM was updated, troubleshooting is
25. Start the engine, and warm it up to normal complete. If the PCM was substituted, replace the
operating temperature (the radiator fan comes on). original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 27,
26. Test-drive the vehicle in 3rd gear with the shift go to the indicated DTC’s troubleshooting.
lever in D for at least 2 seconds, then drive in 4th
gear for at least 2 seconds. NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between the 3rd
27. Check for Temporary DTCs or DTCs with the HDS. clutch transmission fluid pressure switch and the
PCM. If the PCM was updated, substitute a known-
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Is DT C P0848 indicated? good PCM (see page 11-7), then go to step 25. If the
PCM was substituted, go to step 1. If the HDS
YES−Check for poor connections or loose indicates NOT COMPLETED, go to step 25.
terminals between the 3rd clutch transmission fluid
pressure switch and the PCM. If the PCM was
updated, substitute a known-good PCM (see page
11-7), then go to step 25. If the PCM was substituted,
go to step 1.
Automatic Transmission
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve A in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve A with valve A (see page 14-221), then go to step 16.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve A connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE A CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 12.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve A and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve A and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 16.
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12. Jump the SCS line with the HDS. 15. Check for continuity between A/T clutch pressure
control solenoid valve A connector terminal No. 1
13. Disconnect PCM connector B (44P). and PCM connector terminal B44.
*03
14. Check for continuity between A/T clutch pressure PCM CONNECTOR B (44P) A/T CLUTCH PRESSURE
control solenoid valve A connector terminal No. 1 CONTROL SOLENOID
and body ground. VALVE A CONNECTOR
*02
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
LSA (RED/BLK)
LSA (RED/BLK)
LSA (RED/BLK)
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Is there continuity?
Wire side of female terminals
YES−Go to step 22.
(cont’d)
Automatic Transmission
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine, and wait for at least 1 second. 24. Start the engine, and wait for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve A and the PCM, then go to step 1. solenoid valve A and the PCM. If the PCM was
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Does the HDS indicate PASSED? 26. Monitor the OBD STATUS for P0962 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve A and the PCM, Temporary DTCs or DTCs were indicated in step 25,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 19.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve A and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 24. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 24.
DTC P0963: Problem in A/T Clutch Pressure 8. Turn the ignition switch to LOCK (0).
Control Solenoid Valve A
9. Disconnect the A/T clutch pressure control solenoid
NOTE: valve A connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review 10. Measure the resistance between A/T clutch
General Troubleshooting Information (see page 14-3). pressure control solenoid valve A connector
• This code is caused by an electrical circuit problem terminals No. 1 and No. 2.
and cannot be caused by a mechanical problem in the 01
transmission. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
1. Turn the ignition switch to ON (II).
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve A in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve A with valve A (see page 14-221), then go to step 12.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve A connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE A CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 18.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve A and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve A and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 12.
(cont’d)
SNR9AA1K77100090963FAAT00
08/08/21 14:43:55 61SNR030_140_0156
Automatic Transmission
13. Turn the ignition switch to ON (II). 19. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
14. Clear the DTC with the HDS. good PCM (see page 11-7).
15. Start the engine, and wait for at least 1 second. 20. Start the engine, and wait for at least 1 second.
16. Check for Temporary DTCs or DTCs with the HDS. 21. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve A and the PCM, then go to step 1. solenoid valve A and the PCM. If the PCM was
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Does the HDS indicate PASSED? 22. Monitor the OBD STATUS for P0963 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 16, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve A and the PCM, Temporary DTCs or DTCs were indicated in step 21,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 15.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve A and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 20. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 20.
DTC P0966: Problem in A/T Clutch Pressure 8. Turn the ignition switch to LOCK (0).
Control Solenoid Valve B Circuit
9. Disconnect the A/T clutch pressure control solenoid
NOTE: valve B connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review 10. Measure the resistance between A/T clutch
General Troubleshooting Information (see page 14-3). pressure control solenoid valve B connector
• This code is caused by an electrical circuit problem terminals No. 1 and No. 2.
and cannot be caused by a mechanical problem in the 01
transmission. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
1. Turn the ignition switch to ON (II).
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve B in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve B with valve B (see page 14-226), then go to step 16.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve B connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE B CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 12.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve B and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve B and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 16.
(cont’d)
SNR9AA1K77100090966FAAT00
08/08/21 14:43:55 61SNR030_140_0158
Automatic Transmission
LSB (BRN)
LSB (BRN)
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Is there continuity?
Wire side of female terminals
YES−Go to step 22.
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine, and wait for at least 1 second. 24. Start the engine, and wait for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve B and the PCM, then go to step 1. solenoid valve B and the PCM. If the PCM was
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Does the HDS indicate PASSED? 26. Monitor the OBD STATUS for P0966 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve B and the PCM, Temporary DTCs or DTCs were indicated in step 25,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 19.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve B and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 24. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 24.
Automatic Transmission
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve B in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve B with valve B (see page 14-226), then go to step 12.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve B connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE B CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 18.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve B and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve B and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 12.
SNR9AA1K77100090967FAAT00
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13. Turn the ignition switch to ON (II). 19. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
14. Clear the DTC with the HDS. good PCM (see page 11-7).
15. Start the engine, and wait for at least 1 second. 20. Start the engine, and wait for at least 1 second.
16. Check for Temporary DTCs or DTCs with the HDS. 21. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve B and the PCM, then go to step 1. solenoid valve B and the PCM. If the PCM was
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Does the HDS indicate PASSED? 22. Monitor the OBD STATUS for P0967 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 16, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve B and the PCM, Temporary DTCs or DTCs were indicated in step 21,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 15.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve B and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 20. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 20.
Automatic Transmission
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve C in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve C with valve C (see page 14-226), then go to step 16.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve C connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE C CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 12.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve C and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve C and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 16.
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08/08/21 14:43:57 61SNR030_140_0163
12. Jump the SCS line with the HDS. 15. Check for continuity between A/T clutch pressure
control solenoid valve C connector terminal No. 1
13. Disconnect PCM connector B (44P). and PCM connector terminal B25.
*03
14. Check for continuity between A/T clutch pressure PCM CONNECTOR B (44P) A/T CLUTCH PRESSURE
control solenoid valve C connector terminal No. 1 CONTROL SOLENOID
and body ground. VALVE C CONNECTOR
*02
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR
LSC (BLU/YEL)
LSC (BLU/YEL)
LSC (BLU/YEL)
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Is there continuity?
Wire side of female terminals
YES−Go to step 22.
(cont’d)
Automatic Transmission
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine, and wait for at least 1 second. 24. Start the engine, and wait for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve C and the PCM, then go to step 1. solenoid valve C and the PCM. If the PCM was
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Does the HDS indicate PASSED? 26. Monitor the OBD STATUS for P0970 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve C and the PCM, Temporary DTCs or DTCs were indicated in step 25,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 19.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve C and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 24. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 24.
DTC P0971: Problem in A/T Clutch Pressure 8. Turn the ignition switch to LOCK (0).
Control Solenoid Valve C
9. Disconnect the A/T clutch pressure control solenoid
NOTE: valve C connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review 10. Measure the resistance between A/T clutch
General Troubleshooting Information (see page 14-3). pressure control solenoid valve C connector
• This code is caused by an electrical circuit problem terminals No. 1 and No. 2.
and cannot be caused by a mechanical problem in the 01
transmission. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR
1. Turn the ignition switch to ON (II).
YES−Go to step 8.
Is there 3−10 ?
NO−Go to step 5.
YES−Go to step 11.
5. Select Clutch Pressure Control (Linear) Solenoid
Valve C in the Miscellaneous Test Menu, and test NO−Replace A/T clutch pressure control solenoid
A/T clutch pressure control solenoid valve C with valve C (see page 14-226), then go to step 12.
the HDS.
11. Check for continuity between A/T clutch pressure
Does the HDS indicate NORMAL? control solenoid valve C connector terminal No. 2
and body ground.
YES−Go to step 6. *01
A/T CLUTCH PRESSURE CONTROL
NO−Go to step 8. SOLENOID VALVE C CONNECTOR
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Go to step 18.
poor connections or loose terminals between A/T
clutch pressure control solenoid valve C and the NO−Repair open in the wire between A/T clutch
PCM. If the HDS indicates NOT COMPLETED, go to pressure control solenoid valve C and body ground
step 5. (G101) (see page 22-16), or repair poor body
ground (G101), then go to step 12.
(cont’d)
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Automatic Transmission
13. Turn the ignition switch to ON (II). 19. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
14. Clear the DTC with the HDS. good PCM (see page 11-7).
15. Start the engine, and wait for at least 1 second. 20. Start the engine, and wait for at least 1 second.
16. Check for Temporary DTCs or DTCs with the HDS. 21. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between A/T clutch pressure control terminals between A/T clutch pressure control
solenoid valve C and the PCM, then go to step 1. solenoid valve C and the PCM. If the PCM was
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Does the HDS indicate PASSED? 22. Monitor the OBD STATUS for P0971 in the DTCs
MENU with the HDS.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 16, Does the HDS indicate PASSED?
go to the indicated DTC’s troubleshooting.
YES−If the PCM was updated, troubleshooting is
NO−If the HDS indicates FAILED, check for poor complete. If the PCM was substituted, replace the
connections or loose terminals between A/T clutch original PCM (see page 11-228). If any other
pressure control solenoid valve C and the PCM, Temporary DTCs or DTCs were indicated in step 21,
then go to step 1. If the HDS indicates NOT go to the indicated DTC’s troubleshooting.
COMPLETED, go to step 15.
NO−If the HDS indicates FAILED, check for poor
connections or loose terminals between A/T clutch
pressure control solenoid valve C and the PCM. If
the PCM was updated, substitute a known-good
PCM (see page 11-7), then go to step 20. If the PCM
was substituted, go to step 1. If the HDS indicates
NOT COMPLETED, go to step 20.
DTC P0973: Short in Shift Solenoid Valve A 9. Jump the SCS line with the HDS.
Circuit
10. Disconnect PCM connectors B (44P) and C (44P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Measure the resistance between PCM connector
any on-board snapshot with the HDS, and review terminals B10 and C40.
General Troubleshooting Information (see page 14-3). *01
• This code is caused by an electrical circuit problem PCM CONNECTORS
and cannot be caused by a mechanical problem in the SHA (BLU/BLK)
transmission. B (44P) C (44P)
5. Select Shift Solenoid Valve A in the Miscellaneous 12. Disconnect the shift solenoid wire harness
Test Menu, and test shift solenoid valve A with the connector.
HDS.
13. Check for continuity between PCM connector
Is a clicking sound heard? terminals B10 and C40.
*02
YES−Go to step 6. PCM CONNECTORS
SHA (BLU/BLK)
NO−Go to step 8. B (44P) C (44P)
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Repair short to body ground in the wire
intermittent short to body ground in the wire between PCM connector terminal B10 and the shift
between shift solenoid valve A and the PCM. If the solenoid wire harness connector, then go to step
HDS indicates NOT COMPLETED, go to step 5. 16.
(cont’d)
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Automatic Transmission
1st gear in D for at least 1 second. in the wire between shift solenoid valve A and the
PCM. If the PCM was updated, substitute a known-
20. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-7), then go to step 24. If the
PCM was substituted, go to step 1.
Is DT C P097 3 indicated?
NO−Go to step 26.
YES−Check for intermittent short to body ground
in the wire between shift solenoid valve A and the 26. Monitor the OBD STATUS for P0973 in the DTCs
PCM, then go to step 1. MENU with the HDS.
21. Monitor the OBD STATUS for P0973 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
Does the HDS indicate PASSED? Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, NO−If the HDS indicates FAILED, check for
go to the indicated DTC’s troubleshooting. intermittent short to body ground in the wire
between shift solenoid valve A and the PCM. If the
NO−If the HDS indicates FAILED, check for PCM was updated, substitute a known-good PCM
intermittent short to body ground in the wire (see page 11-7), then go to step 24. If the PCM was
between shift solenoid valve A and the PCM, then substituted, go to step 1. If the HDS indicates NOT
go to step 1. If the HDS indicates NOT COMPLETED, COMPLETED, go to step 24.
go to step 19.
DTC P0974: Open in Shift Solenoid Valve A 9. Jump the SCS line with the HDS.
Circuit
10. Disconnect PCM connectors B (44P) and C (44P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Measure the resistance between PCM connector
any on-board snapshot with the HDS, and review terminals B10 and C40.
General Troubleshooting Information (see page 14-3). *01
• This code is caused by an electrical circuit problem PCM CONNECTORS
and cannot be caused by a mechanical problem in the
SHA (BLU/BLK)
transmission.
B (44P) C (44P)
4. Check for Temporary DTCs or DTCs with the HDS. Terminal side of female terminals
Is DT C P097 4 indicated?
Is there 12−25 ?
YES−Go to step 8.
YES−Go to step 22.
NO−Go to step 5.
NO−Go to step 12.
5. Select Shift Solenoid Valve A in the Miscellaneous
Test Menu, and test shift solenoid valve A with the
HDS.
YES−Go to step 6.
NO−Go to step 8.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
13. Check for continuity between PCM connector 15. Check for continuity between shift solenoid wire
terminal B10 and shift solenoid wire harness harness connector terminal No. 5 and the shift
connector terminal No. 5. solenoid valve A connector terminal.
*02 *03
SHIFT SOLENOID PCM CONNECTOR B (44P) SHIFT SOLENOID SHIFT SOLENOID WIRE
WIRE HARNESS VALVE A HARNESS CONNECTOR
CONNECTOR CONNECTOR
SHA (BLU/BLK)
SHA (BLU)
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SHA (BLU/BLK)
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine with the shift lever in P, and wait 24. Start the engine with the shift lever in P, and wait
for at least 1 second. Then test-drive the vehicle in for at least 1 second. Then test-drive the vehicle in
1st gear in D for at least 1 second. 1st gear in D for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
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terminals between shift solenoid valve A and the terminals between shift solenoid valve A and the
PCM, then go to step 1. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-7), then go to step 24. If the
NO−Go to step 21. PCM was substituted, go to step 1.
21. Monitor the OBD STATUS for P0974 in the DTCs NO−Go to step 26.
MENU with the HDS.
26. Monitor the OBD STATUS for P0974 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
Automatic Transmission
5. Select Shift Solenoid Valve B in the Miscellaneous 12. Disconnect the shift solenoid wire harness
Test Menu, and test shift solenoid valve B with the connector.
HDS.
13. Check for continuity between PCM connector
Is a clicking sound heard? terminals B11 and C40.
*02
YES−Go to step 6. PCM CONNECTORS
SHB (GRN/WHT)
NO−Go to step 8. B (44P) C (44P)
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Repair short to body ground in the wire
intermittent short to body ground in the wire between PCM connector terminal B11 and the shift
between shift solenoid valve B and the PCM. If the solenoid wire harness connector, then go to step
HDS indicates NOT COMPLETED, go to step 5. 16.
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14. Inspect shift solenoid valve B and the shift solenoid 22. Reconnect all connectors.
wire harness (see page 14-215).
23. Update the PCM if it does not have the latest
15. Replace either shift solenoid valve B or the shift software (see page 11-227), or substitute a known-
solenoid wire harness (see page 14-217), good PCM (see page 11-7).
whichever failed the test, then go to step 16.
24. Start the engine with the shift lever in P, and wait
16. Reconnect all connectors. for at least 1 second. Test-drive the vehicle in D,
and let the transmission shift through 1st to 3rd
17. Turn the ignition switch to ON (II). gears, then drive the vehicle in 3rd gear for at least
1 second.
18. Clear the DTC with the HDS.
25. Check for Temporary DTCs or DTCs with the HDS.
19. Start the engine with the shift lever in P, and wait
for at least 1 second. Test-drive the vehicle in D, Is DT C P097 6 indicated?
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21. Monitor the OBD STATUS for P0976 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
Does the HDS indicate PASSED? Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, NO−If the HDS indicates FAILED, check for
go to the indicated DTC’s troubleshooting. intermittent short to body ground in the wire
between shift solenoid valve B and the PCM. If the
NO−If the HDS indicates FAILED, check for PCM was updated, substitute a known-good PCM
intermittent short to body ground in the wire (see page 11-7), then go to step 24. If the PCM was
between shift solenoid valve B and the PCM, then substituted, go to step 1. If the HDS indicates NOT
go to step 1. If the HDS indicates NOT COMPLETED, COMPLETED, go to step 24.
go to step 19.
Automatic Transmission
2. Clear the DTC with the HDS. 8. Turn the ignition switch to LOCK (0).
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3. Test-drive the vehicle with the shift lever in D, and 9. Jump the SCS line with the HDS.
let the transmission shift through 1st to 3rd gears,
then drive the vehicle in 3rd gear for at least 10. Disconnect PCM connectors B (44P) and C (44P).
1 second.
11. Measure the resistance between PCM connector
4. Check for Temporary DTCs or DTCs with the HDS. terminals B11 and C40.
*01
Is DT C P097 7 indicated? PCM CONNECTORS
SHB (GRN/WHT)
YES−Go to step 8.
B (44P) C (44P)
NO−Go to step 5.
6. Test-drive the vehicle with the shift lever in D, and YES−Go to step 22.
let the transmission shift through 1st to 3rd gears,
then drive the vehicle in 3rd gear for at least NO−Go to step 12.
1 second.
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12. Disconnect the shift solenoid wire harness 14. Remove the shift solenoid wire harness (see page
connector. 14-217).
13. Check for continuity between PCM connector 15. Check for continuity between shift solenoid wire
terminal B11 and shift solenoid wire harness harness connector terminal No. 2 and the shift
connector terminal No. 2. solenoid valve B connector terminal.
*02 *03
SHIFT SOLENOID WIRE PCM CONNECTOR B (44P) SHIFT SOLENOID SHIFT SOLENOID WIRE
HARNESS CONNECTOR VALVE B HARNESS CONNECTOR
CONNECTOR
SHB (GRN/WHT)
SHB (ORN)
SHB (GRN/WHT)
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(cont’d)
Automatic Transmission
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine with the shift lever in P, and wait 24. Start the engine with the shift lever in P, and wait
for at least 1 second. Test-drive the vehicle in D, for at least 1 second. Test-drive the vehicle in D,
and let the transmission shift through 1st to 3rd and let the transmission shift through 1st to 3rd
gears, then drive the vehicle in 3rd gear for at least gears, then drive the vehicle in 3rd gear for at least
1 second. 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
terminals between shift solenoid valve B and the terminals between shift solenoid valve B and the
PCM, then go to step 1. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-7), then go to step 24. If the
NO−Go to step 21. PCM was substituted, go to step 1.
21. Monitor the OBD STATUS for P0977 in the DTCs NO−Go to step 26.
MENU with the HDS.
26. Monitor the OBD STATUS for P0977 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
DTC P0979: Short in Shift Solenoid Valve C 9. Jump the SCS line with the HDS.
Circuit
10. Disconnect PCM connectors B (44P) and C (44P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Measure the resistance between PCM connector
any on-board snapshot with the HDS, and review terminals B20 and C40.
General Troubleshooting Information (see page 14-3). *01
• This code is caused by an electrical circuit problem PCM CONNECTORS
and cannot be caused by a mechanical problem in the
transmission. B (44P) C (44P)
3. Test-drive the vehicle in 1st gear with the shift lever (GRN)
in D for at least 1 second.
Terminal side of female terminals
4. Check for Temporary DTCs or DTCs with the HDS.
5. Select Shift Solenoid Valve C in the Miscellaneous 12. Disconnect the shift solenoid wire harness
Test Menu, and test shift solenoid valve C with the connector.
HDS.
13. Check for continuity between PCM connector
Is a clicking sound heard? terminals B20 and C40.
*02
YES−Go to step 6. PCM CONNECTORS
7. Monitor the OBD STATUS for P0979 in the DTCs SHC LG1 (BRN/YEL)
MENU with the HDS. (GRN)
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Repair short to body ground in the wire
intermittent short to body ground in the wire between PCM connector terminal B20 and the shift
between shift solenoid valve C and the PCM. If the solenoid wire harness connector, then go to step
HDS indicates NOT COMPLETED, go to step 5. 16.
(cont’d)
SNR9AA1K77100090979FAAT00
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Automatic Transmission
1st gear in D for at least 1 second. in the wire between shift solenoid valve C and the
PCM. If the PCM was updated, substitute a known-
20. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-7), then go to step 24. If the
PCM was substituted, go to step 1.
Is DT C P097 9 indicated?
NO−Go to step 26.
YES−Check for intermittent short to body ground
in the wire between shift solenoid valve C and the 26. Monitor the OBD STATUS for P0979 in the DTCs
PCM, then go to step 1. MENU with the HDS.
21. Monitor the OBD STATUS for P0979 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
Does the HDS indicate PASSED? Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, NO−If the HDS indicates FAILED, check for
go to the indicated DTC’s troubleshooting. intermittent short to body ground in the wire
between shift solenoid valve C and the PCM. If the
NO−If the HDS indicates FAILED, check for PCM was updated, substitute a known-good PCM
intermittent short to body ground in the wire (see page 11-7), then go to step 24. If the PCM was
between shift solenoid valve C and the PCM, then substituted, go to step 1. If the HDS indicates NOT
go to step 1. If the HDS indicates NOT COMPLETED, COMPLETED, go to step 24.
go to step 19.
DTC P0980: Open in Shift Solenoid Valve C 9. Jump the SCS line with the HDS.
Circuit
10. Disconnect PCM connectors B (44P) and C (44P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Measure the resistance between PCM connector
any on-board snapshot with the HDS, and review terminals B20 and C40.
General Troubleshooting Information (see page 14-3). *01
• This code is caused by an electrical circuit problem PCM CONNECTORS
and cannot be caused by a mechanical problem in the
transmission. B (44P) C (44P)
3. Start the engine with the shift lever in P, and wait SHC LG1 (BRN/YEL)
(GRN)
for at least 1 second.
4. Check for Temporary DTCs or DTCs with the HDS. Terminal side of female terminals
Is DT C P0980 indicated?
Is there 12−25 ?
YES−Go to step 8.
YES−Go to step 22.
NO−Go to step 5.
NO−Go to step 12.
5. Select Shift Solenoid Valve C in the Miscellaneous
Test Menu, and test shift solenoid valve C with the
HDS.
YES−Go to step 6.
NO−Go to step 8.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
13. Check for continuity between PCM connector 15. Check for continuity between shift solenoid wire
terminal B20 and shift solenoid wire harness harness connector terminal No. 1 and the shift
connector terminal No. 1. solenoid valve C connector terminal.
*02 *03
SHIFT SOLENOID WIRE PCM CONNECTOR B (44P) SHIFT SOLENOID SHIFT SOLENOID WIRE
HARNESS CONNECTOR VALVE C HARNESS CONNECTOR
CONNECTOR
SHC (GRN)
SHC (GRN)
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SHC (GRN)
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine with the shift lever in P, and wait 24. Start the engine with the shift lever in P, and wait
for at least 1 second. Then test-drive the vehicle in for at least 1 second. Then test-drive the vehicle in
1st gear in D for at least 1 second. 1st gear in D for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
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terminals between shift solenoid valve C and the terminals between shift solenoid valve C and the
PCM, then go to step 1. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-7), then go to step 24. If the
NO−Go to step 21. PCM was substituted, go to step 1.
21. Monitor the OBD STATUS for P0980 in the DTCs NO−Go to step 26.
MENU with the HDS.
26. Monitor the OBD STATUS for P0980 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
Automatic Transmission
3. Test-drive the vehicle in 2nd gear with the shift SHD (GRN/RED) LG1 (BRN/YEL)
lever in D for at least 1 second.
Terminal side of female terminals
4. Check for Temporary DTCs or DTCs with the HDS.
5. Select Shift Solenoid Valve D in the Miscellaneous 12. Disconnect the shift solenoid wire harness
Test Menu, and test shift solenoid valve D with the connector.
HDS.
13. Check for continuity between PCM connector
Is a clicking sound heard? terminals B26 and C40.
*02
YES−Go to step 6. PCM CONNECTORS
YES−Go to step 8.
Is there continuity?
NO−If the HDS indicates PASSED, intermittent
failure, the system is OK at this time. Check for YES−Repair short to body ground in the wire
intermittent short to body ground in the wire between PCM connector terminal B26 and the shift
between shift solenoid valve D and the PCM. If the solenoid wire harness connector, then go to step
HDS indicates NOT COMPLETED, go to step 5. 16.
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14. Inspect shift solenoid valve D and the shift solenoid 22. Reconnect all connectors.
wire harness (see page 14-215).
23. Update the PCM if it does not have the latest
15. Replace either shift solenoid valve D or the shift software (see page 11-227), or substitute a known-
solenoid wire harness (see page 14-217), good PCM (see page 11-7).
whichever failed the test, then go to step 16.
24. Start the engine with the shift lever in P, and wait
16. Reconnect all connectors. for at least 1 second. Then test-drive the vehicle in
2nd gear in D for at least 1 second.
17. Turn the ignition switch to ON (II).
25. Check for Temporary DTCs or DTCs with the HDS.
18. Clear the DTC with the HDS.
Is DT C P0982 indicated?
19. Start the engine with the shift lever in P, and wait
for at least 1 second. Then test-drive the vehicle in YES−Check for intermittent short to body ground
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2nd gear in D for at least 1 second. in the wire between shift solenoid valve D and the
PCM. If the PCM was updated, substitute a known-
20. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-7), then go to step 24. If the
PCM was substituted, go to step 1.
Is DT C P0982 indicated?
NO−Go to step 26.
YES−Check for intermittent short to body ground
in the wire between shift solenoid valve D and the 26. Monitor the OBD STATUS for P0982 in the DTCs
PCM, then go to step 1. MENU with the HDS.
21. Monitor the OBD STATUS for P0982 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
Does the HDS indicate PASSED? Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, NO−If the HDS indicates FAILED, check for
go to the indicated DTC’s troubleshooting. intermittent short to body ground in the wire
between shift solenoid valve D and the PCM. If the
NO−If the HDS indicates FAILED, check for PCM was updated, substitute a known-good PCM
intermittent short to body ground in the wire (see page 11-7), then go to step 24. If the PCM was
between shift solenoid valve D and the PCM, then substituted, go to step 1. If the HDS indicates NOT
go to step 1. If the HDS indicates NOT COMPLETED, COMPLETED, go to step 24.
go to step 19.
Automatic Transmission
4. Check for Temporary DTCs or DTCs with the HDS. Terminal side of female terminals
Is DT C P0983 indicated?
Is there 12−25 ?
YES−Go to step 8.
YES−Go to step 22.
NO−Go to step 5.
NO−Go to step 12.
5. Select Shift Solenoid Valve D in the Miscellaneous
Test Menu, and test shift solenoid valve D with the
HDS.
YES−Go to step 6.
NO−Go to step 8.
YES−Go to step 8.
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12. Disconnect the shift solenoid wire harness 14. Remove the shift solenoid wire harness (see page
connector. 14-217).
13. Check for continuity between PCM connector 15. Check for continuity between shift solenoid wire
terminal B26 and shift solenoid wire harness harness connector terminal No. 8 and the shift
connector terminal No. 8. solenoid valve D connector terminal.
*02 *03
SHIFT SOLENOID WIRE PCM CONNECTOR B (44P) SHIFT SOLENOID WIRE SHIFT SOLENOID
HARNESS CONNECTOR HARNESS CONNECTOR VALVE D
CONNECTOR
SHD (YEL)
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SHD
(GRN/RED) SHD (GRN/RED)
(cont’d)
Automatic Transmission
17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine with the shift lever in P, and wait 24. Start the engine with the shift lever in P, and wait
for at least 1 second. Then test-drive the vehicle in for at least 1 second. Then test-drive the vehicle in
2nd gear in D for at least 1 second. 2nd gear in D for at least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
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terminals between shift solenoid valve D and the terminals between shift solenoid valve D and the
PCM, then go to step 1. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-7), then go to step 24. If the
NO−Go to step 21. PCM was substituted, go to step 1.
21. Monitor the OBD STATUS for P0983 in the DTCs NO−Go to step 26.
MENU with the HDS.
26. Monitor the OBD STATUS for P0983 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
DTC P0985: Short in Shift Solenoid Valve E 8. Measure the resistance between PCM connector
Circuit terminals B24 and C40.
*01
NOTE: PCM CONNECTORS
• Before you troubleshoot, record all freeze data and
any on-board snapshot with the HDS, and review
B (44P) C (44P)
General Troubleshooting Information (see page 14-3).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
3. Start the engine with the shift lever in P, and wait Is there less than 12 ?
for at least 1 second.
YES−Go to step 9.
4. Check for Temporary DTCs or DTCs with the HDS.
NO−Go to step 18.
Is DT C P0985 indicated?
9. Disconnect the shift solenoid wire harness
YES−Go to step 8. connector.
NO−Intermittent failure, the system is OK at this 10. Check for continuity between PCM connector
time. Check for intermittent short to body ground in terminals B24 and C40.
the wire between shift solenoid valve E and the *02
PCM. PCM CONNECTORS
Is there continuity?
(cont’d)
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Automatic Transmission
least 1 second. in the wire between shift solenoid valve E and the
PCM. If the PCM was updated, substitute a known-
17. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-7), then go to step 20. If the
PCM was substituted, go to step 1.
Is DT C P0985 indicated?
NO−If the PCM was updated, troubleshooting is
YES−Check for intermittent short to body ground complete. If the PCM was substituted, replace the
in the wire between shift solenoid valve E and the original PCM (see page 11-228). If any other
PCM, then go to step 1. Temporary DTCs or DTCs were indicated, go to the
indicated DTC’s troubleshooting.
NO−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated, go to the
indicated DTC’s troubleshooting.
DTC P0985: Short in Shift Solenoid Valve E 8. Turn the ignition switch to LOCK (0).
Circuit
9. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 10. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). 11. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B24 and C40.
and cannot be caused by a mechanical problem in the *01
transmission. PCM CONNECTORS
(cont’d)
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Automatic Transmission
least 1 second. in the wire between shift solenoid valve E and the
PCM. If the PCM was updated, substitute a known-
20. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-7), then go to step 24. If the
PCM was substituted, go to step 1.
Is DT C P0985 indicated?
NO−Go to step 26.
YES−Check for intermittent short to body ground
in the wire between shift solenoid valve E and the 26. Monitor the OBD STATUS for P0985 in the DTCs
PCM, then go to step 1. MENU with the HDS.
21. Monitor the OBD STATUS for P0985 in the DTCs YES−If the PCM was updated, troubleshooting is
MENU with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
Does the HDS indicate PASSED? Temporary DTCs or DTCs were indicated in step 25,
go to the indicated DTC’s troubleshooting.
YES−Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 20, NO−If the HDS indicates FAILED, check for
go to the indicated DTC’s troubleshooting. intermittent short to body ground in the wire
between shift solenoid valve E and the PCM. If the
NO−If the HDS indicates FAILED, check for PCM was updated, substitute a known-good PCM
intermittent short to body ground in the wire (see page 11-7), then go to step 24. If the PCM was
between shift solenoid valve E and the PCM, then substituted, go to step 1. If the HDS indicates NOT
go to step 1. If the HDS indicates NOT COMPLETED, COMPLETED, go to step 24.
go to step 19.
DTC P0986: Open in Shift Solenoid Valve E 9. Jump the SCS line with the HDS.
Circuit
10. Disconnect PCM connectors B (44P) and C (44P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Measure the resistance between PCM connector
any on-board snapshot with the HDS, and review terminals B24 and C40.
General Troubleshooting Information (see page 14-3). *01
• This code is caused by an electrical circuit problem PCM CONNECTORS
and cannot be caused by a mechanical problem in the
transmission.
B (44P) C (44P)
1. Turn the ignition switch to ON (II).
4. Check for Temporary DTCs or DTCs with the HDS. Terminal side of female terminals
Is DT C P0986 indicated?
Is there 12−25 ?
YES−Go to step 8.
YES−Go to step 22.
NO−Go to step 5.
NO−Go to step 12.
5. Select Shift Solenoid Valve E in the Miscellaneous
Test Menu, and test shift solenoid valve E with the
HDS.
YES−Go to step 6.
NO−Go to step 8.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
13. Check for continuity between PCM connector 15. Check for continuity between shift solenoid wire
terminal B24 and shift solenoid wire harness harness connector terminal No. 3 and the shift
connector terminal No. 3. solenoid valve E connector terminal.
*02 *03
PCM CONNECTOR B (44P) SHIFT SOLENOID WIRE SHIFT SOLENOID WIRE SHIFT SOLENOID
HARNESS CONNECTOR HARNESS CONNECTOR VALVE E
CONNECTOR
SHE (YEL)
SHE (RED)
SHE (YEL)
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17. Turn the ignition switch to ON (II). 23. Update the PCM if it does not have the latest
software (see page 11-227), or substitute a known-
18. Clear the DTC with the HDS. good PCM (see page 11-7).
19. Start the engine with the shift lever in P, and wait 24. Start the engine with the shift lever in P, and wait
for at least 1 second. Then shift to N, and wait for at for at least 1 second. Then shift to N, and wait for at
least 1 second. least 1 second.
20. Check for Temporary DTCs or DTCs with the HDS. 25. Check for Temporary DTCs or DTCs with the HDS.
YES−Check for poor connections or loose YES−Check for poor connections or loose
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terminals between shift solenoid valve E and the terminals between shift solenoid valve E and the
PCM, then go to step 1. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-7), then go to step 24. If the
NO−Go to step 21. PCM was substituted, go to step 1.
21. Monitor the OBD STATUS for P0986 in the DTCs NO−Go to step 26.
MENU with the HDS.
26. Monitor the OBD STATUS for P0986 in the DTCs
Does the HDS indicate PASSED? MENU with the HDS.
Automatic Transmission
2. Check for Temporary DTCs or DTCs with the HDS. Is the A/ T R SW IT CH ON?
YES−Replace the PCM (see page 11-228). NO−Check for proper transmission range switch
installation (see page 14-267), adjust the shift cable
NO−PCM updating is complete. (see page 14-259), then recheck. If transmission
range switch and shift cable are OK, go to step 4.
NO−Go to step 4.
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6. Check for continuity between transmission range 7. Turn the ignition switch to ON (II).
switch connector terminal No. 10 and body ground.
01 8. Measure the voltage between transmission range
TRANSMISSION RANGE switch connector terminals No. 1 and No. 10.
SWITCH CONNECTOR *01
TRANSMISSION RANGE
SWITCH CONNECTOR
ATPRVS
(WHT/RED)
GND (BLK)
GND (BLK)
Wire side of female terminals
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(cont’d)
Automatic Transmission
Is DT C P17 17 indicated?
GND
YES−Check for poor connections or loose
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16. Reconnect all connectors. DTC P1730: Problem in Shift Control System:
17. Update the PCM if it does not have the latest • Shift Solenoid Valves A or D Stuck OFF
software (see page 11-227), or substitute a known- • Shift Solenoid Valve B Stuck ON
good PCM (see page 11-7). • Shift Valves A, B, or D Stuck
18. Start the engine with the shift lever in P. Shift to N, NOTE: Before you troubleshoot, record all freeze data
then shift to R while pressing the brake pedal, and and any on-board snapshot with the HDS, and review
wait for at least 2 seconds. the General Troubleshooting Information (see page
14-3).
19. Check for Temporary DTCs or DTCs with the HDS.
1. Warm up the engine to normal operating
Is DT C P17 17 indicated? temperature (the radiator fan comes on).
YES−Check for poor connections or loose 2. Make sure that the transmission is filled to the
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terminals between the transmission range switch proper level, and check for fluid leaks.
and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-7), then go to step 3. Drain the ATF (see step 3 on page 14-232) through a
18. If the PCM was substituted, go to step 1. strainer. Inspect the strainer for metal debris or
excessive clutch material.
NO−Go to step 20.
Does the strainer have metal debris or excessive
20. Monitor the OBD STATUS for P1717 in the DTCs clutch material?
MENU with the HDS.
YES−Replace the transmission, then go to step 14.
Does the HDS indicate PASSED?
NO−Replace the ATF (see page 14-232), then go to
YES−If the PCM was updated, troubleshooting is step 4.
complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other 4. Turn the ignition switch to ON (II).
Temporary DTCs or DTCs were indicated in step 19,
go to the indicated DTC’s troubleshooting. 5. Clear the DTC with the HDS.
NO−If the HDS indicates FAILED, check for poor 6. Test-drive the vehicle with the shift lever in D, and
connections or loose terminals between the let the transmission shift through all five gears.
transmission range switch and the PCM. If the PCM
was updated, substitute a known-good PCM 7. Monitor the OBD STATUS for P1730 in the DTCs
(see page 11-7), then go to step 18. If the PCM was MENU with the HDS.
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 18. Does the HDS indicate F AILED?
YES−Go to step 8.
(cont’d)
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Automatic Transmission
Is a clicking sound heard? 15. Check for Temporary DTCs or DTCs with the HDS.
11. Select Shift Solenoid Valve D in the Miscellaneous NO−If the HDS indicates FAILED, go to step 8. If
Test Menu, and check it operates with the HDS. the HDS indicates NOT COMPLETED, go to step 14.
DTC P1731: Problem in Shift Control System: 9. Select Shift Solenoid Valve E in the Miscellaneous
Test Menu, and check it operates with the HDS.
• Shift Solenoid Valve E Stuck ON
• Shift Valve E Stuck Is a clicking sound heard?
• A/T Clutch Pressure Control Solenoid Valve A Stuck
OFF YES−Go to step 10.
NOTE: Before you troubleshoot, record all freeze data NO−Replace shift solenoid valve E (see page
and any on-board snapshot with the HDS, and review 14-217), then go to step 14.
General Troubleshooting Information (see page 14-3).
10. Select Clutch Pressure Control (Linear) Solenoid
1. Warm up the engine to normal operating Valve A in the Miscellaneous Test Menu, and test
temperature (the radiator fan comes on). A/T clutch pressure control solenoid valve A with
the HDS.
2. Make sure that the transmission is filled to the
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proper level, and check for fluid leaks. Does the HDS indicate NORMAL?
3. Drain the ATF (see step 3 on page 14-232) through a YES−Intermittent failure, the system is OK at this
strainer. Inspect the strainer for metal debris or time.
excessive clutch material.
NO−Follow the instructions indicated on the HDS
Does the strainer have metal debris or excessive by the test result, but if the HDS has not determined
clutch material? the cause of the failure, go to step 11. If any part
was replaced, go to step 12.
YES−Replace the transmission, then go to step 14.
11. Inspect A/T clutch pressure control solenoid
NO−Replace the ATF (see page 14-232), then go to valve A (see page 14-219).
step 4.
Does A/ T clutch pressure control solenoid valve A
4. Turn the ignition switch to ON (II). operate properly?
5. Clear the DTC with the HDS. YES−Repair the hydraulic system related with shift
valve E, or replace the transmission, then go to step
6. Test-drive the vehicle with the shift lever in D, and 14.
let the transmission shift through all five gears.
NO−Replace A/T clutch pressure control solenoid
7. Monitor the OBD STATUS for P0731 in the DTCs valve A (see page 14-221), then go to step 12.
MENU with the HDS.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
16. Monitor the OBD STATUS for P1731 in the DTCs 3. Drain the ATF (see step 3 on page 14-232) through a
MENU with the HDS. strainer. Inspect the strainer for metal debris or
excessive clutch material.
Does the HDS indicate PASSED?
Does the strainer have metal debris or excessive
YES−Troubleshooting is complete. If any other clutch material?
Temporary DTCs or DTCs were indicated in step 15,
go to the indicated DTC’s troubleshooting. YES−Replace the transmission, then go to step 13.
NO−If the HDS indicates FAILED, go to step 8. If NO−Replace the ATF (see page 14-232), then go to
the HDS indicates NOT COMPLETED, go to step 14. step 4.
YES−Go to step 8.
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9. Select Shift Solenoid Valve B in the Miscellaneous 13. Test-drive the vehicle with the shift lever in D, and
Test Menu, and check it operates with the HDS. let the transmission shift through all five gears.
Is a clicking sound heard? 14. Check for Temporary DTCs or DTCs with the HDS.
11. Test-drive the vehicle with the shift lever in D, and NO−If the HDS indicates FAILED, go to step 8. If
let the transmission shift through all five gears. the HDS indicates NOT COMPLETED, go to step 13.
Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data NO−Replace shift solenoid valve D (see page
and any on-board snapshot with the HDS, and review 14-217), then go to step 14.
General Troubleshooting Information (see page 14-3).
10. Select Clutch Pressure Control (Linear) Solenoid
1. Warm up the engine to normal operating Valve C in the Miscellaneous Test Menu, and test
temperature (the radiator fan comes on). A/T clutch pressure control solenoid valve C with
the HDS.
2. Make sure that the transmission is filled to the
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proper level, and check for fluid leaks. Does the HDS indicate NORMAL?
3. Drain the ATF (see step 3 on page 14-232) through a YES−Intermittent failure, the system is OK at this
strainer. Inspect the strainer for metal debris or time.
excessive clutch material.
NO−Follow the instructions indicated on the HDS
Does the strainer have metal debris or excessive according to the test result, but if the HDS has not
clutch material? determined the cause of the failure, go to step 11. If
any part was replaced, go to step 12.
YES−Replace the transmission, then go to step 14.
11. Inspect A/T clutch pressure control solenoid
NO−Replace the ATF (see page 14-232), then go to valve C (see page 14-224).
step 4.
Does A/ T clutch pressure control solenoid valve C
4. Turn the ignition switch to ON (II). operate properly?
5. Clear the DTC with the HDS. YES−Repair the hydraulic system related with shift
valve D, or replace the transmission, then go to
6. Test-drive the vehicle with the shift lever in D, and step 14.
let the transmission shift through all five gears.
NO−Replace A/T clutch pressure control
7. Monitor the OBD STATUS for P1733 in the DTCs solenoid valve C (see page 14-226), then go to step
MENU with the HDS. 12.
YES−Go to step 8.
SNR9AA1K77100091733FAAT00
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12. Turn the ignition switch to ON (II). DTC P1734: Problem in Shift Control System:
13. Clear the DTC with the HDS. • Shift Solenoid Valves B or C Stuck OFF
• Shift Valves B or C Stuck
14. Test-drive the vehicle with the shift lever in D, and
let the transmission shift through all five gears. NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review
15. Check for Temporary DTCs or DTCs with the HDS. General Troubleshooting Information (see page 14-3).
16. Monitor the OBD STATUS for P1733 in the DTCs 3. Drain the ATF (see step 3 on page 14-232) through a
MENU with the HDS. strainer. Inspect the strainer for metal debris or
excessive clutch material.
Does the HDS indicate PASSED?
Does the strainer have metal debris or excessive
YES−Troubleshooting is complete. If any other clutch material?
Temporary DTCs or DTCs were indicated in step 15,
go to the indicated DTC’s troubleshooting. YES−Replace the transmission, then go to step 13.
NO−If the HDS indicates FAILED, go to step 8. If NO−Replace the ATF (see page 14-232), then go to
the HDS indicates NOT COMPLETED, go to step 14. step 4.
YES−Go to step 8.
(cont’d)
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Automatic Transmission
Is a clicking sound heard? 14. Check for Temporary DTCs or DTCs with the HDS.
11. Test-drive the vehicle with the shift lever in D, and NO−If the HDS indicates FAILED, go to step 8. If
let the transmission shift through all five gears. the HDS indicates NOT COMPLETED, go to step 13.
DTC P2122: Accelerator Pedal Position (APP) 8. Monitor the OBD STATUS for P2122 in the DTCs
Sensor A (Throttle Position Sensor D) Circuit MENU with the HDS.
Low Voltage Input
Does the HDS indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot with the HDS, and review YES−If the PCM was updated, troubleshooting is
General Troubleshooting Information (see page 14-3). complete. If the PCM was substituted, replace the
original PCM (see page 11-228). If any other
1. Turn the ignition switch to ON (II). Temporary DTCs or DTCs were indicated in step 7,
go to the indicated DTC’s troubleshooting.
2. Clear the DTC with the HDS.
NO−If the HDS indicates FAILED, check for poor
3. Check for Temporary DTCs or DTCs in the PGM-FI connections or loose terminals at the PCM. If the
SYSTEM with the HDS. PCM was updated, substitute a known-good PCM
(see page 11-7), then go to step 6. If the PCM was
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Is DT C P2122 indicated in the PGM-F I SY ST EM? substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 6.
YES−Go to the DTC P2122 troubleshooting in the
electronic throttle control system (ETCS) (see page
11-253).
NO−Go to step 4.
YES−Go to step 5.
NO−Go to step 8.
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Automatic Transmission
Is DT C P2123 indicated in the PGM-F I SY ST EM? substituted, go to step 1. If the HDS indicates NOT
COMPLETED, go to step 6.
YES−Go to the DTC P2123 troubleshooting in the
electronic throttle control system (ETCS) (see page
11-256).
NO−Go to step 4.
YES−Go to step 5.
NO−Go to step 8.
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DTC U0028: F-CAN Malfunction (BUS-OFF 8. Monitor the OBD STATUS for U0028 in the DTCs
(PCM)) MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Turn the ignition switch to ON (II). original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 7,
2. Clear the DTC with the HDS. go to the indicated DTC’s troubleshooting.
3. Check for Temporary DTCs or DTCs in the PGM-FI NO−If the HDS indicates FAILED, check for poor
SYSTEM with the HDS. connections or loose terminals at the PCM. If the
PCM was updated, substitute a known-good PCM
Is DT C U0028 indicated in the PGM-F I SY ST EM? (see page 11-7), then go to step 6. If the PCM was
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NO−Go to step 4.
YES−Go to step 5.
NO−Go to step 8.
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Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Turn the ignition switch to ON (II). original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 7,
2. Clear the DTC with the HDS. go to the indicated DTC’s troubleshooting.
3. Check for Temporary DTCs or DTCs in the PGM-FI NO−If the HDS indicates FAILED, check for poor
SYSTEM with the HDS. connections or loose terminals between the VSA
modulator-control unit and the PCM. If the PCM
Is DT C U0122 indicated in the PGM-F I SY ST EM? was updated, substitute a known-good PCM
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NO−Go to step 4.
YES−Go to step 5.
NO−Go to step 8.
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DTC U0155: F-CAN Malfunction (PCM-Gauge 8. Monitor the OBD STATUS for U0155 in the DTCs
Control Module) MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot with the HDS, and review
General Troubleshooting Information (see page 14-3). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Turn the ignition switch to ON (II). original PCM (see page 11-228). If any other
Temporary DTCs or DTCs were indicated in step 7,
2. Clear the DTC with the HDS. go to the indicated DTC’s troubleshooting.
3. Check for Temporary DTCs or DTCs in the PGM-FI NO−If the HDS indicates FAILED, check for poor
SYSTEM with the HDS. connections or loose terminals between the gauge
control module and the PCM. If the PCM was
Is DT C U0155 indicated in the PGM-F I SY ST EM? updated, substitute a known-good PCM (see page
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NO−Go to step 4.
YES−Go to step 5.
NO−Go to step 8.
SNR9AA1K771000U0155FAAT00
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Automatic Transmission
Road Test
1. Apply the parking brake, and block both rear 7. Prepare the HDS to take a HIGH SPEED SNAPSHOT
wheels. (refer to the HDS user guide for more details if
needed):
2. Start the engine, and warm it up to normal
operating temperature (the radiator fan comes on). • Select High Speed icon.
• Select these parameters:
3. Shift to D while pressing the brake pedal. Press the – Vehicle Speed
accelerator pedal, and release it suddenly. The – Output Shaft (Countershaft) Speed (rpm)
engine should not stall. – Input Shaft (Mainshaft) Speed (rpm)
– Engine Speed
4. Repeat step 3 in all shift lever positions. – APP Sensor A (V)
– ATF Temp Sensor (V)
5. Connect the HDS to the DLC (A) located under the – Battery Voltage
driver’s side of the dashboard. – Shift Control
01 – Brake Switch
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6. Turn the ignition switch to ON (II), and go to the A/T 10. Save the snapshot if the entire event was recorded
Data List. Make sure the HDS communicates with or increase the recording time setting as necessary
the PCM. If it does not, go to the DLC circuit and repeat step 9.
troubleshooting (see page 11-204).
11. Adjust the Parameter setting to 2.4 V. Retest-drive
the vehicle. While monitoring the HDS, accelerate
quickly until the APP Sensor A reads 2.5 V.
Maintain a steady throttle until the transmission
shifts to 5th gear (or reasonable speed), then slow
the vehicle and come to a stop.
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14. Review each snapshot individually, and compare 17. Park the vehicle on a slope (about 16-degrees),
the Shift Control, the APP Sensor A Voltage, and apply the brake, and shift into P. Release the brake;
the Vehicle Speed to the following table. the vehicle should not move.
Upshift: D Position NOTE: Always use the brake to hold the vehicle,
APP sensor A voltage: 1.3 V when stopped on an incline in gear. Depending on
1st→2nd 14−18 km/h (9−11 mph) the grade of the incline, the vehicle could roll
2nd→3rd 29−35 km/h (18−22 mph) backwards if the brake is released.
3rd→4th 41−49 km/h (25−30 mph)
4th→5th 62−72 km/h (39−45 mph)
Lock-up ON 48−56 km/h (30−35 mph)
APP sensor A voltage: 2.5 V
1st→2nd 24−30 km/h (15−19 mph)
2nd→3rd 49−59 km/h (30−37 mph)
3rd→4th 81−93 km/h (50−58 mph)
ProCarManuals.com
Downshift: D Position
APP sensor A voltage: 1.3 V
Lock-up OFF 46−54 km/h (29−34 mph)
5th→4th 47−57 km/h (29−35 mph)
4th→3rd 29−35 km/h (18−22 mph)
3rd→1st 7−13 km/h (4−8 mph)
APP sensor A voltage: 2.5 V
Lock-up OFF 106−118 km/h (66−73 mph)
Fully-opened throttle
APP sensor A voltage: 4.4 V
Lock-up OFF 173−189 km/h (108−117 mph)
5th→4th 182−198 km/h (113−123 mph)
4th→3rd 123−137 km/h (76−85 mph)
3rd→2nd 84−96 km/h (52−60 mph)
2nd→1st 42−52 km/h (26−32 mph)
15. Drive the vehicle in 4th or 5th gear with the shift
lever in S with the sequential sportshift mode, then
decelerate and downshift to 2nd gear by pressing
the paddle shifter − (downshift switch). The
vehicle should immediately begin to slow down
from the engine braking, then slow to a stop.
Automatic Transmission
• Torque converter
A one-way clutch
slipping
NOTE:
• Do not test the stall speed for more than
10 seconds at a time.
• The stall speed tests should be used for
diagnostic purposes only.
• Stall speed test results should be the same with
the shift lever in D, S, and R.
• Do not test the stall speed with the A/T oil
pressure gauges installed.
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08/08/21 14:46:42 61SNR030_140_0213
Pressure Test
Special Tools Required 7. Connect the A/T oil pressure gauge to the line
• A/T oil pressure gauge set 07406-0020401 pressure inspection port (A). Do not allow dust or
• A/T pressure hose, 2,210 mm 07MAJ-PY4011A other foreign particles to enter the ports while
• A/T pressure hose adapter 07MAJ-PY40120 connecting the gauges.
*01
A/T OIL PRESSURE
NOTE: GAUGE SET
• Disable the VSA by pressing the VSA OFF switch (if 07406-0020401
equipped).
• VSA DTC(s) may come on during the pressure test. If
the VSA(s) come on, clear the DTC(s) with the HDS.
A/T PRESSURE HOSE, A/T PRESSURE
2,210 mm HOSE ADAPTER
1. Make sure the transmission fluid is filled to the 07MAJ-PY4011A 07MAJ-PY40120
(3 required) (3 required)
proper level (see page 14-231).
10. Turn the engine off, then disconnect the A/T oil
pressure gauge from the line pressure inspection
port.
(cont’d)
SNR9AA1E10410800000FEAT00
08/08/21 14:46:43 61SNR030_140_0214
Automatic Transmission
14. Remove the harness cover from its bracket, and 18. Turn the engine off, remove the air cleaner
connect the A/T oil pressure gauge to the 2nd assembly (see page 11-345) and the intake air duct
clutch pressure inspection port (C). Then (see page 11-348), then disconnect the A/T oil
temporarily install the air cleaner assembly and the pressure gauge from the 1st and 2nd clutch
intake air duct. pressure inspection ports.
05
19. Install the sealing bolts to the 1st and 2nd clutch
pressure inspection ports with new sealing
C washers, and tighten the bolts to 18 N·m (1.8 kgf·m,
13 lbf·ft). Do not reuse the old sealing washers.
21. Connect the A/T oil pressure gauge to the 3rd 23. Start the engine, and shift to S.
clutch pressure inspection port (D) and the 5th
clutch pressure inspection port (E). 24. Upshift to 3rd gear by pressing the paddle shifter +
01 (upshift switch), and measure the 3rd clutch
D pressure at the 3rd clutch pressure inspection port
(D) while holding the engine speed at 2,000 rpm.
(cont’d)
Automatic Transmission
pressure gauge from the 3rd, 4th, and 5th clutch No or low 3rd clutch • 3rd clutch
pressure inspection ports. pressure • O-rings
No or low 4th clutch • 4th clutch
30. Install the sealing bolts in the 3rd, 4th, and 5th pressure • O-rings
clutch pressure inspection ports with new sealing No or low 5th clutch • 5th clutch
washers, and tighten the bolts to 18 N·m (1.8 kgf·m, pressure • O-rings
13 lbf·ft). Do not reuse the old sealing washers. No or low 4th clutch • Servo valve
pressure in R • 4th clutch
• O-rings
A
ProCarManuals.com
A
18 x 1.5 mm B
49 N·m Replace.
(5.0 kgf·m, 36 lbf·ft)
2. Turn the ignition switch to ON (II). Make sure the
HDS communicates with the PCM. If it does not, go
to the DLC circuit troubleshooting (see page 11. Reinstall the drain plug with a new sealing washer
11-204). (B).
3. Select Shift Solenoid Valves A, B, C, D, and E Test 12. Remove the shift solenoid valve cover (A), the
in the Miscellaneous Test Menu with the HDS. dowel pins (B), and the gasket (C).
*02
4. Check that shift solenoid valves A, B, C, D, and E
operate with the HDS. A clicking sound should be
heard. B
B
6. Remove the intake air duct (see page 11-348) and
the air cleaner assembly (see page 11-345).
(cont’d)
SNR9AA1E10410654801FEAT40
08/08/21 14:46:44 61SNR030_140_0218
Automatic Transmission
20. Install a new gasket, the dowel pins, and the shift
solenoid valve cover.
14-232).
23. Install the battery tray, the battery base, and the
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) resonator.
Standard: 12−25
C
Replace.
A
B
ProCarManuals.com
A
18 x 1.5 mm B 6 x 1.0 mm
49 N·m Replace. 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
(5.0 kgf·m, 36 lbf·ft)
B
Replace.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
SNR9AA1E10410654801KBAT40
08/08/21 14:46:45 61SNR030_140_0220
Automatic Transmission
Shift Solenoid Valve and Shift Solenoid Wire Harness Replacement (cont’d)
10. Remove the mounting bolts (F), then hold the shift 14. Install shift solenoid valve A (brown connector) by
solenoid valve body and remove the shift solenoid holding the shift solenoid valve body; make sure
valves. Do not hold the connector to remove the the mounting bracket contacts the bracket of shift
shift solenoid valve. solenoid valve D.
04
G
NOTE: Do not install shift solenoid valves A and B
C before installing shift solenoid valve D and E. If
F shift solenoid valve A or B is installed before
G installing shift solenoid valve D or E, it may
damage to hydraulic control system.
F
H 16. Connect the shift solenoid valve connectors:
B
G • BLU wire to shift solenoid valve A
• ORN wire to shift solenoid valve B
D • GRN wire to shift solenoid valve C
F
6 x 1.0 mm • RED wire to shift solenoid valve E
G 12 N·m
(1.2 kgf·m, 17. Install a new gasket, the dowel pins, and the shift
A 8.7 lbf·ft)
solenoid valve cover.
11. Install new O-rings (two O-rings per solenoid valve) 18. Check the connector for rust, dirt, or oil, then
(G) on the reused solenoid valve. connect the connector securely.
NOTE: A new solenoid valve comes with new 19. Refill the transmission with ATF (see step 5 on page
O-rings. If you install a new solenoid valve, use the 14-232).
O-rings provided with it.
20. Install the battery base, the battery tray, and the
12. Install shift solenoid valves C (brown connector), D resonator.
(black connector), and E (black connector) by
holding the shift solenoid valve body; make sure 21. Install the air cleaner assembly (see page 11-345)
the mounting bracket contacts the servo body. and the intake air duct (see page 11-348).
NOTE: Do not hold the shift solenoid valve 22. Do the battery installation procedure (see page
connector to install the shift solenoid valve. Be sure 22-69).
to hold the shift solenoid valve body.
23. Install the splash shield.
13. Install shift solenoid valve B (brown connector) by
holding the shift solenoid valve body; make sure
the mounting bracket contacts the bracket of shift
solenoid valve E.
A
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5. Remove the intake air duct (see page 11-348) and • If a clicking sound is heard, the valve is OK, and
the air cleaner assembly (see page 11-345). the test is complete, go to step 18.
• If no clicking sound is heard, go to step 9.
(cont’d)
SNR9AA1E10410612223FEAT20
08/08/21 14:46:46 61SNR030_140_0222
Automatic Transmission
D B
A
Replace.
E
Replace.
ProCarManuals.com
11. Check the fluid passage of the solenoid valve for 14. Clean the mounting surfaces and the fluid passages
contamination. of the A/T clutch pressure control solenoid valve
body and the transmission housing.
2. Disconnect the A/T clutch pressure control solenoid 6. Install a new gasket on the transmission housing,
valve A connector. and install the ATF pipe and the ATF joint pipes.
3. Remove the mounting bolts and A/T clutch NOTE: Be sure to install a new gasket with the blue
pressure control solenoid valve A. side toward the transmission housing.
*01
6 x 1.0 mm
12 N·m 7. Install new O-rings over the ATF joint pipes.
(1.2 kgf·m, 8.7 lbf·ft)
8. Install a new A/T clutch pressure control solenoid
valve A.
D B
A
9. Check the connector for rust, dirt, or oil, and clean
ProCarManuals.com
4. Remove the ATF pipe (B), the ATF joint pipes (C),
the O-rings (D), and the gasket (E).
SNR9AA1E10410612223KBAT20
08/08/21 14:46:47 61SNR030_140_0224
Automatic Transmission
A
ProCarManuals.com
A
2. Turn the ignition switch to ON (II). Make sure the
HDS communicates with the PCM. If it does not, go 7. Measure the resistance between A/T clutch
to the DLC circuit troubleshooting (see page pressure control solenoid valve B connector
11-204). terminals No. 1 and No. 2.
5. Remove the intake air duct (see page 11-348) and • If a clicking sound is heard, the valve is OK, and
the air cleaner assembly (see page 11-345). the test is complete, go to step 18.
• If no clicking sound is heard, go to step 9.
SNR9AA1E10410612223FEAT30
08/08/21 14:46:48 61SNR030_140_0225
9. Remove the mounting bolts, the harness clamp 12. Connect a jumper wire from the negative battery
brackets (A), and A/T clutch pressure control terminal to A/T clutch pressure control solenoid
solenoid valves B and C. valve B connector terminal No. 2, and connect
*02 another jumper wire from the positive battery
F
Replace. terminal to connector terminal No. 1. Make sure
A/T clutch pressure control solenoid valve B moves.
03
D
E
Replace.
ProCarManuals.com
B
B
13. Disconnect one of the jumper wires, and check
A valve movement at the fluid passage in the valve
6 x 1.0 mm body mounting surface. If the valve binds or moves
12 N·m (1.2 kgf·m, 8.7 lbf·ft) sluggishly, or if the solenoid valve does not operate,
replace A/T clutch pressure control solenoid valves
10. Remove the ATF joint pipes (D), the O-rings (E), and B and C.
the gasket (F).
14. Clean the mounting surfaces and the fluid passages
11. Check the fluid passage of the solenoid valves for of the A/T clutch pressure control solenoid valve
contamination. body and the transmission housing.
16. Install the ATF joint pipes, and install new O-rings
over the ATF joint pipes.
Automatic Transmission
A
ProCarManuals.com
2. Turn the ignition switch to ON (II). Make sure the 7. Measure the resistance between A/T clutch
HDS communicates with the PCM. If it does not, go pressure control solenoid valve C connector
to the DLC circuit troubleshooting (see page terminals No. 1 and No. 2.
11-204).
Standard: 3−10
3. Select Clutch Pressure Control (Linear) Solenoid
Valve C in the Miscellaneous Test Menu with the • If the resistance is within the standard, go to step
HDS. 8.
• If the resistance is out of standard, replace A/T
4. Test A/T clutch pressure control solenoid valve C clutch pressure control solenoid valve C
with the HDS. (see page 14-226).
• If the valve tests OK, the test is complete. 8. Connect a jumper wire from the negative battery
Disconnect the HDS. terminal to solenoid valve C connector terminal
• If the valve does not test OK, follow the No. 2, and connect another jumper wire from the
instructions on the HDS. positive battery terminal to connector terminal
• If the valve does not test OK, and the HDS does No. 1.
not determine the cause, go to step 5.
• If a clicking sound is heard, the valve is OK, and
5. Remove the intake air duct (see page 11-348) and the test is complete, go to step 18.
the air cleaner assembly (see page 11-345). • If no clicking sound is heard, go to step 9.
SNR9AA1E10410612223FEAT01
08/08/21 14:46:49 61SNR030_140_0227
9. Remove the mounting bolts, the harness clamp 12. Connect a jumper wire from the negative battery
brackets (A), and A/T clutch pressure control terminal to A/T clutch pressure control solenoid
solenoid valves B and C. valve C connector terminal No. 2, and connect
*03 another jumper wire from the positive battery
F
Replace. terminal to connector terminal No. 1. Make sure
A/T clutch pressure control solenoid valve C moves.
05
D
E
Replace.
ProCarManuals.com
C
B
13. Disconnect one of the jumper wires, and check
A valve movement at the fluid passage in the valve
6 x 1.0 mm body mounting surface. If the valve binds or moves
12 N·m (1.2 kgf·m, 8.7 lbf·ft) sluggishly, or if the solenoid valve does not operate,
replace A/T clutch pressure control solenoid valves
10. Remove the ATF joint pipes (D), the O-rings (E), and B and C.
the gasket (F).
14. Clean the mounting surfaces and the fluid passages
11. Check the fluid passage of the solenoid valves for of the A/T clutch pressure control solenoid valve
contamination. body and the transmission housing.
16. Install the ATF joint pipes, and install new O-rings
over the ATF joint pipes.
Automatic Transmission
2. Disconnect the A/T clutch pressure control solenoid 6. Install a new gasket on the transmission housing,
valves B and C connectors. and install the ATF joint pipes.
3. Remove the mounting bolts, the harness clamp NOTE: Be sure to install a new gasket with the blue
brackets (A), and A/T clutch pressure control side toward the transmission housing.
solenoid valves B and C.
*02 7. Install new O-rings over the ATF joint pipes.
F
Replace.
8. Install new A/T clutch pressure control solenoid
valves B and C, and harness clamp brackets.
D
E repair if necessary, then connect it securely.
Replace.
10. Install the air cleaner assembly (see page 11-345)
and the intake air duct (see page 11-348).
A
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
4. Remove the ATF joint pipes (D), the O-rings (E), and
the gasket (F).
SNR9AA1E10410612223KBAT10
08/08/21 14:46:50 61SNR030_140_0229
1. Remove the intake air duct (see page 11-348) and 1. Remove the intake air duct (see page 11-348) and
the air cleaner assembly (see page 11-345). the air cleaner assembly (see page 11-345).
2. Disconnect the input shaft (mainshaft) speed 2. Disconnect the output shaft (countershaft) speed
sensor connector (A), and remove the input shaft sensor connector (A), and remove the output shaft
(mainshaft) speed sensor (B) with the O-ring (C). (countershaft) speed sensor (B).
*01 *01
6 x 1.0 mm 6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) 12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A
A
B
ProCarManuals.com
C
B Replace.
C
Replace.
SNR9AA1E10410634615KBAT10 SNR9AA1E10410643821KBAT10
08/08/21 14:46:50 61SNR030_140_0230
Automatic Transmission
1. Remove the intake air duct (see page 11-348) and 1. Do the battery removal procedure (see page 22-69).
the air cleaner assembly (see page 11-345).
2. Remove the intake air duct (see page 11-348) and
2. Remove the harness cover (A) from its bracket (B). the air cleaner assembly (see page 11-345).
01
B 3. Remove the battery tray, the battery base, and the
resonator.
C
Replace.
B
20 N·m
A (2.0 kgf·m, 14 lbf·ft)
4. Install a new 2nd clutch transmission fluid pressure 7. Install the battery tray, the battery base, and the
switch with a new sealing washer (B), and tighten resonator.
the metal part of the switch, not the plastic part.
8. Install the air cleaner assembly (see page 11-345)
5. Check the connector for rust, dirt, or oil, clean or and the intake air duct (see page 11-348).
repair if necessary, then connect the connector
securely. 9. Do the battery installation procedure (see page
22-69).
6. Install the harness cover on its bracket.
SNR9AA1E10410610101KBAT00 SNR9AA1E10410610111KBAT00
08/08/21 14:46:51 61SNR030_140_0231
C
Replace.
A
B
ProCarManuals.com
A
18 x 1.5 mm B 6 x 1.0 mm
49 N·m Replace. 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
(5.0 kgf·m, 36 lbf·ft)
9. Disconnect the shift solenoid wire harness
4. Reinstall the drain plug with a new sealing washer connector, and remove it from the transmission
(B). housing.
03
5. Do the battery removal procedure (see page 22-69).
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
SNR9AA1E10410613041FHAT10
08/08/21 14:46:51 61SNR030_140_0232
Automatic Transmission
• If the resistance is within the standard, install the 17. Install the air cleaner assembly (see page 11-345)
shift solenoid wire harness and a new O-ring in and the intake air duct (see page 11-348).
the transmission, then go to step 13.
• If the resistance is out of standard, go to step 11. 18. Do the battery installation procedure (see page
22-69).
11. Disconnect the connectors from the shift solenoid
valves, and replace the ATF temperature sensor/ 19. Install the splash shield.
shift solenoid harness assembly (F) and the O-ring
(G) with new ones.
ProCarManuals.com
G
Replace. A
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
13. Install a new gasket, the dowel pins, and the shift
solenoid valve cover.
3. Remove the ATF dipstick (yellow loop) (A), and 7. If the ATF level is above the upper mark, drain the
ProCarManuals.com
wipe it with a clean cloth. ATF to proper level (see step 3 on page 14-232).
01
A
NOTE: If the vehicle is driven when the ATF level is
above the upper mark, the vehicle may creep
forward while in N, or have problems shifting.
A
ATF
SNR9AA1E10400013001MAAT00
08/08/21 14:46:53 61SNR030_140_0234
Automatic Transmission
ATF Replacement
NOTE: Keep all foreign particles out of the transmission. 8. If the maintenance minder required to replace the
ATF, reset the maintenance minder (see page 3-4),
1. Park the vehicle on the level ground. and this procedure is complete. If the maintenance
minder did not require you to replace the ATF, go
2. Warm up the engine to normal operating to step 9.
temperature (the radiator fan comes on), and turn
the engine off. 9. Connect the HDS to the DLC (A) located under the
driver’s side of the dashboard.
3. Remove the drain plug (A), and drain the automatic 03
transmission fluid (ATF).
*01
A
18 x 1.5 mm
49 N·m
(5.0 kgf·m,
36 lbf·ft)
ProCarManuals.com
B
Replace.
4. Reinstall the drain plug with a new sealing washer 10. Turn the ignition switch to ON (II). Make sure the
(B). HDS communicates with the PCM. If it does not, go
to the DLC circuit troubleshooting (see page
5. Refill the transmission with ATF into the dipstick 11-204).
hole to bring the fluid level between the upper
mark and the lower mark of the dipstick. Always 11. Select BODY ELECTRICAL with the HDS.
use Acura ATF-Z1 automatic transmission fluid
(ATF). Using a non-Acura ATF can affect shift 12. Select ADJUSTMENT in the GAUGES MENU with
quality. the HDS.
Automatic Transmission Fluid Capacity: 13. Select RESET in the MAINTENANCE MINDER
2.9 L (3.1 US qt) at change MENU with the HDS.
6.5 L (6.9 US qt) at overhaul
14. Select RESETTING THE ATF with the HDS.
6. Check that the ATF level is between the upper mark
and the lower mark of the dipstick. NOTE: If you changed the engine oil at the same
time with the ATF, select RESETTING THE ENGINE
7. Insert the dipstick back into the transmission with OIL LIFE AND ATF with the HDS instead.
the letters ‘‘ATF’’ pointing toward the front of the
vehicle.
02
ATF
SNR9AA1E10400013001KBAT00
08/08/21 14:46:53 61SNR030_140_0235
Transmission Removal
Special Tools Required 8. Remove the drain plug (A), and drain the automatic
• Engine hanger plate 07AAK-SNAA120 transmission fluid (ATF).
• Engine support hanger, A and Reds AAR-T1256 *01
• 2006 Civic engine hanger VSB02C000025
• Front subframe adapter VSB02C000016
Available through Acura Canada Technical Tools
Department; Fax #866-398-8665/
e-mail: ch_technicaltools@ch.honda.com
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Special tool engine support hanger must be used
with the side engine mount installed.
ProCarManuals.com
A
1. Remove the cowl cover (see page 20-163) and the 18 x 1.5 mm B
under-cowl panel. 49 N·m Replace.
(5.0 kgf·m, 36 lbf·ft)
2. Remove the front grille cover (see page 20-163).
9. Reinstall the drain plug with a new sealing washer
3. Do the battery removal procedure (see page 22-69). (B).
4. Remove the intake air duct (see page 11-348) and 10. Secure the hood in the vertical position.
the air cleaner assembly (see page 11-345).
11. Remove the harness cover (A) from its bracket (B).
5. Remove the battery tray, the battery base, and the 01
resonator.
B
6. Raise the vehicle on a lift, and make sure it is
securely supported and remove the front wheels.
(cont’d)
SNR9AA1E10410400000KAAT00
08/08/21 14:46:54 61SNR030_140_0236
Automatic Transmission
A
ProCarManuals.com
E
F D
B
D
G C
A D
17. Disconnect the ATF cooler hoses (A) from the ATF 19. Remove the water hose from its clamp.
lines (B). Turn the end of the ATF cooler hoses up to 09
prevent ATF from flowing out, then plug the hoses
and lines.
07
B
ProCarManuals.com
A
20. Remove the air cleaner housing mounting bracket
18. Remove the bolt securing the harness clamp (A).
bracket (A) from the transmission hanger (B). 10
08
A
B
07AAK-SNAA120
(cont’d)
Automatic Transmission
25. Remove the steering gearbox bracket mounting 27. Remove the steering gearbox mounting bolt (A),
bolts. the stiffener mounting bolt (B), and the stiffener (C).
14 16
A
C
ProCarManuals.com
(cont’d)
Automatic Transmission
C C
B B
A A
33. Attach the front subframe adapter (VSB02C000016) 37. Remove the driveshafts from the differential and
to the front subframe by looping the strap (A) over the intermediate shaft. Coat all precision machined
the front of the front subframe, then secure the surfaces with clean engine oil, then put plastic bags
strap with the stop (B), then tighten the wing nut (C). over the driveshaft ends.
22 24
B
A
ProCarManuals.com
C
VSB02C000016
34. Raise a jack and line up the slots in the arms with
the bolt holes on the corner of the jack base, then 38. Remove the three bolts securing the shift cable
tighten the bolts. holder (A), then remove the shift cable cover (B).
25
35. Remove the four bolts securing the front subframe,
and lower the front subframe.
E F
23
D
A
(cont’d)
Automatic Transmission
B
ProCarManuals.com
45. Remove the front transmission housing mounting 49. Slide the transmission away from the engine to
bolts. remove it from the vehicle.
30
50. Remove the torque converter, the O-ring, and the
dowel pins.
32
ProCarManuals.com
Automatic Transmission
12 x 1.0 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
SNR9AA1E10410422251KDAT00 SNR9AA1E10410400000KCAT00
08/08/21 14:48:43 61SNR030_140_0245
2. Install the torque converter (A) on the mainshaft (B) 6. Install the front transmission housing mounting
with a new O-ring (C). bolts.
*01 04
B 12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
A
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C D
Replace.
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
(cont’d)
Automatic Transmission
12. First tighten the right upper bolt (D) on the cover,
then the right lower bolt (E), and lastly the left bolt
(F).
13. Install a new set ring (A) on the left driveshaft (B).
ProCarManuals.com
08
17. Attach the torque converter to the drive plate with 19. Install the control lever (A) over the selector control
the eight bolts (A). Rotate the crankshaft pulley as shaft (B).
necessary to tighten the bolts to 1/2 of the specified 10
torque, then to the final torque, in a crisscross
pattern. After tightening the last bolt, check that the 6 x 1.0 mm
crankshaft rotate freely. 9.8 N·m B
(1.0 kgf·m,
09 7.2 lbf·ft)
A A
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
C
D
6 x 1.0 mm
ProCarManuals.com
F 14 N·m
(1.4 kgf·m,
10 lbf·ft)
6 x 1.0 mm E
12 N·m 6 x 1.0 mm
(1.2 kgf·m, 8.7 lbf·ft) B 12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
18. Install the torque converter cover (B).
20. Secure the control lever with a new lock washer (C)
and the lock bolt (D), then bend the lock tab of the
lock washer against the bolt head.
21. Install the shift cable cover (E), and install the shift
cable holder (F) on the shift cable cover.
B
A
C
VSB02C000016
(cont’d)
Automatic Transmission
14 x 1.5 mm 14 x 1.5 mm
103 N·m 103 N·m
(10.5 kgf·m, 75.9 lbf·ft) (10.5 kgf·m, 75.9 lbf·ft)
Replace. Replace. 26. Position the steering gearbox on the gearbox
mounting bracket of the front subframe.
24. Align the reference marks (A) on the front subframe
(B) with the edge (C) of the body, and tighten the 27. Install the gearbox stiffener (A) in the direction
mounting bolts to the specified torque. shown. Install the steering gearbox mounting bolt
13 (B) and the stiffener mounting bolt (C), and tighten
the bolts loosely.
15
C
10 x 1.25 mm A
54 N·m
(5.5 kgf·m,
40 lbf·ft)
C C
B
10 x 1.25 mm
59 N·m
(6.0 kgf·m,
43 lbf·ft)
B B
A A
28. Install the stiffener (A), the steering gearbox 31. Install the bolt securing the harness clamp bracket.
mounting bolt (B), and the stiffener mounting bolt 18
(C), and tighten the bolts loosely. 6 x 1.0 mm
9.8 N·m
01 (1.0 kgf·m, 7.2 lbf·ft)
B
10 x 1.25 mm
59 N·m (6.0 kgf·m, 43 lbf·ft)
C
10 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
A
ProCarManuals.com
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
Replace.
(cont’d)
Automatic Transmission
B
ProCarManuals.com
C
E 12 x 1.25 mm
12 x 1.25 mm 59 N·m 37. Remove the engine hanger plate (07AAK-
59 N·m (6.0 kgf·m, 43 lbf·ft) SNAA120) and the bolt (A), and install the air
(6.0 kgf·m, 43 lbf·ft) Replace.
Replace. D cleaner housing mounting bracket (B) on the
12 x 1.25 mm engine.
59 N·m (6.0 kgf·m, 43 lbf·ft) 23
Replace. 8 x 1.25 mm
26 N·m (2.7 kgf·m, 20 lbf·ft)
34. Tighten the nuts and bolts to 59 N·m (6.0 kgf·m,
43 lbf·ft) in the following order; (C), then (D), then
(E). B
07AAK-SNAA120
39. Connect the ATF cooler hoses (A) to the ATF cooler 41. Install the water hose (A) to its clamp (B) at the
lines (B), and secure the hoses with the clips (C) mark (C).
(see page 14-253). 26
A
24
B
ProCarManuals.com
C B
B
A C
A
B
E
D
B
C
A D
(cont’d)
Automatic Transmission
A
ProCarManuals.com
B C A
A
D
48. Loosen the upper torque rod mounting bolt (A). 50. Loosen the lower torque rod mounting bolt (A).
03 05
A
12 x 1.25 mm
64 N·m
(6.5 kgf·m,
47 lbf·ft)
ProCarManuals.com
A
14 x 1.5 mm
49. Loosen the transmission bolt (A) and the nuts (B). 93 N·m (9.5 kgf·m, 69 lbf·ft)
04
A 51. Tighten the lower torque rod mounting bolt.
12 x 1.25 mm
74 N·m
(7.5 kgf·m, 54 lbf·ft) 52. Tighten the transmission mounting bolt and the
nuts.
B
12 x 1.25 mm
74 N·m (7.5 kgf·m, 54 lbf·ft)
(cont’d)
Automatic Transmission
55. Install the battery tray, the battery base, and the
resonator.
22-69).
61. Set the parking brake. Start the engine, and shift
the transmission through all positions three times.
L
ProCarManuals.com
D
Pink paint mark
C
White paint mark
A
H Pink paint mark
B
Pink paint mark
F
White paint mark G E
White paint mark
NOTE: When installing the hose clamps, make sure not to interfere to the surrounding parts.
1. Install the ATF cooler hoses over the ATF cooler lines with the clips at appropriate points in reference to the
following list.
Point Distance from Hose End to Clip (L) Hose End Contact Point
A 6−8 mm (0.24−0.31 in.) Bulge
B
C 5−7 mm (0.20−0.28 in.) ATF filter from 10−12 mm (0.40−0.47 in.)
D
E 2−4 mm (0.08−0.16 in.) White paint line
F 2−4 mm (0.08−0.16 in.) Bulge
2. Secure the ATF cooler hose with the clamp (G) at the white paint line (H).
3. Refill the transmission with ATF to the proper level (see page 14-232).
SNR9AA1E10400013012KBAT00
08/08/21 14:48:51 61SNR030_140_0256
Automatic Transmission
SNR9AA1E10411412282KAAT00
08/08/21 14:48:51 61SNR030_140_0257
A
ProCarManuals.com
B
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
2. Connect the shift lock solenoid connector (B) and
the park pin switch/A/T gear position indicator
panel light connector (C).
SNR9AA1E10411412282KCAT00
08/08/21 14:48:52 61SNR030_140_0258
Automatic Transmission
SILICONE GREASE
ProCarManuals.com
SILICONE GREASE
SHIFT LOCK STOP CUSHION
SHIFT LOCK RELEASE SPRING
SHIFT LOCK
HARNESS CLAMP RELEASE
SHIFT LOCK
STOP
SILICONE
GREASE
SHIFT LOCK
SOLENOID PLUNGER
SHIFT LEVER
ASSEMBLY/
BRACKET BASE
SHIFT LOCK
SOLENOID CONNECTOR
SNR9AA1E10411412282MFAT10
08/08/21 14:48:52 61SNR030_140_0259
D
A
(cont’d)
SNR9AA1E10411412281KBAT00
08/08/21 14:48:53 61SNR030_140_0260
Automatic Transmission
6 x 1.0 mm
D 9.8 N·m B
(1.0 kgf·m,
7.2 lbf·ft)
A
A C
Replace.
C
D
6 x 1.0 mm
14 N·m
ProCarManuals.com
F
(1.4 kgf·m,
10 lbf·ft)
B
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
E
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) 6 x 1.0 mm
12 N·m
10. Remove the shift cable grommet, and pull out the (1.2 kgf·m, 8.7 lbf·ft)
shift cable (C).
15. Secure the control lever with a new lock washer (C)
11. Insert a new shift cable through the grommet hole and the lock bolt (D), then bend the lock tab of the
(D), and install the grommet in its hole. Do not bend lock washer against the bolt head.
the shift cable excessively.
16. Install the shift cable cover (E), and install the shift
12. Secure the shift cable bracket and the grommet cable holder (F) on the cover.
with the nuts.
17. Install the shift cable on the shift lever, and adjust
13. Make sure that the transmission is in the R position the cable (see step 5 on page 14-259).
at the selector control shaft.
A
C
ProCarManuals.com
B
3. Remove the nut securing the shift cable end.
02
(cont’d)
SNR9AA1E10411412281MBAT00
08/08/21 14:48:55 61SNR030_140_0262
Automatic Transmission
A
ProCarManuals.com
A
B
C
9. Turn the ignition switch to ON (II), and check that
the R position indicator comes on.
7. Rotate the socket holder retainer (A) clockwise, and 08
push the socket holder lock (B). Rotate the holder
retainer counterclockwise until the retainer stops at
the stop (C) of the socket holder lock to secure the
shift cable.
06
B
11. Place the shift lever in R, then insert a 6.0 mm 13. Install the shift cable end (A) over the mounting
(0.24 in.) pin (A) into the positioning holes (B) on stud (B) by aligning its square hole (C) with the
the shift lever bracket, through the positioning hole square fitting (D) at the bottom of the stud. Do not
on the shift lever, and into the positioning hole on install the shift cable by holding the shift cable
the bracket. Use only a 6.0 mm pin that is free of guide (E).
burrs. 10
09
B
ProCarManuals.com
A
D
C
A B
Improperly Installed:
(cont’d)
Automatic Transmission
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
17. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
*01
A/T GEAR POSITION INDICATOR
SHIFT INDICATOR, M INDICATOR
F-CAN Communication Circuit
Troubleshooting, page 22-265
Gauge Control Module Self-diagnostic Function
Indicator Drive Circuit Check, page 22-242
Communication Line Check, page 22-243
PADDLE SHIFTER +
(UPSHIFT SWITCH)
Circuit Troubleshooting, page 14-270
Replacement, page 14-276
ProCarManuals.com
PADDLE SHIFTER −
(DOWNSHIFT SWITCH) A/T GEAR POSITION INDICATOR
Circuit Troubleshooting, page 14-273 PANEL LIGHT HARNESS
Replacement, page 14-277 Replacement, page 14-269
*02
POWERTRAIN CONTROL
MODULE (PCM)
SNR9AA1E10410700000DAAT00
08/08/21 14:49:00 61SNR030_140_0266
Circuit Diagram
*01
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH UNDER-DASH FUSE/RELAY BOX *1: ’06 model
*2: ’07−09 models
BATTERY
No. 1 (100 A) No. 2 (IG) (50 A) BAT IG1 No. 2 (15 A)
No. 10 (7. 5 A)
No. 14 (7. 5 A)
MULTIPLEX INTEGRATED
CONTROL UNIT (MICU)
2
A/T GEAR RED GRY
POSITION
INDICATOR 1
PANEL LIGHT MULTIPLEX INTEGRATED
RED/BLK RED CONTROL UNIT (MICU)
GAUGE CONTROL MODULE (TACH)
17
BRN
P
POWERTRAIN CONTROL
A/T R MODULE (PCM)
GEAR 12 V
POSITION
INDICATOR N
ProCarManuals.com
G503 G504
B36 PG1
BLK
BLK/RED*1 B1 PG2
BLK*2 TRANSMISSION RANGE SWITCH
PADDLE SHIFTER +
CABLE REEL (UPSHIFT SWITCH)
C40 LG1 SUPP B16 16 16 2
BRN/YEL
BLU/YEL BLU BLU GRN/ORN
C44 LG2 RIGHT
BRN/YEL
1
LT GRN
G101 PADDLE SHIFTER −
(DOWNSHIFT SWITCH)
SDNP B40 17 17 2
BRN GRN GRN BLK/WHT
LEFT
6 7 1
BLK LT GRN
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
10 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
26 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 39 40 42 44 36 40 41 42 43 44 36 39 40 41 42 43 44
SNR9AA1E10410700000EAAT00
08/08/21 14:49:01 61SNR030_140_0267
Terminal side of
male terminals
ProCarManuals.com
(cont’d)
SNR9AA1E10410759811FEAT00
08/08/21 14:49:01 61SNR030_140_0268
A
C
4. Remove the transmission range switch. 6. Align the cutouts (A) on the rotary-frame with the
02 neutral positioning cutouts (B) on the transmission
range switch (C), then put a 2.0 mm (0.08 in.) feeler
gauge blade (D) in the cutouts to hold the switch in
the N position.
B
A
(cont’d)
SNR9AA1E10410759811KBAT00
08/08/21 14:49:03 61SNR030_140_0270
11. Check that the engine will start with the shift lever
A
in P and N, and will not start in any other shift lever
position.
6 x 1.0 mm
6 x 1.0 mm 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
A E
SNR9AA1E10410712249KBAT53
08/08/21 14:49:58 61SNR030_140_0271
A E
SNR9AA1E10410712249KBAT53
08/08/21 14:49:59 61SNR030_140_0272
Is there continuity?
YES−Go to step 7.
SNR9AA1E10410744852FAAT00
08/08/21 14:49:59 61SNR030_140_0273
7. Check for continuity between cable reel 20P 8. Turn the ignition switch to ON (II), and shift to S.
connector terminal No. 16 and body ground.
04 9. Measure the voltage between cable reel 20P
CABLE REEL 20P CONNECTOR connector terminals No. 6 and No. 16.
05
CABLE REEL 20P CONNECTOR
GND (BLK)
SUPP (BLU)
SUPP (BLU)
YES−Repair short to body ground in the wire Is there about battery voltage in neutral position
between cable reel 20P connector terminal No. 16 and no voltage when pressing the paddle shif ter +
and PCM connector terminal B16. ( upshif t switch)?
(cont’d)
Is there continuity?
YES−Go to step 7.
(cont’d)
SNR9AA1E10410744852FAAT10
08/08/21 14:50:01 61SNR030_140_0276
GND (BLK)
SDNP (GRN)
SDNP (GRN)
10. Turn the ignition switch to LOCK (0). 14. Check for continuity between PCM connector
terminal B40 and body ground.
11. Jump the SCS line with the HDS. *06
PCM CONNECTOR B (44P)
12. Disconnect PCM connector B (44P).
01
SNR9AA1E10410744851KBAT00
08/08/21 14:50:02 61SNR030_140_0279
2. Remove the paddle shifter + (upshift switch) and 10. Install the steering wheel (see page 17-8).
the paddle shifter − (downshift switch) connectors
from the connector holder, and disconnect the
connectors.
02
D A
SNR9AA1E10410744851KBAT10
08/08/21 14:50:04 61SNR030_140_0280
*01
STEERING LOCK ASSEMBLY
KEY INTERLOCK SOLENOID
Key Interlock System Circuit
Troubleshooting, page 14-285
ProCarManuals.com
*02
POWERTRAIN CONTROL
MODULE (PCM)
TRANSMISSION
RANGE SWITCH
SNR9AA1E10436400000DAAT00
08/08/21 14:50:06 61SNR030_140_0281
Circuit Diagram
*01
UNDER-HOOD FUSE/RELAY BOX UNDER-DASH FUSE/RELAY BOX *1: ’06 model
*2: ’07−09 models
No. 12 (15 A)
BATTERY
No. 1 (100 A) No. 2 (IG) (50 A) BAT IG1 No. 2 (15 A)
No. 10 (7. 5 A)
IGNITION SWITCH
YEL
GAUGE CONTROL MODULE (TACH) BRN WHT
17
BRN
P
A/T POWERTRAIN CONTROL
GEAR R MODULE (PCM) BRAKE
POSITION PEDAL
N 12 V POSITION
INDICATOR
DRIVER SWITCH
D
CIRCUIT
S IG1 C36
BLK/GRN
5V
VCC4 A25 3
DASH-LIGHT BRN
ProCarManuals.com
F-CAN
TRANSCEIVER RED
19
BKSW A40
LT GRN
SG 15
PG 16
ATPRVS B22
BLK BLK RED/WHT
ATPFWD B28
BLU/YEL
ATPS B15
1 RED
RED YEL ATPD B21 STARTER
SHIFT G503 G504 YEL/GRN CUT
LOCK ATPN B12 RELAY
SOLENOID 2 A27 SLS RED/BLK
BLK PNK PNK
ORN
ATPR B14
3 B36 PG1
BLK LT BLU BLK ATPP B13 WHT
PARK PIN BLU/BLK
SWITCH
4 BLK/RED*1 B1 PG2 BLU/BLK BLU/WHT
WHT/BLK BLK*2
5 4 9 3 8 6 10 7 1 BLK
C40 LG1
BLK BRN/YEL
GRN WHT PNK WHT/RED BLK
BLK/BLU RED/BLK BLU YEL/RED BLU/WHT
C44 LG2 G101
BRN/YEL 6 7 2 8 3 5 1 4 10
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
10 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
26 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 39 40 42 44 36 40 41 42 43 44 36 39 40 41 42 43 44
SNR9AA1E10436400000EAAT00
08/08/21 14:50:06 61SNR030_140_0282
IG1 (YEL)
2. Turn the ignition switch to ON (II). Make sure the Is there about battery voltage?
HDS communicates with the PCM. If it does not, go
to the DLC circuit troubleshooting (see page YES−Go to step 9.
11-204).
NO−Check for a blown No. 10 (7.5 A) fuse in the
3. Select Shift Lock Solenoid Test in the under-dash fuse/relay box. If the fuse is OK, repair
Miscellaneous Test Menu, and check that the shift open in the wire between the shift lock solenoid
lock solenoid operates with the HDS. connector and the under-dash fuse/relay box.
Does the shif t lock solenoid work properly? 9. Shift the shift lever to P, and press the brake pedal.
Do not press the accelerator.
YES−Go to step 16.
10. Measure the voltage between shift lock solenoid
NO−Go to step 5. connector terminals No. 1 and No. 2 while pressing
the brake pedal.
4. Turn the ignition switch to LOCK (0). 02
SHIFT LOCK SOLENOID CONNECTOR
5. Remove the center console (see page 20-92).
SNR9AA1E10436455201FAAT10
08/08/21 14:50:07 61SNR030_140_0283
11. Release the brake pedal, and measure the voltage 12. Turn the ignition switch to LOCK (0).
between shift lock solenoid connector terminals
No. 1 and No. 2. The shift lever must be in P. 13. Jump the SCS line with the HDS.
03
SHIFT LOCK SOLENOID CONNECTOR
14. Disconnect PCM connector A (44P).
SLS (PNK)
Wire side of female terminals
(cont’d)
17. Turn the ignition switch to LOCK (0). BKSW (LT GRN)
21. Monitor the A/T P Switch in the Data List with the
HDS with the shift lever in P.
22. Turn the ignition switch to LOCK (0). 26. Inspect the transmission range switch (see page
14-265).
23. Disconnect the transmission range switch
connector. Is the switch OK ?
24. Turn the ignition switch to ON (II). YES−Check for poor connections or loose
terminals at the transmission range switch
25. Measure the voltage between transmission range connector.
switch connector terminals No. 6 and No. 10.
*03 NO−Replace the transmission range switch
TRANSMISSION RANGE (see page 14-267).
SWITCH CONNECTOR
27. Turn the ignition switch to LOCK (0).
ATPP (BLU/BLK)
Is there more than 5 V ?
Is there continuity?
(cont’d)
GND (BLK)
ATPP (BLK/BLU)
Is there continuity?
Is there continuity?
YES−Reconnect all connectors, then update the
YES−Go to step 32. PCM if it does not have the latest software
(see page 11-227), or substitute a known-good PCM
NO−Repair open in the wire between PCM (see page 11-7), then recheck. If the symptom goes
connector terminal B13 and the transmission range away with a known-good PCM, replace the original
switch connector. PCM (see page 11-228).
YES−Check the APP sensor (see page 11-268). 1. Turn the ignition switch to ACCESSORY (I). The
shift lever must be in P.
NO−Reconnect all connectors, then update the
PCM if it does not have the latest software 2. Disconnect the steering lock assembly connector.
(see page 11-227), or substitute a known-good PCM
(see page 11-7), then recheck. If the symptom goes 3. Check if the ignition switch can be turned to the
away with a known-good PCM, replace the original LOCK (0) position.
PCM (see page 11-228).
ProCarManuals.com
YES−Go to step 4.
KEYSOL (BLU)
Is there continuity?
NO−Go to step 7.
(cont’d)
SNR9AA1E10436436021FAAT10
08/08/21 14:50:08 61SNR030_140_0287
YES−Check the APP sensor (see page 11-268). 1. Turn the ignition switch to ACCESSORY (I). The
shift lever must be in P.
NO−Reconnect all connectors, then update the
PCM if it does not have the latest software 2. Disconnect the steering lock assembly connector.
(see page 11-227), or substitute a known-good PCM
(see page 11-7), then recheck. If the symptom goes 3. Check if the ignition switch can be turned to the
away with a known-good PCM, replace the original LOCK (0) position.
PCM (see page 11-228).
ProCarManuals.com
YES−Go to step 4.
KEYSOL (BLU)
Is there continuity?
NO−Go to step 7.
(cont’d)
SNR9AA1E10436436021FAAT10
08/08/21 14:50:08 61SNR030_140_0288
Is there continuity?
YES−Repair short to body ground in the wire Wire side of female terminals
between park pin switch/A/T gear position indicator
panel light connector terminal No. 3 and the
MICU. Is there no voltage when the shif t lever is in P, and
is there voltage when the shif t lever shif ts out of
NO−Go to step 9. P?
Is there continuity?
B
ProCarManuals.com
(cont’d)
SNR9AA1E10436455101FEAT00 SNR9AA1E10436455101KBAT01
08/08/21 14:50:10 61SNR030_140_0290
Shift Lock Solenoid Replacement Shift Lock Stop, Shift Lock Stop
(cont’d) Cushion Replacement
4. Replace the shift lock solenoid (A), the solenoid NOTE: Make sure not to get any silicone grease on the
plunger (B), and the plunger spring (C) assembly. terminal part of the connectors and switches, especially
02 if you have silicone grease on your hands or gloves.
B
E
ProCarManuals.com
A
A
3. Remove the shift lock release (A) and the release
spring (B).
F 04
4. Remove the shift lock stop (C) and the stop cushion
(D), and replace the shift lock stop or the stop
cushion.
SNR9AA1E10436455151KBAT00
08/08/21 14:50:10 61SNR030_140_0290
Shift Lock Solenoid Replacement Shift Lock Stop, Shift Lock Stop
(cont’d) Cushion Replacement
4. Replace the shift lock solenoid (A), the solenoid NOTE: Make sure not to get any silicone grease on the
plunger (B), and the plunger spring (C) assembly. terminal part of the connectors and switches, especially
02 if you have silicone grease on your hands or gloves.
B
E
ProCarManuals.com
A
A
3. Remove the shift lock release (A) and the release
spring (B).
F 04
4. Remove the shift lock stop (C) and the stop cushion
(D), and replace the shift lock stop or the stop
cushion.
SNR9AA1E10436455151KBAT00
08/08/21 14:50:10 61SNR030_140_0291
SNR9AA1E10436445401FEAT00
08/08/21 14:50:11 61SNR030_140_0292
1. Remove the banjo bolts (D), the ATF cooler lines (E), and the sealing washers (F).
01
Q
D
O
F
M
E
S
F
P
R
ProCarManuals.com
B, C
R S J
T
L K
F
I
G E
F
2. Remove A/T clutch pressure control solenoid valve A, the ATF joint pipes (G), the ATF pipe (H), and the gasket (I).
3. Remove A/T clutch pressure control solenoid valves B and C, the harness clamp brackets (J), the ATF joint pipes
(K), and the gasket (L).
5. Remove the transmission range switch harness clamps (N) from the clamp bracket (O), then remove the
transmission range switch (P).
6. Remove the end cover (Q), the dowel pins (R), the O-rings (S), and the end cover gasket (T).
SNR9AA1E10410424251KAAT00
08/08/21 14:50:12 61SNR030_140_0293
7. Install the mainshaft holder onto the mainshaft. 11. Set a two-jaw (or three-jaw) puller (A) on the
*01 countershaft (B) with a spacer (C) between the
puller and the countershaft, then remove the park
gear (D).
04
A
07GAB-PF50101 C
ProCarManuals.com
B
8. Engage the park pawl with the park gear.
D
9. Cut the lock tab (A) of the each shaft locknut (B)
using a chisel (C). Then remove the locknuts and
the conical spring washers from each shaft. 12. Install a puller (A) with two 6 x 1.0 mm bolts (B) on
the mainshaft idler gear (C). Set a spacer (D)
NOTE: between the puller and the mainshaft, then remove
• Countershaft and secondary shaft locknuts have the mainshaft idler gear.
left-hand threads. *02
• Keep all of the chiseled particles out of the
transmission. B
• Clean the old mainshaft and countershaft
locknuts; they are used to install the press fit idler
gear on the mainshaft, and the park gear on the A
countershaft.
03
E
C
C
B
D
13. Remove the park pawl, the park pawl spring, the
park pawl shaft, and the stop shaft.
B 07736-A01000B or
07736-A01000A
B
A
B C 2. Install a new bearing in the end cover using the
driver and the 52 x 55 mm attachment.
02
07749-0010000
SNR9AA1E10410445001MCAT00 SNR9AA1E10410434081KBAT00
08/08/21 14:50:14 61SNR030_140_0295
1. Remove the oil seal (A) from the end cover (B). 1. Remove the oil seal from the end cover, then
01 remove the bearing.
01
A
ProCarManuals.com
07749-0010000
07746-001A800
07746-001A800
SNR9AA1E10410417256KBAT00 SNR9AA1E10410417254KBAT00
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C
G
F
A
B
C
ProCarManuals.com
F
E
G
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Transmission Housing
G
ProCarManuals.com
2. Remove the shift solenoid valve cover (C), the dowel pins (D), and the gasket (E).
3. Disconnect the connectors from the shift solenoid valves, and remove the shift solenoid wire harness (F).
4. Remove the input shaft (mainshaft) speed sensor (G) and the output shaft (countershaft) speed sensor (H).
5. Remove the transmission housing mounting bolts (19 bolts) (I), the transmission hanger (J) and the harness
clamp brackets (K).
(cont’d)
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Transmission Housing
A
B
7. Use snap ring pliers to expand the snap ring of the 14. Remove the mainshaft subassembly (A), the
secondary shaft bearing. Then lift the transmission countershaft subassembly (B) and the secondary
housing. Release the snap ring pliers and remove shaft subassembly (C) together. Do not bump the
the transmission housing. countershaft on the baffle plate (D).
05
A
8. Remove the countershaft reverse gear and the B
needle bearing.
11. Unlock the detent spring (A) from the detent arm
(B).
D
03
B
15. Remove the baffle plate.
Bearing Removal
Special Tools Required 3. Expand the snap ring of the idler gear shaft bearing
• Attachment, 78 x 80 mm 07NAD-PX40100 using the snap ring pliers, then push the bearing
• Driver 07749-0010000 out using the driver and the 42 x 47 mm attachment.
• Attachment, 42 x 47 mm 07746-0010300 02
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Transmission Housing
Bearing Installation
Special Tools Required 4. Expand the snap ring of the idler gear shaft (A)
• Attachment, 78 x 80 mm 07NAD-PX40100 using the snap ring pliers, and install the bearing
• Driver 07749-0010000 part-way into the housing using the driver and the
• Attachment, 42 x 47 mm 07746-0010300 42 x 47 mm attachment.
02
1. Install the bearings in the direction shown. A
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Transmission Housing
Bearing Installation
Special Tools Required 4. Expand the snap ring of the idler gear shaft (A)
• Attachment, 78 x 80 mm 07NAD-PX40100 using the snap ring pliers, and install the bearing
• Driver 07749-0010000 part-way into the housing using the driver and the
• Attachment, 42 x 47 mm 07746-0010300 42 x 47 mm attachment.
02
1. Install the bearings in the direction shown. A
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E
C
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B
2. Install a 5 x 0.8 mm bolt (C) in the reverse idler gear
shaft (D), and pull it to remove the reverse idler
gear shaft and the gear shaft holder together. C
3. Remove the reverse idler gear (A). 3. Assemble the O-rings and the needle bearing on
02 the reverse idler gear shaft, then install the reverse
idler gear shaft in the reverse idler gear shaft
A holder (D). Align the D-shaped cut out (E) of the
shaft with the D-shaped area (F) of the holder.
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Valve Body
W
B
V
A F
E
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I H
L
J M
N
S
K O
R
T P
4. Remove the stator shaft (E) and the stator shaft stop (F), then remove the regulator separator plate (G) and the two
dowel pins (H).
5. Remove the servo body (I) (11 bolts), then remove the servo separator plate (J) and the two dowel pins (K).
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thoroughly with compressed air, then check that it dry it with compressed air.
is in good condition and that the inlet opening is
not clogged. 4. Roll up half a sheet of ATF-soaked #600 paper and
02 insert it in the valve bore of the sticking valve.
B
Twist the paper slightly, so that it unrolls and fits
the bore tightly, then polish the bore by twisting the
paper as you push it in and out.
12. Remove the O-rings (V) (W) from the stator shaft
and the ATF strainer. Install the new ones when
installing the valve bodies.
(cont’d)
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thoroughly with compressed air, then check that it dry it with compressed air.
is in good condition and that the inlet opening is
not clogged. 4. Roll up half a sheet of ATF-soaked #600 paper and
02 insert it in the valve bore of the sticking valve.
B
Twist the paper slightly, so that it unrolls and fits
the bore tightly, then polish the bore by twisting the
paper as you push it in and out.
12. Remove the O-rings (V) (W) from the stator shaft
and the ATF strainer. Install the new ones when
installing the valve bodies.
(cont’d)
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Valve Body
A B
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Valve Body
A B
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2. Do not use a magnet to remove the check balls, it may magnetize the balls.
4. Check all valves for free movement. If any fail to slide freely, do the valve body repair procedure (see page 14-301).
CHECK BALL D
ROLLER
MANUAL VALVE
LOCK-UP
F E CONTROL
VALVE
COOLER CHECK
VALVE
VALVE CAP SHIFT VALVE E CHECK BALL
G
H MAIN VALVE BODY
VALVE CAP CLIP
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Shift valve A spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
B Shift valve B spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
C Shift valve C spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
D Relief valve spring 1.0 (0.039) 9.6 (0.378) 34.1 (1.343) 10.2
E Lock-up control valve spring 0.65 (0.026) 7.1 (0.280) 23.1 (0.909) 12.7
F Cooler check valve spring 0.85 (0.033) 6.6 (0.260) 27.0 (1.063) 11.3
G Servo control valve spring 0.7 (0.028) 6.6 (0.260) 35.7 (1.406) 17.2
H Shift valve E spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
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Valve Body
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3. Check all valves for free movement. If any fail to slide freely, do the valve body repair procedure (see page 14-301).
4. Hold the regulator spring cap in place while removing the stop bolt. The regulator spring cap is spring loaded.
7. When reassembling the valve body, align the hole in the regulator spring cap with the hole in the valve body, then
press the spring cap into the valve body, and tighten the stop bolt.
*01
ProCarManuals.com
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
BAFFLE PLATE
SPRING SEAT D
1ST ACCUMULATOR
C PISTON
O-RING
TORQUE CONVERTER Replace.
CHECK VALVE
REGULATOR VALVE
LOCK-UP SHIFT VALVE
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Stator reaction spring 4.5 (0.177) 35.4 (1.394) 30.3 (1.193) 1.92
B Regulator valve spring A 1.9 (0.075) 14.7 (0.579) 80.6 (3.173) 16.1
C Regulator valve spring B 1.6 (0.063) 9.2 (0.362) 44.0 (1.732) 12.5
D Torque converter check valve spring 1.2 (0.047) 8.6 (0.339) 33.8 (1.331) 12.2
E Lock-up shift valve spring 1.0 (0.039) 6.6 (0.260) 35.5 (1.398) 18.2
F 3rd accumulator spring 2.5 (0.098) 14.6 (0.575) 29.9 (1.177) 4.9
G 1st accumulator spring A 2.4 (0.094) 18.6 (0.732) 49.0 (1.929) 7.1
H 1st accumulator spring B 2.3 (0.091) 12.2 (0.480) 31.5 (1.240) 6.6
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Valve Body
3. Check shift valve D for free movement. If any fail to slide freely, do the valve body repair procedure (see page
14-301).
4. When removing and installing the shift solenoid valves, refer to the shift solenoid valves removal and installation
(see page 14-307).
E 6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
D ACCUMULATOR COVER
2ND ACCUMULATOR PISTON
C F
SHIFT VALVE D
SERVO VALVE/SHIFT FORK SHAFT
SPRING SEAT
O-RING
Replace.
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Shift valve D spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
B 4th accumulator spring B 2.3 (0.091) 12.2 (0.480) 31.5 (1.240) 6.6
C 4th accumulator spring A 2.4 (0.094) 18.6 (0.732) 49.0 (1.929) 7.1
D 2nd accumulator spring B 2.0 (0.079) 10.6 (0.417) 34.0 (1.339) 8.0
E 2nd accumulator spring A 2.2 (0.087) 16.6 (0.654) 48.2 (1.898) 8.5
F 5th accumulator spring 2.5 (0.098) 14.6 (0.575) 29.9 (1.177) 4.9
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SNR9AA1E10410654801KDAT00
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A
ProCarManuals.com
07736-A01000B or
07736-A01000A
07746-0010500
SNR9AA1E10411239521KBAT00
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07736-A01000B or
07736-A01000A
ProCarManuals.com
SNR9AA1E10410917424KBAT00
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B
07746-0010500
SNR9AA1E10411354202KBAT00
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B
ProCarManuals.com
07749-0010000
A 07947-ZV00100
SNR9AA1E10410417258KBAT00
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