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Kim
Senior Researcher,
Turbomachinery Department,
Korea Aerospace Research Institute, Dynamic Simulation of Full
Daejeon 305-600, Korea
T. W. Song
Startup Procedure of Heavy-Duty
Graduate Student,
School of Mechanical and Aerospace
Engineering,
Gas Turbines
Seoul National University, A simulation program for transient analysis of the startup procedure of heavy duty gas
Seoul 151-742, Korea turbines for power generation has been constructed. Unsteady one-dimensional conser-
vation equations are employed and equation sets are solved numerically using a fully
T. S. Kim implicit method. A modified stage-stacking method has been adopted to estimate the
Assistant Professor, operation of the compressor. Compressor stages are grouped into three categories (front,
Department of Mechanical Engineering, middle, rear), to which three different stage characteristic curves are applied in order to
Inha University, consider the different low-speed operating characteristics. Representative startup se-
Inchon 402-751, Korea quences were adopted. The dynamic behavior of a representative heavy duty gas turbine
was simulated for a full startup procedure from zero to full speed. Simulated results
S. T. Ro matched the field data and confirmed unique characteristics such as the self-sustaining
Professor, and the possibility of rear-stage choking at low speeds. Effects of the estimated schedules
School of Mechanical and Aerospace on the startup characteristics were also investigated. Special attention was paid to the
Engineering, effects of modulating the variable inlet guide vane on startup characteristics, which play
Seoul National University, a key role in the stable operation of gas turbines. 关DOI: 10.1115/1.1473150兴
Seoul 151-742, Korea
Fellow ASME
510 Õ Vol. 124, JULY 2002 Copyright © 2002 by ASME Transactions of the ASME
Journal of Engineering for Gas Turbines and Power JULY 2002, Vol. 124 Õ 511
the last section do not cover the low-speed region and should be coefficient decreases below the stalling value, and 共2兲 abrupt stall,
modified to incorporate characteristics at low speeds, i.e., at low a sudden or abrupt drop in stage performance at the stalling value
flow coefficients. of flow coefficient.
A couple of models have been proposed to obtain low speed Since the basic concept of Benser is adopted in this work, three
characteristics. Agrawal and Yunis 关1兴 developed a mathematical different models for stage characteristics are employed, and these
model to estimate gas turbine performance in the starting regime. are applied to the front, the middle, and the rear stages, respec-
Based on the general observation that characteristics at low-speed tively. While the generalized stage characteristics in the high flow
operation do not differ much from engine to engine, they esti-
coefficient region, mentioned in the last section, are used as they
mated compressor characteristics using empirical observations
from a number of engines. However, their model cannot be are, those in the low-flow coefficient region are generated based
adopted in this study, based on a stage-by-stage model, since their on experimental data 共关13兴兲. Then, all the operating range during
work concerns the modeling of the performance of whole multi- startup, from very low to high flow coefficient, may be covered.
stage compressors. The idea of Benser 关12兴 is more appropriate The models used are shown in Fig. 1. As applied to front stages,
for this work. He divided stage characteristics into three kinds only the progressive stall occurs in model 1, while only the abrupt
using different definitions of stage stall: 共1兲 progressive stall, a stall occurs in model 3 as applied to rear stages. In model 2,
gradual but continuous decrease in stage performance as the flow applied to middle stages, a rather moderate abrupt stall occurs.
Numerical Treatment
A fully implicit method is introduced to solve a set of ordinary
differential equations where the static pressure, temperature, and
axial velocity for every control surface are variables. Therefore,
all of 3(n⫹1) variables exist for n control volumes. Three of
them are given as boundary conditions, and these are the inlet Fig. 2 Variation in shaft speed during startup
total temperature, pressure, and exhaust static pressure of the en-
Journal of Engineering for Gas Turbines and Power JULY 2002, Vol. 124 Õ 513
Conclusion
Transient behavior of a heavy duty gas turbine during startup
was simulated and its unique characteristics were investigated.
Typical engine starting sequences were examined and representa-
tive sequences were adopted in the simulation. Unsteady one-
dimensional conservation equations were used, and models based
on stage performance were adopted both for compressors and tur-
bines. Special attention was made to model the operation of com-
pressor stages at low speeds. The startup procedure of a 150 MW
Fig. 10 Variation in first stage flow coefficient during startup: class gas turbine 共GE 7F兲 was simulated with an estimated sched-
effect of VIGV modulation ule of starting sequences including fuel supply, starter torque sup-
ply, VIGV angle setting, and air bleeding. All system parameters
including shaft speed development and exhaust temperature are in
good agreements with the field data during the whole acceleration
period from zero to full speed. The time when the engine becomes
self-sustaining matches the general observation. The possibility of
rear-stage choking during low-speed operation is also confirmed.
The effect of VIGV modulation was analyzed by performing a
startup simulation without modulating the VIGV during the accel-
eration period. In the absence of VIGV modulation, the firing
temperature increases drastically after 80% rpm due to high fuel-
air ratio. This results in a high possibility of compressor surge.
This analysis demonstrates the importance of a precise estimation
of the startup schedule including the matching of diverse
sequences.
Acknowledgment
This work was supported by the Brain Korea 21 project.
Journal of Engineering for Gas Turbines and Power JULY 2002, Vol. 124 Õ 515