err weeHAPTER CONSTRUCTION PLANNING aYoTEN 1 Appendix 4.2/2 PRODUCTIVITY MANHOUR_paTA 5. Tten oF Work ntti" reqi for ——Ranarka — performing one unit of work. A. CIVIL wong 1, Barth Work ~ Excavation a) | ordinary soit = For foundations m2 4 = For reservoire 2 3 >) Hard Murran 3 5 ©) Blasting -Rock Exca~ m3 35 vation 8) Earth work(excavation) m3 2.2 Using Excavation 2. Barth Work ~ Back filling a) Foundation 3 3 b) Roads a ‘ ©) Tank Pads 9 4 3. Ree work a) Foundations Incl.earth work, Frame Major (above 54) m3 50 work’ reinfo~ Feenent & = Minor (o-5m ) = 75° inserts (for all Ree work) > RCC Work (foundation) m3 15 Batching plant/ PAGE NO. 104 ENGINEERS INDIA. LIMITED NEW DELHT PLANNING MANUALCONSTRUCTION PLANNING 8YSTEM ® ») 2 4 ° 5 ” hy ry 2 ” » ™ Super structures = Upto + 5H = upte + 10m = 10H & above = Rec work (Super str) ‘Trenches Pavenent: Building Prilling Tower sito Pile cap Sleepers Ree Piling Major concreting in fdn.life rare for raw water reservoir, cool~ ‘ing tower building. ‘Tank pads & Pipevay culverts CC Pre-cast (Pipe-rack) PCC Work for a) ») e Major foundations Minor Foundations ‘Trenches & Pavenents Brick Work & PR Magonary a) ENGINEERS INDIA LIMITED Upto plinth level & ground floar’ (Below 3'm level) NeW DELIE = a3 2 2 = Each Pile ™ m3 » 18 100 25 30 75 aso 140 20 165, 50 8 0.2 20 30 as PLANNING MANUAL Batching plant/ pump. using Paver PAGE NO,CONSTRUCTION PLANNING SYSTEM >) at 3 to 6M heignt ©) Above 6m height. @) on edges for drains, Ponds ete. ©) Random Rubble Masonary Plastering Plooring 8) Mosaic ~cast in stv swith ties b) Kota stones o) TP.8. 4) Glazed Tite ©) Irenite Flooring £) DADO TA2ing 9) Startex Titling hy) Granite f1ooring i) Marble ti1ing 3) Acidprooe Ti2ing Sheeting Boundary Walle 4) Brick work b) Barbed Wire Fixing ©) Barbed Wire wooden/ Rec Poles. aa m2 ma 2 m2 m2 2 m2 na m2 m9 20 20 Inetuaing polishing. ENGINEERS INDIA LIMITED "AGE NO. NEW DEL PLANNING MANUAL. i[CHAPTER ‘CONSFRUCTION PLANNING iw 10. Tank Pads a) Sand Filling m3 3 | b) Anti-corrosive layer m3 30 ©) Prenix carpeting ma a LL. False ceiling a) with metal fram m2 8 b) With Wooden trane ma as 12. Wooden work @) doors and windows m2 5 b) Wooden Partitions m2 a 13. Water Proofing m2 3 For 5 fly. 14, Sanitary Pittings-Erection each 25 Tneluding brac- of fitting ket fixing. pipe connection ete. 15. Painting of Buildings @) white washing 2 0.8 2 coats ») Colour Washing mz 1.2 1 white 6 2 colour coats. ©) other types m2 2 16. Roads @) Box cutting and soling m2 2 by w.naM. m2 3 Incl. semigraut~ ing & white 3" thickness of ©) Premix carpeting m2 2 i ENGINEERS INDIA LIMITED NEW DELI PAGE No. au? PLANNING MANUAL17, Road cressing-Exeavation, 3 Aav.600 dia placing of pipe, shuttering Ree Pipe. & concreting. 18. Sand piles for soil Foch © 46-—Rig_ performan~ densification pipe ce 24 hours: Productivity 10 Piles/aay. 19. Piping for Bldg.vork: a), g.2. Piping = 4 av. 3" aia B) CLT. Piping = 5:5 Av. 6" dia ‘STRUCTURAL WORK i. Steel structure a) Fabn.of Steel str. ur a0 For a. general mix of Heavy & Light ser. b) Erection of steel str. ="Upto 10M tever ur 60 = iow to'30" lever =r 90 = +30 £0 TON Level 320 = Above 70m wt 150 2. Platforns & Ladder/Pipe Support and Pips rack: a) Fabrication wr ago ») Erection ca 80 3. Hand Resting " 2 4. Grating 8) Fabrication ur 300 b) rection we 65 ENGINEERS INDIA LIMITED NEW DELI PAGE NO. 288 PLANNING MANUALPIPING WORK, piping) S. Piping ‘vesting (Combi 2. S.8. Piping ‘resting (Combi 3. AS. Piping wasting (Combi (uelow 2" dia) 1. Fabrication type 2 °) Piping Piping Piping (> 1) Af uurr premNe 8 (preferably Inch.dia basis Should be Used for above Pibetcation,Brection & ined) Fabrication,zrection & ined) Pabrication,Brection & ined) 4, Small fore Piping 5. NPDE Piping per joint Productivity/ Welder/aa) 20 Inch dia 36 inch dla a4 Inen dia ‘UMITED wr 1100 Metre 48 Tnch dia 5.5 xt 1500 Metre "23 neh dia “7 ne 1700 neh dia @.2 complete erection & testing Netre 7 Ls Normal Welder Fitter Nalders > 2 Gas cutter=1 indere 2 gers =2 Helpers =a PLANNING MANUAL av. 4" dia, Sch. 40 pipe. iia netre one Joint. av. 4" dia, Sch.40 pipe. 1.2 metre one joint. av. 4" dia, Sch.40 pipe. © ADDITIONAL INFORMATION FOR MANIUOWER PLANNING. a2 metre one Joint. av.am diay Sch. 40 Pipe Productivity of group/day (1shet) 40 Inch aia 32 Inch aia 28 Inch dia 28 Tneh diaCONSTRUCTION PLANNING BYOTEH qv ies Erection type Productivity/ Wormal Welder group Welder/day @) C.8.Piping 12 Inch dia Pitter = b) s.siPiping 10 Teh aia Welaee =a ©) A.S-Piping 8 Inch dia Grinder/cas, => cutter Riggers -4 Helpers 4 TH) 2/6 oFrsrre preme (Preferably theh-KK basis should be used for above 2" piping) a. 8. Piping ava" aia, Sch. 40 pipe. (Fabrication, Erection & Inch-Ka 2000 esting) combined. Py 460 Notre . 2. 8.8, Piping Inch-KM 2620 Fabrication, Erection § Metre 10-5, ‘Testing (combines) 3. AS. Piping Inch-kH 3000 Fabrication, Erection & Metra °t2 Testing (combined) 4. c.s. smati Bore Piping notre 3 (ieiow 2" dis) -conplete Erection and Testing: 5. steam tracing Metre 1.5 PLANNING MANUAL ENGINEERS INDIA LIMITED NEW DELCONSTRUCTION PLANNING syoTE [cmaPTeR i THT) 0/6 Pring @ €-5.Pipes (av.o" aiaya 2)" Fabrication Bb) heapping/cunteing ©) Bxeavn. laying © = Welding: a) Testing, Flushing «& Back tilling, ‘TOTAL » 2. ¢.S Pipes rolled from plates (v.26 diay ae a) Fabrication of Pipe b) Wrapping/éuniting " ©) Exevn. laying & » Welding. 4) Testing, Flushing © Back filling. TOTAL ” 3. ROC Pipes (av.14" diay ve a) Excavation = b) Laying & Jointing 8 c) Testing " @) Back f12ing a TorAL, a Cast Tron Pipes(av.12Mdia) ++ a) Excavation b) Laying & Jointing c) Testing 4) Back fi1ing ‘TorAL, 5. Stoneware Pipes (av.i2"aia) + 6. HDPE Piping per joint ENGINEERS INDIA LIMITED NEW Deut 20 26 2 10 2 ae a as PLANNING MANUAL @ tormal_croup a)Excavn.& nek tinting Unskitiea -25 ») Wrapping, coat~ ing ete. Wrappers - 2 Helpers ~ e)Welding, Laying e'Pesting Welder =~ a Pitter = =] Gas cutter- 1 Grinder = 1 Riggers _ 6 Helper) =} PAGE No.icuaPTER CONSTRUCTION PLANWING SYSTEM wv 2. PVC Piping per joint 0.5 U/s Piping (av.aia 8%) a 0.2 Using cold tape. coating & wrapping. s+ Nore: For estimating the Hit required for any other averave eize (Di), the tit given herein for Av. Size (D) nay be multiplied by: DL D. -MECHANZCAT. HoRK 1. agitators a) 0 - 5.0 mR. ach 80 b) 5.0 HP & above Each 100 2. Conpressors (Incl.erection ust given are for of all accessories) - Mover Driven comp: For Turbine 4) upto 100 HP Each 250 driven comps., saa 208 in each. b) 125 = 300 uP Bach 1000 ©) 400 - 500 uP rach 1600 4) 700 -1000 uP. Bach 2200 fe) 1500-2500 HP Each 3200 f) 3000-5000 HP Each 5000 a. Punpe a) 0.5 - 10 HP Each 120 by 15 - 25 HP Bach 150 ©) 30 = 60 HP gach 180 4) 70-125 HP Fach 250 PAGE NO. 192 [ENGINEERS INDIA LIMITED NEW DELI PLANNING MANUAL‘CONSERUCTION PLANNING sysrex [cnAPTER v to. Heaters a) structural Fabn. b) Erection of structure ©) Fabn. of joints 4) Erection of coit = Convection coit = Radiation coil e) Fixing of Burner #) Fixing of soot blower Horton sphere Package Units erection-cost “Static equipment erection “static eqpt.ezection ‘ray Installation Steel storage Tanke a) C.8., Fixed Roof b) c.8., Floating Root ©) 8.5., Fixed Roof cooling tower a) Installation of tans (inet .conmissloning) b) Installation of Gear Reducer. wr 180 ur 120 Bach 20 wr 100 mr 200, Each 5 Bach 40 wr 600 we 66 Me a5 sa.mr a2 ur 22s yr 300 ver 335, Fach 1000 Each 1000 ENGINEERS INDIA LIMITED NEW DELITL PLANNING MANUAL Approx.cost of erection is Rs. 4.00/H.H. Using Heavy auty For AV.1.0M dia Trays. PAGE NO.coMsTRUCTION PLANNING nar ins a. a2. a. EOP Cranes-Approx. Erection Mis a) 5 Tonne crane b) 10 7 crane ©) 157 crane 4) 307 crane conveyor with Deck Plates, Talers, Pulley Drive & Belting. Tankages Spheres (erection only) ELECTRICAL Battery Charger Inetin. Bus Duct cable Laying a) ur cabie Bb) 3.3KV Gin) cable ©) 6.6-11KV (HT)Cable conmunication cable Laying a) cable upto 20 pair b) 10 to 50 pair ©) Rbove 50 pair conduit Laying control cables & ur fahlos Laying (Below 50 nna). ENGINEERS INDIA LIMITED NEN DELI Bach Bach Each Each Metre Fach e323 Bs 58 PLANNING MANUAL 2200 5000 6000 7500 20 120 300 800 1000 4000 00 200 500 1500 Aprox. Labour cost. Rs. 5/it Rs. 6/mt Rs. 6.50/MH Rs. 7/Htt Using Jacking unit « Girth welding machin Sections pretor- mea at shop. PAGE NO. aseCONSTRUCTION PLANWING SYSTEM 7. Dighting cable Laying HM 1000 on wali/atructure 8. cable Terminations a) HP cable Bach 12 tere b) Power cable Bach a ©) Control cable Bach og Term HD cable Jointing a) Below 6.6 Kv Each 48 Joint by) 6.6 to 11 Kv Fach 60 Joint ©) Above 11 xv Bach a0 Soine 20. Straight through jointing of Lt Cables 8) Upto 9.5% 7omnz Hach 25 Joint by) Rbove 3.5 x 70 m2 Each 40 Joint 11. cable Glands Fixing Bach 16 Drive Bach 8 Torn. 12. cable tray-Pabn. & a 20 Inel.supporte Erection. 13. Barth Rectredes gach 32 14. Barth Pits Fach 40 ENGINEERS INDIA LIMITED ‘NEW DELI PAGE No. ass PLANNING MANUALCHAPTER (CONSTRUCTION PLANNING 8) a as. 16. an 1. 19, 20. a. aa. 4. 26. Barthing strips laying Fittings Installations @ a) For plant equipaent Lignting. b) For Strest Lights Pipes laying tor Electrical work: a). Gt. Pipes b) Tyton Jointed cr Pipe Welding receptacle Lighting Panel Tastin. a8 s¥ay) Local starters instin. Motors - Termination 8) Let. Motors: b) HLT. Motors: Nee Erection Pee Brection Push Button stn.Mounting Strest Light Poles-Termn. Thermo Couple Wiring ENGINEERS INDIA LIMITED NEW DEL » a Boch 25 Fach 50 Each 2 Pipe Each ‘ Pipe Each 40 Each 150 Each 40 Each 8 Each 16 Each 60 Section Each 80 Section Each 25 zach ‘ ‘Tern. Bach Jt. 25 PLANNING MANUAL av.3" aia pipes Incl. Termination incl. support upto 75 KW For a lead of 50M PAGE NO. ase.28. 20. a a2. a3. 4. Switch Gear (outdoor) Indoor switch gear (1.7) Switch Head socket~ Erection, Testing, comnissining & paintings ‘Transforners-Erection, testing, commissioning. @) upto 500 KVA ») 500 to 1000 KvA ©) 3-5, 4) 6-10 wa ©) 16 WA & above Tren scseascriee eae” exeliaing piping. Invertor = Installation Frequency stabilizer Installation. Electric tracing INSTRUMEWTATION Air Line-Fabn. Erection & ‘Testing: Calibration of Instruments Control Room Panel-Erection, Alignment, termination cheeking. [ENGINEERS INDIA LIMITED NE DeLIIE Bach 1600 Section 200 Bach 24 Bach 240 Fach 320 Bach 480 Fach 720 Bach 1200 Bach 13000 Bet. Fach 250 Bach 250 a 4 Bach 600 Panel Section PLANNING MANUAI, a PTR Incl.tA, Stes, tubular’ bus bar, ACSR Jumpers, breakers (2) & Isolators. For Flame proof, 415 Volt. 61h, 3 Ph. Socket, If of1 cooling is required, ic will Reed additional 100 mit. For 12.5 Mi Set, PAGE NO, a7CHAPTER CONSTRUCTION PLANNING SYSTEM Eo Conduit Erection a a Copper Tubing-srection a a Incldreseing & clamping. Mules Tubing n 2 Single pair/pouble core om 0.2 cable laying. Multi core cable laying om a Duct fabn. & erection 2 20 Steam tracing » 28 Impulse Piping 2 5 Instruments - Mounting a) Flow Indicator/ Fach 6 Recorder. b) Flow Transmitters Each §5—Incl. orifice plate erection. ©) Pressure gauge ach 6 4) press. Transmitter Each 6 : 2) Level switen ach ‘ t) temp. Recorder Bach 10 9) Temp. Transnitter Bach 10 h) Pr, Instrument (Local) Each 10 4) Prstnstrument with gach a5. ‘Transmitter. 3) Tewp.gauge/therno- Each 1 For capiitary coup. Inetstake 2 Hil, k) Special Arm systen Each 100. ENGINEERS INDIA LIMITED = PAGE NO. en DELHI PLANNING MANUAL ne13. cable tray 4) angie Tray-Fabn. & Erection. b) Perforated tray-Een. 14, gunction Box rnstaliation 15. Supports for gn.Box. & Instn. = Fabn. é Erection, 36. Manifolds-Fabn. & Erection ®) 5 valve manifold tor Flow. b) 4 valve manifota for Level 8) 2 valve manifoia tor Pressure. 17, Thermolag Application 18. Carboline Application 19. Local controller cabinet Erection, 20. Local Panel/Anaiyser-Ern, 21, Panel Boara 22. tydraulie & Pr-TEsting 8) Instruments >) Impulse tubing 23. Loop checking 8) Simple toope B) control Loops ENGINEERS INDIA LIMITED NEW DELI CONSTRUCTION PLANNING SYsTEM » ‘4 = a zach ‘ Bach e Fach 6 Bach 5 Bach as ma 5 m2 3 Bach 10 Bach 300 Section 950 Bach 5 " Ls Fach a2 PLANNING MANUAL [emarrnnMISCELLANEOUS cola Insulation a) For Piping & Eapt.at Grade Level. ») Tor piping & eqpe. at Hot Thsulation a) For piping at Grade Level b) For oqpt.at rade ©) Por piping at elevation: 4) For edpt.at elevation Pire Proofing a) Veusel skirts >) Steel supports Refractory fining a) Insulation prick b) Fire Brick ©) castables Acid Proof Lining Chenical Cleaning ENGINEERS INDIA LIMITED NeW DELI m2 ma = ma zach Toop aso 160 ae 210 ror yater proofing NEee civil work! PLANNING MANUALCONSTRUCTION PLANNING BYSTEH cHaPTER 10. a Fry a. as. as. 7 ae. as. L Painting of Piping & Eypt. 2) Piping & ggpt at m2 Grade Levels ) Piping & eqpt. at. m2 elevation: Painting of structures > Primer application na 2rcoats Of paint: Insulation of pipelines (nel. “surface prirer) False flooring for m2 computer/Ds Roons. Water proofing (Building a roofs using kini forn of other synthetic mterisis. HOPE Piping (av.dia~ 3"), PVC Piping (av.dia-2") a» DIDC Installation/ Panel Interconnect ions. Instrument loop checking zach (Electronic). Blectric tracing a» BvC Firm Lining for water a2 retaining civil structures, Halon Piping systen = (Asa package)» Fencing work | i Me a mH Incl. Priner app- ications 2 coats of Paint. For paint in buinding See civil work. Using preformed Blocks: @ NEW DELHI “S| wane awa | 203