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TOP200-4/14
TOPSwitch® Family
Three-terminal Off-line PWM Switch
Product Highlights
Low Cost Replacement for Discrete Switchers
• 20 to 50 fewer components - cuts cost, increases reliability
• Source-connected tab and Controlled MOSFET turn-on AC
reduce EMI and EMI filter costs IN
• Allows for a 50% smaller and lighter solution
• Cost competitive with linears above 5 W
July 1996
TOP200-4/14
VC
CONTROL 0
DRAIN
ZC INTERNAL
1 SUPPLY
SHUTDOWN/
SHUNT REGULATOR/ AUTO-RESTART
ERROR AMPLIFIER
+
- ÷8
5.7 V
-
4.7 V
+ 5.7 V
POWER-UP
RESET
EXTERNALLY +
TRIGGERED R Q
SHUTDOWN - VI
S Q
LIMIT
IFB THERMAL
SHUTDOWN
CONTROLLED
TURN-ON
GATE
DRIVER
OSCILLATOR
DMAX
CLOCK
SAW - S Q
LEADING
+ R Q EDGE
BLANKING
PWM
COMPARATOR
MINIMUM
ON-TIME
DELAY
RE
SOURCE
PI-1746-011796
Error amplifier and feedback current input pin for duty cycle SOURCE (TAB)
control. Internal shunt regulator connection to provide internal CONTROL
bias current during normal operation. Trigger input for latching
shutdown. It is also used as the supply bypass and auto-restart/ TO-220/3 (YO3A)
compensation capacitor connection point.
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TOP200-4/14
Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.
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TOP200-4/14
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TOP200-4/14
VIN
VIN
DRAIN
0
VOUT
0
IOUT
0
1 2 8 1 2 8 1
••• •••
VC VC(reset)
0
45 mA
1 2 8 1 2 8 1
IC 0 ••• •••
1 2 3 4 1
PI-1119-110194
Figure 6. Typical Waveforms for (1) Normal Operation, (2) Auto-restart, (3) Latching Shutdown, and (4) Power Down Reset.
Shutdown/Auto-restart removing and restoring input power, or High-voltage Bias Current Source
To minimize TOPSwitch power momentarily pulling the CONTROL pin This current source biases TOPSwitch
dissipation, the shutdown/auto-restart below the power-up reset threshold resets from the DRAIN pin and charges the
circuit turns the power supply on and off the latch and allows TOPSwitch to CONTROL pin external capacitance
at a duty cycle of typically 5% if an out resume normal power supply operation. (C T ) during start-up or hysteretic
of regulation condition persists. Loss of VC is regulated in hysteretic mode when operation. Hysteretic operation occurs
regulation interrupts the external current the power supply is latched off. during auto-restart and latched
into the CONTROL pin. VC regulation shutdown. The current source is switched
changes from shunt mode to the Overtemperature Protection on and off with an effective duty cycle of
hysteretic auto-restart mode described Temperature protection is provided by a approximately 35%. This duty cycle is
above. When the fault condition is precision analog circuit that turns the determined by the ratio of CONTROL
removed, the power supply output output MOSFET off when the junction pin charge (IC) and discharge currents
becomes regulated, VC regulation returns temperature exceeds the thermal (ICD1 and ICD2). This current source is
to shunt mode, and normal operation of shutdown temperature (typically 145°C). turned off during normal operation when
the power supply resumes. Activating the power-up reset circuit by the output MOSFET is switching.
removing and restoring input power or
Latching Shutdown momentarily pulling the CONTROL pin
The output overvoltage protection latch below the power-up reset threshold resets
is activated by a high-current pulse into the latch and allows TOPSwitch to
the CONTROL pin. When set, the latch resume normal power supply operation.
turns off the TOPSwitch output. VC is regulated in hysteretic mode when
Activating the power-up reset circuit by the power supply is latched off.
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TOP200-4/14
D2 L1
1N5822 (Bead)
5V
VR1 C2 C3
1N4764 330 µF 150 µF
25 V 25 V
RTN
D1
D3
UF4005
1N4148
DC
INPUT
CIRCUIT PERFORMANCE:
Load Regulation - ±4%
C5 (10% to 100%)
47 µF T1 Line Regulation - ±1.5%
95 to 370 V DC
DRAIN R1 Ripple Voltage ±25 mV
SOURCE 22 Ω
CONTROL
U1
TOP200YAI
PI-1749-012296
Figure 7. Schematic Diagram of a Minimum Parts Count 5 V, 5 W Bias Supply Utilizing the TOP200.
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TOP200-4/14
D2 L1
UG8BT 3.3 µH
7.5 V
R1
39 Ω
R2
68 Ω
VR1 C2 C3
P6KE150 680 µF 120 µF
25 V 25 V
U2
D1 NEC2501
VR2
UF4005
1N5234B
BR1 6.2 V
C1
400 V
L2 33 µF RTN
22 mH 400 V D3
1N4148
CIRCUIT PERFORMANCE:
Line Regulation - ±0.5%
C6 C5 C7 (85-265 VAC)
0.1 µF 47µF T1 1 nF Load Regulation - ±1%
DRAIN
Y1 (10 -100%)
F1 Ripple Voltage ± 50 mV
SOURCE
3.15 A CONTROL Meets CISPR-22 Class B
L
U1 C4
TOP202YAI 0.1 µF
N
J1
ST202A REFERENCE DESIGN BOARD PI-1695-112895
Figure 8. Schematic Diagram of a 15 W Universal Input Power Supply Utilizing the TOP202 and Simple Optocoupler Feedback.
Simple Optocoupler Feedback current transfer ratio, and the TOPSwitch voltage can be fine tuned by adjusting
The circuit shown in Figure 8 is a 7.5 V, control current to duty cycle transfer the resistor divider formed by R4 and
15 W secondary regulated flyback power function set the DC control loop gain. R5. Other output voltages are possible
supply using the TOP202 that will C5 together with the control pin dynamic by adjusting the transformer turns ratios
operate from 85 to 265 VAC input impedance and capacitor ESR establish as well as the divider ratio.
voltage. Improved output voltage a control loop pole-zero pair. C5 also
accuracy and regulation over the circuit determines the auto-restart frequency The general operation of the input and
of Figure 7 is achieved by using an and filters internal gate drive switching power stages of this circuit are the same
optocoupler and secondary referenced currents. R2 and VR2 provide minimum as that described for Figures 7 and 8. R3
Zener diode. The general operation of current loading when output current is and C5 tailor frequency response. The
the power stage of this circuit is the same low. See DN-11 for more information TL431 (U2) regulates the output voltage
as that described for Figure 7. regarding the use of the TOP202 in a by controlling optocoupler LED current
low-cost, 15 W universal power supply. (and TOPSwitch duty cycle) to maintain
The input voltage is rectified and filtered an average voltage of 2.5 V at the TL431
by BR1 and C1. L2, C6 and C7 reduce Accurate Optocoupler Feedback input pin. Divider R4 and R5 determine
conducted emission currents. The bias The circuit shown in Figure 9 is a highly the actual output voltage. C9 rolls off
winding is rectified and filtered by D3 accurate, 15 V, 30 W secondary- the high frequency gain of the TL431 for
and C4 to create a typical 11 V bias regulated flyback power supply that will stable operation. R1 limits optocoupler
voltage. Zener diode (VR2) voltage operate from 85 to 265 VAC input LED current and determines high
together with the forward voltage of the voltage. A TL431 shunt regulator frequency loop gain. For more
LED in the optocoupler U2 determine directly senses and accurately regulates information, refer to application note
the output voltage. R1, the optocoupler the output voltage. The effective output AN-14.
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TOP200-4/14
D2 L1
MUR610CT 3.3 µH
15 V
VR1 R2 C3
C2
200 Ω 120 µF
P6KE200 1000 µF
1/2 W 25 V
35 V
C1 RTN
47 µF D1
400 V BYV26C D3 U2
1N4148 NEC2501
BR1
400 V
L2
C4
33 mH
0.1 µF
CIRCUIT PERFORMANCE: T1 R1 R4
Line Regulation - ±0.2% 510 Ω 49.9 kΩ
(85-265 VAC)
C9
Load Regulation - ±0.2%
C6 0.1 µF
(10-100%)
0.1 µF Ripple Voltage ±150 mV
C5 R3 U3
Meets CISPR-22 Class B
F1 47 µF 6.2 Ω TL431
3.15 A DRAIN
L SOURCE R5
CONTROL 10 kΩ
N U1 C7
J1 TOP204YAI 1 nF
Y1
Figure 9. Schematic Diagram of a 30 W Universal Input Power Supply Utilizing the TOP204 and Accurate Optocoupler Feedback.
Vo
L1
500 µH D1
MUR460
VR1
IN5386B
D2
AC EMI 1N4935
FILTER R1 VR2
IN 200 kΩ IN5386B
C1 C4
220 nF 47 µF
BR1 400 V
400 V C2 R3
DRAIN
4.7 µF R2 3 kΩ
SOURCE 200 Ω
CONTROL
TYPICAL PERFORMANCE:
Power Factor = 0.98 U1
THD = 8% TOP202YAI R10
6.8 kΩ C3
220 µF
RTN
PI-1750-012296
Figure 10. Schematic Diagram of a 65 W 230 VAC Input Boost Power Factor Correction Circuit Utilizing the TOP202.
8 D
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TOP200-4/14
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TOP200-4/14
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C
CONTROL FUNCTIONS
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TOP200-4/14
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C
SHUTDOWN/AUTO-RESTART (cont.)
UV Lockout S1 open 4.7 V
Threshold Voltage
Auto-restart S1 open 5 8 %
Duty Cycle
CIRCUIT PROTECTION
TOP200
0.415 0.585
di/dt = 80 mA/µs, T j = 25˚C
TOP201
0.830 1.17
di/dt = 170 mA/µs, Tj = 25˚C
TOP202
1.25 1.75
di/dt = 250 mA/µs, Tj = 25˚C
Self-protection ILIMIT A
Current Limit TOP203
1.50 2.10
di/dt = 330 mA/µs, Tj = 25˚C
TOP214
1.88 2.63
di/dt = 420 mA/µs, Tj = 25˚C
TOP204
2.25 3.15
di/dt = 500 mA/µs, Tj = 25˚C
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TOP200-4/14
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C
OUTPUT
TOP200 T j = 25°C 15.6 18.0
ID = 50 mA Tj = 100°C 25.7 29.7
TOP201 T j = 25°C 7.8 9.0
ID = 100 mA Tj = 100°C 12.9 14.9
TOP202 T j = 25°C 5.2 6.0
SUPPLY
DRAIN Supply 36 V
See Note 2
Voltage
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TOP200-4/14
NOTES:
1. For specifications with negative values, a negative temperature coefficient corresponds to an increase in
magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in
magnitude with increasing temperature.
2. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle. Refer to the
characteristic graph on CONTROL pin charge current (IC) vs. DRAIN voltage for low voltage operation
characteristics.
PI-1216-091794
CONTROL Pin Current (mA)
100
t2
80
t1 Latched Shutdown
Trigger Current (45 mA)
HV 90% 90% 60
40
DRAIN t
DC = 1 Dynamic
=
1
VOLTAGE t2 Impedance Slope
20
10%
0V 0
0 2 4 6 8 10
PI-1215-091794
CONTROL Pin Voltage (V)
Figure 12. TOPSwitch Duty Cycle Measurement. Figure 13. TOPSwitch CONTROL Pin I-V Characteristic.
470 Ω
5W S2
DRAIN
SOURCE 470 Ω
CONTROL
S1
TOPSwitch 40 V
0.1 µF 47 µF 0-50 V
NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
PI-1126-041994
D
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TOP200-4/14
The following precautions should be The control pin voltage will be oscillating that the continuous DRAIN voltage
followed when testing TOPSwitch by at a low frequency from 4.7 to 5.7 V and waveform may be observed. It is
itself outside of a power supply. The the DRAIN is turned on every eighth recommended that the VC power supply be
schematic shown in Figure 14 is cycle of the CONTROL pin oscillation. turned on first and the DRAIN power supply
suggested for laboratory testing of If the CONTROL pin power supply is second if continuous drain voltage
TOPSwitch. turned on while in this auto-restart mode, waveforms are to be observed. The 12.5%
there is only a 12.5% chance that the chance of being in the correct state is due to
When the DRAIN supply is turned on, control pin oscillation will be in the the 8:1 counter.
the part will be in the auto-restart mode. correct state (DRAIN active state) so
PI-1123A-060794
1.0
Breakdown Voltage (V)
(Normalized to 25°C)
(Normalized to 25°C)
Output Frequency
0.8
1.0 0.6
0.4
0.2
0.9 0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Junction Temperature (°C) Junction Temperature (°C)
PI-1145-103194
VC = 5 V
1.0
Charging Current (mA)
1.6
(Normalized to 25°C)
CONTROL Pin
Current Limit
0.8
1.2
0.6
0.8
0.4
0.2 0.4
0 0
-50 -25 0 25 50 75 100 125 150 0 20 40 60 80 100
Junction Temperature (°C) Drain Voltage (V)
14 D
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TOP200-4/14
PI-1748-012296
PI-1223-110294
TCASE=25˚C Scaling Factors:
TCASE=100˚C
TOP203 0.67
2 TOP202 0.50
TOP201 0.33
TOP200 0.17
100
Scaling Factors:
1
TOP204 1.00
TOP214 0.83
TOP203 0.67
TOP202 0.50
TOP201 0.33
TOP200 0.17
0 10
0 2 4 6 8 10 0 200 400 600
Drain Voltage (V) DRAIN Voltage (V)
PI-1222-102194
Scaling Factors:
TOP204 1.00
400 TOP214 0.83
TOP203 0.67
TOP202 0.50
Power (mW)
TOP201 0.33
300 TOP200 0.17
200
100
0
0 200 400 600
DRAIN Voltage (V)
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TOP200-4/14
A .460-.480 11.68-12.19
J
B .400-.415 10.16-10.54 B K
C .236-.260 5.99-6.60
D .240 - REF. 6.10 - REF. P
C Notes:
E .520-.560 13.21-14.22 1. Package dimensions conform to
F .028-.038 .71-.97 O JEDEC specification TO-220 AB for
standard flange mounted, peripheral
G .045-.055 1.14-1.40 lead package; .100 inch lead spacing
A (Plastic) 3 leads (issue J, March 1987)
H .090-.110 2.29-2.79 2. Controlling dimensions are inches.
3. Pin numbers start with Pin 1, and
J .165-.185 4.19-4.70 N continue from left to right when
K .045-.055 1.14-1.40 viewed from the top.
4. Dimensions shown do not include
L .095-.115 2.41-2.92 mold flash or other protrusions. Mold
L flash or protrusions shall not exceed
M .015-.020 .38-.51 D .006 (.15 mm) on any side.
17.91-18.16 5. Position of terminals to be
N .705-.715 measured at a position .25 (6.35 mm)
O .146-.156 3.71-3.96 from the body.
E 6. All terminals are solder plated.
P .103-.113 2.62-2.87
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.
Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it
convey any license under its patent rights or the rights of others.
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