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®

TOP200-4/14
TOPSwitch® Family
Three-terminal Off-line PWM Switch
Product Highlights
Low Cost Replacement for Discrete Switchers
• 20 to 50 fewer components - cuts cost, increases reliability
• Source-connected tab and Controlled MOSFET turn-on AC
reduce EMI and EMI filter costs IN
• Allows for a 50% smaller and lighter solution
• Cost competitive with linears above 5 W

Up to 90% Efficiency in Flyback Topology


• Built-in start-up and current limit reduce DC losses DRAIN
• Low capacitance 700 V MOSFET cuts AC losses SOURCE

• CMOS controller/gate driver consumes only 6 mW CONTROL

• 70% maximum duty cycle minimizes conduction losses TOPSwitch


Simplifies Design - Reduces Time to Market
PI-1703-112995
• Supported by many reference design boards
• Integrated PWM Controller and 700 V MOSFET in a Figure 1. Typical Application.
industry standard three pin TO-220 package
• Only one external capacitor needed for compensation,
bypass and start-up/auto-restart functions TOPSwitch SELECTION GUIDE
System Level Fault Protection Features OUTPUT POWER RANGE
• Auto-restart and cycle by cycle current limiting functions ORDER FLYBACK PFC/
handle both primary and secondary faults PART BOOST
230 VAC or
• On-chip latching thermal shutdown protects the entire NUMBER 85-265
110 VAC 230/277
system against overload VAC
w/Doubler VAC

Highly Versatile TOP200YAI* 0-25 W 0-12 W 0-25 W


• Implements Buck, Boost, Flyback or Forward topology
• Easily interfaces with both opto and primary feedback TOP201YAI* 20-45 W 10-22 W 20-50 W
• Supports continuous or discontinuous mode of operation
TOP202YAI* 30-60 W 15-30 W 30-75 W
Description
TOP203YAI* 40-70 W 20-35 W 50-100 W
The TOPSwitch family implements, with only three pins, all
functions necessary for an off-line switched mode control TOP214YAI* 50-85 W 25-42 W 60-125 W
system: high voltage N-channel power MOSFET with controlled
turn-on gate driver, voltage mode PWM controller with TOP204YAI* 60-100 W 30-50 W 75-150 W
integrated 100 kHz oscillator, high voltage start-up bias circuit,
bandgap derived reference, bias shunt regulator/error amplifier * Package Outline: Y03A
for loop compensation and fault protection circuitry. Compared
to discrete MOSFET and controller or self oscillating (RCC) devices are intended for 100/110/230 VAC off-line Power
switching converter solutions, a TOPSwitch integrated circuit Supply applications in the 0 to 100 W (0 to 50 W universal)
can reduce total cost, component count, size, weight and at the range and 230/277 VAC off-line power factor correction (PFC)
same time increase efficiency and system reliability. These applications in the 0 to 150 W range.

July 1996
TOP200-4/14

VC
CONTROL 0
DRAIN
ZC INTERNAL
1 SUPPLY
SHUTDOWN/
SHUNT REGULATOR/ AUTO-RESTART
ERROR AMPLIFIER
+
- ÷8
5.7 V
-
4.7 V
+ 5.7 V

POWER-UP
RESET

EXTERNALLY +
TRIGGERED R Q
SHUTDOWN - VI
S Q
LIMIT

IFB THERMAL
SHUTDOWN
CONTROLLED
TURN-ON
GATE
DRIVER
OSCILLATOR

DMAX

CLOCK

SAW - S Q
LEADING
+ R Q EDGE
BLANKING
PWM
COMPARATOR
MINIMUM
ON-TIME
DELAY
RE

SOURCE

PI-1746-011796

Figure 2. Functional Block Diagram.

Pin Functional Description


DRAIN Pin:
Output MOSFET drain connection. Provides internal bias
current during start-up operation via an internal switched high-
voltage current source. Internal current sense point.

CONTROL Pin: DRAIN

Error amplifier and feedback current input pin for duty cycle SOURCE (TAB)
control. Internal shunt regulator connection to provide internal CONTROL
bias current during normal operation. Trigger input for latching
shutdown. It is also used as the supply bypass and auto-restart/ TO-220/3 (YO3A)
compensation capacitor connection point.

SOURCE Pin: PI-1065A-110194

Output MOSFET source connection. Primary-side circuit Figure 3. Pin Configuration.


common, power return, and reference point.

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TOP200-4/14

TOPSwitch Family Functional Description


TOPSwitch is a self biased and protected
linear control current-to-duty cycle Auto-restart
converter with an open drain output.
IB
High efficiency is achieved through the DMAX
use of CMOS and integration of the Slope = PWM Gain
maximum number of functions possible. -16%/mA

Duty Cycle (%)


CMOS significantly reduces bias
currents as compared to bipolar or
discrete solutions. Integration eliminates
external power resistors used for current
sensing and/or supplying initial start-up
bias current.
DMIN
During normal operation, the internal
output MOSFET duty cycle linearly ICD1 2.5 6.5 45
decreases with increasing CONTROL IC (mA)
pin current as shown in Figure 4. To PI-1691-112895
implement all the required control, bias,
and protection functions, the DRAIN Figure 4. Relationship of Duty Cycle to CONTROL Pin Current.
and CONTROL pins each perform
several functions as described below.
Refer to Figure 2 for a block diagram IC
and Figure 6 for timing and voltage Charging CT
waveforms of the TOPSwitch integrated 5.7 V
circuit. 4.7 V
VC
0
Control Voltage Supply
CONTROL pin voltage VC is the supply Off
or bias voltage for the controller and VIN
DRAIN
driver circuitry. An external bypass
capacitor closely connected between the 0
CONTROL and SOURCE pins is Switching
required to supply the gate drive current. (a)
The total amount of capacitance
ICD2
connected to this pin (CT) also sets the Discharging CT
IC ICD1
auto-restart timing as well as control Charging CT Discharging CT
loop compensation. VC is regulated in 5.7 V
either of two modes of operation. 4.7 V
VC
Hysteretic regulation is used for initial 8 Cycles
start-up and overload operation. Shunt 0
95%
regulation is used to separate the duty 5%
cycle error signal from the control circuit
supply current. During start-up, VC VIN
Off Off Off
current is supplied from a high-voltage DRAIN
switched current source connected
internally between the DRAIN and 0
Switching Switching
CONTROL pins. The current source
provides sufficient current to supply the (b)
control circuitry as well as charge the CT is the total external capacitance
total external capacitance (CT). connected to the CONTROL pin
PI-1124A-060694

Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.

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TOP200-4/14

TOPSwitch Family Functional Description (cont.)


The first time VC reaches the upper Bandgap Reference Gate Driver
threshold, the high-voltage current All critical TOPSwitch internal voltages The gate driver is designed to turn the
source is turned off and the PWM are derived from a temperature- output MOSFET on at a controlled rate
modulator and output transistor are compensated bandgap reference. This to minimize common-mode EMI. The
activated, as shown in Figure 5(a). reference is also used to generate a gate drive current is trimmed for
During normal operation (when the temperature-compensated current source improved accuracy.
output voltage is regulated) feedback which is trimmed to accurately set the
control current supplies the VC supply oscillator frequency and MOSFET gate Error Amplifier
current. The shunt regulator keeps VC at drive current. The shunt regulator can also perform the
typically 5.7 V by shunting CONTROL function of an error amplifier in primary
pin feedback current exceeding the Oscillator feedback applications. The shunt
required DC supply current through the The internal oscillator linearly charges regulator voltage is accurately derived
PWM error signal sense resistor RE. The and discharges the internal capacitance from the temperature compensated
low dynamic impedance of this pin (ZC) between two voltage levels to create a bandgap reference. The gain of the error
sets the gain of the error amplifier when sawtooth waveform for the pulse width amplifier is set by the CONTROL pin
used in a primary feedback modulator. The oscillator sets the pulse dynamic impedance. The CONTROL
configuration. The dynamic impedance width modulator/current limit latch at pin clamps external circuit signals to the
of the CONTROL pin together with the the beginning of each cycle. The nominal VC voltage level. The CONTROL pin
external resistance and capacitance frequency of 100 kHz was chosen to current in excess of the supply current is
determines the control loop minimize EMI and maximize efficiency separated by the shunt regulator and
compensation of the power system. in power supply applications. Trimming flows through RE as the error signal.
of the current reference improves
If the CONTROL pin external oscillator frequency accuracy. Cycle-By-Cycle Current Limit
capacitance (CT) should discharge to the The cycle by cycle peak drain current
lower threshold, then the output Pulse Width Modulator limit circuit uses the output MOSFET
MOSFET is turned off and the control The pulse width modulator implements ON-resistance as a sense resistor. A
circuit is placed in a low-current standby a voltage-mode control loop by driving current limit comparator compares the
mode. The high-voltage current source the output MOSFET with a duty cycle output MOSFET ON-state drain-source
is turned on and charges the external inversely proportional to the current voltage, VDS(ON), with a threshold voltage.
capacitance again. Charging current is flowing into the CONTROL pin. The High drain current causes VDS(ON) to
shown with a negative polarity and error signal across RE is filtered by an exceed the threshold voltage and turns
discharging current is shown with a RC network with a typical corner the output MOSFET off until the start of
positive polarity in Figure 6. The frequency of 7 kHz to reduce the effect the next clock cycle. The current limit
hysteretic auto-restart comparator keeps of switching noise. The filtered error comparator threshold voltage is
VC within a window of typically 4.7 to signal is compared with the internal temperature compensated to minimize
5.7 V by turning the high-voltage current oscillator sawtooth waveform to generate variation of the effective peak current
source on and off as shown in Figure the duty cycle waveform. As the control limit due to temperature related changes
5(b). The auto-restart circuit has a divide- current increases, the duty cycle in output MOSFET RDS(ON).
by-8 counter which prevents the output decreases. A clock signal from the
MOSFET from turning on again until oscillator sets a latch which turns on the The leading edge blanking circuit inhibits
eight discharge-charge cycles have output MOSFET. The pulse width the current limit comparator for a short
elapsed. The counter effectively limits modulator resets the latch, turning off time after the output MOSFET is turned
TOPSwitch power dissipation by the output MOSFET. The maximum on. The leading edge blanking time has
reducing the auto-restart duty cycle to duty cycle is set by the symmetry of the been set so that current spikes caused by
typically 5%. Auto-restart continues to internal oscillator. The modulator has a primary-side capacitances and
cycle until output voltage regulation is minimum ON-time to keep the current secondary-side rectifier reverse recovery
again achieved. consumption of the TOPSwitch time will not cause premature
independent of the error signal. Note termination of the switching pulse.
that a minimum current must be driven
into the CONTROL pin before the duty
cycle begins to change.

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TOP200-4/14

VIN

VIN
DRAIN
0

VOUT
0

IOUT
0

1 2 8 1 2 8 1
••• •••
VC VC(reset)
0
45 mA

1 2 8 1 2 8 1

IC 0 ••• •••

1 2 3 4 1

PI-1119-110194

Figure 6. Typical Waveforms for (1) Normal Operation, (2) Auto-restart, (3) Latching Shutdown, and (4) Power Down Reset.

Shutdown/Auto-restart removing and restoring input power, or High-voltage Bias Current Source
To minimize TOPSwitch power momentarily pulling the CONTROL pin This current source biases TOPSwitch
dissipation, the shutdown/auto-restart below the power-up reset threshold resets from the DRAIN pin and charges the
circuit turns the power supply on and off the latch and allows TOPSwitch to CONTROL pin external capacitance
at a duty cycle of typically 5% if an out resume normal power supply operation. (C T ) during start-up or hysteretic
of regulation condition persists. Loss of VC is regulated in hysteretic mode when operation. Hysteretic operation occurs
regulation interrupts the external current the power supply is latched off. during auto-restart and latched
into the CONTROL pin. VC regulation shutdown. The current source is switched
changes from shunt mode to the Overtemperature Protection on and off with an effective duty cycle of
hysteretic auto-restart mode described Temperature protection is provided by a approximately 35%. This duty cycle is
above. When the fault condition is precision analog circuit that turns the determined by the ratio of CONTROL
removed, the power supply output output MOSFET off when the junction pin charge (IC) and discharge currents
becomes regulated, VC regulation returns temperature exceeds the thermal (ICD1 and ICD2). This current source is
to shunt mode, and normal operation of shutdown temperature (typically 145°C). turned off during normal operation when
the power supply resumes. Activating the power-up reset circuit by the output MOSFET is switching.
removing and restoring input power or
Latching Shutdown momentarily pulling the CONTROL pin
The output overvoltage protection latch below the power-up reset threshold resets
is activated by a high-current pulse into the latch and allows TOPSwitch to
the CONTROL pin. When set, the latch resume normal power supply operation.
turns off the TOPSwitch output. VC is regulated in hysteretic mode when
Activating the power-up reset circuit by the power supply is latched off.

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TOP200-4/14

General Circuit Operation


Primary Feedback Regulation the integrated high-voltage MOSFET current will flow into the control pin.
The circuit shown in Figure 7 is a simple transistor within the TOP200 (U1). The Increasing control pin current decreases
5 V, 5 W bias supply using the TOP200. circuit operates at a switching frequency the duty cycle until a stable operating
This universal input flyback power of 100 kHz, set by the internal oscillator point is reached. The output voltage is
supply employs primary-side regulation of the TOP200. The clamp circuit proportional to the bias voltage by the
from a transformer bias winding. This implemented by VR1 and D1 limits the turns ratio of the output to bias windings.
approach is best for low-cost applications leading-edge voltage spike caused by C5 is used to bypass the CONTROL pin.
requiring isolation and operation within transformer leakage inductance to a safe C5 also provides loop compensation for
a narrow range of load variation. Line value. The 5 V power secondary winding the power supply by shunting AC
and load regulation of ±5% or better can is rectified and filtered by D2, C2, C3, currents around the CONTROL pin
be achieved from 10% to 100% of rated and L1 to create the 5 V output voltage. dynamic impedance, and also determines
load. the auto-restart frequency during start-
The output of the T1 bias winding is up and auto-restart conditions. See DN-
Voltage feedback is obtained from the rectified and filtered by D3, R1, and C5. 8 for more information regarding the use
transformer (T1) bias winding, which The voltage across C5 is regulated by of the TOP200 in bias supplies.
eliminates the need for optocoupler and U1, and is determined by the 5.7 V
secondary-referenced error amplifier. internal shunt regulator at the
High-voltage DC is applied to the CONTROL pin of U1. When the
primary winding of T1. The other side rectified bias voltage on C5 begins to
of the transformer primary is driven by exceed the shunt regulator voltage,

D2 L1
1N5822 (Bead)
5V
VR1 C2 C3
1N4764 330 µF 150 µF
25 V 25 V
RTN
D1
D3
UF4005
1N4148
DC
INPUT
CIRCUIT PERFORMANCE:
Load Regulation - ±4%
C5 (10% to 100%)
47 µF T1 Line Regulation - ±1.5%
95 to 370 V DC
DRAIN R1 Ripple Voltage ±25 mV
SOURCE 22 Ω
CONTROL

U1
TOP200YAI

PI-1749-012296

Figure 7. Schematic Diagram of a Minimum Parts Count 5 V, 5 W Bias Supply Utilizing the TOP200.

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TOP200-4/14

D2 L1
UG8BT 3.3 µH
7.5 V

R1
39 Ω
R2
68 Ω
VR1 C2 C3
P6KE150 680 µF 120 µF
25 V 25 V
U2
D1 NEC2501
VR2
UF4005
1N5234B
BR1 6.2 V
C1
400 V
L2 33 µF RTN
22 mH 400 V D3
1N4148

CIRCUIT PERFORMANCE:
Line Regulation - ±0.5%
C6 C5 C7 (85-265 VAC)
0.1 µF 47µF T1 1 nF Load Regulation - ±1%
DRAIN
Y1 (10 -100%)
F1 Ripple Voltage ± 50 mV
SOURCE
3.15 A CONTROL Meets CISPR-22 Class B
L
U1 C4
TOP202YAI 0.1 µF
N
J1
ST202A REFERENCE DESIGN BOARD PI-1695-112895

Figure 8. Schematic Diagram of a 15 W Universal Input Power Supply Utilizing the TOP202 and Simple Optocoupler Feedback.

Simple Optocoupler Feedback current transfer ratio, and the TOPSwitch voltage can be fine tuned by adjusting
The circuit shown in Figure 8 is a 7.5 V, control current to duty cycle transfer the resistor divider formed by R4 and
15 W secondary regulated flyback power function set the DC control loop gain. R5. Other output voltages are possible
supply using the TOP202 that will C5 together with the control pin dynamic by adjusting the transformer turns ratios
operate from 85 to 265 VAC input impedance and capacitor ESR establish as well as the divider ratio.
voltage. Improved output voltage a control loop pole-zero pair. C5 also
accuracy and regulation over the circuit determines the auto-restart frequency The general operation of the input and
of Figure 7 is achieved by using an and filters internal gate drive switching power stages of this circuit are the same
optocoupler and secondary referenced currents. R2 and VR2 provide minimum as that described for Figures 7 and 8. R3
Zener diode. The general operation of current loading when output current is and C5 tailor frequency response. The
the power stage of this circuit is the same low. See DN-11 for more information TL431 (U2) regulates the output voltage
as that described for Figure 7. regarding the use of the TOP202 in a by controlling optocoupler LED current
low-cost, 15 W universal power supply. (and TOPSwitch duty cycle) to maintain
The input voltage is rectified and filtered an average voltage of 2.5 V at the TL431
by BR1 and C1. L2, C6 and C7 reduce Accurate Optocoupler Feedback input pin. Divider R4 and R5 determine
conducted emission currents. The bias The circuit shown in Figure 9 is a highly the actual output voltage. C9 rolls off
winding is rectified and filtered by D3 accurate, 15 V, 30 W secondary- the high frequency gain of the TL431 for
and C4 to create a typical 11 V bias regulated flyback power supply that will stable operation. R1 limits optocoupler
voltage. Zener diode (VR2) voltage operate from 85 to 265 VAC input LED current and determines high
together with the forward voltage of the voltage. A TL431 shunt regulator frequency loop gain. For more
LED in the optocoupler U2 determine directly senses and accurately regulates information, refer to application note
the output voltage. R1, the optocoupler the output voltage. The effective output AN-14.

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TOP200-4/14

D2 L1
MUR610CT 3.3 µH
15 V

VR1 R2 C3
C2
200 Ω 120 µF
P6KE200 1000 µF
1/2 W 25 V
35 V
C1 RTN
47 µF D1
400 V BYV26C D3 U2
1N4148 NEC2501
BR1
400 V
L2
C4
33 mH
0.1 µF

CIRCUIT PERFORMANCE: T1 R1 R4
Line Regulation - ±0.2% 510 Ω 49.9 kΩ
(85-265 VAC)
C9
Load Regulation - ±0.2%
C6 0.1 µF
(10-100%)
0.1 µF Ripple Voltage ±150 mV
C5 R3 U3
Meets CISPR-22 Class B
F1 47 µF 6.2 Ω TL431
3.15 A DRAIN

L SOURCE R5
CONTROL 10 kΩ
N U1 C7
J1 TOP204YAI 1 nF
Y1

ST204A REFERENCE DESIGN BOARD PI-1696-112895

Figure 9. Schematic Diagram of a 30 W Universal Input Power Supply Utilizing the TOP204 and Accurate Optocoupler Feedback.

Vo
L1
500 µH D1
MUR460

VR1
IN5386B

D2
AC EMI 1N4935
FILTER R1 VR2
IN 200 kΩ IN5386B
C1 C4
220 nF 47 µF
BR1 400 V
400 V C2 R3
DRAIN
4.7 µF R2 3 kΩ
SOURCE 200 Ω
CONTROL
TYPICAL PERFORMANCE:
Power Factor = 0.98 U1
THD = 8% TOP202YAI R10
6.8 kΩ C3
220 µF

RTN

PI-1750-012296

Figure 10. Schematic Diagram of a 65 W 230 VAC Input Boost Power Factor Correction Circuit Utilizing the TOP202.

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TOP200-4/14

General Circuit Operation (cont.)


Boost PFC Pre-regulator by the boost inductance and parasitic When power is first applied, C3 charges
TOPSwitch can also be used as a fixed capacitance. R1 generates a pre- to typically 5.7 volts before TOPSwitch
frequency, discontinuous mode boost compensation current proportional to starts. C3 then provides TOPSwitch
pre-regulator to improve Power Factor the instantaneous rectified AC input bias current until the output voltage
and reduce Total Harmonic Distortion voltage which directly varies the duty becomes regulated. When the output
(THD) for applications such as power cycle. C2 filters high frequency voltage becomes regulated, series
supplies and electronic ballasts. The switching currents while having no connected Zener diodes VR1 and VR2
circuit shown in Figure 10 operates from filtering effect on the line frequency pre- begin to conduct, drive current into the
230 VAC and delivers 65 W at 410 VDC compensation current. R2 decouples TOPSwitch control pin, and directly
with typical Power Factor over 0.98 and the pre-compensation current from the control the duty cycle. C3 together with
THD of 8%. Bridge Rectifier BR1 full large filter capacitor C3 to prevent an R3 perform low pass filtering on the
wave rectifies the AC input voltage. L1, averaging effect which would increase feedback signal to prevent output line
D1, C4, and TOPSwitch make up the total harmonic distortion. C1 filters frequency ripple voltage from varying
boost power stage. D2 prevents reverse high frequency noise currents which the duty cycle. For more information,
current through the TOPSwitch body could cause errors in the pre- refer to Design Note DN-7.
diode due to ringing voltages generated compensation current.

Key Application Issues


Keep the SOURCE pin length very short. Under some conditions, externally Short interruptions of AC power may
Use a Kelvin connection to the SOURCE provided bias or supply current driven cause TOPSwitch to enter the 8-count
pin for the CONTROL pin bypass into the CONTROL pin can hold the auto-restart cycle before starting again.
capacitor. Use single point grounding TOPSwitch in one of the 8 auto-restart This is because the input energy storage
techniques at the SOURCE pin as shown cycles indefinitely and prevent starting. capacitors are not completely discharged
in Figure 11. Shorting the CONTROL pin to the and the CONTROL pin capacitance has
SOURCE pin will reset the TOPSwitch. not discharged below the pin internal
Minimize peak voltage and ringing on To avoid this problem when doing bench power-up reset voltage.
the DRAIN voltage at turn-off. Use a evaluations, it is recommended that the
Zener or TVS Zener diode to clamp the VC power supply be turned on before the In some cases, minimum loading may
DRAIN voltage. DRAIN voltage is applied. be necessary to keep a lightly loaded or
unloaded output voltage within the
Do not plug the TOPSwitch device into CONTROL pin currents during auto- desired range due to the minimum ON-
a “hot” IC socket during test. External restart operation are much lower at low time.
CONTROL pin capacitance may deliver input voltages (< 20 V) which increases
a surge current sufficient to trigger the the auto-restart cycle period (see the IC For additional applications information
shutdown latch which turns the vs. Drain Voltage Characteristic curve). regarding the TOPSwitch family, refer
TOPSwitch off. to AN-14.
Bias/Feedback High Voltage
Return Return Kelvin-connected
bypass capacitor Do not bend SOURCE pin
C S D and/or compensation network Keep it short
CONTROL
SOURCE

Bend DRAIN pin


DRAIN

PC Board forward if needed


Bias/Feedback for creepage
Input

Bypass High-voltage Return


Capacitor
Bias/Feedback Input

TOP VIEW Bias/Feedback Return


PI-1240-110194

Figure 11. Recommended TOPSwitch Layout.

D
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TOP200-4/14

ABSOLUTE MAXIMUM RATINGS(1)


DRAIN Voltage ............................................ -0.3 to 700 V Thermal Impedance (θJA) ...................................... 70°C/W
CONTROL Voltage ..................................... - 0.3 V to 9 V Thermal Impedance (θJC)(4) .................................... 2 °C/W
Storage Temperature ...................................... -65 to 125°C
Operating Junction Temperature(2) ................. -40 to 150°C 1. Unless noted, all voltages referenced to SOURCE,
Lead Temperature (3) ................................................. 260°C T A = 25°C.
2. Normally limited by internal circuitry.
3. 1/16" from case for 5 seconds.
4. Measured at tab closest to plastic interface.

Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C

CONTROL FUNCTIONS

Output fOSC IC = 4 mA, Tj = 25˚C 90 100 110 kHz


Frequency

Maximum DCMAX IC = ICD1 + 0.5 mA, See Figure 12 64 67 70 %


Duty Cycle

Minimum IC = 10 mA, TOP200/1/2 1.0 1.8 3.0


DCMIN %
Duty Cycle See Figure 12 TOP203/4/14 1.0 2.0 3.5

PWM IC = 4 mA, Tj = 25˚C


-11 -16 -21 %/mA
Gain See Figure 4

PWM Gain See Note 1 -0.05 %/mA/˚C


Temperature Drift

External IB See Figure 4 1.5 2.5 4 mA


Bias Current

Dynamic IC = 4 mA, Tj = 25˚C


ZC 10 15 22 Ω
Impedance See Figure 13

Dynamic Impedance 0.18 %/˚C


Temperature Drift
SHUTDOWN/AUTO-RESTART
VC = 0 V -2.4 -1.9 -1.2
CONTROL Pin IC T j = 25˚C mA
Charging Current VC = 5 V -2 -1.5 -0.8

Charging Current 0.4 %/˚C


See Note 1
Temperature Drift

Auto-restart VC(AR) 5.7 V


S1 open
Threshold Voltage

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TOP200-4/14

Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C

SHUTDOWN/AUTO-RESTART (cont.)
UV Lockout S1 open 4.7 V
Threshold Voltage

Auto-restart S1 open 0.6 1.0 V


Hysteresis Voltage

Auto-restart S1 open 5 8 %
Duty Cycle

Auto-restart S1 open 1.2 Hz


Frequency

CIRCUIT PROTECTION
TOP200
0.415 0.585
di/dt = 80 mA/µs, T j = 25˚C
TOP201
0.830 1.17
di/dt = 170 mA/µs, Tj = 25˚C
TOP202
1.25 1.75
di/dt = 250 mA/µs, Tj = 25˚C
Self-protection ILIMIT A
Current Limit TOP203
1.50 2.10
di/dt = 330 mA/µs, Tj = 25˚C
TOP214
1.88 2.63
di/dt = 420 mA/µs, Tj = 25˚C
TOP204
2.25 3.15
di/dt = 500 mA/µs, Tj = 25˚C

Leading Edge IC = 4 mA 150 ns


tLEB
Blanking Time

Current Limit IC = 4 mA 100 ns


tILD
Delay

Thermal Shutdown IC = 4 mA 125 145 °C


Temperature

Latched Shutdown See Figure 13 25 45 75 mA


ISD
Trigger Current

Power-up Reset S2 open 2.0 3.3 4.2 V


VC(RESET)
Threshold Voltage

D
7/96 11
TOP200-4/14

Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 14 Min Typ Max Units
SOURCE = 0 V
Tj = -40 to 125°C

OUTPUT
TOP200 T j = 25°C 15.6 18.0
ID = 50 mA Tj = 100°C 25.7 29.7
TOP201 T j = 25°C 7.8 9.0
ID = 100 mA Tj = 100°C 12.9 14.9
TOP202 T j = 25°C 5.2 6.0

ON-State ID = 150 mA Tj = 100°C 8.6 9.9


RDS(ON) Ω
Resistance TOP203 T j = 25°C 3.9 4.5
ID = 200 mA Tj = 100°C 6.4 7.5
TOP214 T j = 25°C 3.1 3.6
ID = 250 mA Tj = 100°C 5.2 6.0
TOP204 T j = 25°C 2.6 3.0
ID = 300 mA Tj = 100°C 4.3 5.0

OFF-State Device in Latched Shutdown


IDSS 500 µA
Current IC = 4 mA, VDS = 560 V, TA = 125°C

Breakdown Device in Latched Shutdown


BVDSS 700 V
Voltage IC = 4 mA, I D = 500 µA, TA = 25°C

Rise Measured With


tr 100 ns
Time Figure 8 Schematic

Fall Measured With


tf 50 ns
Time Figure 8 Schematic

SUPPLY

DRAIN Supply 36 V
See Note 2
Voltage

Shunt Regulator VC(SHUNT) 5.5 5.8 6.1 V


IC = 4 mA
Voltage

Shunt Regulator ±50 ppm/˚C


Temperature Drift
Output TOP200/1/2 0.6 1.2 1.6
ICD1
CONTROL Supply/ MOSFET enabled TOP203/4/14 0.7 1.4 1.8
mA
Discharge Current
ICD2 Output MOSFET Disabled 0.5 0.8 1.1

12 D
7/96
TOP200-4/14

NOTES:
1. For specifications with negative values, a negative temperature coefficient corresponds to an increase in
magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in
magnitude with increasing temperature.

2. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle. Refer to the
characteristic graph on CONTROL pin charge current (IC) vs. DRAIN voltage for low voltage operation
characteristics.

TYPICAL CONTROL PIN I-V CHARACTERISTIC


120

PI-1216-091794
CONTROL Pin Current (mA)
100

t2
80
t1 Latched Shutdown
Trigger Current (45 mA)
HV 90% 90% 60

40
DRAIN t
DC = 1 Dynamic
=
1
VOLTAGE t2 Impedance Slope
20
10%
0V 0
0 2 4 6 8 10
PI-1215-091794
CONTROL Pin Voltage (V)
Figure 12. TOPSwitch Duty Cycle Measurement. Figure 13. TOPSwitch CONTROL Pin I-V Characteristic.

470 Ω
5W S2
DRAIN
SOURCE 470 Ω
CONTROL
S1
TOPSwitch 40 V
0.1 µF 47 µF 0-50 V

NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
PI-1126-041994

Figure 14. TOPSwitch General Test Circuit.

D
7/96 13
TOP200-4/14

BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS

The following precautions should be The control pin voltage will be oscillating that the continuous DRAIN voltage
followed when testing TOPSwitch by at a low frequency from 4.7 to 5.7 V and waveform may be observed. It is
itself outside of a power supply. The the DRAIN is turned on every eighth recommended that the VC power supply be
schematic shown in Figure 14 is cycle of the CONTROL pin oscillation. turned on first and the DRAIN power supply
suggested for laboratory testing of If the CONTROL pin power supply is second if continuous drain voltage
TOPSwitch. turned on while in this auto-restart mode, waveforms are to be observed. The 12.5%
there is only a 12.5% chance that the chance of being in the correct state is due to
When the DRAIN supply is turned on, control pin oscillation will be in the the 8:1 counter.
the part will be in the auto-restart mode. correct state (DRAIN active state) so

Typical Performance Characteristics


BREAKDOWN vs. TEMPERATURE FREQUENCY vs. TEMPERATURE
1.1 1.2
PI-176B-051391

PI-1123A-060794
1.0
Breakdown Voltage (V)

(Normalized to 25°C)
(Normalized to 25°C)

Output Frequency

0.8

1.0 0.6

0.4

0.2

0.9 0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Junction Temperature (°C) Junction Temperature (°C)

CURRENT LIMIT vs. TEMPERATURE IC vs. DRAIN VOLTAGE


1.2 2
PI-1125-041494

PI-1145-103194

VC = 5 V

1.0
Charging Current (mA)

1.6
(Normalized to 25°C)

CONTROL Pin
Current Limit

0.8
1.2
0.6
0.8
0.4

0.2 0.4

0 0
-50 -25 0 25 50 75 100 125 150 0 20 40 60 80 100
Junction Temperature (°C) Drain Voltage (V)

14 D
7/96
TOP200-4/14

Typical Performance Characteristics (cont.)


OUTPUT CHARACTERISTICS COSS vs. DRAIN VOLTAGE
3 1000

PI-1748-012296

PI-1223-110294
TCASE=25˚C Scaling Factors:
TCASE=100˚C

DRAIN Capacitance (pF)


TOP204 1.00
TOP214 0.83
Drain Current (A)

TOP203 0.67
2 TOP202 0.50
TOP201 0.33
TOP200 0.17

100

Scaling Factors:
1
TOP204 1.00
TOP214 0.83
TOP203 0.67
TOP202 0.50
TOP201 0.33
TOP200 0.17
0 10
0 2 4 6 8 10 0 200 400 600
Drain Voltage (V) DRAIN Voltage (V)

DRAIN CAPACITANCE POWER


500

PI-1222-102194
Scaling Factors:

TOP204 1.00
400 TOP214 0.83
TOP203 0.67
TOP202 0.50
Power (mW)

TOP201 0.33
300 TOP200 0.17

200

100

0
0 200 400 600
DRAIN Voltage (V)

D
7/96 15
TOP200-4/14

Y03A Plastic TO-220/3


DIM inches mm

A .460-.480 11.68-12.19
J
B .400-.415 10.16-10.54 B K
C .236-.260 5.99-6.60
D .240 - REF. 6.10 - REF. P
C Notes:
E .520-.560 13.21-14.22 1. Package dimensions conform to
F .028-.038 .71-.97 O JEDEC specification TO-220 AB for
standard flange mounted, peripheral
G .045-.055 1.14-1.40 lead package; .100 inch lead spacing
A (Plastic) 3 leads (issue J, March 1987)
H .090-.110 2.29-2.79 2. Controlling dimensions are inches.
3. Pin numbers start with Pin 1, and
J .165-.185 4.19-4.70 N continue from left to right when
K .045-.055 1.14-1.40 viewed from the top.
4. Dimensions shown do not include
L .095-.115 2.41-2.92 mold flash or other protrusions. Mold
L flash or protrusions shall not exceed
M .015-.020 .38-.51 D .006 (.15 mm) on any side.
17.91-18.16 5. Position of terminals to be
N .705-.715 measured at a position .25 (6.35 mm)
O .146-.156 3.71-3.96 from the body.
E 6. All terminals are solder plated.
P .103-.113 2.62-2.87

* LEADS AND TAB ARE


SOLDER PLATED
F M
G
H
PI-1848-050696

Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.
Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it
convey any license under its patent rights or the rights of others.

PI Logo and TOPSwitch are registered trademarks of Power Integrations, Inc.


©Copyright 1994, Power Integrations, Inc. 477 N. Mathilda Avenue, Sunnyvale, CA 94086

WORLD HEADQUARTERS AMERICAS EUROPE & AFRICA


Power Integrations, Inc. For Your Nearest Sales/Rep Office Power Integrations (Europe) Ltd.
477 N. Mathilda Avenue Please Contact Customer Service Mountbatten House
Sunnyvale, CA 94086 Phone: 408•523•9265 Fairacres
USA Fax: 408•523•9365 Windsor SL4 4LE
Main: 408•523•9200 United Kingdom
Customer Service: Phone: 44•(0)•1753•622•208
Phone: 408•523•9265 Fax: 44•(0)•1753•622•209
Fax: 408•523•9365

JAPAN ASIA & OCEANIA APPLICATIONS HOTLINE


Power Integrations, K.K. For Your Nearest Sales/Rep Office World Wide 408•523•9260
Keihin-Tatemono 1st Bldg. Please Contact Customer Service
12-20 Shin-Yokohoma 2-Chome, Kohoku-ku Phone: 408•523•9265 APPLICATIONS FAX
Yokohama-shi, Kanagawa 222 Japan Fax: 408•523•9365 Americas 408•523•9361
Phone: 81•(0)•45•471•1021 Europe/Africa
Fax: 81•(0)•45•471•3717 44•(0)•1753•622•209
Japan 81•(0)•45•471•3717
Asia/Oceania 408•523•9364

16 D
7/96

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