Installation Instructions

DPI Screw Terminal Cable Adapter Kits

Items Included with each Kit

Full Kit Adapter-Only Kit

Catalog # 1202-CBL-KIT-100M
Qty. Item Description
2 8-pin MiniDIN-to-Screw Terminal Adapter
1 Mini-screwdriver (fits screw terminals)
1 Wire Strip Tool (for stripping 26 AWG wire ends)
100 m Cable (26 AWG x 4 twisted and shielded pairs)
1 Installation Instructions (this sheet)
Catalog # 1202-TB-KIT-SET
Qty. Item Description
2 8-pin MiniDIN-to-Screw Terminal Adapter
1 Installation Instructions (this sheet)
NOTE: The Adapter-Only Kit is provided so additional cable
assemblies can be made with the 100 meter cable supplied
in the Full Kit. It can also be used by customers that already
have the tools and purchase their cable separately.

Important: When using the Adapter-Only Kit (Catalog # 1202-TB-KIT-SET), we have tested and recommend using a cable sold by
Quabbin (p/n 2906), or equivalent. The Quabbin cable is an equivalent to the cable supplied in the Full Kit (Catalog # 1202-
CBL-KIT-100M) except that it has different wire pair colors (see Table 1 on back page) and a foil shield.

DPI Cable Requirements/Recommendations

1. The maximum cable distance between a DPI peripheral and DPI host is:

• 75 meters with 500 kbps DPI data rate

• 100 meters with 125 kbps DPI data rate

2. The maximum DPI cable length is the SUM of all connected cables between the drive and peripherals(s). This includes all cables
connected via the DPI Screw Terminal cable, 1203-S03 splitter cable, and 1203-SG2/1203-SG4 expander modules.

Example
DPI @ 125 kbps

1203-S03
Splitter Cable

0.3 m

0.3 m 49.25 m 0.3 m 0.3 m 49.25 m 0.3 m

20-HIM-C3S Screw Terminal Screw Terminal 20-HIM-C3S

20-HIM-C5S Cable Adapter Cable Adapter 20-HIM-C5S
20-HIM-B1 20-HIM-B1

Cable Length Calculations:

• (1) 1203-S03 + (4) Screw Terminal Cable Adapters = 1.5 m (5 x 0.3 m)
• 100 m maximum - 1.5 m = 98.5 m additional cable length allowed
• 98.5 m ÷ 2 peripherals = 49.25 m each if equi-distant lengths are desired (not required)

3. The installer must follow common system wiring practices and route cables away from sources of EMI, such as drive input power and
motor cables.
Cable Connections

approx. 0.3 m (12 in.)

P3 P6
P1
P2
P4 P7
P5 P8 Male Connector

5 6 7 8 (Adapter
A (Cable Shield Clamp)
C Mounting
Holes)

Connecting Cable
(6.2 mm opening in adapter housing)

4 3 2 1
B (Cable Strain Relief Clamp)
1. At one end of the connecting cable, strip back the cable jacket 30 mm (1.18 in.) to expose the shield and twisted wire pairs. Then strip
back the cable’s shield 24 mm (0.94 in.) to expose the twisted wire pairs. Remove 4 mm (0.16 in.) of insulation from the wires of each
twisted pair. Then connect the stripped wires of each twisted pair to their corresponding terminals shown in Table 1:

Table 1: Cable Wire Connections

Integral Cable of Terminal Adapter Connecting Cable Wire Colors

MiniDIN Plug Connected to . . . Cable in Full Kit (1) Quabbin Cable (2)
Pin 1 Terminal 1 Black White/Green
Twisted Pair Twisted Pair
Pin 6 Terminal 2 Green Green
Pin 3 Terminal 3 Red White/Orange
Twisted Pair Twisted Pair
Pin 4 Terminal 4 Orange Orange
Pin 5 Terminal 7 Yellow Brown
Twisted Pair Twisted Pair
Pin 8 Terminal 8 White White/Brown
Pin 2 Terminal 6 Brown White/Blue
Twisted Pair Twisted Pair
Pin 7 Terminal 5 Blue Blue
Shell Shield clamp (A) Shield — Shield —
(1) Twisted pair wire colors for the 100 meter cable supplied with the Full Kit (Catalog # 1202-CBL-KIT-100M).
(2) Twisted pair wire colors for the Quabbin cable (p/n 2906) that is recommended when using the Adapter-Only Kit (Catalog # 1202-TB-KIT-SET).

Important: Cable wire colors are subject to change at any time. If the connecting cable wire colors are different than those listed above,
make sure that each twisted pair is terminated to the same terminal numbers on both ends of the cable.

2. Make sure that the connecting cable’s shield is tightly secured under the cable shield clamp (A). If a foil shield is used (Quabbin cable),
the blue side of the foil shield is non-conductive. In this case, fold back the foil to expose the silver side of the foil to the shield clamp
before installing.

3. Tightly secure the connecting cable’s outer jacket under the cable strain relief clamp (B).

4. The terminal adapter’s two mounting holes (C) can be used to secure the adapter to a flat surface. Use #8 screws (not supplied) of an
appropriate length for the application.

5. Connect the other end of the connecting cable to the second terminal adapter. Repeat steps 1 through 4.

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Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
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U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives

Publication 1202-IN001B-EN-P – May 2004 P/N 319926-P02

Supersedes 1202-IN001A-EN-P, September 2003 Copyright © 2004 Rockwell Automation. All rights reserved. Printed in China.