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RTE and RTC Foods -A New Era in


the Processed Food Industry "With
Special Reference to MTR"
INTRODUCTION AND CUR...
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International Journal of Management and Social Sciences Research (IJMSSR) ISSN: 2319-4421 63
Volume 2, No. 5, May 2013

RTE and RTC Foods - A New Era in the Processed Food


Industry “With Special Reference to MTR”
Tazyn Rahman, Assistant Professor, Jaipuria Institute, Ghaziabad

ABSTRACT INTRODUCTION AND CURRENT INDIAN


MARKET FOR FOOD PROCESSING
India has made lot of progress in agriculture & food INDUSTRY
sectors since independence in terms of growth in output,
yields and processing. India is the largest producer of India has made lot of progress in agriculture & food
milk, fruits, cashew nuts, coconuts and tea in the world, sectors since independence in terms of growth in output,
the second largest producer of wheat, vegetables, sugar yields and processing. It has gone through a green
and fish and the third largest producer of tobacco and revolution, a white revolution, a yellow revolution and a
rice. With the availability of "Retort Technology" blue revolution. Today, India is the largest producer of
developed by Defence Food Research Laboratory milk, fruits, cashew nuts, coconuts and tea in the world,
(DRFL); food processing sector like Ready to Eat ( RTE ) the second largest producer of wheat, vegetables, sugar
and Ready to Cook ( RTC ) food segment has emerged as and fish and the third largest producer of tobacco and rice.
one of the fastest growing sectors in the Indian economy. Now the time is to provide better food processing & its
The market is worth INR 800 mn in 2010 and shows huge marketing infrastructure for Indian industries to serve
potential for growth by tapping a larger consumer base. good quality & safest processed food like Ready to Eat
The changing urban lifestyle of the Indian middle class , and Ready to Cook food. It is opening a new window in
increasing prevalence of double income nuclear family world scenario as far as taste & acceptance is concerned.
structure, rising disposable income, increasingly larger The retort processed foods do not require rehydration or
number of globe-trotting Indians with an experimentative cooking and can be consumed straight from the pouch
palate are all favourable demographic factors spurring with or without pre-warming, depending upon the
the adoption of RTE and RTC foods in India. requirement of the users and the weather conditions.
Today, almost all companies in food processing sector
The total processed foods market size this year is Rs1500 using "Retort Technology" developed by Defence Food
crore, out of which Ready to Cook foods capture Rs 1275 Research Laboratory (DRFL). Up until a few years back,
crore and Ready to Eat capture Rs.225 crore this year and the RTE foods market had not really provided any options
a expected growth rate of 25 – 30% over next 5 years beyond the Cup O Noodles produced by Indo-Nissin.
shows huge potential for growth by tapping a larger These foods meet the specific needs of convenience,
consumer base. Under Ready to Cook product, Instant nutritional adequacy, shelf stability, storage, distribution to
noodles is leading with Rs1000 crore followed by Soups the centers and have become very popular after the Year
Rs. 200 crore , Pasta Rs.50 crore and others Rs.25 crore. 2002. The pioneer introduction of retorting technology has
According to Tata Strategic Management Group, the RTE made the sale of ‗Ready to Eat‘ food products
market is expected to grow to Rs 2900 crore by 2015. commercially viable with great taste.
In the RTE and RTC segments, the competitive landscape is The Indian Ready to Eat (RTE) and Ready to Cook (RTC)
largely dominated by 4-5 players, namely MTR, ITC, food segment has emerged from its early days of being a
Bambino, Priya and Kohinoor Foods. MTR is amongst the fringe alternative to home cooked meal or to eating out. A
top five processed food manufacturers in India having a fast-paced urban lifestyle, increasing prevalence of nuclear
turnover of US$ 261 million with the export market family structure, rising disposable income, increasingly
accounting for approximately 10 per cent of MTR’s total larger number of globe-trotting Indians with an
sales. This paper tries to analyse the marketing strategy experimentative palate are all favorable demographic
adopted by MTR and opportunities available in the Indian factors spurring the adoption of RTE and RTC foods in
market and the major challenges that needs to be overcome India. Further, the growth of modern retail has provided
to remain in the market. unprecedented brand and category visibility to
convenience foods. Also, technological advancements in
Keywords packaging and flavor science have brought RTE and RTC
Ready to Eat, Processed food, Retort Technology, MTR foods centre-stage among urban Indians. In the RTE and
RTC segments, and specifically in pasta, vermicelli and
instant mix categories, the competitive landscape is largely

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International Journal of Management and Social Sciences Research (IJMSSR) ISSN: 2319-4421 64
Volume 2, No. 5, May 2013

dominated by 4-5 players, including MTR, Gits, ITC, An analysis of the drivers explain the factors for growth of
Bambino, and Kohinoor Foods. Apart from focusing on the industry including the target consumer base for RTE is
the domestic market, these companies have also expanded expanding, organized retail displays advantages in driving
their reach internationally in geographies with a sizeable RTE sales, cold chains development, and government
Indian Diaspora. On the domestic front, there is an initiatives. Indian Government is also providing more
interesting competitive dynamics emerging. With the infrastructure for this sector. Excise duty is now ZERO %
introduction of private labels, e.g. Tasty Treat by Big on RTE and 100 % tax deduction for the first 10 years for
Bazaar and in-store, freshly-made snack mixes, e.g. idli new units. This allows manufactures to bring down their
and dosas, modern retail presents a credible threat for prices & spreads its flavors to the world.
branded RTE and RTC players, who have traditionally
relied upon this channel for increasing their visibility and The prices of most brands in this segment range from
reach. The urban consumers are not complaining though, Rs25/- to Rs.40/- for a typical 285g dish. The 'Kitchens of
as they have wider options in product range and prices, India' range from ITC comes in a tin pack, and is priced
easier availability, and increased convenience. A larger much higher than the rest, ranging from Rs110 to Rs150
proportion of urban consumers are experimenting with for 450g. This brand also finds its way to homes overseas,
RTE/RTC foods on a more frequent basis with the top two where it is mainly sent as a gift item. Purchases for
value propositions being 'saves time' and 'tastes good'. overseas travel constitute almost 10% of sales in this
Among the three categories mentioned earlier, pasta and category. MTR foods is the largest player in this emerging
instant mixes lead in terms of frequency of consumption. market with a near 65% share. The rest of the market is
made up of Satnam Overseas, ITC, Tasty Bites, GCMMF,
The market of processed food industry in India has been a Haldiram and other local players.
new concept which is in its nascent stage. The total
processed foods market size this year is Rs1500 crore, out
of which Ready to Cook foods capture Rs 1275 crore and WHY READY TO EAT FOOD
Ready to Eat capture Rs.225 crore this year and is expected
annual growth of 25 – 30% over next 5 years shows huge  Globalization of Indian food and its culture are the
potential for growth by tapping a larger consumer base.

core factors for popularization of ready to eat foods.
Under Ready to Cook product, Instant noodles is leading Main motivation for these ready to eat foods is fast
with Rs1000 crore followed by Soups Rs. 200 crore , Pasta

growing foreign market.
Rs.50 crore and others Rs.25 crore. According to Tata Retail outlet culture is now growing rapidly in
Strategic Management Group, the RTE market is expected

India.
to grow to Rs 2900 crore by 2015.

Shelf life of these foods are at least 12-18 months.
Quality, Taste and Flavor of these foods remains as


good as fresh up to the expiry date.
Women wanting to spend more time out of the


kitchen.


More working bachelors staying away from homes.
Cost effective in comparison to the Indian cuisine
served by the restaurants in foreign countries.

RETORT & ITS PACKAGING


The water RETORT is an equipment or sterilization
module through which steam (at 130 degree centigrade for
25 minutes) is applied on food products packed in retort
pouches. The retorts use water or steam / air combination
as processing medium to heat the container/packages.
Compressed air or additional steam is introduced during
the processing cycle to provide the overpressure (any
pressure supplied to the retort in excess of that which can
be normally achieved under steam at any given retort
temperature). Overpressure is important in preventing
package damage or loss of seal integrity (like bursting),
during the heating process. Retort pouches is a flexible
packaging material that basically consist of laminates or
bounded layers of different packaging films of Polyster-

i-Xplore International Research Journal Consortium www.irjcjournals.org


International Journal of Management and Social Sciences Research (IJMSSR) ISSN: 2319-4421 65
Volume 2, No. 5, May 2013

Nylon-Aluminium-polypropylene that can withstand high New Zealand, Malaysia, Singapore, UAE, Japan and
process temperature & pressure. Their most important Oman. Starting with the legendary MTR restaurant in
feature is that, they are made of heat resistant plastics Bangalore, India‘s silicon valley, now offer 'complete
unlike the usual flexible pouches. This makes the retort meal solutions'. Its wide range of products include Ready
pouches unique which are suitable for the processing of to Eat curries and rice, Ready to Cook gravies, frozen
food contents at temperatures around 120 degrees Celsius. foods, ice cream, instant snack and dessert mixes, spices
and a variety of accompaniments like pickles and papads.
ADVANTAGES OF RETORT PACKAGING Its deep understanding of culinary expectations and needs
has resulted in many new and innovative products. Its

investments in infrastructure and technology ensure them
Pouch laminates permits less chance to overcook
to scale rapidly and consumers across the globe count on
during the retorting thus products having better
to bring them all-natural, wholesome and delicious food

color, texture & less nutrients loss.
that is also convenient and no-fuss.

It requires less energy for sterilization.


It requires less disposal & storage space. The RTE range currently comprises 22 Indian curries,

Low oxygen & moisture permeability. gravies and rice. In sync with product innovations, the
Shelf stable for longer time & requires no company has also expanded retail presence significantly;


refrigeration. contemporary ‗Namma MTR‘ is MTR‘s retail chain that
Sun light barrier, light weight, easy to open. allows customers to experience the wide MTR range.
Namma MTR is split into three sections. One section
MAJOR PLAYERS IN INDIAN ETHNIC showcases the entire range of products. The second section
READY TO EAT INDUSTRY is a novel concept kitchen where customers can interact
with specialist chefs to learn about MTR products and
 watch live demonstrations. This concept kitchen also

MTR
works as an ideal platform for feedback allowing the

Kohinoor Foods
company to understand and address consumer needs The

ITC
third section offers a variety of fastfood — one can either

Haldiram
eat here or get a quick take-away from the express counter

Tasty Bites
Priya and MTR kiosks now serve consumers across Bangalore
and Chennai.

INTRODUCTION OF MTR TYPES OF PROCESSED FOODS


OFFERED BY MTR
MTR Foods Private Limited flagship brand MTR is
amongst the top five processed food manufacturers in The demand for Ready to Eat and Ready to Cook has
India having turnover is estimated at US$ 261 million with captured a large amount of the food retail market in India.
the export market accounting for approximately 10 per There is a rise in the demand for foods based on traditional
cent of MTR‘s total sales. MTR, proud for its rich Indian recipes across different states in India and abroad.
heritage, tradition of food and hospitality began in 1924 MTR has introduce various authentically traditional
with the establishment of the MTR by the Maiya family in recipes and distinctly Regional Indian flavour in its menu
Bangalore. The restaurant is a city landmark today and over a period of time. The different types of processed
people still stand in queue to savour its unique, completely foods offered by MTR are :
authentic dishes. Then in 1975 Maiyas diversified in to
business of convenience foods and instant mixes. As
Rice Meals
business expanded modernization and state of art facilities Rice Meals are the perfect way to enjoy 'home' food
including dedicated Lab and printing and packaging anytime and anywhere. Not only are they easy on one‘s
facilities were added. MTR is an ISO 9002 and HACCP pocket, they're also extremely easy to make. Just dip the
certified company which stresses that its products are 100 pouch in boiling water or pop it in a microwave for a
percent vegetarian and contain absolutely no preservatives. satisfying, wholesome and delicious experience. Available
The company was recently acquired by Orkla, a Norway- in a variety of exciting combinations like
based company for US$ 80 Million. After establishing
itself in the south, MTR is developing its brand in the west Bisibele Bhath Rajma Chawal
and north Indian markets in line with the rapid expansion Diet Delite Rasam Rice
of its product line. MTR's wide range of processed foods is Sambar Rice Jeera Rice
synonymous with quality, taste and convenience. MTR Tamarind Rice Tomato Rice
manufacture, market and export a wide range of packaged Lemon Rice Masala Rice
foods to global markets that include USA, UK, Australia,

i-Xplore International Research Journal Consortium www.irjcjournals.org


International Journal of Management and Social Sciences Research (IJMSSR) ISSN: 2319-4421 66
Volume 2, No. 5, May 2013

Soups Instant Snack Mixes


Its range of soups is heartwarming, healthy and 100% The instant mixes is the result of years of culinary
natural. Carefully picked ingredients are made into a soup expertise. They are subjected to the most rigorous quality
concentrate. This is packed through a special process that procedures to ensure that you get deliciously consistent
ensures the soup retains its mouthwatering aroma and results every time you use them. Just follow the simple
natural flavour. The available verities are: step-by-step instructions on the pack — there's no simpler
way to rustle up such a wide variety of delicious and
Babycorn & Spring Onion Spicy Tomato wholesome Indian snacks.
Mixed Vegetable Simply Tomato
Mulligatawny Spinach & Carrot Bisibele Bhath Masala Upma
Muruku Rava Dosa
Ready To Eat Rava Idli Rice Idli
Ready to Eat dishes are an amazing combination of Rice Dosa Upma & Vada
convenience, taste and variety. They're 100% natural and
have absolutely no preservatives. Its range currently Ice Creams
comprises twenty two delicious and completely authentic MTR Ice Creams are known for their delicious creamy
Indian curries, gravies and rice. They have successfully taste, innovative flavours and value-for-money prices.
adapted technology from the Defense Food Research Available at kiosks, stores and Namma MTRs, they are a
Laboratory, Mysore to make sure each dish has that "just- long-standing favourite with all age-groups
cooked" freshness. The various traditional South and
North Indian dished are : Aamras Badam Drink
Chocolate Drink Health Drink
South Indian : Avial , Kesari Bhath , Khara Bhath , Harbal Drink Thandai
Pineapple Ss Curry
Vermicelli
North Indian : Alu Muttar , Chana Masala , Dal Fry , MTR vermicelli is made with a special process that
Dal Makhani , Navatan Kurma , PaneerButtar Masala , ensures it is non sticky and does not form lumps. Choose
Paneer Makhani, Bhindi Masala, Mix Veg Curry, Palak from short cut, long cut or roasted vermicelli. one can use
Paneer, Peas & Mushroom , Rajma Masala , Veg Polao , MTR vermicelli in so many marvelous ways. Make
Gopi. creamy sweet kheer, savoury upma or toss it with boiled
vegetables for a wholesome pulao.
Frozen Foods
A wide range of frozen foods offers stand alone dishes and KEY CHALLENGES BEFORE READY
delicious combos. Because they are processed and packed TO EAT FOOD SECTOR
with cutting-edge technology, these convenient foods
 There has been an increase in Indian consumers''
retain all their nutritive value and taste.

Masala Dosa + Alu Curry Rava Idli + Potato awareness of long term health issues associated with
Sagu an irregular diet and fast food consumption. Ensuring
Punjabi Chole + Paratha Palak Paneer + and communicating freshness, and offering more
Paratha convenient product concepts should be the areas of

 Indians are taking more interest in taking control of


Alu Bhaji + Paratha Samosa focus for RTE manufacturers in India.
Vada Rice Idli
Ajowan Paratha Alu Paratha their personal health than ever before, there is a
Lachha Paratha Plain Paratha renewed interest in reading information related to
Nawabi Paratha Methi Muttar Paratha health and wellness. Detailed and descriptive
nutritional information on product packaging is vital

 More than half of Indians across all age groups are


Instant Sweet Mixes in gaining the consumers'' trust.
MTR Instant Sweet Mixes are a delightful and easy way to
make the most mouthwatering delicacies at home. highly influenced by ''better for you'' claims while
Whether it is a special occasion or just a regular meal, making food and beverage choices. RTE foods
follow the simple step-by-step instructions on the pack and should be reformulated to contain low fat and low

 Food and beverages marketed with ''Freshness''


sweeten your family's day cholesterol.

Gulab Jamun claims have more influence on consumers, compared


Badam Feast to ''Authentic/homemade/original'' or even ''No
Vermicelli Payasam artificial additives''. Traditionally, Indians have long

i-Xplore International Research Journal Consortium www.irjcjournals.org


International Journal of Management and Social Sciences Research (IJMSSR) ISSN: 2319-4421 67
Volume 2, No. 5, May 2013

believed in the benefits of consuming freshly  Educate the customer or adopt strategies for changing
customer‘s perceptions like RTE foods contents high
 Removing the scepticism surrounding the freshness
prepared food at home.
fat and calorie, used Genetically Modified Foods,

 A common element across all the current brands in


of RTE foods. vitamins are lost due used of heat processing and
Preservatives.
the market today is that most of them produce
vegetarian meals. People need greater variety of CONCLUSION
popular international cuisines.
There is a rise in the demand for foods based of
SUGGESTIONS traditional Indian and International recipes across


different states in India and abroad, manufactures need
Introduce RTE salads targeted at the health to introduce great verities in their menus. There is a need


conscious. to expanding their reach in small metro and cities to
increase their sell to reduce the cost. Thus, looking at the

Explore meal combinations of rice/bread and curries.
Offer RTE foods in packaging formats that allow for opportunities and challenges, which markets offer to the
manufacturers of Ready to Eat & Ready to Cook sector,

direct consumption from the container.
Introduce greater variety of Canned ready meals, it can be said that the future is very promising for those
Chilled ready meals, Frozen ready meals, Dried ready who can understand the dynamics of the markets and
make use of them to their best advantage.

meals.
Ensuring that the meat product does not spoil. As the
current popular sterilisation methods are not ideal for BIBLIOGRAPHY


meat.
Government should provide relaxation on excise tax [1] http://www.hindu.com/2007/10/24/stories/20071024


particularly in Non vegetarian foods. 54651900.htm
Since technology and packaging costs are high, all [2] http://www.mtrfoods.com
the current players, instead of being present in few, [3] http://www.garamchai.com/ReadyToEat.htm
mainly metropolitan markets, need to look at [4] Rahman Tazyn ( 2012 ), ―INDIAN EHTHNIC
expanding their reach in cities with a population of RTE‖ - A REVOLUTION FOR THE INDIAN
over one million, which will help bring down prices PROCESSED FOOD INDUSTRY.
indirectly. [5] http://www.bharatbook.com/market-research-
reports/food-market-research-report/ready-to-eat-
market-in-india-2010.html

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