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    Jis e 1107

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    JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS E 1107: (JRCEA/JSA) Steel bolts and nuts for fish-plates and fastenings ICS 21.060.10; 21.060.20; 45.080 Reference number : JIS E 1107: 2008 () PROTECTED BY COPYRIGHT 24s E 1107 : 2008 Date of Establishment: 1953-02-27 Date of Revision: 2008-03-20 Date of Public Notice in Official Gazette: 2008-03-21 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Railways and Rolling Stock JIS E 1107:2008, First English edition published in 2008-10 Translated and published by: Japanese Standards Association 4:1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority, © JSA 2008 All rights cesorved. Unless otherwise specified, no part of this publication may be reproduced oF lublized in any lorm or by any means, electeonic or mechanical, including Photocopying and microfilm, without permission in writing fom the publisher Printed in Japan War BD BY COPYRIGHT Introduction: Annex A (normative) Wald diagram for lots of 500 to 2 000 items Annex B (normative) Wald diagram for lots of 2 001 to 100 000 items Annex C (normative) Progressive sampling plan—Wald method - E 1107 : 2008 Contents Scope Normative references Terms and definitions-» Manufacturing methods and other matters . Steelmaking process of materials for bolts and nuts----- Manufacture of bolts and nuts : i Property class, classification and symbols, shape and dimensions, and thread form of bolts and nuts. Limit gauges ‘Marking: Quality Dimensional tolerances. ‘Tests and inspection of mechanical properties and dimensions ‘Test and inspection of mechanical properties ‘Test and inspection Cee Lanne Data to be supplied by the purchaser ca ul Packaging Annex D (normative) Progressive sampling Plan for inspection of resubmitted batches Annex JA (normative) Bolts and nuts with Whitworth thread... vee BL Annex JB (normative) Limit gauges of Whitworth screw thread -. Annex JC (informative) Comparison table between JIS and corresponding International Standard a PROTECTED BY COPYRIGHT E 1107 : 2008 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry, through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by Japan Railway Civil Engineering Association (JRCEA)/Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS E 1107: 1998 is replaced with this Standard. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Gi) PROTECTED BY COPYRIGHT JAPANESE INDUSTRIAL STANDARD JIS E 1107 : 2008 Steel bolts and nuts for fish-plates and fastenings Introduction This Japanese Industrial Standard has been prepared based on the first edition of 180 6305-4 published in 1985 with some modifications of the technical contents in- tended to adapt the requirements to the actual trading in Japan. The portions with continuous sidelines and dotted underlines are the matters in which the contents of the corresponding International Standard have been modified. A list of modifications with explanations is given in Annex JC (informative). 1 Scope This Standard specifies the fish-plate bolts and nuts used for JIS E 1102 and fas- tening bolts and nuts used for JIS E 1110 (hereafter referred to as “bolts and nuts”) In the case of using Whitworth screw threads, bolts and nuts shall be in accordance with Annex JA, NOTE: The International Standard corresponding to this Standard and the symbol of degree of correspondence are as follows ISO 6305-4:1985 Railway components—Technical delivery requirements— Part 4: Untreated steel nuts and bolts and high-strength nuts and bolts for fish-plates and fastenings (MOD) ‘The symbols which denote the degree of correspondence in the contents between JIS and the corresponding International Standard are IDT (iden- tical), MOD (modified) and NEQ (not equivalent) according to ISO/MTEC Guide 21. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. For the standards with the indication of the year, only the edition of the indicated year shall be applied and not any revisions (including amendments) made thereafter. For those without, the most recent edition (including amendments) shall be applied. JIS B 0205-4 180 general purpose metric screw threads—Part 4: Basic dimensions JIS B 0209-3:2001 ISO general purpose metric screw threads—Tolerances—Part 3. Deviations for constructional screw threads JIS B 0251 Limit gauges for metric screw threads JIS B 1041 Fasteners—Surface discontinuities—Part 1: Bolts, screws and studs for general requirements JIS B 1042 Fasteners—Surface discontinuities—Part 2: Nuts JIS B 1051:2000 Mechanical properties of fasteners made of carbon steel and alloy steel—Part 1: Bolts, screws and studs JIS B 1052:1998 Mechanical properties of steel nuts PROTECTED BY COPYRIGHT 2 E 1107: 2008 JIS B 1180:2004 Hexagon head bolts and hexagon head screws JIS B 1181:2004 Hexagon nuts and hexagon thin nuts JIS B 7420 Plain limit gauges JIS E1102 Fish plates for rails JIS E1110 Carbon steel tie-plates JIS G 0404:2005 Steel and steel products—General technical delivery requirements JIS G3101:2004 Rolled steels for general structure JIS Z 2201 Test pieces for tensile test for metallic materials JIS Z 2241 Method of tensile test for metallic materials JIS Z 2244 Vickers hardness test—Test method JIS Z 2245 Rockwell hardness test—Test method JIS Z 8101-2:1999 Statistics—Vocabulary and symbols Part 2: Statistical quality control terms JIS Z 9015-1 Sampling procedures for inspection by attributes—Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot in- spection 3 Terms and definitions For the purpose of this Standard, the terms and definitions in JIS Z 8101-2 and the following apply. 3.1 Whitworth screw threads triangular thread with thread angle 55°, whose diameter is expressed in inch and pitch of thread in numbers of threads in 25.4 mm. 4 Manufacturing methods and other matters 4.1 Steelmaking process of materials for bolts and nuts Steelmaking process of materials for bolts and nuts shall be as follows: a) The steelmaking process is the prerogative of the manufacturer. However, at the request of the purchaser, the manufacturer shall indicate in his offer the nature and main characteristics of the steelmaking process; he may not amend these without the purchaser's consent. b) In addition to the blooms from ingots, those obtained from continuous casting may also be used. 4.2 Manufacture of bolts and nuts Manufacture of bolts and nuts shall be as follows. a) The bolts shall be made from one single piece without welding. b) The heads of the bolts shall be produced by hot forging or cold heading. Among them, however, those of types A50, B40N, B50, B5ON and B60 shall be subjected to hot forging. PROTECTED BY COPYRIGHT 3 E 1107 : 2008 ©) The nuts shall be hot forged or cold headed. 4) The screw threads of the bolts and nuts shall be formed by rolling or machining. e) The bolts and nuts shall be classified as either Class A or Class B, depending on whether they have been heat treated or not. 1) Class A. Not heat treated. 2) Class B_ Quenched and tempered. 1) While the method of heat treatment of the bolts and nuts is left to the discretion of the manufacturer, if requested by the purchaser, the manufacturer shall indi- cate the heat treatment conditions; he may not amend them without informing the purchaser of this. 8) Throughout the manufacturing process, the steel manufacturer and processor shall apply the best available practices so that the bolts comply with the requirements of this Standard. 4.3 Property class, classification and symbols, shape and dimensions, and thread form of bolts and nuts 4.3.1 Property class of bolts and nuts The property class of bolts and nuts shall be as specified in JIS B 1051 and JIS B 1052, respectively. The most typical combination of the bolts and nuts are shown in table 1. Table 1 Combination of bolts and nuts according to property class Classification Property class Bolts 46 86 38 109) Nuts 4[5 5 10 10 4.3.2 Classification and symbols of bolts and nuts The bolts and nuts are classified and symbolized according to the usage as given in table 2. 4.3.3 Shape and dimensions of bolts and nuts ‘The shape and dimensions of bolts and nuts shall be as given in table 2. 4.3.4 Thread form ‘The thread forms shall be those of metric screw threads with nominal diameter 18 and pitch 2.5, nominal diameter 20 and pitch 2.5, and nominal diameter 24 and pitch 3.0, all of which are specified in JIS B 0205-4, PROTECTED BY COPYRIGHT 4 E 1107 : 2008 Table 2 Classification, symbol, use, shape and dimensions and property class of bolts and nuts Figures and “itieation tables of | Property Classica Symbol Use shape and | clase dimensions Figure Ta) For 30 grails 30 Untreated fish-plae | Figure Bl porarag Figure Ta), 3 | Por 7 kg rate as Untreated fish-plate | Figure 56 Por 50g rails 80 Untreated fish-ptave | Figure 1), ; : Figure 3, For 90 grails A30-MIBN | Untreated Fish-pato | Figure s aaa Figure 3, 3) Por 37 kg rate AST-MIBN | Untreated fiab-plawe | Figure 5 | For 50 kg rails ABO-M24N- Untreated fish-plate | Figure 3, 7 ? | table 7 = Heat-reated fish | Figure 1a), For 30 kg rails B20 a | Figure as ; ” Heat-reaied fish | Figure lah, For 37 kg rails a7 ore Figure Untreated fish plate 8 For 40 kgN rails BON and heat-treated Figure 1), 10.9 3 3 fish plate iceman a| |2 =| |3 Heat-ieated fish | Figure 1b), 3 For 60g rail B50 oa Figure 85 5 E Untreated fish plate For 50 kgN rails BON and heat-treated | Pignre +> fish plate ri Heatreated fish | Figure 1b), a] | Poreo kg ras B60 ae Figure 4 Heat trested fish | Figure 3, E| | vor 30 kg rails Beomien | Hest Figure Heattreated fh | Figure For 37 eg rails Borman | Heat ae Untreated fish plate For 40 kgN rai BAON-M20N | and heat-treated | PUES, s fish plate 2 0 EB | | Heatrenied fish | Figure 3, For 50 kg rails Bso-wzan | Heat Figure’ Untreated fish plate | pice g For 50 kgN rails BEON-M20N | and heat-treated | Figure. fish plate ‘able Heat-treaied fish | Figure 3, | For 60g rile oo-staon | Hest eer PROTECTED BY COPYRIGHT 5 E 1107: 2008, Table 2 (concluded) Figures and Classification Symbol Use a se eres Type Fie pate for 806 | py Figure 2, and 50 kgN rails general_| P5° ‘Type F tie-plate table 6 & | Type F teplae for 50g Figure 2 | [2 etiee P50) Type Ftieplace | Figure 46 g ‘Type F tie-plate for 50 kg Figure 2, al<| [Bry Fs0NJ | type Ptieplate | Figure ale ‘Type F tie-plate for 50 ke Figure 3, z|6 plate ; 5 and 50 kgN rails general_| F50-M20N Type F tie-plate table 7 ©) | 4 Ptype F tie-plate for 50 kg ; Figure 3, | rail joint FOOJ-M20N | Type F tie-plate table 7 oe Type Fie pave or 50% | pson, ; Figures, | | ape F tes PSONJ-M2ON | Type Ftieplate | Faure NOTE: See 4 efor Class Aand Class 44 Limit gauges Measurement of dimensional tolerances using limit gauges shall be as follows. 4.4.1 Non screw thread limit gauges The limit gauges, excluding screw thread limit gauges, such as plain gauges shall be as follows. a) If the order so requires, the manufacturer shall provide prior to production two sets of limit gauges on his own responsibility. For the tolerances, dimensional tolerance and permissible wear of these limit gauges, JIS B 7420 shail apply, b) One set of gauges shall be made available to the purchaser for inspection purposes. ¢) Only these gauges are valid for inspection in above b). 44.2 Screw thread limit gauges ‘The screw thread limit gauges shall comply with JIS B 0251 45° Marking 4.5.1 Products marking The bolt heads and nuts shall be marked with the following information by emboss- ‘ing or stamping on the top face. a) Manufacturer's name or its abbreviation b) A letter “M” (only for meter screw threads) ) Symbol “H” representing heat treatment (only for Class B bolts), and symbol of property class or material (only for Class B nuts). Further, yellow paint shall be applied to the heads of B30, B37 and B50 bolts, PROTECTED BY COPYRIGHT 6 E 1107; 2008 4.5.2 Package marking The following information shall be marked on the package. a) Designation of products Name of product or class symbol (thread form may be omitted) and nominal size of thread, and length of bolt (L) shall be indicated (see table 2). b) Number of contents ©) Manufacturer's name or its abbreviation 46 Quality The quality shalll be as follows. a) The bolt and nut surfaces shall be free from cracks and other such faults detri- mental to application as flaws, burrs, fins and warp. For the criteria for permissible limit of surface faults, unless indicated by the purchaser, JIS B 1041 and JIS B 1042 apply. b) The degree of finish of bolts and nuts shall be the coarse finish of JIS B 1180: 2004 and JIS B 1181 :2004. ©) Dimensions of bolts and nuts shall be in accordance with figures 1, 2 and 3. Inspection of dimensions of bolts and nuts shall be in accordance with 5.2 d) The mechanical properties of fish-plate bolts shall satisfy the values for mechanical properties of products in table 3. However, when the purchaser requests, the values for mechanical properties of test pieces in table 3 may be applied. The mechanical properties of fish-plate nuts shall satisfy the requirements in table 4. ‘The mechanical property test and inspection of fish-plate bolts and nuts shall be conducted in accordance with 5.1. e) The mechanical properties of bolts and nuts for rail fastening shall be equal to or better than the requirements of 8400 given in JIS G 3101 : 3004. ‘The test for mechanical properties of bolts and nuts for fastening rails shall be carried out according to the procedure for steel bars in 8.2 of JIS G 3101 :2004. 6) _ In the case of Class B bolts and nuts, if the mechanical properties are not attained, subsequent heat treatment may be applied according to 9.9 of JIS G 0404: 2005 and the purchaser shall be informed of the conditions of this treatment. PROTECTED BY COPYRIGHT 7 E 1107 : 2008 Table 3 Mechanical properties of fish-plate bolts 7 Mechanical properties | Mechanical properties of test piece § Nominal | of produets z Property | thread | Tensile | Hardness | Yield point | Tensile | Elonga- | Red | symbot eld pe fensile | Elonga- | Reduc = | Symbol cass | desigma: | toad or02% | strongth | tion | tion of é tion roof stress area kN Nimat_| Nim | | % "530 : 79t0 Sas 56 | mis | g6min| 720 - _ - _ é Tt cae Er 176 min, = = e 7 50 6 | mz stip B30 ; to ed 88 | Mis | 159min, | 23t9, oe 660 min. | 80min. | 12min. | 52 min, | Bso as | mat | 209min,| 2210 | Bion B20 | 6 255 min. boon | 229 | M20 | 255min.| $209, = 40min, | 1040min.| 9 min, | 48:min, 0 min, | $240 B60 roo | M20 | 255min, | 220 Table 4 Mechanical properties of fish-plate nuts Classification | Symbol Property class Hardness HV Proof load stress Némm? Class A “AS0-MIBN AS7-M18N ‘A50-M24N F50-M20N 50-M20N_ F50NJ-M20N 146 to 302 630 1B30-Mi8N Ba7-M18N BAON-M20N B50-M24N B50N-M20N_ BG0-M20N 10 272 to 358 1.060 4.7, Dimensional tolerances 4.7.1 Basic size and dimensional tolerances of bolts and nuts ‘The basic size and dimensional tolerances of the bolts and nuts shall be according to figures 1 to 3. 4.7.2 Thread tolerances The tolerances on dimensions of metric coarse screw thread shalll be in accordance with the tolerance class 8g for external thread and 7H for internal thread as specified in JIS 'B 0209-3 :3001. PROTECTED BY COPYRIGHT 8 E 1107; 2008 5 Tests and inspection of mechanical properties and dimensions The tests and inspection of mechanical properties and dimensions shall be carried out on finished products. 5.1 Test and inspection of mechanical properties ‘The test and inspection of mechanical properties shall be in accordance with the following specifications. However, they may be subjected to a change as agreed be- tween the purchaser and the manufacturer. 5.1.1 Test items ‘The following tests shall be performed. a) For bolts, the tensile load test and hardness test for products as specified in JIS B 1051. If requested by the purchaser to use a test piece, the yield point or 0.2 % proof stress, tensile strength, elongation and reduction of area (excluding Class A) shall be tested. b) For nuts, the proof load test and the hardness test as given in JIS B 1052. ©) For bolts and nuts, the screwing test. 5.1.2 Size of batch The following batching method shall be applied for the tests on the nuts and bolts. a) One series of tests per batch of 20 000 items in maximum for the fish-bolts and the fastening bolts. b) One series of tests per batch of 100 000 items in maximum for the coupling bolts. 5.1.3. Test procedure 5.18.1 Test procedure of bolts For the bolts, the mechanical and hardness tests shall be carried out in accordance with the following and the specifications of clause 8 of JIS B 1051 ; 2000. a) Tensile test of B4ON, B5ON and B60 bolts shall be the wedge load test, the wedge angle for which shall be 10°, For the bolts of other types, the product tensile test shall apply. b) Mechanical test for the test piece shall be carried out, using No. 144 test piece of JIS Z 2201 cut out from a heat-treated bolt, in accordance with JIS Z 2241. c) The bolt hardness test shall be carried out on a polished flat of the bolt head or body in accordance with JIS Z 2245. 5.1.3.2 Test procedure of nuts ‘The nuts shall be tested as follows, The hardness measured in Rockwell hardness values shall be converted to those in Vickers hardness, PROTECTED BY COPYRIGHT 9 E 1107 : 2008 a) For the nuts, the proof load test and the hardness test shall be carried out in ac- cordance with the provisions of 8.1 and 8.2 of JIS B 1052: 1998. b) The screwing test shall be carried out as described in 5. 3. ©) Unless indicated by the purchaser, the nut hardness test shall be carried out on a polished flat of the nut bearing surface in accordance with JIS Z 9344. 5.1.3.3. Screwing test method For the screwing test, the nut shall be screwed on by hand over two thirds of its height at least, and the rest be screwed down with a torque wrench. ‘The tightening torque shall not exceed 35 N-m for bolts of diameter less than or equal to 20 mm and 48 N-m for bolts of diameter greater than 20 mm. At the request of the purchaser, the checking of thread tolerance may be replaced with this screwing test (see 4.7.2). 5.1.3.4 Inspection The mechanical properties, when tested in accordance with 5.1, shall satisfy the requirements in d), e), and f) of 4.6. ‘The statistical sampling plan to be used shall be the subject of'an agreement between the purchaser and the manufacturer. The agree- ment shall mention the risks, the accepted quality level and the batch and sample size. If there is no such agreement, the sampling shall be carried out in accordance with SIS Z 9015-1 or the Wald sampling plan (see Annex A). This case shall also lead to the Same risks to the purchaser (see 4.24 of JIS Z 8101-2: 1999) and the manufacturer (see 4.27 of JIS Z 8101-2: 1999). The risks defining the scheme translated by the diagrams of Annexes A and B are as follows. a) for batches of 500 to 2 000 items: 1) 10% probability of rejecting a batch containing a 20 % proportion of defectives, 2) 10% probability of accepting a batch containing a 30 % proportion of defectives; >) for batches of 2001 and to 100 000 items: 1) 10% probability of rejecting a batch containing a 10 % proportion of defectives, 2) 10% probability of accepting a batch containing a 20% proportion of defectives. The test is complete when the representative point of the test development has passed into the acceptance zone or the rejection zone in the diagram. 5.2 Test and inspection The test and inspection of dimensions shall be as follows. 5.2.1 Types of tests and inspections The systematic tests and inspections of dimensions shall be conducted on the items with tolerances shown in figures 1 to 3. PROTECTED EY COPYRIGHT 10 B 1107: 2008 Checking of the tolerance class for thread may be substituted by the screwing test if requested by the purchaser (see 4.7.2). ‘The other dimensions than those indicated in figures 1 to 3 may be the subject of inspection as agreed between the purchaser and the manufacturer, except that they are not to be judged according to the acceptance criteria given in 5.2.3. 5.2.2 Batching method The following batching method shall apply. a) The items selected shall be arranged in batches having the same characteristics. ‘The samples taken shall be such that they are representative of the batches submitted, b) The batch size shall be in accordance with 5.1.2. ) The purchaser has the right to split up the lots or group them together for the checks. 4) The symbols and signs marked by the inspector on the samples taken shall be kept intact until the acceptance tests have been completed. 5.2.3 General matters of tests and inspections The dimensional checks shall be carried out on samples taken from batehes of bolts and nuts by direct measurement, limit gauge and other means. After the inspection, if at least one checked dimension of any bolt and nut is out- side the tolerance limits or the finish of the bolt. and nut does not satisfy the require- ments of 4.7, that bolt and nut is regarded as a “bad” sample. The bolts and nuts satisfying the requirements of 4.7 shall be accepted, While the statistical sampling plan may be applied on an agreement between the purchaser and the manufacturer, the agreement shall mention the batch and sample size, the accepted quality level and the risks. If there is no such agreement, the sta- tistical sampling plan shall be in accordance with JIS Z 9015-1 or with the Wald dia- gram, ‘The risks defining the scheme transmitted by the Wald diagram (Annexes C and D) are as follows: a) 5 % probability of rejecting a batch containing a 5 % proportion of defectives; b) 5 % probability of accepting a batch containing a 15 % proportion of defectives. The inspection is complete when the representative point of the test development has passed into the acceptance zone or the rejection zone in the diagram. In the case of rejection, the manufacturer has the right of picking out the items of the rejected batch and resubmitting the batch for the acceptance test. During this second test, the check shall be carried out in accordance with the se- quential sampling plan, (Annex D), providing the purchaser with a lower risk. ‘The purchaser may waive the dimensional check under the conditions specified in 5.2.4, PROTECTED BY COPYRIGHT 1 E 1107 : 2008 5.2.4 Alternative to dimensional checks on samples taken from batches— Control chart When the manufacturer applies a permanent control chart system approved by the purchaser, the latter may space out inspections on samples taken from the batches as he wishes. ‘The results recorded in the control charts are then regarded as constituting the in- spection check, The agreement of the purchaser on the system of control charts covers the follow- ing main points: — the stages of manufacture at which the inspection is carried out; — the sampling size and frequency; — the inspection limits; — the number of items outside the limits allowed during a given period. The control charts shall be kept available for the purchaser who may check at any time that the system is being applied correctly by whatever method the purchaser chooses. ‘The control charts shall contain all the data permitting clear identification of the manufactured goods, ‘They shall be kept by the manufacturer until at least $1 December of the year fol- lowing the one indicated on the items. 6 Data to be supplied by the purchaser The attention of users of this Standard is drawn to the fact that the data normally contains a definition of the conditions for use, in addition to documents useful in drawing up the contract. 7 Packaging The bolts and nuts shall be subjected to rust proof treatment after the inspection, and packed with the nuts coupled on the bolts. PROTECTED BY COPYRIGHT 12 E 1107 : 2008 Unit: mm beh [a a) For A30, B30, A37, B37 Unit: mm b) For B4ON, B50, BSN, A50, B60 Figure 1 Shape, dimensions and dimensional tolerances of fish-plate bolts PROTECTED BY COPYRIGHT 13 E 1107: 2008 Table 5 Dimensions of fish-plate bolts Unit: mm Sm |e] @ ]>] @]a]e]wla[a[m]o] «| ® ]L[ 2 ] Bane a” [at spre) |ateo| | ate) Ns iad toe rr ; suis | 18000] 4[ 80] 27] 26] —[r4]s2] 3 [20] 25 | — [vos B30 Figure a iS 431 | mus | so0| 24] 180] 27] 26] —|s4]32] 8 [00] 25 | — |us 70 2 40] —| —fas|ie] «| — 3 480 | yes | 24000] 50] 280] —|—[25]36] 3] —[65] 2 | 2 [aso : Fiewe BON a0 | 2000] 42| 00] —|—[20] 14] 7) [as] 25 | 2 fase) [th eo | no [ooo] sa] m0] | —|z0] 8] 2] ~ [e525] 2 [as wher, di major dame of bol trad De wilh head dr lameer fn Toly kek wath dong) C: knock with short) wt oop sunace 1 bgt ob head bs eng ofthrend walls under eas 1: amin length 1 perpentclrty NOTE 1 X refers to the incomplete thread portion, which should be two threads, NOTE 2 The thread crests may have residual black surface, NOTE 3 Burrs on the head of 30 kg and 37 kg purpose bolts are permitted up to 0.5 mm in width PROTECTED BY COPYRIGHT M4 E1107: 2008 Unit: mm ais [A ——} o) a 4 \ tnismay be a rounded end, fer ——— HI x os Figure 2. Shape, dimensions and dimensional tolerances of fastening bolts Table 6 Dimensions of fastening bolts Unit: mm Symbol Nominal thread ] Major diameter of | Nominal length | Length of thread designation external thread d L 6 F50 ‘M20 20.000 a 30 50S ‘M20 20,000 78 35 SONS M20 20.000 85 355 NOTE 2 NOTE 1 X refers to incomplete thread portion, which should be two threads. ‘The thread crests may have residual black surface, PROTECTED BY COPYRIGHT 15 E 1107 : 2008 Unit: mm ‘Approx. 120" Figure 3. Shape, dimensions, and dimensional tolerances of fish-plate nuts and fastening nuts Table 7 Dimensions of fish-plate nuts and fastening nuts Unit: am ‘Symbol Nominal | Diameter Height ‘m | Width across | Width | Diameter Coaxiality thet" |r gia coca laces Sig | teed ‘Sr | eu a s oe |. arms 1 sus | ssa | so] 209]-| 2 | 2,| oe | a | 2 aso-aD 3 asenmey | ae | atom | aco] ar0f—[ oe} @ [ae | om | a0 amas 9 1 Fond Ma OTB: Ty han net ay ave eal are PROTECTED BY COPYRIGHT 16 E1107 : 2008 Annex A (normative) Wald diagram for lots of 500 to 2 000 items Introduction This Annex specifies the requirements for a sampling plan. A.1_ The Wald diagram for lots of 500 to 2 000 items is shown in figure A.1. iG LAK SY? \\\ WAS 5 Eo N 7 : Ow” aR g 5 7 ° os 10 15 3035404550 HBOS OTS Number of tems inepected Item tested: Inspector: ‘Type: Laboratory: Date: Service: Quality control Tensile test Proof load test Hardness test Screwing test Wedge loading test Comments: Figure A.l_ Wald diagram for lots of 500 to 2.000 items PROTECTED BY COPYRIGHT 17 E 1107 : 2008 A.2_ Note on the use of the Wald diagram is as follows. a) b) ° d) e) 2) h) 0 When a test is carried out, individual items are selected at random from the batch being checked. Each is checked and the result is recorded on the diagram before continuing. A sample shall be deemed to conform if the test or check referred to in the dia- gram is satisfactory. The results are represented by a point moving over the diagram. The starting position of the point is at zero. For each test, the point is moved by one unit parallel to the X-axis. For each non- conforming test, it is also moved by one unit parallel to the Y-axis. The test is stopped as soon as the recording point has reached one of the areas marked “accept” or “reject”. Different kinds of test, forming a series, may be plotted on the same diagram. The diagrams relating to each series of tests shall be appended to the acceptance report. They shall show each consecutive position of the recording point. The purchaser may permit sampling to be carried out using groups of adjacent items instead of randomly selected individual items. In this case 1) the number of items in a group shall be constant throughout the test and be predetermined with a maximum number of 10; 2) _ the position of the recording point shall be plotted on the diagram after all the items in the group have been checked; the recording point is replotted after each group, parallel to the X-axis, by as many units as there are items in the group, and parallel to the Y-axis by a number of units equal to the number of non-conforming items found in the group. PROTECTED BY COPYRIGHT 18 E1107; 2008 Annex B (normative) Wald diagram for lots of 2 001 to 100 000 items Introduction ‘This Annex specifies the requirements for a sampling plan B.1 ‘The Wald diagram for lots of 2.001 to 100 000 is shown in figure B.1. os 0 Item tested: ‘Type: Date: Quality control Tensile test Proof load test Hardness test Screwing test Wedge loading test Comments: 2053035 40 45 80 85 60 65 70 78 Number of tems inspected Inspector: Laboratory: Service: Figure B.1 Wald diagram for lots of 2 001 to 100 000 items PROTECTED BY COPYRIGHT 19 E 1107: 2008 Annex C (normative) Progressive sampling plan—Wald method Introduction ‘This Annex specifies the requirements for a sampling plan. C.1 The Wald diagram for progressive sampling plan is shown in figure C.1. Number of"bad" items % ‘50 100 150 amber fem nepsted Item tested: Inspector: ‘Type: Laboratory: Date: Service: Check on dimensions and finish Comments: Figure C.1 Wald diagram for progressive sampling plan PROTECTED BY COPYRIGHT 20 E 1107 : 2008 Annex D (normative) Progressive sampling plan for inspection of resubmitted batches Introduction ‘This Annex specifies the requirements for a sampling plan. D.1 The Wald diagram for progressive sampling plan for inspection of resubmitted batches is shown in figure D.1 WWW ‘K x LA Number of bad!” items 0 30 100 Number of tems inspected Item tested: Inspector: ‘Type: Laboratory: Date: Service: Check on dimensions and finish Comments: Figure D.1_ Wald diagram for progressive sampling plan for inspection of resubmitted batches PROTECTED BY COPYRIGHT 21 E 1107: 2008 Annex JA (normative) Bolts and nuts with Whitworth thread JA.1 Scope This Annex specifies the bolts and nuts having Whitworth threads. The Whitworth thread should not be used for bolts and nuts to be newly designed, since it will eventually be out of use. JA2 Manufacturing methods and other matters JA.21 Steelmaking process for material of bolts and nuts ‘The steel making process for material of bolts and nuts shall be in accordance with 4.1. JA22 Manufacturing of bolts and nuts The manufacturing of bolts and nuts shall be in accordance with 4.2. JA.2.3 Property class, classification and symbols, shape and dimensions, and thread form of bolts and nuts JA.2.3.1 Property class of bolts and nuts The property class of bolts and nuts shall be in accordance with 4.3.1. JA.2.3.2 Classification and symbols of bolts and nuts The bolts and nuts shall be classified and symbolized according to the usage as given in table JA.1. JA.2.3.3 Shape and dimensions of bolts and nuts ‘The shape and dimensions of bolts and nuts shall be in accordance with table JA.1. PROTECTED BY COPYRIGHT. 22 E 1107; 2008 Table JA.1 Classification, symbol, use, shape and dimensions and property class of holts and nuts Figares and Classification ‘Symbol Ise mee oth Property i shape and | class dimensions For 30 kg rails Untreated fish-plate | Figure 1 8), « 30 Untreated fishplate | Figure 22 % | For 37 kg rails AST intreated fish-plate | Figure le), 6. a ba Untreated shave | teva | 5S For 50 kg rails AB Intreated fish-plate | Figure 1b), 7 ot 50 us ted fish-pl table JA.2 S| | Por a0 ig rails ‘A0-WaGN | Untreated fish-place | Fiture 3, “ Untreated fishpate | Figure 3, 2 Fi 5 | For 37 kg rails A37-\ iN intreated fish-plate | Figure 3, 3 a ST-WOAN | Untreated fish-plate | Figure 3. | 5 For 50 kg rails N intreated fish-plate | Figure 3, kg. A50-W1N Untreated fish-plate table JA.4 Heat-treated fish | Figure 1 a, For 30 kg rails Bat is: . = g plate table JA.2 88 ; Heat-irealed feb | Figure ta, For 37 kg rails . g 2 BST plate table JA.2 a Untreated fish plate | 5, Z| |B] For 40 ign rails BAON and heattreated — | FETE 1B) | 199 & & fish plate aoa & 7 Heat-treated fish | Figure 1b), For 50 kg rails 35 iat * . a plate table JA.2 a Untreated fish plate | For 50 kgN rails BSON and heat-treated Figure 1b), 10.9 areas table JA2 ; ; Heattreated fish | Figure 3, For 30 kg rails va 2 ke een plate table JA.4 , | Heattreated fish | Figure 3, For 37 ke rails - igure 3, 6: away plate table JA4 Untreated fh plate |p, | For 40 kgN rails BAON-W3/4N | and heat-treated eee 2 eateiae tableJaa | 10 Hleat-treated fab | Figure 3, For 50 kg rails. ‘B50-WIN igure 3, bed plate table JA4 Untreated fish plate For 50 kgN rails BSON-W3/4N | and heat-treated Figure 3, nes table JAS PROTECTED BY COPYRIGHT 23 E 1107: 2008 Table JA.1 Figures and tables of | Property Classification tables of Pron dimensions ‘Type F tie plate for 60 Kg : Figwe 2, and 50 kgN rails general ‘Type F tie-plate table JA. S| Type F tie-plate for 50 kg , Figure 2, ¥ | rail joint ‘Type F tie-plate table JA3 46 5 ‘Type F tie-plate for 50 ke ae Figure 2, i] <|_ [rations Type Ftieplae | ESE, || | type F teplate tr cong Figure, = and 60 kgN rails general fable A's ©) | g [type F tie-plate for 50 ke 7 Figure 3, & | rail joint ‘Type F tieplate table JA4 i. ‘Type Ftiepate for 50K | pag Figure 8, Type F te FOONI-W9/N | Type Ftioplate | Pure NOTE 1 $:e4.2 ©) for Case A and Class B [NOTE 2 See 4.21 for property class Table JA.2 Dimensions of fish-plate bolts Unit: mm Syn [Nomi RE] + | Figure bal [nal at} | atoes| Ne thread de 7Aa0 a wan [105 330 Fiewre ro 37 ast | waa - [us ‘50 5 150 ‘B50 wi Figure 1b BaON vA BAO T wai 135 ‘where, di major diameter of bolt thread —D: widih of head Giamoter of eylindvieal body di: knock width Gong) C: knock width (short) W: width of tap surface H: height of bolt head Tangth of thread radius under head 1: nominal lngth perpendielarity NOTE 1X refers tothe incomplete thread potion, which shouldbe two threads, NOTH 2 The thread crests may have residual black surface. NOTE 3_Burrs on the head of 30 ky and 87 ke purpose bolts are permitted 1p to 0.5 mm in width, CTED BY COPYRIGHT 24 E 1107: 2008 Table JA.3_ Shape, dimensions and dimensional tolerances of fastening bolts Unit: mm ‘Symbol | Nominal thread ] Major diameter of | Nominal length | Length of thread] Figure No. designation | external thread ad L 8 50 ware 19.050 n 30 50 ws/4 19.050 8 35 Figure 2 F5ONJ wad 19.050 85 355 NOTE 1 X refers to the incomplete thread portion, which should be two threads NOTE 2 The thread crests may have residual black surface. Table JA.4 Shape, dimensions and dimensional tolerances for fish-plate nuts and fastening nuts Unit: mm Symbol | Nomi- | Diame- | Height [im | Width across | Width | Diame- [Com] Figure nal | ter of fats across | ter of {ality | No. thread] internal comers | top desig- | thread surface nation |g #H s c|pfe Basie | Toter-| Approx. | Basic | Toler-| Approx. | Approx| Max. ‘A30-WaVAN AS7-Wa/4N ol, Bao-waan | 9 | 19050} 190} 210] 12 | a2 | 9) | azo | a | 15 BB7_W3/4N ‘ABO-WIN, 0 Satan wi waterol re | to] 7] 12 bees BAON-Wa/an ° Bson-waran | 24 | 19050} 190] =10] 12 | 32 | | azo | ar [as F50_W3/4N ° Feou- wan | wa | 19050 | 160 | =09/ ~ | ae | 9, | sro | a1 | 1s 50NJ-W3/4N NOTE: The thread crests may have residual black surface, JA23.4 Thread form ‘The thread form shall be nominal thread designation W3/4 with 10 crests and W1 with 8 crests (see figure JA.1). JA2.4 Limit gauges A measurement of dimensional tolerances using limit gauges shall be in accordance with the following. PROTECTED EY COPYRIGHT 25 E 1107: 2008 JA.2.4.1 Non screw thread limit gauges The limit gauges excluding screw thread limit gauges shall be in accordance with 4401 JA.2.4.2 Screw thread limit gauges ‘The screw thread limit gauges shall be in accordance with Annex JB, JA25 Marking ‘The marking shall be in accordance with 4.5. JA26 Quality The quality requirements shall be as given in 4.6, except that 4.6 d) is replaced with the following: 4) The mechanical properties of fish-plate bolts shall satisfy the values for mechanical properties of products in table JA.5. However, when the purchaser requests, the values for mechanical properties of test pieces in table JA.5 may be applied ‘The mechanical properties of fish-plate nuts shall satisfy the requirements in table JA.6. The standard for dimensional tolerances on surface defects, unless otherwise specified by the purchaser, shall be in accordance with JIS B 1041 and JIS B 1042. Table JA.5 Mechanical properties of fish-plate bolts «| Sb] Proper | Nominal] Mechanical properties] Mechanical properes afta plow 5 Glas” | thread | ofproducts d teste Frenaie | Hardness) Wied pains [Tenaila | Bonga | Redue q Toa oroa® | etrength | ton” | toner a Proof stress area y Niomt | Nimmt | ® | rr [me 5 sv | 107 min, E =a «| 6 | wa | 107 min [79% a ‘79 to 3 1 | 194min - —— ao | 56 | wi | so4mnin. [7% Bao Bie wo Tas | wan | aremin [28% “ “ 60min. | s90min.| 12min | 52min ajo [es | wi |azznin |” 8 BON | sop | wan Jaman | 20 a | om Ba | 109 | wa | 22min [22% | otomin. [2010min | min | 48min PROTECTED BY COPYRIGHT 26 E 1107: 2008 Table JA.6 Mechanical properties of fish-plate nuts Classification | Symbol | Property class] Hardness | Proof load stress HV Nimmt ‘AB0-WSHN AT-WSI4N Class | ASO-WIN 5 146 to 302 630 F50-W3/AN F50-WS/4N F50NJ-W3/4N BA0-WS/AN Ba7-ws/aNn Class B | B4ON-ws/en 10 212 to 353, 1060 B5O-WIN I [BGON-W3/AN JA.2.7 Dimensional tolerance for threads The basic size and dimensions of Whitworth threads shall be in accordance with figure JA.1 BY ecterval head . Y) VL: S. | ae Figure JA.1 Basic crests, basic size and tolerance of Whitworth threads PROTECTED BY COPYRIGHT 27 E 1107: 2008 Unit: mm Nominal thread designation — I thread designati ws Wi ‘Number of threads (per 25.4 mm) n | 10 threads B threads Pitch 2.540 3.175 Fundemental triangle height in 2.440 3.050 Height of external thread a 1.626. 2.088 Root radius of internal thread 0.849 0.496 T ‘Major diameter @ 19.050 25.400 External thread. | Basie size Pitch diamete a 17.424 23.367 Minor diameterr a 15.798 21,934 Major diameter D 19.050 25.400 Internal thread | Basic size Pitch diameter De 17.424 23.367 ‘Minor diameter (informative) Di 15.798 21.394 i 0 0 Round | Tolerance | Major diameter d arn ry =0.190 0.240 External | Fi8t | Tolerance | Major diameter a ase ay thread 0 ° cee o 0.210 -0.240 0 0 Tolerance Minor diameter a ean EOHaDT Tolerance ‘Major diameter D * Internal | Tolerance Pitch diameter De eae a thread ° 2 0.980 1.180) ‘Tolerance Minor diameter (informative) Dy 0.380" o4g0 Length of engagement to reference piece 2 28 NOTE 1 The bold solid line in the figure indicates the basic profile NOTE 2 D{=d)+2%0.076 9H external thread major diameter as shown in figure JA.1 obtained from 20,076 9H to the nearest 0.010 mm. Notes * While the lower deviation is not specified for major diameter of internal thread, a clearance shall generally be ensured between the root and the maximum dimension of the round type © The lower deviation of internal thread minor diameter equals to that rounding the value Figure JA.1 (concluded) JA3 Tests and inspection of mechanical properties and dimensions ‘The tests and inspection of mechanical properties and dimensions shall be in ac- cordance with clause 5, except that a part of 5.1.8.4 is replaced with the following: 5.1.3.4 Inspection The mechanical properties, when the test is performed according to 5.1, shall sat- isfy the requirements in JA.2.6 and 4.6 e) and f). PROTECTED BY COPYRIGHT 28 E1107: 2008 JA4 Data to be supplied by the purchaser ‘The data to be supplied by the purchaser shall be in accordance with clause 6. JAS Packaging ‘The packaging shall be in accordance with clause 7. PROTECTED BY COPYRIGHT 29 E 1107: 2008 Annex JB (normative) Limit gauges of Whitworth screw thread Introduction ‘This Annex specifies the limit gauges of Whitworth screw thread. JB.1 Figure JB.1 shows the figures indicating the shape, deviation and tolerances of limit plug gauges for inspection, to be used for checking the minor diameter of inter- nal thread. Gane For threads NOT GO side 0 side D, = a 1 eviation of wear timity x Intemay 7 (Plerances x} Internal | — (Tolerance) x z tdyead side shreneide || [= Lower deviation) x (Lower deviation) x (pper deviation) x = Upper deviation! x $ S} Gosite S| ofeaure SE] ofgouge a a Unit: mm ‘Nominal thread designation Shape = waa wi Basic size Major diameter Di 15.798 21.334 0.395 0.495 co sige Major diameter D bas bad ‘Tolerance ‘Wear limit of major diameter 0.380 0.480 on 0.990 1190 NOT GO side | Major diameter Db ear ney NOTE 1 The basic size for the deviation of this table shall be the value of basie size of Whitworth serew thread minor diameter (;) NOTE 2 The bold solid lines in the figure indicates the basic profile Figure JB.1 Figures indicating the shape, deviation and tolerances of limit plug gauge for inspection to be used for checking the minor diameter of internal thread PROTECTED BY COPYRIGHT 30 E1107: 2008 JB.2 Figure JB.2 shows figures indicating the shape, deviation and tolerances on GO thread ring gauge for inspection to be used for checking the thread. Guage ornboT zee erent SI {7 Deviation of wear limit of pitch diameter) x-} Gauge side | - Tleranc on pth mater) xb (Upper deviation of pte diameter) x2 5 El [> (Tolerance on minor diameter) x2 it Mere omnis dame ial aoa (Lower devition of minor diameter x LSeB) | thread side (Upper deviation of minor diameter) xb — J Unit: mm ‘Nominal thread designation Shape ware wi Number of threads (per 26.4 mm) nm | 10 threads S threads Pitch P 2540 378 : Pitch diameter & 17424 23.367 Minor diameter a 15.798 21.388 ~0.024 0.028 Pitch diameter a ee eon ‘Wear limit of pitch diameter ° ° 0.380 0480 Deviation | Minor diameter a ee aa Pitch 0.005 0.005 alt angle of thread (areminate) =) s0010 0.009 Standard value of gauge length 22 28 NOTE 1 The pitch diameters in this Standard are the single pitch diameters NOTE 2. The basic size for the deviation of this table shall be the value of basic size of Whitworth coarse external thread pitch diameter (d) and the minor diameter {d), NOTE 3. The root profile of thread shall be given an appropriate margin to ensure some clearance between the root profile and the maximum dimension of external thread major diameter to be tested as shown in the figure, NOTE 4 The pitch diameter, deviation of pitch and deviation of half angle of thread, irrespective of the values in the table, shall be judged aeceptable when the GO engagement checking thread plug gauge is screwed in without any foree or any play. NOTE 5 The wear of pitch diameter, irrespective of the values in the table, shall be judged to be within the wear limit when the wear checking thread plug gauge does not go. NOTE 6 The solid bold lines indicate the basic profile Fi igure JB.2 Figures indicating the shape, deviation and tolerances on GO thread ring gauge to be used for inspection of thread PROTECTED BY COPYRIGHT 31 E 1107 : 2008 JB.3 Figures indicating the shape, deviations and tolerances of NOT GO thread ring Gauge for inspection to be used for checking the thread are shown in figure JB.3, Gauge aymber Portree | Rl External Googe side ~ (Tolerance on pitch diameter) x 2. (Upper deviation of pitch diameter) x (Lower deviation of pteh diameter) x z 1 Unit: mm Nominal tread dvigation ‘Shape ene ware wi See =| eivenis | events Pith P20 ts Tasso | Bt Sameer [ata 23.67 0.236 0.256 a] 936 “0386 Deviation [Rich 0.08 0005 Half angle of thread (areminute) ae soon Standard value of gauge minor diameter dai 16.40 2211 NOTE 1 Single pitch diameter shall be the pitch diameter of this Standard. NOTE 2 The basic size for the deviation of this table shall be the value of basic size of Whitworth NOTE 8 ‘The root profile of thread shall be given an appropriate margin to ensure that the parts other NOTE 4 The pitch diameter, deviation of pitch and deviation of half angle of thread, irrespective of NOTE 5 The solid bold lines in the figure indicates the thread profile coarse extornal throad piteh diameter (d), than the shortened flank as shown in the figure does not touch the bolt thread to be checked. the values in the table, shall be judged acceptable when the NOT GO engagement checking thread plug gauge is screwed in without any foree or any play. Figure JB.3 Figures indicating the shape, deviation and tolerances of NOT GO thread ring gauge for inspection to be used for checking the thread PROTECTED BY COPYRIGHT 32 E 1107: 2008 JB.4 The figures indicating the shape, deviations and tolerances on the limit snap gauge for inspection to be used for checking the thread are shown in figure JB.4. Gauge symbol ao yx eviation of wear limit) x 1 GO side of | Tolerance) x > GO side of | (Tolerance) x ~ NOTGO grvgs for | | Upper deviation x. gauge. tor | | apper devintion)x-J- side af | (Upper deviation) thresd (Lower deviation) x thread (Lower deviation) x (Lower deviation) x t 7X * | 7 a _ JV, a Shape = waa Wr Deviation poate 70015 For round type ‘a ~0.005 0,005 corte For flat type eae 0.195, 0.245, tntral teed dimer Figure JB.4 Figures indicating the shape, deviations and tolerances of limit snap gauge for inspection to be used for checking the thread PROTECTED BY COPYRIGHT 33 E 1107: 2008 JB.5 Figures indicating the shape, deviations and tolerances of the GO thread plug gauge for inspection, to be used for checking the thread are shown in figure JB.5, Gauge Forthread | GPW Internal thread side = brsscaang| (Tolerance on external diameter) x J lower deviation of external ameter) (Upper deviation of external diameter} x a itch diamoter) x +} 1-(olerance on pitch diameter) x} | rower deviation of pith diameter x | | -erpperdeviaton ot pitch diameter) x 1 { (Deviation of wear limita itch diameter x} Unit: mam Nominal vend designation Shape = we wr None af iecds ar 054 @[ Woatreats | Bete ch 2640 om 5 Fh dame Df irae 2361 Enteral dander >| 18050 25400 0028 O24 Tish dlameter pf 3088 3024 Wear lini och diameter 3 o Ooms 028 Deviation. aaa » 0.008 0.008 Wear lint ofetemal damier o @ Pick Toate Toms Halrangleofthrnd arent) =| —s010 20009 NOTE 1 the single ich devitlons a his Sandard aa snl plchdcvaons NOTE2. ‘The basic ice for the deviation ofthis table ell be the valu of bse size of Whitworth cour exornl ameter 2) and ph alencts Ue NOTES. The root pal of thread shal be given an epproprite matin to encore a clearance be tween the rst paile and the mininum dimension af the mica erro sw thread toe inert nome 4 ‘The solid bold lines in the figure indicated the basic profile. | Figure JB.5 Figures indicating the shape, deviations and tolerances of GO thread plug gauge for inspection to be used for checking the thread PROTECTED BY COPYRIGHT 34 E1107: 2008 JB.6 Figures indicating the shape, deviations and tolerances of NOT GO thread plug gauge for inspection, to be used for checking the thread are shown in figure JB.6. ‘Gaui eymbal Internat Forthread | PT thread side i —e_ [Tolerance on pitch diameter) x [- Lower deviation of ptch diameter) x (o evan of eh ime)

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