Dap4 Iom

dap 4 TM
Operation Manual
Data Aire, Inc.

230 W. BlueRidge Avenue
Orange, CA 92865
www.dataaire.com
Data Aire, Inc. reserves the right to make design changes for the purpose
of product improvement or to withdraw any design without notice.
Table of Contents
Introduction
Standard Features ................................................................................................................ 5
Operational Features ............................................................................................................ 6
Diagnostics and Service Features ........................................................................................ 6
Display Panel ........................................................................................................................ 7
Functions Displayed .............................................................................................................. 7
Warnings and Alarms Displayed ........................................................................................... 7
Historical Data Displayed ...................................................................................................... 7
Programmable Selections ..................................................................................................... 8
Getting Started
Powering the Unit ON/OFF ................................................................................................. 10
Accessing Menus/Passwords ............................................................................................. 10
Service Level Password .......................................................................................................11
Changing the Service Level Password ............................................................................... 12
Menus
Menu A - ON/OFF ............................................................................................................... 13
Menu B - Setpoints.............................................................................................................. 14
Menu C - Clock/Scheduler .................................................................................................. 16
Menu D - Input/Output......................................................................................................... 20
Menu E - Historical Data ..................................................................................................... 23
Menu F - Information ........................................................................................................... 25
Menu G - Network Config.................................................................................................... 26
Menu H - Calibrate Sensors ................................................................................................ 27
Menu I - Manual Control...................................................................................................... 29
Menu J - Factory Setting ..................................................................................................... 31
Menu K - Alarms and Limits ................................................................................................ 38
Menu L - Configure I/O ........................................................................................................ 46
dap4 Control Logic ................................................................................................................... 64
Temperature Sensor Chart ....................................................................................................... 76
gForce DX Series with dap4 Controller wiring diagram ............................................................ 77
dap4 Control Board PIN ID ....................................................................................................... 78
Manual Bypass wiring diagram................................................................................................. 80
Manual Bypass Switches.......................................................................................................... 82

dap 4 IOM Data Aire, Inc.
dapTM 4
The dap4 continues the tradition of advanced electronic devices from Data Aire for monitoring and control of computer
room air conditioning units which began in 1977. Each generation has provided more accurate monitoring information
and flexibility in controlling the unit.
The dap4 offers the definite answer for precision environmental control. The dap4 control system not only controls
and monitors temperature, humidity, airflow and cleanliness, it provides component run times, alarm history and an
automatic self-test of the microprocessor. All messages are sequentially displayed on a backlit LCD (liquid crystal
display). The dap4 can interface with a variety of building management systems (BMS).
Standard Features
Stand Alone Panel: Service terminals or additional devices are not required for programming or monitoring functions
Microprocessor Based: 32 bit, 44 MHz Micro controller. State-of-the-Art technology and reliability in a program-
mable solid-state control module
LED Illuminated Keys: Six highly reliable keys allow movement through the menus
Backlit Liquid Crystal Display (LCD): Information is displayed and presented in a format that is easily viewed and
understood
All Settings are Programmable from the Face of the Panel: Expedient and user friendly
USB Port: Allows download/upload of software, historical data and commissioning
Multi-Level Password Access: Controls any unauthorized changes to settings and system functions
Database of Unit and Room Conditions: Historical data that facilitates service, apparatus set-up and fine tuning of
setpoints
Rechargeable Battery Backup for Historical Data: Extensive historical data is preserved by integral battery backup
in case of power failure
Factory Programmed Menus: Menus that pertain to the type and method of cooling, reheat and humidification
based on the unit’s components and options
Programmed Settings Saved in Flash Memory: Non-volatile memory stored so all control settings and operational
parameters are secured indefinitely even during a power outage
Factory Calibrated Temperature and Humidity Sensors: Accurate and consistent regulation especially in multiple
unit applications
5
Data Aire, Inc. dap 4 IOM
OPERATIONAL FEATURES
(Optional features may require additional components and/or sensors)
Sequential Load Activation: Time and temperature based logic that sequentially starts and stops stages of cooling
and reheat
Compressor Short-Cycle Control: Prevents excessive compressor wear by using restart and anti-cycle limits
Automatic or Manual Restart: Restart methods are programmable in the event of a power failure
Supplemental Compressor Operation during Energy Saver Mode: Extends the savings from Energy Saver by al-
lowing one or two compressors to supplement the cooling as needed when Energy Saver cooling is not sufficient
Humidity Anticipation: Modifies the humidity setpoint to reduce excess humidification and dehumidification
Dehumidification Mode Lockout: Inhibits dehumidification if not required for system performance
Start Time Delay: Programmable time delay staggers the start-up of multiple units to prevent high power demand
peaks
Chilled Water, Energy Saver and Hot Water Coil Flush Cycle: Periodically circulates fluid in the coil to reduce
deposit build-up in system
Automatic Compressor Rotation: Periodically rotates the lead/lag compressor sequence to balance run times
Automatic Reheat Element Rotation: Rotates the staging sequence to balance the heating elements run times
Energy Saver (Glycol) or Auxiliary Chilled Water Operation: Two types of Energy Savers Systems are available
Programmable Water Under the Floor Alarm: Programmable to activate alarm, stop compressor operation or com-
plete unit shut down
DIAGNOSTICS AND SERVICE FEATURES
Alarms Displayed in Order of Occurrence: Sequence with time of occurrence assist in diagnosing the cause of
alarm(s)
Programmable Delays for Optional Alarms: Reduces nuisance and false alarms caused by temporary or transient
conditions
Manual Diagnostics Program: Provides accessible procedures to test the processor and major system components
External Manual Override for Blower, Cool 1, Cool 2, Humidification, Water Valve and Fan Speed Control: The
control circuit is operable if the processor is not functioning properly
Adjustable Alarm Limits: Threshold levels for temperature and humidity alarms are programmable
Four Programmable Alarms Contacts: Four standard alarms contacts are programmable for remote monitoring
Audio Alarm Tone: Three (3) programmable alarm tones are available
Alarm History: 100 alarms can be stored for system follow-up
6
DISPLAY PANEL
Conditions and Data Displayed
TEMPERATURE: Current return air temperature (°F or °C) UNIT TYPE: Data Aire model type
DISCHARGE AIR: Current chilled water temp (°F or °C)* DATE: Current date (month/day/year)
UNIT ID/ZONE ID: Assigned unit ID and Zone Number* TIME: Current time (hour/minute)
TEMPERATURE SETPOINT: Current temp setpoint (°F or °C) UNIT STATUS: ON or OFF
HUMIDITY SETPOINT: Current humidity setpoint (%) HUMIDITY: Current return air humidity (%)
CHILLED WATER TEMPERATURE: Current Temperature (°F or °C)*
* This optional feature or data display may require additional components and/or sensors
FUNCTIONS DISPLAYED
COOLING: 1st stage, 2nd stage, 3rd stage*, 4th stage* HUMIDIFICATION: Appears when operating
DEHUMIDIFICATION: Appears when operating REHEAT: 1st stage, 2nd stage, 3rd stage
CHILLED WATER FLOW: 10-100% (based on VDC output) ENERGY SAVER: Appears when operating
FAN SPEED: 0-100% (based on VDC output – plug fan units
WARNINGS AND ALARMS DISPLAYED
HIGH TEMPERATURE WARNING LOW TEMPERATURE WARNING

HIGH HUMIDITY WARNING LOW HUMIDITY WARNING
POWER FAILURE RESTART NO AIRFLOW
UNDER FLOOR WATER DETECTION DIRTY FILTER
LOW PRESSURE COMPRESSOR 1 LOW PRESSURE COMPRESSOR 2
MANUAL OVERRIDE FIRESTAT TRIPPED
HUMIDIFIER PROBLEM* MAINTENANCE REQUIRED
TEMPERATURE SENSOR FAILURE HUMIDITY SENSOR FAILURE
COMPRESSOR SHORT CYCLE NO WATER FLOW*
LOCAL ALARM* SMOKE DETECTOR*
CUSTOM MESSAGE* FAN MOTOR OVERLOAD*
DISCHARGE AIR SENSOR ERROR* HIGH CONDENSATE WATER LEVEL*
STANDBY PUMP ON* PERSON TO CONTACT ON ALARM
HIGH PRESSURE/INTERNAL OVERLOAD COMP 1 HIGH PRESSURE/INTERNAL OVERLOAD COMP 2
HISTORICAL DATA DISPLAYED
EQUIPMENT RUNTIMES: Blower, compressor 1, compressor 2, reheat strip 1, 2, and 3, dehumidification, Energy
Saver*, humidifier, condenser and chilled water
ALARM HISTORY: Alarm list with time and date of occurrence
LAST 24 HOURS: High and low temperature, high and low humidity
AVERAGE PERCENT OF CAPACITY LAST HOUR: Compressor(s), humidifier, reheat strips and water valve
7
PROGRAMMABLE SELECTIONS
TEMPERATURE SETPOINT TEMPERATURE DEADBAND

HIGH TEMPERATURE ALARM LIMIT LOW TEMPERATURE ALARM LIMIT
HUMIDITY SETPOINT HUMIDITY DEADBAND
HIGH HUMIDITY ALARM LIMIT LOW HUMIDITY ALARM LIMIT
COMPRESSOR LEAD/LAG SEQUENCE RESET EQUIPMENT RUNTIMES
AUDIO ALARM MODE HUMIDITY ANTIC PAT ION
COMPRESSOR SHORT CYCLE ALARM DEHUMIDIFICATION MODE
LOW DISCHARGE TEMPERATURE ALARM LIMIT* POWER RESTART/RESTART MODE
SYSTEM START DELAY MANUAL DIAGNOSTICS
MESSAGE FOR OPTIONAL ALARM 1, 2, 3, and 4* PERSON TO CONTACT ON ALARM
DELAY FOR OPTIONAL ALARM 1, 2, 3, and 4 WATER VALVE MODE
COMPRESSOR ASSIST TO ENERGY SAVER HUMIDIFIER AUTOFLUSH TIMER*
REMOTE ALARM 1, 2, 3, and 4 SELECTION TEMPERATURE SCALE
FIRESTAT TEMPERATURE ALARM LIMIT REHEAT STAGES
CALIBRATE TEMPERATURE SENSOR COMPRESSORS
CALIBRATE HUMIDITY SENSOR HUMIDIFIER
SCHEDULED NORMAL MAINTENANCE WATER VALVE VOLTAGE RANGE
NETWORK PROTOCOL* REVERSE ACTING WATER VALVE
CALIBRATE DISCHARGE AIR SENSOR* COOLING STAGE to STAGE BAND
CALIBRATE CHILLED WATER TEMPERATURE SENSOR*
8
Getting Started:
The dap4 consists of two main components: the control module and the display panel. The con-
trol module is located in the electrical panel. The display panel is remotely mounted to one of the
outer front doors. The two are connected by special telephone type cable harness (units may be
ordered with longer cables for optional remote wall mounting). Note: If used, regular telephone cable will not oper-
ate. Factory cable is required.
All data displayed on the display screen originates from the control module. The display panel
has a backlit LCD (liquid crystal display). There are six keys on the face of the display panel to
retrieve or enter settings.
Control Module
Display Module
Display Alarm Up
Enter Menu Enter/Select
Return to
previous Down
screen or
hold to turn
On or OFF
Button Functions
Allows viewing of active alarms
Silences audible alarms
Resets active alarms
Allows entry to Main Menu
Return to previous screen

Hold to turn ON or OFF
Allows scrolling to next screen
Allows values changes (increase)
Allows entry to Menus
Advances cursor
Returns to previous screen
Allows value changes (decrease)
The Main Screen allows you to see the current unit status (temperature, relative humidity and op-
erating mode – cooling, humidification, etc.).
9
DA gForce
05/19/11 12:08
TSP 72.0 F Hum SP 50%

Unit Status: UnitOn
Powering the Unit ON/OFF
Before powering unit ON, check that power is available and proper connections have been
completed
Note: The unit is shipped with the control power in the OFF (Off by Key) position
Turn the disconnect switch to the ON position. The controller display keys and screen will illumi-
nate and the processor will conduct a self-test (the screen will remain illuminated with no messag-
es until the testing is complete). The self-test takes approximately 20 seconds. Once completed,
the Main Menu screen will be displayed.
The Main Menu screen will display the unit type, date and time, and unit status. In addition, the
screen will scroll and display the temperature, relative humidity and operating mode.
The Unit Status will indicate the unit:”OFF by Key”
The unit may be turned ON at any time. Hold the Esc key for approximately 5 seconds. The dis-
play will continue to scroll and display messages. At the same time the unit status is changed to
“Unit On”. Once powered there will be a 5-600 second start delay indicated by “Time Before Start:
XXs”.
Note: The start time delay is programmable from 5-600 seconds (Menu A – ON/OFF). The fac-
tory setting is 5 seconds.
For initial programming of setpoints, alarms, delays, etc. it is not necessary to have the unit ON.
With the unit in the “OFF by Key” mode, all settings are available to view and change (other than
Menus J – Factory Settings and L – Configure Inputs/Outputs) if the proper password is entered.
Once the desired settings are complete, change to the Unit to ON by holding the Esc Key for ap-
proximately (five) 5 seconds.
Accessing Menus/Passwords
To access any Menu a numerical password is required. There are three levels of password:
• SERVICE LEVEL
• FACTORY LEVEL
• ZONE MASTER
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The SERVICE LEVEL password allows viewing and changes to the following Menus:
A. On/Off
B. Setpoint
C. Clock/Scheduler
D. Input/Output
E. Historical Data
F. Information
G. Network Configuration
H. Sensor Calibration
I. Manual Control
K. Alarms/Limits
The FACTORY LEVEL password allows changes to the SERVICE LEVEL Menus plus the follow-
ing Menus:
J. Factory Settings
L. Configure I/O
The ZONE MASTER password is only required for those units with optional Zone Master control.
To enter the Menu and Sub-Menu screens, press the MENU key on the display panel. A pass-
word will be requested. The password is a four digit entry (including 0). Units are shipped from
the factory with the password requirement bypassed to accommodate start-up and set-up.
The display screen will have the following message:
Security Access
Insert Service/Factory
level password: 0000
The Service Level Password setting from the factory is: 0000
The cursor will be flashing by the Security Access message at the top of the screen. Press the
ENTER key to move the cursor. The cursor will flash at the first input (represented by a 0). Press
the UP or DOWN keys to increase or decrease the value. Once the value is entered, press the
ENTER key to move to the next input. Increase or decrease the value by pressing the UP or
DOWN keys. Once the value is entered, press the ENTER key to move to the next input.
Once all four values are entered, press the Enter key. If the password is incorrect, the following
message will appear: Password Wrong! The cursor will return to the first input value. Follow the
same procedure to re-enter the password.
Once the correct password is entered and accepted, the Menus will display on the screen. Only
those Menus allowed through the Service Password will be available. Use the UP or DOWN keys
to scroll through the available Menus.
11
Note: Factory Level Menus are for configuring the unit. The dap4 controller is used for a variety
of equipment types. The controller is based on the unit type, unit components and options. Under
normal circumstances these menus should not be changed. If they need to be changed, please
consult with Data Aire engineering or service personnel before proceeding.
Changing the Service Level Password
The Service Level password can be changed by doing the following:
Enter the Main Menu by pressing the Menu key. You will be prompted to Insert the Service Level
password. Enter the current password as previously explained.
▼ Press the Menu key. The screen will display the following message:
▼ Press the Enter key. The cursor will highlight the first input. Change the input by pressing the
Service Security
Change service level

password (PWI): 0000
UP or Down key. Once the selected number is displayed, press the Enter key to move to the next
input. Repeat the same steps for each input.
After the last input has been entered, press the MENU key to return to Main Menu. The password
is stored.
12
Entering Menu Settings
MENU A – ON/OFF
MENU A allows the unit power to be switched from ON to OFF and OFF to ON (the Service Level
password is required for entry).
Enter Menu A by pressing the MENU key. Use the UP or DOWN key to scroll through the menus.
Press the UP or DOWN key until “A. On/Off” (factory setting) appears and is highlighted. Press
the ENTER key.
The following will appear on the display screen:
On/Off Unit
Start-up Delay: 5S
Start-up Mode: Off
Start-up: Unit On
Hold ESC for 5 seconds

to turn unit ON or OFF
The curser will be flashing at the upper left hand corner. Press the ENTER key. The curser will
move to the “Change to: SWITCH OFF”. Press either the UP or DOWN button to change the
status. Press the ENTER key to save the setting.
• If selecting SWITCH OFF the STATUS will change to: OFFbyKey. The unit will be OFF
• If selecting SWITCH ON the STATUS will change to: UnitOn. The unit will be ON
• When switching from the SWITCH OFF selection to the SWITCH ON (and pressing the
ENTER key), the following message will appear: Time Before Start: XXs
Note: The start time delay is programmable from 5-600 seconds (Menu J – Factory Settings)
Once a selection is made, to leave MENU A, press the MENU key. The Main Menu screen will
continue to display other menus (B, C, E and F). To look at any of these menus scroll to the
desired menu. Press the ENTER key. If you choose to return to the Main Screen, press the Esc
key.
13
MENU B - SETPOINTS
MENU B allows viewing and changing of Setpoints (Service Level password is required for entry)
Press the UP or DOWN key until “B. Setpoint” appears and is highlighted. Press the ENTER key.
Use the UP or DOWN key to scroll through the screens. Menu B has two screens.
The following will appear on the first Menu B screen (values are for reference only):
Setpoints
TEMP SETPOINT 72.0oF
TEMP DEADBAND: 2.0oF
STAGE to STAGE: 0.3oF
ENGY SVR SETPT: 50.0oF
DEADBAND: 1.0oF
CHANGE OVER: 2.0oF
Press the UP or DOWN key. The following will appear on the screen:
Setpoints
HUM SETPOINT: 50%

HUM DEADBAND: 3%
FACTORY SETTINGS
TEMPERATURE: ............. 72.0°F (Temperature range: 65 - 85°F)
DEADBAND: ...................... 2.0°F (Temperature Deadband range: 2 - 5°F)
STAGE TO STAGE: ........... 0.3°F (Stage-to-Stage range: 0.3 - 3.0°F)
ENGY SVR SETPT: ......... 50.0°F (Setpoint range: 40.0 - 60.0°F)
DEADBAND: ...................... 1.0°F (Deadband range: 1.0 - 5.0°F)
CHANGE OVER: ................ 2.0°F (Change over range: 2.0 - 5.0°F)
HUM SETPOINT: ................. 50% (Humidity range: 25-70%)
HUM DEADBAND: ................. 3% (Humidity deadband range: 1 - 15%)
If Humidity Anticipation is turned ON in humidity setting under Factory Setting (Menu J), the follow-
ing page appears for reference (can not be edited):
Humidity Anticipation
HUM SETPOINT:.....................50%
TEMP OFFSET:...................... - 2%
ANTICIPATION SP: .................48%
To change the value of any one of the setpoint values, move the cursor by pressing the ENTER
key to the desired setpoint. The cursor will flash on the input value. Press the UP or DOWN button
to increase or decrease the value. Once the desired setpoint value has been changed, press the
ENTER key to move to the next setting or until the cursor is at the top of the screen.
14
Exit the Setpoint Menu by pressing the Esc key. The display screen will return to the MAIN
MENU. Use the UP or DOWN Keys to advance to another Menu or press the Esc Key to return to
the normal operating mode.
Note: Changes to any MENU input will remain and can only be changed manually (as described
above)
15
MENU C – Clock/Scheduler
MENU C allows programming for setting night set-back, week-end and special day schedules
Menu C should only be used for non-critical applications where units may be cycled off
without any damage to sensitive electronic equipment. The typical application is comfort
cooling where units may be shut down during non-working hours.
Enter Menu C by pressing the ENTER key. The following message will be displayed (values are
for reference only):
To change the date or time, move the cursor by pressing the ENTER key to the date. To change
Clock Settings
Day: Saturday
Date: 05/16/11
Hour: 09:39
the date, use the UP or DOWN keys. By pressing the ENTER key the cursor will move from seg-
ment to segment. Only the UP and DOWN keys will change the value. The day will automatically
change when the date has been altered.
Press the ENTER key until the cursor is in the title block (upper left hand corner). Press the UP or
DOWN key to see the next screen.
The following will be displayed (values are for reference only):
Set-Back Settings
Set-Back Enable No
Override Time: 12Hrs
Cooling Offset: 5.0oF
Heating Offset: 5.0oF
Humidify Offset: 10%
Dehumidify Offset: 10%
Note: Leaving the “Set-Back Enable” as NO, the set-back feature is non-operational and is the
recommended setting for applications with constant load and cooling requirements.
The factory setting is NO
Ranges:
Override Time - the range is 1-12 hours Cooling Offset - the range is 0-30°F
Heating Offset - the range is 0-30°F Humidify Offset - the range is 0-30%
Dehumidify Offset - the range is 0-30%
16
If Set-Back enable is YES, the Override Schedule will appear as the following (values are for refer-
ence only):
Set-Back Settings
Set-Back Enable Yes
Override Schedule No
Override Time: 12Hrs
Cooling Offset: 5.0oF
Heating Offset: 5.0oF
Humidify Offset: 10%
Dehumidify Offset: 10%
To change values, move the cursor to the desired input by pressing the ENTER key. Change the
value by pressing either the UP or DOWN key. Once all changes are made to inputs on screen,
move the cursor to the top and press the UP or DOWN keys to move to the next screen or press
the MENU key to return to Main Menu screen.
Week Day Scheduler (only appears if the above Set-Back Enable selection was YES)
From the “Set-Back Settings” screen (with cursor at the top), press the DOWN key.
Week Day Scheduler

Day: MONDAY
Copy to: Monday No
Settings
1: 06:00 Normal SP
2: 17:00 Normal SP
3: --:-- -------
4: --:-- -------
Screen Inputs
Press the ENTER key to move the cursor. The cursor will flash at the day (Monday). By pressing
the UP or DOWN key all the days of the week can be viewed (or selected).
Press the ENTER key. The cursor will flash on the “Copy to: Day” Pressing the UP or DOWN
key all the days of the week can be viewed.
The “Copy to:” function allows the user to copy setting from other days without going through the
settings routine. By pressing the ENTER key, position the cursor on the Day: Press the UP or
DOWN keys to scroll through the days of the week. Select the day that has been programmed
and is to be copied. Press the ENTER key. The cursor will flash on the “Copy to:”. Scroll through
the days using the UP or DOWN key. Select the day to copy. Press the ENTER key. The cursor
will flash by the NO message. Press the UP or DOWN key to change for to YES. Press the EN-
TER key. The display will have a SUCCESSFUL COPY message (which quickly is automatically
removed).
17
The cursor will return to the title block. Repeat the same step for each day to be copied or select
ALL.
▼ Press the ENTER key. The cursor will flash on the “NO or Yes” setting. Pressing the UP or
DOWN key will change from YES to NO or NO to YES. Leave in the NO setting until selections
have been made.
▼ Press the ENTER key. The cursor will flash on the first time setting. All time is on a 24 hour
clock (i.e. 6:00 PM = 1800 hours). The start time (line # 1) is selected by pressing the UP or
DOWN key.
▼ Press the ENTER key to change the hour. By pressing the UP or DOWN key, the hour will
change. Once the correct hour is selected, press the Enter key.
The cursor will flash on the minutes. By pressing the UP or DOWN key, the minutes will change.
Once the correct minutes are selected, press the Enter key.
The cursor will be positioned on the settings input. Press the DOWN key to view the available
selections:
Set-Back; Normal SP (setpoint) Turn Off
▼ Press the ENTER key. The cursor will flash on the second time setting.
Repeat the steps to set the second time setting (and third and fourth if used).
Once the settings are complete, with the cursor in the title block, press the DOWN key to advance
to the next screen or press Esc to return to the Main Menu or press the Esc key to return to nor-
mal operation.
Holiday Scheduler
Date Date
Start Stop Setting
07/04 07/05 Turn Off

--/-- --/-- ----------
--/-- --/-- ----------
Available settings:
Normal SP
Turn Off
Set-Back
mal operation.
18
Special Day Scheduler

Day Date Schedule
SD1: --/-- --------
SD2: --/-- --------
SD3 --/-- --------
SD4: --/-- --------
SD5: --/-- --------
SD6: --/-- --------
Available settings:
Normal SP
Turn Off
Set-Back
mal operation.
19
MENU D – INPUT/OUTPUT
MENU D is a view only menu allowing the user to view the various input and outputs. The values
are factory set and only if instructed by Data Aire engineering or service personnel should these
be changed.
To view, press the Menu key. A prompt for the password will be displayed on the display mod-
ule. Once the password is entered, the Main Menu screen will display the various menus. Scroll
through the menus using either the UP or DOWN keys. Move Menu D to the highlighted area and
press the ENTER key.
Digital Inputs
1 2 3 4 5 6 7 8 9

10 11 12 13 14 15
16 17 18
 = Input is Active
▼ Press the DOWN key to view the next screen.
Digital Outputs
 2 3 4 5   8 9 10
11 12 13 14 15 16 17
 = Output is Energized
Analog Input
Return Air Humidity

Input B01: 44.2
20
The following will be displayed
y (values
( are for reference only):
y)
Analog Input
Return Air Temp

Input B04: 70.8oF

Analog Output 3
Fan Speed
Output B04: 8.50vdc

Analog Output 4
Optional Output #1
Output 0.00vdc

Analog Output 5
Optional Output #2
Output 0.00vdc
21
Analog Output 5
Optional Output #2
Output 0.00vdc
All screens have been viewed. BY pressing the UP or DOWN keys, the screens can be viewed.
▼ Press the MENU key to return to the main menu. Choose another menu by pressing the UP or
DOWN keys or press ESC to return the main menu.
22
MENU E – Historical Data
MENU E allows viewing alarms, component runtimes and resetting of component runtimes
The first screen will display (if any) alarm history
▼ Press the ENTER key to view
The following will be displayed (inputs are for reference only):
Time and Date of Alarm

Alarm Type
Humidity at time of occurrence
Chilled Water temperature at time of occurrence (if applicable)
Discharge Air Temperature at time of occurrence (if applicable)
11:13:10 10/1/11
C1 Lo Pressure
Humidity: 51%
Return Air: 71.6oF
Chilled Water: xx.xoF
Discharge Aire: xx.xoF
To view consecutive alarms press the ENTER key moving the cursor into the screen area.
▼ Press the UP key and the display will show the previous alarm, with time and date. Continue to
press the UP key to view all alarms. Once the last listed alarm is viewed, press the ENTER key to
view run time (press the Esc key at any time to return to the Main Menu).
The screen will display the following:
Run Hours 1 Reset
Blower 00000 No
Comp1: 00000 No
Comp 2: 00000 No
Comp 3: 00000 No
Comp 4: 00000 No
▼ Press the ENTER key to move the cursor. The cursor will flash the reset choice of No or Yes.
To reset and clear runtimes, press the UP or DOWN key.
23
▼ Press the ENTER key until the cursor is flashing on the title line. Press the DOWN key to move
to next screen.
Htr 1: 00000 No
Htr 2: 00000 No
Htr 3: 00000 No
Humidity: 00000 No
Dehum:: 00000 No
▼ Press the ENTER key to move the cursor. The cursor will flash the reset choice of No or Yes.
To reset and clear runtimes, press the UP or DOWN key.
▼ Press the ENTER key until the cursor is flashing on the title line. Press the DOWN key to move
to next screen.
Engy Svr: 00000 No

CW Cool: 00000 No
Cond Aux:: 00000 No
Reset All Runtimes: No (or Yes)
With the cursor flashing on the title line, press the UP or Down key to review the alarms or run-
times or press the MENU key to return to the Main Menu.
▼ Press the Esc key to return to the normal operating screen.
24
MENU F – INFORMATION
MENU F allows viewing of the processor version (Service Level password is required for entry).
This is a view only menu.
Once password has been entered scroll until Menu F – Information is highlighted. Press the EN-
TER key to view. There two screens. The first screen will display the following:
Information
Data Aire Inc.

Code:
Ver: 1.0B01 05/04/11
Manual code: 4.30 12/22/08
Boot: 4.03 07/03/06
▼ Press the UP or DOWN key to view second screen. The second screen will display the follow-
ing:
Information
pCO Type: pCO5 Large
Total Flash 2048KB
RAM 512KB
Built-In Type
T Memory Write 0
Main Cycle/s
4.2 cycles/s 238ms
▼ Press the MENU key to return to the main menu or press Esc to return to the normal operating
mode.
25
MENU G – NETWORK CONFIG
MENU G allows selection of BMS protocol. (Service Level password is required for entry)
Once password has been entered, press the UP or DOWN key until “G. Network Config” appears
and is highlighted. Press the ENTER key.
Bms Configuration
BMS Port 1
Protocol: MODBUS
Only the protocol can be changed. The selections are as follows:
LON, BACNET, PCOLOAD, MODBUS, MODEM, CAREL, N/A
Once the selection has been made, press the ENTER key and the cursor will move to the title
block.
To move to the next screen, press the DOWN key.
Bms Configuration
BMS Port 1
Address 1
Baud Rate 19200
The address can be a value from 0 to 999
The available baud rates are: 1200, 2400, 4800, 9600, 19200
Once the selection has been made, press the ENTER key to move the cursor to the title block.
▼ Press the Esc key to return to the Main Menu. Scroll to the next menu to be viewed is high-
lighted or press the Esc again to return to the normal operating mode.
26
MENU H - CALIBRATE SENSORS
MENU H allows calibration of the unit installed sensors. Service Level password is required for
entry.
Return air temperature and humidity sensors are standard with Data Aire units. Dependent on op-
tions and equipment type, a discharge air and chilled water sensor may be installed in the unit.
Press the UP or DOWN key until “H. Calibrate Sensors” appears and is highlighted. Press the
ENTER key.
The following will be displayed on display module (values are for reference only):
Analog Input
Humidity Sensor
Input B01
Offset xx.x
Value xx.x
▼ Press the ENTER key to move the cursor. The cursor will flash at the Offset. By pressing the
UP (to increase) or DOWN (to decrease) keys the Offset can be changed.
Once the change has been made, press the ENTER key and the cursor will move to the title block
of the screen. The Offset change is now entered and stored.
Analog Input
Return Air Temp Sensor
Input B04
Offset xx.x
Value xx.x
Once the change has been made, press the ENTER key and the cursor will move to the upper
portion of the screen. The Offset change is now entered and stored.
27
Analog Input
Discharge Air Sensor
Input B09
Offset xx.x
Value xx.x

Analog Input
Chilled Water Sensor
Input B10
Offset xx.x
Value xx.x

▼ Press the Up or DOWN key to move to another screen or if all calibrations are completed, with
the cursor flashing in the title box, press the Esc key. This will take you to the Main Menu.
Use the UP or DOWN keys to scroll through the Menus or press the Esc key to return to the nor-
mal operating mode screen.
28
MENU I – MANUAL CONTROL
MENU I allows manually running different unit components (the Service Level password is re-
quired for entry).
In the Main Menu screen press the UP or DOWN key until “I. Manual Control” appears and is high-
lighted. Press the ENTER key.
The following will be displayed(values are for reference only):
Manual Output Mgmt: 1

Return to Auto: 60s
Blower Auto On
Compressor 1 Auto Off
Note: The “Return to Auto:” is programmable from 10 to 300 seconds. Once the time has
elapsed the functions will return to normal programmed operation.
Move the cursor to the title block by pressing the ENTER key. To return to the Main Menu press
the Esc key or to view the following screen press the DOWN key.

Humidifier Auto On
Status Relay Auto On
Cond Aux Rly Auto Off
Reheat 1 Auto Off
Reheat 2 Auto Off
Reheat 3 Auto Off

Energy Saver Auto Off
Alarm 1 Auto Off
Alarm 2 Auto Off
Alarm 3 Auto Off
Alarm 4 Auto Off
Drain Auto Off
29
Analog Output 3
Fan Speed
Mode: Auto
Manual Valve 0.00vdc
Output 8.50vdc
Analog Output 4
Optional # 1
Mode: Auto
Output 0.00vdc
Analog Output 5
Optional # 1
Mode: Auto
Output 0.00vdc
Move the cursor to the title block by pressing the ENTER key. To return to the Main Menu or
press the Esc key.
30
MENU J – FACTORY SETTINGS (factory use only)
MENU J is for setting the control to the type equipment and options ordered. This requires the
Factory Level password and entry should be limited to Data Aire factory and service per-
sonnel.
In the main menu screen press the UP or DOWN key until “J. Factory Settings” appears and is
highlighted. Press the ENTER key.
The following will be displayed:
System Settings
Model: DA gForce
Screen Flip Delay: 3s
Start-up Delay: 5s
Temp Units: Fahrenheit
Out Status: Sys On
Fan Type: Plug Fan
Fan Mode: Continuous
The inputs are for reference only (see below for available settings).
Model: There are four choices – gForce, Mini, Mini-Plus and DA Series
Screen Flip Delay: The range is 0 to 99 seconds (in 1 second intervals)
Start-up Delay: The range is 5 to 600 seconds (in 1 second intervals)
Temp Units: Fahrenheit or Centigrade
Out Status: There are five choices – Sys On, Dehum On, Hum On, Comps On, and Re
heat On
Fan Type: There are two settings – Plug Fan, Std On/Off
Fan Mode: There are two choices - Continuous and Automatic
Once inputs have been made, move the cursor (by pressing the ENTER Key) to the title box.
Press the DOWN key to view the next screen:
The following will be displayed (values are for reference only/see below for available settings):
Fan Settings
CW Mode: Const Speed
CW Speed: 85%
Disch Temp Is Required
DX Mode: Constant
DX Speed: 100%
Modulate Min: 40%
Modulate Max: 60%
Fan Settings (Plug Fan Only – Fan Type in first screen must be set for PLUG FAN)
31
CW Mode: There are four settings Constant, BMS, Valve Pos, and Pressure
CW Speed: The range is 60 to 100%
Disch Temp Is Required
DX Mode: There are three available choices – Constant, BMS and Pressure
DX Speed: The range is 60 to 100%
Modulate Min: The range is 40 to 100%
Modulate Max: The range is 70 to 100%
If choosing CONSTANT, the following will be displayed and a value can entered:
CW Speed: 60% - 100%
If choosing BMS, no additional messages will be displayed
If choosing VALVE POS, the following will be displayed and a values can be entered:
Modulate Min: 40% - 100%
Modulate Max: 70% - 100%
If choosing AIR PRESSURE, the following will be displayed and values can be entered:
Modulate Min: 40% - 100%
Modulate Max: 70% - 100%
With DX, if choosing PRESSURE, the following will be displayed and values can be entered:
Air Pressure Setpoint: 0.01 – 0.99” Wtr
Band: 0.01 – 0.99” Wtr
Int Time: 0 – 999s
Once a selection or selections have been made, move the cursor to the title block by pressing the
ENTER key
▼ Press the DOWN key to view the next screen:
Fan Pressure
Set Point: 0.50” Wtr

Band: .05” Wtr
Int Time: 50s
Available Selections
Set Point: 0.00” to 0.99”
Band: .01” to .99”
Int Time: 0 – 999
ENTER key or press the Esc key to return to normal operating mode

32
Fan Air Flow
Fans Installed:
ENTER key
The following will be displayed (inputs are for reference only)

Available Selections:
Compressor Settings
Type: Dual Pri w/ UnLdr

Lead/Lag: Enabled
Lead: Compressor 1
Rotate Lead: 168hrs
Delay btw Stages: 60s
Type: Sngl Primary (single scroll compressor),

Dual Primary (dual scroll compressor),
Sngl Pri w/UnLdr (single semi-hermetic compressor w/unloading),
Dual Pri w/UnLdr (dual semi-hermetic compressors w/unloading)
Four Tandem (dual tandem scroll compressors)
None (entry for chilled water units)
Lead/Lag: Enabled or Disabled (if Disabled is selected, Lead: and Rotate Lead: are not displayed)
Rotate Lead: Range is from 12 to 999 hours (of runtime to rotate compressor lead – factory setting
168 hrs)
Delay Btw Stages: Range is from 30 to 300 seconds (delay between start of lag compressor)
ENTER key
33
Reheat Settings
Reheat Stages: Three
One, two, three or none
If two or three are selected, the display module will display “Lead Reheat:”
Reheat Settings
Reheat Stages: Three

Lead Reheat:
By pressing the UP or DOWN key the lead choices (First, Second or Third) can be seen.
With two stage reheat, pick either First or Second (factory setting is First)
With three stage reheat, pick either First, Second or Third (factory setting is First)
ENTER key
y (inputs
The following will be displayed ( p y)
are for reference only):
Water Valve Settings
Wtr Vlv: Engy Svg Cool

E-Saver Assist: None
Wtr Vlv Voltage: 0-10
Wtr Vlv Action: Direct
Engy Lockout Time: 15m
34
Wtr Vlv (Water Valve): Engy Svg Cool Chilled Wtr Cool
Chilled Wtr Reg Aux Chill Wtr
None
Note: If None is selected, Wtr Vlv Voltage, Wtr Vlv Action and Engy Lockout Time will appear on
the display module screen.
E-Saver Assist: None

1 Comp*
2 Comp*
4 Comp*
* If E-Saver Assist is selected with 1, 2 or 4 compressors, the display module will display “Disch
Temp Is Required”. An optional discharge temperature sensor is required. If left at none, there
will be no message.
Note: E-Saver Assist will only appear if either Engy Svg Cool or Aux Chill Wtr are selected.
Wtr Vlv Voltage: 0 – 10 (factory setting)

4–7
6–9
7 – 10
2 – 10
Wtr Vlv Action: Direct (factory setting) or Reverse
Engy Lockout Time: 15m (factory setting), 30m, 45m, and 60m
ENTER key
Disch Air PID
Simple Settings: 25
Cntrol: PID
Band 5.8oF
Interaction Time: 234
Derivation Time: 23s
Output Period 0ms
Simple Setting: 0 – 300 (factory setting is 25)
35
Control: PID
P+1
P
Notes:
If selecting PID, the Band, Integration Time, Derivative Time and Output Period will appear on the
screen and values can be entered.
If selecting P + 1, the Band, Integration Time and Output Period will appear on the screen and
values can be entered.
If selecting P, the Band and Output Period will appear on the screen and values can be entered.
Band: The range is 1 to 35°F
Integration Time: The range is 0 to 999 seconds
Derivative Time: The range is 0 to 999 seconds
Output Period: The range is 0 to 9999 ms (milliseconds)
ENTER key or press the Esc key to return normal operating mode

Humidity Settings
Humidify: Compu Non-Mod

Auto-Flush: 24Hrs
Dsat Cyc: Not Used
Hum Anticipation: Off
Dehum Mode: None
Humidify: Compu Non-Mod (Computer Room, Non-Modulating)

Computer Mod (Computer Room, Modulating)
Comf Non-Mod (Comfort, Non-Modulating)
Comf Mod (Comfort, Modulating)
None
Auto-Flush: Not Used or 12, 24, 48 or 96 Hrs (only available on units with infrared humidifier)
Dsat Cyc: Not Used or 1, 2, 3, 4 or 5 M Off (Minutes)
Hum Anticipation: On or Off
36
Dehum Mode: None
1C In Limit (1 compressor & within reheat limits)
2C In Limit (2 compressors & within reheat limits)
1C No Limit (1 compressor & no reheat limits)
2C No Limit (2 compressors & no reheat limits)
ENTER key or press the Esc key to return normal operating mode
The following will be displayed (input is for reference only):

Available Selections: Yes or No
Initialization
DEFAULT INSTALLATION
Erase user settings
and stall global
default values: NO
Note: Selecting YES will reset all values back to the factory settings (default).
If YES is selected, the following message will be displayed: “wait resetting” (resetting will take a
few seconds). Once set the display will have the following message:
Warning
INITIALIZATION DONE
switch-off unit
to confirm data
Power down the unit using the unit mounted electrical disconnect or the (field provided)
wall mounted disconnect.
Once the self-test is complete, the display module will display that the unit is “OFFbyKEY”
Start (power-up) the unit following the instructions on page 10, Powering the Unit ON/OFF.
37
MENU K – ALARMS and LIMITS
MENU K is for setting the control alarms and limits. This requires the Service Level password and
entry should be limited to service personnel starting or servicing the equipment.
In the Main Menu screen press the UP or DOWN key until “K. Alarms & Limits” appears and is
highlighted. Press the ENTER key.
Alarm Settings
Audio Mode: None
Pwr-Up: Auto, No Alarm
Maint Due Msg: None
Audio Mode: None

Full On
Long Beep
Short Beep
Pwr-Up: Auto, No Alarm

Auto, With Alarm
Man, Clr Alarm
Maint Due Msg: None

The range is 0 to 1000 hours
ENTER key
Alarm Settings
Comp Short Cycle: Yes
Floor Water Alarm
Action: Alarm Only
Reset Alarm Log: No
Alarm Screen Contact:
No Contact Message
38
Comp Short Cycle: Yes or No
Water Alarm Action: Alarm Only

Shutdown Unit
Lockout Comps
Reset Alarm Log: Yes or No
Alarm Screen Contact: No Contact Message

Service Company
Maint Engineer
Data Proc Mngr
Custom Message (factory installed)
ENTER key
Flow Alarm
No Water Flow Action:

Alarm Only
Wtr Flow Alm Dly: 5s

Air Flow Alm Dly: 5s
No Water Flow Action: Alarm Only

Turn Compressors Off
Wtr Flow Alm Dly: The range is 5 to 180 seconds
Air Flow Alm Dly: The range is 5 to 180 seconds
ENTER key
39
Return Air Alarms

Firestat Setpoint: 100oF
Hi Temp Alarm: Yes
Set Point: 80oF
Lo Temp Alarm: Yes
Set Point: 60oF
Firestat Setpoint: The range is 100 to 150°F (factory setting is 100°F)
Hi Temp Alarm: Yes or No (factory setting is Yes)
Set Point: The range is 70 to 90°F (factory setting is 80°F)
Lo Temp Alarm: Yes or No (factory setting is Yes)
Set Point: The range is 55 to 75°F (factory setting is 60°F)
Note: If No is selected for the Hi or Lo Temp Alarm, the Set Point will not be displayed.
ENTER key
Discharge Alarm
Lo Disch T Alarm: No
Lo Disch T Alarm: Yes or No
If Yes is selected, the following will be displayed (value is for reference only):
40
Discharge Alarm
Lo Disch T Alarm: Yes

Set Point: 52oF
The Set Point range is 45 to 60°F (factory setting is 52°F)
ENTER key
Humidity Alarms
Hi Humidity Alarm: Yes

Set Point: 60%
Lo Humidity Alarm: Yes

Set Point: 40%
Hi Humidity Alarm: Yes or No (factory setting is Yes)
Set Point: The range is 35 to 90% RH (factory setting is 60% RH)
Lo Humidity Alarm: Yes or No (factory setting is Yes)
Set Point: The range is 10 to 65% RH (factory setting is 40% RH)
Note: If No is selected for the Hi or Lo Humidity Alarm, the Set Point will not be displayed.
ENTER key
41
Alarm Inputs
Custom Alarm Messages
Alarm #1 (DI-13)
SEE TAG INSIDE DOOR
Alarm #2 (DI-14)
SEE TAG INSIDE DOOR
Alarm #1: SEE TAG INSIDE DOOR

Custom Message
FAN MOTOR OVERLOAD
CHK HUMIDIFIER CYL
STANDBY PUMP ON
UPS ON-CHK MAIN POWER
UNIT IN STBY
REHEAT & HUM INHIBIT
HUMIDIFIER INHIBITED
REHEAT INHIBITED

Custom Message
FAN MOTOR OVERLOAD
CHK HUMIDIFIER CYL
STANDBY PUMP ON
UNIT IN STBY
REHEAT INHIBITED
ENTER key
Alarm Inputs
Custom Alarm Messages
Alarm #3 (DI-15)
SEE TAG INSIDE DOOR
Alarm #4 (DI-16)
SEE TAG INSIDE DOOR
42

Custom Message
FAN MOTOR OVERLOAD
CHK HUMIDIFIER CYL
STANDBY PUMP ON
UNIT IN STBY
REHEAT INHIBITED

Custom Message
FAN MOTOR OVERLOAD
CHK HUMIDIFIER CYL
STANDBY PUMP ON
UNIT IN STBY
REHEAT INHIBITED
ENTER key
Alarm Output Function 1 - See sample screen shot at end of section
Alarm 1 Alarm 2 Alarm 3 Alarm 4

CW Sensor Yes or No Yes or No Yes or No Yes or No
DA Sensor Yes or No Yes or No Yes or No Yes or No
Fan Ovld Yes or No Yes or No Yes or No Yes or No
Smoke Yes or No Yes or No Yes or No Yes or No
Cond Wtr Yes or No Yes or No Yes or No Yes or No
Firestat Yes or No Yes or No Yes or No Yes or No
ENTER key
43

C1 Hi Pr Yes or No Yes or No Yes or No Yes or No
C1 Low Pr Yes or No Yes or No Yes or No Yes or No
C2 Hi Pr Yes or No Yes or No Yes or No Yes or No
C2 Low Pr Yes or No Yes or No Yes or No Yes or No
Short Cycl Yes or No Yes or No Yes or No Yes or No
Maint Tmr Yes or No Yes or No Yes or No Yes or No
ENTER key

Hi Humid Yes or No Yes or No Yes or No Yes or No
Low Humid Yes or No Yes or No Yes or No Yes or No
Humidifier Yes or No Yes or No Yes or No Yes or No
DA Low T Yes or No Yes or No Yes or No Yes or No
RA Low T Yes or No Yes or No Yes or No Yes or No
RA Hi Temp Yes or No Yes or No Yes or No Yes or No
ENTER key

Override Yes or No Yes or No Yes or No Yes or No
Air Flow Yes or No Yes or No Yes or No Yes or No
Wtr Flow Yes or No Yes or No Yes or No Yes or No
Power Up Yes or No Yes or No Yes or No Yes or No
Floor Wtr Yes or No Yes or No Yes or No Yes or No
Hum Inhbt Yes or No Yes or No Yes or No Yes or No
ENTER key
44

Heat Inhbt Yes or No Yes or No Yes or No Yes or No
Filter Yes or No Yes or No Yes or No Yes or No
Alm SW 1 Yes or No Yes or No Yes or No Yes or No
ENTER key

Manl Ovrd Yes or No Yes or No Yes or No Yes or No
Sample of screen shots for Alarm Output Function 1-6.
Alarm Output Function

#1 #2 #3 #4
Heat Inhbt y N N N
Filter N Y N N
Alm SW1 N N Y N
Alm SW2 N N N Y
Alm SW3 Y N N N
Alm SW4 N Y N N
45
MENU L - Configure I/O (factory use only)
Menu L is a factory for configuring the unit’s digital inputs and the unit’s analog inputs and outputs.
This requires the Factory Level password and entry should be limited to Data Aire factory
and service personnel.
▼ Press the UP or DOWN key until “L. Configure I/O” appears and is highlighted. Press the EN-
TER key.
Digital Input
C1 LOW PRESSURE SW
Channel ID2
Action: Open
Delay: 5s
Status: Open
Move the cursor by pressing the ENTER key. Move the cursor to change the setting.
The following can be changed by pressing the DOWN key:
Channel – Open or Closed

Delay – the range is 0 – 999 seconds
Status – Open or Closed (Status can’t be changed.)
ENTER key
Digital Input
C1 HI PRESSURE SW
Channel ID1
Action: Open
Delay: 5s
Status: Open
46

Status – Open or Closed
ENTER key
Digital Input
C2 LOW PRESSURE SW
Channel ID4
Action: Open
Delay: 5s
Status: Open

ENTER key

Digital Input
C2 HI PRESSURE SW
Channel ID3
Action: Open
Delay: 5s
Status: Open
47
ENTER key
Digital Input
AIR FLOW SWITCH
Channel ID5
Action: Closed
Delay: 5s
Status: Open

ENTER key
Digital Input
WATER FLOW SWITCH
Channel ID6
Action: Closed
Delay: 5s
Status: Open
48
ENTER key
Digital Input
SMOKE DETECTOR SW
Channel ID7
Action: Closed
Delay: 5s
Status: Open

ENTER key
Digital Input
DIRTY FILTER SWITCH SW
Channel ID8
Action: Closed
Delay: 5s
Status: Closed

49
ENTER key
Digital Input
HUMIDIFIER FAULT SW
Channel ID9
Action: Closed
Delay: 5s
Status: Open

ENTER key
Digital Input
ENERGY SAVER SWITCH
Channel ID10
Action: Closed
Delay: 5s
Status: Open

ENTER key
50
Digital Input
HI CONDENSATE SW
Channel ID11
Action: Closed
Delay: 5s
Status: Closed

ENTER key
Digital Input
FAN OVERLOAD
Channel ID12
Action: Closed
Delay: 5s
Status: Open

ENTER key
51
Digital Input
OPT ALARM #1 SWITCH
Channel ID13
Action: Closed
Delay: 5s
Status: Open

ENTER key
Digital Input
OPT ALARM #2 SWITCH
Channel ID14
Action: Closed
Delay: 5s
Status: Open

ENTER key
52
Digital Input
OPT ALARM #3 SWITCH
Channel ID15
Action: Closed
Delay: 5s
Status: Open

ENTER key
Digital Input
OPT ALARM #4 SWITCH
Channel ID16
Action: Closed
Delay: 5s
Status: Open

ENTER key
53
Digital Input
FLOOR WATER SWITCH
Channel ID17
Action: Closed
Delay: 5s
Status: Open

ENTER key
y (values
The following will be displayed ( y)
Digital Input
MANUAL OVERRIDE
Channel ID18
Action: Closed
Delay: 0s
Status: Open

ENTER key
54
Analog Input
Humidity Sensor
Enable: ON Channel: B1
Normal 4-20mA
Minimum: 0.0
Maximum: 100.00
Offset: 0.0
Value: 35.6
Enable – ON or OFF
Note: If (Enable) OFF is selected the Normal, Minimum, Maximum, Offset and Value will not be
displayed.
With Enable ON, Normal, Minimum, Maximum, Offset and Value will be displayed and values
changed.
ENTER key
Analog Input
Air Temp Sensor
Enable: ON Channel: B
High Res. NTC
Offset: 0.0
Value: 74.1

Enable – ON or OFF
Note: If (Enable) OFF is selected the High Res, Offset and Value will not be displayed.
With Enable ON, High Res., Offset and Value will be displayed and values changed.
ENTER key
55
Analog Input
Static Air Pressure
Enable: Off Channel: B7
Note: If (Enable) OFF is selected the Normal, Minimum, Maximum, Offset and Value will not be
displayed.
With Enable ON, Normal, Minimum, Maximum, Offset and Value will be displayed and values
changed.
ENTER key

y (values
y)
Analog Input
Discharge Air Sensor
Enable: On Channel: B9
High Rex. NTC
Offset: 0.0
Value: 74.1
ENTER key
56
Analog Input
Chilled Water Sensor
Enable: On Channel: B10
High Res. NTC
Offset: 0.0
Value: 74.1
ENTER key
With Enable OFF
Optional Sensor #1
Enable: OFF
Choose Name
Optional Sensor #1
Enable: OFF
Choose Name
Normal NTC
Offset 0.0oF
Value -2.1oF
With Enable ON
57
The “Choose Name” allows one of the following to be selected by moving the cursor to the
Choose Name and pressing the UP or DOWN key:
Diff Pressure Suct Pressure Disch Pressure Outside Hum Outside Temp Zone Humidity
Zone Air Temp CW Flow Cond Wtr Flow Ret Air Temp Sply Air Temp CW Ret Temp
CW Sply Temp Cond Ret Temp Cond Sup Temp Power Frequency Ground Amps
Neutral Amps Output Amps C Output Amps B Output Amps A Input Amps C Input Amps B
Input Amps A Output V. B-C Output V. A-C Output V. A-B Input V. B-C Input V. A-C
Input V. A-B
ENTER key
Optional Sensor #2
Enable: OFF
Choose Name
With Enable OFF
Optional Sensor #2
Enable: ON
Choose Name
Normal NTC
Offset 0.0oF
Value: -2.1oF
With Enable ON
Input V. A-B
ENTER key
58

p y (values
y)
Optional Sensor #3
Enable: OFF
Choose Name
Optional Sensor #3
Enable: OFF
Choose Name
Normal NTC
Offset: 0.0oF
Value: -2.1oF
With Enable OFF

With Enable ON
Input V. A-B
ENTER key
Optional Sensor #4
Enable: OFF
Choose Name
59
Optional Sensor #4
Enable: OFF
Choose Name
Normal NTC
Offset 0.0oF
Value: -2.1oF
With Enable OFF

With Enable ON
Input V. A-B
ENTER key
Analog Output Config
Channel: Y6
Action: DIRECT
Minimum 0.0vdc
Maximum: 0.0vdc

Channel – there are six (6) selections (Y1, Y 2, Y3, Y4, Y5 and Y6). There are five Analog
outputs available. DO NOT ASSIGN THE SAME CHANNEL ON MORE THAN ONE ANA
LOG OUTPUT.
Action – there are two choices; DIRECT AND REVERSE
Minimum – the range is from 0.0vdc to 10.0vdc
60
Maximum – the range is from 0.0vdc to 10.0vdc
ENTER key
Channel: Y5
Action: DIRECT
Minimum 0.0vdc
Maximum: 0.0vdc

outputs available. DO NOT ASSIGN THE SAME CHANNEL ON MORE THAN ONE ANA
LOG OUTPUT.
ENTER key
p y (values
The following will be displayed ( y)
Channel: Y2
Action: DIRECT
Minimum 0.0vdc
Maximum: 0.0vdc
61
outputs available. DO NOT ASSIGN THE SAME CHANNEL ON MORE THAN ONE ANA-
LOG OUTPUT.
ENTER key
Channel: Y1
Action: DIRECT
Minimum 0.0vdc
Maximum: 0.0vdc

LOG OUTPUT.
ENTER key
62
Channel: Y3
Action: DIRECT
Minimum 0.0vdc
Maximum: 0.0vdc
LOG OUTPUT.
To return to another Input or Output screen, with the cursor in the title block, press the UP or
DOWN key to scroll through the selections
To Exit Menu L – Configure I/O, with the cursor in the title block, press the Menu key. The screen
will display the Menus.
▼ Press the Esc key to return to the normal operating mode.
63
dap4 CONTROL LOGIC

SYSTEM START DELAY
After the self-test is complete, the Timed Start Delay will be displayed and will start counting down from the pro-
grammed delay time. The factory setting is five (5) seconds. The setting is programmed in Menu A – ON/OFF. The
range is from 1 to 600 seconds in 5 second increments.
BLOWER
Plug Fans – Units with plug fans have a “soft-start”. Upon completion of the Timed Start Delay, on multiple fan units,
the first fan will start. After five (5) seconds the second fan will start. The third and fourth fans (as applicable) will fol-
low the same delay sequence.
Centrifugal Fans – The blower(s) will start upon completion of the Timed Start Delay and is programmed and wired to
run continuously during unit operation.
FUNCTIONS
Cooling, reheat, humidification and dehumidification functions are inhibited for one (1) minute after the blower(s) start.
This allows the temperature and humidity sensors to adjust.
COMPRESSOR COOLING
1. There is a five (5) minute delay between start-to-start of the same primary stage compressor. The delay will be
increased to six (6) minutes for one (1) hour following the detection of a compressor short-cycle condition even if the
compressor short cycle alarm is disabled (Menu K - Alarms and Limits).
2. There is a two (2) minute delay between stop-to-start of the same primary stage compressor.
3. There is a one (1) minute delay between stop-to-start of the same secondary unloader stage compressor or stop-
to-start of a second secondary unloader stage compressor.
4. Compressor staging sequence at each adjustment period:
UNITS WITH STANDARD (DUAL) SCROLL COMPRESSORS

Compressor “ON” sequence (Increasing Temperature)
Cool 1 ON at Temperature Setpoint + Temperature Deadband
Cool 2 ON at Temperature Setpoint + Temperature Deadband + y°F
Compressor “OFF” sequence (Decreasing Temperature)
Cool 2 OFF at Temperature Setpoint + y°F

Cool 1 OFF at Temperature Setpoint
UNITS WITH OPTIONAL TANDEM SCROLL OR SEMI-HERMETIC COMPRESSORS

Compressor “ON” sequence (Increasing Temperature)
Cool 1 ON at Temperature Setpoint + Temperature Deadband
Cool 2 ON at Temperature Setpoint + Temperature Deadband + y°F
Cool 3 ON at Temperature Setpoint + Temperature Deadband + 2y°F
Cool 4 ON at Temperature Setpoint + Temperature Deadband + 3y°F
Compressor “OFF” sequence (Decreasing Temperature)
Cool 4 OFF at Temperature Setpoint + 3y°F

Cool 3 OFF at Temperature Setpoint + 2y°F
Cool 2 OFF at Temperature Setpoint + y°F
Cool 1 OFF at Temperature Setpoint
Note: y = “stage to stage” which can be changed in MenuB-Setpoints; default value is 0.3
5. If the temperature drops below the setpoint during an adjustment period, all compressors turn OFF at once.
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CHILLED WATER COOLING
Chilled water valve “opening” sequence (Increasing Temperature)
1. The chilled water valve proportionally opens 10% for each 0.1°F above the temperature setpoint plus temperature
deadband.
2. The chilled water valve responds to a change of the return air temperature after each adjustment period. When
a change is made to the setpoint, the chilled water valve will delay its response for five (5) minutes, after which it will
respond to each adjustment period.
If the current temperature is higher than the temperature at the last adjustment period, the following sequence will
determine the new valve position:
Current Temperature = Setpoint + Deadband + 0.0°F = 0% Position Open

Chilled water valve “closing” sequence (Decreasing Temperature)
1. The chilled water valve proportionally closes 10% for each 0.1°F below the temperature setpoint plus 1.0°F.
3. If the current temperature is lower than the temperature at the last adjustment period, the following sequence will
determine the new valve position:
Current Temperature = Setpoint + 1.0°F = 100% Position Open

4. If the temperature is consistently rising, the valve will open accordingly at each adjustment period. Likewise, if
the temperature is consistently falling, the valve will close accordingly at each adjustment period. However, if the
temperature changes directions, the temperature must change the amount of the deadband before the valve will be
repositioned. The temperature can slowly drift back and forth within a deadband window at any point in the adjust-
ment period without a valve position change.
ENERGY SAVER and AUXILIARY CHILLED WATER COOLING

1. Energy Saver/Auxiliary Chilled Water Cooling will be available whenever the incoming water (or water/glycol) sup-
ply is below the Energy Saver/Chilled Water temperature setpoint (Menu B – Setpoint).
2. The Energy Saver/Auxiliary Chilled Water Cooling mode will operate only in a two (2) degree range. The range
is between the return air setpoint plus deadband and two (2) degrees. If the temperature rises above this range, the
65
Energy Saver/Auxiliary Chilled Water Cooling will be inhibited for the amount of time set in Menu J, “Energy Saver
Lockout Time” and DX (Direct Expansion) cooling will take over. After the amount of time set in Menu J – Factory Set-
tings, “Energy Saver Lockout Time”, it will try Energy Saver/Auxiliary Chilled Water Cooling again.
3. The chilled water valve proportionally opens 10% for each 0.1°F above the temperature setpoint plus temperature
deadband.
5. If the temperature is consistently rising, the valve will be opened more at each adjustment period. Likewise, if the
temperature is consistently falling, the valve will be closed more at each adjustment period. However, if the tempera-
ture movement changes directions, then it must change the amount of the deadband before the valve will be reposi-
tioned. The temperature can be slowly drifting back and forth within a deadband window at any point in the adjust-
ment period and no valve changes will be made.
6. If the current temperature is higher than at the last adjustment period, the following sequence is used to determine
the new valve position:

7. The chilled water valve proportionally closes 10% for each 0.1°F below the temperature setpoint plus 1°F.
8. If the current temperature is lower than at the last adjustment period, the following sequence is used to determine
the new valve position:

9. The dap4 will switch the unit to DX cooling for one (1) hour after every 100 hours of continuous hours of Energy
Saver or Auxiliary Chilled Water Cooling.
ENERGY SAVER and AUXILIARY CHILLED WATER COOLING ASSIST

1. Energy Saver/Auxiliary Chilled Water Cooling can operate simultaneously with compressor cooling. An optional
discharge temperature sensor is required.
2. The Energy Saver/Auxiliary Chilled Water Cooling will be the same and the compressor rules for short-cycle time
will not be violated.
3. The following is the compressor staging sequence at each adjustment period.

66
Cool 1 ON at Temperature Setpoint + Temperature Deadband + 1.3°F and Valve 100% Open
Cool 2 OFF at Temperature Setpoint + 1.6°F and Valve 100% Open
Cool 2 OFF at Temperature Setpoint + 1.3°F and Valve 100% Open until next adjustment period
UNITS WITH OPTIONAL TANDEM SCROLL or SEMI-HERMETIC (W/UNLOADING) COMPRESSORS

Cool 1 OFF at Temperature Setpoint + 1.3°F and Valve 100% Open until next adjustment period
REHEAT
1. There is a one (1) minute delay between the stop of any reheat stage to the start of any reheat stage.
2. There is a one (1) minute delay from the start-to-start of different reheat stages. Reheat stages rotate every 100
hours of runtime.
3. The reheat staging at each adjustment period is as follows:

Reheat 1 ON at Temperature Setpoint – Temperature Deadband
Reheat 2 ON at Temperature Setpoint – Temperature Deadband – y°F
Reheat 3 ON at Temperature Setpoint – Temperature Deadband – 2y°F
Reheat 3 OFF at Temperature Setpoint – 2y°F
Reheat 2 OFF at Temperature Setpoint – y°F
Reheat 1 OFF at Temperature Setpoint
Note: y = “stage to stage” which can be changed in MenuB-Setpoints; default value is 0.3
4. The above reheat staging is for the standard 3 stage electric reheat. Other types of reheat are available (hot water
and hot gas). They are single stage. Single stage operates in the following manner:
Reheat is ON at Temperature Setpoint – Temperature Deadband
Reheat is OFF at Temperature Setpoint
5. Reheat will be overridden by humidification when the humidifier setting is programmed for Computer, Non-Modulat-
ing or Computer, Modulating (See Menu J – Factory Settings).
HUMIDIFICATION
1. Humidification will inhibit the reheat if programmed (See Menu J Factory Settings) for Humidifier: Computer Non-
Modulating or Humidifier: Computer Modulating. Reheat is allowed during humidification if programmed for Humidifier
Comfort, Non-Modulating or Humidifier Comfort, Modulating.
2. There is a one (1) minute delay between the stop-to-start of humidification.
3. There is a five (5) minute delay between the dehumidification and start of humidification.
4. The humidification staging sequence of each adjustment period for ON/OFF of non-modulating humidifiers is as
follows:
Humidifier is ON at Humidity Setpoint – Humidity Deadband
Humidifier is OFF at Humidity Setpoint – 1.0%
5. The humidification staging sequence for a modulating humidifier is as follows:

Valve is OPENED at Humidity Setpoint – 1.0%
Valve is CLOSED at Humidity Setpoint – 0.5%
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6. When the humidifier valve is opened, its position will follow a linear ramp that goes from 25% open with the humid-
ity at setpoint minus 0.5% to 100% open at setpoint minus humidity deadband.
DEHUMIDIFICATION
1. Dehumidification Mode can be programmed with one or two compressors for dehumidification and with or without
reheat limits (See Menu J – Factory Settings).
2. If dehumidification is programmed for “Within Reheat Limits” dehumidification will inhibit reheat if the return air tem-
perature drops to temperature setpoint minus temperature deadband minus 0.9°F. Dehumidification will be inhibited
until the return air temperature rises to the temperature setpoint. Compressor short-cycle time will not be violated.
3. If dehumidification is programmed for “No Reheat Limits” it will remain ON until the humidity setpoint is reached. In
this mode dehumidification has priority and overcooling is disregarded. The reheat sequence will remain the same.
4. If dehumidification is programmed for two (2) compressors, with or without reheat limits, only one (1) compressor
will be allowed if reheat is required.
5. There is a one (1) minute delay between stop-to-start of dehumidification. Compressor short-cycle time delay will
not be violated.
6. There is a five (5) minute delay between dehumidification and humidification.
7. The compressor staging sequence for dehumidification at each adjustment period is as follows:
Cool 1 ON at Humidity Setpoint + Humidity Deadband

Cool 2 ON at Humidity Setpoint + Humidity Deadband + 1%
Cool 2 OFF at Humidity Setpoint + 1%
Cool 1 OFF at Humidity Setpoint
UNITS WITH OPTIONAL TANDEM SCROLL or SEMI-HERMETIC (W/UNLOADING) COMPRESSORS
Cool 1 ON at Humidity Setpoint + Humidity Deadband

Cool 1 OFF at Humidity Setpoint
8. The sequence for dehumidification with Energy Saver or Auxiliary Chilled Water Cooling is as follows:
Valve is OPENED to 100% at Humidity Setpoint + Humidity Deadband

Valve is CLOSED at Humidity Setpoint
DEHUMIDIFICATION FOR CHILLED WATER UNITS

1. All the standard dehumidification rules for dehumidification with compressors applies to chilled water units.
2. The chilled water valve responds to a change of the return air relative humidity (RH) after each adjustment period.
When a change is made to the setpoint, the chilled water valve will delay its response for five (5) minutes after which it
will respond after each adjustment period.
3. The dehumidification sequence for chilled water units is as follows:
Valve is OPENED to 100% at Humidity Setpoint + Humidity Deadband

Valve is CLOSED at Humidity Setpoint
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AUTOMATIC FLUSH CYCLE for CHILLED WATER or HOT WATER COILS
If 100 hours elapses and the chilled water or hot water valve has not opened for normal cooling or heating, the valve
will automatically open for 30 seconds to flush the coil. The display module will not display a message indicating the
flush cycle is in progress.
HUMIDIFIER AUTO-FLUSH TIMER CONTROL

1. Humidifier auto-flush timer is optional. The auto-flush timer is only available on units with infrared humidifiers.
2. The auto-flush timer is programmable (See Menu J – Factory Settings).
3. The auto-flush cycle takes 11 minutes. The sequence is as follows:
• For the first four minutes the drain solenoid is opened and humidification is inhibited (the display module
will have the following message: Humidification Inhibited by Auto-Flush). Humidity related alarms are
disabled.
• During the fifth and sixth minutes the solenoid is closed and the drain starts to fill
• From minutes seven through eleven the humidification is enabled and the pan continues to fill. The Hu-
midification Inhibited message is discontinued.
• After eleven minutes the humidity alarms are enabled
HUMIDITY ANTICIPATION
1. Humidity anticipation is programmable: ON or OFF (See Menu J – Factory Settings)
2. When set to ON, the humidity setpoint is automatically modified to reduce excessive humidifying and dehumidify-
ing.
• The humidity setpoint is decreased by 1% for 1.5°F the return air temperature rises above the tempera-
ture setpoint. The maximum amount the humidity setpoint may be decreased is 10% (15°F above the
return air temperature setpoint).
• The humidity setpoint is increased by 1% for every 1.5°F the return air temperature falls below the tem-
perature setpoint. The maximum amount the humidity setpoints may be increased is 10% (15°F below
the return air temperature setpoint).
MANUAL OVERRIDE
When the manual override function is used, the automatic functions of the processor are disabled and all desired
functions must be changed to manual override. The display module will indicate Manual Override.
TEMPERATURE and HUMIDITY SENSOR PROBLEM

1. A temperature sensor problem will activate all of the cooling stages if the unit is operating at the time of the prob-
lem.
2. A humidity sensor problem will inhibit the humidification or dehumidification functions if the unit is operating at the
time of the problem.
COMPRESSOR SHORT-CYCLE ALARM

1. Compressor shot-cycle alarm is programmable (see Menu K – Alarms and Limits). A compressor short-cycle
alarm will activate if the compressor has been energized ten (10) times in a one (1) hour period.
2. The alarm is a warning only. Compressor operation will continue.
3. One cycle is a combination of compressor starts for cooling or dehumidification functions.
4. If the compressor is started ten (10) times in a one (1) hours period, the alarm will be activated and the message
“Comp Short- Cycle” will be displayed on the display module.
5. The compressor short-cycle time delay will be increased from five (5) to six (6) minutes for the next hour.
6. The short-cycle alarm will not clear until a one (1) hour period has passed with less than ten (10) compressor
starts.
69
POWER PROBLEM or RESTART MODE
The Power Problem or Restart Mode is programmable (See Menu K – Alarms and Limits). There are three available
selections:
1. “Auto, No Alarm” (Automatic: No Message or Alarm). The unit will automatically start after a power failure or reset.
No audio alarm will sound. No message will be displayed on the display module.
2. “Auto, With Alrm” (Automatic: Message, Audio Alarm & Relay). The unit will automatically restart after a power
failure or reset. The audio alarm will be activated and the message “ Power Failure Restart” will be displayed on the
display module.
3. “Man, Clr Alarm” (Manual: Message, Audio Alarm & Relay). The unit will NOT automatically restart after a power
failure or restart.
NO AIRFLOW ALARM
1. When no airflow is detected via the air flow switch or current sensing relay, the cooling, reheat, humidification and
dehumidification functions are locked out until the alarm condition is corrected. Menu K – Alarms and Limits, allows
adjustment of the alarm delay from 5 to 180 seconds in 5 second increments. Adjustment is to minimize false alarms
due to air turbulence.
2. The audio alarm is activated and a “No Air Flow” message is displayed on the display module until the condition is
corrected.
DIRTY FILTER ALARM

When a dirty filter is detected (through the unit mounted pressure differential switch), the audio alarm is activated and
a “Dirty Filter” message will be displayed on the display module until the condition is corrected.
FIRESTAT TEMPERATURE ALARM

1. The firestat temperature alarm is programmable from 100 to 150°F (See Menu K – Alarms and Limits).
2. If the return air temperature reaches the firestat temperature alarm limit, the blower, cooling, reheat, humidification
and dehumidification functions are immediately terminated.
3. The audio alarm is activated and “Firestat Tripped – Unit Shutdown” message will be displayed on the display
module until the condition is corrected.
4. The alarm will prevent the unit from operating until the alarm is corrected.
HIGH TEMPERATURE ALARM LIMIT

1. The high temperature alarm limit is programmable (See Menu K – Alarms and Limits). The range is from 70 to
90°F. It can also be disabled.
2. If the alarm is not disabled and the return air temperature rises above the high temperature alarm limit, the audio
alarm is activated and a “High Return Air Temperature” message is displayed on the display module.
3. The audio alarm is a warning only and will not prevent any of the unit functions form operating.
4. The alarm will remain until the alarm condition is corrected.
LOW TEMPERATURE ALARM LIMIT

1. The low temperature alarm limit is programmable (See Menu K – Alarms and Limits). The range is from 55 to
75°F. It can also be disabled.
alarm is activated and a “Low Return Air Temperature” message is displayed on the display module.
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HIGH HUMIDITY ALARM LIMIT
1. The high humidity alarm limit is programmable (See Menu K – Alarms and Limits). The range is from 35 to 90%. It
can also be disabled.
alarm is activated and a “High Humidity Warning” message is displayed on the display module.
LOW HUMIDITY ALARM LIMIT

1. The high humidity alarm limit is programmable (See Menu K – Alarms and Limits). The range is from 10 to 65%. It
can also be disabled.
alarm is activated and a “Low Humidity Warning” message is displayed on the display module.
LOW DISCHARGE TEMPERATURE ALARM LIMIT

1. An optional discharge sensor is required. The low discharge temperature alarm limit is programmable (See Menu
K – Alarms and Limits). The range is from 45 to 60°F. It can also be disabled.
2. If the alarm is not disabled and when the discharge air temperature falls to the low discharge alarm limit, the audio
alarm is activated and a “Low Discharge Air Temperature” message will be displayed on the display module.
3. If the optional Energy Saver with Compressor Assist is used (See Menu J – Factory Settings), the compressor(s)
will be inhibited for 15 minutes.
SCHEDULED NORMAL MAINTENANCE ALARM

1. The scheduled normal maintenance alarm is programmable (See Menu K – Alarms and Limits). The programmable
range is 1 to 100 hours. It may also be disabled.
2. The alarm is a warning only and will not prevent any of the unit functions from operating.
HIGH PRESSURE/INTERNAL OVERLOAD COMPRESSOR ALARM

1. In the event of a high pressure condition, the high head pressure switch is tripped or the compressor(s) overload
contact opens, the audio alarm is activated and a “Circuit #1: High Pressure” or “Circuit #2: High Pressure” mes-
sage will be displayed on the display module.
2. The alarm will prevent the compressor(s) from operating and must be MANUALLY RESET.
LOW PRESSURE COMPRESSOR ALARM

1. In the event of a low pressure condition, the audio alarm is activated and a “Circuit #1: Low Pressure” or “Circuit
#2: Low Pressure” message will be displayed on the display module.
2. The alarm will prevent the compressor(s) from operating but will automatically reset when the head pressure condi-
tion is corrected.
71
PERSON TO CONTACT ON ALARM
1. The person to contact on alarm is programmable (See Menu K – Alarms and Limits). It can also be disabled.
3. The alarm will remain until the alarm condition is cleared.
SMOKE ALARM
1. The smoke alarm requires an optional smoke detector.
2. If the smoke detector senses smoke, the blower, the cooling, the reheat, the humidification and dehumidification
are immediately terminated.
3. The audio alarm is activated and a “Smoke Detector” message is displayed on the display module.
4. The alarm will prevent the unit from operating until the alarm condition is corrected.
HIGH CONDENSATE WATER LEVEL ALARM

1. The high condensate water level alarm requires an optional condensate pump and secondary float switch.
2. When the high condensate water level alarm is activated, the blower, the cooling, the reheat, the humidification
and dehumidification are inhibited.
3. The audio alarm is activated and a “High Condensate Water Level” message is displayed on the display module.
4. The alarm will prevent the unit from operating until the alarm condition is corrected (condensate pump is checked
and its float switch is open).
FAN MOTOR OVERLOAD ALARM

1. The fan motor overload is optional and requires a motor overload relay contact for each motor.
2. The alarm is programmable (See Menu …….)
3. The audio is activated and a “Blower Overload” message is displayed on the display module.
NO WATER FLOW ALARM ACTION

1. The no water flow alarm is optional and requires a field provided and installed flow switch.
2. The no water flow alarm action is programmable (See Menu K – Alarms and Limits).
3. The audio alarm is activated and a “No Water Flow – Check Pump” message will be displayed on the display mod-
ule.
4. The alarm can be set as a warning and will not prevent any of the unit functions from operating or it can be set to
lockout the compressor(s). All other functions continue and manual reset is required.
NO WATER FLOW ALARM ACTION – CHILLED WATER UNITS

1. The dap4 controller will not detect the no water flow alarm unless the chilled water valve position is at least 60%
open.
2. If the valve opens 60% or more, the no water flow alarm detection will be displayed for the amount of delay set in
Menu K (Alarms and Limits). The programmable range is from 5 to 180 seconds in 1 second increments.
3. A “No Water Flow – Check Pump” message will be displayed on the display module and the alarm contacts will
close when a no water flow alarm is detected.
72
NO WATER FLOW ALARM ACTION – DX COOLING UNITS
1. The dap4 controller will only detect the no water flow alarm when the unit calls for cooling.
2. Each time the cooling stage starts, the no water flow alarm detection will be displayed for the amount of time that
is set in Menu K (Alarms and Limits). The programmable range is from 5 to 180 seconds in 1 second increments.
The factory setting is 5 seconds
3. If the “Action” is set (See Menu K – Alarms and Limits) to “Compressor Lockout”, when a no water flow alarm is
detected, the compressor(s) will be inhibited for 5 minutes and a “No Water Flow Check Pump: Compressor Lock-
out” message will be displayed on the display module.
STANDBY PUMP ON ALARM

1. The standby pump on alarm is optional and requires a contact from the optional Pump Auto-Changeover control to
be added to the remote dry cooler.
2. The alarm is programmable (See Menu K – Alarms and Limits).
3. The audio alarm is activated and a “STANDBY PUMB ON” message will be displayed on the display module.
UPS/ALTERNATE POWER ON ALARM

1. The UPS/alternate power on alarm is optional and requires an input contact from a field supplied alternate power
source or contacts.
3. The audio alarm is activated and a “UPS/Alternate Power On:Check Main Power” message will be displayed on
the display module.
REHEAT INHIBITED ALARM

1. The reheat inhibited alarm is optional and requires an input contact from a field supplied alternate power source or
contacts.
3. The audio alarm is activated and a “Reheat Inhibited” message will be displayed on the display module.
4. If in operating mode, the reheat is shut off and locked (off) when alarm is present.
HUMIDIFICATION INHIBITED ALARM

1. The humidification inhibited alarm is optional and requires an input contact from a field supplied alternate power
source or contacts.
3. The audio alarm is activated and a “Humidification Inhibited” message will be displayed on the display module.
4. If in operating mode, the humidification is shut off and locked (off) when alarm is present.
73
REHEAT AND HUMIDIFICATION INHIBITED ALARM
1. The humidification inhibited alarm is optional and requires an input contact from a field supplied contact.
3. The audio alarm is activated and a “Reheat and Humidification Inhibited” message will be displayed on the display
module.
4. If in operating mode, the reheat and humidification is shut off and locked (off) when alarm is present.
CUSTOM MESSAGE ALARM

1. The custom message is optional and requires factory programming and is limited to twenty-one (21) characters
including spaces.
2. The custom message alarm can be changed to preset messages or to a no contact message (See Menu K –
Alarms and Limits).
3. The alarm is activated and the custom message is displayed on the display module.
WATER UNDER FLOOR DETECTION ALARM

1. The water under floor detection alarm message is displayed when the alarm is activated (the sensor has detected
water).
2. The alarm is programmable (See Menu K – Alarms and Limits). There are three (3) settings:
Alarm Only, Shutdown Unit and Lockout Comps. The unit will respond to the setting.
3. Unit will return to normal operation when the alarm is corrected.
FAN SPEED CONTROL FOR CHILLED WATER (CW) UNITS WITH PLUG FANS
Seven (7) fan speed control modes can be selected for units with plug fans. The control modes are programmable
(See Menu J – Factory Settings: Fan Settings). Any one of the following may be chosen:
1. Const Speed (Constant fan speed)

2. BMS Speed (Fan speed controlled by BMS)
3. Vlv Pos Speed (Proportional fan speed control based on the CW valve action)
4. Air Pressure (Constant air static pressure)
1. Const Speed (Constant fan speed): On units where constant design fan speed is required (i.e. standard plug fan
configuration), a value based on percentage of fan speed is entered into the dap4 through Menu J – Factory Set-
tings (Const Speed). The adjustable range is 60 – 100%, which results in an analog output of 6 VDC to 10 VDC.
In this mode the fan will start and operate at the selected fan speed.
2. BMS Speed (Fan speed controlled by BMS mode) – Allow users to control the fan speed by BMS. The range for
this fan speed is from 30-100%. In this mode, “CW Speed” and the “Modulating Max” and “Modulating Min” must
be configured.
When the fan starts, it will operate at the front panel programmed constant fan speed (“CW Speed” is selectable be-
tween 60-100%). It will modulate to the BMS programmed fan speed when a network communication (with the BMS)
is established.
If either the reheat or humidifiers are used, the maximum fan speed setting is required and will be used as the maxi-
mum limit fan speed. If the reheat or humidifier is required while the fan speed is commanded by the BMS to a value
that is lower than the maximum fan speed, the fan speed will automatically increase to the maximum speed. The fan
speed will revert to the BMS programmed fan speed when the unit stops calling for reheat or humidifier.
WARNING: IF THE CUSTOMER DECIDES TO USE THIS FAN SPEED CONTROL MODE (FAN SPEED CON-
TROLLED BY BMS MODE), DATA AIRE WILL NOT BE RESPONSIBLE FOR ANY EFFECTS, MALFUNCTIONS OR
74
SPACE CONTROL CONDITIONS CAUSED BY THIS SELECTION.
3. Vlv Pos Flow (Proportional fan speed control based on the CW action mode) – Allow users to automatically control
the fan speed based on the CW valve action. In this mode, “CW Speed” and the “Modulating Max” and “Modulating
Min” must be configured. “Modulate Max” is the maximum allowable fan speed (range 70 – 100% of fan capability).
“Modulate Min” is a minimum fan speed (as low as 40% of the maximum allowable fan speed).
Example: For a fan with a speed capacity of 1750 RPM, a maximum allowable programmed fan speed of 1501 RPM
is chosen. At this RPM, the maximum speed is 86% of the rated RPM (1501/1750 = 85.77%). If 60% is chosen for
minimum fan speed menu J (Factory settings), the minimum programmed fan speed will be 901 RPM (1501 x .60 =
901) and the fan capability is 52% (901/1750 = 51.49%).
When the fan starts, it will operate at the minimum fan speed. As the chilled water valve opens, the fan speed will
modulate proportionally based on the chilled water valve action from the programmed maximum fan speed (when the
chilled water valve is fully open).
The fan will operate at the maximum fan speed when the unit calls for reheat or humidification.
4. Air Pressure (Constant static pressure control mode): In this mode, the controller will automatically adjust the fans’
speed in order to achieve a desired differential pressure. A differential pressure transmitter is required to installed and
configured (Menu L: Configure I/O). When this option is selected, a separate page called Static Fan Pressure will
show up. Users need to enter the “CW Speed”, “Modulate Max”, “Modulate Min” on the Fan Settings page and config-
ure the “Setpoint”, “Band” and “Int time” on the Static Fan Pressure page (Menu J: Factory Settings)
When started in this mode, the fan will first operate at the programmed constant fan speed for 5 minutes. After the
initial 5 minutes, the fan will proportionally increase or decrease the speed to maintain a constant static pressure
setpoint as follows:
• If the measured differential pressure is less than the differential pressure setpoint 1% for each response
time period (“Int time”) until the differential pressure setpoint is reached (fan speed cannot exceed the
maximum speed).
• If the measured differential pressure is greater than the differential pressure setpoint plus differential pres-
sure band, the fan speed will decrease 1% for each response time period until the differential pressure
setpoint is reached (fan speed cannot be lower than minimum fan speed).
• Otherwise, fan speed will remain constant
FAN SPEED CONTROL FOR DIRECT EXPANSION (DX) UNITS

Two (3) fan speed control modes can be selected for units with plug fans. The control modes are accessible through
Menu J – Factory Settings. Either of the following may be chosen:
1. Const Speed (Constant fan speed)

2. BMS Speed (Fan speed controlled by BMS)
3. Air Pressure (Constant air static pressure)
1. Const Speed (Constant fan speed): On units where constant design fan speed is required (i.e. standard plug fan
configuration), a value based on percentage of fan speed is entered into the dap4 through Menu J – Factory Settings
(Const Speed). The adjustable range is 70 – 100%, which results in an analog output of 7 VDC to 10 VDC. In this
mode the fan will start and operate at the selected fan speed.
2. BMS Speed (Fan speed controlled by BMS mode) – Similar to BMS Speed fan speed control for Chilled Water
units.
3. Air Pressure (Constant air static pressure speed control) - In this mode, the controller will automatically adjust the
fans’ speed in order to achieve a desired differential pressure. A differential pressure transmitter is required to installed
and configured (Menu L: Configure I/O). When this option is selected, a separate page called Static Fan Pressure will
show up. Users need to enter the “DX Speed” (constant speed), “Modulate Max”, “Modulate Min” on the Fan Settings
page and configure the “Setpoint”, “Band” and “Int time” on the Static Fan Pressure page (Menu J: Factory Settings)
The fan speed control logic is similar to that of fan speed control by Air Pressure for Chilled Water units. However, an
optional discharge sensor is required for this mode. The discharge sensor will be used as a safety freeze thermostat.
If the discharge temperature falls below the discharge temperature limit setting, the fan will increase to the maximum
allowable programmed speed until the discharge temperature rises above the discharge temperature limit for 15 min-
utes.
75
TEMPERATURE SENSOR CHART
Resistance Resistance Resistance

Temperature Temperature Temperature
Value Value Value
°F °C KΩ °F °C KΩ °F °C KΩ
-58.0 -50.0 329.20 33.8 1.0 26.13 132.8 56.0 3.42
-56.2 -49.0 310.70 35.6 2.0 25.03 134.6 57.0 3.31
-54.4 -48.0 293.30 37.4 3.0 23.99 136.4 58.0 3.21
-52.6 -47.0 277.00 39.2 4.0 22.99 138.2 59.0 3.11
-50.8 -46.0 261.80 41.0 5.0 22.05 140.0 60.0 3.02
-49.0 -45.0 247.50 42.8 6.0 21.15 141.8 61.0 2.92
-47.2 -44.0 234.10 44.6 7.0 20.29 143.60 62.0 2.83
-45.4 -43.0 221.60 46.4 8.0 19.40 145.4 63.0 2.75
-43.6 -42.0 209.80 48.2 9.0 18.70 147.20 64.0 2.66
-41.8 -41.0 198.70 50.0 10.0 17.96 149.0 65.0 2.58
-40.0 -40.0 188.40 51.8 11.0 17.24 150.8 66.0 2.51
-38.2 -39.0 178.30 53.6 12.0 16.55 152.6 67.0 2.43
-36.4 -38.0 168.90 55.4 13.0 15.90 154.4 68.0 2.36
-34.6 -37.0 160.10 57.2 14.0 15.28 256.2 69.0 2.29
-32.8 -38.0 151.80 59.0 15.0 14.68 158.0 70.0 2.22
-31.0 -39.0 144.00 60.8 16.0 14.12 159.8 71.0 2.16
-29.2 -34.0 136.60 62.6 17.0 13.57 161.6 72.0 2.10
-27.4 -33.0 129.70 64.4 18.0 13.06 163.4 73.0 2.04
-25.6 -32.0 123.20 66.2 19.0 12.56 165.20 74.0 1.98
-23.8 -31.0 117.10 68.0 20.0 12.09 167.0 75.0 1.92
-22.0 -30.0 111.30 69.8 21.0 11.63 168.8 76.0 1.87
-20.2 -29.0 105.70 71.6 22.0 11.20 170.6 77.0 1.81
-18.4 -28.0 100.40 73.4 23.0 10.78 172.4 78.0 1.76
-16.6 -27.0 95.47 75.2 24.0 10.38 174.2 79.0 1.71
-14.8 -26.0 90.80 77.0 25.0 10.00 176.0 80.0 1.66
-13.0 -25.0 86.39 78.0 26.0 9.63 177.8 81.0 1.62
-11.2 -24.0 82.22 80.6 27.0 9.28 179.6 82.0 1.57
-9.4 -23.0 78.29 82.4 28.0 8.94 181.4 83.0 1.53
-7.6 -22.0 74.58 84.2 29.0 8.62 183.2 84.0 1.49
-5.8 -21.0 71.07 86.0 30.0 8.31 185.0 85.0 1.45
-4.0 -20.0 67.74 87.8 31.0 8.01 186.8 86.0 1.41
-2.2 -19.0 64.54 89.6 32.0 7.72 188.6 87.0 1.37
-0.4 -18.0 61.52 91.4 33.0 7.45 190.4 88.0 1.33
1.4 -17.0 58.66 93.2 34.0 7.19 192.2 89.0 1.30
3.2 -16.0 55.93 95.0 35.0 6.94 194.0 90.0 1.26
5.0 -15.0 53.39 96.8 36.0 6.69 195.8 91.0 1.23
6.8 -14.0 50.96 98.6 37.0 6.46 197.6 92.0 1.20
8.6 -13.0 48.65 100.4 38.0 6.24 199.4 93.0 1.16
10.4 -12.0 46.48 102.2 39.0 6.03 201.2 94.0 1.13
12.2 -11.0 44.41 104.0 40.0 5.82 203.0 95.0 1.10
14.0 -10.0 42.25 105.8 41.0 5.63 204.8 96.0 1.08
15.8 -9.0 40.56 107.6 42.0 5.43 206.6 97.0 1.05
17.6 -8.0 38.76 109.4 43.0 5.25 208.4 98.0 1.02
19.4 -7.0 37.05 111.2 44.0 5.08 210.2 99.0 0.99
21.2 -6.0 35.43 113.0 45.0 4.91 212.0 100.0 0.97
23.0 -5.0 33.89 114.8 46.0 4.74 213.8 101.0 0.94
24.8 -4.0 32.43 116.6 47.0 4.59 215.6 102.0 0.92
26.6 -3.0 31.04 118.4 48.0 4.44 217.4 103.0 0.90
28.4 -2.0 29.72 120.2 49.0 4.30 219.2 104.0 0.87
30.2 -1.0 28.47 122.0 50.0 4.16 221.0 105.0 0.85
32.0 0.0 27.23 123.8 51.0 4.02 222.8 106.0 0.83
125.6 52.0 3.90 224.6 107.0 0.81
127.4 53.0 3.77 226.4 108.0 0.79
129.2 54.0 3.65 228.2 109.0 0.77
131.0 55.0 3.53 230.0 110.0 0.75
76
77
Power Inputs I/O Board Pin ID ID Connector Number Unit TB
Isolated 24 VAC G J1-1 TB3-1

Isolated 24 VAC Common G0 J1-2 TB3-2
Isolated 24 VAC VG J4-1 TB3-1
Isolated 24 VAC Common VG0 J4-2 TB3-2
Control 24 VAC C1, C4, C9, C16 J12-1, J13-1, J16-1 TB1-2B
J22-1
Control 24 VAC Common IDC1, IDC9, IDC13, J5-9, J7-5, J8-3, TB1-3A
IDC15, IDC17 J19-3, J20-9
Sensors Device I/O Board Pin ID ID Connector Number Unit TB

H out B1 J2-1 N/A
Relative Humidity G +VDC J2-4 N/A
G0 GND J2-5 N/A
NTC B4 J3-1 N/A
Return Air Temperature
NTC BC4 J3-2 N/A
I/V out B7 J6-2 N/A
Opt Static Pressure
Ground GND J6-4 N/A
NTC B9 J20-3 N/A
Opt Air Discharge
NTC BC9 J20-4 N/A
Opt Chilled Water NTC B10 J20-5 N/A
Temperature NTC BC10 J20-6 N/A
Alarms – Digital Inputs I/O Board Pin ID ID Connector Number Unit TB

Compressor 1 High Pressure Alarm ID1 J5-1 TB1-25
Compressor 1 Low Pressure Alarm 1D2 J5-2 TB2-26
Compressor 2 High Pressure Alarm 1D3 J5-3 TB2-27
Compressor 2 Low Pressure Alarm ID4 J5-4 TB2-28
No Airflow Alarm ID5 J5-5 TB2-18
Opt No Water Flow Alarm ID6 J5-6 TB2-30
Opt Smoke Detector Alarm ID7 J5-7 TB2-29
Dirty Filter Alarm ID8 J5-8 TB1-23
Opt Humidifier Failure Alarm ID9 J7-1 TB1-24
Opt Energy Saver Signal 1D10 J7-2 TB2-31
Opt High Condensate Water Level Alarm ID11 J7-3 TB1-17
Opt Alarm Input 1 ID13 J8-2 TB1-14
Water Under Floor Alarm ID17 J20-7 TB2-32
Manual Override Active ID18 J20-8 MOS-12
78
dap4 I/O Control Board and Unit Terminal Block Pin ID Number
Control & Alarms – Digital Outputs I/O Board Pin ID ID Connector Number Unit TB
System Blower NO1 J12-2 TB1-4
Compressor 1 NO2 J12-3 TB1-5
Compressor 2 NO3 J12-4 TB1-6
Opt Cooling 3rd Stage NO4 J13-2 TB2-37
Opt Cooling 4th Stage NO5 J13-3 TB2-38
Humidifier NO6 J13-4 TB1-8
C7 J14-1 TB1-9
Status Contact
NO7 J14-2 TB1-10
NO8 J15-1 TB2-47
Condenser Aux
C8 J15-2 TB2-46
Reheat 1 NO9 J16-2 TB1-7
NO12 J17-1 TB1-45
Alarm 3 C12 J17-2 TB1-43
NC-12 J17-3 TB1-44
Alarm 4 NO13 J18-1 TB2-50
C13 J18-2 TB2-48
NO13 J18-3 TB2-49
NO14 J21-1 TB1-13
Alarm 1 C14 J21-2 TB1-11
NC14 J21-3 TB1-12
NO15 J21-4 TB1-42
Alarm 2 C15 J21-5 TB1-40
NC15 J21-6 TB1-41
Opt Energy Saver NO16 J22-2 TB1-19
Opt Humidifier Drain (Autoflush) NO17 J22-3 TB2-39
Control – Analog Output I/O Board Pin ID ID Connector Number Unit TB

Y1 J4-3 TB2-34
Water Valve Control
VG0 J4-2 TB2-35
Y2 J4-4 TB2-51
Opt Humidifier Modulating Control
VG0 J4-2 TB2-52
Y3 J4-5 TB4-1, 2
Blower Fan Speed Control
VG0 J4-2 TB4-3,4
79
80
Manual Override Switches
For testing and during start-up each Data Aire gForce unit is provided with manual override slide
switches. There are seven slide switches. One for each of the following functions:
Water Valve Fan Speed
Humidifier Heat 1
Cool 2 Cool 1
Blower
All automatic control is disabled but the safety switches remain functional. Simply slide the manual
switches to energize the blower, compressors, humidification, reheat and other functions.
The fan speed of the EC (Electronically Commutated) motor can be adjusted from 0 – 10 volts by
adjusting the potentiometer at the left of the Fan Speed switch. The fan will turn 10% for each volt
adjustment. One volt equals 10%. At ten volts the motor is at full speed.
Warning: Do not leave the unit in manual override. Slide the switches to the OFF position when
completing testing and/or start-up. An alarm will be activated if units are left in the ON position.
81
Notes
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82
230 W. BlueRidge Avenue
Orange, CA 92865
800-347-2473
www.dataaire.com e-mail: sales@dataaire.com
A Member of the CS Group of Companies
© 2011 Data Aire, Inc.
Data Aire, Inc. reserves the right to make design changes for the purpose of product improvement or to
withdraw any design without notice.
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dap 4 TM

Data Aire, Inc.

dap4 Control Logic ................................................................................................................... 64

Temperature Sensor Chart ....................................................................................................... 76

gForce DX Series with dap4 Controller wiring diagram ............................................................ 77

dap4 Control Board PIN ID ....................................................................................................... 78

Manual Bypass wiring diagram................................................................................................. 80

Manual Bypass Switches.......................................................................................................... 82

USB Port: Allows download/upload of software, historical data and commissioning

DIAGNOSTICS AND SERVICE FEATURES

Alarm History: 100 alarms can be stored for system follow-up

CHILLED WATER TEMPERATURE: Current Temperature (°F or °C)*

FAN SPEED: 0-100% (based on VDC output – plug fan units

WARNINGS AND ALARMS DISPLAYED

HIGH TEMPERATURE WARNING LOW TEMPERATURE WARNING

HISTORICAL DATA DISPLAYED

ALARM HISTORY: Alarm list with time and date of occurrence

TEMPERATURE SETPOINT TEMPERATURE DEADBAND

Enter Menu Enter/Select

Return to previous screen

TSP 72.0 F Hum SP 50%

Powering the Unit ON/OFF

The Unit Status will indicate the unit:”OFF by Key”

The display screen will have the following message:

level password: 0000

Changing the Service Level Password

The Service Level password can be changed by doing the following:

Change service level

Entering Menu Settings

The following will appear on the display screen:

Hold ESC for 5 seconds

HUM SETPOINT: 50%

The following will be displayed (values are for reference only):

The factory setting is NO

The following will be displayed (values are for reference only):

Week Day Scheduler

Set-Back; Normal SP (setpoint) Turn Off

The following will be displayed (values are for reference only):

07/04 07/05 Turn Off

Special Day Scheduler

The following will be displayed (values are for reference only):

▼ Press the DOWN key to view the next screen.

The following will be displayed (values are for reference only):

▼ Press the DOWN key to view the next screen.

The following will be displayed (values are for reference only):

Return Air Humidity

Return Air Temp

▼ Press the DOWN key to view the next screen.

▼ Press the DOWN key to view the next screen.

▼ Press the DOWN key to view the next screen.

The following will be displayed (values are for reference only):

The first screen will display (if any) alarm history

▼ Press the ENTER key to view

The following will be displayed (inputs are for reference only):

Time and Date of Alarm

The screen will display the following:

Run Hours 1 Reset

The screen will display the following:

Run Hours 2 Reset

The screen will display the following:

Run Hours 3 Reset

Engy Svr: 00000 No

Reset All Runtimes: No (or Yes)