Professional Documents
Culture Documents
Electrolyte Analyzer
Service Manual
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Preface
In order to operate and service the instrument properly, please read the operation manual and service
When receiving the goods, please check the product model and spare parts against the packing list. If
Never connect the plugs of the rear panel with electric metal materials.
Always remember to disconnect the power cable from the instrument before open it.
The waste may contain materials harmful to human body. It should be discarded according to the safe
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Contents
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Chapter 1. Instrument installation
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5. Aspiration pump assembly (Pump head, Pump Tube, Pump Tube Bracket, Pump Tube Connector)
6. Lactic acid Pump assembly ((Pump head, Pump Tube, Pump Tube Bracket, Pump Tube Connector)
11. Localizer
15. Printer
1. Power switch
4. Grounding pole
5. Machine label
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1.2 Environment requirements
1. The instrument should be installed on a stable and solid platform that is free of mechanical vibration
2. The environment should be as free as possible from dust, corrosive gas, loud noises and electrical
interference.
3. Avoid placing the instrument in direct sunlight or in front of a source of heat or vent.
1. Power cable: should be connected to the power socket firmly and reliably without loose or poor
connection.
2. Grounding: the grounding pole should be connected to ground properly. The grounding wire should
be as short as possible and the grounding resistance must be less than 10Ω
3. If the power supply to the instrument is not stable, or there are high-power equipments on the same
4. Avoid operating the instrument under high humidity environment for long time, otherwise the
instrument performance may be affected. Use desiccant or air conditioner in case of necessary. Do
Press the front door to open it. The tubing and electrodes have been installed at the factory, the
1. Pump tube installation: put the aspirating pump tube and the lactic pump tube on the pump head
according the illustration figure of front panel, fix the tube connectors to the bracket, adjust the tube
setting screws are tightened, inlet and outlet port are clean, the filling solution of each electrode is
sufficient. If there are bubbles on the electrode probe, tap the electrode slightly to let the bubbles
disappear.
3. Installation of the electrode assembly: insert the whole assembly to the mounting base, connect the
lead wire of each electrode (K、Na、Ca、PH、CL、Ref) to the plug of amplifier board correctly.
Connect the tube to the inlet and outlet port of the assembly.
4. Check the liquid positioner: replug the positioner and make sure it is well connected.
5. Check the tubing: make sure all the tubings are connected tightly and there is no leaking.
6. Connect to the reagent pack: connect the Std A tube to port A of the reagent pack. Connect the Std B
tube to port B. Connect Std R tube to port R Connect the waste tube to port W.
7. Installation of printing paper: open the printer cover, insert the printing paper into the guide slot (the
thermal side face down), feed the paper out from the slot on the printer cover.
Note:
z Make sure all tubings are connected firmly and there is no leakage.
z Make sure all the lead wires of the electrodes are connected firmly.
z The printing paper is using out when you see two red lines on it. Change the printing
paper in time.
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Chapter 2. Power-on check
When switch on the power to the instrument, system self-test will be performed automatically. The
installation personnel or operator may be required to do some adjustments to ensure the instrument under
good conditions.
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Calibrating … - The liquid distribution valve and - The system gives alarm and
optical coupler, lifting stops if errors found on
mechanism, switches and liquid distribution valve,
software work properly lifting mechanism or
switches
The instrument aspirates - Pump motor works properly - Pump motor is malfunction
Std B and Std A in turn - The tubing system is good if Std - The liquid can not reach
for test and display the B and Std A can be aspirated into correct position, showing the
voltages the distribution valve correctly tubing system is leaking
- Details of voltage display and - The inlet tubes for Std A and
print please refer to the operation B are connected to the
manual wrong ports
- The operator can turn off the - Std A or B can not be
function of voltage display or aspirated
print by extended program
Screen display after - All electrodes, Std A, Std B, - If slope is not stable, then it
calibration:
tubing connections, pump, valve, shows “shift”
Slope signal detection and data - If slope is abnormal, then it
K: 54.5 OK
processing work normally shows “X”
Na: 52.3 OK
Cl: 51.6 OK - Refer to trouble-shooting for
Ca: 25.5 OK the reason of unstable or
pH: 55.6 OK
abnormal slope.
If there is no operation - the internal clock works normally - The internal clock is
for more than 2 minutes, malfunction if the system
the system will enters can not enter into standby
into standby mode to mode
maintain the electrodes.
Note:
z Try the other side of the printing paper or change the whole paper roll if there is no printing on
z If the sample probe is found distortion, misaligned or bended, the operator should adjust or
change the probe and make sure it can move into the wash block correctly.
z If the aspiration is abnormal, the operator should check the tubing connections, reagent
connections and electrode connections and make sure there is no blockage or leakage.
z Activate the electrode for 10-30 minutes before using if the electrode has been stored or not
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used for long time. Run calibration when the electrode is stable.
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Chapter 3. Function description and operation
Press Service in the main menu, press Time and enter “983”, press Exit, then the system will enter into
Exit
(Attention: the extended programs are not open for the end-users to avoid wrong setting)
Press Pr. Vol , the button turns white. The voltages of the liquid positioner and all electrodes
Press Pr. Vol again, white color disappear from the button. The voltages will not be printed out
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during calibration or sample measurement. This is the default setting.
Press Pr. PH , the button turns white. The pH value will be printed out when the sample
measurement finish.
Press Pr. PH again, the button turns dark. The pH value will not be printed out when the sample
Press Pr. TCa , the button turns white. The value of iCa and TCa will be printed out when the
Press Pr. TCa again, the button turns white. Only the value of iCa will be printed out when the
3.3.4 Adjust pH
The instrument will enter into Standby mode if there is no operation in 2 minutes. In standby mode,
the operator should press Wake Up to activate the instrument to the working mode. If the instrument
stays in standby mode for 4 hours, it will maintain the electrodes automatically. When wake up the
instrument, it will carry out a calibration before returning to the working mode.
The operator can change the waiting time for entering into standby mode. The suggested waiting time
is 2-60 minutes.
To change the waiting time, press Standby ,input the value, then press Yes to confirm.
The liquid distribution valve may be blocked or leaking after using for a long time. The measuring
Touch Valve, the system will aspirate Std A and Std B automatically. Observe the aspiration volume,
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flow speed, the switch of Std A / Std B in the valve and the bubbles to determine if the valve is
Press Show mv, the button turns white. The voltages of the liquid positioner and all electrodes will
Press Show mv again, the button turns white. The voltages of the liquid positioner and all
electrodes will not be displayed on the screen during calibration or sample measurement.
K 1 xxx 2 xxx
Na 3 xxx 4 xxx
Cl 5 xxx 6 xxx
ica 7 xxx 8 xxx
Tca 9 xxx 10 xxx
PH
Set Exit
Press Set , input all the reference values in turn, then press Exit to quit.
Press Pr. Clea to print out the last date that the de-protein program been performed.
2. Because the samples may have pathogenesis bacterium or viruses, all replaced tubes, electrodes
and waste containers should be discarded according to the safe laboratory procedures and
government regulations.
3. The reagents are irritating to eyes, skin and diaphragm. Wear proper personal protective equipment
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(e.g. gloves, lab coat, etc.) and follow safe laboratory procedures when handling them in the
laboratory.
4. The reagents are harmful to human body. If the reagents accidentally spill on your skin, wash them
5. If the reagents accidentally spill into your eyes, wash them off with plenty of water and
1. The serum or plasma can be stored in the refrigerator, but they must be warmed up to the room
2. When preparing the blood serum samples, do not add any materials like the surface active agent
3. Hemolysis can affect K result significantly as well as other parameters. Special remark should be
made for hemolysis sample, and the results are for reference to the lab only.
4. If the serum does not been separated completely, the fibrins in the sample may affect the aspiration,
and the proteins may deposit inside the tubing thus cause contamination or blockage. In such case,
the results will be affected, so the operator should clean the tubing in time.
5. The sample should be tested within 2 hours, otherwise the result may be not accurate.
1. The analyzer is designed to work continuously for 24 hours a day. No need to shut down the
machine everyday.
2. Do not use the standard solutions for flame luminosity. They include strong acid and other
3. Not all commercial controls are suitable for ISE measurement. Some of them contain too much
4. The bubbles cannot be aspirated during the sample aspiration, otherwise the results will be
unreliable.
5. When the sample reaches the checking point, make sure there are no bubbles inside, otherwise
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the sample should be measured again.
6. Never aspirate the sample directly from the blood separating tube, because it is very easy to
block the tubing system. Always move the serum to a small and clean tube or cup with a pipette
7. If the ambient temperature fluctuates for more than 10℃, the instrument should be calibrated
again.
8. The pH value of the standard solutions and the samples should be within 6-9, otherwise it will
11. Every electrode has a serial number. Keep it on the electrode. The warranty to the electrode will
12. When remove the sample tube after aspiration, be careful not to hit the sample probe, otherwise
the probe will bend or misaligned and can not move into the wash block properly.
13. Do not open the front door during calibration or sample measurement, otherwise the result will
be affected.
14. Check and make sure the grounding is good if static interference is found.
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Chapter 4. Routine maintenance
1. Check the electrodes and make sure the filling solutions are sufficient. Add filling solution if the
2. Check if there is salty crystal on the internal electrode, if so, clean it with wet tampon.
3. Check and clean the rubber in the wash block. Clean the sample probe.
4. Run deprotein program in service menu. (If less than 5 samples per day, then just run deprotein
5. Run “Na adjust” program if the slope of Na electrode is less than 50.
1. Check the tubing system and make sure there is no blockage or leakage.
2. Check the internal electrode and make sure it doesn’t blanch or its coating doesn’t flake off. Change
the internal electrode if necessary. Check the filling solution, change it if it become feculent.
3. Observe the voltage of the electrode. If the voltage of K、Na、Cl are all less than 20 mV, then change
the reference filling solution first. If it doesn’t improve, change the reference membrane.
Check the tubing system if the aspiration volume or flow speed is abnormal, or bubbles found. Observe
the flow speed, liquid position and bubble status during sample test or calibration.
1. Blockage will cause insufficient aspiration volume for sample, Std A and Std B, or no aspiration
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2. Leakage will cause bubbles or no aspiration.
3. A segment of air will appear in the tube when the liquid distribution valve switches between Std
A and Std B. When aspirating Std A, if small bubbles found at the outlet of distribution valve,
then the flow path inside the distribution valve for Std A is leaking. If bubbles always stay at the
inlet of Std A and can not be excluded, then the flow path for Std A is blocked slightly. Check
4. The blockage in the distribution valve is usually caused by floccule in Std A or Std B. It is
5. The bubbles will appear near the connector if it is leaking. Tighten the tube or connect it again.
6. If leakage found between the electrodes, then the O ring between the electrodes may miss or out
7. If the pump tube conglutinated, distortion, leaking or aged, it will cause no aspiration,
insufficient aspiration volume or incorrect liquid position. Change the pump tube if necessary.
8. Wash the tubing system regularly to prevent the blockage caused by protein deposition. Clean
When the instrument can not aspirate, check the tubing system with Valve program in “Service”
menu.
Pull out the liquid outlet tube from the mixing chamber and put it into a waste container
temporarily. Check if there is blockage and leakage at the segment in front of mixing chamber.
(1) Take off the pump tube, check if it is conglutinated, distortion, leaking or aged. Check if the
tubing connector is blocked. Check the connection between pump tube and waste tube. Put the
waste tube into water, disconnect the connecting tube from the outlet of electrode assembly, and
rotate the pump head clockwise by hand. If the water can be aspirated normally, then the pump
(2) Put the waste tube and connecting tube back. Disconnect the aspirating tube from the sample
probe and put it into water. Rotate the pump head clockwise by hand. If the water can be
aspirated normally, then the electrode assembly is working well. Otherwise disassemble the
(3) Put the aspirating tube back. Take off the tube from the outlet of the distribution valve and put it
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into water. Rotate the pump head clockwise by hand. If the water can be aspirated normally,
then the sample probe is working well. Otherwise check the sample probe.
(4) If the results of the above checking are good, then most likely the distribution valve is
(5) If the segment in front of mixing chamber is normal, then the blockage and leakage should be
Blockage is usually in the outlet at the bottom of mixing chamber or the stainless steel tube for
sample injection.
- Four stainless steel tubes on the cover of mixing chamber not stuck well and leakage
- The tube connected to four stainless steel tubes on the cover of mixing chamber broken.
Check all the tubes every 1-3 months. Replace the tube which is broken. The breakage is usually
Blockage is usually caused by the serum protein deposit. Regular cleaning is necessary.
a. Pull out the white tube connected to reagent R, which is in the middle of the mixing chamber, then
inject 3ml sodium hypochlorous solution into the chamber, wait for 5 minutes, put the tube back
b. Pull out four tubes on the mixing chamber cover straightly upward, loose the three setting nuts, take
out three bolts and three nuts. Pull out mixing chamber cover, clean the chamber and all the protein
deposit on the outlet. Clean the protein deposit under the cover, clean all four stainless steel tubes,
cleaning mixer. Put the mixer back with small side downward, insert the mixing chamber cover (pay
attention to the direction of four stainless steel tubes), tighten three nuts. Connect the Std R tube to
the inlet in the middle of the reaction chamber, then connect the liquid outlet tube (smallest tube),
sensor connection tube, and air outlet tube. Do not damage the tube.
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Warning:
z Pay attention to the biological pollution by the sample when connect to the external waste
bottle temporarily. Dispose the waste instantly . Or add antiseptic into waste bottle in advance.
z Wear the protection glove when clean the mixing chamber. Do not touch serum protein deposit.
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4.5 Check the sample probe
1. Adjust the sample probe if it is distortion, misaligned or bended. Make sure the sample probe
2. If the sample probe is blocked, move it up to top position, take the probe out, and use a thin
3. If the wash block is blocked, lift up the sample probe, remove the cover of the wash block, take
Follow the steps below to replace the internal electrode or filling solution:
1. Pull out all electrode wires from the plugs. Remove the tubes from the inlet and outlet of the
electrode assembly.
6. Assemble the electrodes in correct order. Make sure that the rubber gaskets are in right position.
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7. Tighten the fixing nuts of the electrode assembly.
8. Connect the tubing to inlet and outlet. Insert the electrode wires back to the plugs.
If the internal electrode blanches or its coating flakes off, then remove the old filling solution, add fresh
filling solution and install a new internal electrode.
Change the filling solution if it is insufficient or the slope of the electrode is too low. Take out the internal
electrode (do not touch any metal materials), remove the old filling solution, add fresh solution to 85% of
total volume, then put the internal electrode back and tighten it.
K filling solution is for K electrode only, Ca filling solution is for Ca electrode only, and reference filling
solution is for reference electrode only. Na/Cl filling solution is for Na, Cl and pH electrodes.
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4.7 Maintenance of pump, valve and lifting unit
After long time of using, the pump tube will get aged and may cause insufficient aspiration volume,
therefore the accuracy of the results will become poor. If so, it is necessary to change the pump tube.
If there is big noise when the pump head rotating, disconnect the pump tube, pull out the pump head,
loose three setting screws, take out the plate, add a little lubrication oil to the ball bearing, then assemble
the pump head back. If the pump head is damaged, then change it with a new one.
The function of the distribution valve is to switch the flow path to Std A or Std B according to the control
program. The valve status is detected by an optical coupler. The performance of the optical coupler can be
affected by dust or foreign objects, and may cause incorrect switch between Std A and B. In such
case,“1#”、”2#” or “3#” error message will show on the screen and be printed out. Clean the optical
coupler periodically.
Loose four setting screws on the valve plate, pull the whole valve out a little, loose four nuts, take out the
valve plate and four copper standings, loose the setting screws for the optical coupler. Take out the optical
coupler. Turn the valve head with a tweezers and take it out. Loose two screws on the valve cap and take
the cap out. Clean five O rings on the valve cap. Clean the valve body and rotor.
Install the rotor and cap to the valve body, tighten two screws. Pay attention to the five O rings on the cap.
Install the optical coupler to center position. Put on the valve head, tighten the screws on the valve motor
axis. Put the copper standings back, tighten the valve body to the plate. Tighten the valve plate to
instrument.
Note:
z Pay attention to the position of the O-rings, copper standings, optical coupler and connectors to
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Std A and B.
z Maintain the valve once every year. Keep the optical coupler clean and check it periodically.
The maintenance of the lifting unit is to remove the dust, foreign objects and oil dirt from it. Remove the
cover of the sample probe, remove the sample probe, clean the axis and add a little grease. Let the sample
probe move up and down for several times, make sure it moves smoothly and low noise.
Note:
z The electrode should be sealed and stored under dry environment. Do not add filling solution to
it.
z The tubing and O-rings should be sealed and stored under dry environment.
z The internal electrode should be sealed and stored under dry environment. Do not store with
metal materials.
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Chapter 5. Hardware
1. Because of vibration or dust cumulating, the connectors or IC chips may have cold connections.
Disconnect the power cable, open the rear cover, and check the cables and IC chips.
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2. When switch on the power, the LCD doesn’t light on, the lifting unit doesn’t work, the pump motor
doesn’t work: check 9-pin DC power cable and transformer output cable J107.
3. When switch on the power, the LCD doesn’t light on, but the lifting unit work normally: Check U102
(LM7812)、9-pin DC power cable, NBQ connector and 12V voltage. The LCD inverter may be
damaged.
4. The lifting unit can not move, the valve doesn’t work: Check U103 (LM7812)、9-pin DC power
cable、U106、U107
6. The signals of calibration or measurement are confused or all zero: check cable J204.
7. If the program works incorrect, clean the dust cumulating around U301 IC chip and check. It is
recommended to clean with PCB washing solution (pure alcohol) and blow to dry
(10)No print. Check J108, J207(PRT) connectors and the connectors between printer head and
Note:
Only authorized personals are allowed to repair the PCB.
5.3.1 Features
Parity bit:none
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5.3.2 Pin description
1 NC none
4 NC none
6 NC none
7 NC none
8 NC none
9 NC none
The instrument communicates with external PC through RS-232 serial port. After each test finish, the data
will be automatically sent out during the time of printing. The content of the transmitting data is almost
same as the printing data. The operator can also send out the data manually by “Send” program in
“Service” menu.
Example:
Data format:
Sample number + 2 blank + ID + 2 blank + symbol byte + blank + k result + blank + Na result + blank +
Note:
h =1: warning information of this result (e.g. aspiration abnormal, bubbles detected, etc.)
Chapter 6 Trouble-shooting
Display prompts
Printing prompts
failed
Error 1# Liquid detecting failed Check the optical coupler and tubing connection of the
distribution valve
Error 2# Bubbles detected Check the positioner, optical coupler, distribution valve,
Error 3# Too much or less Check the distribution valve and positioner
sample aspirated
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6.2 Possible causes of errors
May cause:the instrument works abnormally; the slopes become abnormal during calibration; the
May cause:result not stable during testing or calibration, especially for Na.
May cause:the instrument can not work normally; result not stable during testing or calibration
May cause: instrument works unstable, the deviation of Na, Cl is too big
May cause:liquid position not accurate, prompt “bubbles” frequently, slope abnormal or unstable,
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6.3 Trouble-shooting of positioner and electrode
Positioner:
First, make sure the connection of the positioner is good. Then check the positioner’s voltage with
“Voltage” program in “Service” menu. Rotate the pump manually and let the liquid pass through the
positioner. The positioner’s voltage should become small when there is liquid or big when there is no
Electrode:
Check the voltage of the electrode by “Voltage” program in “Service” menu. If the voltage is low, then the
(3) If aspiration alarm appeared or no aspiration at all, replace a new reagent pack (Std A, Std B, Std
Cause Solution
Unreliable grounding Check the connection of the
grounding wire
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6.5 Slope abnormal
Cause Solution
Too many organic deposits on the Wash it with de-protein
electrode membrane Solution
Reagent contaminated Replace the reagent
Insufficient filling solution Refill the filling solution
Electrode does not work Replace the failed electrode
Dust or moisture around the electrode or plug Clean and dry the electrode and plug
tubing loose reconnected
Pump tube stuck recover the tube
Pump tube broken replace the tube
Tubing blockage clean the tubing
Gasket between the electrodes wrong Re assemble it
placed or missing
Leakage between the electrode Reinstalled firmly
Optical coupler too dirty or broken Clean or replace it
Mixing Chamber Blocked Clean Mixing Chamber
Cause Solution
Mixing Chamber Blocked Clean Mixing Chamber
Mixing chamber leakage Check tubing connection and chamber cover
condenser condensing Liquid outlet blocked
AB slope is zero No Std R, pressure sensor cable loose or damaged.
Mixer don’t move Reconnect J111 , replace mixing motor
Liquid outlet valve don’t work Reconnect J111 , replace liquid outlet valve
Air outlet don’t work, leakage, AB slope is low Reconnect J109, replace air outlet valve
AB slope abnormal Std R invalid, leaked or blocked
Cause Solution
Auto Sampler can not be detected Check J112 connector and cable,
replace Auto sampler motor
The initial position of auto sampler is not on Check J103 connectors, clean the dust on the optical
the clean position coupler for auto sampler home position, replace the
optical coupler
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Auto sampler on incorrect position Check J104 connector and cable, clean the dust on
the counting optical coupler,
replace the optical coupler
Cause Solution
Aspirating tube loose or broken Connect again or replace it
Pump tube sticks Restore the tube
Pump tube broken Replace the tube
Pump tube blocked Clear the blockage
The gasket between the electrodes does Place the gasket properly
not placed properly or missing
The electrode assembly leaks Tighten the assembly again
Dust in the positioner, or Clean or replace the positioner
positioner damaged
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