998-22115318 - ESXP Asset Performance Eguide - GMA

Reduce Risk of Downtime & Optimize Total
Cost of Ownership for Equipment

Electrical Asset Performance with EcoStruxure Power
se.com/ecostruxure-power
Life is On | Schneider Electric
Electrical distribution systems are critical to the

operation of most modern businesses…
…and the cost of extended power
59%
of total business interruptions
is due to fires & explosions
failures is catastrophic
Source: Allianz Claims 2015 Dashboard Financial impact for 1 hour production shutdown per application
Application Loss (*) in €
Health establishment Human lives
cause of fire in industrial sites: Stock market transactions 6,500,000
1 st electrical equipment failure

(22% of fires)
Credit card sales 2,600,000
Petrochemical 100,000
Source: FM global
Plane ticket booking system 90,000
Mobile phone network 40,000
of production capacity in Automobile 30,000
the process industries are
5% the average losses due to
downtime
Parmaceutical 30,000
Food processing 20,000
Source: ARC Advisory Group Reducing Unplanned
Downtime and Helping Future-proof Automation Cement 15,000
System Assets .
Source: Contingency Planning Research & Schneider Electric
Introduction Category A Category B Category C Additional

Scheduled Condition-based Predictive Resources
maintenance maintenance maintenance
What happens if electrical distribution

systems are not properly maintained?
Breakdowns and downtime Increased risk of electrical fire Increased cost of ownership
Poorly maintained switchgear are 62% 22% of electrical fires are caused by The total cost of ownership is
more likely to fail compared to systems loose or faulty connections optimized if preventive maintenance
with a proper maintenance program is performed every 2-3 years
All electrical
Failure (months since Circuit Motors Open Wire
equipment classes
maintained) Breakers (%) (%) (%)
combined (%)
Less than 12
7.4 12.5 8.8 0 2.9
months ago
12 to 24 months
ago
11.2 19.2 8.8 22.2 2.6 Electrical
More than 24
months ago
36.7 77.8 44.4 38.2 36.4 Contractor
Total 16.4 20.8 15.8 30.6 11.1
Magazine

Fact: Maintenance is required for

electrical distribution assets
Utility 1 Utility 2 (Alternative)
Generic maintenance operations Specific maintenance operations

MV
Main MV Switchgear
Transformer
MV/LV vibration / noise /
MV/LV Transformers oil level
Visual inspection Dusting substation Ventilation fan cleaning Greasing plugs

Genset
Busway
Visual Inspection Dusting Ventilation fan Greasing plugs maintenance
substation cleaning
Main
Main LV Main LV
Capacitor bank
Building
DSB
Switchboard Switchboard LV Genset Switchgear maintenance
Active Capacitor ATS

Filters Banks Distributed
Energy Replace UPS
Resources
battery
Torque verification Thermal scan
Secondary Secondary Secondary Alternate Sources
Breaker
Torque verification Thermal scan Check breaker Firmware Secondary LV DSB DSB DSB Switchboard protection
electrical open/ upgrade setting test
close
Centralized
UPS Emergency lighting
periodic check
Final LV Final Final Final Final Final Final Final
DSB DSB DSB DSB DSB DSB DSB
Residual current
Local
UPS device testing
Legally
Normal Normal Normal Normal Stand by Critical Required Stand by
Loads Loads Loads Loads Loads Loads Loads Loads Loads

Fact: The digital transformation

continues to accelerate
According to an April 2020 McKinsey article: 78% of Asset Management executives see IT/OT
integration as an enabler for delivering future
(Digital Strategy in a time of crisis, April 2020)
business requirements
• Businesses that once mapped their digital strategy in one- to three-year
phases must now scale their initiatives in a matter of days or weeks
• 70% of executives from Austria, Germany, and Switzerland said the are planning investment in IT/OT convergence to
pandemic is likely to accelerate the pace of their digital transformation 54% prevent outages and manage assets more efficiently
• The current global crisis seemingly provides a sudden glimpse into a future
world, one in which digital has become central to every interaction, forcing
both organizations and individuals further up the adoption curve almost
overnight.
91% consider reducing repair time and unplanned

downtime as the major goal of their predictive
maintenance initiatives

The Intersection of Digitalization

and ED Maintenance
EcoStruxure Power: digitalized electrical distribution and power management solutions
Power is essential for modern business continuity, yet we often take it for granted. Any power
interruption could be devastating to an organization’s bottom line or reputation, and even minor An EcoStruxure Power solution can help
disturbances can cause unplanned, expensive outages and equipment failures. optimize electrical asset performance
by simplifying maintenance scheduling,
An uninterrupted flow of power requires ongoing maintenance to the electrical distribution system. reducing maintenance costs, and extending
And digitalization can both simplify and optimize maintenance efforts. the life of the electrical infrastructure while
simultaneously helping you avoid downtime.
Up to 10% potential savings Up to 20% potential savings Up to 30% potential savings
TCO ($) • Installed sensors and smart devices with onboard
diagnostics enable predictive and condition-
based maintenance.
• Receive notifications when a setting changes, a

Repair/ Replacement costs hot spot develops, or equipment components are
wearing out.
Cost of downtime
(planned and unplanned) • Partner with Digital Service Providers for
proactive, expert decision support and remote
Technology and skilled labour cost monitoring services.
(maintenance purpose)
Reactive Scheduled Condition-Based Predictive

Maintenance Strategy
*These percentages are non-contractual and are based on Schneider Electric experience and expertise with respect to
main route cause of electrical failure risk observed and for which Schneider Electric has developed solutions.

Digitalization enables a strategic shift

from reactive to predictive maintenance
Flexible, scalable maintenance strategies to achieve reliability-centered maintenance
Modern maintenance practices have become
Category A Category B Category C
a vital competitive advantage because they
can help detect and identify problems before Scheduled Condition-based Predictive
they require a major repair.
Design, construction and Maintenance is based on actual Unlocking value of data
Knowing when scheduled outages will commissioning data is required. conditions measured versus the with analytics to pro-actively
occur lets managers schedule personnel predefined thresholds suggested determine condition under actual
accordingly and more rigorously control Defined preventive maintenance
by bench test conditions. operation context.
costs. Maintenance executed by highly checklist is based on equipment
qualified technicians and with manufacturer- model. Real time alarming is based on Predict failure mode behavior
recommended, condition-based maintenance the predefined thresholds or their based on dynamic rules and
trends, following fault indicators patterns on each built-in
is a unique opportunity to optimize total cost Periodicity of preventive
computed on the edge devices. component, often with AI
of ownership (TCO) as well as both capital maintenance reminders is
and operational expenditures. This creates recommended by manufacturer
or codes and standards. Reduces risk by removing Mostly requires advisory services
even more value for businesses by enhancing additional exposure to human to detect and interpret subtle
power availability at lower operating costs. intervention which is the number symptoms and then recommend
one cause of down time. course of action.
Reactive maintenance
Conducted after fault or breakdown. Potentially incur

costs due to unplanned downtime. Most applicable Asset criticality & sophistication in maintenance approach
for non-critical, easy-to-replace assets.

Category A – Scheduled
Maintenance performed at regular intervals
Prevention is better than constant reactivity. Doing maintenance before equipment
breaks minimizes the cost of ownership and increases equipment’s service life.
An effective preventative maintenance strategy, which establishes a routine of
periodically inspecting equipment, can reduce accidents and minimize costly
breakdowns and unscheduled outages by identifying and resolving issues before
they become major problems. This maintenance approach does not consider
usage patterns or load profiles.
Required data to effectively plan and execute the maintenance
Design data Commissioning data Switchboard data User manual and maintenance guide
• Single line diagram • Device password • CAD Drawings • Maintenance plan
• Protection setting • Protection settings • Switchboard photos • Maintenance guide
• IT network configuration • User manual • Spare part lists
• Test report • Bill of material • Warranty doc
• Device serial number

Maintenance Solution
Introducing EcoStruxure Facility Expert
Scan QR code on
equipment to get access
EcoStruxure Facility Expert allows you to organize all scheduled to specific documentation
maintenance for HVAC, electrical distribution, and IT equipment from
the convenience of your smartphone. It provides:
• Digitalized asset tracking and easy access to an equipment

documentation repository
• Recommended maintenance schedules and modernized standard

operating procedures (SOP) for equipment maintenance
Access installed base
• Streamlined maintenance task management across all facility through Facility Expert
maintenance contractors or operators on mobile or desktop to
check maintenance tasks.
You can learn more about EcoStruxure Facility Expert on our website.
Learn more

Edge
Control
EcoStruxure
Facility Expert
Maintenance Solution Scan to download

the Facility Expert
application
Architecture
EcoStruxure Power system QR code scan
architecture featuring Facility Expert Installed

Products
Panels
PremSet I-Line Masterclad Model 6 ASCO

MV Switchgear Panelboard MV Switchgear MCC ATS 7000
Energy Control Power-Zone 4 QED-2

Center Low Voltage Switchgear LV Switchboards
QR code generation/print
Watch this video to see the

benefits of Facility Expert
EcoStruxure
Power Commission
Watch now
QR code scan
Electrical distribution products
MasterPacT PowerPacT
MTZ H/J/L Frame

Category B - Condition-based
Maintenance performed when analysis detects abnormalities
A condition-based maintenance strategy
employs live data to determine when to CONNECT COLLECT ANALYZE TAKE ACTION
perform maintenance on your electrical Convert data into
distribution equipment. Diagnostics data meaningful analytics
integrated with on-premise monitoring
gives you visibility on the condition of
your critical assets, allowing you to NOTIFY
determine the best course of action to Notification in case of
resolve the issues. abnormal behaviour
With condition-based maintenance Connect everything Capture critical data VISUALIZE Drive action through
the goal is to continuously monitor from shop floor to top at every level, from real-time information
Provide a summary
assets in order to detect signs of poor floor sensor to cloud. view of data and business logic
performance or impending failure,
so you can then perform corrective
maintenance in a timely manner.
EcoStruxure Architecture maximizes the value of data
Transforms data from your …through integrated Edge … to create increased visibility
electrical distribution assets... Control software… and easier analysis of the proper
maintenance planning

Connected equipment and devices provide vital diagnostics information
At the core of smart power distribution Facility Operations Network

systems are smart devices that
measure, collect data, and even provide
SureSeT MetalClad PZ4 LV Switchgear Transformers, Capacitor
control functions. They enable facility Switchgear with EvoPacT with MasterPacT MTZ Banks, UPS and Drives
and maintenance personnel to get a MV Circuit Breaker LV Circuit Breaker
complete view of what’s happening with
your power system at any given time to
help drive better decision-making.
110110101
Click here to learn

more about Power
Monitoring Expert
Watch now

Local monitoring for enhanced visibility
Dashboards and alerts through the local HMI improve visibility on the
health of your equipment, increasing your operational efficiency.
The intuitive, feature-rich user interface let’s you not only identify risks
but the digital controls can help guide your operations.
You can easily mirror the local HMI to a tablet or mobile device via a
point-to-point WiFi connection, giving you even greater flexibility in
maintaining your equipment and system.

EcoStruxure Power edge control software to monitor on premise
Power management software provides insight
on the current state and overall health of the
electrical distribution infrastructure by gathering
data from connected products & equipment
and other operational technology (OT) systems. Default Breaker Aging Real-time Asset Diagnostics Thermal and Environmental
Reporting Data and Alarms Condition Monitoring
• Extensive library of supported equipment
• Embedded asset diagnostics intelligence
• User-friendly, intuitive interface
• Customizable notifications
Learn more about our power management

software offers EcoStruxure Power Monitoring
Expert and EcoStruxure Power Operation by
visiting our website.
Explore more

Category B – Condition- Optional Cloud Connectivity (Category C)
based Maintenance Edge

Control
Solution Architecture EcoStruxure

Power Monitoring Expert
(PME)
EcoStruxure
Power Operation (PO)
with Advanced Reporting
and Dashboards
EcoStruxure Power system architecture Connected

Products
featuring Power Monitoring Expert or Power
Operation software Serial to Ethernet
gateway
Ethernet devices
PowerLogic MasterPacT Altivar Protis EvoPacT ASCO EcoStruxure

ION9000 MTZ ATV900 CPMA Building devices
EcoStruxure
Panel Server EcoStruxure
(Cloud gateway Plant devices
PowerLogic Easergy SMD Galaxy
feature coming soon) PM8000 P5 or P3 VX/VM/VS Third-party devices
Try our online demo

Wireless devices Wireless to Serial
Demo
gateway
Easergy Harmony PowerPacT

TH110/CL110 Sologate H/J/L Frame
Wireless sensors ZBRN32

Category C – Predictive
Predictive analytics turns data into actionable insights
A predictive maintenance strategy
employs cloud-based digital services CONNECT COLLECT ANALYZE TAKE ACTION
experts to proactively monitor, analyze Convert data into
and then recommend maintenance on meaningful analytics
your critical assets.
NOTIFY
Equipment connectivity, sensor Notification in case of
technology, and comprehensive analytics abnormal behaviour
allow electrical distribution experts to
provide actionable recommendations to
your people on-site, so you get the best Connect everything Capture critical data VISUALIZE Drive action through
end-to-end maintenance services for from shop floor to top at every level, from Provide a summary real-time information
your installation. floor sensor to cloud. view of data and business logic
It is important to understand that a

predictive maintenance approach is EcoStruxure Architecture maximizes the value of data
not suitable for everything, but it is the
best option for the most critical, uptime- Transforms data from your …through integrated Edge … to create increased visibility
affecting electrical assets. electrical distribution assets... Control software… and easier analysis of the proper
maintenance planning

Category C - Predictive
Connect your system to the cloud to take advantage of
analytics and expert recommendations
• Seamlessly connect your devices and equipment to the cloud utilizing
Schneider Electric’s cybersecurity expertise
• Take advantage of insights from advanced equipment-specific analytics
• Receive notifications and diagnostics reports from expert services

engineers with recommendations to optimize maintenance
• Interact with our experts on remote to get their advise and coordinate
with our local field services team
• EcoStruxure Service Plan supports the digital transformation of

maintenance and the evolution to predictive maintenance
• The health index evaluates the health status at asset and at site
level, enabling Schneider Electric experts to provide actionable
recommendation to mitigate failure risk and extend asset lifespan

Category C – Predictive
Apps,
Analytics,
and Services
EcoStruxure
Asset Advisor
Architecture
Edge
Control
Connected
EcoStruxure Power system architecture featuring Products
EcoStruxure
EcoStruxure Service plan powered by Asset Advisor Serial to Ethernet

gateway
Ethernet devices Other Ethernet
Panel Server
(Cloud gateway
feature coming soon)
PowerLogic MasterPacT Altivar Protis EvoPacT ASCO

ION9000 MTZ ATV900 CPMA EcoStruxure
Building devices
EcoStruxure
Panel Server
PowerLogic Easergy SMD Galaxy EcoStruxure
PM8000 P5 or P3 VX/VM/VS
(Cloud gateway Plant devices
feature coming soon)
Third-party devices
Learn more about Asset Wireless devices Wireless to Serial

gateway
Advisor on our web site
Learn more Easergy

TH110/CL110
Harmony
Sologate
PowerPacT
H/J/L Frame
Wireless sensors ZBRN32
Ethernet – public LAN/WAN

Ethernet – technical LAN
Serial
Wireless – 2.4 GHz

EcoStruxure Service plan

Maximise your asset and power management by
combining on site maintenance together with our
EcoStruxure platform, thorough data analytics and
experts’ consultancy.
Our EcoStruxure Service plans are a set of tailored service contracts
designed to provide your business with the support it needs, whilst
helping take your operations to the next level.
Each of our EcoStruxure Service plans offer remote monitoring to

detect anomalies as and when they occur allowing you to make the
innovative shift to condition-based maintenance.
From here you can take advantage of higher visibility into your
equipment and increased uptime.
Explore more

Additional resources
eBrochures White Papers
EcoStruxure Power: thrive in a digital world How Predictive Maintenance for Circuit Breakers Optimizes Safety,
Download Reliability, and Costs
Download
EcoStruxure Facility Expert
Download Strategies for Maintaining Electrical Distribution Equipment
Download
EcoStruxure™ Service Plan Power Management
Download Data Driven Asset Performance Management
Download
Customer Success Stories Power Digitalization: Understand and Achieve Active Energy Management
BASF in Buildings
Watch now Download
Guardian Glass
Watch now

Learn more about EcoStruxure Power
se.com/ecostruxure-power
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison - France
Phone: +33 (0) 1 41 29 70 00
Fax: +33 (0) 1 41 29 71 00
se.com
© 2021 Schneider Electric. All Rights Reserved. Life Is On Schneider Electric and EcoStruxure are trademarks and the property of Schneider Electric SE, its
subsidiaries and affiliated companies.
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Reduce Risk of Downtime & Optimize Total

Cost of Ownership for Equipment

Electrical distribution systems are critical to the

cause of fire in industrial sites: Stock market transactions 6,500,000

1 st electrical equipment failure

Introduction Category A Category B Category C Additional

What happens if electrical distribution

Introduction Category A Category B Category C Additional

Fact: Maintenance is required for

Generic maintenance operations Specific maintenance operations

Visual inspection Dusting substation Ventilation fan cleaning Greasing plugs

Active Capacitor ATS

Introduction Category A Category B Category C Additional

Fact: The digital transformation

91% consider reducing repair time and unplanned

Introduction Category A Category B Category C Additional

The Intersection of Digitalization

• Receive notifications when a setting changes, a

Reactive Scheduled Condition-Based Predictive

Introduction Category A Category B Category C Additional

Digitalization enables a strategic shift

Conducted after fault or breakdown. Potentially incur

Introduction Category A Category B Category C Additional

Required data to effectively plan and execute the maintenance

Introduction Category A Category B Category C Additional

• Digitalized asset tracking and easy access to an equipment

• Recommended maintenance schedules and modernized standard

Introduction Category A Category B Category C Additional

Maintenance Solution Scan to download

architecture featuring Facility Expert Installed

PremSet I-Line Masterclad Model 6 ASCO

Energy Control Power-Zone 4 QED-2

Watch this video to see the

Electrical distribution products

Introduction Category A Category B Category C Additional

Introduction Category A Category B Category C Additional

At the core of smart power distribution Facility Operations Network

Click here to learn

Introduction Category A Category B Category C Additional

Introduction Category A Category B Category C Additional

Learn more about our power management

Introduction Category A Category B Category C Additional

Category B – Condition- Optional Cloud Connectivity (Category C)

based Maintenance Edge

Solution Architecture EcoStruxure

EcoStruxure Power system architecture Connected

PowerLogic MasterPacT Altivar Protis EvoPacT ASCO EcoStruxure

Try our online demo

Easergy Harmony PowerPacT

Introduction Category A Category B Category C Additional

It is important to understand that a

Introduction Category A Category B Category C Additional

• Take advantage of insights from advanced equipment-specific analytics

• Receive notifications and diagnostics reports from expert services

• EcoStruxure Service Plan supports the digital transformation of

Introduction Category A Category B Category C Additional

EcoStruxure Service plan powered by Asset Advisor Serial to Ethernet

PowerLogic MasterPacT Altivar Protis EvoPacT ASCO

Learn more about Asset Wireless devices Wireless to Serial

Learn more Easergy

Ethernet – public LAN/WAN

Introduction Category A Category B Category C Additional

EcoStruxure Service plan