1 Adjustmentsreplacements8800

{Adjust/Replace}{Production}{KodakServiceSupport}{ExternalAndInternal}
Publication No. AR7624-1

26OCT05
ADJUSTMENTS AND REPLACEMENTS

for the
Kodak PHOTO PRINTER 8800
Service Code: 7624
Kodak Professional 9810 DIGITAL PHOTO PRINTER
Service Code: 7656
Important
Qualified service personnel must do these procedures.
P250_1003HC
Confidential
Restricted Information
© Eastman Kodak Company, 2005
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tension of the BELT for the STEPPER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Serial Number for the IP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Voltage for the POWER CONDITIONER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Voltage for the POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Aligning the THERMAL HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Resistance of the SNUBBER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Aligning the BAR CODE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LEFT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
RIGHT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
BOARD: ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
BOARD: IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
BOARD: POWER CONDITIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MOTOR: CAPSTAN DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MOTOR: CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MOTOR: DONOR SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MOTOR: DONOR TAKE-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CUTTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BLADE for the CUTTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PINCH ROLLER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PINCH ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CAPSTAN ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CAM SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
DONOR DETECTOR PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
BACK EXTRUSION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PLATEN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TRI-COLOR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
THERMAL HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cleaning the THERMAL HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cleaning the CAPSTAN and NIP ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2 26OCT05 – AR7624-1
Adjustments
Section 1: Adjustments
Tension of the BELT for the STEPPER MOTOR

Adjustment Specification
Purpose: To adjust the BELT to the correct tension.
Specification: The tension is 5 in.-lb and the deflection is 0.79 mm (1/32 in.).
Special Tools: SPRING SCALE TL3419
Prerequisites:
None
To Check:
0.79 mm BELT
(1/32 in.)
P250_1056BCA
P250_1056BC
[1] Press down on the BELT.

[2] Check that the deflection of the BELT is 0.79 mm (1/32 in.).
AR7624-1 – 26OCT05 3
To Adjust:
BELT IDLER
SPRING SCALE
2 SCREWS P250_1057ACA
P250_1057AC
[1] Loosen the 2 SCREWS.

[2] Connect the SPRING SCALE to the BELT IDLER.
[3] Pull up on the SPRING SCALE until the tension is 5 in.-lb.
[4] Tighten the 2 SCREWS.
[5] Disconnect the SPRING SCALE.
[6] Make a test print to check for correct operation.
Postrequisites:
None
4 26OCT05 – AR7624-1
Adjustments
Serial Number for the IP BOARD

Purpose: To display correct data.
Specification: The IP BOARD is set to the serial number displayed on the DATA PLATE.
Special Tools: DIAGNOSTIC TOOL
Prerequisites:
None
To Check:
[1] Record the serial number located on the DATA
PLATE on the REAR PANEL.
REAR
PANEL
P250_1058ACA
DATA PLATE P250_1058AC
[2] Start the DIAGNOSTIC TOOL.

[3] Check that the serial number in the “Printer serial
no” field is the serial number you recorded in
Step 1.
AR7624-1 – 26OCT05 5
To Adjust:
[1] Record the serial number located on the DATA
PLATE on the REAR COVER.
REAR
PANEL
P250_1058ACA
DATA PLATE P250_1058AC
[2] Start the DIAGNOSTIC TOOL.

[3] Enter the service mode by pressing
CTRL+ALT+S.
[4] For the password, type: eastman

[5] Select [OK].
6 26OCT05 – AR7624-1
Adjustments
[6] Select the “Identification” tab.
[7] Type the serial number you recorded in Step 1.
Postrequisites:
None
AR7624-1 – 26OCT05 7
Voltage for the POWER CONDITIONER BOARD

Purpose: To obtain the correct print density.
Specification: The voltage for the POWER CONDITIONER BOARD is set to the specification
indicated on the LABEL on the THERMAL HEAD.
Special Tools: None
Prerequisites:
[1] Do the adjustment for the “Voltage for the POWER SUPPLY” on Page 10.
To Check:
voltage
LABEL
THERMAL
HEAD P250_1059ACA
P250_1059AC
[1] Record the specification for voltage on the voltage LABEL located on the THERMAL HEAD.
8 26OCT05 – AR7624-1
Adjustments
R16
POWER CONDITIONER
BOARD
CONNECTOR
14
1 black
PROBE
red
PROBE
black
red
DIGITAL VOLTMETER
P250_1054HCA
P250_1054HC
[2] Set the DIGITAL VOLTMETER to DC voltage.

[3] Connect:
• red PROBE to a red wire on the 14-PIN CONNECTOR on the POWER CONDITIONER BOARD
• black PROBE to any black wire on the 14-PIN CONNECTOR on the POWER CONDITIONER BOARD
[4] Check that the voltage is set to the specification on the LABEL on the THERMAL HEAD.
To Adjust:
[1] Rotate R16 until the voltage is at the specification on the LABEL on the THERMAL HEAD.
Postrequisites:
None
AR7624-1 – 26OCT05 9
Voltage for the POWER SUPPLY

Purpose: To obtain the correct print density.
Specification: The voltage for the POWER SUPPLY is set to the specification indicated on the
LABEL on the THERMAL HEAD.
Special Tools: None
Prerequisites:
None
To Check:
[1] Record the specification for voltage on the voltage
LABEL located on the THERMAL HEAD.
voltage
LABEL
THERMAL
HEAD P250_1059ACA
P250_1059AC
POWER
SUPPLY
V0 (+)
PIN 5
V0 (-) DIGITAL
VOLTMETER
PIN 1
red
PROBE
black P250_1055BCA
PROBE P250_1055BC
[2] Set the DIGITAL VOLTMETER to DC voltage.

[3] Connect:
• red PROBE to PIN 5 on the POWER SUPPLY
• black PROBE to PIN 1 on the POWER SUPPLY
[4] Check that the voltage is set to the specification indicated on the LABEL on the THERMAL HEAD.
10 26OCT05 – AR7624-1
Adjustments
To Adjust:
[1] Rotate POTENTIOMETER VR1 until the voltage
is at the specification indicated on the LABEL on
the THERMAL HEAD.
VR1
P250_1062ACA
P250_1062AC
Postrequisites:
None
AR7624-1 – 26OCT05 11
Aligning the THERMAL HEAD

Purpose: To align the THERMAL HEAD with the PLATEN ROLLER.
Specification: The THERMAL HEAD is aligned with the PLATEN ROLLER.
Special Tools: 2 V-BLOCKS TL5863
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
[1] Remove:
• LEFT PANEL - See Page 22.
• RIGHT PANEL - See Page 23.
• PULLEY for the MOTOR: CAPSTAN DRIVE - See Page 27.
• MOTOR: CAM - See Page 28.
2 SCREWS
2 V-BLOCKS
P250_1046HCA
P250_1046HC
[2] Open the TOP COVER.

[3] Install:
• 2 V-BLOCKS
• 2 SCREWS
12 26OCT05 – AR7624-1
Adjustments
CAM TOP COVER

2 V-BLOCKS
2 SCREWS
PLATEN AY
PLATEN
ROLLER
PLATEN AY
P250_1049HCA
P250_1049HC
[4] Close the TOP COVER.

[5] Loosen the 2 SCREWS for the PLATEN AY.
[6] Rotate the CAM clockwise 2 times. Stop when the DETENT is down.
[7] Tighten the 2 SCREWS for the PLATEN AY to 25 - 30 in.-lb.
[9] Remove:
• 2 SCREWS
• 2 V-BLOCKS
[10] Check that the THERMAL HEAD is aligned with the PLATEN ROLLER.
Postrequisites:
[1] Do Voltage for the POWER CONDITIONER BOARD. See Page 8.
AR7624-1 – 26OCT05 13
Resistance of the SNUBBER AY

Purpose: To adjust the resistance of the SNUBBER AY.
Specification: The resistance of the SNUBBER AY is 0.75 - 1.0 lb.
Special Tools: SPRING SCALE TL3419
Prerequisites:
None
To Check:
[1] Remove:
• TOP COVER - See Page 18.
SNUBBER AY
CUTTER AY
RECEIVER
CAM SHAFT
DETENT
SPRING SCALE P250_1066HCA

P250_1066HC
[2] Insert the RECEIVER into the opening for the CUTTER AY.
[3] Rotate the CAM SHAFT until the DETENT is toward the front of the PRINTER.
[4] Connect the SPRING SCALE to the RECEIVER.
[5] Pull on the SPRING SCALE to check that the resistance of the SNUBBER AY is 0.75 - 1.0 in.-lb.
14 26OCT05 – AR7624-1
Adjustments
To Adjust:
CRANK SCREW
P250_1067BCA
P250_1067BC
[1] Rotate the CRANK SCREW 1/4 increments until the resistance is 0.75 - 1.0 in.-lb.
Postrequisites:
None
AR7624-1 – 26OCT05 15
Aligning the BAR CODE SENSOR

Purpose: To set the BAR CODE SENSOR to the correct position.
Specification: The BAR CODE SENSOR is aligned with the bar code.
Special Tools: BAR CODE SENSOR ALIGNMENT TOOL TL5861
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
[1] Remove the TOP COVER. See Page 18.
ALIGNMENT [2] Install the ALIGNMENT TOOL between the
TOOL ENCODER and the LIVE CENTER.
[3] Check that the TAB on the ALIGNMENT TOOL is
up.
[4] Close the TOP COVER.
TAB ENCODER
LIVE
CENTER
P250_1069GCA
P250_1069GC
16 26OCT05 – AR7624-1
Adjustments
[5] Loosen the SCREW for the BAR CODE

SENSOR.
[6] Press the BAR CODE SENSOR down to the stop
position on the ALIGNMENT TOOL.
[7] Tighten the SCREW for the BAR CODE
SENSOR.
BAR CODE
SENSOR
SCREW
stop
position
SIDE VIEW ALIGNMENT

P250_1071GCA
TOOL P250_1071GC
[8] Loosen the SCREW for the SENSOR BRACKET.

BAR CODE SENSOR [9] Move the SENSOR BRACKET to the stop position
SENSOR on the ALIGNMENT TOOL.
BRACKET
[10] Tighten the SCREW for the SENSOR BRACKET.
[11] Check that the BAR CODE SENSOR is aligned
with the bar code.
SCREW
BAR CODE SENSOR
ALIGNMENT TOOL stop position P250_1070GCA

P250_1070GC
Postrequisites:
None
AR7624-1 – 26OCT05 17
Section 2: Replacements
TOP COVER
Prerequisites:
None
To Remove:
CONNECTOR
STUD
2 GROUND CONNECTIONS
NUT
WASHERS
8 SCREWS TOP
COVER
P250_1002HCA
P250_1002HC
Caution
Dangerous Voltage
[1] De-energize the PRINTER.
[2] Disconnect the main power.
[4] Remove:
• 8 SCREWS
• TOP COVER
• STUD
• 2 GROUND CONNECTORS
• NUT
• WASHERS
[5] Disconnect the CONNECTOR.
18 26OCT05 – AR7624-1
Replacements
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
AR7624-1 – 26OCT05 19
FRONT PANEL
Prerequisites:
[1] Remove:
To Remove:
TOP COVER
4 SCREWS
P250_1045HCA FRONT PANEL

P250_1045HC
Caution
Dangerous Voltage
[4] Remove:
• 4 SCREWS
• FRONT PANEL
To Install:
Postrequisites:
None
20 26OCT05 – AR7624-1
Replacements
REAR PANEL
Prerequisites:
None
To Remove:
REAR
PANEL
P250_1024ACA
10 SCREWS P250_1024AC
Caution
Dangerous Voltage
[3] Remove:
• 10 SCREWS
• REAR PANEL
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 21
LEFT PANEL
Prerequisites:
None
To Remove:
TOP
COVER
LEFT
PANEL
2 SCREWS
4 SCREWS
P250_1001HCA
P250_1001HC
Caution
Dangerous Voltage
[4] Remove:
• 6 SCREWS
• LEFT PANEL
To Install:
Postrequisites:
None
22 26OCT05 – AR7624-1
Replacements
RIGHT PANEL
Prerequisites:
None
To Remove:
4 SCREWS TOP
COVER
2 SCREWS
RIGHT
PANEL
P250_1000HCA
P250_1000HC
Caution
Dangerous Voltage
[4] Remove:
• 6 SCREWS
• RIGHT PANEL
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 23
BOARD: ENGINE
Prerequisites:
[1] Remove the LEFT PANEL. See Page 22.
To Remove:
7 SCREWS
17 CONNECTORS
ON
DIP SWITCHES
BOARD P250_1014HCA
P250_1014HC
ESD
Possible damage from electrostatic discharge.
[1] Disconnect the 17 CONNECTORS.

[2] Remove:
• 7 SCREWS
• BOARD
To Install:
[2] Check:
• DIP SWITCHES are in the correct positions
• correct operation of the equipment
Postrequisites:
[1] Adjust the registration. USER GUIDE for the Kodak PHOTO PRINTER 8800 / Kodak Professional 9810 DIGITAL
PHOTO PRINTER.
Section Procedure
“Using the Diagnostic Tool” “Adjusting Print Head and Paper Cutter Registration”
24 26OCT05 – AR7624-1
Replacements
BOARD: IP
Prerequisites:
[1] Remove the REAR PANEL. See Page 21.
To Remove:
GROUND SCREW
5 CONNECTORS
P250_1027HCA BOARD
P250_1027HC 7 SCREWS
[1] Remove the GROUND SCREW.

[2] Disconnect the 5 CONNECTORS.
[3] Remove:
• 7 SCREWS
• BOARD
To Install:
ESD
Possible damage from electrostatic discharge.

Postrequisites:
[1] Do Serial Number for the IP BOARD. See Page 5.
AR7624-1 – 26OCT05 25
BOARD: POWER CONDITIONER

Prerequisites:
[1] Remove the FAN AY. See Page 44.
To Remove:
2 CABLES
2 SCREWS
black wire
white wire
BOARD
3 SCREWS
P250_1031HCA
P250_1031HC
[1] Remove the 2 SCREWS for the wires.

[2] Disconnect:
• black wire
• white wire
• 2 CABLES
[3] Remove:
• 3 SCREWS
• BOARD
To Install:
Postrequisites:
[1] Do Voltage for the POWER CONDITIONER BOARD. See Page 8.
26 26OCT05 – AR7624-1
Replacements
MOTOR: CAPSTAN DRIVE

Prerequisites:
To Remove:
SETSCREW
PULLEY
MOTOR
4 SCREWS
BELT
CONNECTOR
P250_1013BCA
P250_1013BC
[1] Loosen the SETSCREW.

[2] Remove:
• PULLEY
• BELT
• 4 SCREWS
• MOTOR
To Install:
Important
The SETSCREW for the PULLEY must be tightened to 25 - 30 in.-lb.
[1] Reverse the steps in the installation procedure.
Postrequisites:
[1] Do Tension of the BELT for the STEPPER MOTOR. See Page 3.
AR7624-1 – 26OCT05 27
MOTOR: CAM
Prerequisites:
To Remove:
2 SCREWS
CONNECTOR
P250_1012BCA
MOTOR P250_1012BC
[1] Remove:
• 2 SCREWS
• MOTOR
To Install:
Postrequisites:
None
28 26OCT05 – AR7624-1
Replacements
MOTOR: DONOR SUPPLY

Prerequisites:
To Remove:
WASHER
SENSOR
0.254 mm
(0.010 in.)
MOTOR
4 SCREWS
ENCODER
CONNECTOR
P250_1011BCA
P250_1011BC
[1] Remove:
• 4 SCREWS
• MOTOR
• ENCODER
• WASHER
To Install:
Important
The ENCODER must be in the center of the SENSOR, with a 0.254 mm (0.010 in.) minimum space on both sides.
Postrequisites:
None
AR7624-1 – 26OCT05 29
MOTOR: DONOR TAKE-UP

Prerequisites:
To Remove:
ENCODER
WASHER
MOTOR SENSOR
0.254 mm
(0.010 in.)
CONNECTOR
4 SCREWS P250_1010BCA
P250_1010BC
[1] Remove:
• 4 SCREWS
• MOTOR
• ENCODER
• WASHER
To Install:
Important
The ENCODER must be in the center of the SENSOR, with a 0.254 mm (0.010 in.) minimum space on both sides.
Postrequisites:
None
30 26OCT05 – AR7624-1
Replacements
CUTTER AY
Prerequisites:
To Remove:
CUTTER AY
CONNECTOR
4 SCREWS
P250_1043HCA
P250_1043HC

[2] Remove:
• 4 SCREWS
• CUTTER AY
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 31
BLADE for the CUTTER AY

Prerequisites:
To Remove:
BLADE
COVER
P250_1026ACA
P250_1026AC 2 SCREWS
Caution
The BLADE is sharp.
[1] Remove:
• 2 SCREWS
• COVER for the BLADE
• BLADE
To Install:
Postrequisites:
None
32 26OCT05 – AR7624-1
Replacements
POWER SUPPLY
Prerequisites:
[1] Remove the RIGHT PANEL. See Page 23.
To Remove:
4 SCREWS
11 WIRES
POWER SUPPLY
9 SCREWS
P250_1015HCA
P250_1015HC
[1] Remove the 9 SCREWS for the WIRES.

[2] Disconnect the 11 wires.
[3] Remove:
• 4 SCREWS
• POWER SUPPLY
To Install:
Prerequisites:
[1] Do Voltage for the POWER SUPPLY. See Page 10.
AR7624-1 – 26OCT05 33
PINCH ROLLER AY
Prerequisites:
[1] Remove:
To Remove:
E-RING
D-SHAFT
P250_1033HCA
P250_1033HC
[1] Remove
• E-RING
• D-SHAFT
34 26OCT05 – AR7624-1
Replacements
[2] Remove:
SAFETY • 2 SCREWS
SHIELD • 2 WASHERS
2 SCREWS
2 WASHERS
• SAFETY SHIELD
• PAPER SHROUD
PAPER
SHROUD
P250_1034GCA
P250_1034GC
[3] Remove:
E-RING • SCREW
• WASHER
• LEVER
• E-RING
WASHER
SCREW
LEVER P250_1035GCA
P250_1035GC
AR7624-1 – 26OCT05 35
[4] Remove:
2 SPRINGS • 2 SPRINGS
TAB • 2 PLASTIC BLOCKS
[5] Make a note of the position of the TABS on the 2
PLASTIC BLOCKS.
2 PLASTIC
BLOCKS
P250_1036GCA
P250_1036GC
[6] Move the PINCH ROLLER AY to the right.

PINCH ROLLER AY [7] Remove the PINCH ROLLER AY by lifting it up
and to the left.
P250_1037ACA
P250_1037AC
To Install:
Important
The 2 PLASTIC BLOCKS must be installed with the TABS up.
Postrequisites:
None
36 26OCT05 – AR7624-1
Replacements
PINCH ROLLERS
Prerequisites:
[1] Remove the PINCH ROLLER AY. See Page 34.
To Remove:
2 SETSCREWS
2 CAMS 2 PINCH ROLLERS
2 C RINGS
P250_1038BCA
P250_1038BC
[1] Loosen the 2 SETSCREWS.

[2] Remove:
• 2 CAMS
• 2 C RINGS
• 2 PINCH ROLLERS
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 37
CAPSTAN ROLLER
Prerequisites:
[1] Remove the PINCH ROLLER AY. See Page 34.
To Remove:
CAPSTAN ROLLER
P250_1039HCA 2 BEARINGS
P250_1039HC SNAP RING
[1] Remove:
• SNAP RING
• 2 BEARINGS
• CAPSTAN ROLLER
To Install:
Postrequisites:
None
38 26OCT05 – AR7624-1
Replacements
CAM SHAFT
Prerequisites:
[1] Remove the MOTOR: CAM. See Page 28.
To Remove:
PIN
ECCENTRIC
CAM COUPLING CAM SHAFT
SCREW
PLATEN
CAM
E-RING
P250_1044HCA
P250_1044HC 2 BEARINGS
[1] Loosen the SCREW for the PLATEN CAM.

[2] Remove:
• PLATEN CAM
• E-RING
• 2 BEARINGS
• PIN
• ECCENTRIC CAM COUPLING
• CAM SHAFT
AR7624-1 – 26OCT05 39
To Install:
Important
• The PLATEN CAM must be installed with the
DETENT up.
• The SCREW for the PLATEN CAM must be
tightened to 20 - 25 in.-lb.
DETENT
PLATEN CAM
P250_1063ACA
P250_1063AC
Postrequisites:
None
40 26OCT05 – AR7624-1
Replacements
DONOR DETECTOR PLATE

Prerequisites:
[1] Remove the MOTOR: CAM. See Page 28.
To Remove:
CONNECTOR
PLATE
4 SCREWS
P250_1040BCA
P250_1040BC
[1] Remove:
• 4 SCREWS
• PLATE
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 41
BACK EXTRUSION PLATE

Prerequisites:
[1] Remove the DONOR DETECTOR PLATE. See Page 41.
To Remove:
PLATE
4 SCREWS
P250_1042HCA
P250_1042HC
[1] Remove:
• 4 SCREWS
• PLATE
To Install:
Postrequisites:
None
42 26OCT05 – AR7624-1
Replacements
PLATEN AY
Prerequisites:
[1] Remove the BACK EXTRUSION PLATE. See Page 42.
To Remove:
PLATEN AY
SPRING
2 SCREWS
P250_1041HCA
P250_1041HC
[1] Remove the 2 SCREWS.

[2] Disconnect the SPRING.
[3] Remove the PLATEN AY.
To Install:
Postrequisites:
[1] Do Aligning the THERMAL HEAD. See Page 12.
AR7624-1 – 26OCT05 43
FAN AY
Prerequisites:
To Remove:
FAN AY 4 SCREWS
CONNECTOR
P250_1032HCA
P250_1032HC
[1] Remove:
• 4 SCREWS
• FAN AY
To Install:
Postrequisites:
None
44 26OCT05 – AR7624-1
Replacements
TRI-COLOR LED
Prerequisites:
None
To Remove:
TOP COVER
2 SCREWS
TRI-COLOR LED
CONNECTOR
P250_1050GCA
P250_1050GC
Caution
Dangerous Voltage
[4] Remove:
• 2 SCREWS
• TRI-COLOR LED
To Install:
Postrequisites:
None
AR7624-1 – 26OCT05 45
THERMAL HEAD
Prerequisites:
[1] Remove:
• BOARD: POWER CONDITIONER - See Page 26.
• TRI-COLOR LED - See Page 45.
To Remove:
HEAD DATA
CABLE THERMAL
HEAD
4 SCREWS
THERMAL
HEAD
TRI-COLOR
LED CABLE
P250_1021HCA
P250_1021HC
[1] Disconnect:
• TRI-COLOR LED CABLE
• HEAD DATA CABLE
[2] Remove:
• 4 SCREWS
• THERMAL HEAD
To Install:
Postrequisites:
[1] Do:
• Aligning the THERMAL HEAD - See Page 12.
• Voltage for the POWER CONDITIONER BOARD - See Page 8.
• Voltage for the POWER SUPPLY - See Page 10.
46 26OCT05 – AR7624-1
Additional Service Procedures
Section 3: Additional Service Procedures
Cleaning the THERMAL HEAD

Special Tools:
• 90% ISOPROPYL ALCOHOL
• LINT-FREE CLOTH
To Clean:
TOP COVER
NOSE PIECE
HEATER LINE
IC COVER
P250_1068HCA
P250_1068HC
Caution
Dangerous Voltage
[4] Use 90% ISOPROPYL ALCOHOL and a LINT-FREE CLOTH to clean:
• HEATER LINE
• IC COVER
• NOSE PIECE
[5] Wait approximately one minute.
[6] Close the TOP COVER when the parts are dry.
Caution
Dangerous Voltage
[7] Connect the main power.
[8] Energize the PRINTER.
AR7624-1 – 26OCT05 47
Cleaning the CAPSTAN and NIP ROLLERS

Special Tool:
CLEANING CARDS
Caution
Dangerous Voltage
[4] Remove the paper from the back of the CLEANING CARD.
PAPER SHROUD
CLEANING
CARD
LEVER
NIP ROLLERS
CLEANING
CARD
P250_1064HCA CAPSTAN ROLLERS

P250_1064HC
[5] Move the LEVER to the “unlocked” position.

[6] Lift the PAPER SHROUD.
[7] Insert a CLEANING CARD between the left NIP ROLLER and left CAPSTAN ROLLER with the adhesive side
up.
[8] Move the LEVER to the “locked” position.
[9] Slowly pull the CLEANING CARD from between the ROLLERS.
[10] Move the LEVER to the “unlocked” position.
[11] Lift the PAPER SHROUD.
[12] Insert a CLEANING CARD between the left NIP ROLLER and left CAPSTAN ROLLER with the adhesive side
down.
[13] Move the LEVER to the “locked” position.
48 26OCT05 – AR7624-1
Additional Service Procedures
[14] Slowly pull the CLEANING CARD from between the ROLLERS.
Note
• You might have to do Step 5 - Step 14 more than one time to clean the ROLLERS fully.
• More than one CLEANING CARD might be necessary.
[15] Do Step 5 - Step 14 again with the right NIP ROLLER and right CAPSTAN ROLLER. Use another CLEANING
CARD.
AR7624-1 – 26OCT05 49
Kodak and Kodak Professional are trademarks of Eastman Kodak Company.
Printed in U.S.A. • ar7624_1.fm
EASTMAN KODAK COMPANY

Rochester, NY 14650

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{Adjust/Replace}{Production}{KodakServiceSupport}{ExternalAndInternal}

Publication No. AR7624-1

ADJUSTMENTS AND REPLACEMENTS

Tension of the BELT for the STEPPER MOTOR

[1] Press down on the BELT.

[1] Loosen the 2 SCREWS.

Serial Number for the IP BOARD

[2] Start the DIAGNOSTIC TOOL.

[2] Start the DIAGNOSTIC TOOL.

[4] For the password, type: eastman

[6] Select the “Identification” tab.

[7] Type the serial number you recorded in Step 1.

Voltage for the POWER CONDITIONER BOARD

[2] Set the DIGITAL VOLTMETER to DC voltage.

Voltage for the POWER SUPPLY

[2] Set the DIGITAL VOLTMETER to DC voltage.

Aligning the THERMAL HEAD

[2] Open the TOP COVER.

CAM TOP COVER

[4] Close the TOP COVER.

Resistance of the SNUBBER AY

SPRING SCALE P250_1066HCA

Aligning the BAR CODE SENSOR

[5] Loosen the SCREW for the BAR CODE

SIDE VIEW ALIGNMENT

[8] Loosen the SCREW for the SENSOR BRACKET.

BAR CODE SENSOR

ALIGNMENT TOOL stop position P250_1070GCA

P250_1045HCA FRONT PANEL

[1] Disconnect the 17 CONNECTORS.

[1] Remove the GROUND SCREW.

[1] Reverse the steps in the removal procedure.

BOARD: POWER CONDITIONER

[1] Remove the 2 SCREWS for the wires.

MOTOR: CAPSTAN DRIVE

[1] Loosen the SETSCREW.

MOTOR: DONOR SUPPLY

MOTOR: DONOR TAKE-UP

[1] Disconnect the CONNECTOR.

BLADE for the CUTTER AY

[1] Remove the 9 SCREWS for the WIRES.

[6] Move the PINCH ROLLER AY to the right.

2 CAMS 2 PINCH ROLLERS

[1] Loosen the 2 SETSCREWS.

[1] Loosen the SCREW for the PLATEN CAM.

DONOR DETECTOR PLATE

BACK EXTRUSION PLATE

[1] Remove the 2 SCREWS.

Section 3: Additional Service Procedures

Cleaning the THERMAL HEAD

Cleaning the CAPSTAN and NIP ROLLERS

P250_1064HCA CAPSTAN ROLLERS

[5] Move the LEVER to the “unlocked” position.

Printed in U.S.A. • ar7624_1.fm

EASTMAN KODAK COMPANY

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