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Dynamic stacking: where the stacking is done by hammering a hammer falling from a certain height.
Kneading compaction: the compaction is accomplished by means of abundant soil penetration and
then some kneading occurs in the soil during compaction.
Static load compaction: where the soil is compacted in a mold under a static load.
Compaction by shaking: where the soil is compacted by exposing it to vibration.
The objective of compaction is to achieve maximum possible dry density of the compacted soil. The
water content used for compaction controls the dry density achieved. Figure below shows the variation
of the dry density with water content. For the compaction of a given soil, the sample of soil is
compacted in the laboratory applying standard compaction energy at different water contents. The dry
density of the compacted soil at each of the water content is determined and a graph is plotted with the
water content on the x-axis and the dry density on the y-axis.
Compactive effort or compaction energy also controls the effectiveness of compaction. Higher the
compactive effort, higher will be the dry density achieved for the same soil. The soil type - that is,
grain-size distributions, shape of the soil grains, specific gravity of soil solids, and amount and type of
clay minerals, present - has a great influence on the maximum dry unit weight and optimum moisture
content. It also has a great influence on how the materials should be compacted in given situations.
The type of soil and its gradation and plasticity characteristics also influence the degree of compaction
achieved. Coarse-grained soils can be compacted to a higher dry density than fine-grained soils.
Cohesionless soils can be similarly compacted to a higher dry density than cohesive soils. A well-
graded soil is compacted more effectively as compared to a poorly graded soil. Addition of fines to a
coarse-grained soil, by an amount just required to fill the existing voids, greatly enhances the dry
density. For the compaction of soil in the field, water equal to OMC, or less (dry of OMC) or more
(wet of OMC) water is used depending on the objective of compaction and type of construction. Same
compaction energy per unit volume of soil, as used in the laboratory compaction test, is used to
compact the soil in the field. Compaction is accomplished by use of heavy equipment (Normally,
compaction is the result of heavy machinery compressing the soil). In sands and gravels, the
equipment usually vibrates, to cause re-orientation of the soil particles into a denser configuration.
In silts and clays, a sheepsfoot roller is frequently used, to create small zones of intense shearing,
which drives air out of the soil.
Before soils can be compacted in the field, some laboratory tests are required to determine their
engineering properties. Among various properties, the maximum dry density and the optimum
moisture content are vital and specify the required density to be compacted in the field. To ensure
adequate soil compaction is achieved, project specifications will indicate the required soil density or
degree of compaction that must be achieved. Determination of adequate compaction is done by
determining the in-situ density of the soil and comparing it to the maximum density determined by a
laboratory test.
Proctor's Test
Standard proctor test
A sample of the soil is dried after it is crushed so that the air drying is within the limits of 5 as the size
of a passer-by from a sieve that has a opening of 20 mm, then an amount of water is added according
to the type of experiment, so that it gives a moisture content between 4% to 6% for sandy and slippery
soil with a value ranging from 8% to 10% For clay soil and silt, then the sample is placed on three
layers in the mold formed in a hollow cylinder of 10.2 cm in diameter and an internal height of 1.6 cm
(gives a volume of about 944 cm 3). This cylinder also has an upper extension of 6 cm in height and
crushes each of the three layers by pounding 25 precision with a hammer weighing about 2.5 It has a
diameter of 5.1 cm and falls from a height of 30.5 cm, then the upper extension of the cylinder is
removed and the soil is settled inside, then the cylindrical mold is weighed with the soil it contains to
calculate the wet density of the sample and its water content.
Modified proctor test
The American Federation of Government Road Personnel has developed a development in the
standard Proctor experiment that includes placing the sample on 5 layers, and the hammer weighing
4.5 kg drops from a height of 45 cm. This indicates that the higher the compaction effort, the greater
the dry density of the same soil increases and the maximum moisture content decreases.
Test methods in laboratory
Soil compactors are used to perform test methods which cover laboratory compaction methods used to
determine the relationship between molding water content and dry unit weight of soils. Soil placed as
engineering fill is compacted to a dense state to obtain satisfactory engineering properties such as,
shear strength, compressibility, or permeability. In addition, foundation soils are often compacted to
improve their engineering properties. Laboratory compaction tests provide the basis for determining
the percent compaction and molding water content needed to achieve the required engineering
properties, and for controlling construction to assure that the required compaction and water contents
are achieved. Test methods such as ASTM D698, ASTM D1557, AASHTO T99, AASHTO T180,
AASHTO T193, BS 1377:4 provide soil compaction testing procedures.
Compaction methods
There are several means of achieving compaction of a material. Some are more appropriate for soil
compaction than others, while some techniques are only suitable for particular soils or soils in
particular conditions. Some are more suited to compaction of non-soil materials such as asphalt.
Generally, those that can apply significant amounts of shear as well as compressive stress, are most
effective. The available techniques can be classified as:
1. Static - a large stress is slowly applied to the soil and then released.
2. Impact - the stress is applied by dropping a large mass onto the surface of the soil.
3. Vibrating - a stress is applied repeatedly and rapidly via a mechanically driven plate or hammer.
Often combined with rolling compaction (see below).
4. Gyrating - a static stress is applied and maintained in one direction while the soil is a subjected to
a gyratory motion about the axis of static loading. Limited to laboratory applications.
5. Rolling - a heavy cylinder is rolled over the surface of the soil. Commonly used on sports
pitches. Roller-compactors are often fitted with vibratory devices to enhance their effectiveness.
6. Kneading - shear is applied by alternating movement in adjacent positions. An example, combined
with rolling compaction, is the 'sheepsfoot' roller used in compaction at landfills.
7. Swelling:
A clay soil compacted dry of optimum has more water deficiency and large void ratio and hence
imbibes more water resulting in larger swelling, compared to the soil at the same dry density
compacted wet of optimum.
8. Permeability:
Soils compacted at low water content possess low dry density and large void ratio and hence are more
permeable. With increase in water content dry of optimum, the dry density increases and void ratio
decreases causing a decrease in permeability. Thus, permeability of soils compacted dry of optimum
decreases with increase in water content. Permeability is minimum at or slightly above the OMC. With
further increase in water content, permeability slightly increases due to decrease in dry density.
However, permeability of soils compacted wet of optimum is always much less than those compacted
dry of optimum.
Factors Affecting Compaction:
The MDD achievable by the compaction depends on the following factors:
1. Effect of Water Content:
Increase of water content used for compaction increases the dry density initially until the dry density
reaches its maximum. After reaching MDD, further increase in the water content decreases the dry
density.
2. Type of Soil:
The type of soil used for compaction primarily decides MDD achievable by the compaction. Figure
below shows the compaction curves for different types of soil. Coarse-grained soils can be compacted
to a higher dry density than fine-grained soils. Cohesive soils usually have high air voids content. The
void ratio of cohesive soils increases with increase in plasticity index. Thus, coarse-grained soils have
higher MDD and lower OMC than fine-grained soil. The MDD decreases and OMC increases for low
plastic silt, high plastic silt, and high plastic clay.
3. Gradation of Soil:
For a given soil, a well-graded soil has higher MDD and lower OMC then a poorly graded soil. This is
because a well-graded soil contains particles of all sizes and the finer size particles fill the void space
between the coarser particles resulting in lower air voids and higher MDD.
Addition of small amount of fines to a coarse-grained soil increases its MDD for the same reason.
However, when the amount of fines added is more than that needed to fill the voids of coarse-grained
soil, the MDD again decreases.
4. Compaction Energy
The compaction energy applied to the soil during compaction has a significant influence on the MDD.
In general, the higher the compaction energy or compactive effort, the higher will be the MDD and
lower will be the OMC. This is the reason why the subgrades of airfield pavements are compacted
using heavy compaction. Thus, the compaction curve of a modified Proctor test, which uses more
compactive effort on the soil, is above and to the left of that of standard Proctor test or IS light
compaction test as shown below.
The increase in dry density due to the increase in compactive effort is more at water content less than
OMC (dry of optimum) than that on the wet of optimum.
It may be noted that the increase in compactive effort does not go on increasing the MDD indefinitely.
When compactive effort is increased in equal increment, the increment in MDD becomes smaller and
smaller with each increment of compactive effort. Finally, a stage is reached where further increase of
compactive effort does not bring any significant increase in MDD.
Care should be taken to see that the compactive effort does not cause a stress on the soil particles
beyond their crushing strength, in which case the higher compactive effort crushes the individual
particles, causing a reduction in MDD in some soils.
Differences Between Standard (T 99) and Modified (T 180) Moisture- Density Tests
Equipment/Procedures Standard Modified
Rammers Mass 2.495 kg 4.536 kg
(Manual and Mechanical) (5.5 lb) (10.0 lb)
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Drop of Rammer to Soil Surface 305 mm 475 mm
(12.0 in) (18.0 in)
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Number of Layers Placed (Filling Mold) 3 5
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Moisture-Density Methods and Associated Mold Sizes
The following results were obtained from a standard compaction test on a soil:
Mass (g) : 2010 2092 2114 2100 2055
Water content (%): 12.8 14.5 15.6 16.8 19.2
The value of Gs= 2.67 The volume of the mold is 1000 cm3.
a) Plot the dry density-water content curve b) Give the compaction characteristics
of the soil c) Plot also the curves of zero, 5% and 10% air content lines. d) Give
the value of air content at max. dry density.
Soil Compaction
Soil compaction is one of the most critical components in the construction of roads, airfields,
embankments, and foundations. The durability and stability of a structure are related to the
achievement of proper soil compaction. Structural failure of roads and airfields and the
damage caused by foundation settlement can often be traced back to the failure to achieve
proper soil compaction. Compaction is the process of mechanically densifying a soil.
Densification is accomplished by pressing the soil particles together into a close state of
contact with air being expelled from the soil mass in the process. Compaction, as used here,
implies dynamic compaction or densification by the application of moving loads to the soil
mass. This is in contrast to the consolidation process for fine-grained soil in which the soil is
gradually made more dense as a result of the application of a static load. With relation to
compaction, the density of a soil is normally expressed in terms of dry density or dry unit
weight. The common unit of measurement is pcf (Kg/m3). Occasionally, the wet density or wet
unit weight is used.
Certain advantages resulting from soil compaction have made it a standard procedure in the
construction of earth structures, such as embankments, subgrades, and bases for road and
airfield pavements. No other construction process that is applied to natural soils produces so
marked a change in their physical properties at so low a cost as compaction (when it is
properly controlled to produce the desired results). Principal soil properties affected by
compaction include: Settlement, Shearing resistance, Movement of water, and Volume change.
Compaction does not improve the desirable properties of all soils to the same degree. In
certain cases, the engineer must carefully consider the effect of compaction on these
properties. For example, with certain soils the desire to hold volume change to a minimum
may be more important than just an increase in shearing resistance.
SETTLEMENT
A principal advantage resulting from the compaction of soils used in embankments is that it
reduces settlement that might be caused by consolidation of the soil within the body of the
embankment. This is true because compaction and consolidation both bring about a closer
arrangement of soil particles. Densification by compaction prevents later consolidation and
settlement of an embankment. This does not necessarily mean that the embankment will be
free of settlement; its weight may cause consolidation of compressible soil layers that form the
embankment foundation.
SHEARING RESISTANCE
Increasing density by compaction usually increases shearing resistance. This effect is highly
desirable in that it may allow the use of a thinner pavement structure over a compacted
subgrade or the use of steeper side slopes for an embankment than would otherwise be
possible. For the same density, the highest strengths are frequently obtained by using greater
compactive efforts with water contents somewhat below OMC. Large-scale experiments have
indicated that the unconfined compressive strength of a clayey sand could be doubled by
compaction, within the range of practical field compaction procedures.
MOVEMENT OF WATER
When soil particles are forced together by compaction, both the number of voids contained in
the soil mass and the size of the individual void spaces are reduced. This change in voids has
an obvious effect on the movement of water through the soil. One effect is to reduce the
permeability, thus reducing the seepage of water. Similarly, if the compaction is accomplished
with proper moisture control, the movement of capillary water is minimized. This reduces the
tendency for the soil to take up water and suffer later reductions in shearing resistance.
VOLUME CHANGE
Change in volume (shrinkage and swelling) is an important soil property, which is critical
when soils are used as subgrades for roads and airfield pavements. Volume change is generally
not a great concern in relation to compaction except for clay soils where compaction does have
a marked influence. For these soils, the greater the density, the greater the potential volume
change due to swelling, unless the soil is restrained. An expansive clay soil should be
compacted at a moisture content at which swelling will not exceed 3 percent. Although the
conditions corresponding to a minimum swell and minimum shrinkage may not be exactly the
same, soils in which volume change is a factor generally may be compacted so that these
effects are minimized. The effect of swelling on bearing capacity is important and is evaluated
by the standard method used by the US Army Corps of Engineers in preparing samples for the
CBR test.
The sheepsfoot roller will compact fine-grained materials, plastic materials and materials that will
breakdown under the roller feet, but will not compact cohesionless granular materials. Heavy
pneumatic (rubber tired) roller are designed so that the weight can be varied to apply the desired
compactive effort. These rollers compact from the top down, and are least effective with fine grain
plastic soils of high compressibility. The small pneumatic roller (wobble-wheel roller) will not
compact a layer in excess of about 2 inches thickness and is used for finishing all types of materials.
The thickness of lifts should be limited to 4-6 inches.
For the steel-wheeled rollers, which are generally used for cohesionless subgrade base, coarse and
wearing surfaces, the thickness of lift should be limited to 4 inches due to low unit pressures. Impact
or vibratory compressed air or gasoline type hand tampers are effective in compacting soils around
culverts, bridges, abutments and small restricted areas. Vibratory rollers are available in a variety of
types and sizes. Some are small tractor-drawn versions and others are self-propelled. The use of
vibratory compactors yield best results in clean cohesionless sands and gravel, rock spalls and various
zones of rock fill. The vibratory roller may be operated through a range of frequencies with a constant
dynamic force. The vibratory frequencies generally range between 1500 and 2200 blows or impacts
per minute.
In-situ dry density
The control of field compaction : Relative Compaction % = ---------------------------x 100
Lab. max. dry density
Generally, there are several factors to consider before compacting the soil on a project:
1. TYPE OF SOIL
The type of soil has a great influence on its compaction characteristics. Normally, heavy clays, clays
and silts offer higher resistance to compaction, whereas sandy soils and coarse grained or gravelly
soils are amenable for easy compaction. Well graded granular soils obtain a high degree of dry density
and usually compact easier. The coarse grained soils yield higher densities in comparison to clays. A
well graded soil can be compacted to higher density. Cohesive soils contain high quantity of air voids.
This soil group requires more water to minimize air voids and therefore the optimum moisture content
is high. Adding water makes this soil plastic and requires more compaction effort.
2. TYPE OF COMPACTOR
Deciding on the type of Type of Compactor Type of Soil
compaction equipment is mainly
Smooth Wheel Roller Crushed rock, gravelly sand
dependent upon the type of soil
that needs to be compacted. The Pneumatic Tired Roller Sands, gravel, silty soil, clayey soils
following table can be used as a Sheepsfoot/Padfoot Roller Silty soil, clayey soil
reference to decide the type of Rammer Soils in confined spaces
equipment for different types of
soils.
3. LAYER THICKNESS / THICKNESS OF LIFT
The degree of compaction is inversely proportional to the layer thickness. For a given compactive
energy, a thicker layer will be less compacted as compared to a thin layer. The reason is, for thicker
soils, the energy input per unit weight is less. Therefore, it is very important to decide the right
thickness of each layer to achieve the desired density. Thickness of layer is dependent upon several
other factors such as: a. Type of soil, b. Type and weight of roller, and c. Contact pressure of drum.
Generally a 200 to 300 mm layer thickness is used in the field to achieve homogeneous compaction.
5. MOISTURE CONTENT
Proper control of moisture content in soil is necessary for achieving desired density. Maximum density
with minimum compacting effort can be achieved by compaction of soil near its optimum moisture
content. If the soil is less than its optimum moisture content, a calculated amount of water should be
added to the soil with a sprinkler attached to a water tanker and mixed with soil by a motor grader for
uniform moisture content.
If the soil has too much moisture, a suggested requirement is drying by aeration to reach up to the
optimum moisture content.
6. CONTACT PRESSURE
Contact pressure depends on the weight of the roller wheel and the contact area. In the case of
pneumatic rollers, the tire inflation pressure also determines the contact pressure in addition to wheel
load. A higher contact pressure increases the dry density and lowers the optimum moisture content.