CPM For TCR-25xx OM2006 1en

OPERATION MANUAL
CPM for TCR-25xx

Communication Platform
© BTG Instruments AB OM2006/1en

Disclaimer
The contents of this document are subject to revision without notice due to continued progress in methodology,
design, and manufacturing. BTG shall have no liability for any error or damages of any kind resulting from the use of
this document. © BTG 2015.
BTG Instruments AB
P.O. Box 602
SE-661 29 Säffle
Sweden
Phone: +46 533 426 00
www.btg.com
© BTG Instruments AB
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 How to Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.1 Parameter Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Menu Structure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Measurement/Sample Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.2 Calibrate Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Configure Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Diagnostics Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.5 Backup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Calibration Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.3 Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.3.1 TCR-25xx Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.4 Check Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Measurement/Sample Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.1 View Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.2 View Raw Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.2.1 TCR-25xx Raw Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.3 View/Edit Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3.1 Basic Settings for HCM-8000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3.2 Basic Settings for FCM-8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.4 Take Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.4.1 Sample Table Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Calibrate Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 View Calibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 View Correlation Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.3 Basic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.4 Lab Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.4.1 Sample Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.4.2 Perform Lab Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OM2006/1en CPM Table of contents I

© BTG 2015
2.5 Configure Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5.1 General Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5.2 Sensor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.5.3 Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.5.3.1 Output configuration for the HART Communication Module,
HCM-8000:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.5.3.2 Output configuration for the Fieldbus Communication Module,
FCM-8000: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.6 Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6.1 Life Cycle Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6.2 Configure Alarm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.6.2.1 TCR-25xx Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.6.3 Configure Warning Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.6.3.1 TCR-25xx Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.6.4 View Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.7 Backup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.7.1 Store Data on a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.7.2 Restore Data from a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.7.3 Format Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.7.4 Store Data and Log Tables on Memory Card . . . . . . . . . . . . . . . . . . . . 40
2.7.5 Configure Logging Update Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3 Additional Instructions and Information

for TCR-25xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2 Documentation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
II CPM Table of contents OM2006/1en

© BTG 2015
1.1 - Safety
1 Introduction
The CPM communication platform is delivered as a complete unit from BTG, normally in conjunction with
an instrument. The CPM is a control panel for complete configuration and operation of the instrument.
1.1 Safety
Operation of an instrument, using the CPM communication platform, is not hazardous and does not
require any safety regulations. See the CPM user manual and the instrument user manual for further
safety instructions regarding installation and service.
1.2 Software Versions

All instructions and display view images in this manual are based on the software versions specified in the
tables below. Minor differences may occur for other versions. Valid software versions for your system can
be found on the CPM main menu (see section 2.1: Menu Structure Overview).
Communication Software Software

module Version Instrument Version
HCM-8000 2.8 TCR-25xx 1.12
FCM-8000/PA 2.8
1.3 User Interface

The CPM user interface consists of a display, three function keys (F1, F2 and F3), and two scroll keys (Up
and Down). All are located on the front panel of the unit.
Fig 1 CPM Front panel
1 Display 1
2 Scroll keys
3 Function keys
2
F1 F2 F3
3
The function keys have different functions depending on where you are in the menu structure. The actual
function of each key is shown on the bottom row of the display, directly above the corresponding key.
The scroll keys are used to step between different available selections, and to change parameter values.
OM2006/1en CPM Introduction 1

© BTG 2015
1.4 - How to Read This Manual
1.4 How to Read This Manual

This manual is a reference manual for all operation actions that can be performed using the CPM
Communication Platform. Most operations described in section 2: Operation are generic for all CPM
based instruments. However, in sections where additional information regarding the instrument in
question is required, instrument specific subsections have been added. The final chapter of the manual is
an instrument specific section with start-up instructions and other essential information needed for
operation of the instrument.
The instructions in this manual are based on flow charts that show how to navigate through the different
display views to perform the desired tasks. The instructions always start from the Measurement/sample
menu (see section 2.1: Menu Structure Overview), and the views are shown in logical order. For views
with multiple available selections, each selection is numbered in the flow charts, at the left of the view.
Between the display views, the number of the required selection (if any), and the key that must be
pressed, are shown. See the example in fig 2.
Fig 2 Instruction example
All available The number inside the circle indicates
selections of a view that row 2 must be selected before the
are numbered at the Enter (F2) key is pressed, to proceed to
left of the view the Basic calibration view.
Measurement/
sample menu Main Menu Calibrate menu
TCR-25xx Calib set(1) TCR-25xx XXX-8000 1 Calib set (1) 1
%Cs Channel 1 X.XX/X.XX X.XX 2 Channel 1
1 Measurement... Cal type: General
2.12 2 Calibrate...
F1 3 Configure... 2 F2 3 Calibration info... 4 F2
4 Diagnostics... 4 Basic Calibration...
5 Backup... 5 Lab calibration...
Menu Sample Next Enter Menu Enter Edit
Basic calibration
1 Basic cal: Channel 1
2 Pulp type: General
3 Offset +0.00 %Cs
4 C0 +0.000 1 F3 Change channel

4 C1 +1.286
4 C2 +0.000
Menu Edit 2 F3 Select pulp type
3 F3 Edit offset value
Edit calibration
4 F3 constant value
1.4.1 Parameter Input

Many tasks involve changing parameter values, and this can be done in two ways depending on the
parameter type.
Normally when you select a parameter and press the Edit (F3) key, a blinking cursor appears on the first
digit or letter of the parameter value. Use the scroll keys to assign a value to the marked digit/letter and
press the F2 key to step to the next digit/letter. When finished, press the OK (F3) key to confirm the
change. If a non-allowed value is selected, the parameter will retain its old value.
For some parameters however, pressing the Edit (F3) key will bring up a list of available options for the
parameter. Use the scroll keys to select desired option and press the OK (F3) key to go back to the
previous view.
2 CPM Introduction OM2006/1en

© BTG 2015
2.1 - Menu Structure Overview
2 Operation
2.1 Menu Structure Overview

The menu structure of the CPM is based on a main menu with five sub-menus. All instrument operations
are performed from any of the sub-menus.
Main Menu
Fig 3 Menu structure TCR-25xx XXX-8000
X.XX/X.XX X.XX
overview Measurement...
Calibrate...
Configure...
Diagnostics...
Backup...
Enter
Measurement/ Calibrate Configure Diagnostics Backup

sample menu menu menu menu menu
TCR-25xx Calib set(1) Calib set (1) 1 Calib set (1) 1 Calib set (1) 1 Backup...
%Cs Channel 1 Channel 1 Channel 1 Channel 1 Restore...
Cal type: General Format...
2.12
General config... Life cycle diag... Backup & Log...
Calibration info... Sensor config... Alarm settings... UpdateRate...
Basic Calibration... Output config... Warning settings...
Lab calibration... Event log...
Menu Sample Next Menu Enter Edit Menu Enter Edit Menu Enter Edit Menu Enter
• The Measurement/sample menu is used for viewing measurement results, and for taking calibration
samples. This is the default menu on the display at start-up, and reappears after five minutes of
inactivity.
• The Calibrate menu is used to calibrate the instrument.
• The Configure menu is used for configuration of the instrument settings.
• The Diagnostics menu is used for viewing various instrument diagnostics, and for configuration of
alarm/warning settings.
• The Backup menu is used to backup instrument data to a memory card, or restore previously backed
up data.
Each sub-menu is described in a separate section of this manual.
OM2006/1en CPM Operation 3

© BTG 2015
4
Measurement/
sample menu Status Raw values Basic settings
TCR-25xx Calib set(1)
%Cs Channel 1
OK. DC
Peak
25.4 %
49.3 %
F1 Communication module
specific menu
F1 F1
2.12
See section 2.3.3 on
F3 F3 page 14 in this manual
2.1.1
F3 F3
Menu Sample Next Back Next Back Sample Next F2
Measurement/Sample Menu
Delete sample
Sample table full! 1 Lab cal: Channel 1 Calib set 1
Sample Calc Lab
Sample result will be number value value F1 Delete sample: 2 F3
displayed but not 2 * 1 1.85 1.86
saved. F1 2 * 2 1.62 1.17
2 3 3.10 0.00 2 F3 F1
© BTG 2015
CPM Operation

2 4 0.00 0.00
Delete Sample Cancel Back Delete Delete Cancel
Sample table full 1 F3 Change channel
F3
F2
Take sample
Value %Cs Channel 1
2.12
Next channel Next channel
F2
Previous channel Previous channel
15 Cancel
Sample result Saving sample
Value %Cs Channel 1 Calib set 1 Saving sample:
Auto Channel 1
Follow-up 2.12 %Cs
2.12 2
Deviation 0.00 %Cs Auto Measurement/
F1 Date 2015-09-01 F1 Sample Menu
Time 12.36.55
Sample no. 2
Result Cancel Save Cancel Calib set 1
Sample table full
F3
Calib set 1 Next channel

Channel 1
Next channel Follow-up 2.12 %Cs
Deviation 0.00 %Cs Previous channel
OM2006/1en
Previous channel
Sample not saved!
Menu F1
F3
OM2006/1en Measurement/
2.12 2 Calibrate...
F1 3 Configure... 2 F2 3 Calibration info... 1 F3 Change passive calibration set
2.1.2
Menu Sample Next Enter Menu Enter Edit 2 F3 Change channel
Calibration info Correlation graph
Cal type: General C
Calibrate Menu
Offset 0.00 %Cs a +
Corr. 0.89 l
3 F2 Std err 0.24 %Cs F2 c +
+
+
X
Menu Graph 0.0 Lab 4.0
Basic calibration
CPM Operation
© BTG 2015

3 Offset +0.00 %Cs
4 F2 4 C0 +0.000 1 F3 Change channel

4 C1 +1.286
4 C2 +0.000
Edit calibration
4 F3 constant value
Lab calibration
1 Lab cal: Channel 1
Sample Calc Lab
number value value
2 * 1 1.85 1.86
4 F2 2 * 2 1.62 1.17 1 F3 Change channel
2 3 3.10 0.00
2 4 0.00 0.00
Calibr --> Edit 2 F2 Move cursor position to next column
2 F3 Perform any of the following actions (depending

on cursor position) for the selected sample:
- Activate/Deactivate sample
- Delete sample
- View extended sample info
- Edit lab value
Calibration result
1 Cal type: General
OK
Corr. 0.89
Std err 0.24 %Cs
2 F1 Offset 0.00 %Cs 1 F3 Change channel
2 C0 +0.000
2 C1 +1.286 Accept the new
Accept Cancel 2 F1 calibration
Cancel the
2 F3 calibration
5
6
Measurement/
2.1.3
sample menu Main Menu Configure menu
1 Measurement...
2.12 F1 2 Calibrate...
3 Configure...
4 Diagnostics...
3 F2 3 General config...
4 Sensor config...
5 Output config...
1 F3 Change passive calibration set
Configure Menu
5 Backup...
General configuration
1 Damping 0s
2 Offset 0.00
3 Unit %Cs
4 Serial No. 1234567
3 F2 5 Language English 1 F3 Edit damping value
© BTG 2015
CPM Operation

6 Date 2015-09-01
7 Time 12.00.00
8 Sampling time 20s 2 F3 Edit offset value
9 LCD Contrast 32
10 Edits locked 00000 Select measuring
Menu Edit 3 F3 unit
The grey-marked
rows requires 4 F3 Edit serial number
scrolling to
become visible.
5 F3 Select language
Change system
6 F3 date
Change system
7 F3 time
8 F3 Edit sampling time
Edit LCD contrast

9 F3 level
Lock/unlock the
Sensor configuration 10 F3 system for editing
LED intensity 40.0
Adj. LED int. 0
CW 2.0
4 F2
Menu Edit
Output configuration
Communication module
OM2006/1en
specific menu
See section 2.5.3 on

5 F2 page 28 in this
manual.
OM2006/1en Measurement/
sample menu Main Menu Diagnostics menu
Measurement...
2.12
1
2 Calibrate... 3 Life cycle diag...
F1 3 Configure... 4 F2 4 Alarm settings... 1 F3 Change passive calibration set
4 Diagnostics... 5 Warning settings...
2.1.4
5 Backup... 6 Event log...
Life cycle diagnostics

CPM Cfg changes: 3
CPM Runtime: 4 weeks
Diagnostics Menu
CPM Prg starts: 5
CPM Card temp: 34.5°C
3 F2 Config changes: 3
Runtime: 4.0 weeks
Program starts: 5
Menu
Alarm settings
LED intens. OK
CPM Operation
© BTG 2015

1 On/Off: OFF
2 Upper: 10 %
4 F2 3 Lower: 0 % 1 F3 Switch alarm on/off
4 Latch 60 s
Menu Next Edit 2 F3 Edit upper alarm limit
3 F3 Edit lower alarm limit
4 F3 Edit latch value
F2 Next alarm
Warning settings
LED intens. OK
1 On/Off: ON
2 Upper: 10 %
5 F2 3 Lower: 0 % 1 F3 Switch warning on/off
4 Latch 60 s
Menu Next Edit 2 F3 Edit upper warning limit
3 F3 Edit lower warning limit
F2 Next warning
Event log
LED intens. Wa High
2015-09-01 18.01.25
6 F2 F2 Jump to first event
Menu First Last F3 Jump to last event

7
8
Measurement/
sample menu Main Menu Backup menu Backup
2.1.5
TCR-25xx Calib set(1) TCR-25xx XXX-8000 1 Backup... Backup folders:
%Cs Channel 1 X.XX/X.XX X.XX 2 Restore... TCR-25xx.003
Measurement... Format... XXX-8000.003
2.12
1 3
2 Calibrate... 4 Backup & Log... Rename selected
F1 3 Configure... 5 F2 5 UpdateRate... 1 F2 F2 folder
4 Diagnostics...
5 Backup... Backup all folders
Menu Sample Next Enter Menu Enter Menu Edit Backup F3
Backup Menu
to memory card
Restore Confirm restore

Select folder: Are you sure?
TCR-25xx.001 TCR-25xx.001
XXX-8000.001 F3
TCR-25xx.002
2 F2 XXX-8000.002 F3
Restore selected
F1 folder
© BTG 2015
CPM Operation

Menu Restore Restore Cancel
Format Formatting in progress Formatting finished

Formatting...
Format to 2GB FAT16 Format 2GB FAT16 OK
WARNING: Auto
3 F2 Formating will erase F3
All data on this card
4
Cancel OK Menu
Backup & Log

Backup folders:
TCR-25xx.003
XXX-8000.003
Rename selected
4 F2 F2 folder
Backup all folders
Menu Edit Backup F3 to memory card
and start logging
Update Rate
1 UpdateRate 2s
Edit the logging

5 F2 1 F3 update rate
Menu Edit
OM2006/1en
2.2 - General Operation
2.2 General Operation
2.2.1 Indicators
A thin column at the rightmost section of the display is reserved for indicators of various kind. The
indicators that can appear in this area are shown and explained below.
1
TCR-25xx Calib set(1)A 2 1. Indicator column

%Cs Channel 1 7 3
2. Alarm indicator
2.12
3. Communication indicator
4. Lock indicator
L 4
C 5 5. Logging indicator / Formatting Countdown timer
Menu Sample Next 6 6. Scrolling indicator
Indicator Description
Alarm indicator The alarm indicator appears as a blinking ‘A’ at upper right corner of the display
and indicates that an alarm has been triggered and is currently active.
Enter the Status View to see more information about an active alarm (see section
2.3.1: View Device Status).
Communication The communication indicator appears as a number (0-9) in the second row of the
indicator indicator column and indicates communication problems between the CPM and
the instrument.
The number shows the amount of succeeded request as follows:
0: 0 - 5% 5: 45 - 55%
1: 5 - 15% 6: 55 - 65%
2: 15 - 25% 7: 65 - 75%
3: 25 - 35% 8: 75 - 85%
4: 35 - 45% 9: 85 - 95%
No indicator is shown if the communication is close to faultless (95 - 100%
succeeded requests).

© BTG 2015
Indicator Description
Lock indicator The lock indicator appears when the system is locked for editing, which means
that no settings can be changed.
For more information on how to lock/unlock the system, see section 2.5.1:
General Configuration.
Logging indicator / The logging indicator appears as a blinking letter ‘C’ and indicates that logging to
Formatting the SD card is in progress. While the logging indicator is visible, the sub-menus
Countdown timer of the Backup menu are unavailable, and trying to accessing the Backup menu
will lead to the logging view. See section 2.7.4: Store Data and Log Tables on
Memory Card for more information.
The formatting countdown timer appears during formatting of the SD card and
shows the remaining number of seconds until the format process is finished. See
section 2.7.3: Format Memory Card for more information.
Scrolling indicator The scrolling indicator appears as a two way arrow at the lower right corner of the
display, and can indicate two things:
• The currently displayed view contains non-visible rows that can be reached
by scrolling up or down using the scroll keys.
• The currently displayed view can show information for other channels than
the currently selected. Information for other channels are accessed by
pressing the scroll keys.
10 CPM Operation OM2006/1en

© BTG 2015
2.2.2 Calibration Set

All instruments can handle multiple (usually four) separate calibration sets. Using separate calibration sets
enables separate calibrations to be made for different qualities and conditions in the process.
Calibration set selection is hardware controlled via binary inputs to the CPM. However, the instrument
settings for any calibration set can be configured at any time, regardless of which calibration set is active.
The active calibration set is indicated by a number within parentheses, and can be viewed in the
Measurement/Sample menu, the Calibrate menu, the Configure menu, and the Diagnostics menu. The
calibration set that configuration changes will apply to is defined as the passive calibration set, and can be
specified from the Calibrate menu, the Configure menu, and the Diagnostics menu.
1. Active calibration
1 2 set
Measurement/
sample menu Main Menu Configure Menu 2. Passive calibration
TCR-25xx Calib set(1) TCR-25xx XXX-8000 1 Calib set (1) 1 set
1 Measurement...
2.12
2 Calibrate... 3 General config... Change passive
F1 3 Configure... 3 F2 4 Sensor config... 1 F3 calibration set
4 Diagnostics... 5 Output config...
5 Backup...
2.2.3 Channels
Some instruments can provide multiple types of measurement results, and this is handled by using
separate channels.
Each channel has its own configuration and is calibrated separately, but calibration samples are always
taken for all channels at once. Measuring results, calibration data, and instrument settings are always
displayed for the active channel only.
The active channel can be viewed and changed from various display views in the menu structure. See the
menu structure overview diagrams in section 2.1: Menu Structure Overview for more information.
2.2.3.1 TCR-25xx Channels

The TCR-25x1 transmitters operates using one single channel, which is used for total consistency
measurement.
The TCR-25x2 transmitters operates using two separate channels, where channel 1 is used for total
consistency measurement, and channel 2 is used for filler consistency measurement.

© BTG 2015
2.2.4 Check Date and Time

A date and time check is made each time the CPM is started, and you can accept or edit the present date
and time settings. When the time and date settings have been accepted, or after five minutes of inactivity,
the display will proceed to the Measurement/sample menu.
For older HCM-versions, without a real time clock, the clock will stop when power is turned off and resume
running when power is turned back on. A real time clock will continue to run 1-2 weeks with power turned
off. Time and date can also be configured later from the Configure menu. See section 2.5.1: General
Configuration.
Check date & time
Check date & time:
yyyy-mm-dd hh.mm.ss
2015-09-01 12.00.00
F3 Set date and time
Measurement/sample menu
Accept Edit
TCR-25xx Calib set(1)
%Cs Channel 1
F1
Auto, 5 min
Menu
2.12
Sample Next

© BTG 2015
2.3 - Measurement/Sample Menu
2.3 Measurement/Sample Menu
2.3.1 View Device Status

The status view shows any active alarms, warnings, or system status messages. An active alarm is
indicated in the Measurement/Sample menu by the letter “A” blinking in the upper right corner of the
display. Warnings and system status messages have no indicators.
Measurement/
sample menu Status
TCR-25xx Calib set(1) A LED intens. Hi
%Cs Channel 1
Menu
2.12
Sample Next
F3
Back Next
F1
2.3.2 View Raw Values

The Raw values view shows useful values from the instrument. It is also possible to take samples from the
Raw values view. See section 2.3.4: Take Sample for more information about sampling.
Measurement/
sample menu Status Raw values
TCR-25xx Calib set(1) OK. DC 25.4 %
%Cs Channel 1 Peak 49.3 %
Menu
2.12
Sample Next
F3
Back Next
F3
Back Sample Next
2.3.2.1 TCR-25xx Raw Values

The raw values for the TCR-25xx are as follows:
Raw value Description
DC For more information, see the product sheets for the TCR-25xx transmitters,
PS2031 (TCR-2501), PS2039 (TCR-2511), PS2044 (TCR-2502), and PS2045
Peak (TCR-2512).

© BTG 2015
2.3.3 View/Edit Basic Settings

The most basic instrument settings are available from the Basic settings view, which is quickly and easily
accessed from the Measurement/sample menu. All basic settings can also be accessed from the
Configure menu. See section 2.5: Configure Menu.
2.3.3.1 Basic Settings for HCM-8000

All displayed values and all changes made in the Basic settings view are valid for the active calibration
set.
Measurement/
Menu
2.12
Sample Next
F3
Back Next
F3
Back Sample Next

F3
Basic settings
1 Damping 0 Sec
2 Offset 0.00 %Cs
Value 2.12 %Cs F3
3 LRV 0.0 %Cs
4 URV 3.0 %Cs
AO
5 Tag
7.988 mA
XXX-TAG
1 F2 Edit damping value
Back Edit Next
3 F2 Edit lower range value
4 F2 Edit upper range value
5 F2 Edit tag
The parameters in the Basic settings view are as follows:
Parameter Description
Damping A damping constant that can be set to stabilize the signal.
Offset Offset adjustment of known error in the calibration.
Value The present output value from the instrument (Read-only).
LRV Lower measuring range value, represented by an output signal of 4 mA.
URV Upper measuring range value, represented by an output signal of 20 mA.
AO The present analog output value from the instrument (Read-only).
Tag The instrument identification name.

Maximum eight characters.

© BTG 2015
2.3.3.2 Basic Settings for FCM-8000
Measurement/
Menu
2.12
Sample Next
F3
Back Next
F3
Back Sample Next

F3
Basic settings
1 Damping 0 Sec
2 Offset 0.00 %Cs
Value 2.12 %Cs F3
3 Tag 123456789012
345678901234
56789012 1 F2 Edit damping value
Back Edit Next
The parameters in the Basic settings view are as follows:
Damping A damping constant that can be set to stabilize the signal.
Offset Offset adjustment of known error in the calibration.
Value The present output value from the instrument (Read-only).
Tag The instrument identification name (32 characters, read-only)

© BTG 2015
2.3.4 Take Sample

Calibration samples are taken directly from the Measurement/Sample menu, or from the Raw Values
view. Samples are saved for all channels at once, but only for the presently active calibration set.
While taking samples, collect pulp samples from the line for lab evaluation at the same time. Mark each
pulp sample with sample number, sample date, and sample time.
The number of samples that can be saved in the sample table depends on the instrument type. See
section 3: Additional Instructions and Information for TCR-25xx for more information.
Measurement/
sample menu Take sample
TCR-25xx Calib set(1) Value %Cs Channel 1
%Cs Channel 1
Menu
2.12
Sample Next
F2
15
2.12 Cancel

Value %Cs Channel 1 Calib set 1 Saving sample Auto
Auto Channel 1
Follow-up 2.12 %Cs
2.12 2
Deviation 0.00 %Cs
F1 Date 2015-09-01 F1
Time 12.36.55
Sample no. 2
The parameters in the Sample result view are as follows
Calib set The active calibration set, for which the sample can be saved.
Channel The channel for which the displayed results are valid.
Use the up and down buttons to see results for other channels
Follow-up The mean measurement value during the sampling period.
Deviation Standard deviation of the sample.
Date The date the sample was taken.
Time The time the sample was taken.
Sample no. The sample’s number in the sample table.

© BTG 2015
2.3.4.1 Sample Table Full

If the sample table is full (i.e. no more samples can be saved), a warning will be displayed, and you will be
given the option to delete one sample. Should you decide not to delete any sample, you can still proceed
with the sampling procedure and present the sample result, but you will not be able to save the sample.
Measurement/
sample menu Delete sample
TCR-25xx Calib set(1) Sample table full! 1 Lab cal: Channel 1 Calib set 1
%Cs Channel 1 Sample Calc Lab
Sample result will be number value value Delete sample: 2
2.12
displayed but not 2 * 1 1.85 1.86
F2 saved. F1 2 * 2 1.62 1.17 2 F3 F1
2 3 3.10 0.00
2 4 0.00 0.00 Delete
Menu Sample Next Delete Sample Cancel Back Delete Delete Cancel
selected
sample
1 F3 Change channel
Take sample
Value %Cs Channel 1
F2
15
2.12 Cancel
Auto

Value %Cs Channel 1 Calib set 1 Saving sample
Channel 1
Follow-up 2.12 %Cs
2.12 2
Deviation 0.00 %Cs Auto
F1 Date 2015-09-01 F1
Time 12.36.55
Sample no. 2
Sample table full
Calib set 1
Channel 1
Follow-up 2.12 %Cs
Deviation 0.00 %Cs
Sample not saved!

Menu

© BTG 2015
2.4 - Calibrate Menu
2.4 Calibrate Menu
2.4.1 View Calibration Information

The Calibration info view shows various information about the present calibration.
Measurement/
2.12
2 Calibrate...
Calibration info
Cal type: General

Offset 0.00 %Cs
Corr. 0.89
Std err 0.24 %Cs
Menu Graph
The parameters in the Calibration info view are as follows:
Parameter Description Explanation
Cal type The present calibration type If the present calibration is a basic calibration,
the calibration type is either specified as User, or
as a specific pulp type, depending on how the
calibration is performed. See section 2.4.3: Basic
Calibration for more information.
If the present calibration is a lab calibration, the
calibration type is specified with the name of the
calibration method used to calculate the
calibration. See section 2.4.4: Lab Calibration for
more information
Offset Offset adjustment of known

error in the calibration
(always reset to zero when a
new lab calibration is
performed)
Corr. The correlation coefficient
Std err The standard error

© BTG 2015
2.4.2 View Correlation Graph

The correlation graph provides a graphical view of how well the calculated sample values correlate to their
lab values.
Only samples with a lab value assigned are shown in the graph. Activated samples are designated by a
“+” sign, while deactivated samples are designated by an “x”.
Any of the function keys (F1, F2 and F3) can be used to return to the previous screen.
Measurement/
2.12
2 Calibrate...
Correlation graph Calibration info
C Cal type: General

a Offset 0.00 %Cs
+
l Corr. 0.89
c +
+ F2 Std err 0.24 %Cs
+
X
0.0 Lab 4.0 Menu Graph

© BTG 2015
2.4.3 Basic Calibration

A basic calibration is a simplified calibration method, using pre-defined calibration constants. It is
performed either by selecting pre-defined calibration constants for a specific pulp type, or by manually
entering the calibration constants if these are known.
Measurement/
2.12 2 Calibrate...
Basic calibration
3 Offset +0.00 %Cs
4 C0 +0.000 1 F3 Change channel

4 C1 +1.286
4 C2 +0.000
Edit calibration
4 F3 constant value
The parameters in the Basic calibration view are as follows:
Channel The channel selected for the

calibration
Pulp type The pulp type for which pre- Selected from a list of available pulp types.
defined calibration constants
are used If calibration constants have been manually
entered, or if a lab calibration has been
performed, the pulp type will be dashed out.

C0, C1, C2... Calibration constants The number of constants varies depending on
instrument type. If there are more than three
constants, the view can be scrolled using the up/
down arrow buttons.

© BTG 2015
2.4.4 Lab Calibration

A lab calibration is based on a number of sample values and their corresponding lab values. The number
of samples needed for a calibration depends on the instrument type and the process conditions. See
section 3: Additional Instructions and Information for TCR-25xx for more information. Very large variations
in pulp/stock compositions can be handled by using separate calibration sets. Separate calibration sets
and channels are calibrated separately.
2.4.4.1 Sample Management

The Lab calibration view shows a list of all available samples. When a sample is selected, a cursor will
appear at the Sample activation column (the leftmost column). There are four columns (see fig 4) through
which the cursor position can be moved by pressing the F2 button. Each column has an associated
action, which is performed for the selected sample by pressing the F3 button. The available actions are
described in the table below.
Fig 4 Lab calibration view Lab cal: Channel 1

columns Sample Calc Lab
number value value
A Sample activation * 1 1.85 1.86
column * 2 1.62 1.17
B Sample number column 3 3.10 0.00
4 0.00 0.00
C Calculated value Calibr --> Edit
column
D Lab value column A B C D
Cursor position Action
Activate a sample to be included in the next calibration, or

A Sample activation column deactivate an activated sample. Activated samples are
designated by an asterisk in this column.
B Sample number column Delete the selected sample.
Display extended information about the selected sample. This

C Calculated value column includes sample date, sample time, the difference between
calculated value and lab value, and raw values.
D Lab value column Edit lab value for the selected sample.
Only four samples are displayed on the view at the same time. To access the rest of the samples, use the
up/down arrow buttons to scroll the list.

© BTG 2015
Measurement/
Menu
2.12
Sample Next
F1 2 Calibrate...
3 Configure...
4 Diagnostics...
5 Backup...
Enter
2 F2 3 Calibration info...
4 Basic Calibration...
5 Lab calibration...
Menu Enter Edit
5 F2
Lab calibration
Sample Calc Lab
number value value
2 * 1 1.85 1.86
2 * 2 1.62 1.17 1 F3 Change channel
2 3 3.10 0.00
2 4 0.00 0.00
Calibr --> Edit 2 F2 Move cursor position to next column
A Activate/Deactivate sample
Delete sample
Calib set 1
Delete sample: 2
B F1 Delete sample
Delete Cancel
2 F3
Sample information
Sample info:
2015-09-01 12.36.50
Lab - Calc: 0.05
C RawValue1 9.461
Back Edit
D Edit lab value

© BTG 2015
2.4.4.2 Perform Lab Calibration

The procedure to perform a lab calibration is shown in the image below. Only activated samples (indicated
by an asterisk, see section 2.4.4.1: Sample Management) will be included in the calibration.
Measurement/
Measurement... Cal type: General
2.12
1
2 Calibrate...
Lab calibration
Sample Calc Lab
number value value
2 * 1 1.85 1.86
2 * 2 1.62 1.17 1 F3 Change channel
2 3 3.10 0.00
2 4 0.00 0.00
Calibr --> Edit
Calibration result
Cal type: General
OK
Corr. 0.89
2 F1 Std err
Offset
0.24 %Cs
0.00 %Cs
F1 Accept the new calibration
Perform the C0 +0.000
calibration C1 +1.286
Accept Cancel F3 Cancel the calibration
The parameters in the Calibration result view are as follows
Cal type The calibration type The calibration method used to calculate the
calibration will be displayed. If the calibration is
unsuccessful, the calibration type of the previous
(and still valid) calibration will be displayed.
OK This row shows the status of OK indicates that the calibration was successful.
the calibration
An unsuccessful calibration will provide an
instrument specific error message. See the
trouble shooting section of the instrument
manual for further advice.
Corr. The correlation coefficient
Std err The standard error

performed)
C0, C1, C2... Calibration constants The number of constants varies depending on
instrument type. If there are more than two
constants, the view can be scrolled using the up/
down arrow buttons.

© BTG 2015
2.5 - Configure Menu
2.5 Configure Menu
2.5.1 General Configuration

Measurement/
1 Measurement...
Menu
2.12
Sample Next
F1 2 Calibrate...
3 Configure...
4 Diagnostics...
5 Backup...
Enter
3 F2 3 General config...
4 Sensor config...
5 Output config...
Menu Enter Edit

3 F2
General configuration
1 Damping 0s
2 Offset 0.00
3 Unit %Cs
4 Serial No. 1234567
5 Language English 1 F3 Edit damping value
6 Date 2015-09-01
7 Time 12.00.00
8 Sampling time 20s 2 F3 Edit offset value
9 LCD Contrast 32
10 Edits locked 00000
Menu Edit 3 F3 Select measuring unit
The grey-marked
rows require 4 F3 Edit serial number
scrolling to
become visible.
5 F3 Select language
6 F3 Change system date
7 F3 Change system time
8 F3 Edit sampling time
9 F3 Edit LCD contrast level
Lock/unlock the system

10 F3 for editing

© BTG 2015
The input parameters for general configuration are as follows:
Damping A damping constant that can A higher damping value will increase the
be set after calibration to damping of the signal. The unit and valid range
stabilize the signal of the damping constant depends on the
instrument.

performed)
Unit The engineering unit of the Selected from a list of available units.
displayed measuring result
Serial No. The serial number of the Factory preset value

instrument
Should normally not be changed unless it has
been reset and needs to be recovered
Language The display language Selected from a list of available languages.
Date The system date Specified in the format YYYY-MM-DD
Time The system time Specified in the format HH.MM.SS
Sampling time The time used by the The mean measurement value during the
instrument to take each sampling time is saved to the instrument.
sample
LCD Contrast Contrast level of the LCD Can be adjusted within the interval 23 - 40.
display
Edits locked Function for locking all The current lock status is designated by the
settings for editing displayed digit:
00000: The system is currently unlocked.
00001: The system is currently locked.
To lock an unlocked system, or to unlock a
locked system, enter the code 42600.

© BTG 2015
2.5.2 Sensor Configuration

Measurement/
%Cs Channel 1 vX.XX/XX vX.XX 2 Channel 1
1 Measurement...
2.12 2 Calibrate... 3 General config...

F1 3 Configure... 3 F2 4 Sensor config... 4 F2
5 Backup...
Sensor configuration
1 LED intensity 40.0 LED intensity
2 Adj. LED int. 0 Set value: 40.0
3 CW 2.0
LED meas. : 39.8 % Change LED
1 F3 Peak : 49.7 % F3 intensity value
TCons : 3.12 %Cs
Menu Edit Menu Edit
Adj. LED int.

Set value: 0
Command Perform automatic LED

2 F3 1 = Start LED adj. F3 intensity adjustment
Menu Edit
CW
Set value: 2.0
CW measured: 2.0 % Change clear

3 F3 F3 water value
Menu Edit

© BTG 2015
The input parameters for Sensor configuration are as follows:
LED intensity The LED intensity setpoint for This parameter should be automatically adjusted
the optical measuring before calibration, using the Adj. LED int.
system. command (see below). The parameter should
only be manually adjusted from this view if the
probe is changed and the present calibration is to
be kept.
When manually adjusting this parameter,
compare the TCons value on the third help line in
this view with the actual consistency of the pulp in
the line. Increase the LED intensity value by
approximately 2 percentage units if the TCons
value is too low, or decrease if the TCons value
is too high. Repeat this procedure until the TCons
value is equal to the actual consistency of the
pulp in the line.
This view also shows the LED meas. value and
the Peak raw value. The LED meas. value is the
actual LED intensity from the probe. This value
should be as close to the LED intensity value as
possible. A too large deviation (more than 10 %)
indicates that the LED is faulty and the probe with
electronics needs to be changed. An alarm
function is available to alert when the LED meas.
value deviates too much from the LED intensity
setpoint. See section 2.6.2.1: TCR-25xx Alarms
for more information.
Adj. LED int. Command for performing an When setting the parameter value to 1, an
automatic LED intensity automatic LED intensity adjustment will be
adjustment. started. This will adjust the LED intensity
parameter to an appropriate value for the present
pulp conditions, that is, a value where the Peak
raw value is as close to 50 % as possible. The
LED intensity parameter value will however
always be set within the interval 10 - 60 %
regardless of the Peak raw value.
For a correct result, the transmitter must be
running in pulp when this adjustment is
performed. A separate LED intensity adjustments
must be performed for each calibration set used.
CW The zero reference value, i.e. The CW parameter value is factory preset and
the signal when the probe is should only be changed if the probe is changed.
put in clear water.
To set the CW parameter value, place the probe
in a bucket with water of drinking quality (the
probe tip must be held at least 10 cm [4”] from the
wall and bottom of the bucket) and observe the
“CW measured” value in this view.
Then enter this value as the new CW parameter
value.

© BTG 2015
2.5.3 Output Configuration

The output configuration view contains all communication module specific settings.
2.5.3.1 Output configuration for the HART Communication Module, HCM-8000:

Measurement/
1 Measurement...

5 Backup...
1 Tag XXX-TAG
2 LRV 0.0 %Cs
3 URV 3.0 %Cs
4 Alarm mA None
5 AO Active 1 1 F3 Edit tag
6 Trim 4 mA...
7 Trim 20 mA...
Menu Enter Edit 2 F3 Edit lower range value
3 F3 Edit upper range value
4 F3 Select alarm mode
Set active/passive
5 F3 analog output
Trim mA-output:
Output is set to 4mA
Connect a mA-meter
6 F2 Measured AO is 4.000 F3 Edit Measured AO
Menu Edit
Trim mA-output:
Output is set to 20mA
Connect a mA-meter
7 F2 Measured AO is 20.000 F3 Edit Measured AO
Menu Edit

© BTG 2015
The input parameters for Output configuration are as follows:
Tag The instrument identification Maximum eight characters

name
LRV Lower measuring range

value, represented by an
output signal of 4 mA
URV Upper measuring range

value, represented by an
output signal of 20 mA
Alarm mA Defines the behavior of the The following alarm modes are available:
analog 4-20 mA output signal
when an alarm is activated High: Sets and locks the analog output signal
to approximately 22.5 mA
Low: Sets and locks the analog output signal
to approximately 3.3 mA
Hold: Locks the analog output signal to its
present level
None: No action
AO Active This parameter defines 1 = Active analog output

whether active or passive
analog output is used. 0 = Passive analog output
Trim 4 mA... Trimming function for the To trim the analog output for 4 mA, connect an
analog output at 4 mA mA-meter to the analog output and note the
measured current. Then press the Edit (F3) key
and enter the measured current value.
The analog output is now trimmed to exactly 4
mA.
See the CPM User Manual for connection
instructions.
Trim 20 mA... Trimming function for the To trim the analog output for 20 mA, connect an
analog output at 20 mA mA-meter to the analog output and note the
measured current. Then press the Edit (F3) key
and enter the measured current value.
The analog output is now trimmed to exactly 20
mA.
See the CPM User Manual for connection
instructions.

© BTG 2015
2.5.3.2 Output configuration for the Fieldbus Communication Module, FCM-8000:

Measurement/
1 Measurement...

5 Backup...
Tag 123456789012
345678901234
56789012
1 Bus addr. 126 1 F3 Edit Profibus Address

2 Ident.No. 1
AO Active 1
Menu Enter Edit 2 F3 Set the FCM device type
The input parameters for Output configuration are as follows:
Tag The instrument identification 32 characters, read-only

name
Bus addr. The identification address of The address can be set in the interval 0-125. The
the Profibus Communication address is set to 126 at delivery.
Module
Ident.No. Defines the type of device 0 = “Profile specific”. FCM can only be used with
the FCM-8000 presents itself a generic GSD file not readily accessible giving
as to the Profibus system limited functionality.
1= “Manufacturer specific”. FCM can be used
with BTG's GSD file giving full functionality.
BTG’s PDM driver can also be used.
AO Active This parameter defines This parameter is only valid and visible for FCM-
whether active or passive 8010.
analog output is used.
Since FCM-8010 always uses active output, this
parameter cannot be changed.

© BTG 2015
2.6 - Diagnostics Menu
2.6 Diagnostics Menu
2.6.1 Life Cycle Diagnostics

Measurement/
1 Measurement...
2.12
F1 3 Configure... 4 F2 4 Alarm settings... 3 F2
Life cycle diagnostics

CPM Cfg changes: 3
CPM Runtime: 4.0weeks
CPM Prg starts: 5
CPM Card temp: 34.5°C
Config changes: 3
Runtime: 4.0 weeks
Program starts: 5
Menu
The following Life cycle diagnostics are common for all instruments:
CPM Cfg changes The number of times the CPM’s configuration has been changed.
CPM Runtime The total CPM runtime, specified in number of weeks.
CPM Prg starts The number of times the CPM has been started
CPM Card temp The present temperature at the HCM or FCM electronics card.
Note: For older CPM cards that do not have temperature sensors, a “-” is
shown on the display instead of the temperature.
Config changes The number of times the instrument's configuration has been changed.
Runtime The total instrument runtime, specified in number of weeks.
Program starts The number of times the instrument has been started

© BTG 2015
2.6.2 Configure Alarm Settings

Configuration of the instrument’s alarm functions is performed from the Alarm settings view. The available
alarm functions are specific for each instrument type, but most alarms have configurable upper and lower
alarm limits, and can be turned on/off.
An active alarm is indicated in the Measurement/Sample menu by the letter “A” blinking in the upper right
corner of the display. Detailed information on active alarms is shown in the status view (see section 2.3.1:
View Device Status), and all alarms are logged in the event log (See section 2.6.4: View Event Log).
Measurement/
1 Measurement...
2.12
Alarm settings
LED intens. OK
1 On/Off: OFF
2 Upper: 10 %
3 Lower: 0 % 1 F3 Switch alarm on/off
4 Latch 60 s
Menu Next Edit 2 F3 Edit upper alarm limit
3 F3 Edit lower alarm limit
F2 Next alarm
The input parameters for alarm settings are as follows
On/Off Switch the alarm function on

or off
Upper Upper alarm limit (unit

depends on selected alarm)
Lower Lower alarm limit (unit

depends on selected alarm)
Latch Latch is a function that Normally, the latch is an alarm activation delay,
prevents the alarm being i.e. the time that the alarm limit must be
subject to oscillation or exceeded before the alarm is triggered. When
repeated activation- this is the case, the latch unit is seconds (s).
deactivation cycles.
Alternatively, for some alarms the latch is used to
set the deadband, which is an area of the signal
range around the alarm limits where no
activation/deactivation of the alarm occurs.
When this is the case, the latch unit is the same
as for the alarm limits.

© BTG 2015
2.6.2.1 TCR-25xx Alarms

The available alarms for the TCR-25xx are as follows:
Measurement/
1 Measurement...
2.12 2 Calibrate... 3 Life cycle diag...

Alarm settings
LED intens. OK High temp. OK
On/Off: OFF On/Off: OFF

Upper: 10 % Upper: 90 °C
Lower: 0 % F2 Lower: 0 °C
Latch 60 s Latch 60 s
Menu Next Edit Menu Next Edit
Alarm Description Explanation
LED intens. Triggers if the measured LED A too large deviation indicates that the LED is
intensity deviates more than faulty and the probe with electronics needs to be
10 % from the set LED changed.
intensity value.
This alarm can only be enabled or disabled. The
upper and lower limits can not be changed.
By default, the LED intens. alarm is disabled.
High temp. Triggers when the This alarm can only be enabled or disabled. The
temperature at the upper and lower limits can not be changed.
electronics exceeds 90 °C.
By default, the High temp. alarm is disabled.

© BTG 2015
2.6.3 Configure Warning Settings

Configuration of the instrument’s warning functions is performed from the Warning settings view. The
available warning functions are specific for each instrument type, but most warnings have configurable
upper and lower alarm limits, and can be turned on/off.
Unlike for alarms, there is no indicator that shows that a warning is active. However, detailed information
on active warnings is shown in the status view (see section 2.3.1: View Device Status), and all warnings
are logged in the event log (See section 2.6.4: View Event Log).
Measurement/
1 Measurement...

Warning settings
LED intens. OK
1 On/Off: ON
2 Upper: 10 %
3 Lower: 0 % 1 F3 Switch warning on/off
4 Latch 60 s
Menu Next Edit 2 F3 Edit upper warning limit
3 F3 Edit lower warning limit
F2 Next warning
The input parameters for warning settings are as follows:
On/Off Switch the warning function

on or off
Upper Upper warning limit (unit

depends on selected
warning)
Lower Lower warning limit (unit

depends on selected
warning)
Latch Latch is a function that Normally, the latch is a warning activation delay,
prevents the alarm being i.e. the time that the warning limit must be
subject to oscillation or exceeded before the warning is triggered. When
repeated activation- this is the case, the latch unit is seconds (s).
deactivation cycles
Alternatively, for some warnings the latch is used
to set the deadband, which is an area of the
signal range around the warning limits where no
activation/deactivation of the warning occurs.
When this is the case, the latch unit is the same
as for the warning limits.

© BTG 2015
2.6.3.1 TCR-25xx Warnings

The available warnings for the TCR-25xx are as follows:
Measurement/
1 Measurement...

Warning settings
LED intens. High temp.
On/Off: ON On/Off: ON
Upper: 10 % Upper: 90 °C
Lower: 0 % F2 Lower: 0 °C
Latch 60 s Latch 60 s
Menu Next Edit Menu Next Edit
Warning Description Explanation
LED intens. Triggers if the measured LED A too large deviation indicates that the LED is
intensity deviates more than faulty and the probe with electronics needs to be
10 % from the set LED changed.
intensity value.
This warning can only be enabled or disabled.
The upper and lower limits can not be changed.
By default, the LED intens. warning is enabled.
High temp. Triggers when the This warning can only be enabled or disabled.
temperature at the The upper and lower limits can not be changed.
electronics exceeds 90 °C.
By default, the High temp. warning is enabled.

© BTG 2015
2.6.4 View Event Log

All events, such as system start-up, activation and deactivation of alarms and warnings, etc. are stored in
the event log. Each event can be displayed with date and time in the Event log view.
Measurement/
1 Measurement...
2.12
Event log
LED intens. Wa High
2015-09-01 18.01.25
Previous event
Menu First Last Next event
F2 Jump to first event
F3 Jump to last event

© BTG 2015
2.7 - Backup Menu
2.7 Backup Menu
2.7.1 Store Data on a Memory Card

All instrument settings, instrument data, and calibration data can be stored on a memory card of the type
Secure Digital (SD/SDHC/SDXC). The SD card reader is located on the communication module card, and
can be accessed by opening the front cover of the CPM.
NOTE!
The memory cards must be formatted with the FAT16 file system (which have a maximum partition size of
2 GB). Regular SD cards must be formatted externally from a PC, while SDHC/SDXC cards can be
formatted directly from the CPM via the Format view. See section 2.7.3: Format Memory Card for more
information.
Backup is made to two folders, one for communication module data, and one for sensor and calibration
data. Default names for these folders are proposed when entering the Backup view. However, the folder
names can be changed to any name with a maximum of eight characters.
Two files, *.bcf and *.htm (where * is the same as the default folder name), are stored into each folder.
The *.bcf file is the backup file used by the instrument, and the *.htm file is a report of the backup in
HTML-format, which can displayed in any browser on a PC.
Both folders are always stored at the same time when a backup is made.
Measurement/
sample menu Main Menu Backup menu
TCR-25xx Calib set(1) TCR-25xx XXX-8000 1 Backup...
%Cs Channel 1 X.XX/X.XX X.XX 2 Restore...
1 Measurement... Format...
2.12
3
2 Calibrate... 4 Backup & Log...
F1 3 Configure... 5 F2 5 UpdateRate... 1 F2
4 Diagnostics...
5 Backup...
Menu Sample Next Enter Menu Enter
Backup
Backup folders:
TCR-25xx.003
XXX-8000.003
F2 Rename selected folder
Backup all folders

Menu Edit Backup F3 to memory card

© BTG 2015
2.7 - Backup Menu
2.7.2 Restore Data from a Memory Card

All available backup folders on a memory card are shown when entering the Restore view. If there are
more than six folders on a card, the view can be scrolled using the scroll keys.
The folders for communication module data, and for sensor and calibration data must be restored
separately.
Note that to allow calibration data and instrument settings to be transferred between instruments, factory
preset settings for individual instruments will not be restored when using the restore function. If these
settings need to be restored, the values must be read from the HTML-files (which were created during the
backup) and manually entered.
A maximum of 30 backups can be shown/selected for restoration. If more backups have been saved, the
least relevant ones can be moved or deleted from the memory card using the file manager on a PC. It is
not possible to delete backup folders and files from a SD card using the CPM.
Measurement/
Measurement... Format...
2.12
1 3
4 Diagnostics...
5 Backup...
Restore Confirm restore

Select folder: Are you sure?
TCR-25xx.001 TCR-25xx.001
XXX-8000.001 F3
TCR-25xx.002
XXX-8000.002 F3
F1 Restore selected folder
Menu Restore Restore Cancel

© BTG 2015
2.7 - Backup Menu
2.7.3 Format Memory Card

Memory cards of the type SDHC and SDXC can be formatted for backup usage directly from the CPM via
the Format view. Regular SD cards must be formatted to the file format FAT16 from a PC.
When the Format view is accessed, and a valid SDHC/SDXC card is detected, a warning message will
appear. Pressing OK (F3) will start the formatting process. The formatting takes six seconds and a
countdown timer will show the remaining time until the process is finished.
If the Format view is accessed and no valid, or unlocked, SDHC/SDXC card is detected, an error
message will appear with a short description and solution of the problem. Pressing OK (F3) will check
again for a valid card and try to perform the formatting.
Measurement/
1 Measurement... Format...
2.12
3
4 Diagnostics...
5 Backup...
Format Formatting in progress Formatting finished

Formatting...
Format to 2GB FAT16 Format 2GB FAT16 OK
WARNING: Auto
Formating will erase F3
All data on this card
4
Cancel OK Menu
SD card detected
Format SD card on PC
Cancel OK
Card is Locked
Unlock card
Cancel OK
Unknown card
Insert SDHC/SDXC card
Cancel OK
No card detected
Insert SDHC/SDXC card
Cancel OK

© BTG 2015
2.7 - Backup Menu
2.7.4 Store Data and Log Tables on Memory Card

Initially, the Backup & Log view looks exactly the same as the Backup view, and the backup process is
performed in the same way as described in section 2.7.1: Store Data on a Memory Card. However, when
the backup is finished, logging of tables is automatically initiated.
During the initiation of the logging, all loggable tables are indexed and scanned. A digit on the display
indicates which table is being processed. When the initiation is complete, one file for each table is created
on the SD card. The filename of each file is determined by the creation time and date of the file, and will
be shown on separate rows on the display. For example, a file created on 2015-09-01 at 12.10.36 will be
named 50901121.036.
After a short while, the filenames on the display are replaced by the date and time of the latest logged
data from each table. The date and time stamps are continuously updated as long as logging is in
progress. The logging update rate is determined by the parameter UpdateRate, which can be found in the
Update Rate view (see section 2.7.5: Configure Logging Update Rate).
While logging is in progress, a logging indicator appears as a blinking letter ‘C’ in the lower right area of
the display. It is possible to leave the Logging view and perform other tasks from other menus while
logging is in the progress, and the logging indicator be visible everywhere in the menu structure. However,
while logging is in process, the sub-menus of the Backup menu are unavailable, and trying to accessing
the Backup menu will lead directly back to the Logging view.
There are two tables common for all instruments which are always being included during logging. Those
are Results (raw values, measuring values, diagnostics etc.) and Events (alarms, warnings, and status
messages). For some instruments, additional loggable tables may also exist.
NOTE!
Logged data can only be accessed by BTG personnel through a specific software from BTG.
Measurement/
2.12
1 3
4 Diagnostics...
5 Backup...
Backup & Log Backup in progress Initiating Logging Logging

Backup folders: Storing data..... Logging Logging
TCR-25xx.003 TCR-25xx.003 1 2015-09-01 12.01.22
XXX-8000.003 XXX-8000.003 50901121.036
F2 Storing table: Auto Auto
Samples_C1_S1
C c
Menu Edit Backup Menu Stop
F3 Rename selected folder

© BTG 2015
2.7 - Backup Menu
2.7.5 Configure Logging Update Rate

The Update Rate view contains a single parameter (UpdateRate), which specifies how often the
instrument is allowed to buffer results for retrieval by BTG-Log, BTG Software, and CPM SD card logging.
If set to 0, there is no time limitation and all results from the instrument will be buffered.
For instruments which produces multiple results per second, SD card logging can never catch up with an
update rate set to 0 s and is on the limit with 1 s, but copes well with 2 s. Depending on the purpose of
logging, 10, 60 or 600 s avoids getting flooded with too much data.
Measurement/
2.12
1 3
4 Diagnostics...
5 Backup...
Update Rate
UpdateRate 2s
F3 Edit logging update rate
Menu Edit

© BTG 2015
3.1 - Commissioning
3 Additional Instructions and Information for TCR-25xx
3.1 Commissioning
These steps should be carried out in sequential order to get the transmitter running when put into
operation for the first time. The TCR-25xx must be installed in the pipe, and pulp must be admitted to the
line, before these steps are performed.
NOTE!
The TCR-25x2 transmitters operates using two separate channels (see section 2.2.3 on page 11 for more
information about channels), where channel 1 is used for total consistency measurement, and channel 2
is used for filler consistency measurement. Transmitter configuration and calibration in steps 3, 7, 9, 10,
and 12 below must be performed for each channel separately.
1. Power up the Communication Platform
2. Set time and date

For instructions, see section 2.2.4: Check Date and Time.
3. Set display measuring unit

Available measuring units are %, mg/l, and g/l.
For instructions, see section 2.5.1: General Configuration.
4. Set display language

Available display languages are English, German, Spanish, French, Italian, Portuguese, Swedish,
and Finnish
5. Set sampling time

The sampling time can be set between 1 and 60 seconds.
6. Set the Tag (the transmitter identification name)

For instructions, see the operation instructions for relevant communication module under section
2.5.3: Output Configuration.
7. Set lower and upper measuring range values

Set appropriate measuring range values for your application.
For instructions, see the operation instructions for relevant communication module under section
2.5.3: Output Configuration.
8. Perform an automatic LED adjustment

For instructions, see section 2.5.2: Sensor Configuration.
42 CPM Additional Instructions and Information for TCR-25xx OM2006/1en

© BTG 2015
3.1 - Commissioning
9. Calibrate the transmitter

• Basic calibration:
Check that correct pulp type is specified according to order. If not, specify the correct pulp type.
For instructions, see section 2.4.3: Basic Calibration.
NOTE!
Changing pulp type will overwrite the calibration constants in the present passive Calibration Set to
the default values of a pre-defined calibration. At the same time, all active lab samples in the present
passive Calibration Set will automatically be set to inactive in order to indicate that they are not a part
of the present calibration.
For a basic calibration, a single calibration sample is required to check if there is a need of an offset
adjustment. See section 2.3.4: Take Sample for sampling instructions.
• Lab calibration:
For a lab calibration, a single calibration sample can be used to get started quickly and obtain a
correct calibration at the present consistency level, but for a more exact calibration, multiple samples
at various consistency levels are required. Additional samples can be added at any time to improve
an existing lab calibration. Maximum 18 sample values can be stored for each calibration set.
See section 2.3.4: Take Sample for sampling instructions, and section 2.4.4: Lab Calibration for lab
calibration instructions.
10. Set Time constant (Damping)

The time constant is set after calibration has been completed. Set it so that the signal is stable,
normally at 2 to 10 seconds. If you find you have to set a very long time constant because the signal
is unsteady, the transmitter is probably working in an unstable, poorly mixed pulp flow. In such a case
you should consider:
• Relocating the transmitter farther away from the pump.
• Improving the remixing system or the supply of dilution water, etc.
If the time constant is too long, the high precision level of the transmitter is reduced. Contact BTG for
further advice.
11. Configure alarm and warning settings

All available alarm and warning functions are shown and described in section 2.6.2.1: TCR-25xx
Alarms and section 2.6.3.1: TCR-25xx Warnings.
Configure the alarms and warnings according to your requirements. For instructions, see section
2.6.2: Configure Alarm Settings and section 2.6.3: Configure Warning Settings.
For external alarm indications through the 4-20 mA analog output signal, activate the Alarm mA
function. See section 2.5.3.1: Output configuration for the HART Communication Module, HCM-8000:
for instructions and more information.
OM2006/1en CPM Additional Instructions and Information for TCR-25xx 43

© BTG 2015
3.1 - Commissioning
12. Adjust Offset

If a deviation from laboratory values is detected during regular monitoring of the transmitter, an offset
adjustment, which is a zero point displacement, can be performed to correct the error. Note however
that the deviation should be verified by several laboratory samples before carrying out offset
adjustment.
13. Document calibration and transmitter settings

After the transmitter has been configured and calibrated, all transmitter settings and calibration data
should be documented to prevent the risk of accidental data loss. Documentation is preferably
performed using the backup function of the CPM Communication Platform. For instructions, see
section 2.7.1: Store Data on a Memory Card.
Documentation can also be made manually by filling in the documentation form in section 3.2:
Documentation Form

© BTG 2015
3.2 - Documentation Form
3.2 Documentation Form
Instrument ID/Tag: .................................................. Serial No.: ........................................................
Date:...................................................................... Signature:..........................................................
Calibration Set Set 1 Set 2 Set 3 Set 4
Quality/Pulp:
Measurement/Sample Menu - Basic Settings (See section 2.3.3 on page 14)
Channel 1
Damping
Offset
Lower measuring range value (LRV)
Upper measuring range value (URV)
Channel 2 (TCR-25x2 only)
Damping
Offset
Lower measuring range value (LRV)
Upper measuring range value (URV)
Calibrate Menu - Basic Calibration (See section 2.4.3 on page 20)
Channel 1
C0
C1
C2
C3
C4
C5
C6
Channel 2 (TCR-25x2 only)
C0
C1
C2
C3
C4
C5
C6
Configure Menu - Sensor Configuration (See section 2.5.2 on page 26)
LED intensity
CW:
OM2006/1en CPM Additional Instructions and Information for TCR-25xx 45

© BTG 2015
3.2 - Documentation Form

© BTG 2015
Index
A F
Activate/deactivate sample ........................... 21 Fieldbus Communication Module, FCM-8000
Alarm indicator ................................................ 9 Analog output .......................................... 30
Alarm settings ............................................... 32 Bus address ............................................ 30
Damping .................................................. 15
B Identification number ............................... 30
Backup card ............................................ 37, 38 Offset ....................................................... 15
Backup menu .........................................3, 8, 37 TAG ......................................................... 15
Basic calibration ........................................... 20 Transmitter identification name ......... 15, 30
Basic settings ............................................... 14 Follow-up ...................................................... 16
Binary inputs ................................................. 11 Formatting Countdown timer ........................ 10
Function keys .................................................. 1
C
Calibrate menu ......................................3, 5, 18 G
Calibration constants .............................. 20, 23 General configuration ................................... 24
Calibration Info ............................................. 18 General operation ........................................... 9
Calibration set ............................................... 11
Calibration type ....................................... 18, 23 H
Channels ...................................................... 11 HART Communication Module, HCM-8000
Check date and time ..................................... 12 Active analog output ................................ 29
Clear water value .......................................... 27 Alarm mode ............................................. 29
Commissioning ............................................. 42 Analog output .......................................... 29
Communication indicator ................................ 9 Analog output value ................................. 14
Configure menu .....................................3, 6, 24 Damping .................................................. 14
Contrast level ................................................ 25 Lower measuring range value ........... 14, 29
Correlation coefficient ............................. 18, 23 Offset ....................................................... 14
Correlation Graph ......................................... 19 Passive analog output ............................. 29
TAG ................................................... 14, 29
D Transmitter identification name ......... 14, 29
Damping ....................................................... 25 Upper measuring range value ........... 14, 29
Delete sample ......................................... 17, 21
Deviation ....................................................... 16 I
Device status ................................................ 13 Indicators ........................................................ 9
Diagnostics menu ..................................3, 7, 31 Introduction ..................................................... 1
Display ...................................................... 1, 25
Display language .......................................... 25 L
Documentation form ..................................... 45 Lab calibration .............................................. 21
Latch ....................................................... 32, 34
E LED intensity ..................................... 27, 33, 35
Edit lab value ................................................ 21 Life cycle diagnostics .................................... 31
Edits locked .................................................. 25 Lock indicator ................................................ 10
Event log ....................................................... 36 Logging ......................................................... 40
Logging indicator .......................................... 10
Lower alarm limit ........................................... 32
Lower warning limit ....................................... 34
OM2006/1en CPM Index i

© BTG 2015
M W
Main menu ...................................................... 3 Warning settings ........................................... 34
Measurement/sample menu ..................3, 4, 13
Memory cards ............................................... 37
Menu navigation ............................................. 2
Menu structure overview ................................ 3
O
Offset ...........................................18, 20, 23, 25
Operation ........................................................ 3
Output configuration ..................................... 28
P
Parameter input .............................................. 2
Pulp type ....................................................... 20
R
Raw values ................................................... 13
Restore data ................................................. 38
S
Safety ............................................................. 1
Sample information ....................................... 21
Sample table ................................................. 16
Sample table full ........................................... 17
Sampling time ............................................... 25
Scroll keys .................................................. 1, 2
Scrolling indicator ......................................... 10
Sensor configuration ..................................... 26
Serial number ............................................... 25
Software versions ........................................... 1
Standard error ........................................ 18, 23
Store data ..................................................... 37
Sub-menus ..................................................... 3
System date .................................................. 25
System time .................................................. 25
T
Take sample ................................................. 16
Trimming analog outout ................................ 29
U
Unit ............................................................... 25
Update Rate ................................................. 41
Upper alarm limit .......................................... 32
Upper warning limit ....................................... 34
User interface ................................................. 1
ii CPM Index OM2006/1en

© BTG 2015

CPM For TCR-25xx OM2006 1en

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OPERATION MANUAL

CPM for TCR-25xx

© BTG Instruments AB OM2006/1en

OM2006/1en CPM Table of contents I

3 Additional Instructions and Information

II CPM Table of contents OM2006/1en

1.2 Software Versions

Communication Software Software

1.3 User Interface

OM2006/1en CPM Introduction 1

1.4 How to Read This Manual

4 C0 +0.000 1 F3 Change channel

3 F3 Edit offset value

1.4.1 Parameter Input

2 CPM Introduction OM2006/1en

2.1 Menu Structure Overview

Measurement/ Calibrate Configure Diagnostics Backup

OM2006/1en CPM Operation 3

2.1 - Menu Structure Overview

Sample table full 1 F3 Change channel

Calib set 1 Next channel

Calibration info Correlation graph

Cal type: General C

Menu Graph 0.0 Lab 4.0

2.1 - Menu Structure Overview

4 F2 4 C0 +0.000 1 F3 Change channel

3 F3 Edit offset value

2 F3 Perform any of the following actions (depending

2.1 - Menu Structure Overview

8 F3 Edit sampling time

Edit LCD contrast

See section 2.5.3 on

Life cycle diagnostics

2.1 - Menu Structure Overview

Menu Next Edit 2 F3 Edit upper alarm limit

3 F3 Edit lower alarm limit

4 F3 Edit latch value

Menu Next Edit 2 F3 Edit upper warning limit

3 F3 Edit lower warning limit

4 F3 Edit latch value

Menu First Last F3 Jump to last event

Restore Confirm restore

2.1 - Menu Structure Overview

Format Formatting in progress Formatting finished

Backup & Log

Edit the logging

2.2 General Operation

TCR-25xx Calib set(1)A 2 1. Indicator column

OM2006/1en CPM Operation 9

10 CPM Operation OM2006/1en

2.2.2 Calibration Set

2.2.3.1 TCR-25xx Channels

OM2006/1en CPM Operation 11

2.2.4 Check Date and Time

12 CPM Operation OM2006/1en

2.3 Measurement/Sample Menu

2.3.1 View Device Status

2.3.2 View Raw Values

Back Sample Next

2.3.2.1 TCR-25xx Raw Values

Raw value Description

OM2006/1en CPM Operation 13

2.3.3 View/Edit Basic Settings