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Blohm + Voss Oil Tools, LLC Blohm + Voss is a

trademark of Blohm +
Mark 30 Technical Documentation Voss Shipyards GmbH®
OF CONTENTS
TABLE

TABLE OF CONTENTS

TABLE OF CONTENTS 2 SAFETY14


DESCRIPTION

Basic Information 4 Safety15


Intended Use 4 General Safety Precautions 15
Improper Use 4 Safety Equipment 15
Disclaimer4 Safety Precautions 15
Intellectual property 4 Operating Manual and Machine 16
Guarantee5 Organizational Measures 16
Obligations of the Operating Company 5 Personal Protective Equipment 17
Planning and Checking Safety Measures 5 Safety Precautions for Protection against Remaining
SAFETY

Minimizing Risk of Injury 5 Hazards17


Trouble-free Operation 5 Danger of Pinching/Crushing 17
Requirements for Operator 6 Human Error 18
Training6 Accidents, Fire 18
Minimum Qualifications 6 Pinch Point Hazards 19
User Groups 6
TRANSPORT / SET UP 20
TRANSPORT

Safety Symbols 7
SET UP

Preliminary Safety Precautions 8 Delivery21


Safety Precautions Relevant for Action 8 Intermediate Storage 21
Instructions for Safe Procedure 8 Weights21
Linguistic Conventions 8 Transport to Installation Site 22
Personal Protective Equipment (PPE) 9 Hanging the Spinner 23
Attaching to the Mast 23
OPERATION

Contact with B+V Oil Tools worldwide 9


B+V on the Internet 9 Attaching the Fixed Line 23
Back Up Cables 23
DESCRIPTION10 Connecting the Air Line 24
Description11 Shut Off Valve 24
Drive Rollers 11 Balancing Screw 24
Controls11 Pipe Size Adjustment 24
Technical Data 11
OPERATION26
SERVICE

Power Requirements 11
Specs11 Controls27
Palletized Shipping Data 11 Correct Height 27
Machine Markings 11 Position of the Doors 27
Motor Direction 28
Throttle Valve 28
Door Valve 28
STORAGE

Chain28
Operation28
INDEX

2
SERVICE30 AIR CYLINDER ASSEMBLY
9G500266

OF CONTENTS
Safe Procedure 31
AIR CYLINDER ASSEMBLY

TABLE
Service32
9G5002  67
Malfunction32
ARM CYLINDER
Repair32
9G500368
Repair by Customer 32
DOOR VALVE & PLUMBING ASSEMBLY
Securing Screws With Nord-Lock Washers 32
9G1087-169
Tightening torques for Nordlock lock washers 33

DESCRIPTION
THROTTLE VALVE ASSEMBLY
Chain (9G8000) 34
9G6000ASSM3070
Initial Steps to Installing or Removing the Chain 34
THROTTLE VALVE ASSEMBLY
Chain Removal 34
9G6000ASSM30WL71
Drive Rollers 35
MISCELLANEOUS PARTS 72
Idler Sprocket 35
1-1/4 X 20-0 SUPPLY HOSE ASSEMBLY
Cylinder Repair 35
9GSUPPLYHOSE73
Lubrication36
TRI-SPRING HANGER ASSEMBLY
Valve Repair 36

SAFETY
9G-1380574
Grease Quality 36
MARK 30 DETAILS A,B and C  75
Lubrication Points 37
DOOR ASSEMBLY DETAIL A  76
Troubleshooting38
MOTOR MOUNT / FITTING ASSEMBLY DETAIL B
ASSEMBLIES41
77
MARK 30 CASE ASSEMBLY
FILTER / LUB / REG ASSEMBLY DETAIL C
9MK30CASEASSM42

TRANSPORT
78

SET UP
HOSE LOCATIONS 43
MARK 30 DETAILS DEFGHJ  79
AIR MOTOR/REDUCER ASSEMBLY
MARK 30 DETAIL D 80
9G1001-144
MARK 30 DETAIL E AND F 81
AIR MOTOR TO GEAR HOUSING 48
MARK 30 DETAIL G 82
OUT HOUSING ASSEMBLY 49
MARK 30 DETAIL H 83
GEAR HOUSING ASSEMBLY 50
MARK 30 DETAIL J 84

OPERATION
OUTPUT HOUSING ASSEMBLY 51
MOTOR AND MOTOR MOUNT SUB ASSEMBLY STORAGE90
9G1084-152 Short-term Storage after Use and for Less Than Three
FILTER, LUBRICATOR AND REGULATOR SUB ASSEMBLY Months91
9G4102-254 Long-term Storage for More Than Three Months 91
IDLER SPROCKET SUB ASSEMBLY Disposal91
9G1083-155 List of Service Products Used 91
RIGHT ARM SUB ASSEMBLY

SERVICE
9G1080-3156 APPENDIX / INDEX 92
LEFT ARM SUB ASSEMBLY MSDS Texaco Regal® R&O 32 through 150 93
9G1080-3157 MSDS Retinax Grease LX2 100
4” OD PRESSURE ROLLER ASSEMBLY Pantera107
9G1082-358
PRESSURE ROLLER SHAFT ASSEMBLY
STORAGE

9G1011-159
CLEVIS SHAFT ASSEMBLY
9G1024-1060
PIVOT ARM
9G1011-161
DRIVE CHAIN
9G800062
Revision History Table
INDEX

BEARING CAP ASSEMBLY


9G1081-963 REV. SECTION SUB-SECTION PARA.
Draft All All All
DRIVE ROLLER SUB ASSEMBLY CHANGE REQUEST DATE AUTHORIZED BY
9G1081-3064 N/A 12/16/14 RH

3
Basic Information Disclaimer
As with all rig equipment, operation of the Mark 30 must The technical information, data and instructions
be in accordance with accepted rig safety practices for operation contained in this operating manual
and procedures. All operators should be familiar with correspond to the status at the time of print and are
all safety precautions and recommended installation provided according to the best of our knowledge in
and operating procedures, including the information consideration of our previous experience and know-how.
provided in this manual and any other safety We reserve all rights to make technical modifications
publications by Blohm + Voss Oil Tools, LLC Listed on within the scope of technical development of the
the next page are safety considerations and warnings Mark 30 treated in this operating manual. Claims
found throughout this manual. or entitlements cannot be deduced or derived from
information, illustrations and descriptions in this
Intended Use operating manual. B+V is liable for all guarantee
This manual is for field service, engineering, installation, obligations made within the scope of the contract for
operation, and repair personnel. Every effort made is to any faults or omissions on our part, excluding further
ensure the accuracy of the information contained herein. claims. Claims for damages suffered are excluded
Blohm + Voss Oil Tools, LLC, will not be held liable for regardless of the legal grounds. Translations are
errors in this material, or for consequences arising complete according to best knowledge. We cannot
from misuse of this material. Anyone using service assume any liability for translation errors, even when
procedures or tools, whether or not recommended by the translation was accomplished at our order. Only the
Blohm + Voss Oil Tools, LLC, must be satisfied that original text is binding. The descriptions and illustrations
neither personal safety nor equipment safety will be do not necessarily reflect the scope of delivery or any
jeopardized. parts orders. The drawings and illustrations are not to
scale.
Improper Use
The Mark 30 is intended exclusively as a tool used for Intellectual property
the connection and disconnection of drill pipe. All rights retained. No part of this document may be
The following is specifically prohibited: reproduced in any form (print, photocopy, microfilm
or any other procedure) or be processed using an
• Every use of the Mark 30 which is not intended. electronic system without written approval of Blohm +
Moreover, operation of the Mark 30 is prohibited Voss Oil Tools, LLC.
under the following conditions:
• When the machine or parts thereof are damaged All information contained in this manual is based upon
or when the additional equipment is not installed the latest product information available at the time of
properly printing.
• When protective or safety equipment is damaged, Dependent on ongoing technical improvements (ISO
unusable, improperly installed or not present 9001) “Blohm + Voss Oil Tools, LLC” reserves the
• When the Mark 30 is not operating properly right to change the design and specifications without
• When humans or foreign objects or personnel are announcement.
located in the hazard area of the Mark 30 The values specified in this manual represent the
• When conversions or modifications have been nominal values of a unit produced in series. Slight
performed without previous, written approval by deviations in the case of the individual devices are
B+V possible.
• When tools not approved by B+V are used
• When the prescribed maintenance intervals have INFORMATION
been exceeded
Improper use of the machine
• When replacement parts not approved by B+V are
releases B+V from any liability for
used
personal injury or property damage
• When repair or service work has been performed on
resulting therefrom.
the machine by companies not authorized by B+V.
Observe also the chapter “Guarantee and Liability”

4
Guarantee
B+V’s general terms of purchase and delivery apply. INFORMATION
Purchasers recognize these conditions on the day Any structural modification to the
the contract is signed at the latest. The terms and machine by the operating company
duration of B+V’s guarantee are specified in the sales requires previous written approval by
documents as well as the order confirmation. These will B+V. Failure to obtain such approval
be submitted to the operating company as information voids the guarantee as well as the
at the time the contract is signed at the latest. The declaration of conformity and releases
manufacturer assumes no guarantee whatsoever B+V from any product liability. Following
for damage or interruptions in operation resulting modifications or installation of optional
from failure to observe the operating instructions. equipment, all safety equipment must
The operating manual is to be supplemented by be reinstalled and checked by the
the operating company with operating instructions operator for proper function.
based on existing national regulations on accident
and environmental protection, including information
Minimizing Risk of Injury
The following principles apply to minimize the risk of
on supervisory and reporting obligations taking into
injury:
consideration operating peculiarities, e.g. in regard to
• Ensure that work on the Mark 30 is performed only
work organization. Guarantee claims, complaints within
by qualified personnel
the scope of the guarantee and liability for personal
• The personnel must be authorized for such work by
injury and property damage are excluded, when such
the operating company
result from any of the following causes:
• The personnel must wear the prescribed protective
equipment
Any use other then intended;
• Procedures, competencies and responsibilities
• Improper installation, operation, maintenance or
must be clearly defined and established in the
repair
area of the Mark 30. Proper behavior in the event
• Operation with defective safety equipment or
of a malfunction must be clear for everyone. The
improperly attached or non-operational safety or
personnel must be given regular training
protective equipment or devices
• All warning signs and information on the Mark
• Failure to observe the instructions in the operating
30 must be complete and easily legible. For this
manual regarding safe conduct
purpose warning signs and information are to be
• Impermissible structural modifications
cleaned regularly and replaced as required
• Use of replacement parts not approved by B+V
• The Mark 30 has nor acoustical warning system,
• Normal wear or insufficient inspection of
the visual contact between operator and floor crew
components subject to wear
must be possible. At least with the aid of video
• External effects or acts of God.
surveillance

Obligations of the Operating Trouble-free Operation


Company The following principles apply for trouble-free operation:
• Keep the complete operating manual at the location
where the Mark 30 is in operation where it is easily
Planning and Checking Safety Measures accessible for everyone and in an easily legible
The obligation of the operating company to due condition
diligence includes planning safety measures and • Use the Mark 30 exclusively for its intended purpose
supervising their observance. All personnel performing • Use the Mark 30 only when it is in a perfect
work on or with the Mark 30 must be trained by the operating state
operating company for the work performed on the Mark • Before starting work, check to ensure that it is in a
30. The personnel must have read and understood the safe operating state and functioning properly
operating manual.

5
Requirements for Operator User Groups
Basic knowledge of safe handling and use of the This operating manual is subdivided into the following
Mark 30 includes knowledge of the general safety user groups:
precautions. Ensure that the machine is operated only
in compliance with the general safety precautions and Personnel Qualifications:
other instructions in this manual. Sufficiently trained in
Functional procedures on the machine
Operating procedures
Training Operating
personnel
Knowledge:
The operating company is obligated to organize and Competency and responsibility in regard to the
hold regular training to ensure that all personnel work to be performed
Behaviour in emergencies
involved with transporting, installing, operating and
Sound knowledge of Mechanics
or servicing the Mark 30 is familiar with the required Authorizations (according to standards of safety engineering):
procedures and safety precautions. Service Starting up machines
personnel Grounding machines
Minimum Qualifications Marking of machines
Sound knowledge of installation and operation of the machine.
All work on the machine requires special knowledge and
qualifications on the part of the operating personnel. All
The following work should be performed only by
personnel working on Mark 30 must have the following
specially trained personnel:
qualifications:
• Personal suitability for the work performed Work
• Suitable qualifications for the work performed PerformedQualifications:
• Familiarity with the safety equipment and its Personnel qualified or trained in industrial mechanics; work is
function Work on
to be performed only under supervision and on instructions of
mechanical
• Familiarity with this operating manual - particularly a person qualified according to generally accepted codes of
parts
practice in industrial mechanics.
the safety precautions - and all chapters relevant for
the work to be performed
• Familiarity with the elementary instructions on
operating safety and accident prevention. In general
all employees must have one of the following
minimum qualifications:
• Technical training for independent work on the
machine
• Sufficient qualifications for working on the machine
under supervision and at the instructions of a
trained specialist

6
Safety Symbols
The safety precautions in this document contain
standardized depictions and symbols. Four hazard
classes are distinguished depending on the probability CAUTION
of occurrence and severity of the consequences.
Selection of the warning category depends on the
probability of occurrence and the possible extent of
damage. Risk of stumbling/tripping!
This symbol warns of tripping
hazards, which can lead to
stumbling resulting in injuries.

WARNING

Health endangering hydraulic


fluids / lubricants!
BEFORE performing first-aid
following contact with service
NOTE products observe the safety
Situations which could result in damage to the machine or data sheet published by the
its surroundings or to tools are distinguished in this manner, manufacturer.
supplement, where applicable, by a pictograph.

CAUTION WARNING
Indication of recognizable hazard for humans or
possible property damage.
Danger of pinching/crushing
Failure to observe can lead to minor injuries
or property damage!
hands!
This indicates injury risks from
moving parts, which pose a hazard
The symbol as specified in ANSI Z535.6
of pinching or crushing hands.
emphasizes the cause.
Measures for avoiding are listed.

WARNING WARNING
Indication of recognizable hazard for humans or
possible property damage. Danger of pinching/crushing
Failure to observe can lead to severe injuries
body!
Moving parts pose a hazard during
or property damage!
assembly, set-up and conversion
work as well as during operation.
The symbol as specified in ANSI Z535.6
NEVER stand between moving
emphasizes the cause.
components.
Measures for avoiding are listed.

DANGER WARNING
Indication of recognizable hazard for humans or
possible property damage.
Danger of pinching/crushing
Failure to observe can lead to Fatal injuries
or property damage!
feet!
This indicates injury risks from
moving parts, which pose a hazard
The symbol as specified in ANSI Z535.6
of pinching or crushing feet.
emphasizes the cause.
Measures for avoiding are listed.

7
Preliminary Safety Precautions SAFE PROCEDURE
Safety precautions are given in the preceding form at 1. Shut off Machine
the beginning of complete chapters or sections. They 2. Disconnect supply lines.
apply entire chapter or the entire subsequent section. 3. Attach machine to crane.
4. Etc...

Safety Precautions Relevant for Action Instructions for Safe Procedure


If a safety precaution applies only for one single action Special work steps to ensure Safe Procedure are
or a short series of actions, it is integrated into the text depicted as follows (example):
preceding the possible hazard point.
For example: Linguistic Conventions
1. Attach hoisting gear to eye bolts in cover. CAUTION Personal Protective Equipment (PPE)
Danger of pinching/crushing hands! The cover can This documentation uses terms and symbols intended
fall shut when the retainer is not engaged. Never to help you find information more easily, perform
open the cover by hand work steps more effectively and recognize dangerous
2. Open the cover with a crane and suitable hoisting situations more quickly. These symbols and terms are
gear explained below:
3. Unscrew the M10 bolts on the hydraulic assembly All important text sections are printed in bold face.
with a 17 mm box wrench • Lists without any necessary sequence are marked
4. Etc... with a dash (-) at the left side of the column
• Individual activities to be performed are indicated by
a dot (*) to the left of the column

Relevant consequences of an action or work step are


marked with an arrow in the left margin.
Enumerations in a certain sequence (e.g. a series of
work steps) are indicated by sequential numbers (1, 2,
3, ...) in the left margin.
For example:
1. Unscrew nuts on machine feet
2. Lift machine
For greater clarity the illustrations are located in the
right column with the text opposite or directly below the
associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with
captions in telegraph style.

INFORMATION
Additional information and
relationships requiring special attention
are distinguished in this manner.

8
Personal Protective Equipment (PPE) Contact with B+V Oil Tools worldwide

B+V on the Internet


WEAR PROTECTIVE SAFETY A digital version of the operation instructions for this
GLOVES product as well as the operation instructions, safety and
update notes for other B+V products can be reached
via the B+V home page. To join our internet Technical
Documentation service with the latest updates on new
technical documentation in a free and easy way, you
WEAR EYE PROTECTION
must register to our service with your email-address and
name in the customer-login area on.

http://www.blohmvoss-oiltools.com/
WEAR SAFETY BOOTS

WEAR EAR PROTECTION

WEAR HEAD PROTECTION

NOTE
In the event of problems that cannot be solved with the aid
of this manual, please contact one of the addresses listed
below.

Manufacturer & Agents World Wide


Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH
11355 FM 830 Hermann-Blohm-Straße 2
Willis, Texas 77318 20457 Hamburg
United States of America For a complete list of Forum’s worldwide agents please refer Germany
to Forum’s website.
Phone: +1-936-856-4995 http://www.f-e-t.com/contact-us/ Phone: +49-40-3119-1162
Fax: +1-936-856-7487 Fax: +49-40-3119-8196
oiltools@blohmvoss.com oiltools@blohmvoss.com
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com
Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH

9
DESCRIPTION

DESCRIPTION

10
Description Specs
The Blohm + Voss Oil Tools, LLC Mark 30 is a spinning Average rpm
tool designed for quick installation on a variety of drilling 110 RPM
rigs. This manual covers the Mark 30.
Spin speed
The Mark 30 can handle nominal drill pipe from 3 1/2” (8 1/2” O.D.) 80 - 100 rpm
up to 9 1/2” without any modification. To handle 2 7/8”
drill pipe, Blohm + Voss is able to provide an optional Average Torque

DESCRIPTION
adapter kit assembly. 1,285 ft-lb (1,912 Nm)

Drive Rollers Heighth


The Mark 30 is equipped with a set of durable 55 in (1,389.4 mm)
Polyurethane Drive Rollers. The Mark 30 can be field
serviceable and easily maintained by rig personnel. Length
36 in (924.95 mm)
Controls Width
The Mark 30 has controls mounted conveniently on the
46 in (1,178.3 mm)
bottom of the unit for easy access as well as maximum
visibility for the operator.
Weight
1,250 lbs (568.2 kg)
Technical Data
Palletized Shipping Data
Power Requirements Heighth
Pneumatic supply pressure (max.) 61.0 in (1,549.4 mm)
110 psi (0.689 MPa) - 6.89 bar
Length
Pneumatic supply pressure (min.) 48.0 in (1,219.2 mm)
100 psi (0.689 MPa) - 6.89 bar
Width
Power Requirements 48.0 in (1,219.2 mm)
240 cfm @ 100 psi (6.8 m3/min @ 0.689 MPa)
Weight
Air Hoses 1,280 lbs (581.8 kg)
1-1/4” X 20’
Machine Markings
Cylinder Data The rating plate indicates all relevant information for
Total Height Retracted distinct identification of the machine
88 in (223.52 cm) • Manufacturer
• Machine model
Total Height Extended • Production date
106 in (269.24 cm) • Part number
• API licence number
• Safe working load
• Size
• Serial number
• Material
Always keep this information at hand for maintenance
and repair work.

11
12
DESCRIPTION
13
DESCRIPTION
SAFETY

SAFETY

14
Safety Safety Precautions
The Mark 30 is a state of the art design. Its production
considers all required safety precautions. Failure WARNING
to observe the safety precautions and operating
instructions specified in the present operating manual, Indication of recognizable hazard for humans or
possible property damage.
can lead to hazardous situations when operating the
machine. Keep in mind it is not possible to completely Failure to observe can lead to severe injuries
exclude hazardous situations during operation. Use the or property damage!
machine only for the intended purpose when it is in a
technical safe state. Rectify all faults immediately that The symbol as specified in ANSI Z535.6
emphasizes the cause.
could have a negative effect on the machine safety. Measures for avoiding are listed.

General Safety Precautions CAUTION


Ensure that work on the machine, particularly
installation, maintenance and repair work, is performed Indication of recognizable hazard for humans or
possible property damage.
only by personnel with the necessary qualifications and

SAFETY
who are familiar with the associated risks. For safe and Failure to observe can lead to minor injuries
proper operation of the machine, it is essential that all or property damage!
personnel working on the machine take the prescribed
The symbol as specified in ANSI Z535.6
safety measures and observe the safety precautions
emphasizes the cause.
specified in this operating manual. The machine Measures for avoiding are listed.
contains components subject to wear. Safety due to
wear can be an issue due to prolonged use. Check the
specified wear limits regularly. Replace worn or defective
parts immediately with new parts. If you can no longer
guarantee safe operation, turn off the machine and
secure it against being switched on unintentionally.
Advise the responsible service organization. Rectify
every fault, which affects the safety, immediately.

Safety Equipment
Never put the safety equipment out of operation or
replace it with equipment not approved by B+V. Failure
to observe can lead to hazardous situations, for which
B+V cannot be held responsible. Always keep all safety
equipment in perfect condition and check regularly.

15
Operating Manual and Machine CAUTION
The safety precautions in this operating manual are
indicted using standardized depictions and symbols.
Page 7 describes general depiction of safety
precautions. Concrete examples of the symbols and Risk of stumbling/tripping!
terms used in this manual are explained below. These This symbol warns of tripping hazards, which
are used in the form shown wherever possible hazards can lead to stumbling resulting in injuries.
are present.

Organizational Measures
The operating company is responsible for ensuring WARNING
that all legally and officially prescribed approvals for
operation of the machine are present in compliance with
national laws and regulations. The required personal Danger of pinching/crushing
protective equipment (see Personal Protective Equipment
on page 9 and 17) must be provided by the company
feet!
SAFETY

This indicates injury risks from moving parts,


operating the machine. All safety features present must which pose a hazard of pinching or crushing
be checked regularly in compliance with national and feet.
local requirements. Warning signs and safety notices
on the machine must be easily legible at all times and
replaced as required. The operating instructions must WARNING
be kept so that they are available to those operating the
machine at all times.
Danger of pinching/crushing
body!
Moving parts pose a hazard during assembly,
set-up and conversion work as well as during
operation. NEVER stand between moving
components.

WARNING

Danger of pinching/crushing
hands!
This indicates injury risks from moving parts,
which pose a hazard of pinching or crushing
hands.

DANGER

Suspended load!
This indicates injury risks from transporting
heavy components.

16
Personal Protective Equipment Safety Precautions for Protection against
The required Personal Protective Equipment (PPE) Remaining Hazards
must be used when operating the machine. This is to be This machine was designed and produced according
provided by the operating company. to the state-of-the-art in consideration of the safety
precautions.
The following PPE is recommended: The machine may be used only for:
• Oil resistant protective clothing • Its intended purpose (see Chapter 1).
• Protective gloves • When it is in a technically safe state.
• Eye protection Nevertheless it is not possible to completely exclude
• Safety shoes all hazardous situations which could arise when the
• Protective helmet machine is used. Reference is made to these remaining
risks at the beginning of each chapter and at the
All parts of the protective equipment must be checked corresponding points in the description and measures
regularly for damage in compliance with the specific for avoiding these risks are explained.
national regulations and replaced as required.
Danger of Pinching/Crushing

SAFETY
Pay attention to hands, feet and body when performing
WEAR PROTECTIVE SAFETY the work specified. Always ensure that no one is in a
GLOVES hazardous position. Always wear your personal
protective equipment.

WEAR EYE PROTECTION


WARNING

Danger of pinching/crushing
WEAR SAFETY BOOTS feet!
This indicates injury risks from moving parts,
which pose a hazard of pinching or crushing
feet.

WEAR EAR PROTECTION


WARNING

Danger of pinching/crushing
WEAR HEAD PROTECTION
body!
Moving parts pose a hazard during assembly,
set-up and conversion work as well as during
operation. NEVER stand between moving
components.

WARNING

Danger of pinching/crushing
hands!
This indicates injury risks from moving parts,
which pose a hazard of pinching or crushing
hands.

17
Human Error Accidents, Fire
Ignorance of hazards, inattentiveness and limited In addition all national, local and internal plant
reactions can lead to hazard situations while working regulations for fire fighting in explosion hazard areas
with the Mark 30. apply.
SAFE PROCEDURE WARNING
1. All personnel working on the machines are
responsible for paying attention to their
colleagues.
Health endangering hydraulic
2. Consumption of alcohol and drugs is prohibited. fluids / lubricants!
BEFORE performing first-aid following contact
Work on the Mark 30 is not permissible after with service products observe the safety data
taking medication which reduces reactions. sheet published by the manufacturer.
3. AT LEAST visual contact must exist between the
operator in the doghouse and the personnel at the
Mark 30, to allow communication via hand signals.
4. The personal protective equipment must always SAFE PROCEDURE
SAFETY

be kept and used in perfect condition.


5. All personnel working on the Mark 30, must be
1. Move accident victims out of hazard area and
familiar with and observe the safety precautions in
switch off machine immediately.
this instruction manual and on the machine.
2. Administer first-aid.
6. The instructions for handling and maintenance
3. Alarm rescue services and fire department
intervals specified in this operating manual must
immediately and inform supervisor.
be observed.
7. Keep a copy of this operating manual in the
vicinity of the machine, where it is accessible at all
times. WARNING

Hazardous to the
environment, environmental
pollution
Environmental pollution or hazardous to the
environment symbol sign advise caution from a
wide range of potential dangers.

18
Pinch Point Hazards

SAFETY
Figure 1 Figure 2

WARNING
Danger of pinching/crushing
hands!
Safety should be the first and last
thought to consider while working with
the Mark 30 Exercise caution with all
the points shown in yellow. The warning
points are listed one through eight.

Quick Disconnect
Chain
Top Plate
Cylinder Rod Head
Bottom Plate
Drive Rollers
Pressure Rollers

19
TRANSPORT
SET UP

TRANSPORT / SET UP

20
Intermediate Storage
Ensure that setup and installation work If intermediate storage of the Mark 30 is necessary,
are accomplished only by sufficiently observe the following:
qualified and trained personnel. • Leave the machine it its transport packaging. This
provides sufficient protection against external
Read these instructions carefully influences.
• Secure the machine to prevent it from slipping or
before setting up the machine falling due to motion.
and putting it into service.
Delivery Weights
The Mark 30 and any additional parts are shipped on a Detailed weight specifications are given in the Chapter
pallet. Transport of the packed machine are specified in “Description”
these instructions. DANGER

INFORMATION

The contract documents and shipment Suspended load!


This indicates injury risks from transporting
papers specify the precise scope of heavy components.
delivery. Check these documents
carefully on delivery. In the event of
any discrepancies please contact the

TRANSPORT
B+V representative specified on page 9

SET UP
immediately.
WEAR PROTECTIVE SAFETY
Unpacking and Disposal of Packing GLOVES
Material
Remove the transport packaging and transport aids
before hoisting the machine.
WEAR SAFETY BOOTS
If the Mark 30 has been damaged during transport
or the shipment is incomplete, please notify the
manufacturer immediately. Dispose of the packaging
material ecologically in compliance with all applicable
WEAR EAR PROTECTION
regulations.

NOTE
Do not remove transport retainers. The transport retainers
should be removed only at the installation site just before
startup.

SAFE PROCEDURE
1. Is any transport damage visible?
2. Is the shipment complete? Compare the scope
of delivery with the specifications in the shipping
documents.

21
PRINCIPLES FOR TRANSPORT Transport to Installation Site
1. Ensure that transport routes are sufficiently dimensioned 1. Fasten the lifting material on The Mark 30 lifting
points.
2. Always use pallets for longer transport distances 2. Lift the Mark 30 slightly to tension the lifting mater
3. Lift the Mark 30.
3. The total weight (object to be transported + means of
transport, e.g. forklift) must not exceed the supporting 4. Move the Mark 30 to the installation location.
capacity of the subsurface 5. Set the Mark 30 down carefully on a suitable
surface. The Mark 30 is completely preassembled
4. Ensure that such work is performed only by sufficiently before shipment, so that it can be installed
qualified personnel
immediately after unpacking at the installation site.
5. Always shut off machine before transport and secure
against starting back up unintentionally. Start deinstallation The Mark 30 is completely preassembled before
only after residual energy has been dissipated shipment, so that it can be installed immediately after
unpacking at the installation site.
6. Ensure that visual and audio contact exists between the
crane operator and operating personnel HOIST THE MACHINE SAFELY
7. Secure the area against unauthorized entry. If necessary • Attach the Mark 30 only at the attachment points provided
mark the area with information signs to warn of maintenance for transport
and repair work • Only use approbate lifting material with a load carrying
capacity suitable to the weight of the Mark 30
8. Secure moving parts in suitable manner • Attach the hoisting ropes so that they are tensioned straight
without kinks
9. Use only approved slinging and transport equipment, which • Use hoisting cables and load hooks with sufficient
TRANSPORT

is in perfect condition and suitable for the intended purpose. supporting capacity
SET UP

Observe specified load limits

10. Secure machine against slipping / sliding. Observe machine WARNING:


weight. Observe centre of gravity Danger of collision with swinging loads!
Ensure that no one is present in the swing
11. Never loiter under suspended loads range of the machine.
12. Transport the machine carefully. Do not fasten, lift or pull
machine on parts, that could be damaged. Avoid sudden WARNING:
stops Potential Hazards:
13. Always use hoisting equipment (slings, hoisting cables,
• Being pinched by the Mark 30 while
shackles, etc.), which has been inspected and is sufficiently attaching
dimensioned • Being struck by the Mark 30
Consequences:
14. Ensure that all installation and hoisting procedures are • Use proper hand placement when
accomplished in compliance with recognized rules of
practice and industrial standards
attaching the Mark 30
• Ensure workers stand away from
swing-path of the Mark 30
• Use lifting equipment and limit manual
positioning of the Mark 30
• Use proper mounting and lifting
procedures

22
DANGER The GraySpin Mark 30 will rotate drill pipe in both
directions and consequently swing in either direction.
Suspended load! The GraySpin Mark 30 must be equipped with two
This indicates injury risks from transporting
heavy components. backup lines. These two backup lines or cables need to
be attached to derrick legs or a comparable structure.
Attachments should be made so that the swinging
WEAR PROTECTIVE SAFETY movement of the spinner is restricted to less than one
GLOVES foot in either direction.

Attaching to the Mast


Using a ½” hang-off cable attached to the mast (as high
WEAR SAFETY BOOTS as possible) will allow an easy free swing around the
wellbore. The higher up the fixed line is, the easier it will
be to maneuver the GraySpin Mark 30 to its desired
location.
WEAR EAR PROTECTION
Attaching the Fixed Line
Use a cross member to attach the fixed line to position
Hanging the Spinner the hang-off cable about two to three feet from the pipe
The GraySpin Mark 30 should be hung using a wire centerline. Across from the driller is where the GraySpin
rope that is ½” or greater and that is in accordance with Mark 30 should be positioned.

TRANSPORT
acceptable practices. Attach the wire rope through the Back Up Cables

SET UP
clevis at the top of the spring hanger assembly. The two lugs at the back of the GraySpin Mark 30 are to
be used with two back up cables. These two cables will
Use of the GraySpin Mark 30 without the spring hanger have to restrict the rotational movement to one foot in
assembly will shorten the life of the tool and cause either direction. It is very important that these cables do
improper operation which may lead to accidents. not cross. Having only one cable would allow the pos-
Disregard if there is a counterbalance in use. sibility of having the GraySpin Mark 30 swing into the
operator causing injury.
The position of the spinner should be located between
the rotary table and draw-works (toward the off-driller
side) about four feet back from the center of the rotary
table. It should hang four to five feet above the floor
as to contact the drill pipe and not the tool joint. The
spinner should be easily pulled on and off the drill pipe
and be completely out of the way when not in use.

DANGER
The use of only one backup line can cause
the spinner to swing into the operator or floor
personnel and will cause injury. Use two backup
cables!

DANGER
Check spring safety cables for soundness,
(two required). The spring hanger assembly is
necessary to allow the spinner to rise and fall
with threaded tool joint movements

DANGER
Check all spring hanger assembly shackles and
lock cotter pins for tightness.
Figure 3 Figure 4

23
Connecting the Air Line
In an area that is easily accessible and well protected,
run a 11/2” air line up to the rig floor. This will aid in
maintenance. Typically a 11/2” airline should be run. A
valve is required at this point in order to shut-off air
when maintenance to the tool is required. Install a 11/4”
200 psi minimum, air hose from the valve to the spinner.
Keep the hose and piping as short as possible with as
few fittings as possible. Blowout the line prior to installa-
tion to remove any debris or moisture.

Connect the air line. As listed in the description, the


GraySpin Mark 30 requires optimum 100 PSI air pres-
sure. The present air regulator provided will prevent
damage from too much air pressure. When installing,
use the least amount of fittings as possible and route
the air directly from the supply keeping the distance as
short as possible.

Shut Off Valve


Use a 11/4” shut-off valve attached to the supply line. Figure 5
TRANSPORT
SET UP

Balancing Screw
The tool can be leveled by turning the leveling screw
atop the stationary hanger. Level the spinner by turning
the balance screw.

Pipe Size Adjustment


The GraySpin Mark 30 will initially be set with the arm to
cylinder connecting pin placed in the rear position. This
will accommodate most pipe sizes. If it is necessary to
move the pin to the front position, slowly activate the
door valve until the pin is lined up past the front of the
top plate. This will occur with the doors closed (cylin-
ders extended). Disconnect power source. Remove the
locking socket capscrew and pull the pin out. Rotate the
door to line up cylinder clevis with the front pin position
and replace pin locking cap screw. Repeat for the op-
posite door. Reattach power source.

Figure 6

24
25
TRANSPORT
SET UP
OPERATION

OPERATION

26
NOTE DANGER

Ensure that the Mark 30 is operated only by personnel trained Suspended load!
for this work and familiar with the risks involved in operating the This indicates injury risks from transporting
machine. heavy components.

Read these instructions carefully WARNING


before setting up the machine Potential Hazards
-- Being pinched by the Mark 30 while attaching
and putting it into service. the Mark 30
-- Being struck by the Mark 30
HOIST THE MACHINE SAFELY • Use proper hand placement when attaching
Mark 30
• Attach the Mark 30 only at the attachment points provided
• Use lifting equipment and limit manual
for transport
positioning of the Mark 30
• Only use approbate lifting material with a load carrying
• Use proper mounting and lifting procedures
capacity suitable to the weight of the Mark 30
• Attach the hoisting ropes so that they are tensioned straight
without kinks
• Use hoisting cables and load hooks with sufficient WEAR PROTECTIVE SAFETY
supporting capacity
GLOVES
CAUTION:
Never attempt to start up when
defective. WEAR SAFETY BOOTS

OPERATION
INFORMATION

B+V recommends having the Mark 30


put into service by B+V.
WEAR EAR PROTECTION

Controls Position of the Doors


The Mark 30 has controls mounted conveniently on the The doors need to be open to position the tool. To open
bottom of the unit for easy access as well as maximum the doors, push the door valve knob in. Pulling the lever
visibility for the operator. out will clamp the doors onto the pipe.

Correct Height Bring the Mark 30 to the correct height. Proper


Before starting operation with the Mark 30, please clearance is ½” between the pipe and the front rollers.
make sure the pipe size set up matches the appropriate
pipe O.D. The Mark 30 will initially be set with the arm Approximately 12” above the tool joint, position the
cylinder connecting pin placed in the rear position. This Mark 30 on the pipe making sure that you do not run the
will accommodate most pipe sizes. spinner rollers on the pipe upset or tool joint.

27
Throttle Valve
Pulling the throttle control lever out will engage the
driver rollers.

Door Valve
Pushing the door valve knob will open the doors allowing
the Mark 30 to be swung away from the pipe.

Chain
The 9G8000 is a strand of 60-2 ¾” pitch double wide
riveted roller chain with cottered connecting link.

Operation
Check the chain. There needs to be a 1/2 inch of slack.
Sliding the motor all the way back will cause the chain to
tighten and possibly cause the chain damage. However
you can also damage the chain if there is too much
slack.

The operation of the Mark 30 is very simple.

1. With the doors open, swing the 30 into position on


the drill pipe
Figure 7 2. Position the Mark 30 on the pipe approximately 12”
Motor Direction above the tool joint. Make sure that you do not run
You can change the direction of rotation of the drill the spinner rollers on the pipe upset or tool joint
pipe simply by reversing the position of both quick
OPERATION

disconnects located at the air motor. 3. Close the doors, clamping the spinner onto the drill
pipe. This is accomplished by pulling the door valve
out as far as possible. The door valve is located on
the bottom of the spinner

4. Activate rotation of the drill pipe by pulling the


throttle valve handle out. Rotation of the drill pipe
can be changed (spin-in, spin-out) by reversing the
positions of the quick disconnect located at the air
motor

5. Open the spinner doors by pushing in the door valve


knob

6. Move the spinner out of the way

Figure 8

28
29
OPERATION
SERVICE

SERVICE

30
Ensure that setup and installation work Safe Procedure
are accomplished only by sufficiently 1. In the event of visible damage or excessive
qualified and trained personnel. wear contact the B+V Service Department or an
authorized repair company
Read these instructions carefully
2. Ensure that welding work on cast parts is
before setting up the machine
performed exclusively by the B+V Service
and putting it into service. Department or an authorized repair company
observing the B+V welding instructions

WEAR EYE PROTECTION 3. Ensure that all other maintenance work is


performed only by personnel trained for this work
and familiar with the risks involved in operating
the machine

WEAR EAR PROTECTION 4. Ensure that all repair work not performed by B+V
is nevertheless accomplished in compliance with
the manufacturer’s specifications and instructions

WEAR PROTECTIVE SAFETY 5. Provide for sufficient lighting at the workplace


GLOVES
6. Ensure that the Mark 30 is set down on a good
supporting surface so that it cannot tip

WEAR SAFETY BOOTS 7. After repair always check the repaired part in a
suitable manner to ensure that the defect has
been remedied

WARNING
Indication of recognizable hazard for humans or
possible property damage.

Failure to observe can lead to severe injuries


or property damage!

SERVICE
The symbol as specified in ANSI Z535.6
emphasizes the cause.
Measures for avoiding are listed.

31
Service Securing Screws With Nord-Lock
Malfunction Washers
If a malfunction occurs or the Mark 30 does not operate Nord-Lock bolt securing systems use geometry to safely
as expected, trouble-shoot as follows: lock bolted joints in the most critical applications. The
If the cause of the malfunction cannot be determined key is the difference in angles. Since the cam angle “a”
and remedied, contact B+V Technical Support. is larger than the thread pitch “b”, the pair of washers
expands more than the corresponding pitch of the
1. Check pnuematic connections and air lines thread. Any attempt from the bolt/nut to rotate loose
is blocked by the wedge effect of the cams. When the
2. Check for proper lubrication of the Mark 30 pushed movements of the device will get in contact with
the under surface of the securing plate, this surface
3. Collect all information on the malfunction and define contact will secure the plate and prevents any motion in
the problem the axial direction.

4. Attempt to find a quick solution to the problem

5. Check the last changes/modifications

6. Isolate the problem

7. Replace any defective components

INFORMATION
In the event of problems, which cannot
be remedied with the aid of this manual,
please contact the B+V Technical
Support or one of the authorized service Figure 9
companies specified in Chapter 1.9.

Repair INFORMATION
Repair by Customer As a result from tests the NORDLOCK
It is only permissible for the customer / company
SERVICE

washers were safely secured even after


operating the machine to replace defective parts with
reuse 30 times. Only a limited part of
OEM (Original Equipment Manufacturer) parts approved
the clamp load was lost due to normal
by B+V in conformance with the present operating
settlements between contact surfaces.
instructions.
The cam edges of the washers got
rounded off but were still intact after
Use of parts not approved by B+V voids the guarantee.
the reuse test. The best thing to do
Repair by Manufacturer Ensure that any repair work
is to make ocular inspection of the
required on the Mark 30 is performed only by B+V or an
washers during every maintenance.
authorized service company.
Make sure that the cams (cam tops)
look good and that the teeth are not
worn off. Lubricate the joint and the
mating surfaces if possible so that the
INFORMATION friction conditions do not change. When
Please contact the B+V Technical reassembling, care should be taken
Support or one of the authorized service that the 2 washer halves are mated
companies specified in Chapter 1.9 to correctly. If all these criteria are met,
perform repair or maintenance work. the washers can be safely reused.

32
Tightening torques for Nordlock lock washers

Figure 10
d D T
ID OD Thickness
Size Min. Max. Min. Max. Min. Max
8 0.166 0.174 0.292 0.308 0.06 0.08
10 0.206 0.214 0.342 0.358 0.06 0.08
1/4 0.276 0.284 0.442 0.458 0.06 0.08
5/16 0.336 0.344 0.522 0.538 0.09 0.11
3/8 0.406 0.414 0.642 0.658 0.09 0.11
7/16 0.442 0.458 0.722 0.738 0.09 0.11
1/2 0.522 0.538 0.762 0.778 0.09 0.11
9/16 0.592 0.608 0.902 0.918 0.12 0.14
5/8 0.662 0.678 0.992 1.008 0.12 0.14
3/4 0.782 0.798 1.202 1.218 0.12 0.14
7/8 0.912 0.928 1.352 1.368 0.12 0.14
1 1.002 1.108 1.528 1.552 0.12 0.14
1 1/8 1.232 1.248 1.838 1.862 0.24 0.26
1 1/4 1.342 1.358 1.898 1.922 0.24 0.26
1 3/8 1.462 1.478 2.158 2.182 0.24 0.26
1 1/2 1.582 1.598 2.288 2.312 0.24 0.26

SERVICE

33
The GraySpin Mark 30 has been designed with the
ease of repair as an important feature. The Mark 30 is
comprised of modular components so that any problem
can be easily detected. Every component can be either
repaired or replaced in the field keeping down time to a
minimum.

Chain (9G8000)
The double pitch chain that drives the Mark 30 has been
overdesigned to insure longevity. If the chain must be
removed in order to replace drive rollers, speed reducer
Figure 11
assembly, or idler sprocket, the following procedures
are recommended:

Initial Steps to Installing or Removing the


Chain
1. Make sure the Mark 30 is off the drill pipe
connection and in rest position on the derrick.
2. Shut down the supply of power from the source or
from the shut off valve.
3. Bleed any air pressure from the Mark 30 by cycling
the door valve. Make sure the doors are fully open.
4. Disconnect the Mark 30 from the power source. Figure 12
5. Assume that there is still a load on every actuator.
Proceed with caution.

Chain Removal
Any link may be used as a master link; however, in most
instances the original master link is facing up. Locate
this link in the middle of the visible portion of the left
hand drive roller by engaging the motor.

Loosen the four 3/4” hex head capscrews attaching the


speed reducer assembly to the top of the spinner case
and slide forward. Remove the master link. The chain
SERVICE

can be easily unthreaded with the exception of the


motor sprocket. Pull the chain through the most rear
position of the motor sprocket avoiding contact with the
sprocket.

INFORMATION

Please contact the B+V Technical


Support or one of the authorized service
companies specified in Chapter 1.9 to
order replacement parts or in the event
of any questions.
Figure 13

34
Drive Rollers
To remove one or both of the drive rollers the following
procedure should be used:

Remove chain (See Chain Removal)

1. Remove one or both pressure arm assemblies. This


is accomplished by removing the locking capscrew
and pulling the cylinder pin. (Review the pipe size
adjustment in The Installation Section) Remove arm
pivot pin and arm.
2. Remove top and bottom bearing caps of the
drive rollers by unfastening the (8) 1/2” hex head
capscrews. The bearing caps, drive roller, shaft and
sprocket are ready to be removed. Figure 14
3. Remove the lowest snap ring from the shaft. It is not
necessary to remove the sprocket. The drive rollers
are a light press fit on the shaft. Press the bottom of
the shaft down through the drive roller. If a press is
unavailable (field repairs) use a large diameter brass
punch and tap the shaft through the pressure roller.
4. To install new drive rollers reverse the above
procedure. Prior to installation of the rollers on the
drive-shaft, liberally coat both surfaces with an
anti-seize compound.

Idler Sprocket
Removal of the idler sprocket assembly is accomplished
as follows:

1. Remove the chain (see Chain Installation)


2. On the Mark 30, the valve-to-motor hose should
be disconnected from the motor and positioned
rearward away from the sprocket.
3. The idler sprocket is affixed with (1 ea) 7/8” jam
nuts atop the case. Remove the jam nuts while

SERVICE
holding back-up on the bottom of the sprocket shaft
(1 1/2” flats provided). Inspect washer for wear.

Figure 15
Cylinder Repair
Removal of the Mark 30 air cylinders is accomplished by
addressing the right hand cylinder initially. Remove the
arm/cylinder pin and pivot the arm forward. Remove the
clevis pin at the cylinder. The air cylinders can now be
disassembled according to their respective drawings.
Inspect cylinder bodies and cylinder rods for pitting,
corrosion, straightness, and indentions. All seals should
be replaced. See repair kits for appropriate replacement
parts.

35
Lubrication
The Mark 30 should be inspected and greased each
week. For higher ambient temperature up to 86°
Fahrenheit (30° Celsius) we recommend to use NLGI
grade 2.

Start maintenance only when supply lines are


disconnected and when all pressure has been released.

No Location Frequency Type Quantity


Top and Bottom of drive rollers. Do not
1. Bearing Caps Daily Grease over grease and burst Seals.
(4 locations)
Pressure Roller Do not over grease and burst seals.
2. Daily Grease
Shafts (2 locations)
3. Pivot Arm Shaft Daily Grease (2 locations)

4. Arm at Clevis Pin Daily Grease (4 locations)

5. Cylinder Rod Heads Daily Grease (2 locations)


Chain and pin bushing
6. Chain (9G8000) Weekly or prior to non-use
aerosol lubricant
7. Idler Sprockets Daily Grease Do not over grease and burst seals.

8. Lubricator Daily Pneumatic oil


First and Second Stage
9. Motor Weekly
Reducer

Valve Repair Grease Quality


Mark 30, Air Throttle Valve removal: In order to achieve efficient lubrication even at different
SERVICE

environmental temperatures, we recommend that the


1. Disconnect motor hose with quick disconnect at following multipurpose grease types be used:
motor.
2. Disconnect supply side hose at swivel on the bottom Retinax Grease LX2
of the spinner. MSDS located in the Appendix
3. Remove link assembly and remove capscrews on
front of and rear of valve. For environments in the range of 65° to 95° Fahrenheit
4. Remove lever cap and pull rod and plunger from the or 18° to 35° Celsius, we recommend using a mineral /
body. All the bushings can now be removed. based lubricant such as ISO 68 or equivalent.
5. Thoroughly clean all parts remove and replace all
o-rings. Lubricate prior to installation. Test valve
prior to its usage. Valve should not stick in an open
position even momentarily or leak, particularly
through to outlet.

36
Lubrication Points

SERVICE

Figure 16

37
Troubleshooting

Problem: Cause: Solution:


Spinner does not clamp or Lack of air pressure. Air supply should be 100-125 psi @240 CFM.
clamps slowly on drill pipe (or
unclamp).
Air hose, both supply and cylinder hoses are free,
not pinched and without leaks.

Check all connections for leaks or restrictions.

Check filter, clean and drain as required.

Check lubricator level


(SAE 10 non-detergent oil).

Fault door valve. Remove valve and install valve repair kit or replace
valve.

Air leaking across cylin- Remove and install cylinder repair kit.
der piston.

Door valve exhaust Check for obstruction blocking the door valve ex-
blocked. haust port. Remove and clean.

Air motor does not operate or Lack of air pressure. See above solutions under
operates slowly. “Lack of Air Pressure”
SERVICE

Check quick disconnects at air


motor for both supply and
exhaust.
Exhaust mufflers Remove and clean or replace.
clogged.

Air motor lacks lubrica- Place several drops of SAE 10 non-detergent oil
tion. directly in motor supply ports; restart.

Air motor failure. Remove air motor and install motor repair kit or
replace.

38
Troubleshooting

Problem: Cause: Solution:


Motor mount loose on Disconnect air supply line. Loosen capscrews on
case, allowing chain to motor mount and move it as far back as possible.
bunch and lock. Straighten chain and tighten. If chain has become
stretched, remove one link and/or replace chain.

Bearing failure in drive Check drive roller bearings and idler sprocket bear-
chain. ing; remove and replace as necessary.

Drive rollers slip on drill pipe. Oily or greasy drive roll- Wash with rigwash soap and water.
ers.

Door pins in forward Move door pins to rear position. See (Installation
holes for large diameter Section).
drill pipe.
Pressure rollers seized. Repair or replace if necessary.

Drive rollers are worn. Remove and inspect replace as necessary.

Faulty door valve. Remove valve and install repair kit.

Unusual or uneven wear on pres- Drive roller bearing Replace bearings in drive roller bearing housing.
sure and / or drive roller. failure.

SERVICE
Bearing failure in pres- Replace bearings.
sure roller.

Spinner not hanging level. Level spinner with balancing screw.

39
Problem: Cause: Solution:
Air motor lacks lubrica- Place several drops of SAE 10 non-detergent oil
tion. directly in motor supply ports; restart.

Air motor failure. Remove air motor and install motor repair kit or
replace.

Motor mount loose on Disconnect air supply line. Loosen capscrews on


case, allowing chain to motor mount and move it as far back as possible.
bunch and lock. Straighten chain and tighten. If chain has become
stretched, remove one link and/or replace chain.

Bearing failure in drive Check drive roller bearings and idler sprocket bear-
chain. ing; remove and replace as necessary.

Drive rollers slip on drill pipe. Oily or greasy drive roll- Wash with rigwash soap and water.
ers.

Door pins in forward Move door pins to rear position. See (Installation
holes for large diameter Section).
drill pipe.
Pressure rollers seized. Repair or replace if necessary.

Drive rollers are worn. Remove and inspect replace as necessary.

Faulty door valve. Remove valve and install repair kit.


SERVICE

Unusual or uneven wear on pres- Drive roller bearing Replace bearings in drive roller bearing housing.
sure and / or drive roller. failure.

Bearing failure in pres- Replace bearings.


sure roller.

Spinner not hanging level. Level spinner with balancing screw.

40
ASSEMBLIES

Figure 17
Item Part Number Description Qty.
1 9MK30CASEASSM CASE ASSEMBLY 1

SERVICE
2 9G4102-2 FILTER-LUBRICATOR-REGULATOR SUB ASSEMBLY 1
3 9G1084-1 MOTOR AND MOTOR MOUNT SUB ASSEMBLY 1
4 9G1083-1 IDLER SPROCKET SUB ASSEMBLY 1
5 9G1081-9 BEARING CAP ASSEMBLY 2
6 9G8000 DRIVE CHAIN 1
7 9G1081-30 DRIVE ROLLER SUB ASSEMBLY 2
8 9G1080-1 RIGHT HAND DOOR ASSEMBLY 1
9 9G1080-2 LEFT HAND DOOR ASSEMBLY 1
10 9G1085-30 AIR CYLINDER ASSEMBLY 2
11 9G1087-1 DOOR VALVE & PLUMBING ASSEMBLY 1
12 9G6000ASSM30 THROTTLE VALVE ASSEMBLY 1
13 9G6006LIFTASSM LIFT VALVE ASSEMBLY 1
14 9G5005-ASSY LIFT CYLINDER ASSEMBLY (NOT SHOWN) 1

41
MARK 30 CASE ASSEMBLY
9MK30CASEASSM

Figure 18 Figure 19

Figure 20
SERVICE

Figure 21

Figure 22 Figure 23

42
MARK 30 CASE ASSEMBLY
9MK30CASEASSM

Item Part Number Description Qty.


1 9MK30CASE Mark 30 CASE PNEUMATIC 1
2 9BN64303 3/8 X 3/4 SPRING ROLL PIN 2
3 9BN15387 3/4-10 X 13 HHCS (HANGER BOLT) 1
4 9913144-92 3/4 PEAR LINK 1
5 9913144-93 WORM BALANCE 1
6 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 1
7 9BN65107 5/32 X 2 COTTER PIN 1
8 9G1030-12 MAINTAIN F/L TAG 1
9 9G1030-18 Mark 30 - INFORMATION TAG 1
10 9G1030-10 READ MANUAL TAG 1
11 9G1030-8 DO NOT RUN ON TOOL JOINT TAG 1
12 9HC88CTX 1/2 JIC X 1/2 MPT 90° 2
13 9BN41203 1/8 X 1/4 RIVET 10
14 9G1030-13 LIFT TAG 1
15 9BV70751 SAFETY HANDLE 2
16 9BN11130 3/8-16 X 8-1/2 HHCS 2
17 9BN1133859 3/8 FLAT WASHER 4
18 9BN1137185 3/8-16 NYLON LOCK NUT 2
19 9G1083-1 IDLER SPROCKET SUB ASSEMBLY 1
20 9G202614 TOP PLATE BRONZE BEARING 2

SERVICE

HOSE LOCATIONS
Item Part Number Destination Description QTY
21 9G7530-21 LEFT CYLINDER - FRONT 1/2x21 MANIFOLD HOSE 1
22 9G7530-21 RIGHT CYLINDER - FRONT 1/2x21 MANIFOLD HOSE 1
23 9G7530-21 LEFT CYLINDER - REAR 1/2x21 MANIFOLD HOSE 1
24 9G7530-21 RIGHT CYLINDER - REAR 1/2x21 MANIFOLD HOSE 1
25 9G7530-15 TO DOOR VALVE - OPEN 1/2x15 MANIFOLD HOSE 1
26 9G7530-18 TO DOOR VALVE - CLOSE 1/2x18 MANIFOLD HOSE 1

43
AIR MOTOR/REDUCER ASSEMBLY
9G1001-1
SERVICE

Figure 24
Item Part number Description Qty.
1 G1001-5 AIR MOTOR ASSEMBLY 1
2 G1001-21 WOODRUFF KEY 5/32 x 3/4 2
3 G1001-26 GEAR 1
4 G1001-28 GEAR HOUSING MACHINING 1
5 G1001-31 GEAR 1

44
Item Part number Description Qty.
6 G1001-32 OUTPUT HOUSING 1
7 G1001-35 BEARING 1
8 G1001-36 1/4 x 1/4 x 1.10 LG. KEYSTOCK 1
9 G1001-37 REDUCER SHAFT 1
10 G1001-39 BEARING 1
11 G1001-41 GEAR 1
12 G1001-43 REDUCER SHAFT 1
13 G1001-44 BEARING 1
14 G1001-45 GEAR 1
15 G1001-46 1/4 SQR x 3/4 LG. KEY 2
16 G1001-47 GEAR 1
17 G1001-48 BEARING 1
18 G1001-52 GEAR 1
19 G1001-53 OUTPUT HOUSING 1
20 G1001-59 SPHERICAL ROLLER BEARING 1
21 G1001-57 3/8 SQR X 1 LG KEY 2
22 G1001-58A MOTOR SHAFT, OUTPUT 1
23 G1001-56 SPHERICAL ROLLER BEARING 1
24 HC6HHP 3/8 COUNTERSUNK HEX PLUG 4
25 AF38X18B 3/8 x 1/8 BUSHING 2
26 G1001FP EXPANSION PLUG 1
27 BN60102 1/8 STRAIGHT GREASE ZERK 1
28 BN60104 1/8 NPT 90 DEG ZERK 1
29 G1001-49 GEAR HOUSING 1
30 G1001-27 251-R13 RETAINING RING 1

SERVICE
31 G1001-42 251-9 RETAINING RING 1
32 G1001-51 SH-168 RETAINING RING 1
33 G1001-30 RETAINING RING 601-R40 1
34 G1001-40 HO-281 RETAINING RING SIZE 2-13/16 1
35 G1001-60 HO-350 RETAINING RING SIZE 3-1/2 1
36 BN1123259 5/16-18 X 1-1/2 SHCS G8 6
37 BN1133891 1/4 SPLIT LOCKWASHER YZ 25
38 BN0118753 1/4-28 X 3/4 HHCS YZ G8 8
39 BN1133893 3/8 SPLIT LOCKWASHER YZ 4
40 BN0115107 3/8-16 X 1-1/4 HHCS YZ G8 4
41 BN0118755 1/4-28 X 1 HHCS YZ G8 17
42 G1001-62 SH-196 SNAP RING 1

45
SERVICE

Figure 25

46
SERVICE

Figure 26

47
AIR MOTOR TO GEAR HOUSING
SERVICE

Detail A Figure 27

48
OUT HOUSING ASSEMBLY

SERVICE

Detail B Figure 28

49
GEAR HOUSING ASSEMBLY
SERVICE

Detail C Figure 29

50
OUTPUT HOUSING ASSEMBLY

SERVICE

Detail D Figure 30

51
MOTOR AND MOTOR MOUNT SUB ASSEMBLY
9G1084-1
SERVICE

Figure 31

52
MOTOR AND MOTOR MOUNT SUB ASSEMBLY
9G1084-1

Item Part number Description Qty.


1 9G1001-1 AIR MOTOR/REDUCER ASSEMBLY 1
2 9G1029-3 1/2 SQ X 2 MOTOR SPROCKET KEY 1
3 9G2300-175 EXTERNAL RETAINING RING 2
4 9G1006 MOTOR SPROCKET 1
5 9G1028-1 MOTOR MOUNT 1
6 9BN1133895 1/2 SPLIT LOCKWASHER 4
7 9BN0115209 1/2-13 X 1-1/2 HHCS 4
8 9G1001-5 AIR MOTOR ASSEMBLY 1
9 N/A FIRST STAGE REDUCER 1
10 9BN60102 STRAIGHT GREASE ZERK 1
11 9HC6HHP VENT 1
12 9HC6HHP COUNTERSUNK HEX PLUG 3
13 9BN60104 90° ZERK 1
14 N/A SECOND STAGE REDUCER 1
15 9BN1125537 SET SCREW 1
16 9AF38X18B BUSHING 2

SERVICE

53
FILTER, LUBRICATOR AND REGULATOR SUB ASSEMBLY
9G4102-2
SERVICE

Figure 32
Item Part number Description Qty.
1 G4101-1 LUBRICATOR 1
2 G4100-1 FILTER 1
3 AF114X1B 1-1/4 X 1 HEX BUSHING 1
4 AF114X3N 1-1/4 X 3 NIPPLE 1
5 PC01072020 1 1/4 SWIVEL 1
6 AF1XCLN 1 X CLOSED NIPPLE 1
7 AF114S90 1 1/4 STREET 90 2
8 G4103-1 AIR REGULATOR 1

54
IDLER SPROCKET SUB ASSEMBLY
9G1083-1

SERVICE
Figure 33
Item Part number Description Qty.
1 9BN60107 GREASE ZERK 1
2 9BN01137191 NYLOCK INSERTED LOCKNUT 1
3 9G2111-11 FLAT WASHER 1
4 9G1008 IDLER SPROCKET SHAFT 1
5 9BN65107 COTTER PIN 1
6 9G3000-2 IDLER SPROCKET BRONZE BEARING 1
7 9G1005 IDLER SPROCKET 1
8 9G1013-2 THRUST WASHER 1
9 9G1016 IDLER SPACER 1
10 9G2111-10 NYLOCK INSERTED LOCKNUT 1

55
RIGHT ARM SUB ASSEMBLY
9G1080-31
SERVICE

Figure 34
Item Part Number Description Qty.
1 9G1021-31 MARK 30/40 RIGHT DOOR ONLY 1
2 9G162006 BRONZE BEARING 8
3 9G202632 BRONZE BEARING 2
4 9BN1123304 3/8 - 16 X 7/8 SHCS 1
5 9BN64307 3/8 X 1 SPRING ROLL PIN 1
6 9BN60105 1/4-28 GREASE ZERK STRAIGHT 5
7 9G1030-2 WARNING TAG “HANDS CLEAR” 1
8 9BN41203 1/8 X 1/4 RIVET 4
9 9BN1123302 3/8-16 X 5/8 SHCS 1

56
LEFT ARM SUB ASSEMBLY
9G1080-31

SERVICE
Figure 35
Item Part Number Description Qty.
1 9G1021-32 MARK 30/40 LEFT DOOR ONLY 1
2 9G162006 BRONZE BEARING 8
3 9G202632 BRONZE BEARING 2
4 9BN1123304 3/8 - 16 X 7/8 SHCS 1
5 9BN64307 3/8 X 1 SPRING ROLL PIN 1
6 9BN60105 1/4-28 GREASE ZERK STRAIGHT 5
7 9G1030-2 WARNING TAG "HANDS CLEAR" 1
8 9BN41203 1/8 X 1/4 RIVET 4
9 9BN1123302 3/8-16 X 5/8 SHCS 1

57
4” OD PRESSURE ROLLER ASSEMBLY
9G1082-3
SERVICE

Figure 36
Item Part Number Description Qty.
1 9GMR32 PRESSURE ROLLER BEARING 3
2 9G1014-1 PRESSURE ROLLER SPACER 2
3 9G1013-6 PRESSURE ROLLER THRUST WASHER 2
4 9GAN1803 THRUST WASHER SEAL (ONLY) 2
5 9G1300 PRESSURE ROLLER BUSHING 1
6 9G1012-2 4" OD PRESSURE ROLLER 1
7 9G1012-2 PRESSURE ROLLER 1

58
PRESSURE ROLLER SHAFT ASSEMBLY
9G1011-1

SERVICE

Figure 37
Item Part number Description Qty.
1 9BN60105 1/4”-28 GREASE ZERK STRAIGHT 1
2 9G1011 PRESSURE ROLLER SHAFT 1
3 9G2440-2 SAFETY PIN 1

59
CLEVIS SHAFT ASSEMBLY
9G1024-10
SERVICE

Figure 38
Item Part number Description Qty.
1 9G1015-1 PIVOT ARM SHAFT COLLAR 1
2 9G1024-2 MK10 CLEVIS SHAFT ONLY 1
3 9GEB22 EYE BOLT 1

60
PIVOT ARM
9G1011-1

SERVICE

Figure 39
Item Part number Description Qty.
4 9G1015 PIVOT ARM SHAFT 1
5 9G1013-2 PIVOT ARM THRUST WASHER 2

61
DRIVE CHAIN
9G8000
SERVICE

Figure 40
Item Part number Description Qty.
1 9G8000 DRIVE CHAIN 1
2 9G8000-RK DRIVE CHAIN REPAIR KIT 1

62
BEARING CAP ASSEMBLY
9G1081-9

SERVICE

Figure 41
Item Part number Description Qty.
1 9BN1123200 1/4-20 X 3/8 SHCS 4
2 9BN1133686 1/4 HI COLLAR LOCKWASHER 4
3 9G1009 BEARING CAP 1
4 9G3001-1 SPHERICAL BEARING 1
5 9G2351-314 RETAINING RING 1
6 9G5500-1 BEARING CAP SEAL 1
7 9BN60107 1/4-28 90° ZERK 1

63
DRIVE ROLLER SUB ASSEMBLY
9G1081-30
SERVICE

Figure 42

64
DRIVE ROLLER SUB ASSEMBLY
9G1081-30

Item Part number Description Qty.


1 9BN0118916 HEX HEAD CAP SCREW 16
2 9BN0162566 1/2 NORDLOK LOCKWASHER 16
3 9G1081-9 BEARING CAP ASSEMBLY 2
4 9G1009-1 BEARING CAP INSERT 2
5 9G2300-225 EXTERNAL RETAINING RING 2
6 9G1013-3 DRIVE ROLLER THRUST WASHER 2
7 9G1007 DRIVE ROLLER SPROCKET 1
8 9G1010 DRIVE ROLLER SHAFT 1
9 9G1029-2 ROLLER SPROCKET KEY 1
10 9G1029-1 DRIVE ROLLER KEY 1
11 9G1026-30 DRIVE ROLLER 1

SERVICE

65
AIR CYLINDER ASSEMBLY
9G5002
SERVICE

Figure 43

66
AIR CYLINDER ASSEMBLY
9G5002

Item Part number Description Qty.


1 9BN1136464 5/8-18 HEX NUT 8
2 9G5003-7 CYLINDER TIE ROD 4
3 9BN1123804 1/4-28 X 3/4 SHCS 6
4 9G5003-13 CYLINDER 1
5 9G5003-15 ROD BEARING RETAINER 1
6 9G5003-2 FRONT GLAND 1
7 9G5003-4 BODY 1
8 9G5003-5 ROD 1
9 9G5003-6 PISTON 1
10 9G5003-3 REAR GLAND 1
11 9G5003-RK PISTON SEAL 2
12 9G5003-RK ROD SEAL O-RING 1
13 9G5003-RK BUSHING O-RING 1
14 9G5003-RK ROD SEAL 1
15 9G5003-RK ROD WIPER 1

SERVICE

67
ARM CYLINDER
9G5003
SERVICE

Figure 44
Item Part number Description Qty.
1 9BN60105 1/4-28 GREASE ZERK STRAIGHT 1
2 9G1023-30 MK 10/20 CYLINDER CLEVIS 1
3 9G5002 MARK 30 ARM CYLINDER 1
4 9HC88CTX 1/2 JIC X 1/2 MPT 90 2
5 9G5002-1 REAR CYLINDER PIN, AIR 1
6 9G2440-2 2-3/4 SAFETY PIN 1

68
DOOR VALVE & PLUMBING ASSEMBLY
9G1087-1

Figure 45
Item Part number Description Qty.

SERVICE
1 G6001-1 PNEUMATIC DOOR VALVE ASSY 1
2 AF34S90 3/4 STREET 90 1
3 AF34X2N 3/4 x 2 NIPPLE 1
4 PCASP6 3/4 MUFFLER 1
5 PC301821212 3/4 MPT X 3/4 PUSH ON STRAIGHT 1
6 G6010-5 3/4 NOM. CHECK VALVE 1
7 AF34X12B 3/4 X 1/2 HEX BUSHING 2
8 HC88FTX 1/2 JIC X 1/2 MPT STRAIGHT 2
9 AF12S90 1/2 STREET ELBOW 90 DEG. 2
10 AF12X14B 1/2 X 1/4 HEX BUSHING 1
11 GGAUGE 200 PSI GAUGE 1
12 AF12T 1/2 TEE 1
13 AF12XCLN 1/2 X CLOSE NIPPLE 1

69
THROTTLE VALVE ASSEMBLY
9G6000ASSM30

Figure 46
Item Part number Description Qty.
SERVICE

1 G6000-1 THROTTLE VALVE 1


2 AF1XCLN 1 X CLOSED NIPPLE 2
3 AF114T 1-1/4 TEE 1
4 AF114X190 1-1/4 X 1 90 ELBOW 2
5 AF114X3N 1-1/4 X 3 NIPPLE 1
6 AF114X34B 1-1/4 X 3/4 HEX BUSHING 1
7 AF34S90 3/4 STREET 90 1
8 PC301821212 3/4 MPT X 3/4 PUSH ON STRAIGHT 1
9 9G6000-23 LINK ASSEMBLY 1
10 9G6000-20 PIN 1
11 9G6000-19 BRACKET 1
12 9G6000-21 HANDLE 1
13 9G6000-22 KNOB 1

70
THROTTLE VALVE ASSEMBLY
9G6000ASSM30WL

SERVICE
Figure 47
Item Part number Description Qty.
1 G6000-1 THROTTLE VALVE 1
2 AF1XCLN 1 X CLOSED NIPPLE 2
3 AF114T 1-1/4 TEE 1
4 AF114X3N 1-1/4 X 3 NIPPLE 1
5 AF114X34B 1-1/4 X 3/4 HEX BUSHING 1
6 AF34S90 3/4 STREET 90 1
7 PC301821212 3/4 MPT X 3/4 PUSH ONSTRAIGHT 1
8 AF114X190 1-1/4 X 1 90 ELBOW 2
9 HC121212MRO 3/4 FITTING TEE 1
10 HC88FTX 1/2 JIC X 1/2 MPT STRAIGHT 1
11 AF34X12B 3/4 X 1/2 HEX BUSHING 1

71
MISCELLANEOUS PARTS
SERVICE

Figure 48
Item Part number Description Qty.
1 9AF1X3N 1 X 3 NIPPLE 2
2 9AF114X190 1-1/4 X 1 90° 2
3 9G-10T40 1-1/4 MNPT QD NIPPLE 2
4 9G-10S41SL 1-1/4 FNPT SOCKET 2
5 9G-MUF-1 1-1/4 MUFFLER 1
6 9G7502-10 THROTTLE VALVE TO MOTOR HOSE ASSEMBLY 1
7 9G7500-10 LUBRICATOR TO THROTTLE VAVLE HOSE ASSEMBLY 1

72
1-1/4 X 20-0 SUPPLY HOSE ASSEMBLY
9GSUPPLYHOSE

SERVICE

Figure 49
Item Part number Description Qty.
1 9G114REDHOSE 1-1/4 RED AIR HOSE 20’
2 9PCHAPS5 1-1/4 BARB FITTING (KC NIPPLE) 2
3 9G-11SJ206 1-1/4 BAND CLAMP 2
4 9BOLTCLAMP 1-1/4 BOLT CLAMP 1

73
TRI-SPRING HANGER ASSEMBLY
9G-13805
SERVICE

Figure 50
Item Part Number Description Qty.
1 9G1032 HEAVY DUTY HANGER SPRING 3
2 9G1034-1 TRI SPRING HANGER BRACKET 2
3 9G1033-1 3/16 SPRING HANGER SAFETY CABLE 3
4 9G2450-1 5/16 SHACKLE 6
5 9G2450-2 5/8 SHACKLE 2

74
MARK 30 DETAILS A,B and C

SERVICE

Figure 51

75
DOOR ASSEMBLY DETAIL A
SERVICE

Figure 52

76
MOTOR MOUNT / FITTING ASSEMBLY DETAIL B

SERVICE

Figure 53

77
FILTER / LUB / REG ASSEMBLY DETAIL C
SERVICE

Figure 54

78
MARK 30 DETAILS DEFGHJ

SERVICE

Figure 55

79
TAGS DETAIL D
SERVICE

Figure 56

80
CYLINDER AND HANDLE DETAIL E AND F

SERVICE

Figure 57

81
DRIVE ROLLERS, PINS AND IDLER GEAR DETAIL G
SERVICE

Figure 58

82
WORM BALANCE DETAIL H

SERVICE

Figure 59

83
VALVES DETAIL J
SERVICE

Figure 60

84
Item Part number Description Qty.
1 G1085-30 MK30 AIR CYLINDER SUB ASSY 1
2 G1085-30 MK30 AIR CYLINDER SUB ASSY 1
3 G6000ASSM30WL MK30 THROTTLE VALVE SUB ASSY 1
4 G1081-30 MK30/40 DRIVE ROLLER SUB ASSY 2
5 G1082-3 4" OD PRESSURE ROLER ASSEMBLY 2
6 G1084-1 MOTOR MOUNT ASSY 1
7 G1080-31 MK 30/40 RIGHT DOOR SUB ASSEMBLY 1
8 G1080-32 MK 30/40 LEFT DOOR SUB ASSEMBLY 1
9 G1024-30 MK30/40 CLEVIS SHAFT ASSY 2
10 BV70751 SAFETY HANDLE 2
11 G1015 PIVOT ARM SHAFT 2
12 G1087-1 VALVE & PLUMBING ASSY 1
13 G4102-2 FILTER / LUB / REG SUB ASSY 1
14 G1011-1 PRESSURE ROLLER SHAFT ASSY 2
15 913144-92 3/4 PEAR LINK 1
16 913144-93 BALANCE ADJUSTMENT 1
17 AF1X3N 1 X 3 NIPPLE 2
18 AF114X190 1-1/4 X 1 90 ELBOW 2
19 G-10T40 1-1/4 MNPT QD NIPPLE 2
20 G-10S41SL 1-1/4 FNPT SOCKET 2
21 G-MUF-1 1-1/4 MUFFLER 2
22 G1083-1 IDLER SPROCKET SUB ASSY 1

SERVICE
23 G1030-10 INFORMATION TAG 1
24 G1030-8 DO NOT RUN ON TOOL JOINT TAG 1
25 G1030-12 MAINTAIN FILTER & LUBRICATOR DAILY TAG 1
26 BN41203 1/8 X 1/4 RIVET 14
27 AF112X114B 1-1/2 X 1-1/4 HEX BUSHING 1
28 AF114S90 1 1/4 STREET 90 1
29 G1030-18 MARK30 INFORMATION TAG 1
30 G6006LIFTASSM PNEUMATIC LIFT VALVE ASSY 1
31 913144-91 HANGER BOLT 1
32 MK30 MARK 30 FRAME 1
33 BN1133820 3/4 SAE FLAT WASHER YZ8 4
34 BN1133898 3/4 SPLIT LOCKWASHER YZ 4

85
Item Part number Description Qty.
35 9BN0115363 3/4-10 X 2-1/2 HHCS YZ G8 4
36 BN1133859 3/8 USS YELLOW FLAT WASHER YZ 4
37 BN11130 3/8-16 X 8-1/2 HHCS YZ G2 2
38 BN1137185 3/8-16 NYLON LOCK NUT YZ 2
39 BN64303 3/8 X 3/4 SPRING ROLL PIN 2
40 BN0115109 3/8-16 X 1-1/2 HHCS YZ G8 6
41 BN1133893 3/8 SPLIT LOCKWASHER YZ 6
42 BN1137264 3/8-16 TYPE C LOCK NUT 6
43 BN0115057 5/16-18 X 1-1/4 HHCS YZ G8 3
44 BN1133814 5/16 SAE FLAT WASHER YZ 3
45 BN1133892 5/16 SPLIT LOCKWASHER YZ 3
46 BN1137262 5/16-18 TYPE C LOCK NUT 3
47 BN1137190 3/4-10 NYLON INSERTED LOCKNUT YZ8 1
SERVICE

86
87
SERVICE
RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE FOR MARK
30
Item Part Number Description Qty.
1 9G3001-1 SPHERICAL BEARING 4
2 9G5500-1 BEARING CAP SEAL 4
3 9G2300-225 EXTERNAL RETAINING RING 2
4 9G2351-314 RETAINING RING 2
5 9G1013-3 DRIVE ROLLER THRUST WASHER 2
6 9G1013-2 PIVOT ARM THRUST WASHER 2
7 9G3000-2 IDLER SPROCKET BRONZE BEARING 1
8 9GMR32 GS PRESSURE ROLLER BEARING 6
9 9G8000 DRIVE CHAIN 1
10 9G6000-23 THROTTLE VALVE LINK 1
11 9G1026-30 MARK 30/40 DRIVE ROLLER 2
12 9G-10S41SL 1-1/4 FNPT SOCKET 1
13 9G-10T40 1-1/4 MNPT QD NIPPLE 1
14 9G8000-RK DRIVE CHAIN REPAIR KIT 1
15 9G1001-5-RK AIR MOTOR REPAIR KIT 1
16 9G6000-RK THROTTLE VALVE REPAIR KIT 1
17 9G6001-RK GS DOOR VALVE REPAIR KIT 1
18 9G5003-RK MARK10/30 AIR CYL REPAIR KIT 2
19 9G5005-RK LIFT CYLINDER SEAL KIT 1
20 9G6006-RK DOOR/LIFT VALVE REPAIR KIT 1
SERVICE

88
RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE FOR MARK
30WL
Item Part Number Description Qty.
1 9G3001-1 SPHERICAL BEARING 4
2 9G5500-1 BEARING CAP SEAL 4
3 9G2300-225 EXTERNAL RETAINING RING 2
4 9G2351-314 RETAINING RING 2
5 9G1013-3 DRIVE ROLLER THRUST WASHER 2
6 9G1013-2 PIVOT ARM THRUST WASHER 2
7 9G3000-2 IDLER SPROCKET BRONZE BEARING 1
8 9GMR32 PRESSURE ROLLER BEARING 6
9 9G8000 DRIVE CHAIN 1
10 9G6000-23 THROTTLE VALVE LINK 1
11 9G1026-30 MK30/40 DRIVE ROLLER 2
12 9G-10S41SL 1-1/4 FNPT SOCKET 1
13 9G-10T40 1-1/4 MNPT QD NIPPLE 1
14 9G8000-RK DRIVE CHAIN REPAIR KIT 1
15 9G1001-5-RK AIR MOTOR REPAIR KIT 1
16 9G6000-RK THROTTLE VALVE REPAIR KIT 1
17 9G6001-RK DOOR VALVE REPAIR KIT 1
18 9G5003-RK AIR CYLINDER REPAIR KIT 2
19 9G5005-RK LIFT CYLINDER SEAL KIT 1
20 9G6006-RK DOOR/LIFT VALVE REPAIR KIT 1

SERVICE

89
STORAGE

STORAGE

90
Disposal
Safe Storage When used properly the machine does not pose any
1. Ensure that the machine is stored so that no one hazard for users or the environment.
can be injured by moving parts or sharp edges
However, operation of the machine requires use of
2. Secure the machine with tensioning cables or lubricants and cleaning agents, which can pollute the
in another manner to prevent it from slipping or environment. For this reason always ensure that such
tipping when moved substances are disposed of properly according to
international, national and local regulations.
3. Store the machine on a pallet located on an
even, supporting surface. Observe the weight Never dispose of hydraulic fluids, oils, greases, oily
specifications in the technical data cleaning rags or oily water together with industrial or
domestic wastes.
4. Protect the machine against water penetration
with a plastic foil Observe the safety data sheets published by the
manufacturers on environmental hazards and disposal
5. Remove the slip assembly and store it separately of the service and operating products used.
Short-term Storage after Use and for
Ensure that all service and operating products as well as
Less Than Three Months replacement parts are disposed of safely and
ecologically.
Lubrication
Apply lubricant to all bare Please note specifically that B+V is not obligated to take
Protection of tools surfaces (cylinders). back used equipment.
Protect all other bare
surfaces with Tectyl Type
864 or an equivalent agent. WARNING
Store in dry surroundings
Ambient Conditions (maximum humidity 80%). Hazardous to the
environment, environmental
Long-term Storage for More Than Three
pollution
Months Environmental pollution or hazardous to the
environment symbol sign advise caution from a
Lubrication wide range of potential dangers.
Apply lubricant to all bare
Protection of tools surfaces (cylinders). List of Service Products Used
Protect all other bare
The Safety Data Sheets on the service products can be
surfaces with Tectyl Type
located in the Appendix / Index.
864 or an equivalent agent.
Store in dry surroundings
Ambient Conditions (maximum humidity 80%).
STORAGE

91
INDEX

APPENDIX / INDEX

92
MSDS Texaco Regal® R&O 32 through 150

Material Safety Data Sheet


SECTION 1 PRODUCT AND COMPANY IDENTIFICATION

Texaco Regal® R&O 32 through 150


Product Use: Industrial Oil
Product Number(s): CPS220700, CPS220701, CPS220702, CPS220706, CPS220715
Synonyms: Texaco Regal® 100, Texaco Regal® 150, Texaco Regal® 32, Texaco Regal® 46,
Texaco Regal® 68
Company Identification
Chevron Products Company
a division of Chevron U.S.A. Inc.
6001 Bollinger Canyon Road
San Ramon, CA 94583
United States of America

Transportation Emergency Response


CHEMTREC: (800) 424-9300 or (703) 527-3887
Health Emergency
Chevron Emergency Information Center: Located in the USA. International collect calls accepted. (800)
231-0623 or (510) 231-0623
Product Information
email : lubemsds@chevron.com
Product Information: 800-LUBE-TEK
MSDS Requests: 800-414-6737

SECTION 2 COMPOSITION/ INFORMATION ON INGREDIENTS

COMPONENTS CAS NUMBER AMOUNT


Highly refined mineral oil (C15 - C50) Mixture 90 - 100 %weight

SECTION 3 HAZARDS IDENTIFICATION

************************************************************************************************************************
EMERGENCY OVERVIEW

- HARMFUL TO AQUATIC ORGANISMS. MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE


AQUATIC ENVIRONMENT
************************************************************************************************************************

IMMEDIATE HEALTH EFFECTS


Eye: Not expected to cause prolonged or significant eye irritation.
Skin: Contact with the skin is not expected to cause prolonged or significant irritation. Contact with the
skin is not expected to cause an allergic skin response. Not expected to be harmful to internal organs if
absorbed through the skin. High-Pressure Equipment Information: Accidental high-velocity injection
_____________________________________________________________________
INDEX

Revision Number: 5 1 of 7 Texaco Regal® R&O 32 through 150


Revision Date: May 01, 2009 MSDS : 8608

93
under the skin of materials of this type may result in serious injury. Seek medical attention at once should
an accident like this occur. The initial wound at the injection site may not appear to be serious at first; but,
if left untreated, could result in disfigurement or amputation of the affected part.

Ingestion: Not expected to be harmful if swallowed.


Inhalation: Not expected to be harmful if inhaled. Contains a petroleum-based mineral oil. May cause
respiratory irritation or other pulmonary effects following prolonged or repeated inhalation of oil mist at
airborne levels above the recommended mineral oil mist exposure limit. Symptoms of respiratory
irritation may include coughing and difficulty breathing.

SECTION 4 FIRST AID MEASURES

Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and
flush eyes with water.
Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if
contaminated. To remove the material from skin, use soap and water. Discard contaminated clothing and
shoes or thoroughly clean before reuse.
Ingestion: No specific first aid measures are required. Do not induce vomiting. As a precaution, get
medical advice.
Inhalation: No specific first aid measures are required. If exposed to excessive levels of material in the
air, move the exposed person to fresh air. Get medical attention if coughing or respiratory discomfort
occurs.
Note to Physicians: In an accident involving high-pressure equipment, this product may be injected
under the skin. Such an accident may result in a small, sometimes bloodless, puncture wound. However,
because of its driving force, material injected into a fingertip can be deposited into the palm of the hand.
Within 24 hours, there is usually a great deal of swelling, discoloration, and intense throbbing pain.
Immediate treatment at a surgical emergency center is recommended.

SECTION 5 FIRE FIGHTING MEASURES

Leaks/ruptures in high pressure system using materials of this type can create a fire hazard when in the
vicinity of ignition sources (eg. open flame, pilot lights, sparks, or electric arcs).

FIRE CLASSIFICATION:
OSHA Classification (29 CFR 1910.1200): Not classified by OSHA as flammable or combustible.

NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0

FLAMMABLE PROPERTIES:
Flashpoint: (Cleveland Open Cup) 190 °C (374 °F) (Min)
Autoignition: No Data Available
Flammability (Explosive) Limits (% by volume in air): Lower: Not Applicable Upper: Not
Applicable

EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.

PROTECTION OF FIRE FIGHTERS:


Fire Fighting Instructions: This material will burn although it is not easily ignited. For fires involving this
material, do not enter any enclosed or confined fire space without proper protective equipment, including
self-contained breathing apparatus.
Combustion Products: Highly dependent on combustion conditions. A complex mixture of airborne
INDEX

_____________________________________________________________________

Revision Number: 5 2 of 7 Texaco Regal® R&O 32 through 150


Revision Date: May 01, 2009 MSDS : 8608

94
solids, liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic compounds
will be evolved when this material undergoes combustion.

SECTION 6 ACCIDENTAL RELEASE MEASURES

Protective Measures: Eliminate all sources of ignition in vicinity of spilled material.


Spill Management: Stop the source of the release if you can do it without risk. Contain release to
prevent further contamination of soil, surface water or groundwater. Clean up spill as soon as possible,
observing precautions in Exposure Controls/Personal Protection. Use appropriate techniques such as
applying non-combustible absorbent materials or pumping. Where feasible and appropriate, remove
contaminated soil. Place contaminated materials in disposable containers and dispose of in a manner
consistent with applicable regulations.
Reporting: Report spills to local authorities and/or the U.S. Coast Guard's National Response Center at
(800) 424-8802 as appropriate or required.

SECTION 7 HANDLING AND STORAGE

Precautionary Measures: DO NOT USE IN HIGH PRESSURE SYSTEMS in the vicinity of flames,
sparks and hot surfaces. Use only in well ventilated areas. Keep container closed.

General Handling Information: Avoid contaminating soil or releasing this material into sewage and
drainage systems and bodies of water.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling
this material. To minimize this hazard, bonding and grounding may be necessary but may not, by
themselves, be sufficient. Review all operations which have the potential of generating and accumulating
an electrostatic charge and/or a flammable atmosphere (including tank and container filling, splash filling,
tank cleaning, sampling, gauging, switch loading, filtering, mixing, agitation, and vacuum truck operations)
and use appropriate mitigating procedures. For more information, refer to OSHA Standard 29 CFR
1910.106, 'Flammable and Combustible Liquids', National Fire Protection Association (NFPA 77,
'Recommended Practice on Static Electricity', and/or the American Petroleum Institute (API)
Recommended Practice 2003, 'Protection Against Ignitions Arising Out of Static, Lightning, and Stray
Currents'.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty
container or it may rupture with explosive force. Empty containers retain product residue (solid, liquid,
and/or vapor) and can be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose
such containers to heat, flame, sparks, static electricity, or other sources of ignition. They may explode
and cause injury or death. Empty containers should be completely drained, properly closed, and promptly
returned to a drum reconditioner or disposed of properly.

SECTION 8 EXPOSURE CONTROLS/PERSONAL PROTECTION

GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 3), applicable exposure limits, job activities,
and other substances in the work place when designing engineering controls and selecting personal
protective equipment. If engineering controls or work practices are not adequate to prevent exposure to
harmful levels of this material, the personal protective equipment listed below is recommended. The user
should read and understand all instructions and limitations supplied with the equipment since protection is
usually provided for a limited time or under certain circumstances.

ENGINEERING CONTROLS:
Use in a well-ventilated area.

PERSONAL PROTECTIVE EQUIPMENT


INDEX

_____________________________________________________________________

Revision Number: 5 3 of 7 Texaco Regal® R&O 32 through 150


Revision Date: May 01, 2009 MSDS : 8608

95
Eye/Face Protection: No special eye protection is normally required. Where splashing is possible, wear
safety glasses with side shields as a good safety practice.
Skin Protection: No special protective clothing is normally required. Where splashing is possible, select
protective clothing depending on operations conducted, physical requirements and other substances in the
workplace. Suggested materials for protective gloves include: 4H (PE/EVAL), Nitrile Rubber, Silver
Shield, Viton.
Respiratory Protection: No respiratory protection is normally required.
If user operations generate an oil mist, determine if airborne concentrations are below the occupational
exposure limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection
from the measured concentrations of this material. For air-purifying respirators use a particulate cartridge.
Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not
provide adequate protection.
Occupational Exposure Limits:

Component Agency TWA STEL Ceiling Notation


Highly refined mineral oil (C15 - ACGIH 5 mg/m3 10 mg/m3 -- --
C50)
Highly refined mineral oil (C15 - OSHA Z-1 5 mg/m3 -- -- --
C50)

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

Attention: the data below are typical values and do not constitute a specification.

Color: Colorless
Physical State: Liquid
Odor: Petroleum odor
pH: Not Applicable
Vapor Pressure: <0.01 mmHg @ 37.8 °C (100 °F)
Vapor Density (Air = 1): >1
Boiling Point: >260°C (500°F)
Solubility: Soluble in hydrocarbons; insoluble in water
Freezing Point: Not Applicable
Specific Gravity: 0.86 - 0.9 @ 15.6°C (60.1°F) / 15.6°C (60.1°F)
Viscosity: 22 cSt @ 40°C (104°F) (Min)

SECTION 10 STABILITY AND REACTIVITY

Chemical Stability: This material is considered stable under normal ambient and anticipated storage
and handling conditions of temperature and pressure.
Incompatibility With Other Materials: May react with strong acids or strong oxidizing agents, such as
chlorates, nitrates, peroxides, etc.
Hazardous Decomposition Products: None known (None expected)
Hazardous Polymerization: Hazardous polymerization will not occur.

SECTION 11 TOXICOLOGICAL INFORMATION

IMMEDIATE HEALTH EFFECTS


Eye Irritation: The eye irritation hazard is based on evaluation of data for similar materials or product
components.
Skin Irritation: The skin irritation hazard is based on evaluation of data for similar materials or product
components.
INDEX

_____________________________________________________________________

Revision Number: 5 4 of 7 Texaco Regal® R&O 32 through 150


Revision Date: May 01, 2009 MSDS : 8608

96
Skin Sensitization: The skin sensitization hazard is based on evaluation of data for similar materials or
product components.
Acute Dermal Toxicity: The acute dermal toxicity hazard is based on evaluation of data for similar
materials or product components.
Acute Oral Toxicity: The acute oral toxicity hazard is based on evaluation of data for similar materials or
product components.
Acute Inhalation Toxicity: The acute inhalation toxicity hazard is based on evaluation of data for similar
materials or product components.

ADDITIONAL TOXICOLOGY INFORMATION:


This product contains petroleum base oils which may be refined by various processes including severe
solvent extraction, severe hydrocracking, or severe hydrotreating. None of the oils requires a cancer
warning under the OSHA Hazard Communication Standard (29 CFR 1910.1200). These oils have not
been listed in the National Toxicology Program (NTP) Annual Report nor have they been classified by the
International Agency for Research on Cancer (IARC) as; carcinogenic to humans (Group 1), probably
carcinogenic to humans (Group 2A), or possibly carcinogenic to humans (Group 2B). These oils have not
been classified by the American Conference of Governmental Industrial Hygienists (ACGIH) as: confirmed
human carcinogen (A1), suspected human carcinogen (A2), or confirmed animal carcinogen with unknown
relevance to humans (A3).

SECTION 12 ECOLOGICAL INFORMATION

ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in
the aquatic environment. The ecotoxicity hazard is based on an evaluation of data for the components or
a similar material.

ENVIRONMENTAL FATE
Ready Biodegradability: This material is not expected to be readily biodegradable. The biodegradability
of this material is based on an evaluation of data for the components or a similar material.

SECTION 13 DISPOSAL CONSIDERATIONS

Use material for its intended purpose or recycle if possible. Oil collection services are available for used
oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner
consistent with applicable regulations. Contact your sales representative or local environmental or health
authorities for approved disposal or recycling methods.

SECTION 14 TRANSPORT INFORMATION

The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous
Goods Regulations, for additional description requirements (e.g., technical name) and mode-specific or
quantity-specific shipping requirements.

DOT Shipping Description: PETROLEUM LUBRICATING OIL, NOT REGULATED AS A HAZARDOUS


MATERIAL FOR TRANSPORTATION UNDER 49 CFR
Additional Information:NOT HAZARDOUS BY U.S. DOT. ADR/RID HAZARD CLASS NOT
APPLICABLE.

IMO/IMDG Shipping Description: PETROLEUM LUBRICATING OIL; MAY BE REGULATED AS


DANGEROUS GOODS FOR TRANSPORT UNDER THE IMDG CODE
INDEX

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97
ICAO/IATA Shipping Description: PETROLEUM LUBRICATING OIL; NOT REGULATED AS
DANGEROUS GOODS FOR TRANSPORT UNDER ICAO TI OR IATA DGR

SECTION 15 REGULATORY INFORMATION

EPCRA 311/312 CATEGORIES: 1. Immediate (Acute) Health Effects: NO


2. Delayed (Chronic) Health Effects: NO
3. Fire Hazard: NO
4. Sudden Release of Pressure Hazard: NO
5. Reactivity Hazard: NO

REGULATORY LISTS SEARCHED:


01-1=IARC Group 1 03=EPCRA 313
01-2A=IARC Group 2A 04=CA Proposition 65
01-2B=IARC Group 2B 05=MA RTK
02=NTP Carcinogen 06=NJ RTK
07=PA RTK

No components of this material were found on the regulatory lists above.

CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL
(Canada), EINECS (European Union), ENCS (Japan), IECSC (China), KECI (Korea), PICCS (Philippines),
TSCA (United States).

NEW JERSEY RTK CLASSIFICATION:


Under the New Jersey Right-to-Know Act L. 1983 Chapter 315 N.J.S.A. 34:5A-1 et. seq., the product is to
be identified as follows: PETROLEUM OIL (Lubricating oil)

WHMIS CLASSIFICATION:
This product is not considered a controlled product according to the criteria of the Canadian Controlled
Products Regulations.

SECTION 16 OTHER INFORMATION

NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0

HMIS RATINGS: Health: 1 Flammability: 1 Reactivity: 0


(0-Least, 1-Slight, 2-Moderate, 3-High, 4-Extreme, PPE:- Personal Protection Equipment Index
recommendation, *- Chronic Effect Indicator). These values are obtained using the guidelines or
published evaluations prepared by the National Fire Protection Association (NFPA) or the National Paint
and Coating Association (for HMIS ratings).

LABEL RECOMMENDATION:
Label Category : INDUSTRIAL OIL 1 - IND1

REVISION STATEMENT: This revision updates the following sections of this Material Safety Data Sheet:
3,11,14,15,16
Revision Date: May 01, 2009
INDEX

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Revision Number: 5 6 of 7 Texaco Regal® R&O 32 through 150


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98
ABBREVIATIONS THAT MAY HAVE BEEN USED IN THIS DOCUMENT:
TLV - Threshold Limit Value TWA - Time Weighted Average
STEL - Short-term Exposure Limit PEL - Permissible Exposure Limit
CAS - Chemical Abstract Service Number
ACGIH - American Conference of Government IMO/IMDG - International Maritime Dangerous Goods
Industrial Hygienists Code
API - American Petroleum Institute MSDS - Material Safety Data Sheet
CVX - Chevron NFPA - National Fire Protection Association (USA)
DOT - Department of Transportation (USA) NTP - National Toxicology Program (USA)
IARC - International Agency for Research on OSHA - Occupational Safety and Health
Cancer Administration

Prepared according to the OSHA Hazard Communication Standard (29 CFR 1910.1200) and the
ANSI MSDS Standard (Z400.1) by the Chevron Energy Technology Company, 100 Chevron Way,
Richmond, California 94802.

The above information is based on the data of which we are aware and is believed to be correct
as of the date hereof. Since this information may be applied under conditions beyond our
control and with which we may be unfamiliar and since data made available subsequent to the
date hereof may suggest modifications of the information, we do not assume any responsibility
for the results of its use. This information is furnished upon condition that the person
receiving it shall make his own determination of the suitability of the material for his particular
purpose.

INDEX

_____________________________________________________________________

Revision Number: 5 7 of 7 Texaco Regal® R&O 32 through 150


Revision Date: May 01, 2009 MSDS : 8608

99
MSDS Retinax Grease LX2 Shell Retinax Grease LX 2
Version 2.0
Effective Date 24.05.2010

Material Safety Data Sheet according to EC directive 2001/58/EC

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING

Material Name : Shell Retinax Grease LX 2


Uses : Automotive and industrial grease.
Product Code : 001A0407

Manufacturer/Supplier : Shell South Africa Marketing (Pty) Ltd


The Campus
Twickenham
57 Sloane Street
Bryanston
2021
South Africa

Telephone : (+27) 08604674355


Fax : (+27) 0214211308
Email Contact for : enquiries-ZA@shell.com
MSDS

Emergency Telephone : 011 608 3300 (including poison information).


Number Netcare (for life-threatening emergencies) - 082 911.

2. HAZARDS IDENTIFICATION

EC Classification : Not classified as dangerous under EC criteria.

Health Hazards : Not expected to be a health hazard when used under normal
conditions. Prolonged or repeated skin contact without proper
cleaning can clog the pores of the skin resulting in disorders
such as oil acne/folliculitis. High-pressure injection under the
skin may cause serious damage including local necrosis. Used
grease may contain harmful impurities.
Signs and Symptoms : Local necrosis is evidenced by delayed onset of pain and
tissue damage a few hours following injection. Oil
acne/folliculitis signs and symptoms may include formation of
black pustules and spots on the skin of exposed areas.
Ingestion may result in nausea, vomiting and/or diarrhoea.
Safety Hazards : Not classified as flammable but will burn.
Environmental Hazards : Not classified as dangerous for the environment.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Preparation description : A lubricating grease consisting of highly-refined mineral oil and


additives.

Hazardous Components
INDEX

Chemical Identity CAS EINECS Symbol(s) R-phrase(s) Conc.


Zinc naphthenate 12001-85-3 234-409-2 Xi, N R36/38; 1,00 - 2,00 %
R51/53

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Version 2.0
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Material Safety Data Sheet according to EC directive 2001/58/EC

Additional Information : The highly refined mineral oil contains <3% (w/w) DMSO-
extract, according to IP346. Refer to chapter 16 for full text of
EC R-phrases.

4. FIRST AID MEASURES

General Information : Not expected to be a health hazard when used under normal
conditions.
Inhalation : No treatment necessary under normal conditions of use. If
symptoms persist, obtain medical advice.
Skin Contact : Remove contaminated clothing. Flush exposed area with water
and follow by washing with soap if available. If persistent
irritation occurs, obtain medical attention. When using high
pressure equipment, injection of product under the skin can
occur. If high pressure injuries occur, the casualty should be
sent immediately to a hospital. Do not wait for symptoms to
develop. Obtain medical attention even in the absence of
apparent wounds.
Eye Contact : Flush eye with copious quantities of water. If persistent
irritation occurs, obtain medical attention.
Ingestion : In general no treatment is necessary unless large quantities
are swallowed, however, get medical advice.
Advice to Physician : Treat symptomatically. High pressure injection injuries require
prompt surgical intervention and possibly steroid therapy, to
minimise tissue damage and loss of function. Because entry
wounds are small and do not reflect the seriousness of the
underlying damage, surgical exploration to determine the
extent of involvement may be necessary. Local anaesthetics or
hot soaks should be avoided because they can contribute to
swelling, vasospasm and ischaemia. Prompt surgical
decompression, debridement and evacuation of foreign
material should be performed under general anaesthetics, and
wide exploration is essential.

5. FIRE FIGHTING MEASURES

Clear fire area of all non-emergency personnel.

Specific Hazards : Hazardous combustion products may include: A complex


mixture of airborne solid and liquid particulates and gases
(smoke). Carbon monoxide. Unidentified organic and inorganic
compounds.
Suitable Extinguishing : Foam, water spray or fog. Dry chemical powder, carbon
Media dioxide, sand or earth may be used for small fires only.
Unsuitable Extinguishing : Do not use water in a jet.
Media
Protective Equipment for : Proper protective equipment including breathing apparatus
Firefighters must be worn when approaching a fire in a confined space.
INDEX

6. ACCIDENTAL RELEASE MEASURES

Avoid contact with spilled or released material. For guidance on selection of personal protective

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Material Safety Data Sheet according to EC directive 2001/58/EC

equipment see Chapter 8 of this Material Safety Data Sheet. See Chapter 13 for information on
disposal. Observe the relevant local and international regulations.

Protective measures : Avoid contact with skin and eyes. Use appropriate containment
to avoid environmental contamination. Prevent from spreading
or entering drains, ditches or rivers by using sand, earth, or
other appropriate barriers.
Clean Up Methods : Shovel into a suitable clearly marked container for disposal or
reclamation in accordance with local regulations.

7. HANDLING AND STORAGE

General Precautions : Use local exhaust ventilation if there is risk of inhalation of


vapours, mists or aerosols. Properly dispose of any
contaminated rags or cleaning materials in order to prevent
fires. Use the information in this data sheet as input to a risk
assessment of local circumstances to help determine
appropriate controls for safe handling, storage and disposal of
this material.
Handling : Avoid prolonged or repeated contact with skin. Avoid inhaling
vapour and/or mists. When handling product in drums, safety
footwear should be worn and proper handling equipment
should be used.
Storage : Keep container tightly closed and in a cool, well-ventilated
place. Use properly labelled and closeable containers. Storage
Temperature: 0 - 50°C / 32 - 122°F
Recommended Materials : For containers or container linings, use mild steel or high
density polyethylene.
Unsuitable Materials : PVC.
Additional Information : Polyethylene containers should not be exposed to high
temperatures because of possible risk of distortion.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Occupational Exposure Limits

Material Source Type ppm mg/m3 Notation


Oil mist, mineral ACGIH TWA 5 mg/m3
[Mist.]
ACGIH STEL 10 mg/m3
[Mist.]

Additional Information : Due to the product's semi-solid consistency, generation of


mists and dusts is unlikely to occur.
Exposure Controls : The level of protection and types of controls necessary will vary
depending upon potential exposure conditions. Select controls
based on a risk assessment of local circumstances.
Appropriate measures include: Adequate ventilation to control
airborne concentrations. Where material is heated, sprayed or
INDEX

mist formed, there is greater potential for airborne


concentrations to be generated.
Personal Protective : Personal protective equipment (PPE) should meet

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Material Safety Data Sheet according to EC directive 2001/58/EC

Equipment recommended national standards. Check with PPE suppliers.


Respiratory Protection : No respiratory protection is ordinarily required under normal
conditions of use. In accordance with good industrial hygiene
practices, precautions should be taken to avoid breathing of
material. If engineering controls do not maintain airborne
concentrations to a level which is adequate to protect worker
health, select respiratory protection equipment suitable for the
specific conditions of use and meeting relevant legislation.
Check with respiratory protective equipment suppliers. Where
air-filtering respirators are suitable, select an appropriate
combination of mask and filter. Select a filter suitable for
combined particulate/organic gases and vapours [boiling point
>65°C(149 °F)].
Hand Protection : Where hand contact with the product may occur the use of
gloves approved to relevant standards (e.g. Europe: EN374,
US: F739) made from the following materials may provide
suitable chemical protection: PVC, neoprene or nitrile rubber
gloves. Suitability and durability of a glove is dependent on
usage, e.g. frequency and duration of contact, chemical
resistance of glove material, glove thickness, dexterity. Always
seek advice from glove suppliers. Contaminated gloves should
be replaced. Personal hygiene is a key element of effective
hand care. Gloves must only be worn on clean hands. After
using gloves, hands should be washed and dried thoroughly.
Application of a non-perfumed moisturizer is recommended.
Eye Protection : Wear safety glasses or full face shield if splashes are likely to
occur.
Protective Clothing : Skin protection not ordinarily required beyond standard issue
work clothes.
Monitoring Methods : Monitoring of the concentration of substances in the breathing
zone of workers or in the general workplace may be required to
confirm compliance with an OEL and adequacy of exposure
controls. For some substances biological monitoring may also
be appropriate.
Environmental Exposure : Minimise release to the environment. An environmental
Controls assessment must be made to ensure compliance with local
environmental legislation.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance : Red. Semi-solid.


Odour : Slight hydrocarbon.
pH : Not applicable.
Initial Boiling Point and : Data not available
Boiling Range
Dropping point : > 245 °C / 473 °F
Flash point : > 150 °C / 302 °F (COC)
Upper / lower Flammability : Typical 1 - 10 %(V) (based on mineral oil)
or Explosion limits
Auto-ignition temperature : > 320 °C / 608 °F
INDEX

Vapour pressure : < 0,5 Pa at 20 °C / 68 °F (estimated value(s))


Density : Typical 900 kg/m3 at 15 °C / 59 °F
Water solubility : Negligible.
n-octanol/water partition : > 6 (based on information on similar products)

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coefficient (log Pow)


Kinematic viscosity : Not applicable.
Vapour density (air=1) : > 1 (estimated value(s))
Evaporation rate (nBuAc=1) : Data not available

10. STABILITY AND REACTIVITY

Stability : Stable.
Conditions to Avoid : Extremes of temperature and direct sunlight.
Materials to Avoid : Strong oxidising agents.
Hazardous : Hazardous decomposition products are not expected to form
Decomposition Products during normal storage.

11. TOXICOLOGICAL INFORMATION

Basis for Assessment : Information given is based on data on the components and the
toxicology of similar products.
Acute Oral Toxicity : Expected to be of low toxicity: LD50 > 5000 mg/kg , Rat
Acute Dermal Toxicity : Expected to be of low toxicity: LD50 > 5000 mg/kg , Rabbit
Acute Inhalation Toxicity : Not considered to be an inhalation hazard under normal
conditions of use.
Skin Irritation : Expected to be slightly irritating. Prolonged or repeated skin
contact without proper cleaning can clog the pores of the skin
resulting in disorders such as oil acne/folliculitis.
Eye Irritation : Expected to be slightly irritating.
Respiratory Irritation : Inhalation of vapours or mists may cause irritation.
Sensitisation : Not expected to be a skin sensitiser.
Repeated Dose Toxicity : Not expected to be a hazard.
Mutagenicity : Not considered a mutagenic hazard.
Carcinogenicity : Product contains mineral oils of types shown to be non-
carcinogenic in animal skin-painting studies. Highly refined
mineral oils are not classified as carcinogenic by the
International Agency for Research on Cancer (IARC). Other
components are not known to be associated with carcinogenic
effects.
Reproductive and : Not expected to be a hazard.
Developmental Toxicity
Additional Information : Used grease may contain harmful impurities that have
accumulated during use. The concentration of such harmful
impurities will depend on use and they may present risks to
health and the environment on disposal. ALL used grease
should be handled with caution and skin contact avoided as far
as possible. High pressure injection of product into the skin
may lead to local necrosis if the product is not surgically
removed.

12. ECOLOGICAL INFORMATION

Ecotoxicological data have not been determined specifically for this product. Information given is
based on a knowledge of the components and the ecotoxicology of similar products.
INDEX

Acute Toxicity : Poorly soluble mixture. May cause physical fouling of aquatic
organisms. Expected to be practically non toxic: LL/EL/IL50 >

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Material Safety Data Sheet according to EC directive 2001/58/EC

100 mg/l (to aquatic organisms) (LL/EL50 expressed as the


nominal amount of product required to prepare aqueous test
extract). Mineral oil is not expected to cause any chronic
effects to aquatic organisms at concentrations less than 1 mg/l.
Mobility : Semi-solid under most environmental conditions. Floats on
water. If it enters soil, it will adsorb to soil particles and will not
be mobile.
Persistence/degradability : Expected to be not readily biodegradable. Major constituents
are expected to be inherently biodegradable, but the product
contains components that may persist in the environment.
Bioaccumulation : Contains components with the potential to bioaccumulate.

Other Adverse Effects : Product is a mixture of non-volatile components, which are not
expected to be released to air in any significant quantities. Not
expected to have ozone depletion potential, photochemical
ozone creation potential or global warming potential.

13. DISPOSAL CONSIDERATIONS

Material Disposal : Recover or recycle if possible. It is the responsibility of the


waste generator to determine the toxicity and physical
properties of the material generated to determine the proper
waste classification and disposal methods in compliance with
applicable regulations. Do not dispose into the environment, in
drains or in water courses.
Container Disposal : Dispose in accordance with prevailing regulations, preferably to
a recognised collector or contractor. The competence of the
collector or contractor should be established beforehand.
Local Legislation : Disposal should be in accordance with applicable regional,
national, and local laws and regulations.

14. TRANSPORT INFORMATION

ADR
This material is not classified as dangerous under ADR regulations.

RID
This material is not classified as dangerous under RID regulations.

ADNR
This material is not classified as dangerous under ADNR regulations.

IMDG
This material is not classified as dangerous under IMDG regulations.

IATA (Country variations may apply)


This material is not classified as dangerous under IATA regulations.
INDEX

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Material Safety Data Sheet according to EC directive 2001/58/EC

15. REGULATORY INFORMATION

The regulatory information is not intended to be comprehensive. Other regulations may apply to this
material.

EC Classification : Not classified as dangerous under EC criteria.


EC Symbols : No Hazard Symbol required
EC Risk Phrases : Not classified.
EC Safety Phrases : Not classified.
EINECS : All components
listed or polymer
exempt.
TSCA : All components
listed.

16. OTHER INFORMATION

R-phrase(s)

Not classified.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

MSDS Version Number : 2.0

MSDS Effective Date : 24.05.2010

MSDS Revisions : A vertical bar (|) in the left margin indicates an amendment
from the previous version.
MSDS Regulation : The content and format of this safety data sheet is in
accordance with Commission Directive 2001/58/EC of 27 July
2001, amending for the second time Commission Directive
91/155/EEC.
MSDS Distribution : The information in this document should be made available to
all who may handle the product.
Disclaimer : This information is based on our current knowledge and is
intended to describe the product for the purposes of health,
safety and environmental requirements only. It should not
therefore be construed as guaranteeing any specific property
of the product.
INDEX

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Pantera

www.panteraproduct.de

SAFETY DATA SHEET (acc. EG No 1907/2006/EG, Article 31)

Revised edition no: 12 Supersedes: 21.01.2014

Product : Ceramic Paste 500 g

1 Identification of the substance/mixture and oft he company/undertaking

1.1 Product Identifier


Trade name Ceramic Paste

1.2 Relevant identified uses of the substance and mixture and uses advised against
Use See product bulletin for detailed information.

1.3 Details of the supplier of the safety data sheet


Pantera Product GmbH, Südring 22, 21465 Wentorf
Telefon: 0 40 – 729 11 000, Fax 0 40 – 729 11 009, Email: info@panteraproduct.de

1.4 Emergency telephone number


Pantera Product GmbH, Telefon: 0 40 – 729 11 000
Giftinformationszentrum-Nord der Länder Bremen, Hamburg, Niedersachsen und Schleswig-Holstein, Universität
Göttingen (GIZ-Nord), Telefon 0551 / 19 240

2 Hazards identification

2.1. Classification oft he substance oder mixture


Classification EC67/548 or EC 1999/45
Hazard Class and Category Code(s), Regulation (EC) No 1272/2008 (CLP): Not applicable.

2.2. Label elements


Labelling EC 67/548 or EC 1999/45
General: .

2.3. Other hazards


Other hazards None under normal conditions.
Hazards identification This product is not hazardous.

3 Composition/information on ingredients

Substance name Contents CAS No EC No Index No REACH Classification


_____________________________________________________________________________________________________________________________

Quartz 2,5 to 10 14808-60-7 ---- ---- ---- Xn; R48/20


Undefined. (GHS)
INDEX

DMSO EXTRACT (IP346) 1 to 2,5 ---- ---- ---- ---- Not classified (DSD/DPD)
OF MINERAL OIL Undefined. (GHS)

107
www.panteraproduct.de

4 First aid measures

4.1. Description of first aid measures

First aid measures


- Inhalation: Assure fresh air breathing.
- Skin contact: Remove immediately contaminated clothing.
Wash skin thoroughly with mild soap and water.
- Eye contact: Seek medical advice.
In case of eye contact, immediately rinse with clean water for 10-15 minutes.
Remove contact lenses before rinsing.
- Ingestion: If swallowed, rinse mouth with water (only if the person is conscious).
Seek medical advice. Allow the victim to rest.

4.2. Most important symptoms and effects, both acute and delayed
Symptoms/injuries after inhalation: No data available.
Symptoms/injuries after skin contact: No data available.
Symptoms/injuries after eye contact: No data available.
Symptoms/injuries after ingestion: No data available.

4.3. Indication of any immediate medical attention and special treatment needed
Note to physician: No data available.

5 Firefighting measures

5.1. Extinguishing media


Special hazards arising from the substance or mixture
- Suitable extinguishing media: Water fog. Powder. Carbon dioxide. Alcohol foam.
- Unsuitable extinguishing media: Do not use a heavy water stream.

5.2. Special hazards arising from the substance or mixture


Specific hazards: Avoid (reject) fire-fighting water to enter environment.

5.3. Advice for firefighters:


Protection against fire: S23: Do not breathe vapour.
Surrounding fires: Use water stream to cool containers.

6 Accidental release measures

6.1. Personal precautions, protective and emergency procedures


General precautions: No data available.
Personal precautions: No data available.

6.2. Environmental precautions: No data available.

6.3. Methods and material for containment and cleaning up


Clean up methods: Collect spills and put it into appropriated container.
Use grounded electrical/mechanical equipment.

6.4. Reference to other sections: No data available.


INDEX

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7 Handling and storage

7.1. Precautions for safe handling


Handling: S20/21: When using, do not eat, drink or smoke. Ensure prompt removal from eyes, skin and
clothing.

7.2. Conditons for safe storage, including any incompatibilities


Storage: Storage temperature – maximung 30 °C; minimum 0 °C. Close cover tightly after use. Store in
dry, cool area.
Storage – away from: Strong bases. Oxidizer

7.3. Specific end use(s)


Decontamination Procedure: No data available.

8 Exposure controls/personal protection

8.1. Control panels No data available.

8.2 Exposure controls


- Respiratory proctection: In case of insufficient ventilation, wear suitable respiratory equipment.
- Eye protectino: Chemical goggles or safety glasses.
- Hand protection: Suitable gloves.

9 Physical and chemical properties

9.1 Information on basic physical and chemical propterties


No data available.

9.1.a Appearance
Appearance See physical state
Physical state at 20 °C Liquid
Colour White
Odour Characteristic

9.1.b Odour treshold


Vol. alcohol (%) No data available.

9.1.c pH
pH value No data available.

9.1.d Melting point/Freezing point


Melting point [°C] No data available.

9.1.e Initial boiling point – boiling range

9.1.f Flash point


Flash point [°C] No data available.

9.1.g Evaporation rate


Evaporation rate (ether=1) No data available.

9.1.h Flammability
INDEX

Flammability No data available.

9.1.i Explosion limits (lower – upper)


Explosion limits
Explosion limits – lower [%] No data available.
Explosion limits – upper [%] No data available.

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9.1.j Vapour pressure


Vapour pressure [20 °C] No data available.

9.1.k Vapour density


Relative vapour density (air=1) No data available.

9.1.l Relative density


Density 20 °C: ca. 1,39 g/cm3

9.1.m Solubility
Solubility in water [% weight] 20 °C: < 1%

9.1.n Partition coefficient: n-octanol/water


Log P octanol / water at 20 °C No data available.

9.1.o Auto-ignition temperature


Auto-ignition temperature [°C] No data available.

9.1.p Thermal decomposition


Thermal decomposition [°C] No data available.

9.1.q Viscosity
Viscosity at 20 °C [mPa.s] No data available.

9.1.r Explosive Properties

9.1.s Oxidising properties


Oxidizing properties No data available.

9.1.t Other information


Other data None.

10 Stability and reactivity

10.1. Reactivity
Stability and reactivity No data available.

10.2 Chemical stability


Thermal stability No data available.

10.3 Possibility of hazardous reactions


Hazardous reactions No data available.

10.4 Conditions to avoid


Conditions to avoid None under normal conditions.

10.5 Incompatible materials


Materials to avoid Oxidizer. Strong alkalis. Strong acids.

10.6 Hazardous decomposition products


Hazardous decomposition products Decomposes above boilingpoint.
INDEX

11 Toxicological information

11.1. Information on toxicological effects


Toxicity information: Refer to summary of hazards – Heading 2.

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12 Ecological information

12.1. Toxicity
Toxicity information on product No data available.

12.2. Persistence and degradability


Persistence - degradability No data available.

12.3. Bioaccumulative potential


Bioaccumulative potential No data available.

12.4 Mobility in soil


Ecological effects information Prevent entry to sewers and public waters.

12.5 Results of PBT and vPvB assessment No data available.

12.6 Other adverse effects No data available.

13 Disposal considerations

13.1. Waste treatment methods


General Prevent entry to the sewers and public waters.
Comply with local regulations for disposal.

14 Transport information

14.1 UN number
UN No Not applicable.

14.2 UN proper shipping name


Shipping name See Heading 1.1

14.3 Transport hazard class(es)


IMO-IMDG code Not applicable.

14.4 Packing group


ADR/RID Not applicable.
ICAO/IATA Not applicable.

14.5 Environmental hazards Not applicable.

14.6 Special precautions for user Not applicable

14.7 Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Not applicable.

15 Regulatory information
INDEX

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture.
Ensure all national/local regualtions are observed.
15.2. Chemical safety assessment
No data available.

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16 Other information

Text of R-Phrases in § 3 R48/20 : Harmful : danger of serious damage to health by prolonged exposure
through inhalation.

Further information No data available.

Print date: 21.01.2014

The contents and format of this SDB are in accordance with Regulation (EC) No. 453/2010

DISCLAIMER OF LIABILITY
The information in this SDB was obtained from sources which we believe are reliable. However, the information is provided without any warranty,
express or implied, regarding its correctness. The conditions or methods of handling, storage, use or disposal of the product are beyond our
control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss,
damage or expense arising out of our in any way connected with the handling, storage, use or disposal of the product. This MSDS was prepared
and is to be used only for this product. If the product is used as a component in another product, this MSDS information may not be applicable.
INDEX

112
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1-1/4 BAND CLAMP 73
1-1/4 BARB FITTING (KC NIPPLE) 73
1-1/4 BOLT CLAMP 73
1-1/4 FNPT SOCKET 72
1-1/4 MNPT QD NIPPLE 72
1-1/4 MUFFLER 72
1-1/4 RED AIR HOSE 73
1-1/4 X 1 90° 72
1/2 JIC X 1/2 MPT 90 43
1/2 JIC X 1/2 MPT 90° 43
1/2x15 MANF HOSE ASSEMBLY 43
1/2x15 MANIFOLD HOSE 43
1/2x18 MANIFOLD HOSE ASSEMBLY 43
1/2x21 MANIFOLD HOSE ASSEMBLY 43
1/4-28 90° ZERK 63
1/8 X 1/4 RIVET 43
1 X 3 NIPPLE 72
3/4-10 NYLON INSERTED LOCKNUT 43
3/4-10 X 13 HHCS (HANGER BOLT) 43
3/4 PEAR LINK 43
3/8-16 NYLON LOCK NUT 43
3/8-16 X 8-1/2 HHCS 43
3/8 FLAT WASHER 43
3/8 X 3/4 SPRING ROLL PIN 43
5/32 X 2 COTTER PIN 43
9AF1X3N 72
9AF38X18B 53
9AF114X190 72
9BN11130 43
9BN15387 43
9BN41203 43
9BN60102 53
9BN60104 53
9BN60107 55
9BN64303 43
9BN65107 43,55
INDEX

9BN0115209 53
9BN0118916 65

113
9BN1125537 53
9BN1133859 43
9BN1133898 53
9BN1137185 43
9BN1137190 43
9BOLTCLAMP 73
9BV70751 43
9G-10S41SL 72
9G-10T40 72
9G-11SJ206 73
9G114REDHOSE 73
9G1001-5 53
9G1005 55
9G1006 53
9G1007 65
9G1008 55
9G1009 65
9G1009-1 65
9G1010 65
9G1011 59
9G1011-1 59
9G1012-2 58
9G1013-2 55,61
9G1013-3 65
9G1015 61
9G1016 55
9G1026-30 65
9G1028-1 53
9G1029-1 65
9G1029-2 65
9G1029-3 53
9G1030-6 43
9G1030-8 43
9G1030-10 43
9G1030-12 43
9G1030-13 43
INDEX

9G1032 74
9G1033-1 74

114
9G1034-1 74
9G1081-30 41,64,65
9G1083-1 41,43,55
9G2111-9 55
9G2111-11 55
9G2300-175 53
9G2300-225 65
9G2440-2 59
9G2450-1 74
9G2450-2 74
9G5005 89
9G6000-19 70
9G6000-20 70
9G6000-21 70
9G6000-22 70
9G6000-23 70
9G7500-10 72
9G7502-10 72
9G7530-15 43
9G7530-18 43
9G7530-21 43
9G8000 36,62
9G8000-RK 62
9G10001 62
9G-MUF-1 72
9HC6HHP 53
9HC88CTX 43
9MK30CASE 43
9MK30CASEASSM 41,42,43
9PCHAPS5 73
90 53
90 DEGREE ZERK 53
90° ZERK 53,63
9913144-92 43
9913144-93 43
A
INDEX

AIR CYLINDER REPAIR KIT 89


AIR MOTOR ASSEMBLY 53

115
B
BEARING 63,65
BEARING CAP 65
BEARING CAP ASSEMBLY 63,65
BEARING CAP INSERT 65
BRACKET 70
BUSHING 53,67
BUSHING O-RING 67
C
CAP 63,65
CASE ASSEMBLY 41
CLEVIS SHAFT ASSEMBLY 60
COTTER PIN 55
COUNTERSUNK HEX PLUG 53
D
DO NOT RUN ON TOOL JOINT TAG 43
DOOR VALVE REPAIR KIT 89
DRIVE CHAIN 62
DRIVE CHAIN REPAIR KIT 62
DRIVE ROLLER KEY 65
DRIVE ROLLER SHAFT 65
DRIVE ROLLER SPROCKET 65
DRIVE ROLLER THRUST WASHER 65
E
EXTERNAL RETAINING RING 53,65
F
FIRST STAGE REDUCER 53
FLAT WASHER 55
G
GRAYSPIN SN TAG 43
GREASE ZERK 53,55
H
HANDLE 70
HEAVY DUTY HANGER SPRING 74
HEX HEAD CAP SCREW 53,65
I
INDEX

IDLER SPACER 55
IDLER SPROCKET 55

116
IDLER SPROCKET SHAFT 55
IDLER SPROCKET SUB ASSEMBLY 41,43,55
J
K
KNOB 70
L
LIFT CYLINDER 89
LIFT TAG 43
LIFT VALVE 89
LINK ASSEMBLY 70
LUBRICATOR TO THROTTLE VAVLE HOSE ASSEMBLY 72
M
MAINTAIN F/L TAG 43
MARK 30 CASE 42,43
MARK 30 CASE ASSEMBLY 42,43
MARK 30 CASE PNEUMATIC 43
MOTOR AND MOTOR MOUNT SUB ASSEMBLY 52,53
MOTOR MOUNT 53
MOTOR MOUNT PLATE SUB ASSEMBLY 41
MOTOR SPROCKET 53
MOTOR SPROCKET KEY 53
N
NYLOCK INSERTED LOCKNUT 55
O
P
PIN 55,70
PISTON 67
PISTON SEAL 67
PIVOT ARM SHAFT 61
PIVOT ARM THRUST WASHER 61
PRESSURE ROLLER 59
PRESSURE ROLLER ASSEMBLY 58
PRESSURE ROLLER BEARING 89
PRESSURE ROLLER SHAFT 59
PRESSURE ROLLER SHAFT ASSEMBLY 59
Q
INDEX

R
READ MANUAL TAG 43

117
REPAIR KIT 67
RETAINING RING 53
ROD 67
ROD SEAL 67
ROD SEAL O-RING 67
ROD WIPER 67
ROLLER SPROCKET KEY 65
S
SAFETY HANDLE 43
SAFETY PIN 59
SEAL 67
SECOND STAGE REDUCER 53
SET SCREW 53
SHAFT 55,65
SHAFT KEY 65
S/N TAG 43
SPACER 55
SPLIT LOCKWASHER 53
STRAIGHT GREASE ZERK 53
T
THROTTLE VALVE TO MOTOR HOSE ASSEMBLY 72
THRUST WASHER 55
TRI SPRING HANGER BRACKET 74
U
V
VENT 53
W
WASHER 55,61,65
WORM BALANCE 43
X
Y
Z
INDEX

118
World Wide Representatives for
Service, Stocking and Repair

Head Offices Agent & Distributor

Houston, Texas Hamburg, Germany

Manufacturer & Agents World Wide


Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH
11355 FM 830 Hermann-Blohm-Straße 2
Willis, Texas 77318 20457 Hamburg
For a complete list of Forum’s worldwide agents please refer
INDEX

United States of America Germany


to Forum’s website.
Phone: +1-936-856-4995 http://www.f-e-t.com/contact-us/ Phone: +49-40-3119-1162
Fax: +1-936-856-7487 Fax: +49-40-3119-8196
oiltools@blohmvoss.com oiltools@blohmvoss.com
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH

119

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