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FCV-201
Vortex flow meter FI-207
Thermo mass flow meter Air
PI-250 FIC-201
Water
P Separation
S3 FCV-204
vessel 50.8 mm Perspex pipe
3.7 m FIC- 205 V- 201 50.8 mm stainless steel pipe
Radar Signal
probe
LI- 202 Water Water pump
storage Plant
vessel water
Manual flow V-202 P Pressure gauge
adjustment
8.4 m
FCV-200 Flowmeter
Water Valve
FI-200 storage
P- 145 vessel
V- 140
P- 140
49.4 m
Mass flow 2.9 m
controller P
FIC-100 PI-200
P
Plant PI-220
air
Gas 0.6 m 17.5 m @ 2.8° 16 m @ -3.0° 16.5 m
buffer
vessel
V- 103
operating conditions are achieved; and the required data are re- A variable-volume gas buffer vessel is located between the gas
corded. The full experimental procedures, including startup, con- mass flow controller and the gas inlet, upstream of the pipeline.
trol, shutdown, and data logging, are operated remotely through The air volume of the buffer vessel can be changed by partly fill-
dedicated control and data acquisition systems. ing it with water. The function of the gas buffer vessel is to create
Dry air at a pressure of 6 barg is delivered via a connection a virtually longer pipeline. In the current study, the maximum
with the main air supply at the STCA. The air is supplied to a applied air volume of the buffer vessel is 400 L, which corre-
thermal mass flowmeter and controller (model 5853i by Brooks), sponds to an additional pipeline length of 197 m. It should be
which automatically provides an almost constant mass flow rate noted that the facility also included a slug suppression system at
into the test loop. The gas mass inflow rate varies by less than the riser top, the active parts of which are a small vessel with a
0.5%. A maximum air flow rate of 30 std m3/h can be supplied total volume of 9.4 L, an electromagnetic flowmeter, and a liquid
(the standard conditions are 1.01 bara and 15.56 C). The water control valve that has a Kv value (flow factor) of 12 m3/h/bar. Dur-
supply is city tap water that is connected to the first water storage ing all experiments, this liquid control valve was left fully open.
tank (V-140); see Fig. 1. A worm pump connected to V-140 brings Pressure transducers are located at the inlet of the pipeline, at
water to the second water storage tank, which is situated just below the riser base, and at the top of the riser. They are manufactured
the separator. Then, water is supplied to the pipeline by a variable- by Endress & Hauser (Cerebar M-PMC41). Additional pressure
speed centrifugal pump. A relatively constant water volumetric devices are also used to measure and monitor the pressure in the
flow rate can be achieved by manually adjusting the pump speed gas buffer vessel, at the inlet of the gas line, at the outlet of the
and by adjusting the opening of a control valve, which is located liquid pump, and in the two-phase separator. The temperatures of
directly downstream of the pump. The liquid inflow rate varies by the fluids are measured with temperature transmitters that are
less than 3%. A maximum water flow rate of 5 m3/h can be sup- located at various locations in the test loop. It should be men-
plied. The water flow rate into the test loop is measured with an tioned that the sampling frequency of the recorded experimental
electromagnetic flowmeter (Promag 50W by Endress & Hauser). data is 1 Hz. Table 1 provides a summary of the instrumentation
The test loop consists of a 65.9-m-long, 50.8-mm-diameter used in the experimental facility.
horizontal steel pipeline connected to a single hilly-terrain unit of
16-m-long, 50.8-mm-diameter Perspex pipeline which is inclined
to 3.0 from the horizontal (downhill section) and 17.5-m-long, Hilly-Terrain-Riser Induced Instabilities
50.8-mm-diameter Perspex pipeline which is inclined to þ2.8 On the basis of operating limits of the experimental facility, an ex-
from the horizontal (uphill section), followed by a 15-m-high, perimental matrix was defined such that all possible flow regimes
50.8-mm-diameter vertical Perspex riser. The Perspex pipes are would exist in the test loop. By obtaining further experimental
transparent, which permits visual observation of the flow behav- results, this experimental matrix was refined to establish both the
ior. The length/diameter ratios for the horizontal section, the characteristics of each flow regime and the transition boundaries
downhill section, the uphill section, and the riser are 1297, 315, between the flow regimes. The water flow rate ranges from 0.69 to
344, and 295, respectively. 4.47 m3/h and the air flow rate from 2.23 to 29.36 std m3/h. The
The riser discharges the fluid into the two-phase separator, corresponding water superficial velocity ranges from sl ¼ 0.09 to
operating at atmospheric pressure. The separator pressure varies 0.61 m/s, and the superficial air velocity at standard conditions
by less than 3%. Air and water are separated by gravity. The (1.01 bara, 15.56 C) ranges from sg0 ¼ 0.31 to 4.02 m/s.
upper section of the separator has a mist mat, and dry air is vented Different flow regimes have been obtained by fixing the water
to the open air, monitored by one vortex and one thermo mass flow rate and by changing the air flow rate. The observed flow
flow indicator. The lower section of the separator drains the water, regimes are classified into five categories: stable flow (STB),
which flows down and returns to the second water storage tank. unstable oscillations (USO), severe slugging of Type 1 (SS1), severe
The water level in this tank is measured with a continuous level slugging of Type 3 (SS3), and dual-frequency severe slugging
transmitter (Levelflex M-FMP40 by Endress & Hauser), which (DFSS). A classification of severe slugging in a downward
can provide an estimation of the water outflow. inclined pipeline/riser configuration is given by Baliño et al.
PI-200 Pressure transmitter Endress & Hauser Cerebar M–PMC41 0–10 bara 0.2%
PI-220 Pressure transmitter Endress & Hauser Cerebar M–PMC41 0–10 bara 0.2%
PI-250 Pressure transmitter Endress & Hauser Cerebar M–PMC41 0–10 bara 0.2%
FI-200 Electromagnetic flowmeter Endress & Hauser Promag 50W 0–7.5 m3/h 0.5%
FIC-205 Electromagnetic flowmeter Endress & Hauser Promag 50W 0–18 m3/h 0.5%
FIC-100 Mass flowmeter and controller Brooks 5853i 0–30 std m3/h 1%
FIC-201 Thermal mass flowmeter Endress & Hauser t-mass 65F 0–110 std m3/h 1.5%
LI-202 Continuous level transmitter Endress & Hauser Levelflex M–FMP40 0–100 % 6 3 mm
FCV-200 Control valve Dresser/Masoneilan 35-35112 0–12 m3/h/bar —
FCV-204 Control valve Dresser/Masoneilan 35-35202 0–12 m3/h/bar —
(2010), who distinguished the types 1, 2, and 3. In this paper, USO. This flow regime is observed at low liquid flow rate and
the same abbreviations were used for the classification of the characterized by an oscillating gas void fraction in the hilly-terrain
flow regimes. The flow regimes were delineated on the basis of pipeline/riser system. The amplitude of the pressure oscillations
visual observations and analysis of the pressure drop over the riser (less than 0.70 bar) is smaller compared with other types of severe
(riser DP, defined as the difference between the pressure at the slugging. In addition, the frequency of the pressure oscillations
riser base and at the riser top). The riser DP was also used for defin- (approximately 0.02 Hz) is much lower than the stable flow pattern
ing different stages of a severe-slugging cycle. Typical riser DP just described. The flow pattern in the riser alternates between
traces of these five flow regimes are shown in Fig. 2. The afore- hydrodynamic slug flow and churn flow and, in the hilly-terrain
mentioned experimentally observed flow regimes are described pipeline, between hydrodynamic slug flow and stratified flow.
next.
SS1. A cycle of SS1 was found to consist of five stages: blockage
STB. At relatively high liquid and gas flow rates, hydrodynamic of the elbow, slug growth, liquid production, fast liquid produc-
slugs are generated in the horizontal pipeline upstream of the tion, and gas blowdown. In Fig. 3a, these five stages are illus-
hilly-terrain unit. Hydrodynamic slugs are also generated at the trated. They are also marked on a measured cycle of the riser DP
elbow as the liquid phase slowly accumulates at this low spot for SS1 corresponding to sl ¼ 0.31 m/s and sg0 ¼ 0.51 m/s, as
from the uphill and downhill sections. The frequency of the initi- shown in Fig. 3b. The process of SS1 can be described as follows.
ated hydrodynamic slugs at the elbow is observed to decrease as Accumulation of a sufficient amount of liquid at the elbow cre-
the gas superficial velocity increases, owing to the low liquid ates a full blockage. Liquid fallback from the uphill section, and
accumulation rate at the elbow. The riser DP exhibits fluctuations from the riser (downstream of the elbow), and the transient slugs
with high frequency (approximately 0.2 Hz) and relatively small generated in the pipeline (upstream of the elbow) will contribute
amplitude (less than 0.60 bar, associated with several slugs on the to this initial blockage. This stage is called blockage of the elbow.
order of a 1 m). Thus, hydrodynamic slug flow is considered to be As both phases continue to flow into the pipeline while the gas
stable flow, compared with other types of flow regime mentioned passage is blocked, the liquid content in the uphill section and in
in this study. the riser increases. As a result, the pressure at the elbow increases,
(a) (b)
1.8 1.8
Riser ΔP, bar
1.2 1.2
0.6 0.6
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Time, s Time, s
(c) 1.8 (d) 1.8
Riser ΔP, bar
1.2 1.2
0.6 0.6
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Time, s Time, s
(e) 1.8
Riser ΔP, bar
1.2
0.6
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time, s
Fig. 2—Experimental riser DP traces of the five mentioned flow patterns corresponding to STB (m sl 5 0.40 m/s and msg0 5 4.02 m/s)
(a), USO (m sl 50.10 m/s and m sg0 5 3.02 m/s) (b), SS1 (m sl 5 0.41 m/s and m sg0 5 0.51 m/s) (c), SS3 (m sl 5 0.60 m/s and m sg0 5 1.01 m/s)
(d), and DFSS (m sl 5 0.31 m/s and m sg0 5 1.51 m/s) (e).
0
P0 sg0
Pss ¼ ; . . . . . . . . . . . . . . . . . . . . . . . . . . .ð2Þ
0 50 100 150 200 aql gL sl
Time, s
where P0 is the atmospheric pressure (Pa), a is the average void
Fig. 3—Stages for SS1; (a) graphical illustration and (b) marked fraction in the pipeline [which depends on the flow regime and
on a cycle of an experimental riser DP trace (m sl 5 0.31 m/s and can be calculated by using mechanistic models (e.g., see Petalas
m sg0 5 0.51 m/s). and Aziz 2000)], ql denotes the liquid density (kg/m3), g is the
gravitational acceleration (m/s2), and L (m) denotes the length of the
pipeline. The measured time period of the SS1 cycle for sl ¼
pushing the liquid/gas interface into the downhill section and fur- 0.31 m/s and sg0 ¼ 0.51 m/s is 150 seconds, whereas the theoretical
ther away from the elbow. This stage is known as slug growth. model (Eq. 1) predicts a slightly lower value of 122 s.
When the liquid level reaches the riser top, the pressure at the
elbow reaches its maximum and the pressure of the compressed
gas in the pipeline upstream of the elbow becomes higher than the SS3. A cycle of SS3 consists of four stages: transient slugs, aer-
hydrostatic head of the liquid-filled uphill section plus riser ated slug growth, fast aerated liquid production, and gas blow-
(downstream of the elbow). Liquid starts to flow out at the riser down. In Fig. 4a, these four stages are illustrated. They are also
top, and simultaneously the slug tail in the downhill section will marked on the experimental cycle of the riser DP of SS3 corre-
be pushed toward the elbow. When the slug tail penetrates into sponding to sl ¼ 0.40 m/s and sg0 ¼ 1.01 m/s, as shown in Fig.
the uphill section through the elbow, elongated bubbles form in 4b. The process of SS3 can be described as follows.
the uphill section and the hydrostatic head of the uphill section Transient slugs are generated in the pipeline upstream of the
decreases. However, the total hydrostatic head downstream of the elbow and then flow up the riser; this stage is called transient
elbow (the uphill section plus the riser) only slightly decreases slugs. Part of the liquid of the transient slugs falls back through
because the riser is still fully filled with liquid. This is the liquid the riser and the uphill section, creating a local flow reversal of
production stage. As the gas phase penetrates into the riser, the liquid and gas (as small bubbles) at the elbow, thus generating a
hydrostatic head of the riser decreases. The gas will expand and long aerated liquid slug. The flow regime in the uphill section and
flush the liquid in the downstream part of the elbow out of the downhill section close to the elbow changes from hydrodynamic
riser. This stage is known as fast liquid production. After that, the slug flow to elongated bubble flow. The corresponding long aer-
gas will be produced at a high rate, causing a quick pressure ated liquid slug contains small bubbles of different sizes and
reduction in the system. This is the gas blowdown stage. Once the shapes. The aerated liquid slug gradually flows in the riser and
gas is expelled, the pressure reaches its minimum leading to the thereby the liquid content of the riser (the riser DP) gradually
fallback of the remaining liquid and accumulation at the elbow, increases; this is the aerated slug growth stage. Contrary to the
and the cycle is repeated. The following features can also be con- SS1, SS3 does not give full elbow blockage and production star-
cluded from Fig. 3b: vation. Here, small bubbles continuously flow from the elbow
As a direct consequence of the quick pressure reduction in into the uphill section and finally, penetrate into the riser. When
the pipeline in each cycle, the gas velocity in the pipeline increases, the compressed gas upstream of the elbow penetrates into the
which in turn generates transient slugs. The transient slugs effec- uphill section, large elongated bubbles form in the uphill section
tively contribute to the initial blockage of the elbow. Also part and quickly penetrate into the riser. As the hydrostatic head of the
of the transient slugs flows into the riser and increases the liquid riser decreases, the gas will expand and accelerate the aerated
volume fraction in the riser approximately 26% [i.e., (1.01 – 0.62 slug into the separator; this stage is called fast aerated liquid pro-
bar)/1.48 bar]. duction. Finally, when the aerated liquid has been produced, the
The slug growth stage can be divided into two substages. gas will flow out at a high velocity and cause a quick pressure
These two substages are visible in the riser DP trace and are also reduction in the system. When the gas is expelled, the pressure
confirmed by visual observation. During the first substage reaches its minimum leading to the fallback of the remaining
DFSS. Malekzadeh et al. (2012b) observed and characterized this Results and Discussions
flow regime in a horizontal pipeline/riser system. This flow re- Fig. 5a shows the flow map of the hilly-terrain pipeline/riser sys-
gime exhibits two distinctly different frequencies: high- and low- tem generated on the basis of our experimental data, indicating
frequency fluctuations. It was visually observed that the high-fre- whether each point is in STB, USO, SS1, SS3, or DFSS regime.
quency fluctuations are associated with the occurrence of severe The design variables of a multiphase-flow system (such as pres-
slugging and unstable oscillations (each having its own character- sure gradient, liquid holdup, and heat- and mass-transfer coeffi-
istics). In addition, it was visually observed that the low-frequency cients) are dependent on the existing flow pattern (Shoham 2006).
oscillations are associated with the cyclic transition of the system Therefore, such a flow pattern map can be of help in the design
between these two mentioned high-frequency states. The physics and operation phase in an offshore oil-production system.
behind the low-frequency oscillations can be understood as Table 2 summarizes the considered experimental cases with
follows. Imagine that the system starts to operate under unstable their associated liquid and gas superficial velocities for DFSS,
DP (bar)
sl sg0 Period Amplitude
Case (m/s) (m/s) Type (seconds) Max. Min. of DP (bar)
SS1, SS3, USO, and STB. The measured time as well as the aver- Tukey, a prime-factor algorithm, and a split-radix algorithm. Note
age maximum, minimum, and amplitude of the riser DP are also that zero padding has not been applied to the data.
given in Table 2. For the considered DFSS cases, two measured The time series of the riser DP corresponding to USO and STB
dominant periods associated with the low- and high-frequency cases are divided into smaller series (four time series or records).
oscillations are given, respectively. The resulting amplitude spectra by means of the FFT are averaged
The uncertainty in the measured amplitude of the riser DP is to reduce the influence of noise. A similar pattern in the amplitude
less than 1%. sg0 and sl are calculated from the measurements spectrum was observed by applying a different number of records
obtained by the thermal mass flowmeter and by the electromag- (e.g., one and three records).
netic flowmeter, respectively. The uncertainties in the measured It can be observed from the experimental flow-pattern map
air and water inflow rates are less than 1%. that at low liquid flow rates, unstable oscillations occur. Note that
A fast Fourier transformation (FFT) was applied to obtain the for most of the considered experimental USO cases mentioned in
frequency components in the riser DP traces of the considered ex- Table 2, one dominant frequency appeared. However, two domi-
perimental cases. The experimental periods mentioned in Table 2 nant frequencies appeared in two cases. As an example of
were calculated from the corresponding amplitude spectra by this, Fig. 6a shows the amplitude spectrum by means of the FFT
means of the FFT of the riser DP traces by use of the software corresponding to the riser DP trace of Case 30 in Table 2
MATLAB. The FFT built-in function in MATLAB uses several ( sl ¼ 0.10 m/s and sg0 ¼ 4.02 m/s), which gives two dominant
algorithms in combination, including a variation of Cooley- frequencies for this USO case. Here, the number of recorded
0 0
0 0.1 0.2 0.3 0.4 0.5 0 500 1000 1500 2000
Frequency, Hz Time, s
× 104 (b) 1.8
(b) 6
1.6
Period = 133 s 1.4
5
1.2
4
1
3 0.8
0.6
2
0.4
0.2
1
0
0 250 500 750 1000
0
0 0.02 0.04 0.06 0.08 0.1 Time, s
Frequency, Hz
Fig. 7—Experimental riser DP traces. (a) DFSS (Case 8, Table 2).
Fig. 6—FFT for different riser DP traces. (a) USO (Case 30, Table (b) STB (Case 35, Table 2).
2). (b) SS1 (Case 17, Table 2).
means of the FFT corresponding to the riser DP trace of Case 35 in
Table 2 ( sl ¼ 0.40 m/s and sg0 ¼ 3.02 m/s), which does not show a
experimental data is 961. It can also be observed from the experi-
dominant frequency. For this case, two dominant periods are given.
mental flow-pattern map that at relatively higher liquid flow rates,
The experimental riser DP trace of this case is also shown in Fig. 7b.
the flow regime changes from single-frequency to dual-frequency
The number of recorded experimental data is 961.
severe slugging and to hydrodynamic slug flow with the increase
Fig. 9a shows the water outflow rate of SS1 corresponding to
of sg0 at constant sl. As an example, in Figs. 2c, 7a, and 7b, the
Case 17 in Table 2 ( sl ¼ 0.41 m/s and sg0 ¼ 0.51 m/s). Here, the
experimental riser DP traces of three cases are shown, correspond-
water and air inflow rates are constant and equal to 2.98 m3/h and
ing to SS1 (relatively low gas flow rate, sg0 ¼ 0.51 m/s), DFSS
3.70 std m3/h, respectively. There are periods of no water outflow
(moderate gas flow rate, sg0 ¼ 2.01 m/s, and STB (relatively high
(production starvation) followed by large peaks of water outflow
gas flow rate, sg0 ¼ 3.02 m/s) at sl ^ 0.40 m/s.
of approximately 8 m3/h. The produced slug length is approxi-
It can be observed from Table 2 that for the considered experi-
mately 30 m. This large liquid outflow may cause overflow and
mental SS1 and SS3 cases, a dominant frequency appeared. As an
consequent shutdown of the separator, which may have been
example of this behavior, Fig. 6b shows the amplitude spectrum
designed on the basis of the provided constant inflow rates. As
by means of the FFT corresponding to the riser DP trace of Case
expected, the time period of fluctuations in the water outflow (133
17 in Table 2 ( sl ¼ 0.41 m/s and sg0 ¼ 0.51 m/s), which gives a
seconds) is the same as that observed in the riser DP trace (Fig.
dominant frequency and the subsequent dominant time period can
2c). Fig. 9b shows the water outflow rate of SS3 corresponding to
be determined. Here, the number of recorded experimental data is
Case 24 in Table 2 ( sl ¼ 0.60 m/s and sg0 ¼ 1.01 m/s). Here, the
1,861. The experimental riser DP trace of this SS1 case was
water and air inflow rates are constant and equal to 4.36 m3/h and
shown in Fig. 2c. The riser DP traces of SS1 and SS3 are square-
7.36 std m3/h, respectively. As shown, the production starvation
shaped signals. The Fourier transform of a square wave contains
does not exist because water is continuously produced at the riser
an infinite series of odd integer harmonics at diminishing ampli-
top. In each cycle of oscillations, the water outflow changes from
tude. This can be observed in the amplitude spectrum of SS1 and
a minimum of approximately 2 m3/h to a maximum peak of
SS3 (see Fig. 6b). The dual-frequency fluctuations can be clearly
approximately 10 m3/h. The produced slug length in each cycle of
observed in the riser DP traces. For example, Fig. 7a shows the
oscillations is approximately 47 m. The measured time of fluctua-
riser DP trace of Case 8 in Table 2 ( sl ¼ 0.41 m/s and sg0 ¼ 2.01
tions in the water outflow (83 seconds) is equal to that of the ex-
m/s). Fig. 8a depicts the amplitude spectrum by means of the FFT
perimental riser DP trace of this case, which is shown in Fig. 2d.
corresponding to the riser DP trace of this DFSS case, which gives
two distinctly dominant frequencies. The measured periods of
high- and low-frequency oscillations for this case are 73 and 408 Influence of the Effective Pipeline Length
seconds, respectively. The number of recorded experimental data As mentioned before, the gas buffer vessel was included in the ex-
is 2,041. It can also be observed from Table 2 that for the consid- perimental facility to achieve an extra compressibility by creating
ered experimental STB cases, two dominant frequencies were a virtually longer pipeline. All of the experiments mentioned in
reported. For example, Fig. 8b shows the amplitude spectrum by previous sections were conducted with the empty gas buffer
4
6
3
4
Period = 73 s
2
2
1
0
0 200 400 600 800 1000
0
Time, s
0 0.02 0.04 0.06 0.08 0.1
Frequency, Hz (b) 12
(b) 14 10
6
8
4
6
2
4
2 0
0 200 400 600 800 1000
Time, s
0
0 0.1 0.2 0.3 0.4 0.5
Frequency, Hz Fig. 9—Experimental water outflow traces. (a) SS1 (case 17,
Table 2). (b) SS3 (case 24, Table 2).
Fig. 8—FFT for different riser DP traces. (a) DFSS (Case 8, Table
2). (b) STB (Case 35, Table 2). ume decreased. All these three unstable areas can be combined to
form one severe-slugging envelope. This severe-slugging envelope
reduced as the air buffer volume decreased.
vessel, which gives 0.40-m3 air buffer volume. This air buffer vol-
ume represents 197 m extra effective length of the 50.8-mm-di-
ameter pipeline; this extra length, however, does not contain any Impact of the Hilly-Terrain Unit
liquid holdup. The experimental setup described in the Experimental Facility sec-
To assess the impact of this effective length of the pipeline on tion was also used to study flow instabilities in a downward
the characteristics of the flow instabilities occurring in the hilly- inclined pipeline/riser system (Malekzadeh et al. 2012a) and in a
terrain pipeline/riser system, experiments were also conducted horizontal pipeline/riser system (Malekzadeh et al. 2012b). In the
with the gas buffer vessel fully filled with water, which gives zero downward inclined pipeline/riser system, SS1, SS2, and SS3 were
air buffer volume. observed (Fig. 10a), whereas in the horizontal pipeline/riser sys-
An experimental matrix was defined to cover all possible tem SS3 and DFSS were observed (Fig. 10b). Here, it is confirmed
flow regimes occurring in the test loop. The water flow rate ranges that a low spot in the pipeline (e.g., a hilly-terrain unit) is neces-
from 0.84 m3/h to 4.46 m3/h and the air flow rate from 2.23 to sary for the formation of SS1. However, the characteristics of SS1
29.36 std m3/h. The corresponding sl ranges from 0.11 to 0.61 m/s in the hilly-terrain pipeline/riser system are different from those in
and sg0 ranges from 0.31 to 4.02 m/s. All of the flow regimes that the downward inclined pipeline/riser system (e.g., generation of
have been obtained with 0.40-m3 air buffer volume were also short transient slugs at the elbow during the gas blowdown stage
observed with zero air buffer volume. Fig. 5b shows the experi- and formation of two substages during the slug growth stage).
mental flow map of the hilly-terrain pipeline/riser system with As can be seen in Figs. 5a, 10a, and 10b, the size of the
zero air buffer volume, indicating whether each point is in STB, severe-slugging envelope in the flow-pattern map hardly changed
USO, SS1, SS3 or DFSS regime. The considered experimental as the horizontal pipeline was replaced by the hilly-terrain unit.
cases with their associated liquid and gas superficial velocities are However, the downward inclined pipeline formed a larger severe-
summarized in Table 3. The measured time, as well as the aver- slugging envelope even with a small air buffer volume (0.25 m3).
age maximum, minimum, and amplitude of the riser DP, are also As an example, at constant sl of 0.31 m/s and sg0 ¼ 1.01 m/s
given in Table 3. and equal air buffer volume of 0.40 m3, the hilly-terrain pipeline/
As shown in Figs. 5a and 5b, similar flow patterns were riser system exhibited SS1 with a measured period of 109 seconds
observed with 0.40-m3 and with zero air buffer volume. However, and a produced slug length of approximately 30 m, whereas the
the severe-slugging region in the flow-pattern map strongly horizontal pipeline/riser system exhibited SS3 with a slightly
depends on air buffer volume (compressibility of the upstream shorter period of 95 seconds and a produced slug length of approx-
part of the elbow). The unstable area associated with SS1 is reduced imately 24 m. At higher liquid superficial velocity ( sl ¼ 0.40 m/s
as air buffer volume decreased from 0.40 m3 to zero. A similar and sg0 ¼ 1.00 m/s), the hilly-terrain pipeline/riser system exhib-
trend is observed for dual-frequency severe slugging. However, the ited SS3 with a measured period of 99 seconds and a produced
unstable area associated with SS3 expanded as the air buffer vol- slug length of approximately 40 m, whereas the downward
DP (bar)
sl sg0 Period Amplitude
Case (m/s) (m/s) Type (seconds) Max. Min. of DP (bar)
inclined pipeline/riser system exhibited SS1 with a measured pe- During the process of SS1, transient slugs generate in the pipe-
riod of 109 seconds and a produced slug length of approximately line upstream of the hilly-terrain unit and effectively contribute to
42 m, even with a smaller air buffer volume (0.25 m3). the initial blockage of the elbow. In the process of SS3, these tran-
sient slugs create a local flow reversal of liquid and gas at the
Conclusions elbow and in turn generate a long aerated liquid slug. It was also
observed that the slug growth stage consists of two substages: the
Flow instabilities in a hilly-terrain pipeline/riser system during
slug growth in the uphill section and the slug growth in the riser.
two-phase gas/liquid flow were investigated experimentally. The
Moreover, the existence of a hilly-terrain unit in a pipeline/
observed flow regimes were classified into five categories: STB
riser system induces a more severe type of slugging (i.e., SS1),
(characterized by hydrodynamic slugs initiated in the horizontal
which exhibits longer slugs than those of a horizontal pipeline/
pipeline upstream of the hilly-terrain unit and also in the elbow of
riser system.
the hilly-terrain unit), USO (exhibiting cyclic, low-amplitude
pressure fluctuations), SS1 (characterized by a full production
starvation and a pure-liquid slug length larger than the riser Nomenclature
height), SS3 (characterized by a growing long aerated liquid slug g ¼ gravitational acceleration, L/t2, m/s2
in the riser followed by the gas blowdown stage), and DFSS H ¼ riser length, L, m
(characterized by two distinctly different frequencies); the high- Kv ¼ flow factor, L7/2/m1/2, m3/h/bar
frequency fluctuations are related to the process of severe slugging L ¼ pipeline length, L, m
and unstable oscillations, and the low-frequency fluctuations are P ¼ pressure, m/Lt2, bar
related to the gradual cyclic transition between these two men- P0 ¼ atmospheric pressure, m/Lt2, Pa
tioned metastable states. T ¼ period, t, seconds