CONFIDENTIAL Malaysian Institute Of Chemical & Bioengineering Technology FINAL EXAMINATION JUNE 2013 SESSION ‘SUBJECT CODE : GKB 30102 ‘SUBJECT TITLE : INDUSTRIAL SAFETY AND HEALTH LEVEL : DEGREE TIME | DURATION : 2HOURS INSTRUCTIONS TO CANDIDATES 4. Please read CAREFULLY the instructions given in the question paper. 2, This question paper has information printed on both sides of the paper, 3. This question paper consists of ONE sections; Section A. 4. Answer only FOUR questions in Section A. THERE ARE 8 PAGES OF QUESTIONS, EXCLUDING THIS PAGE.SUN 2013 CONFIDENTIAL, SECTION A (Total: 80 marks) INSTRUCTION: Answer only FOUR questions, jease use the answer booklet provided. Question 4 ta) ‘On December 2011, a explosion occurred in LAG Refinery Limited Sdn Bhd. The explosion was caused by 30kg of TNT. Calculate the minimum safe distance (in ft) must a residential home be in order to receive no mare than a typical pressure for glass breakage. (Hint: 1 f= 0.304am) (10 marks) Compare the differences of THREE (3) decontamination method used to control biohazard. (6 marks) Define the following terms; «Hazard (2 marks) + Risk Assessment (2 marks) Stale the difference between detonation and deflagration. (4 marks) ‘Write the chemical control method used in industrial safety and health. (6 marks) ANZ Feedmill Sdn Bhd received their supply of raw matarial on 17* October 2010 at concentration of 85%, The supplier Tumished them with Material Safety Data Sheet (MSDS) as in Appendix 1. Create the label fram the information given above and in Appendix 1 (10 marks) (CRB 30102 PNDUSTRIAL SAFETY AND HEALTH.JUNE205 CONFIDENTIAL Question 3 (a) worker exposure to noise in a given plant is measured, resulting in the following readings for various time periods during the 8-hour shift TIME NOISE LEVEL 8:00 am- 10:00am 95 GBA 10:00 am - 11:00 am 75 dBA F100 am - 12:90 pm 95 dBA 72:30 pm - 1:30 pm 85 dBA 7:30 pm- 2.00 pm 100 dBA 2:00 pm - 4:00 pm 65 dBA (a) | State the Noise Maximum Permissible Exposure Levels according to law (2 marks) il, Evaluate the time —welghted average exposure, to determine whether Noise Maximum Permissible Exposure Levels have been exceeded (&marks) Given the noise exposure just described, evaluate whether the employer be required to furnish hearing protector for their employee, (4marks) (b} Interpret TWO (2) types of hazard identification method. (marks) Question 4 (a) |, Identity the TWO (3) regulations related to chemical safety under ‘Occupational Safaty and Health Act, 1994. (6 marks) ii, Select TWO (2) of the storage requirements criteria of hazardous chemical. (4 marks) (CKH 40102 INDUSTRIAL SAFETY AND HEALTHJUNE 2013 CONFIDENTIAL tb) The table shown belaw is accident statistic for selected industries, Assume total hours worked is 500 000 hours, | OSHA Incidence Rate FAR Industry 71990 7995 997 2070 Chemical 050 046 Food 328 220 Construction 325 725 200 200 Meter Vehicle 40 BS 00 200 ‘Agriculture 728 270 Question 5 (ab Caleulate the fatality rate of motor vehicle if the number of employee of motor vehicle is 1200 workers. (S marks) Determine the OSHA Incidence Rate in 1991 for the Food industries, if the accident rate is 75% higher than the rate in 1995, ( marks) Demonstrate THREE (3) methods on how living organism eliminate toxicant in their body. (9 marks) A plant employs 2000 full time workers in a process with a FAR of 3.5 Estimate industrial related deaths are expected each year. (4 marks) ‘CKB 40/07 INDUSTRIAL SAFETY AND HEALTH 3AINE 2013 CONFIDENTIAL co) ‘You are required to establish safety and health committee [SHC] at Inosan Chocolate Sdn Bhd, which has total number of worker of 150. Identify the number and composition of SHC member in Inosan Chocolate Sdn. Bhd. (4 marks) Discuss the primary aim of Occupational safety and health Act, 1994. (3 marks) END OF QUESTION (CKE 20102 INDUSTRIAL SAFETY AND HEALTHJUNE 2083 CONFIDENTIAL APPENDIX 1 A Sconce acon bei aboatry Een Material Safety Data Sheet Ammonium hydroxide MSDS ‘Secilon 1; Chemical Product ond Company Menlificalion Product Mame: ence prone ‘ene Infemaion: ‘elenesab em, ne. stan Soha Heuston Fovee 77356 USSsaex tgnego.r24r aren acacia ‘terion See Eb TSCA! TSCA.) noma Ammann yeaa Orrin Se 2 Na appt, ‘SUEMEMEG f4HR Emergency Telephone salt Senseo Synonym: Ageous Anan, Song Ammonia Sola, ‘Songer Arona Yster Ineerutional CHEMTREG, cll: 1-703-527-3887 ‘ChamiclName: Net psc, For nonemmergancyaanitance, ca 1-01-84-8400 Shamil Formule spate “Section 2: Composition andinforrnation on Ingredients eae cic [eee erat iar [ates ——— a | Tee on on rare: Armenia nye GAS C5 Ate 7D pam ha Pa 08 She ‘Section 3: Hazards ldentieation ata Coden SLAMET, LARHBD, SLATE case iano Peter Aco beath Bens ‘ry haeadous ree ft eames (retary ciel ea. agen Nescarcome loth ees Nrcrionte to" na Lilt Say mal ay eae em race fettaon on say rs may prot econ mapcotey ha charscunees oy pny ‘ahormess efor, rere Srerscgceue con rend deat mmaton ef ne eye’ area eet Sig ait Steinman s band yg oan Chronic Heath Eats GARGIOGHNIG EFFECTS: Not waa INDUSTRIAL SAFETY AND HEALTHJUNE2013 CONFIDENTIAL APPENDIX 2 o a = 2 5 a a 5 £ a 8 S > a 10 400 Scaled Distance (m/kg””) 2 INDUSTRIAL SAFETY AND HEALTH.JUNE 2013, CONFIDENTIAL APPENDIX 3. Damage ‘Annoying noise (137 dB if of low frequency, 10-15 Fz) Occasional breaking of large glass winelows already under strain Loud noise (143 dB), sonic boom, glass failure Breakage of small windows under strain ‘Typical pressuré for glass breakage “Safe distance” (probability 0.95 of no sextous damage below this value); projectile limit; some damage tothouse ceilings; 10% window glass broken Limited minor structural damage Large and smalt windows usually shatter: occasional damage to window frames 48 Minor dantage te house structures os Partial demolition of houses, made uninhabitable 694138 Cormgated asbestas shatters, corrugated steel or aluminum panels, fastenings fal, followed by buckling; Wood panels (standard housing), fastenings fail, panels blow in 90 Stee! frame of clad building slightly distorted 138 Partial collapse of walls and roofs of houses 138-207 Concrete or einder block walls, not reinforced, shatter 158 Lower limit of serious structural damage 172 ‘50% destruction of brickwork of houses 207 Heavy machines (3000 Ib) in industrial buildings suffer little damase; stecl frame buildings distort and pull away from foundations 207-27.6 Frameless. self-framing stee! panel buildings demolished: rupture of oil storage tanks 26 (Cladding of light industrial buildings ruptures BAS Wooden utility potes snap; tall hydraulic presses (40,000 Ib) in buildings slightly daraaged 345-482 Nearly complete destruction af houses 482 Loaded train wagons overturned 452-55. Brisk panels, 8-12 in thick, not reiuforved, fail by shearing of flewure 0 Lonied train boxcars completely demolished 689 Probable total destruction of buildings; heavy machine tools (7000 Ib) moved and badly damaged, very heavy machine rools (12,000 Ib) Limit at crater tip (KB :49102 INDUSTRIAL SAFETY AND HEALTHJUNE 2013, APPENDIX 4 CONFIDENTIAL TABLE 1 MAXIMUM PERMISSIBLE EXPOSURE LIMIT (CKB AID? INDUSTREAL SAFETY AND HEALTH ‘Sound Level, dBA Permissible time, hours 80 32 [_ 85 16 90 8B 85 4 | 100 2 105 1 110 0s 115 0.28 120 0.125 125 0.083, 130 0.037 _