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1981 Low-Gravity Environment in Spacelab
1981 Low-Gravity Environment in Spacelab
0010
Printed in Great Britain. Pergamon Press Ltd.
Abstract--This paper presents residual and system-generated accelerations with results from g-jitter spectral
measurements in the Spacelab Engineering Model. An overview (classification, brief discussion, and assessment
of magnitudes) of the various constituents of the perturbative acceleration field inside the Spacelab Module is
presented, both steady and fluctuating components being considered. Results of local g-jitter spectral measurements
taken in the Spacelab Engineering Model (EM-l)/Long Module Configuration are presented for frequencies from
less than l to 200 Hz.
The measured results for the system-generated perturbative accelerations exhibit, in the time domain, amplitudes
of the order of 10-3 g (peak value 3.6.10 -3 g). Spectral values of 4.10 -4 g are obtained in the frequency range up to
100 Hz; up to 10 Hz, however, the spectral values remain about an order of magnitude smaller, and also between
100 and 200 Hz the perturbation level is significantly lower than below 100 Hz.
Measured results from simulated crew activities show, in the time domain, a peak amplitude of 2.6.10-2g, the
spectral values being 6.10 _3g below 100 Hz and 1.10 _3 g below 10 Hz, for typical perturbances.
187
188 WALTER KNAVEand DIRK Eli ERS
damping/-insulating measures (e.g. anti-vibration mounts) take on define values with which one can easily cal-
may become desirable or necessary. culate, or under simplifying assumptions estimate, lhe
residual acceleration field.
2. LOW-GRAVITYCONDITIONSIN SPACELAB Thus, one obtains for the simplest approximation of
Considering Spacelab (carried by the Space-Shuttle) as the earth's gravity field from
an earth-orbiting low-gravity system, we distinguish be-
tween the residual acceleration due to the gravity-
gradient field ("tidal" field) existing inside Spacelab and "" Ldr\ r" / j ~ .~ ro
the perturbative accelerations occurring there due to
various external and internal influences. We use the term at an orbital height of 400 km (r,,- 6.77.10 ~ m):
"g-jitter" to denote the total contribution to the ac-
celeration field in Spacelab from any regularly or irre- F= =2.6.10 "sec : = 2 . 6 . 1 0 7g/m.
gularly fluctuating acceleration component generated by
internal sources (system machinery and equipment, In the approximation used, this tensor component
astronaut activities, etc.), g-jitter is, therefore, the more determines already the vertical (z) change of the residual
or less rapidly varying component of the acceleration acceleration field. For instance, over a vertical distance
field, and constitutes, together with the slowly varying of 4 m (corresponding roughly to the inner diameter of
(non-gravity) accelerations due to external effects (drag, the Spacelab Module), the difference of the residual
solar radiation pressure, etc.) the perturbative ac- acceleration is A=7= = 2.6.10 ~. 4 m sec : --
celerations. 10-~m sec -~- 10 6g, i.e. about 1 p.g.
By comparison, the corresponding residual ac-
2.1 Residual acceleration field celeration differences in the x - and y-directions are
Even under ideal free-fall conditions, a residual ac- smaller by a factor of 2, as can be easily verified through
celeration field is present in Spacelab, which is due to the calculation of the respective tensor components.
radial variation of the earth's gravity field. This residual The components of the tensor F can be measured, in
acceleration field vanishes only at the exact location of principle, by means of a sufficiently sensitive gravity
the center of mass, 0, of the Shuttle/Spacelab system and gradiometer. However, no such measurements seem to
is non-zero elsewhere, becoming noticeable for high- have been performed so far in a manned space vehicle.
sensitivity accelerometers already a short distance away A more detailed consideration of the residual ac-
from 0. The residual acceleration field ~, is determined by celeration field shows that its anisotropy characteristics
the gradient of the earth's gravity acceleration field g. are well suited as a basis for measuring the local vertical
For a convenient reference point ro (relative to the at the position of the space vehicle by means of an
earth's center of gravity) inside Spacelab, a Taylor series appropriate sensor. A concrete proposal for such a
expansion of g for a nearby point r reads: measurement of the local vertical in the presence of
g-jitter was put forward already in 1964 by Diesel[l].
dg
g(r)=g(ro)+(~-~)r=,~l'~+ .... 2.2 Perturbative accelerations
The following perturbational influences contributing to
where the low-g environment inside Spacelab are considered:
Choosing 0 as reference point, one obtains the residual --solar radiation pressure
acceleration field y inside Spacelab in terms of the --momentum transfer from micro-meteoroid fluxes
relative position vector g, in good approximation, as --drag forces due to the ambient ionospheric medium,
especially aerodynamic drag.
dg '=F • System-generated and other internal influences
causing position- and/or time-dependent accelerations
inside Spacelab:
where we have introduced the tensor symbol F for the --internal gravitational effect due to the mass dis-
vector gradient of g at the location ro. In a Cartesian tribution of the Shuttle/Spacelab system or, rather, its
coordinate system centered at 0 (with z-axis in the r- components (self-gravitational field)
direction and, say, x-axis in the instantaneous velocity --Vernier thruster action for attitude correction or
direction on a circular orbit), the tensor components stabilization or for slow rotational manoeuvres of the
orbiter
--operation of the life support subsystems and of
F ~ = ~x~, F~y = ~y~, etc.
auxiliary equipment
Low-gravity environment in spacelab 189
--astronaut movements and other astronaut activities 20 km sec ~ for the mass range considered: ml = I g and
(handling of apparatus, etc.) m2 = 10-I~ g, and the distribution function[3]:
--perturbations from the Spacelab experiments them-
selves or their auxiliary equipment (pumps, centrifuges, n(m) = 3.9.10 ~5. m-1.22
etc.) [particles of mass t> m per m2 and sec],
i0-I
i0-2 10
I m 22
590 f t 2}
jO-3
12 7 m 2
I 2 2 9 0 ff 2 )
u 10-4 I0-
tZ O-5 10-~
~60 m'
3960 ft2/
9 0 718 kg
200000 Jbl
10-6
hculor fo
10-7 10- I( p!one
10-8 iO-I
10C) 200 300 400 500 600 700
AIlJfude, n ml
t I I I 1 I
200 400 600 800 1000 1200
AltitUde, krn
Fig. 1. Atmospheric drag of the Space Shuttle, as function of orbital height (from: SL Payload Accommodation
Handbook[4]).
of its components, it appears sufficient to establish a extreme assumptions, and in practical situations the
reasonable upper limit for the effect. effect can be expected to be much smaller.
Considering, for instance, a highly idealized mass
model of the Shuttle/SL system according to which the 2.7 Vernier thruster action
total mass of the system is homogeneously distributed Considered in this context is only the low-level Ver-
over the surface of a closed cylinder with dimensions nier thruster action for smooth attitude control purposes,
roughly representative of the Long Spacelab Module and including slow rotation manoeuvres of the orbiter, i.e. at
calculating the gravitational acceleration due to this mass conditions consistent with mission requirements for the
configuration for a test particle (mass point) in the in- experimental phases of Spacelab operation (in particular,
terior of the cylinder at a point located midway between regarding the requirements of the German D-1 mission).
the end faces and a distance of several cm ( 5 - 10 cm) The maximum translatory acceleration of the Vernier
away from the cylinder wall, one obtains, after a thrusters (see [4]) is in the direction of the orbiter yaw
straightforward but tedious integration over this mass axis; its value is 2.4.10-4g.
distribution, an acceleration of the order b ~ - 10-9g In order to estimate the maximum acceleration asso-
(directed, of course, perpendicularly towards the nearby ciated with rotational motion of the orbiter we consider
wall). the case of a pitch motion with angular acceleration
For a single, large, compact mass (m = 500kg, 0 =
10 gcm 3) of reasonably regular shape, the acceleration 0m,x = 0.03°sec -2 = 5, 2. 10-4 rad sec 2
experienced by a test particle at a distance of several cm
( 5 - 10 cm) is b m - 10-7 g, as can be shown by a simple and a body-fixed point P at a distance r = 5 m from the
calculation. axis of rotation. The tangential acceleration then
Both values obtained above are based on rather assumes the value b T = r ' 0 .... = 2 . 6 . 1 0 3 m s e c : =
Low-gravityenvironment in spacelab 191
2 . 6 . 1 0 -4 g. The radial acceleration bR is estimated for a For this purpose, the first completely integrated and
firing period of At = 4 sec: functional Spacelab Engineering Model in a double
module configuration, with several heat load dummies
and front-plate-closed racks-instead of experiments-
bR = (r ' 0)2, with 0 = 0max" At - 2' 10-3[rad sec ~]
r installed in the payload area, was available at the ERNO
Integration Building (at Bremen), where an extensive
measurement program could be conducted.
bR = ~ [m sec 2] = 2" 10-5[m sec 2] = 2' 10 6 g.
Table 2 gives a listing of identified equipment inside
the Spacelab Module, which generates aero-dynamic,
The value of the radial acceleration is, in this case, only vibro-acoustic, and mechanical vibrations and shocks.
about 1% of the value of the tangential acceleration; on The most prominent vibration-generating units are
the other hand, the radial acceleration continues to exist, mounted in the module subfloor area, being represented
in contradistinction to the tangential acceleration, after by (see Fig. 3):
termination of the thruster action until the angular velo-
city is reduced again to zero. Thus, for sufficiently small • Avionics Fan
angular velocities the radial acceleration is negligible. • Cabin Fan, CO2-Control Assembly
Analoguous considerations apply also to the roll and the • Water Separator
yaw motions.
The acceleration due to orbiter attitude control thrus- The fans and the water separator are mounted to the
ter operation will reach values of about 3 .' 10 4 g inside subfloor via anti-vibration-mounts as a means for reduc-
Spacelab. tion of cabin noise. A further reduction of vibration
energy at the sources or along the transmission paths to
2.8 Perturbation effects of primary interest the racks does not appear to be achieveable with
This category comprises those effects and their asso- reasonable effort.
ciated perturbative accelerations which are of primary A listing of typical handling activities to be performed
and practical interest for an assessment of the low-g by the Spacelab crew inside and at the Module during an
environment in Spacelab at the actual locations of the on-orbit mission, as given below, was considered for the
experiments. It covers, essentially, the last three items of definition of handling activity simulation tests in con-
the list presented at the beginning of this section. junction with acceleration response measurements:
The "g-jitter" existing in Spacelab under full opera-
tional mission conditions, in the presence of astronauts • Crew motion inside/outside Module
and activated experiments, is represented, to a large • Vigorous free soaring, crouching, and straightening
extent, by the perturbative accelerations in this category. by astronauts
Included here should also be perturbations caused by • Operation of switches
Space Shuttle components or equipment, so far as they • Disconnection and variation of foot restraints and
lead to noticeable acceleration levels within Spacelab. handrails along rack fronts
Such perturbative sources, however, have not been • Opening and closing of covers, doors, inserts of
identified, except for the Orbiter Reaction Control Sys- mainfloor, racks, overhead containers
tem (RCS), the influence of which has just been des- • Exchange of cartridges, magazines
cribed (Vernier thruster action). • Operation of airlock with experiment table
A detailed discussion of the accelerations representing • Operation of hatches at viewport, optical window
the g-jitter, based on results of our own experimental • Handling of cameras (e.g. installation on window,
investigation, is presented in Section 3 and 4. exchange of films, etc.)
Here we only add a few remarks on crew-motion- • Space-Sled experimentation, incl. hop and drop tests
induced g-jitter contributions, referring to generally used • Others
data based on NASA work. Table I [5] exhibits' g-values
due to typical astronaut motions, for a certain experi- Since the Spacelab Module is a flexible structure with its
ment site in the Spacelab racks. In Fig. 2, a crew motion characteristic vibration behaviour, dynamics and mode
time profile is shown[6], which is based on Skylab data shapes, the results from a Modal Survey Test were used
and zero-g flights; it provides input information for together with some configuration features, such as mass
assessing the perturbation effects from corresponding loading and integration status, to define the measurement
wall interactions. locations for the g-jitter investigations. Locations, were
maximum deflections can be expected under low-
3. SPACELABMACHINERY-ANDCREW-INDUCED frequency excitation, were chosen. Acceleration res-
ON-ORBIT VIBRATIONENVIRONMENT ponse variations were detected through a careful choice
First indications concerning the characteristics of the of measurement points. For the control of externally-
Spacelab on-board vibration environment were obtained induced low level acceleration perturbations (back-
from the audible noise control work inside the Spacelab ground) at the site where the Spacelab Module was
Cabin. Those data prompted a detailed study and in- mounted in the integration building, a separate
vestigation of the Spacelab machinery- and crew-induced measurement point was monitored at the foundation of
vibration environment. the Module support structure.
192 WALTER KNABE and D1RK EILERS
Measured results from simulated crew activities in the Spacelab Module (Engineering Model}
Impulse = 4 0 N s
ditioner, pumps, etc. in the integration building), and with
Spacelab in an inactive state, the remaining background
acceleration amplitudes were, in the time domain, ap-
proximately 4.10 4 g; the maximum spectral component
of 1.3.10 -4 g occurred at 20 Hz, and at other frequencies
z
the spectral values remained below 3.10 ~g. These
/
09 results indicated a satisfactory quality of measuring in-
o
strumentation used and, at later comparisons with the
results of the g-jitter measurements, also an acceptable
signal to noise ratio.
P Details of a typical acceleration response measurement
C~ e~ 2 3 location are given in Fig. 5, together with an internal
Time, view of the Spacelab Module Cabin at the time of
testing. The acceleration sensor was mounted to the
Fig. 2. Typical crew motion profile[4].
front of the Control Center Rack with the aid of a small
platform. The Control Center Rack represents a fully
integrated rack with boxes, substructures, etc, whereas
An overview of the measurement locations is given in the experiment racks were not properly loaded with
Fig. 4. equipment, at the time when the measurements were
A problem arose regarding the selection of measuring made.
equipment sensitive enough to measure very low ac- In the area of the module forward end cone, the O2N2
celeration levels, such that the requirements Panel is located with a number of valves, operated either
by manual switches or driven electrically. After ac-
• Sensitivity < 10 ~g celeration measurements had been taken from the
• Range > I g activated basic Spacelab system, the acceleration res-
• Compensation for 1 g ponses were again recorded (at the same locations)
• Bandwidth 0-200 Hz when, in addition, such valves were operated. This
examplifies a typical operation and handling simulation,
with good linearity and stability could be fulfilled. the effect of which is superimposed upon the basic
Since standard accelerometers did not appear to be system-generated vibrations. Also simulated were hand-
adequate in view of these stringent requirements, alter- ling shocks executed by a Spacelab crew member. A
native methods using highly sensitive measuring devices medicine ball was used to simulate certain actions of a
were selected and used, in particular, piezo-electric force human body under weightlessness. With the aid of an
transducers, servo-accelerometers, and optical means impact load hammer, the force function introduced was
(Laser-Interferometer). Especially the servo-ac- measured.
celerometer Sundstrand Q-Flex QA-1100 proved to be The activation sequence of the Spacelab System, at
adequate for our purposes. The error of the the time when measurements were taken, included
measurement chains used was estimated to be in the operation of (see [4]):
range of 3-8%.
The initial steps of the measurement program showed • Avionics Fan 1, high speed
that upon elimination of external disturbances (air con- • Cabin Fan 1
Low-gravity environment in spacelab 193
• By-Pass, 2/3 cool 10 sec was digitalized, upon passing a low pass filter of
• Water Separator 1 80Hz, and printed as amplitude vs time for 3.5 sec,
• Water Pump 1 containing the maximum acceleration amplitude of the
• Freon Pump 1 10 sec segment. The frequency-spectra were calculated
• S/S Inverter for bandwidths of 0-100 Hz and 0-200 Hz, with a spec-
• Exp. Inverter, 0 kW power tral bandwidth of 0.25 Hz, a Hanning normalized func-
• Exp. Rack 9, 11, shutt off valves "open" tion, and 20 or 10 averages, with a duration of 2.56 sec
• CDMS/DPA, EXP/DPA for each Fourier-spectrum sample to be averaged.
• Smoke Detectors. The acceleration amplitude versus time (time history),
for a fully activated Spacelab as analyzed at a represen-
Ultimately, about 50 measurement steps with varia- tative location of the Control Center Rack is given in Fig.
tions in instrumentation, location, operational state and 6. A randomly fluctuating signal with a maximum of
simulated activities were recorded and evaluated [7]. 3.6.10 -3 g was obtained. The corresponding acceleration
The most significant results of the measurements are spectrum up to 200Hz (Fig. 7) shows the maximum
presented in this paper; they have to be understood as component at 60 Hz with 4.10 -4 g; low intensities were
typical values, which may vary in Spacelab, due to observed at low frequencies and above 120 Hz.
different actual flight configuration response characteris- The strongest g-jitter signals were observed for simu-
tics, in amplitude and frequency, at a given location of lated crew handling shocks, where a transient force
interest. A variation within half an order of magnitude function (reproduced in Fig. 8) with a peak of 100 N was
for the acceleration amplitudes must be allowed for. introduced at the Spacelab Rack Handrails. In response
The recording time for each scene was limited to to this pulse input function, the output, again at a
approx. 4min. From this analog record, a segment of representative Control Center Rack location, exhibits a
194 WAI.TER KNABEand DIRK EtLERS
AIRLOCK
AFT END CONE VIEWPORT
HIGH QUALITY
WINDOW
OVERHEAD I VIEWPORT
STOWAGE CON~rAINER
MPI
MPZ~
F~B
F~v~' D MP3
, ) if no racks are foreseen
WORK " ~ ~-~
BENCH RACK ~-
~RACK I~ "~
Fig. 5. Typical g-jitter measurement location in Spacelab EM1 Long Module (Control Center Rack).
430 t
320t
0.75
I, f,.2J
1.00 I 25 i.50 1.75
....
200 2.25 2.50 2.75
_
$ O0 5.75
T in sec
Meximum occelerotion in mg 3.6171
Fig. 6. Measured acceleration response at Control Center Rack with Spacelab activated.
160-
r20-
0005001 ~ -5
80.
Z
4
40.
oe~
o,
© f f f
40
JJ
-
peak acceleration of 2.6.10-~g with a typical decay The presented spectral results constitute an ap-
pattern (Fig. 9). The frequency spectrum of this shock propriate input for analyzing the response of highly
response, shown in Fig. 10, displays acceleration values sensitive Spacelab experiments, provided that the
(peak value= 6. 10-3g) which exceed the values for dynamic characteristics of the latter are known.
normal Spacelab operation by an order of magnitude.
The frequency spectrum was zoomed to a 10 Hz band- 4. PERTURBATIONS DUE TO EXPERIMENTS
width for the most intensive handling shock simulation The work performed in studying the Spacelab micro-
response obtained; this brings into evidence (insert in gravity environment was mainly concentrated on the
Fig. 10) the small values of the order of 10-4g below measurement and the data reduction of the accelerations
6Hz, and of 10-~g below 3Hz. A summary of the due to the fully operational basic Spacelab System. At
analyzed maximum spectral acceleration responses is that time, no actual experiment or payload hardware was
given in Fig. 11. present in the Module, but some effort was expended
to analyse the design and function of typical experiments
and their supporting equipment, as indications existed
that the low-gravity requirements of certain experiments
might be violated, in some cases, by the operation of
experiments themselves, irrespective of the g-jitter from
other sources.
As examples of such perturbation sources in the
German Dl-mission, the Isothermal Heating Facility, the
k. ,, .LAItL, Fluid Physics Module, and the Vestibular Sled may be
mentioned. In the case of the Isosthermal Heating Facil-
ity, which is contained in the Material Science Double
Rack, a motor-driven mechanism is interchanging in an
alternating operation the furnace and the cooling cham-
ber between two probes. This operation will introduce
-7.C ,, . . . . . I ], mechanical shocks when reaching the end stops. In the
' !, 2 :; 25 ~ C
T in sec same Material Science Double Rack the Fluid Physics
Maximum accelerationin m g 2 5 7 1 9 6 Module is situated in which for certain processes vibra-
Fig. 9. Spacelabactive, plus simulatedhandlingshocks; transient tions will be excited by an excenter, which in turn may
accelerationresponse at Control Center Rack (Y-component). disturb other nearby critical experiments. A rack-dedi-
,I"
mUv| a ,n g
x I0 4q
• 02
,:, 0 0 2
I I
0 01 2 x 9 ~ 1 0 4(j
I
I
!
!
.-i
l f-s
l
I I
i b s ,, 6
'o
--2
O I I I I ~,~ I I 1 l - -
IO0
0 FrequeFcy
Fig. 10. Spacelab activated, plus simulationof handling shocks; 100Hz accelerationresponse spectrum at empty
rack.
Low-gravity environment in spacelab 197
-6
21
Frequency, Hz
Fig. 11. Maximum measured g-jitter spectral response during ground simulation testing in Spacelab (Spacelab E M I
double module).
cated water cooling loop is operated by a water pump particular attention should be paid to the adverse effects,
package, in timeline with the execution of experiments. in terms of g-jitter, which may arise from experiments
The water pump generates a perturbative acceleration at and their auxiliary equipment.
nearby experiment locations in the order of 10 2g at a
very discrete frequency of 80 Hz, which corresponds to Acknowledgements--The authors acknowledge the collaboration
the rate of revolutions of the pump itself. of Prof. Dr. F. Hock, University Hannover, in performing the
high-sensitivitymeasurements on Spacelab. This work was sup-
ported by the Bundesministerfiir Forschung und Technologie of
5. SUMMARYANDCONCLUSIONS the Federal Republic of Germany and was monitored by the
Deutsche Forschungs-und Versuchsanstalt fiir Luft-und Raum-
The results for the Spacelab micro-gravity environ- fahrt.
ment discussed in this paper are compiled in Table 3. The
data for the g-jitter contribution to this environment are I~CES
based, to a large extent, on our own measurements. 1. J. W. Diesel, AIAA J. 2, 118%11% (1964).
An important conclusion to be drawn from the results 2. A. J. Drummond and J. R. Hichley, The Eppley-JPL solar
constant measurement program. Solar Energy 12 217 (1%8).
of the investigation can be expressed by the statement 3. Meteoroid Environmental Model. NASA SP-8013 (1%9).
that the fully operational basic Spacelab System is 4. Spacelab Payload Accommodation Handbook. ESA Ref. No.
characterized, in the frequency range up to 100 Hz, by SLP/2104, 31 July 1978.
g-jitter spectral levels exceeding the value of 10-4g only 5. Spacelab Mission One: Integrated payload requirements
document, NASA-MSFC l~)c. No. JA-010. Revision D. Feb.
for a few narrow bandwidths (spectral peak value =
198I.
4.10 4g at 60Hz). Thus, the operational Spacelab 6. W. Haeussermann, Control requirements of the shuttle
Module in itself is endowed with a micro-gravity experiments. In: (Edited by E. Gottzein). Automatic Control
environment of rather good quality. In view of this fact, in Space, VDI-Gesellschafi MeB- und Regelungstechnik pp.
the more severe g-jitter contributions from astronaut 97-111 (1976).
7. D. Eilers, F. Hock, W. Knabe and H. R. Meyer-Piening,
motions and other crew activities have to be kept as low Vibrationsmessung und -entstGrung fiir Spacelab-Experi-
as possible in order to retain the low acceleration levels mente der D-1 Mission. Final Rep. ERNO Raumfahrttechnik,
of the basic system-generated background. Similarly, Bremen, PRV-TB-1/Io81(1981).