Professional Documents
Culture Documents
October 2008
Addis Ababa
Table of Contents
1. Executive Summary..............................................................................................1
2. Product Description and Application...............................................................1
3. Market Study, Plant Capacity and Production Program...............................2
3.1 Market Study..........................................................................................................................2
3.1.1 Pricing and Distribution..........................................................................................3
3.2 Plant Capacity..................................................................................................................3
3.3 Production Program.........................................................................................................3
4. Raw Materials and Utilities...............................................................................3
4.1 Availability and Source of Raw materials.......................................................................3
4.2 Annual Requirement and Cost of Raw Materials and Utilities........................................4
5 Location and Site................................................................................................4
6 Technology and Engineering.............................................................................4
6.1 Production Process...........................................................................................................4
6.2 Machinery and Equipment...............................................................................................5
6.3 Civil Engineering Cost.....................................................................................................6
7 Human Resource and Training Requirement.................................................6
7.1 Human Resource..............................................................................................................6
7.2 Training Requirement......................................................................................................6
8 Financial Analysis...............................................................................................7
8.1 Underlying Assumption...................................................................................................7
8.2 Investment........................................................................................................................8
8.3 Production Costs..............................................................................................................8
8.4 Financial Evaluation........................................................................................................9
4 Economic and Social Benefit and Justification..............................................10
ANNEXES...............................................................................................................12
1. Executive Summary
This profile envisages the establishment of a honey processing plant in Amhara National
Regional State.
According to CSA data, honey yield of the region amounts 6.9 million kg annually. The
envisaged plant processes 200,000 kg (200 tons) of honey per annum.
The total investment requirement is estimated at Birr 3.7 million out of which Birr 1.2 million is
for machinery and equipment.
The project is financially viable with an internal rate of return (IRR) of 59.13% and a net present
value (NPV) of Birr 4.66 million discounted at 18%.
Establishing honey processing plant has wide range of economic and social benefits such as
increasing the level of investment, tax revenue, employment creation, modernization of
agriculture, better nutrition and public health.
Generally, the project is technically feasible, financially and commercially viable as well as
socially and economically acceptable. Hence the project is worth implementing.
Honey consists essentially of different sugars, predominately glucose and fructose. Besides,
honey contains protein, amino acids, enzymes, organic acids, mineral substances etc. the color of
honey varies from nearly clourless to dark brown. The flavor and aroma vary but are usually
derived from its plant origin.
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3. Market Study, Plant Capacity and Production Program
With 20 percent of the honey bee population, ANRS comes second after Oromiya in honey
production. It’s share in the national out put is 25 percent. Bee keeping is an activity that is
practiced not only in rural areas, but also in urban areas.
If properly undertaken, it can make significant contribution to the regions food requirements
directly in the form of honey and indirectly through the role of bees on crops. Pollination by bees
in crucial for a good set of seeds and fruits
CSA’s estimate of honey yield of the region is 6.9 million kg annually, the estimate done by the
Bureau of Agriculture and Rural Development is 7.91 million kg. The difference is because
CSA’s estimate has not taken into account the yield obtained from intermediate and modern
beehives
In the region, yield of honey being harvested varies depending on the type of bee hive used. The
region’s average for traditional beehive is 6kg (range 5 to 7), intermediate beehive ( top –
beehive) is 15 kg (range 13-18), and modern bee hive (movable frame hive) is 20 kg (range 15-
25 kg).
Honey from the ANRS is noted for its high quality. It has a low moisture content of 18 to 21
percent. Gondar honey has 18.7 percent, Gojjam honey 18.9 percent and Wollo honey 20.5
percent1.
The plant aims at replacing the existing supply of crude honey by strained or processed honey.
1
Potential Assessment Survey – Livestock Report, DSA, December 2006
2
Currently, the price of processed honey is about Birr 75,000/ton. However, the proposed project
is planned to market its honey at Birr 60,000/ton.
The product can be distributed through wholesale retail chain as it has to reach wide range of
consumer in all towns.
The proposed plant will produce 200 tons of crude honey per year. Establishment of similar
plants in different cities is advisable since the current supply of crude honey is by far larger than
the specified amount.
The program is scheduled based on the consideration that the envisaged plant will work 275 days
in a year, where the remaining days will be holidays and for maintenance. During the first year
of operation the plant will operate at 60 percent capacity and then it grows to 70 percent in the
2nd year. The capacity will grow to 85 percent starting from the 3 rd year. Starting from the fourth
year, full capacity will be attained.
This consideration is developed based on the assumption that market and logistics barriers would
take place for the first few years of operation.
The major raw material – crude honey – is available in large quantity in the region. Some
chemicals and additives will be imported.
The types and costs of required raw materials are shown in Table 1 hereunder.
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Table 1: Required Raw Materials
Cost (Birr)
No. Material Local Foreign
Crude honey (205 ton) 6,150,00
1 0
2 Sanitary Chemicals 50,000
3 Lab. Chemicals 200,000
4 Filter Aids 500,000
5 Glass Jars 1,500,000
6 Cartons 250000 0
Total 7,900,000 750,000
Electricity and water are two basic utilities required by the project. When the plant operates at
full capacity the project will require 65,000 kwh of electrical energy; which is estimated to cost
Birr 3,575. Likewise, the project is expected to consume 10,00m3 of water/annum at estimated
cost of Birr 2,650. Accordingly, the total cost of utilities is estimated to be Birr 37,217.
The appropriate locations for the envisaged project should be selected in view of the availability
of honey production, infrastructure as well as market for the output. Thus, every major city of
Gojjam, Gonder and Wello are appropriate for this plant.
The production of honey begins with the application of heat water on crude honey that contains
bee wax, pollen and other impurities. This is usually done by water jacketed stainless steel trays
that are thermostatically controlled. These trays have a series of channels proof which pass the
meted honey and wax. This is followed by melting honey and wax mixture flows into a separator
leaving broad and pollen behind the tray thus giving a much cleaner product in box wax and
honey. Here the honey sinks and wax floats.
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From the separator, the honey flows into honey storage tank from where it is pumped through a
duplex filter to filter it. Then the honey passes through the filter to a semi-automatic filling
machine where the filling machine fills the empty jars. Then, the filled jars would be closed,
labeled and put into cartons so as to make it ready for delivery.
Alternative technology
After removing the crystals, a moderate heating system (solar one) could be useful to make the
raw honey melt. Then it can be packed in a sealed by a container.
Another alternative is to merge apiculture (beekeeping) with the honey processing business.
2 Filtering Machine 2
3 Storage tanks /vats 3
4 Filling machine 2
5 Packing machine 2
6 Rebelling machine 3
7 Work tables 5
The total cost of these machines and equipments are estimated at Birr 1.21million.
Supplier Address
These machines and equipments are available in Addis Ababa market.
5
The total site area for the envisaged plant is estimated to be 800m2 where 200m2 is allocated to
the production place. The land lease is estimated at Birr 48,000; while the civil engineering cost
is estimated to amount Birr 400,000.
The human resource requirement is depicted in Table 3 hereunder. The project creates 27 jobs.
Periodic training is important. Birr 30,000 is included in the working capital to finance the
trainings.
8 Financial Analysis
8.1 Underlying Assumption
The financial analysis of this plant is based on the data provided in the preceding sections and
the following assumptions.
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A. Construction and Finance
B. Depreciation
Building 5%
Machinery and equipment 10%
Office furniture 10%
Pre-production (amortization) 20%
8.2 Investment
The Total Initial Investment is estimated at about Birr 3.72 million of which Birr 1.21 million is
for plant machinery and equipments. The detail is shown in Table 4.
7
Table 4: Total Initial Investment & Working Capital
The total production cost at full capacity is estimated at Birr 9.48 million. The details are shown
in Table 6.
8
Table 5: Production Cost at full Capacity
I. Profitability
The income statement shows that the proposed project generates profit starting from the first year
of operation. Profit starts at undiscounted Birr 1.01 million in first year and reaches about Birr
1.9 million in the eight year of the project life. Gross Profit to Sales ratio starts at 14.08% and
reaches 22.86% at eight year. The total profit earned during the whole ten years of operation
amounts Birr to 17.16 million. These indicators prove that the project is profitable.
The breakeven analysis shows that the Total Revenue equals the Total Cost at 12.48% of
capacity which is achieved in the first year of operation.
III. Payback Period
The project pays back its initial investment at the first year of operation.
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V. Internal Rate of Return and Net Present Value
The Internal Rate of Return is 59.1% and the Net Present Value at 18% discount rate per annum
is Birr 4.66 million.
Based on the foregoing presentation and analysis, we can learn that the proposed project
possesses wide range of benefits that complement the financial feasibility obtained earlier. In
general the envisaged project promotes the socio-economic goals and objectives stated in the
strategic plan of the Amhara National Regional State. These benefits are listed as follows:
A. Profit Generation
The project is found to be financially viable and earns a total profit of Birr 17.16 million within
the project life.
B. Tax Revenue
In the project life under consideration, the government will collect about Birr 6.24 million from
corporate tax payment alone (i.e. excluding income tax, sales tax and VAT).
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D. Diversification and InterSectoral linkage
The proposed project helps to diversify ANRS and Ethiopian economy. It contributes to
industrialization of the region’s as well as the county’s economy.
E. Modernization
The proposed project will contribute a lot in modernizing the agriculture and accelerate the on-
going transformation in the sector.
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ANNEXES
12
Annex 1: Total Net Working Capital Requirements (in Birr)
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
1
Annex 1: Total Net Working Capital Requirements (in Birr) (continued)
PRODUCTION
5 6 7 8 9 10
Spare Parts in Stock and Maintenance 5,365 5,365 5,365 5,365 5,365 5,365
TOTAL NET WORKING CAPITAL REQUIREMENTS 1,996,803 1,996,803 1,996,803 1,996,803 1,996,803 1,996,803
2
Annex 2: Cash Flow Statement (in Birr)
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 860,659 2,857,462 7,985,455 8,530,909 10,396,364 12,196,364
1. Inflow Funds 860,659 2,857,462 785,455 130,909 196,364 196,364
Total Equity 344,264 1,142,985 0 0 0 0
Total Long Term Loan 516,395 1,714,477 0 0 0 0
Total Short Term Finances 0 0 785,455 130,909 196,364 196,364
2. Inflow Operation 0 0 7,200,000 8,400,000 10,200,000 12,000,000
Sales Revenue 0 0 7,200,000 8,400,000 10,200,000 12,000,000
Interest on Securities 0 0 0 0 0 0
3. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 860,659 860,659 8,009,596 7,354,435 9,459,881 10,923,668
4. Increase In Fixed Assets 860,659 860,659 0 0 0 0
Fixed Investments 819,675 819,675 0 0 0 0
Pre-production Expenditures 40,984 40,984 0 0 0 0
5. Increase in Current Assets 0 0 1,983,536 330,589 495,884 495,884
6. Operating Costs 0 0 5,474,787 6,384,329 7,748,643 9,112,956
7. Corporate Tax Paid 0 0 0 0 620,454 764,546
8. Interest Paid 0 0 551,272 267,705 223,087 178,470
9. Loan Repayments 0 0 0 371,812 371,812 371,812
10. Dividends Paid 0 0 0 0 0 0
Surplus (Deficit) 0 1,996,803 -24,141 1,176,474 936,483 1,272,696
Cumulative Cash Balance 0 1,996,803 1,972,662 3,149,135 4,085,618 5,358,314
3
Annex 2: Cash Flow Statement (in Birr): Continued
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000
1. Inflow Funds 0 0 0 0 0 0
Total Equity 0 0 0 0 0 0
Total Long Term Loan 0 0 0 0 0 0
Total Short Term Finances 0 0 0 0 0 0
2. Inflow Operation 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000
Sales Revenue 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000
Interest on Securities 0 0 0 0 0 0
3. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 10,396,551 10,370,237 10,339,005 9,935,961 9,935,961 9,935,961
4. Increase In Fixed Assets 0 0 0 0 0 0
Fixed Investments 0 0 0 0 0 0
Pre-production Expenditures 0 0 0 0 0 0
5. Increase in Current Assets 0 0 0 0 0 0
6. Operating Costs 9,112,956 9,112,956 9,112,956 9,112,956 9,112,956 9,112,956
7. Corporate Tax Paid 777,931 796,234 809,619 823,005 823,005 823,005
8. Interest Paid 133,852 89,235 44,617 0 0 0
9. Loan Repayments 371,812 371,812 371,812 0 0 0
10. Dividends Paid 0 0 0 0 0 0
Surplus (Deficit) 1,603,449 1,629,763 1,660,995 2,064,039 2,064,039 2,064,039
Cumulative Cash Balance 6,961,763 8,591,526 10,252,520 12,316,560 14,380,599 16,444,638
4
Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 0 0 7,200,000 8,400,000 10,200,000 12,000,000
Interest on Securities 0 0 0 0 0 0
2. Other Income 0 0 0 0 0 0
CUMULATIVE NET CASH FLOW -860,659 -1,721,318 -1,194,186 621,804 2,153,186 3,976,164
Net Present Value (at 18%) -860,659 -729,372 378,577 1,105,268 789,870 796,840
Cumulative Net present Value -860,659 -1,590,031 -1,211,453 -106,185 683,685 1,480,525
5
Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED (Continued)
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000
Interest on Securities 0 0 0 0 0 0
2. Other Income 0 0 0 0 0 0
Fixed Investments 0 0 0 0 0 0
Pre-production Expenditures 0 0 0 0 0 0
CUMULATIVE NET CASH FLOW 6,085,277 8,176,087 10,253,511 12,317,550 14,381,589 16,445,629
Net Present Value (at 18%) 781,282 656,357 552,674 465,350 394,365 334,207
Cumulative Net present Value 2,261,807 2,918,164 3,470,839 3,936,189 4,330,553 4,664,760
6
Annex 4: NET INCOME STATEMENT ( in Birr)
PRODUCTION
1 2 3 4 5
Capacity Utilization (%) 60% 70% 85% 100% 100%
7
Annex 4: NET INCOME STATEMENT (in Birr): Continued
PRODUCTION
6 7 8 9 10
Capacity Utilization (%) 100% 100% 100% 100% 100%
8
[
9
Annex 5: Projected Balance Sheet (in Birr): Continued
PRODUCTION
5 6 7 8 9 10
TOTAL ASSETS 11,188,532 12,674,599 14,191,899 16,112,244 18,032,588 19,952,932
1. Total Current Assets 10,267,657 11,897,419 13,558,414 15,622,454 17,686,493 19,750,532
Inventory on Materials and Supplies 1,204,506 1,204,506 1,204,506 1,204,506 1,204,506 1,204,506
Work in Progress 251,252 251,252 251,252 251,252 251,252 251,252
Finished Products in Stock 502,504 502,504 502,504 502,504 502,504 502,504
Accounts Receivable 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091
Cash in Hand 38,541 38,541 38,541 38,541 38,541 38,541
Cash Surplus, Finance Available 6,961,763 8,591,526 10,252,520 12,316,560 14,380,599 16,444,638
Securities 0 0 0 0 0 0
2. Total Fixed Assets, Net of Depreciation 920,875 777,180 633,485 489,790 346,095 202,400
Fixed Investment 1,639,350 1,639,350 1,639,350 1,639,350 1,639,350 1,639,350
Construction in Progress 0 0 0 0 0 0
Pre-Production Expenditure 81,968 81,968 81,968 81,968 81,968 81,968
Less Accumulated Depreciation 800,443 944,138 1,087,833 1,231,528 1,375,223 1,518,918
3. Accumulated Losses Brought Forward 0 0 0 0 0 0
4. Loss in Current Year 0 0 0 0 0 0
TOTAL LIABILITIES 11,188,532 12,674,599 14,191,899 16,112,244 18,032,588 19,952,932
5. Total Current Liabilities 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091
Accounts Payable 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091 1,309,091
Bank Overdraft 0 0 0 0 0 0
6. Total Long-term Debt 743,624 371,812 0 0 0 0
Loan A 743,624 371,812 0 0 0 0
Loan B 0 0 0 0 0 0
7. Total Equity Capital 1,487,248 1,487,248 1,487,248 1,487,248 1,487,248 1,487,248
Ordinary Capital 1,487,248 1,487,248 1,487,248 1,487,248 1,487,248 1,487,248
Preference Capital 0 0 0 0 0 0
Subsidies 0 0 0 0 0 0
8. Reserves, Retained Profits Brought Forward 5,833,396 7,648,569 9,506,448 11,395,560 13,315,904 15,236,249
9. Net Profit After Tax 1,815,172 1,857,880 1,889,112 1,920,344 1,920,344 1,920,344
Dividends Payable 0 0 0 0 0 0
Retained Profits 1,815,172 1,857,880 1,889,112 1,920,344 1,920,344 1,920,344
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