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COLLAGE OF ENGINEERING
DEPARTMENT OF CHEMICAL ENGINEERING
Title: Extraction and Characterization of Essential Oils from Pumpkin
Seeds
Prepared By ID
1. Atinaf Tesega………………………………....0148/10
2. Moges Belay………………………………….0735/10
3. Reskey Brhane………………………………..1070/06
4. Yoftahe Adane………………………………..1037/10
DECLARATION
We certify that our work is original except technical and special support of our advisor and
also compiled according the project writing guideline given by the faculty of Chemical
Engineering department.
Name of student Signature Date
ACKNOWLEDGMENT
First of all we would like to thanks the almighty GOD who helped us to complete this paper
work to be possible. However, since it is impossible to name all, we mentioned only the
pillars with great excuse not to cite others. Let‟s our dearest gratitude goes to our advisor
lecturer Mr.Bisrat Y. for his support, encouragement, guidance to realize our final project.
Next, we would like to thank co- advisor Mr. Getahun and Mr. ASnake for thier support by
fulfilling experimental facilities and for his unlimited assistance and advises which made this
paper work realizable. We also heart full gratitude to Debre Berhan University College of
Engineering and Department of Chemical Engineering for patting trust and confidence on our
work and for the feedback and encouragement since the beginning of the project. Lastly, our
department staffs deserve gratified thanks and respect for everything.Last but not least, our
immerse gratitude also goes to our family, for their love, support and encouragement
financially, morally, academically. It would never be possible to mention all who lent their
help and contribution in the completion of this study and our entire stay in the university,
may God reward every one of you, Amen!
ABSTRACT
The objective of this thesis was extraction and characterization of essential oil from pumpkin
seed Cucurbita pepo variety using solvent extraction method. Primarily pumpkin seeds were
collected from the market. The oil production process steps were, cleaning, drying, milling
and sieving, extraction by soxhelt and finally the oil and solvents are separated by simple
distillation. This work was intended to study the influence of different factors (Particle sizes,
extraction time and temperature) on the quality and quantity of essential oil extracted from
pumpkin seeds using hexane as a solvent. Essential oils which were extracted from pumpkin
seed used in the manufacture of high quality perfumes, lotions, food flavourings, medicines
and for antimicrobial activity. From the experimentation it was found that maximum oil yield
of 67% was obtained at average particle size of 0.25 mm, extraction time of 4 hour and
temperature of 70 oc. A minimum oil yield of 46.22 % was obtained at average particle size
of 0.25mm, extraction time of 3 hour and at a temperature of 60oc.From the characterization
of pumpkin seeds have a moisture content and ash content of 6.8% and 7% respectively. The
value obtained from the characterization of pumpkin seeds oil were 1.4%,o.88,
3.2mpa.sec,6.37 and 3.36ml/g for moisture and volatile matter of oil, specific gravity
,viscosity, pH and acid value respectively..From economic analysis The rate of return on
investment is 71%, the payback period is 1.07 year, the breakeven point is 29%, the net
present value (NPV) is 40,335,292and the net present value ratio is 3.4 this indicates that the
project is feasible.
Keywords: Pumpkin seed, Essential oil, pumpkin seed oil, cucurbita pepo
5th Year Chemical Engineering Final Thesis 2014 E.C Page iii
EXTRACTION AND CHARACTERIZATION OF ESSENTIAL OIL FROM
PUMPKIN SEED
TEBLE OF CONTENTS
CONTENTS Page No
DECLARATION ........................................................................................................................ i
ACKNOWLEDGMENT ............................................................................................................ii
ABSTRACT ............................................................................................................................. iii
LIST OF TABLES ...................................................................................................................vii
LIST OF FIGURES ............................................................................................................... viii
ACRONYMS ............................................................................................................................ ix
1. INTRODUCTION ................................................................................................................. 1
1.1. Background ..................................................................................................................... 1
1.2. Statement of the Problem ................................................................................................ 3
1.3. Objectives........................................................................................................................ 4
1.3.1. General Objective .................................................................................................... 4
1.3.2. Specific Objectives .................................................................................................. 4
1.4. Significance of the Study ................................................................................................ 4
1.5. Scope of the Study .......................................................................................................... 4
2. LITERATURE REVIEW ...................................................................................................... 5
2.1. Essential Oil .................................................................................................................... 5
2.1.1. Uniqueness of essential oils ..................................................................................... 5
2.1.2. Factors affecting the yield and quality of essential oils ........................................... 6
2.1.3. Source of natural essential oil .................................................................................. 7
2.2. Pumpkin .......................................................................................................................... 7
2.2.1. Pumpkin in Ethiopia................................................................................................. 8
2.2.2. Pumpkin Seed .......................................................................................................... 8
2.2.3. Pumpkin seed oil ...................................................................................................... 9
2.2.4. Property and application pumpkin seed oil ............................................................ 10
2.2.5. Antimicrobial activity of pumpkin seed oil ........................................................... 10
2.3. Extraction Technologies of Essential Oils .................................................................... 11
2.3.1. Solvent Extraction .................................................................................................. 11
2.3.2. Steam distillation.................................................................................................... 12
2.3.3. Hydro-diffusion ...................................................................................................... 12
2.4. Essential Oil from Pumpkin Seed ................................................................................. 13
2.4.1. Solvent extraction of pumpkin seed ....................................................................... 13
LIST OF TABLES
Table 2.1: Proximate compositions of pumpkin seed in percentage .......................................... 9
Table 4.1: Moisture content observation.................................................................................. 20
Table 4.2: Percentage oil yield of pumpkin seed at different solvent type .............................. 20
Table 1.3: Percentage oil yield of pumpkin seed by soxhlet extraction .................................. 21
Table 4.4: Moisture and volatile matter of pumpkin seed oil .................................................. 23
Table 6.1: Import of essential oils ............................................................................................ 34
Table 6.2: Forecasted demand for essential oils ...................................................................... 35
Table 6.3: Purchased equipment cost ....................................................................................... 36
Table 6.4: Direct and indirect cost estimation ......................................................................... 37
Table: 6.5 Estimation of total production cost ......................................................................... 38
5th Year Chemical Engineering Final Thesis 2014 E.C Page vii
EXTRACTION AND CHARACTERIZATION OF ESSENTIAL OIL FROM
PUMPKIN SEED
LIST OF FIGURES
Figure 2.1: Fresh pumpkin fruit plant and matured pumpkin fruit ............................................ 8
Figure 2.2: Hulled pumpkin seed ............................................................................................... 9
Figure 1.1: Raw materials and equipment ............................................................................... 16
Figure 3.2: Process description of extraction process of pumpkin seed essential oil .............. 17
Figure 3.3: Soxhelt extraction set up and oil products ............................................................. 17
Figure 4.1: Effect of temperature on percentage oil yield ....................................................... 21
Figure 4.2: Effect of extraction time on percentage oil yield .................................................. 22
Figure 4.3: Effect of extraction time on percentage oil yield .................................................. 23
5th Year Chemical Engineering Final Thesis 2014 E.C Page viii
EXTRACTION AND CHARACTERIZATION OF ESSENTIAL OIL FROM
PUMPKIN SEED
ACRONYMS
AOAC …………...............................................Association of official analytical chemists
AV……………………………………………..Acid Value
CF……………………………………………..Cash flow
DC……………………………………………..Direct cost
EFFA……………………………………….....Essential free fatty acid
FAO…………………………………………...Food agricultural organization of united nation
FCI…………………………………………….Fixed capital investment
FFA……………………………………………Free Fatty Acid
IC……………………………………………...Indirect cost
IRR……………………………………………Internal rate of return
NPV...…………………………………………Net present value
MARR………………………………………...Minimum acceptable rate of return
ROR…………………………………………...Rate of return
SG……………………………………………..Specific gravity
TCI…………………………………………….Total capital investment
TPC……………………………………………Total production cost
WCI…………………………………………....Working capital investment
1. INTRODUCTION
1.1. Background
Essential oils are aromatic liquids which are extracted from the flowers, seeds, leaves, and
stems, bark roots of trees, herbs, bushes & shrubbery through different extraction methods.
They were originated in ancient Rome, Greece, and Egypt and throughout the Middle and Far
East had, as a common feature, They were used for many purpose such as perfumes,
cosmetics, lotion, food preservation, food flavours, deodorants, pharmaceuticals, medicinal
and embalming antiseptic There are several techniques that can be used to extract essential
oils water distillation, steam distillation, solvent extraction, expression under pressure,
supercritical fluid extractions and subcritical water extractions (Diniz do Nascimento et al,
2020).
Pumpkins squash, and gourds are closely related members of the Cucurbit, it is an annual
plant growing in temperate and subtropical regions and belongs to the family of
Cucurbitaceae which comprises Cucurbita pepo, Cucurbita moschata, Cucurbita maxima, and
Cucurbita mixta, according to the texture and shape of their stems. Cucurbitaceae used as
vegetable and medicine throughout the world, Which includes approximately 90 orders and
750 species, The species of squash pumpkins is one of 5 cultivated and about 10 wild
species of the genus Cucurbita L. of family „Cucurbits‟ Cucurbitaceae (Kajla et al., 2015)
Pumpkin seeds, also known as pepitas, which means are edible and nutrient-rich. They are
about 1.5 cm (0.5 in) long and an average of 0.22 grams weight, flat, asymmetrically oval,
light green in colour and usually covered by a white husk, although some pumpkin varieties
produce seeds without them. Pumpkin seeds are a popular snack that can be found hulled or
semi-hulled at most grocery stores and a good source of protein, magnesium, copper and
zinc. Pumpkin seeds serve as a rich source of edible oil that has a wealthy amount of
unsaturated fatty acids and vitamin E, which plays an important role in human health, and
both bring a lot of benefits. Noted that the oil content of pumpkin seeds is about 50%, and the
four dominant fatty acids are palmitic, stearic, oleic and linoleic acids (Stevenson et al.,
2007).
Pumpkin seed oil has been used traditionally as medicine in many countries such as China,
Yugoslavia, Argentina, India, Mexico, Brazil, and America. Pumpkin seed oil also rich in
antioxidants and beneficial as nutritional supplements such as essential fatty acids
including linoleic and linoleic, carotenes, lutein, gamma and P-tocopherols, phytoserols,
Pumpkin seed oil and seeds are also rich in unsaturated fatty acids. Due to high omega-3 (6
and 9)-fatty acids. Seeds and oil have been claimed to promote HIV/AIDS wellness. The
lignans and phytosterols such as delta 7-sterols and delta 5-sterols are of special interests. Ant
oxidative compounds, such as vitamin E, especially gamma-tocopherol are also high. In fresh
dried seeds concentration of alpha-tocopherol is 37.5 μg/g and gamma tocopherol is 383
μg/g(Bavec et al., 2007).
1.3. Objectives
1.3.1. General Objective
The aim of this thesis was extraction and characterization of essential oil from pumpkin seed
using solvent extraction.
1.3.2. Specific Objectives
To determine the moisture content of pumpkin seeds.
To determine the possible amount of essential oil extracted from the given amount of
pumpkin seeds.
To characterize the extracted pumpkin seed essential oil.
To investigate the effect of temperature, particle size and extraction time of pumpkin seed
on the extracted oil yield.
To evaluate the economic analysis of the process.
1.4. Significance of the Study
Ethiopia currently imports essential oil from abroad for pharmaceutical, antimicrobial and
cosmetics industries and other purposes. This study will contribute to provide import
substitution by enabling the development of small scale process plant to extract essential oil
from pumpkin seed using solvent extraction method due to the availability of raw material.
The technology will be transferred to interested private sectors or any other agencies. In
addition this study will seeks to significant improvement from traditional methods to
technological manufacturing of the oil for the use of pumpkin seed.
1.5. Scope of the Study
The scope of this study was to extract essential oil from Pumpkin seed using soxhlet
apparatus and to characterize the extracted essential oil as well as to know the yield of the
essential oil by varying parameters such as temperature, particle size and extraction time and
perform preliminary techno - economic feasibility study.
2. LITERATURE REVIEW
2.1. Essential Oil
Essential oils are subtle, concentrated, hydrophobic, aromatic liquids containing volatile
compounds which is extracted from the flowers, seeds, leaves, stems, bark &/or roots of
trees, herbs, bushes & shrubbery through different extraction method. They were recovered in
Egyptians, Romans, and Greeks between 1500 B.C to 377B.C.The Bible story also refers to
essential or anointing oils over 150 time, which means "to smear with oil”, to make a person
sacred, to set them apart & to dedicate them to serve a higher spiritual purpose. Essential oils
are used in the manufacture of high quality perfumes and lotions, food flavourings, cooking,
cleaning, skincare, hair care, massage, aromatherapy, cosmetics, homemade beauty and
cleaning products, healing and medicinal purposes and as fragrant seed and antiseptic
additives in many common products. (Suryawanshi et al., 2016).
Essential oils contain the true essence of the plant it was derived from and are highly
concentrated. Essential oil is volatile oil, ethereal oils or aetherolea, or simply as the "oil
of" the plant from which they were extracted, usually having the characteristic odour
or flavour of the plant from which it is obtained, used to make perfumes and
flavouring‟s. Oil is essential in the sense that it carries a distinct scent, or essence of the plant.
Essential oils are not the same as perfume or fragrance oils. Where essential oils are derived
from the true plants, perfume oils are artificially created fragrances or contain artificial
substances and do not offer the therapeutic benefits that essential oils offer. Formerly,
essential oils are produced by tedious hand pressing and sponge pressing. They are
now produced by high-speed machines. The yield of essential oils varies widely from species
to species (Lawless, 2013).
2.1.1. Uniqueness of essential oils
In early work, the term “essential oils" was defined as the volatile oils obtained though
different extraction method from plants. This definition was clearly intended to make a
distinction between "fatty oils" and the oils, which are easily volatile. Gradually with the
advance of science came improvements in the methods of preparing the oils, and parallel with
this development a better knowledge of the constituents of the oils was gained. It was found
that the oils contain many classes of organic substances with varying volatility. Although a
list of all the known oil components would include a variety of chemically unrelated
compounds, it is possible to classify these into four main groups of essential oils (Awas,
2007).
5th Year Chemical Engineering Final Thesis 2014 E.C Page 5
EXTRACTION AND CHARACTERIZATION OF ESSENTIAL OIL FROM
PUMPKIN SEED
A. Volatile
Essential oils are the volatile fragrant components from various indigenous and exotic
plants which have been traded internationally for several centuries. All true essential
oils are secondary metabolites of plant products and in some instances the oil extracted from
one part of the plant is different from that extracted from other parts.
B. Aromatic
Essential oils are highly aromatic and therefore, many of the benefits can be obtain by simply
inhaling them. This can be done by breathing in the fragrance from the bottle, or they can be
diff used into the room. Essential oils, when diffused, can be the best air filtration system in
the world. They will purify the air by removing metallic particles and toxins from the air,
increase atmospheric oxygen, increase ozone and negative ions in the house, which inhibits
bacterial growth, destroy mold, cigarettes and animal odors, fill the air with a fresh, herbal
aromatic scent.
C. Penetrating characteristics
The penetrating characteristic of essential oils greatly enhances their ability to be
effective. Essential oils will penetrate into the body when applied to the skin. Essential oils
rubbed into the feet will be distributed to every cell in the body in minutes. They will even
penetrate a finger or toe nail to treat fungal infection underneath.
2.1.2. Factors affecting the yield and quality of essential oils
The yield and quality of essential oils have been known to vary due to a number of factors.
A. Particle size
To increase the rate of solvent extraction, it is desirable that the range of particle size to be
small. This is due to the greater interfacial areas between the solid and liquid and therefore
the higher is the rate of transfer of material(Angelini et al., 2015).
B. Choice of solvent
Use of a suitable solvent for effective separation is very important. Metal chelates and many
organic molecules, being essentially covalent compounds do not impose many restrictions on
the solvent and the general rules of solubility are of great use. In ion association systems and
particularly in Oxonian type ions, the role of solvents is very important. This is due to
involvement of solvent in the formation of extractable species.(Rodrguez-Miranda et al.,
2014).
C. Temperature
Figure 2.1: Fresh pumpkin fruit plant and matured pumpkin fruit
2.2.1. Pumpkin in Ethiopia
Ethiopia is located around the tropical region; the weather makes a suitable environment for
the growth of pumpkin. Few years ago, farmers used to produce pumpkin in their gardens
together with cereals, in farms near fences for the plants to easily creep on fences and houses,
marginal or waste land, on decaying hay and heap of cow dung. In Ethiopia, pumpkins are
widely grown for their fruit utilization that are effectively and efficiently being used for stew
preparation to be consumed with Ethiopian traditional spongy thin-layer bread (injira) made
from cereal grain called teff. The other most important food product from pumpkin fruit is
dried pumpkin which is called „Duba quanta’. This dried product is used for making delicious
stew called ‘Duba Wett‟ and highly used during the period of food scarcity. Pumpkin is a
seasonal crop that has been used for human food(Gultie et al., 2014).
Recently there are a lot of pumpkin producing areas such as Gambiella Region, Jijiga,
DireDawa, Kulubi Harar and other low land area. Most commonly cucurbita pepo Varieties
are known and grown in Ethiopia. Most pumpkins reach maturity at 3 months to 4 months
after sowing. The maturity can be identified by change in fruit colour to orange or pale
yellow colour. At this stage, the pumpkin seed attain maturity with higher vigour and
viability. The yield depends on many factors which may include soil type, cultivar, irrigation,
age of plants and management practices. However, an average yield may range 15 to
25tonnes/ ha. Pumpkins generally weigh between 3 and 8 kilograms (6 and 18 lbs.), though
the largest cultivars(Gultie et al., 2014).
2.2.2. Pumpkin Seed
Pumpkin seed is high in oil, protein, and total unsaturated fatty acids (TUFA) and provides an
important source of nutrition and income globally. Pumpkin seeds, are flat, asymmetrically
oval, light green in color and usually covered by a white husk and used as edible, although
Figure 3.2: Process description of extraction process of pumpkin seed essential oil
As explained from the above the solvent was poured into a round bottom flask and 10g of
seed meal was added to a filter paper extraction process variables was included extraction
time and particle size under constant temperature on the yield and purity of essential oil will
be performed. Solvent was recovered by rotary evaporator and residual solvent was removed
by drying in an oven.
Where: W1=Sample was weighted before extraction and, W2 = sample was weight after
extraction and dried in the oven
3.4. Characterization Of Extracted Pumpkin Seed Essential Oil
3.4.1. Moisture and volatile matter of oil
5 gm of oil was weighted and putted in a dish and then was dried in an oven at 1050C for
1 hour. The dish was removed from the oven and cooled in a dissector and
weighed. The process was repeated until a constant weight was observed and the
moisture and volatile matter of the oil was determined in equation bellow.
Moisture & volatile matter of essential oil =
=6.8%
Then the moisture content of pumpkin seed was 6.8% and the moisture content is very small
it minimize deterioration and have long shelf life. Shelf life is inversely proportional to the
moisture. As less as moisture content is, shelf life will be more. The result obtained was
agreed with those reported in literature.
4.2. Yield in Soxhlet Extraction
Table 4.2: Percentage oil yield of pumpkin seed at different solvent type
Type of solvent Sample(g) Sample Extraction temperature Yield (%)
size(mm) time(hr)
Hexane 10 2 4 80 69
Ethanol 10 2 4 80 63
Effects of solvent type on oil yield Consider table 4.2 the particle size is 2mm, then the
percentage yield of pumpkin seed oil was differ in the two solvents, at this particular case, at
the same operating condition n-hexane resulted a yield of 69% and ethanol is resulted 63% of
yield. This is due to solvent type used i.e. oil extraction by using n-hexane gives higher yield
than ethanol. This is because n-hexane has high capacity to dissolve non-polar compounds in
the oil than ethanol, not only this but also the energy required for separation of ethanol is
higher than hexane. Therefore, based on the findings, hexane is a better solvent for pumpkin
seed oil extraction.
5th Year Chemical Engineering Final Thesis 2014 E.C Page 20
EXTRACTION AND CHARACTERIZATION OF ESSENTIAL OIL FROM
PUMPKIN SEED
Table 1.3: Percentage oil yield of pumpkin seed by soxhlet extraction
Experiment Temperature Time(hr.) Particle Yield (%)
o
no ( c) size(mm)
1 60 3 0.25 46.22
2 70 3 0.25 55
3 80 3 0.25 62.5
4 70 2 0.5 47.03
5 70 3 0.5 52.01
6 70 4 0.5 56.45
7 70 4 2 49.05
8 70 4 0.5 58.32
9 70 4 0.25 67.2
From table 4.3 the maximum percentage oil yield obtained from pumpkin seed was 67.2% at
average particle size 0.25 mm, extraction time of 4 hour and a temperature of 70oC. Whereas
the minimum percentage oil yield from pumpkin seed was 46.22% obtained at average
particle size of 2 mm, extraction time 2 hour and a temperature of 60 oc.
4.3. Effect of Process Parameter on Percentage Oil Yield
4.3.1. Effect of Temperature on yield of extracted oil
65
60
Yield
55
50
45
60 65 Temperature
70 75 80
57
55
53
Yield
51
49
47
45
1.5 2 2.5 3 3.5 4
Time
Figure 4.2: Effect of extraction time on percentage oil yield
Extraction time was controlled by measuring the time from the observation of first drop of the
solvent from the condenser. An increasing the extraction time 2 to 3 hours increase the oil
yield from 47.03% to 52% for solvent extraction using hexane. Similarly as increasing the
extraction time from 3 to 4 hours increase the oil yield from 52% to 56.45%. The percentage
oil yield was directly related to extraction time. The yield increases as extraction time
increases from the table. This is due to diffusion determines the effect of extraction time. The
speed at which equilibrium is reached and the oil extraction rate are influenced by oil
diffusion into the solvent, particle size and internal structure and longer extraction time
favoured the system to have more mass transfer but more extraction time is note advisable by
Fick‟s second law which is diffusion witch predicts a final equilibrium between the
concentrations of solute in the solid matrix and in the bulk solution after a certain time.
Therefore, a longer time is not required to extract more extract and utilize more energy.
70
65
60
Yield
55
50
45
40
0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
Particle size
Figure 4.3: Effect of extraction time on percentage oil yield
An increasing the average particle size of pumpkin seed from 0.25 to 0.5 mm
decreased the oil yield from 67.2 to 58.32%. Similarly as increasing the particle size
range from 0.5 to 2 mm decrease the oil yield from 58.32 to 49.05%. from the above
figure quite clear that there is an increase in the oil yield as the particle size decreased
and an increase in the particle size results in a drop in oil yield. Thus, the percentage
pumpkin seed essential oil yield was inversely related to the particle size i.e. smaller
size gives high yield while larger particle size results a lower yield. The reason is that
larger particles have smaller surface area of contact and larger distance to solvent
entrance and oil diffusion in comparison to smaller particle. On the other hand the
larger particle size has a smaller surface area, and the solvent diffuses through the
sample would experience a higher resistance to extract the oil from the inner part of
the intact cells resulting in lower extraction yield of bottle gourd seeds.
4.4. Characterization of Pumpkin Seed Oil
4.4.1. Moisture and volatile matter of oil
Table 4.4: Moisture and volatile matter of pumpkin seed oil
Time (hr.) 0 1 2 Weight in gram loss by (0-2)hr.
Acid value indicates the amount of free acid present in the oil. As the acid value increase
it indicates that the oil have more free fatty acids, those have to be removed in the
treatment of essential oil. Its maximum acceptable level is 4 mg KOH/g according to the
literature, for recommended international standards for edible Arachis oil,
Table 4.5: General characterization of pumpkin seed oil
Property Result
Moisture and volatile matter of oil 1.45%
Specific gravity 0.88
Viscosity 3.3mpa.sec
pH 6.37
Acid value 3.36ml/g
Assumption
The temperature in put=25oc
Steady state operation that means Input=Q out put
M1= Initial sample mass of pumpkin seed
M2=mass of seed after drying
M3=mass of water vapour
Qin=M1Cp∆T1
Cp of pumpkin seed seed at 25oc or 298k is 2.45kJ/kg.k
The temperature of drying is kept 105oc
Qin=61.07kg/hr×2.45 (105-25) =11969.72KJ/hr
Qout=M2cp∆T2+M3cp∆T3+M2λ
From the mass balance m2=2.44kg/hr and m3=58.62kg/hr
Cpwater=4.18KJ/kg.k and latent heat of steam at 105oc=2246kJ/kg
Qout=2.44×4.18× (105-25)+58.62×2.45×(105-25)+2.44×2246
=17785KJ/hr
Heat supplied to the dryer to be
Dryer =Qout-Qin =17785-11969.72kJ/hr =5815.9kJ/hr
+
Qin=Qout
Qin=M1cp∆T1+M2cp∆T2
Cp of hexane =2.27kj/kg.k, cp of pumpkin seed =2.53kj/kg.k, cp of oil =2.085kj/kg.k
54.55kg/hr×2.53×(60-250c) + 357.3kg/hr×2.27×(60-25) =33065.11KJ/hr
Cpmix=cp.x oil +cp.x hex+cpx solid residue
From the mass balance
Mass of oil in the raffinate =0.02×54.55=1.091kg/hr
Mass of hexane in the raffinate=0.25×357.3 =89.3kg/hr
Mass of solid in the raffinate =0.63×54.55 =34.4kg/hr
Total mass of M3=123.3kg/hr
Xs=0.27
Xo=0.0086
Xh=0.72
Cpmix =2.805kJ/kg.k×0.0086+2.27kJ/kg.k×0.72+2.53kJ/kg.k×0.27
In the raffinate =2.34kJ/kg.k
Cpmix in miscella = 0.097×3.6+0.903=2.272.408kJ/kg.k
Qout=M3cpmix∆T+M4cpmix∆T+M1λ
=123.3×2.4×(60-25) +1503.6×2.408(60-25) +54.55×333.146
=154832.7KJ/hr
Heat supplied to the extractor =Qout-Qin =154832.7-33065 =121766.85KJ/hr Heat
removed by condenser.
Qin=Qout
Qin=M1cpmix∆T
=264.022×2.403× (60-25)
=22205.57KJ/hr
Qout=M3cp∆T+M2λ+M2cp∆T
=38.01×2.085× (60-25) +226.012×333.146+226.01×2.27× (60-25)
=98040.74KJ/hr
Heat supplied by evaporator =Qout-Qin
=98040.74-22205 =75835.74KJ/hr
Heat removed or lost by condenser =Mλ (hexane)
λ=333.146KJ/kg
=226.012×333.146
=75296.3KJ/hr
5.3. Equipment Sizing
5.3.1. Sizing of raw material storage
Pumpkin seed seasonal harvested plant it takes five to six months to mature the seed. Because
of this long maturity life the size of the storage tank should be capable of holding at least ten
month Production.
Density of unshelled raw seed = 390kg/m3
Mass of unshelled raw seed = 1465kg/day
Total amount of pumpkin seed required in eight months = 1440kg/day × 5month ×
30days/month = 216,000kg
Density =mass/volume
The Volume pumpkin seed required for ten month = mass/volume
Q ×333.14kJ/kg×1000
=21kJ/sec
The amount of water circulated
Mw × cp × ∆t = Q
Mw × 4.187 × (35-20) = 21KJ/sec
Mw =5.02kg/sec
=27OC
Volume of hexane
= 390m3
6. ENGINEERING ECONOMICS
6.1. Market Study and Plant Capacity
6.1.1. Past supply and present demand
The country‟s demand for essential oils is met through import. There is also Essential Oils
Research Centre that has its head office and the main laboratory in Addis Ababa and an
agricultural research station, laboratory and a small-scale production unit at Wondo Genet,
(about 267 km south of Addis Ababa). In addition to this, some firms are engaged in
processing and export of some specific types of essential oil. This includes Ariti Herbal
Private Company, Aromabyssinia Plc and Cheleleka Edible Oil Factory. Nonetheless, the
supply of essential oil is derived from import mainly from India Germany, Ireland, Italy,
South Africa, Great Britain and China (Customs Authority, various years). The table below
shows the total import demand for the oil from 2010-2019. Table 2.3 import of essential oils
(Source: - Ethiopian Revenues and Customs Authority)
Table 6.1: Import of essential oils
Year Amount (ton) Rate
2010 1530.6
2011 1596 0.043
2012 1725 0.143
2013 1931 0.058
2014 2125 0.1
2015 2390 0.12
2016 2571 0.07
2017 2828 0.09
2018 3111 0.1
2019 3422 0.099
Source: Ethiopian revenue and customer authority
Table 2.3 reveals that the quantity imported in the past 10 years has been consistently rising.
The imported quantity which was 1530.6 tons in the year 2010 has reached to 3422 tons by
the year 2019. The total increment in the past ten years is more than fourfold, which is equal
to an annual average growth rate of 7%. To estimate the present demand the historical growth
rate of 7% has been applied by taking the imported quantity of 2019. Accordingly, present
demand is estimated at 4191.47 tons.
Source: www.alibaba.com
6.2.1. Estimation of fixed capital investment cost
Our plant is a solid – liquid processing plant.
Fixed Capital Investment (FCI) = TDC +TIC
Direct Cost
Capital necessary for the installed process equipment with all components that are needed for
complete process operation and also include site location, piping, instruments, insulation,
foundations, and auxiliary facilities.
Indirect cost estimation
Construction overhead (field office, supervision expenses, contractor‟s fees, etc.) and for all
plant components that are not directly related to the process operation such as process
building, administrative and other offices, warehouses, laboratories, shops, etc.
Table 6.4: Direct and indirect cost estimation
Direct cost Percentage of TPEC Cost(Birr)
Purchased equipment cost 100% 3,500,325
installation 40% 1,400,130
Piping installation 31% 1,085,100.75
Electrical installation 10% 350,032.5
building 29% 1,015,094.25
Yard improvement 10% 350,032.5
Service facilities 55% 1,925,178.75
×100=71%
6.3.3. Payback
Taking the minimum acceptable rate =15%, and taking the percentage of fixed capital
investment to total capital investment.
First calculate the reference payback period
=1.07year
PBP ref PBP (it shows that the projects feasible)
6.3.4. Break even analysis
Breakeven point is the production volume at which there is no loss or profit.at that point
any revenue obtained will be sufficient t to cover only fixed cost.
Breakeven point
*100
=29%
6.3.5. Present value
Service life=10 year
I=12%
CF = 9,208,894birr
Assume there is no recovery
PV= =52,032,554birr
8.2. Recommendations
Ethiopia has a good geographical placement to produce pumpkin, which is used to
produce pumpkin seed oil. Any investors, who have interest to plant an essential oil plant
it is advisable to have a farm land of pumpkin and factory co-relatively. In the laboratory
there was no functional distillation, which used to separate the oil extracted from the
solution of solvent and oil in laboratory and we were separate by modifying condenser set
up by applying heat from water bath, this was not the efficient way of separation. So if
anyone have an access to get a fractional distillation column the separation process will
be effective. Steam distillation is advisable extraction method for essential oil extraction.
Here in the experiment work, the extraction of essential pumpkin seed using steam
distillation has not be studied. This is due to lack of steam distillation set up in the
laboratory. The effect of pumpkin seed mill to solvent ratio was not done, if anyone is
interested to know the effect of this parameter he can do.
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APPENDIX
A. Laboratory sample photos
B. Laboratory equipment’s