Aspen Exchanger Design and Rating Shell & Tube V12.

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File: Printed: 10/08/2022 at 21:43:59

Overall Summary

1 Size 600 X 3600 mm Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 92,2 / 87,1 / m² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 92,2 / 87,1 / m²
4 Simulation PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kW 4504,2
7 Total flow kg/h 86557 337871 Eff. MTD/ 1 pass MTD °C 27,76 / 27,81
8 Vapor kg/h 19018 53770 337871 337431 Actual/Reqd area ratio - fouled/clean 1 / 1
9 Liquid kg/h 67540 32787 0 440
10 Noncondensable kg/h 0 0 Coef./Resist. W/(m²-K) m²-K/W %
11 Cond./Evap. kg/h 34752 440 Overall fouled 1862,5 0,00054
12 Temperature °C 13,18 43,31 65 50 Overall clean 1862,5 0,00054
13 Bubble Point °C -30,1 -31,05 -14,49 -14,99 Tube side film 3418,3 0,00029 54,49
14 Dew Point °C 69,16 68,72 64,99 64,94 Tube side fouling 0 0
15 Vapor mass fraction 0,2197 0,6212 1 0,9987 Tube wall 21535,7 5E-05 8,65
16 Pressure (abs) kPa 2535,025 2499,321 9661,327 9627,13 Outside fouling 0 0
17 DeltaP allow/cal kPa 40 35,705 60 34,199 Outside film 5052,5 0,0002 36,86
18 Velocity m/s 1,88 3,95 11,35 10,14
19 Liquid Properties Shell Side Pressure Drop kPa %
20 Density kg/m³ 492,78 482,81 991,47 Inlet nozzle 0,458 1,3
21 Viscosity cp 0,1014 0,0927 0,5444 InletspaceXflow 2,036 5,78
22 Specific heat kJ/(kg-K) 2,777 2,927 4,306 Baffle Xflow 21,126 59,94
23 Therm. cond. W/(m-K) 0,0903 0,0801 0,6432 Baffle window 5,233 14,85
24 Surface tension dynes/cm 6,8 5,7 67,7 OutletspaceXflow 3,92 11,12
25 Molecular weight 41,82 47 18,02 Outlet nozzle 2,474 7,02
26 Vapor Properties Intermediate nozzles
27 Density kg/m³ 36,09 40,54 111,83 125,03 Tube Side Pressure Drop kPa %
28 Viscosity cp 0,0109 0,0113 0,0169 0,0172 Inlet nozzle 2,037 5,7
29 Specific heat kJ/(kg-K) 2,173 2,229 2,938 3,153 Entering tubes 3,546 9,92
30 Therm. cond. W/(m-K) 0,0264 0,0269 0,0444 0,0444 Inside tubes 23,96 67,01
31 Molecular weight 27,3 33,31 24,21 24,22 Exiting tubes 4,931 13,79
32 Two-Phase Properties Outlet nozzle 1,281 3,58
33 Latent heat kJ/kg 280,8 263,1 2218,1 2223,8 Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
35 Reynolds No. vapor 94418,18 256278,2 1110899 1091975 Shell nozzle inlet 2,07 560
36 Reynolds No. liquid 35980,71 19119,84 45,03 Shell bundle Xflow 1,88 3,95
37 Prandtl No. vapor 0,89 0,94 1,12 1,22 Shell baffle window 1,9 3,98
38 Prandtl No. liquid 3,12 3,39 3,64 Shell nozzle outlet 7,61 3598
39 Heat Load kW kW Shell nozzle interm
40 Vapor only 0 -2,2 m/s kg/(m-s²)
41 2-Phase vapor 639,1 -4228,7 Tube nozzle inlet 6,37 4539
42 Latent heat 2622,2 -268,9 Tubes 11,35 10,14
43 2-Phase liquid 1242,8 -4,3 Tube nozzle outlet 5,69 4055
44 Liquid only 0 0 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD mm 14,83 / 19,05 Number 11 Inlet mm 1 / 355,6 1 / 457,2
48 Length act/eff m 3,6 / 3,4009 Cut(%d) 39,69 Outlet 1 / 273,05 1 / 457,2
49 Tube passes 1 Cut orientation V Intermediate / /
50 Tube No. 428 Spacing: c/c mm 255 Impingement protection None
51 Tube pattern 30 Spacing at inlet mm 432,8
52 Tube pitch mm 23,81 Spacing at outlet mm 418,14
53 Insert None
54 Vibration problem (HTFS / TEMA) Yes / RhoV2 violation No