Subject: System Design QUIZ 2 (B) Time: 90 min

Name: ID:
Read carefully the following problem, then answer the questions, Assume any missing data

A transmission system used for a

crusher machine consists of two stages
as shown in the figure.

A 20 KW motor drives the pinion which

rotates at 8100 r.p.m with a speed ratio
of 3:1 with full depth normal pressure
angle of 20o.

A crossed balata V belt on the smaller

steel pulley drives the other one with a
speed ratio of 5:1.

 All the gears are grounded from steel AISI 4142 QT 204°C having Sy = 1690 MPa, Sut =
2240 MPa and HB = 560.
 All shafts are made up of steel having a yield stress of (Sy = 650 MPa) and an ultimate
strength of (Sut = 1000 MPa).
Make a complete Design for the speed reducer.