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SCADA For Remote Industrial Plant
SCADA For Remote Industrial Plant
Industrial Plant
SCADA for Remote Industrial Plant
Introduction
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SCADA for Remote Industrial Plant
Block Diagram
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SCADA for Remote Industrial Plant
Hardware Components
• 8051 series Microcontroller
• ADC
• Temperature sensors
• Max232
• Relay Driver IC
• Crystal
• DB9 connector
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SCADA for Remote Industrial Plant
Hardware Components
• Resistors
• Capacitors
• Diodes
• Transformer
• Voltage Regulator
• Relays
• Transistors
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SCADA for Remote Industrial Plant
Software Components
Keil compiler
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SCADA for Remote Industrial Plant
MAX 232
MAX232 is an integrated circuit that converts signals from an RS-232
serial port to signal suitable for use in TTL compatible digital logic circuit.
The MAX232 is a dual driver/receiver and typically converts the RX, TX,
CTS and RTS signals.
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SCADA for Remote Industrial Plant
Microcontroller AT89S51/52
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SCADA for Remote Industrial Plant
Microcontroller Features
It consist of 8K bytes of In- System Programmable (ISP) Flash Memory.
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SCADA for Remote Industrial Plant
Voltage Regulators
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SCADA for Remote Industrial Plant
System Operation
Temperature sensors are befittingly interfaced to the 8051 micro-
controller which is in turn connected to a PC.
One can set parameters like set point, low limit and high limits on the
computer screen.
When temperature of a sensor goes above the set point the micro-
controller sends a command to the corresponding relay.
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SCADA for Remote Industrial Plant
System Operation
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SCADA for Remote Industrial Plant
Working Principle
For achieving the real time scenario for SCADA, a temperature logging
system for a remote plant operation is taken.
Where the temperature sensors collect the data and send them to the
microcontroller.
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SCADA for Remote Industrial Plant
Working Principle
This system is interfaced to the PC using RS-232 cable having a GUI
for interactive actions by the operator.
The relay is made to switch ON and OFF the heater (a lamp load) to
maintain the set temperature.
Hence, the high limit and low limit features are available for
generating an AV alarm on the PC in the event of any abnormal
situation.
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SCADA for Remote Industrial Plant
Working Principle
At the front end, “DAQ System” software is loaded on the computer which
takes sensor values.
And display those values in front of the panel and also logs them in a
database.
The software has the provision for setting of the sensor parameters such
as set point, low limit and high limit on the computer screen.
Hence, in the large scale industrial plants control many processes with
more accuracy and better safety using SCADA.
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SCADA for Remote Industrial Plant
Advantages
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SCADA for Remote Industrial Plant
Applications
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SCADA for Remote Industrial Plant
Conclusion
SCADA for Remote Industrial Plant circuit has been designed and data
from different analog loads has been acquisitively and digitally displayed
on PC. Several loads have been monitored on PC in real time. These
systems are used to monitor and control a plant and equipment in
industries.
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