Professional Documents
Culture Documents
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Pengembangan Bentuk Sediaan
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SEDIAAN PADAT
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Pharmaceutic and Formulation
Considerations
❖ solubilize,
❖ suspend,
❖ thicken
❖ dilute
❖ emulsify
❖ stabilize
❖ preserve
❖ color
❖ flavor
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A drug product
✓ stable
✓ efficacious
✓ attractive
✓ easy to administer
✓ safe
✓ manufactured under appropriate
measures of quality control
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The need for dosage forms
Besides providing the mechanism for the safe and convenient delivery
of accurate dosage, dosage forms are needed for additional reasons:
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The need for dosage forms
4. Liquid preparation
insoluble
unstable
in the desired vehicle
Suspension
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The need for dosage forms
5. Clear liquid dosage forms Syrups/ solutions
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The need for dosage forms
8. To provide for the insertion of a drug into one
of the body’s orifices (e.g., rectal or vaginal
suppositories)
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PRAFORMULASI
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PREFORMULATION
DEFINITION:
Characterization of physical, chemical and mechanical
properties of new drug molecule in order to develop safe,
effective, and stable dosage form
GOAL OF PREFORMULATION:
❖To formulate an elegant, safe, efficacious dosage form with
good bioavailability.
❖To formulate new dosage form of already existing drug.
❖Determination of all the properties of drug and the best
suitable dosage form for the drug molecule.
❖To establish compatibility with common excipients.
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Preformulation commences when a newly
synthesized drug shows a sufficient
pharmacologic promise in animal model to
warrant evaluation in man.
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Preliminary Evaluation
a. Compound identity.
b. Formula and molecular weight.
c. Structure.
d. Therapeutic indications:
▪ Probable human dose.
▪ Desired dosage form(s)
▪ Bioavailability model
▪ Competitive products
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Preliminary Evaluation
e. Potential hazards
f. Initial bulk lots:
❖ Lot number
❖ Crystallization solvent(s)
❖ Particle size range
❖ Melting point
❖ % volatiles
g. Analytical methods:
❑ HPLC assay
❑ TLC assay
❑ UV/ Visible spectroscopy
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ORGANOLEPTIC PROPERTIES
AROMATIC TASTELESS
ODOURLESS
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COLOR
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Odour
The substance may exhibit an inherent
odor characteristic of major functional
groups present.
Odor greatly affects the flavor of a
preparation or food stuff.
Taste
If taste is considered as unpalatable, consideration is to
be given to the use of a less soluble chemical form of the
drug.
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PURITY
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PARTICLE SIZE
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PARTICLE SIZE
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Methods to Determine
Particle Size
❑ Sieving
❑ Microscopy
❑ Sedimentation rate method
❑ Light energy diffraction
❑ Laser holography
❑ Cascade impaction
1. Sieving method :
Range : 50 – 150 µm
Simple, inexpensive
If powder is not dry, the apertures get clogged.
2. Microscopy :
3. Sedimentation method :
❖ Range : 1 - 200 µm
❖ Andreasen pipette is used.
❖ Particle size is calculated by stoke’s law :
18 0 h
d st =
( 1 − 0 ) gt
5. Laser holography :
Range : 1.4 – 100 µm
A pulsed laser is fired through an aerosolized particle spray & photographed in
three dimensional with holographic camera, allowing the particles to be
individually imaged & sized.
6. Cascade impaction :
The principle that a particle driven by an airstream will hit a surface in its path,
provide that its inertia is sufficient to overcome the drug force that tends
to keep in it in airstream.
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DRUG MOLECULE
1. Solubility Determination
2. pKa Determination
3. Partition Coefficient
4. Chemical stability profile
5. Crystal Properties and Polymorphism
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1. Solubility Determination:
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The solubility of a material is usually determined by the equilibrium
solubility method, which employs a saturated solution of the material,
obtained by stirring an excess of material in the solvent for a
prolonged period until equilibrium is achieved
Common solvents used for solubility determination are:
Water
Polyethylene Glycols Isopropyl Alcohol
Propylene Glycol Tweens
Glycerin Polysorbates
Sorbitol Castor Oil
Ethyl Alcohol Peanut Oil
Methanol Sesame Oil
Benzyl Alcohol Buffers at various pHs
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2. pKa Determination:
Determination of the dissociation constant for a drug capable of
ionization within a pH range of 1 to 10 is important since solubility,
and consequently absorption, can be altered by orders of magnitude
with changing pH.
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2. pKa Determination:
pKa = -log Ka ,
where Ka is the acidity or ionization constant of a weak acid.
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3. Partition Coefficient:
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Water and small, non-charged molecules have no difficulty crossing the
lipid portion of the membrane.
Ions and charged molecules cannot cross easily, nor can large molecules
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4. Chemical stability profile:
Preformulation stability studies are usually the first quantitative assessment of
chemical stability of a new drug. These studies include both solution and
solid state experiments under conditions typical for the handling, formulation,
storage, and administration of a drug candidate as well as stability in presence
of other excipients.
Factors affecting chemical stability critical in rational dosage form
design include temperature, pH and dosage form diluent.
1. The method of sterilization of parenteral products will be largely
dependent on the temperature stability of the drug.
Drugs having decreased stability at elevated temperatures cannot be
sterilized by autoclaving but must be sterilized by another means, e.g.,
filtration.
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2. The effect of pH on drug stability is important in the development of both
oral and parenteral dosage forms; acid labile drugs intended for oral
administration must be protected from the highly acidic environment of
the stomach.
3. Buffer selection for parenteral dosage forms will be largely based on the
stability characteristics of the drug.
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In general, solid state reactions are much slower and more difficult
to interpret than solution state reactions, and it is customary to use
stress conditions in the investigation of stability.
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4.1.1. Elevated Temperature Studies:
The elevated temperatures most commonly used are 40°, 50° and 60° C in
conjunction with ambient humidity
The samples stored at the highest temperature should be examined for
physical and chemical changes at weekly intervals,
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4.1.3. Photolytic Stability:
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4.1.4. Oxidative Stability:
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4.2. Solution Phase Stability:
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DSC
DIFFERENTIAL SCANNING CALORIMETRY
DSC
is widely used to investigate and predict any physico-
chemical interaction between drug and excipients involving
thermal changes.
METHOD
1. The preformulation screening of drug-excipient
interaction requires (1:1)Drug:excipient ratio, to
maximize the likehood of observing an interaction.
2. Mixture should be examined under N2 to eliminate
oxidative effects at heating rate ( 2, 5 or 100 c / min) on
DSC apparatus.
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DSC- DIFFERENTIAL SCANNING CALORIMETRY
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EXAMPLE: DSC IN OFLOXACIN TABLETS
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Trace 5 (Physical mixture of Ofloxacin & Starch) shows
an early onset at 268.370C. But no other changes in
thermogram.
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Trace 9 (Physical mixture of Ofloxacin & Talc) shows
combine features of each component but there are evident
changes in onset.
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5. Particle Size, Shape and Surface Area:
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6. Crystal Properties and Polymorphism:
Many drug substances can exist in more than one crystalline
form with different space lattice arrangements. This property is
known as polymorphism. Polymorphs generally have
different melting points, x-ray diffraction patterns, and
solubilities, even though they are chemically identical.
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PHARMACEUTICAL FACTORS
AFFECTING DOSAGE FORMS
1. Flow property
2. Density
3. Compressibility
4. Hygroscopicity
5. Electrostatic charge
6. Rheology
7. Wettability
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1. FLOW PROPERTY
Method of determination :
By Angle of repose
By hopper flow rate
By bulk density
By angle of spatula
By vibrational capillary method
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1.1 Angle of Repose
❖ Indirect method of quantifying powder
flowability,because of their relationship with
interparticle cohesion.
tan Ɵ = h /r
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RELATION BETWEEN ANGLE OF REPOSE & TYPE
OF FLOW & TYPE OF POWDER
Passable
30-40 Cohesive
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HAUSNER’S RATIO
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FACTOR AFFECTING FLOW PROPERTY
❖ Particle size and Particle size distribution
❖ Particle shape and Surface roughness
❖ Density and Porosity
❖ Hygroscopicity
❖ Electrostatic charge
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IMPROVEMENT OF FLOWABILITY
➢ By addition of glidant
➢ By addition of fine or by size reduction
➢ By wet granulation
➢ By removing static charge
➢ By densification with the help of slugging
➢ Using auger feed equipment
➢ By addition of flow activator. Eg. MgO
➢ By use silicon treated powder for Hygroscopic &
moist powder.
e.g. silicon coated talc or Na-bicarbonate
➢ By altering process condition like vibration
assisted hopper or forced feeder
➢ By use of spray drying : Advantose 100 maltose
powder has improved flow property than MCC by
using this process.
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2. DENSITY
TYPES OF DENSITY :
❖ Bulk density
❖ Tapped density
❖ True density
❖ Granule density :- may affect compressibility, tablet
porosity, disintegration, dissolution
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Method of Determination
Parameter Method
1. Bulk density Measuring cylinder
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Tapped density measurement
Bulk density measurement
It is determined by pouring It is determined by placing a graduated
presieved (40-mesh) bulk drug cylinder containing an known mass of
into a graduate cylinder via-a drug or formulation on a mechanical
large funnel and measuring the tapper apparatus, which is operated for
volume and weight. a fixed numbers of taps(about-
1000)untill the powder bed volume has
reached a minimum.
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IMPORTANCE
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3. COMPRESSIBILITY
Compressibility is the ability of powder to decrease in
volume under pressure.
1. PLASTICITY
Plastic material are capable of permanent deformation, also exhibit a degree of
brittleness (fragmentability)
But plastic material will get bonding after Viscoelastic deformation.
2. FRAGMENTABILITY
If material is fragmentable, neither lubricant mixing time nor dwell time affecting the
tablet strength.
3. ELASTICITY
E.g. paracetamol, acetyl salicylic acid
If material is elastic, it rebound when compression force is released.
Elastic material may lead to capping & lamination
They require wet massing to induce plasticity or plastic tableting material.
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METHOD OF IMPROVEMENT
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4. HYGROSCOPICITY
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Hygroscopic & Deliquescent Efflorescent
Ephedrine atropine
Hyoscymine cocaine
Phenobarbital codeine
Pilocarpine scopolamine
Physostigmine caffeine
Glycerinated gelatin & PEG base of suppository are
hygroscopic in nature.
IMPORTANCE:
It affects the flow property.
It affects compression characteristic , granulation & hardness of
final tablet.
It also affects compaction.
Important in aerosol.
Affects chemical stability of hydrolysable drug.
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METHODS OF IMPROVEMENT
For granulation of hygroscopic material use non-aqueous solvent.
For efflorescent material , use anhydrous salt.
Add finely powdered adsorbents like MgO or Mg carbonate.
Perform the entire tableting operation under controlled humidity
condition.
Store in desiccant, foil, blister, glass bottle.
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5. ELECTROSTATIC CHARGE
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IMPORTANCE
In preformulation of suspension .
Affects flow property of powder.
Affects mixing process.
For thermal stability of emulsions.
It may damage tablet machine.
It may affect compression coating
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6. RHEOLOGY
It describes flow of liquid and/or deformation of solid
under stress.
TYPE OF FLOW:
Newtonian flow
Non Newtonian flow
IMPORTANCE
FLUID
For mixing
For particle size reduction of disperse system
Passing though orifice, pouring, packaging in bottle, passing though hypodermic
needle.
Flow though pipe
Physical stability of disperse system
QUASISOLIDS
Spreading and adherence to skin
Removal from jar
Capacity of solids to mix with liquid
Release of drug from base
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IMPORTANCE
SOLID
Flow of powder from hopper and into a die cavity in
tableting or in encapsulation
Packagability of powder or granules solids.
PROCESSING
Production capacity of the equipment
Processing efficiency
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7. WETTABILITY
Wettability of a solid is an important property with
regards to formulation of solid dosage form.
IMPORTANCE:
Crystal structure can influence the contact angle.
Problems associated with Wettability of powder are poor dissolution rate
& low adhesion of film coating.
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IMPROVEMENT
Mixing with hydrophilic excipient like Na CMC (water
soluble) and bentonite, Al Mg silicate & colloidal silica
(water insoluble).
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5. Crystal Properties and Polymorphism:
Many drug substances can exist in more than one crystalline form with
different space lattice arrangements. This property is known as
polymorphism. Polymorphs generally have different melting points, x-
ray diffraction patterns, and solubilities, even though they are
chemically identical.
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Different polymorphs also lead to different morphology, tensile strength
and density of powder bed which all contribute to compression
characteristics of materials
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6. Particle Size, Shape and Surface Area:
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In case of tablets, size and shape influence the flow and the mixing
efficiency of powders and granules. Size can also be a factor in
stability; fine materials are relatively more open to attack from
atmospheric oxygen, the humidity, and interacting excipients than are
coarse materials.
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6.2. Surface Area Determination:
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