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Volume2 SSASPRO
Volume2 SSASPRO
2
* SSAS-Pro manual I
SAMSUNG HEAVY INDUSTRIES CO., LTD.
493, Banweol-Dong, Hwasung-Si. Kyunggi-do, Korea, 445-330
TEL : 82-(0)31-229-1161 FAX : 82-(0)31-229-1029
EMAIL : CSAS@SAMSUNG.COM
HEAVY INDUSTRIES
Contents
1. Presentation
2. Operating
3. System Configuration
4. Hardware
5. HW Technical
6. System Installation Manual
7. RAU
8. RAU ROM Update Manual
9. GITOS Manaul
10. BUILDER Manual
11. Function Design Spec. (Sample)
12. Exhaust Gas Function block (Sample)
Samsung - Marine Automation System
Major Feature – System Configuration
EAP (RAU)
SERIAL ( RS - 4 8 5 )
…………..
Input / Output
Cards
Engine Room
Local Cabinet CCTV Camera (Option)
Hardware Structure (I)
Cabinet Structure
• CPU (RSC-X32)
► MPC680-50MHz
CPU CPU
► Redundant Ethernet (10Mbps)
DIN Rail
I/O I/O
• I/O Card (6 Type)
CPU ► Digital Input Card, 16Ch. (SPDI)
I/O I/O
Cable Cable
Cable ► Digital Output Card, 16Ch. (SPDO)
Duct Duct
I/O
I/O
Duct
I/O
► Analog Input Card, 16Ch. (SPAI)
; 4 ~ 20mA, 0 ~ 5V, 0 ~ 10V
I/O
I/O I/O ► Analog Output Card, 8Ch. (SPAO)
; 4 ~ 20mA, 0 ~ 5V, 0 ~ 10V
< Local Control Unit - LCU >
I/O I/O ► Universal I/O Card, 16Ch. (SPIRU)
; DI, DO, AI, AO, RTD Module
I/O I/O
► Temperature Card, 16Ch. (SPRI)
; -50 ~ 700Deg.C
< Main Control Unit - MCU >
Hardware Structure (II)
• RTD Card
-. 16 channel Pt100 temperature input (-50~700 ‘C)
Digital Output
Analog Output
Analog Input
RTD Module
-50 ~700’C
Cabinet #1
Control Logic
Cabinet #2
8 tag
SSAS-Pro : Engineering
External PC in Cabins
Operator
Workstation
• Easy Expansion Any Place using CPU & Universal Input/Output Card
-. Can be easily arrange cables for various signals by using universal I/O card
CPU
COM 1
Cable Cable
COM2
Duct I/O Duct
COM3 COM4
I/O
Digital Input
Digital Output
Analog Output
Analog Input
RTD Module
DIN Rail
Notebook
Wireless Network
Access Point
< Engine Control PDA
Room >
CPU CPU
. . . .
. . Field Cables . . LED for Channel
.
I/O . .
I/O . Condition
Edit Tool
Automatically Display
changed to related MMI
When Auto Alarm Popup 3D Piping and MIMIC Diagram
Function was enabled
Group Name
Shortcut
Tag Value
Tag Name
Tag Information
SSAS-Pro : Operating
<< User Register and Access Level >> << Login << Function Access Level >>
Prompt >>
SSAS-Pro : Operating
• Real-time Monitoring
-. Support up to 25 frames/sec real-time MPEG4 compression
• Simultaneous Operation
-. Can monitor one camera at maximum 10 workstations simultaneously.
-. Can monitor maximum 16 different camera’s images in one display.
Operator
Workstation
Camera Image
CCTV Camera CCTV Camera
SSAS-Pro : Maintenance
LAN1
CPU1 LAN2
Data Backup
Bus
LAN1
CPU2 LAN2
I/O
DIN Rail
SSAS-Pro : Maintenance
• Reliability
-. Certified by major certification authorities such as ISO9001,CE,
major ship’s classifications.
SSAS-Pro : Benefit
Benefit
SSAS-pro
Operating Manual
Rev. 1.0
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Operating Manual TECH-SD-003
Plan History
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Operating Manual TECH-SD-003
Table of Contents
Abbreviation
Introduction
Main system components
basic system configuration RCP-X32 and IO module
SPOWS
COMMUNICATION NETWORK(DUAL-REDUNDANT LOCAL NETWORK)
NETWORK DISTRIBUTION UNIT(SPHUB )
RAU
SWCCU
CCTV
SSAS-pro application software ………………………………………………………………… 7
SSAS-Pro User interface
Keyboard/Trackball
Gitos-Pro view layout
Alarm header
Gitos-Pro Operating
Gitos-Pro running
Description of menu
MIMIC Display
Main mimic
Menu bar
Status indication(Analog/Digital)
Group list
EXH. GAS SYSTEM with trend
EXH. GAS Deviation system
Trend/bar
Control(Valve/Pump/PID)
ALARM SUMMARY
ALARM HISTORY
EVENT LOG
BLOCKING SUMMARY
Parameter change(Build)
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Operating Manual TECH-SD-003
Abbreviation
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Operating Manual TECH-SD-003
Introduction
The system SSAS-Pro automation system is designed as Integrated Control and Monitoring System(ICMS) for
All Type of Ships including process measuring, calculation, control and alarming functions. This system adopts
modern technology of automation system in Ships and Plants industries.
The basis of system architecture consists of two levels of hierarchy-“Process Controller” and “Operating station
with Man Machine Interface”. Both levels are linked on Redundant Data Highway. All of configured equipments
can interface to any of equipments linked on this network.
The “Process Controller” level is lower level to which field measuring signals are connected and from which
process control outputs are generated. The Process Controller is called RC*(Remote Control). All of Process
Controllers can act as remote control unit that can be installed at any location in Ships or Plants and can keep
pre-programmed control functions without any assistance from a central controller. This is a stand-alone process
control system.
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Operating Manual TECH-SD-003
Main components
- SPDU-19L(SSAS-Pro Display Unit TFT LCD-19 inch for SPOWS with Installation Kit)
- SPHUB(SSAS-Pro Switch Hub) : Two(2) Switch Hubs for Redundant Network Line
The SSAS-pro system is designed to meet the classification society’s requirements for unmanned engine room
operation. Extension alarm system is identified as RAU(Remote Alarm Unit). The unit is to be installed in Engine
room, Bridge, Engineer cabins and accommodation to provide safer and efficient operation of ship in unattended
mode operation.
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Operating Manual TECH-SD-003
GITOS-pro, the Graphic User Interface of SSAS-pro is a software designed based on the GUI of the Microsoft
Windows. It can therefore be easily accessible to operator even if officers who are not familiar with
computerized system and have software flexibility under MS-Windows TM environment.
SSAS-Pro system has two major system software packages. These Two software packages are installed in the
level of Man Machine Interface.
■ GITOS – Pro
GITOS-Pro is the software package through which operation of plant is realized. It consists of signal
alarming, graphical display of process and operation functions etc.
■ BUILDER – Pro
BUILD-Pro is engineering tool for SSAS-Pro system. It consists of various functions of editing mimic
display, process control logic, process I/O database and verifying those files/programs and downloading
function.
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Operating Manual TECH-SD-003
The SSAS-Pro user interface is a color monitor screen and an alphanumeric keyboard. Gitos-Pro, the graphic
user interface shows all or part of a process using standard symbols to represent the process equipment(eg.
Valves and motors). The dynamics of the process and events(Alarms and messages) will be shown using
standard colors to represent what is currently happening. The operator panel is used to interact with the view
and controls the process. This is normally done using the trackball and its associated buttons to point at and
click on symbols.
The trackball is used to position the cursor on the color monitor screen. The right button(RB) is used to open
operate menu and channel information. The left button(LB) is used to select (activate) the menus ,symbols and
dialog boxes displayed on the color monitor screen.
LB RB
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Operating Manual TECH-SD-003
Gitos-Pro
The graphic user interface of SSAS-Pro ICMS has following functions.
■ Alarm display with mimic diagram
■ Group display
■ Alarm and event logging, display
■ Process and flow(In/Output system)
■ Trend display.
■ Interface and optional setting.
■ CCTV interface
Gitos-Pro , the SSAS-Pro graphic user interface, is designed to give a customized graphic for operator to acces
easilly. It contains information about process for operator’s information. The information displayed varies
according to the type of command or tesk being performed. Thay arrangement is shown in the following figure;
Image area
Menu bar(Bottom)
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Operating Manual TECH-SD-003
Alarm Header
Alarm header is always displayed on the top of GITOS. Max. 3 text string is pop up on alarm header.
The most recent unacknowledged alarm is displayed on bottom of text string. If alarm is not acknowledged, the
text string is flickering with standard alarm color, if acknowledged it will be returned to steady.
Set value
Alarm Status
Measuring
Alarm Code
nn1 : Number of total alarm If the value is 0, all alarms are acknowledged.
nn2 : Number of unacknowledged alarm
Ack P : Page acknowledge
Close : Closing alarm header. If new alarm is occurred, the alarm header is pop up automatically.
Title bar
Title of MIMIC graphic(image) . eg. M/E F.O System. Data and local time are displayed.
Image area
Mimic graphics. It contains information of monitored equipment. Standard color code is applied.
Menu bar
Direct access buttons for main graphics. If cursor is moved down to predefined area, the menu bar is pop up
automatically.
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Operating Manual TECH-SD-003
Alarm Processing
Classification of Alarm
Alarms is divided as process alarm, system alarm and blocked alarm according to the cause of occurrence.
■ Process Alarm : This is the alarm to show the abnormal condition of process. This alarm is activated
when the value of field instrument is over the value of alarm limit predefined. There are four process
alarms in case of analog Tag.
● HiHi Alarm
● Hi Alarm
● Lo Alarm
● LoLo Alarm
Digital Tag has one process alarm which has two limit values as "ON" or "OFF".
Process alarm is divided as "Critical" alarm and "Non-critical" alarm according to the priority of alarm.
■ Critical alarm : "Critical" alarm is the alarm which makes the serious problem in the operation of
system(or plant). This alarm is displayed on the screen with red color and "!" mark is displayed in the
front of message. To define "Critical" alarm, enter the number except "0" in "Alarm Priority" field when
user defines Tag attributes.
■ Non-critical alarm : "Non-critical" alarm is the process alarm except "Critical" alarm. "*" mark
is displayed in the front of message. To define "Non-critical" alarm, enter "0" in "Alarm Priority" field
when user defines Tag attributes.
■ System alarm : "System" alarm is the alarm which is directly related with system. This alarm is
activated when process station(or operating station) has the problem to process application or to
communicate each other. Also, the fault of I/O(Input/Output) card and wrong connection with field
instrument are included in this alarm. This alarm is displayed on the screen with violet color and "+"
mark is displayed in the front of message.
■ Blocked alarm : Some alarm can be activated even if the plant(or system) is operated normally depend
on the characteristic of plant(or system). To block this kind of unnecessary alarm, application system
has the blocking function. Also, the manual blocking function is necessary during the maintenance of
equipment. Blocked alarms are not influenced to alarm processing. The blocked alarm is displayed
on the screen with yellow color and "#" mark is displayed in the front of message.
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Operating Manual TECH-SD-003
Start
Is Alarm & No
Time Delayed ?
Yes
Print & Display
Alarm
Output
Buzzer & Bridge
Stop Buzzer
Acknowlege Alarm
No
Is Normal ?
Yes
Print & Display
Normal
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Operating Manual TECH-SD-003
Gitos-Pro Operation
Run of Gitos-Pro
Automatic start : Gitos-Pro runs automatically after workstation restart.
Manual start : Run Gitos-Pro using windows icon.
Double click Gitos-Pro icon on windows basic display
1. Main Menu
Refer to below table for the permission and access level for each sub-menu.
Menu Description Access level Permission to Remark
File File menu 100 Super user Service Engineer
Edit Gitos-Pro graphic edit 90 CHEN Chief Engineer
Development Get into Gitos 90 CHEN Chief Engineer
Development mode
Security SSAS-Pro security policy 90/80/50 CHEN/ENG/VIEWER All engineers
Builder Operation of Builder-Pro 90 CHEN Chief Engineer
Special Gitos-Pro configuration 90 CHEN Chief Engineer
menu
Group List Windows Opening of Group list N.A VIEWER ALL operators
Previous Windows Go previous Windows N.A VIEWER ALL operators
Next Windows Go Next Windows N.A VIEWER ALL operators
Refresh Graphic refresh N.A VIEWER ALL operators
Show Alarm Header Activate an alarm header N.A VIEWER ALL operators
Table1. Main menu
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Operating Manual TECH-SD-003
2. Edit
Following functions are available for the user who get access lever over than 90
♦ Change all attributes provided by Gitos-Pro such as text ,line, color and other graphic wizards
♦ Setup the dynamic link
3. Development
Gitos-Pro is in Off-line status. In this mode the data highway is not on-line linked and real time monitoring is not
provided. Generally this mode is used for data downloading by service engineer.
4. Security
This menu represents SSAS-Pro security policy.
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Operating Manual TECH-SD-003
Register User
Add, Edit, Delete functions are available. As well as Edit access level is adjustable to the user who has
proper access level.
Edit Level…
This button is used to define the access level of specified actions. Access level shall be the value
between "0" and "100". The function of access level is activated in running mode of GITOS only. If the
user performs the action which has the access level more than the access level of user, dialog box is
appeared to enter the user name and password of user who has the higher access level.
Who Am I : This menu is used to confirm present user. If there is no one log-in present, User name
and access level are showing NONE and 0.
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Operating Manual TECH-SD-003
5. Builder :
Following functions are available to operators who have access level over than 90
- Modify text description
- Modify Alarm limit
- Set time delay
- Channel modification
- I/O adjustment(Analog channel only)
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Operating Manual TECH-SD-003
It shows yard cable connection as per channel configuration. T.B means Terminal Block.
6. Special
This menu includes setting of alarm printer, log printer, and operating protection.
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Operating Manual TECH-SD-003
Configure…
Alarm printer : Printer setting shall be set only in Master (No.1 workstation)
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Operating Manual TECH-SD-003
Log Print : This field is for automatic log printer set up. The selected tags are printed on log
printer.
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Operating Manual TECH-SD-003
Exclusive mode :
If this check box is selected, Minimize Box, Maximize Box and Close symbols are not provided
in the GITOS application window and other windows are not display even if running of other
windows.
-Auto Run
If user executes GITOS again after checking “Auto run”, run mode is executed automatically
when workstation is restarted.
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Operating Manual TECH-SD-003
There are "Normal", "ALARM", "I/O Fault" and "BLOCKED" in the alarm status. The background color of
Tag is depended on the alarm status. If the Tag is not serviced by server caused by CPU fail or network
disconnection, the background color of tag is gray.
The value of digital Tag is "ON' or "OFF" and displayed up to the second place after decimal point for
analog tag. Shortcut key of this function is "Ctrl+Alt+L".
Click by RB of trackball
- Source : Indicates a processor name. t0502@RSPC means that tag name t0502 is
included in RSPC, the CPU card of SSAS-Pro
- IO Type : Indicates Address and channel number of IO module. 0x16 is address number 16H
and 06 is channel number
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Operating Manual TECH-SD-003
If select BR01, the No.1 Bridge group all tags included in BR01 will be appeared on the window.
With same way, the operator can select a specific group and its sub group for finding tags and tag
information.
If an operator clicks the right button of trackball(RB), two available function is appeared on group list
box.
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Operating Manual TECH-SD-003
Tag Info If Click a tag name and select Tag info with LB of trackball, above tag information dialog will
be appeared. There are basically two kinds of dialog boxes. Analog and Digital tag information. Each
box is depended on the attribute of selected tag. In analog tag box, trend display function is provided.
- Manual block : Suppression of alarm.
- Modify : Opening of IO builder for changing of tag attributes , parameters, etc
Refer to ???? for further information about changing of tag attributes.
- Trend : Analog tag only. Trend box is pop up on the mimic.
Network Status(N).. is used to show the status of network with server name.
This menu provides the name, address and description of registered servers, the name and address of
registered host and the status of connection. "Connected" or "Not Connected" status is displayed in
"Status" field.
Set Data time
This menu is used to change the time(or date) of system. If several GITOS are connected with
network, the time(or date) of all systems is changed automatically. Also, the time(or date) of server
which provides alarm service is changed.
Sync Every Hour filed is used to synchronize the time and date of all systems in network at "0"
o'clock automatically. This function is available at workstation No.1(Master workstation)
Time zone is used to adjust local time.
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Operating Manual TECH-SD-003
Following menus are not used in SSAS-Pro ICMS or for other purpose.
Favorite Groups ,Alarm Groups’ Alarm Log Print, Update Alarm.
8. Refresh Menu
This command is used to refresh the window screen selected to delete an afterimage which may be occurred
during the application work.
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Operating Manual TECH-SD-003
10 Main mimic
The Main mimic is the standard SSAS-Pro’s view, which contains all reference views for user to access directly
another viewers by Trackball. When system is started, the main mimic is opened automatically and the ship on
the graphic is to move form right to left or vice versa. If ship is stop moving, you think system is in abnormal
situation or the main network (data highway) is disconnected.
Menu bar(Bottom)
The menu bar is located at the bottom of all Gitos graphics below the graphic area. It can be automatically pop
up by moving curse to the bottom of graphic area . The user can access related mimic by selection of the button
on the menu bar or by using function key on the operation keyboard.
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Operating Manual TECH-SD-003
Color code
Red(Pink) Alarm
Green Normal
Yellow Blocking
Fault Violet
Gray No service
Piping color
Green Sea water, Ballast w
Blue Fresh water
White Steam, Exhaust Gas
Gray Compressed Air
Yellow Lubrication oil
Dark red H.F.O
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Operating Manual TECH-SD-003
12 Alarm summary
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Operating Manual TECH-SD-003
There are three ways for modification of tag attributes. The modification is available at Master workstation only
If you try to do it from other workstations or you do not have appropriate access level, following messages will
block your access. So that before modification, confirm followings at first.
◈ Workstation Master workstation only
◈ Security Access level is over than 90(Chief engineer level)
(Mimic graphic)
(Alarm summary)
3. Select Tag information
4. Select Modify. If you are not enter password, Login box will appear. Then, Login first.
(Login box)
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Operating Manual TECH-SD-003
This software filter is used to reduce the unstable analog Param. Parameter Note.1
Note2
3. Diff. + Summ. Filter
1 : Critical alarms such as M/E shut down or Slow down
To remove mixed noise. Normally not recommended.
0 : Non critical alarms
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Operating Manual TECH-SD-003
5.2 Binary tag modification – Refer to above Analog tag for further information
31
SYSTEM CONFIGURATION
SSAS-Pro HARDWARE
SYSTEM CABINET
SSAS-Pro CARD
WORKSTATION
MONITOR
PRINTER
HUB
UPS
Technical Description SPDOC-001
SSAS -Pro
Technical Description
1
Technical Description SPDOC-001
Document history
2
Technical Description SPDOC-001
Contents
1. System Description ……………………………………………………………………………………… 4
3
Technical Description SPDOC-001
1. System description
The system SSAS-Pro automation system is designed as Integrated Control and Monitoring System(ICMS) for All Type of Ships including
process measuring, calculation, control and alarming functions. This system adopts modern technology of automation system in Ships
and Plants industries.
The basis of system architecture consists of Two levels of hierarchy-“Process Controller” and “Operating station with Man Machine
Interface”. Both levels are linked on Redundant Data Highway. All of configured equipments can interface to any of equipments linked on
this network.
The “Process Controller” level is lower level to which field measuring signals are connected and from which process control outputs are
generated. The Process Controller is called RC*(Remote Control). All of Process Controllers can act as remote control unit that can be
installed at any location in Ships or Plants and can keep pre-programmed control functions without any assistance from a central
controller. This is a stand-alone process control system.
All the components of the process controller are integrated in the cabinet identified as “RCP-X32(Remote Control Panel)”. The
components are
- RSPC-X32(Redundant SSAS-Pro CPU Boards with 32Bit Micro Processor.
- SPDI-16A(SSAS-Pro Digital Input 16 Channel)
- SPDI-24A(SSAS-Pro Digital Input 16 Channel)
- SPDO-16A(SSAS-Pro Digital Output 16 Channel
- SPAI-16A(SSAS-Pro Analog Input 16 Channel)
- SPAO-8A(SSAS-Pro Analog Output 8 Channel)
- SPRI-16A(SSAS-Pro RTD Input 16 Channel)
- SPIRU-16A(SSAS-Pro Intelligent Remote Universal I/O 16 Channel)
- SPHUB(SSAS-Pro Switch Hub) : Two(2) Switch Hubs for Redundant Network Lines
- SPWR(SSAS-Pro Power Supply Unit(220VAC/24VDC)) : Three(3) modules for CPU, I/O Card and Auxiliaries
One or more RCP-X32(Remote Control Panel) with pre-estimated I/O Cards shall make one project as process controller level.
4
Technical Description SPDOC-001
2. Hardware specification
2.1.1 Functions
The CPU860A Processor Module incorporates full and automatic measurement/control of the input/output signals on attached I/O Boards.
Channel Setup data is being stored on board in flash-EPROM, which ensures that the data cannot be lost during power- failure.
The CPU860A Processor Module is a self- running Processor-Module that can be used in stand-alone applications. Signals are connected
directly to the termination strips on the Processor Module. All sensors are galvanically isolated from the power-supply.
2.1.2 Specification
Model RSPC-X32
Power Requirement Input Power: +24VDC
Main memory 16 MB
RTC/NVRAM DS 1243
5
Technical Description SPDOC-001
Figure 2 -1 RSPC-X32
DRAM
D[0..31] D[0..15] VD[0..15]
16/32MBytes
Ethernet Tranceiver
A[11..30] 10BaseT
CPU Ethernet
Flash Memory
(Program) D[0..15] MPC860-50MHz
2MBytes
Ethernet Tranceiver
10BaseT
A[10.29] Ethernet
Flash Memory
(Data) D[0..31]
FPGA RS232/422/485 Tranceiver
4MBytes
COM1
COM3
AN[19..31]
NVRAM 422/485 Tranceiver
RealTime Clock DN[0..7]
8KBytes
COM4
6
Technical Description SPDOC-001
2.2.1 Functions
This card supplies 16 digital input channels. With SPDI-16A digital input card, CPU can get On/Off contact point for other system. Internal
control power is isolated from outsides and can supply power for sensor. The On/Off status of each channel can be checked by green
LED and be sent to CPU for monitoring and this card can monitor cable broken stats of each channel.
2.2.2 Specification
Model SPDI-16A
Power requirement +24 V, +24 V_SHIP
No. of input 16 channels
Opto-isolation 3750 Vrms
Turn-on time 3 uS
Turn-off time 3 uS
Input current 10 mA
Operating temp.? 0-70℃
Cable broken detection Possible
Bus interface 48 DIN connector
7
Technical Description SPDOC-001
CH0
DATA
CH1 BUFFER
PHOTO &
COUPLER D0
LED
CH14
CH15 D1
SYSTEM
CONTROL BUS CPU
LOGIC SWITCH
FAULT0
FAULT1 D14
PHOTO
COUPLER FAULT D15
FAULT14 16EA BUFFER
FAULT15 &
LED
8
Technical Description SPDOC-001
2.3.1 Functions
This card supplies 24 digital input channels. With SPDI-24A digital input card, CPU can get On/Off contact point for other system. Internal
control power is isolated from outsides and can supply power for sensor. The On/Off status of each channel can be checked by green
LED and be sent to CPU for monitoring but this card don’t provides cable broken information.
2.3.2 Specification
Model SPDI-24A
Power requirement +24 V, +24 V_SHIP
No. of input 24 channels
Opto-isolation 3750 Vrms
Turn-on time 3 uS
Turn-off time 3 uS
Input current 10 mA
Operating temp.? 0-70℃
Cable broken detection Impossible
Bus interface 48 DIN connector
9
Technical Description SPDOC-001
CH0 D0
DATA
BUFFER
&
LED
BUS
PHOTO SWITCH CPU
COUPLER
SYSTEM
CONTROL
LOGIC D23
CH23
10
Technical Description SPDOC-001
2.4.1 Functions
By SPDO-16A digital output card, CPU provides On/Off contact point for other system. Internal control power is isolated from outsides. It
is mainly used in a system, which needs contact point, for example, ramp, buzzer, and relay. The status of each channel can be checked
by LED and be sent to CPU for monitoring.
2.4.2 Specification
Model SPDO-16A
Power Reuirement +24V, +24V_SHIP
No. of input 16 channels
Opto-isolation 3750 Vrms
DC rated current 5 A/30 VDC
AC rated current 8 A/250 VAC
Operating current 9.2 mA
Max. switching voltage 250 VAC/VDC
Operating temp. 0-70℃
Bus interface 48 pin din connector
11
Technical Description SPDOC-001
DATA
D0 FEEDBACK CH0
BUFFER
D1 CH1
SYSTEM
PHOTO
BUS CONTROL
COUPLER
SWITCH LOGIC
D14 CH14
DATA DATA
D15 CH15
BUFFER LATCH
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Technical Description SPDOC-001
2.5.1 Functions
The SPAI-16A I/O is a I/O processor controlled I/O card that converts current or voltage input coming from a sensor to digital signal. It can
handle 4~20mA, 0~5V, and 0~10V by jumper setting. The final binary data is stored in dual port RAM, CPU card reads and displays this
data periodically.
2.5.2 Specification
Model SPAI-16A
Power Requirement +24 V
No. of input 16 channels
Clock Frequency 8 MHz
A/D resolution 12 bits
A/D conversion time 10 uS
Input range 4-20 mA, 0-5 V, 0-10 V (Selectable)
Operating temp. 0-70 ℃
Memory (dual port RAM) 2K x 16 bits
Analog signal filter 100 Hz low pass filter
Bus interface 48 pin din connector
13
Technical Description SPDOC-001
CH0 D0
A/D
CH1 MUX
VOLTAGE CONVERTER D1
INPUT
DUAL
PORT
RAM
CURRENT
CH14 INPUT D11
SYSTEM
CH15 D12
CONTROL
LOGIC
CHANNEL
FAULT
14
Technical Description SPDOC-001
2.6.1 Functions
SPAO-8A analog output card operates in connection with external devices such as control valve, motor, and damper. SPAO-8A outputs is
4~20mA, 0~5V and 0~10V for system control. Voltage and current output are selected by jumper setting. Analog output requires a careful
control, so it is designed to adjust offset and gain. D/A converter converts12 bits data received from CPU to analog voltage, which current
transmitter converts to current for external device. When an external device needs voltage input, output of D/A converter can be sent
directly to the external device by jumper setting. In case of broken wires, a user can recognize it by checking LED.
2.6.2 Specification
Model SPAO-8A
Power Requirement +24 V
No. of input 8 channels
Output range 4-20 mA, 0-5 V, 0-10 V (Selectable)
D/A resolution 12 bits
Output setting time 60 uS
Operating temp 0-70℃
Bus interface 48 pin din connector
15
Technical Description SPDOC-001
VOLTAGE
D0
DATA D/A OUTPUT
D1 LATCH CONVERTER
16
Technical Description SPDOC-001
2.7.1 Functions
The SPRI-16A has 16 inputs for 3-wire Pt-100 RTD sensors. The temperature range is – 50~700℃.This card requires user -supplied
±15V dc power source to drive internal circuitry. Over-temperature detection circuits are provided over specified temperature -50 ~ 700℃.
The RTD input card pulses a small amount of current through the RTD. The card measures the voltage by the current generation through
the RTDs and determines the resistance values. This voltage(temperature value) is converted into a 12-bit digital word through the A/D
converter and store in the DPRAM. This card can provide the circuits check whether analog input circuit is open or not.
2.7.2 Specification
Model SPRI-16A
Power Requirement +24 V
No. of input 16 channels
Type of input PT-100
Clock frequency 8 MHz
A/D resolution 12 bits
A/D conversion time 10 us
Input range -50 ~ 700 ℃
Dual port RAM 2K x 16 bits
Operating temp. 0 ~ 70 ℃
Bus interface 48 pin header
17
Technical Description SPDOC-001
Differential D0
CHO PT-100 MUX A/D
comparator D1
convertor
D2
Dual D3
CH1 Differential
PT-100 port
comparator
System RAM
control
Differential logic
CH14 PT-100 D11
comparator
D12
Differential Channel
CH15 PT-100
comparator fault
18
Technical Description SPDOC-001
2.8.1 Functions
With SPIRU-16A universal I/O card, a user can get any combination of DI, DO, AI (4~20mA), AI (0~5V, 10V), AO (4~20mA) and AO (0~5V,
10V), RTD(PT-100) with a sensor adapter. It reduces the extra I/O consumption by using the I/O channels module needed for a specific
application. Fault data is sent to CPU for monitoring the current module, then executes an alarm in emergency. Digital input is isolated for
system stability under any circumstance.
2.8.2 Specification
Model SPIRU-16A
Power Requirement +24 V, + 24 V_SHIP
No. of input 16 channels
Output type Digital, voltage(0-5 V, 10V), current(4-20 mA)
Input type Digital,voltage(0-5V/10V),current(4-20 mA), P-T100(-50~700℃)
A/D resoultion 12 bits
A/D conversion time 10 uS
D/A resolution 12 bits
D/A setting time 60 uS
Dual port RAM 2K x 16 bits
Operating temp. 0-70℃
Bus interface 48 pin din connector
19
Technical Description SPDOC-001
D0
D1
AO FAULT
MODULE BUFFER
ADDR
& DO
D14 DEMUX LATCH
DATA MODULE
D15
BUFFER
A1 SYSTEM
CONTROL
LOGIC
20
Technical Description SPDOC-001
ON/OFF
LED
ON/OFF
PHOTO A/D
comparator
COUPLER CONVERTER
VOLTAGE
DETECTOR
WIRE
PHOTO FAULT
FAULT
COUPLER BUFFER
FAULT
LED
ON/OFF
LED
DATA PHOTO
COUPLER RELAY
LATCH
FEEDBACK
LED
21
Technical Description SPDOC-001
A/D
FILTER
CONVERTER
I/V OP
CONVERTER AMP
FAULT FAULT
LED BUFFER
A/D
FILTER
CONVERTER
VOLTAGE OP
DETECTOR AMP
FAULT FAULT
LED BUFFER
22
Technical Description SPDOC-001
WIRE
FAULT
LED
FAULT
LED
23
Technical Description SPDOC-001
A/D
FILTER
CONVERTER
VOLTAGE DIF
DETECTOR AMP
FAULT FAULT
LED BUFFER
24
Technical Description SPDOC-001
2.10.1 Functions
SSAS-Pro Pulse Input card is used to provide 4 independent channels, Each one can detect pulse signal and is electrical isolated. The
pulse input status can be observed signal through Green LEDs. Pulse input card can calculate pulse signal and send CPU to calculation
of pulse counts.
2.10.2 Specification
Model SPPI-4A
Power requirement +24 V, +24 V_SHIP
No. of input 4 channels
Opto-isolation 3750 Vrms
Turn-on time 3 uS
Turn-off time 3 uS
Input current 10 mA
Operating temp.? 0-70℃
Bus interface 48 DIN connector
25
Technical Description SPDOC-001
Figure2-24 SPPI-4A
Photo
CHO Counter
Coupler
CH1
Photo
Coupler Counter
LED
Bus CPU
Buffer
Interface
Photo BUS
CH2
Coupler Counter
CH3 Photo
Counter
Coupler
Control
Logic
(CPLD)
26
Technical Description SPDOC-001
2.10.1 Functions
Baseboard has two main purposes. One is supply of the power to CPU and I/O card and the other is supply of communication interface
between CPUs and I/Os. Baseboard is connected CPU or I/O with 4 connectors(2*13). Baseboards can be connected each other
using two 3*16 connector for communication of CPUs and I/Os. This board is supplied 3 type of power. 24VDC, 24VDC-ship battery. and
24VDC-sense. Baseboard changes 24VDC to 5VDC using regulator and gives 5VDC to CPU or I/O that connected with 4 connectors
(2*13)
2.10.2 Specification
Model Baseboard
Power Requirement +24 V, + 24 V_SHIP, +24V-SENSE
Providing power +5VDC
Operating temp. 0-70℃
Bus interface 48 pin din connector
27
Technical Description SPDOC-001
24VDC 24VDC
24VDC
Regulator
5VDC
Data
Address
Base & Data
I/O
board Data
28
Technical Description SPDOC-001
Each I/O card has its specific module number in the system. This is determined by the DIP-Switch on the baseboard card of I/O card. The
description of DIP-Switch setting is like followings
Upper position of dip switch means ‘0’of binary notation.
Lower position of dip switch means ‘1’of binary notation.
Number position starts at left position. Look at the sample.
Base board number can be set from 0 to 31 with five dip switch and the most right side switch is don’t care.
Black means position of switch.
0 0
Card 0 Card11
1 1
0 0
Card 1 Card 25
1 1
0 0
Card 2 Card 31
1 1
Figure 2-28 the sample of DIP switch setting for I/O card ID
29
Extension Alarm System TECH-SD-003
SSAS-pro
Extension Alarm System
Rev. 1.1
1
Extension Alarm System TECH-SD-003
Contents
2
Extension Alarm System TECH-SD-003
1 SYSTEM CONFIGURATION
1.1 System Overview
SamSung Automation System-Pro(SSAS-Pro) is the Integrated Control and Monitoring System for
all type of ships and total plant control system. This includes process Measuring, Calculation and
Alarming functions. SSAS-Pro the Integrated Control and Monitoring System consists of control
functions like Valve Control(On/Off Valves, Proportional Valves etc.), Motor Control, Power
Management System, Process Alarming Functions and necessary discrete logic and analog
control functions for marine, offshore and plant applications.
The “Man Machine Interface” level in this hierarchical structure consists of two(2) major
equipments SPOWS(SSAS-Pro Operation Workstation), Remote Alarm Unit(RAU). In addition to
these major equipments, miscellaneous equipments like alarm printer, logger report printer and
those for operation are used to assist the operation of vessel/plant. These two major equipments
interact between process and operator(s) by enabling the user to view and control the current
status of vessel/plant process control system.
The Remote Alarm Unit(RAU) is alarming function oriented equipment. When an alarm is occurred,
this alarming for the process is extended to the remote locations like the bridge, the cabin for duty
engineer and the public space under the unattended status in marine application. This RAU is
marine application specific equipment. That is, it is mostly used in a vessel or offshore plant. It can
be identified per it’s usage(or location) as following name extensions.
hRAU-Bridge
hRAU-Public Space
hRAU-Engineer
hRAU-ECR
3
Extension Alarm System TECH-SD-003
The RAU connected with Serial communication link to interface process controllers. All the
alarming information configured in the equipment is transferred through this network. The
configuration with RAUs can be depicted as following figures.
Serial Communication
RAU-
ECR
Plant /
Vessel M
M
Process
4
Extension Alarm System TECH-SD-003
M/E GENERAL
SAMSUNG HEAVY INDUSTRIES…
RAU DESIGN PROJECT… M/E F./O SYSTEM
5
Extension Alarm System TECH-SD-003
Basic Mode
Powering up, the RAU gets into Basic Mode of operation. The basic mode catagorized into two(2)
submodes, the MANned Mode and the UNMANned Mode. At startup, the RAU LCD Display window
displays this Basic Mode with the alarm messages and submode either one of MANned mode or
UNMANned.
When the RAU is initialized by powering up, the LCD display is shown like the following.
[BASIC MODE] [MAN]
t1001 M.S.B. ABNORMAL D
t1002 EM’CY GENERATOR ABNORMAL D
t1003 BATTERY CHARGER ABNORMAL HH
The Basic Mode is to show the latest alarms. The first line in the above example is showing the
present mode of RAU(here BASIC MODE) and it’s submode (here MANned mode). The next three
lines is displaying the latest alarms with their tag names, descriptions and alarm attributes. In this
example, “t1001” stands for tag name, “M.S.B. ABNORMAL” is the description and “D” is alarm
attribute.
SSAS-Pro alarming has following default alarm codes to represent alarm attributes.
D : Digital Alarm
H : High Alarm(for analog signal)
HH : High High Alarm(for analog signal)
L : Low Alarm(for analog signal)
LL : Low Low Alarm(for analog signal)
6
Extension Alarm System TECH-SD-003
The operator can switch the given submode MANned mode to UNMANned mode and vise versa.
To change the submode, press [WATCH] key on the RAU in ECR and the [WATCH] led turns on. The
[WATCH] key can be activated only at the RAU in ECR.
After selecting the duty engineer using F1 through F4, press the [ENT] key. And the message at the 3rd
line “-WAITING… CHANGE MODE FROM BRIDGE” is displayed.
The operator can select 1 to 4 persons. If any selected duty engineer is duplicated, the message “Duty
engineers are duplicated !” is displayed in the LCD message display and then the initial duty selection
menu comes up again.
If you want to escape the Watch responsibility mode without setting, press the [ESC] key. The LCD
display gets to the BASIC mode display.
After a moment, the buzzer sounds, the [WATCH] led in the RAU of Bridge is turn on and messages
are displayed in the LCD as
-MODE CHANGE [MANÆ UNMAN]
-DUTY ENGINEER : selected engineers
F1[YES], F2[NO] Æ F1[YES]
If any of the bridge alarm, the deadman alarm, the emergency alarm or the fire alarm occurs during
changing the submode, this procedure is quited automatically and LCD display go back to BASIC
mode.
7
Extension Alarm System TECH-SD-003
After the reply from the Bridge with Acceptance or Rejection, the RAU in ECR displays the reply of the
Bridge. And the buzzer is activated to acknowledge. This reply is acknowledged by pressing [BUZZ
STOP] or the [ENT] key on the RAU in ECR. The following display is showing the confirmation
message on RAU-ECR.
All RAU(s) in the UNMANned submode display the duty engineer in the 1st line and alarm messages
next to this line. The next example is the display of RAU in UNMANned mode.
To switch the UNMANned submode to MANned submode, press [WATCH] key from the Basic mode
display on the RAU in ECR. The following menu display is given to the RAU.
8
Extension Alarm System TECH-SD-003
Duty Engineer
If UNMANned mode is set, all RAUs display the duty engineer(s) and [DUTY] led of the RAU installed
in the assigned duty engineer’s cabin is flashing.
In UNMANned mode, the RAUs in the ECR and the assigned duty enginner cabin are allowed to
operate buzzer stop and alarm acknowledge functions for all other RAUs. Where by setting the DIP
switch in the RAU-Bridge, alarming(buzzer alarming) can’t be stopped and acknowledged by the duty
engineer in his cabin.
Communication Check
The help mode is configured with self-test of RAU, communication test with main control equipment,
and communication test between RAUs.
Press [F4] key in Basic Mode display to enter the Help mode. RAU displays the menu “PRESS [F4]
KEY TO CONTINUE, OR PRESS [ESC] KEY TO ESCAPE.”. Pressing [F4] key on this menu, the
following menu is displayed to activate desired test.
9
Extension Alarm System TECH-SD-003
If communication test is successful, the message in the LCD display is showing like
-Communication test : OK …
A sample of communication test with another RAUs from the RAU in ECR is given in the following
LCD display.
If any RAU is selected using relevant function key [F1] through [F4], next message is displayed to
show progress of communication test(the RAU in the Bridge is selected to test for communication
in this example).
10
Extension Alarm System TECH-SD-003
[EM’CY CALL] key on the RAU in ECR is used to call all engineers. Pressing the [EM’CY CALL] key on
the RAU-ECR, the emergency call alarm is transferred to all RAUs.
[EM’CY CALL] alarm can be released by pressing [EN’CY CALL] button once more from RAU-ECR
only. The other panels are not available.
Alarm Acknowledgement
The occurred alarm is acknowledged using [ALARM ACK] key on each RAU. Except the RAUs in ECR
and duty engineer’s cabin, all [ALARM ACK] key can acknowledge the alarm(s) only on the RAU itself.
The [ALARM ACK] key on the RAU in ECR or duty engineer’s cabin can acknowledge the alarm(s)
given to the other RAUs together.
The RAU system is waiting for a new alarm after all previously occurred alarm lamps are cleared(turn
off). If alarms on the RAU(s) are acknowledged from SPOWS in UNMANned mode before the duty
engineer’s cabin RAU acknowlege, all alarm lamps get steady state.
Repeat Alarm
11
Extension Alarm System TECH-SD-003
Repeat Alarm 1
If an alarm is not acknowledged from the duty engineer’s RAU in UNMANned operation, emergency
engineer calling alarm is to be extended to all RAU panel after predefined time(2 minutes, adjustable).
Repeat Alarm 2
After acknowledgement from duty engineer’s RAU, the alarm shall be acknowledged from RAU-ECR.
If an alarm is not acknowledged from RAU-ECR, second emergency engineer calling alarm is to be
extended to all RAU panels after predefined time(5 minute after ack. from duty engineer’s cabine,
adjustable)
12
Extension Alarm System TECH-SD-003
NORMAL
STEADY
FLASHING
WAN/UNS DUTY ENG’S DUTY CREW DUTY
SELECTION SELECTION SELECTION
UNMANNED
BUZZER
SENSOR
CONDITION
FIRE ALARM
ALARM STOP
HORN
HORN
CRT
BUZZER BUZZER BUZZER BUZZER
STOP STOP STOP STOP
MODE ALARM
SIGNAL LIGHT
ALARM KEYBOARD
BUZZER
STOP
BZ STOP ADJUSTABLE
RELEAS L L
FIRE ALARM
L L
FIRE ALARM
L L
FIRE ALARM
L L
FIRE ALARM
STOP
E
HORN L RAU-LCD
L ACK. ACK. NO
WITHIN WITHIN
5 MIN ALARM ALARM ALARM L
2 MIN
ALARM ACK.
ALARM ACK. ACK. ALARM APPEARED
SIGNAL LIGHT ACK.
ACK.
L L L L NORMAL
L L
LCD
SENSOR SENSOR
CONDITION CONDITION
NORMAL NORMAL Alarm Status
Mode
HORN Duty Eng.
FIRE ALARM FIRE ALARM FIRE ALARM FIRE ALARM
SIGNAL LIGHT
SOUND PATTERN
REPEAT L L L L L FIRE :
MANUAL
ALARM EMG’R CALL
DUTY
OTHERS :
(ECR ONLY)
13
Extension Alarm System TECH-SD-003
The abnormal events gathered from the Engine Control Room should be alarmed to the engineers reside
in the accommodataion. This alarming function is realized using RAU(Remote Alarm Unit). Those RAU
equipments are installed in ECR, Bridge, engineers’ cabins and public houses and so on. All configured
alarms are interfaced through SProNET network line or optionally serial interface.
Alarming is represented as buzzer sound, LED lamps and LCD message display in the RAU. Then the
engineers can acknowledge on the RAU euipment.
The RAU is linked with process control unit called RCP-X32 main control equipment via serial interface.
This link is depicted in brief configuration diagram of the RAU as following figure. Process values are
measured and checked for overriding the set alarm level by main control equipment RCP-X32. The
process point ,of which measured value is out of set alarm limit, is alarmed to the configured RAUs with
it’s point information and alarm attribute.
Serial
communication RAU Internal
Input
Key(s)
15
Extension Alarm System TECH-SD-003
2.3 Configuration
The RAU front face is consists of LCD message display, Group Alarm LED lamps, Function and
programmable hot keys and buzzer with buzzer stop and alarm acknowledge keys. These are alined as
following diagram.
230mm
M/E GENERAL
LCD
29.5mm
16
Extension Alarm System TECH-SD-003
3 SERVICE INSTRUCTION
To replace a faulted RAU with a new one, follow the procedure below.
17
Extension Alarm System TECH-SD-003
There are two DIP switch blocks “SW2” and “SW3” on the controller board. SW2 is 8-bit field
representation for operation setting. SW3 is to set Master/Slave for RAU communication.
JP2 is for serial communication setting(RS232/422) and JP3 and JP4 is for termination(120ohm)
18
Extension Alarm System TECH-SD-003
19
Rev 1.0
-1-
Rev 1.0
Contents
1. Explanation of Instrument...................................................................................................................3
-2-
Rev 1.0
1. Explanation of Instrument
1) RAU
2) Cable
-3-
Rev 1.0
Power Switch
-4-
Rev 1.0
4) Execute HDBDM.exe
-5-
Rev 1.0
Check
-6-
Rev 1.0
7) Push icon
Check
-7-
Rev 1.0
-8-
Rev 1.0
-9-
Rev 1.0
Power Switch
- 10 -
Rev 1.0
4) Execute Max2plus.exe
- 11 -
Rev 1.0
- Select rau3.pof
- 12 -
Rev 1.0
- 13 -
Rev 1.0
Select “ByteBlaster[MV]”
- 14 -
Rev 1.0
- 15 -
Rev 1.0
- 16 -
Rev 1.0
UTILITY INSTALL MANUAL
-1-
Rev 1.0
UTILITY INSTALL MANUAL
Contents
-2-
Rev 1.0
UTILITY INSTALL MANUAL
-3-
Rev 1.0
UTILITY INSTALL MANUAL
-4-
Rev 1.0
UTILITY INSTALL MANUAL
-5-
Rev 1.0
UTILITY INSTALL MANUAL
-6-
Rev 1.0
UTILITY INSTALL MANUAL
-7-
Rev 1.0
UTILITY INSTALL MANUAL
-8-
Rev 1.0
UTILITY INSTALL MANUAL
-9-
Rev 1.0
UTILITY INSTALL MANUAL
- 10 -
Rev 1.0
UTILITY INSTALL MANUAL
- 11 -
Rev 1.0
UTILITY INSTALL MANUAL
- 12 -
Rev 1.0
UTILITY INSTALL MANUAL
- 13 -
Rev 1.0
UTILITY INSTALL MANUAL
- 14 -
Rev 1.0
UTILITY INSTALL MANUAL
- 15 -
Rev 1.0
UTILITY INSTALL MANUAL
- 16 -
Rev 1.0
UTILITY INSTALL MANUAL
- 17 -
Rev 1.0
UTILITY INSTALL MANUAL
- 18 -
Rev 1.0
UTILITY INSTALL MANUAL
15) Select "Yes, I have already connected the hardware" and click a
Next button.
- 19 -
Rev 1.0
UTILITY INSTALL MANUAL
16) Select a "Add a new hardware device" and click a Next button.
17) Select a "Search for and install the hardware automatically" and
click a Next button.
- 20 -
Rev 1.0
UTILITY INSTALL MANUAL
19) Select a "Sound, video and game controllers" and click a "Next"
button.
- 21 -
Rev 1.0
UTILITY INSTALL MANUAL
- 22 -
Rev 1.0
UTILITY INSTALL MANUAL
- 23 -
Rev 1.0
UTILITY INSTALL MANUAL
- 24 -
Rev 1.0
UTILITY INSTALL MANUAL
- 25 -
Rev 1.0
UTILITY INSTALL MANUAL
- 26 -
GITOS
HEAVY INDUSTRIES User's Guide AGE : 1
GITOS
User's Guide
DSME-50110-1
Rev. 1.2 rev. A
Note! : This document is the property of SHI(Samsung Heavy Industries Co., LTD) and shall not be
reproduced, copied or disclosed without prior written permission of SHI
1.4 Functions------------------------------------------------------------------------12
Simple Objects---------------------------------------------------------------------------------------------------12
Group and Cell Functions-----------------------------------------------------------------------------------14
Graphic Edit Function-----------------------------------------------------------------------------------------15
Multi-Windows----------------------------------------------------------------------------------------------------15
Dynamic Link-----------------------------------------------------------------------------------------------------15
Wizard--------------------------------------------------------------------------------------------------------------15
Script----------------------------------------------------------------------------------------------------------------18
Tag Logging, Alarm Logging and Printing--------------------------------------------------------------19
Security-------------------------------------------------------------------------------------------------------------19
2.MENU---------------------------------------------------------------20
2.1. File Menu-------------------------------------------------------------------21
File/New-------------------------------------------------------------------------------------------------------------21
File/Open...---------------------------------------------------------------------------------------------------------23
File/Import ---------------------------------------------------------------------------------------------------------24
File/Close-----------------------------------------------------------------------------------------------------------24
File/Save------------------------------------------------------------------------------------------------------------24
File/Save As...----------------------------------------------------------------------------------------------------25
File/Print...----------------------------------------------------------------------------------------------------------25
File/Print Preview------------------------------------------------------------------------------------------------25
File/Print Info...---------------------------------------------------------------------------------------------------25
File/Print Setup...------------------------------------------------------------------------------------------------25
File/Exit-------------------------------------------------------------------------------------------------------------26
3.Wizard--------------------------------------------------------------75
3.1. Gauge-----------------------------------------------------------------------76
Configuration Setting------------------------------------------------------------------------------------------76
3.2. Vgauge----------------------------------------------------------------------79
3.12. Breaker--------------------------------------------------------------------112
3.13. HL Value-----------------------------------------------------------------113
4.Dynamic Links------------------------------------------------120
4.1. User Inputs---------------------------------------------------------------121
Discrete User Input--------------------------------------------------------------------------------------------121
Analog User Input---------------------------------------------------------------------------------------------122
4.6. Fill----------------------------------------------------------------------------132
Vertical Fill-------------------------------------------------------------------------------------------------------132
Horizontal Fill----------------------------------------------------------------------------------------------------133
4.8. Move-------------------------------------------------------------------------136
Vertical move----------------------------------------------------------------------------------------------------136
Horizontal move-------------------------------------------------------------------------------------------------137
4.10. Misc--------------------------------------------------------------------------141
Visible--------------------------------------------------------------------------------------------------------------141
Blink----------------------------------------------------------------------------------------------------------------142
Rotate--------------------------------------------------------------------------------------------------------------142
Alarm Color------------------------------------------------------------------------------------------------------143
5.Running Mode------------------------------------------------145
5.1. Menu in Running Mode---------------------------------------------146
File Menu--------------------------------------------------------------------------------------------------------146
Special Menu---------------------------------------------------------------------------------------------------146
Builder Menu----------------------------------------------------------------------------------------------------147
Special Menu----------------------------------------------------------------------------------------------------148
Edit Menu---------------------------------------------------------------------------------------------------------150
Development Menu--------------------------------------------------------------------------------------------150
Previous/Next window Menu--------------------------------------------------------------------------------150
Refresh Menu---------------------------------------------------------------------------------------------------150
Show Alarm Header-------------------------------------------------------------------------------------------150
6.Data Manager--------------------------------------------------162
6.1. Tag creation and Tag attributes
assignment---------------------------------------------------------------------162
7.Script-------------------------------------------------------------184
7.1. Necessary statement of equality, script
-------------------------------------------------------------------------------------185
7.3. Expression----------------------------------------------------------------186
7.4. Command------------------------------------------------------------------188
7.5. Variable--------------------------------------------------------------------199
7.6. Function-------------------------------------------------------------------199
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 7
1. What is GITOS ?
GITOS is a graphic man-machine interface software tool working under
Windows NT operating system.
It is consisted of the data management, building sensor input and output tag to
watch the condition of a plant, and making alarm(s) of a plant when an
alarm is occurred.
In the development mode, designer can make the graphical view windows of
processes and arrange the actual input/output points using various graphic
editing functions.
Animation function can reflect the actual data change, script function can give
various working conditions.
In the run mode, the real-time and actual working information of system from
the corresponding I/O(input/output) point is started to be displayed on the
screen.
In the edit mode, user can edit the present viewing window. Namely, user can
amend the window like the develop mode.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 8
The working directory for new application is created if "OK" button is selected
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 10
If you want to use only MMI tool or don't need edit or modify MMI files,
we will recommend this option. If the RUN file is exist in GITOS directory,
Select 'Option' menu, 'Configure' menu, check the 'Auto Run' option in the
'Protection' box.
1.4 Functions
GITOS provides objected oriented application environment by one-to-one
mapping between actual component of plant and graphic object.
Tool Box
Too box provides the function that user will use the cells which are prepared
previously.
Following toolbox is offered many functions for using GITOS conveniently.
Simple Objects
Lines
To draw the line select the above buttons, then moving the mouse button can
draw the lines. To exit this function user double click the mouse button after
drawing the lines.
Line, H/V Line and polyline are objects made up of line or more line
segments depending on the type of line. Changeable attributes are color,
width, style and arrow. In the "Line style" menu, the functions except
solid line are available if line width is "1".
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 13
Filled Shapes
To draw the filled shapes drag the mouse button as user wants after
clicking the above buttons.
Text
To input the text user click the text button on toolbox. Then cursor is
appeared on window. User can input the text.
Text consists of a string of characters on a single line. All fonts provided by
Windows including true type are available. Also, the attributes of text,
size, color, bold, italic, underline, rotate etc, can be defined in this menu.
Pushbuttons
The 3-dimensional pushbuttons can be created for any desired size with a text
inside of pushbutton. The attribute of pushbutton is the internal color.
Also, the attributes of text inside can be changeable same as text primitive.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 14
Bitmap
Bitmap offers the operator the ability to copy and paste bitmaps.
Jpeg and gif are also offered. (Bitmap : A set of bits that represents a graphic
image, with each bit or group of bits corresponding to a pixel in the
image.)
Arrange and space menu are provided to arrange objects. Arrange function is
used to arrange all selected objects with the basis point or line. Space
function is used to arrange all selected objects with specified space.
Rotate function is also provided to rotate selected objects against the X or
Y axis.
Multi-Windows
Multi-Windows function is used to open a number of Windows at same time
or to switch Windows.
It is possible to define(or change) the color of Windows. Also, Windows
action feature like Overlay, Replace, Popup, OnTop and the attributes of
Windows frame like Double, Single, None can be defined.
Dynamic Link
Dynamic Link provides the function to monitor dynamic situation of actual
plant through the connection between input/output points and static graphic
objects which are prepared by the Edit function with graphic primitives.
ii) Action, Show Window and Hide Window are used to run the script or to
show(or hide) Windows by the action of Slider (or mouse button).
iii) Line Color, Fill Color, Value Display, Move, Fill and Object Size are used
to change the attributes of objects.
iv) Additionally, there are Visible, Blink, Rotate, Alarm Color. The Alarm
Color is used to change the color of object according to the Tag condition
through the connection between Tag and object.
Wizard
Wizard has the Real-time(or Historical-time) trend function to see the transition
of Tag, Alarm Summary and Alarm History function to see all occurred
alarms on one Windows and Gauge function.
Real-time Trend
Real-time Trend is the function to show the present transition of Tag(Max.
8Tags).
Sampling time, time span, maximum value and minimum value of Tag can be
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 16
defined.
Historical-time Trend
Historical-time Rend is the function to show the transition of Tag from the
database at any time. The maximum number of trend is 4 and maximum
value and minimum value of Tag can be defined.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 17
Alarm Summary
Alarm Summary is the object to show the present alarms in time order.
Different colors are provided by the condition or group of alarm. The
alarms which are not displayed on one page can be displayed by the
"Page-up" or "Page-down" button.
Not only individual acknowledge of alarm but also all acknowledge of alarms
are available.
Alarm History
Alarm History is the object to show the all occurred alarms until now in
event order.
Therefore, all alarm events, occurrence/normal/status/return, are saved and
displayed in event order. Operator can see the alarms which was occurred
at specific time by the the "Page-up" or "Page-down" button.
User clicks the 'open history file ' button, then user can read previous records.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 18
Script
Alarm and log printing function provides the report printing function with
specific interval.
Security
For the security, there is a function to register operator. Each registered
operator has the access level from 0 to 100. Each operator can be
prohibited a action like the selection of menu, pop-up of Windows and the
change of alarm value.
GITOS
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2. MENU
GITOS consists of following menu.
File menu consists of the items to create new Window, to open Window, to
close currently open window, to print window screen etc.
File/New
File/New menu is used to create new window. Invoking it will cause the New
Window dialog box to appear.
"Caption" field is the area to enter name of title of window. The number of
character for title name is not limited.
Operator can select a type of window among Overlay, Replace, Popup, OnTop
in the "Window Type" field. If you check the box beside ‘ Auto Hide’ , the
window designated disappears automatically when the other window is
open.
Click mouse
Opened
window
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Click mouse
■ OnTop : The window which has this attribute is to be displayed on the top
of window(s) always.
Select the desired frame style for the window. There are three styles.
■ Single : The frame of window is single line. Size control is not allowed.
"Title Bar" check box is option to have a title bar. The string in "Caption"
field is displayed in title bar.
"Window Color" field is to define the background color of the new window.
"View Width" and "View Height" are the functions that define the values of
width and height to draw in window.
If the size of defined area is larger than that of window frame, scroll bar is
appeared in the window frame automatically. Otherwise, the outside of
defined area is prohibited from drawing.
File/Open...
This command is used to open window(s) which was created already. If the
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File/Import
This menu has three sub menus. It is used to import Tags, Windows & Scripts
from other application.
File/Close
This command is used to close the selected window. If the window is
modified, dialog box is appeared to request the saving of window.
File/Save
This command is used to save a window.
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File/Save As...
This command is used to save a duplicate copy of an existing window under
a new name.
File/Send windows
This command is used to send the restored information to other computer
after restoring information.
File/Print...
This command is used to print the selected window. Grid line on the screen is
not printed.
File/Print Preview
This command is used to see the print of selected window on the screen
before the printing.
File/Print Info...
This command is used to define the printing size and relative location of
window on the paper. The values of "X-Offset" and "Y-Offset" mean the
distances from the left-top edge of paper with "mm" unit. "Width" field is
used to define the value of width for printing. The value of height for
printing is in proportion to the value of width.
"Defaults" button is used to set the values as initial values. If you check the
box beside ‘ Print Background’ , specified background color is printed,
otherwise white background is printed by default.
File/Print Setup...
This command is used to set type of printer, communication port of printer,
direction of paper and type of paper.
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File/Exit
This command is used to close application.
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Edit/Undo
This command is used to reverse the last action taken until 15th last action.
Following actions are supported for Undo.
Edit/Duplicate
This command is used to duplicate the selected object(s). All attributes and
assigned dynamic links are copy with objects together.
Edit/Cut
This command is used to erase the selected object(s) from the window and
copy it to the "Paste-list" in GITOS.
The erased object(s) can be pasted by the "Edit/Paste" at the location where is
defined.
The object(s) which is cut one window can be pasted to other window
because one "Paste-list" is used.
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Edit/Copy
This command is used to copy the selected object(s) from the window and
copy it to the "Paste-list" in GITOS. The selected object(s) is not erased.
Edit/Paste
This command is used to paste the content in "Paste-list" of GITOS which
was latest copied object(s) by "Cut" or "Copy" action. This command can
be used repeated.
The pairs of "Cut-Paste" and "Copy-Paste" are used to move(or copy) the
object(s) from one window to other window.
Edit/Erase
This command is used to erase the selected object9s).
Edit/Select All
This command is used to select all objects in the current window.
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Object menu consists of the actions which call graphic primitives or wizard
objects or cells and to register the cell using tool box.
Object/Select
There are two kinds of mode in development mode. One is the creation
mode to create new objects using the selection of graphic primitives or
wizards. The other is the edit mode to change the location, size and
attribution of objects which are already created.
Select menu is the menu to change mode to edit mode. In this mode, it is
possible to select objects, change the location(or size) of objects and to
assign dynamic link in order to edit objects.
▶ Move : Two or more objects are selected or the location of mouse point is
not on the selection box of objects.
▶ Change of Size : One object is selected and the location of mouse point is
on the selection box of object.
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■ Double click Left Mouse Button : Dialog box to assign dynamic link to
object which is pointed by mouse is appeared.
■ Click Right Mouse Button : This action is change to create mode from
edit mode. It is possible to redraw the object which was created last
create mode.
■ Arrow Key : The object(s) selected is moved step by step in pixel size to
following arrow key direction.
■ Arrow Key + Ctrl Key : If the object selected is one not cell, the size of
object is changed step by step in pixel size to following arrow key
direction.
Object/Line
To draw line, click left mouse button at the desired start point and drag
mouse to end point. Then, release the mouse. If start point is same as
end point, the line is deleted.
This menu is same the line on toolbox.:
Object/H/V Line
To draw horizontal or vertical line, click left mouse button at the desired start
point and drag mouse to end point to create horizontal or vertical line.
Then, release the mouse. The end location of mouse point on the basis
of the start point decides the type of line among horizontal and vertical
lines.
This menu is same the line on toolbox. :
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Object/PolyLine
To draw PolyLine, click left mouse button on the desired point continuously.
Then, line segment is created between previous point and present point.
To finish PolyLine, double click left mouse button on the desired end point.
The maximum number of line segment for PolyLine is limited as 49.
This menu is same the line on toolbox. :
Object/Bezier
Object/PolyGon
The method to draw PolyGon is same as that of PolyLine but, the start
point is connected to the end point automatically. Also, it is possible to fill
color in the PolyGon. The maximum number of line segment for PolyLine is
limited as 50.
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Object/Rectangle
This menu is used to draw rectangle. Grab left mouse button and drag it to
the desired point. Then release it.
This menu is same the rectangle on toolbox :
Object/RoundRectangle
This menu is used to draw round rectangle. The method to draw Round is
same as that of Rectangle.
This menu is same the round rectangle on toolbox. :
Object/Ellipse
This menu is used to draw circle or ellipse. Grab left mouse button and
drag it. Then a rectangle is appeared according to the location of mouse
point. The circle(or ellipse) which is filled in the rectangle drawn is
appeared when release button.
Object/Triangle
This menu is used to draw triangle. Grab left mouse button and drag it to the
desired point. Then release it.
This menu is the same triangle on toolbox. :
Object/Text
GITOS can use all fonts which are supported by Windows. In case of
True-type font , the size of text can be changeable to any size.
To draw text, click left mouse button and draw the desired text by keyboard.
To finish it, click left mouse button again. "Text/Text Substitute" menu is
used to modified text.
Object/Button
Cylinder
Click a start point and then a second point to draw a 3-D cylinder in a desired size.
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Polylined3D
Sphere
Click a start point and then a second point to draw a 3-D sphere in a
desired size.
Box
Click a start point and then a second point to draw a 3-D box in a desired size.
Object/Picture
Picture object offer the operator the ability to copy and paste bitmaps into the
application. To copy bitmap file, grip left mouse button and drag mouse
to define the size of bitmap and release it. Then a dialog box to select
bitmap file is appeared. The selected bitmap is drawn in the defined
rectangle. The size of bitmap is only changeable.
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Object/Wizard
"Wizard" menu provides the function to make one object from complex objects
like Real-time trend, Historical-time trend, Gauge, Alarm summary, Alarm
history.
It will be explained on the next chapter.
Cell list box is a tool to use the cells which were registered already. Cell list
box offers the functions to register new cell and to use the registered cells
in the application. Cell list box has cell lists which provides the function
to handle cells which are divided by the feature of cells with module unit.
Each cell list can have maximum 24 cells and these can be created and
deleted.
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To register cells, select "Cell list box" menu after selection of the desired
cell and select the desired cell list. Click "Add" button.
Delete of Cell
To delete cell, select the desired cell in the Cell list box and click "Remove
from Cell list box" button.
To delete cell list, all cells in the cell list which will be deleted shall be
deleted in advance and click "Remove from Cell list box" button.
Retrieve of Cell
To use cell from Cell list box, select the desired cell in the cell list of Cell
list box and click "Select" button. Cell list box is disappeared
automatically. Than click left mouse button at the desired point in the
window.
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Attribute/Line Color...
This menu is used to change the color of all selected objects including text
but, the colors of Button and Wizard object cannot change.
Attribute/Line Width
This menu is used to change the width of lines in all selected objects but it
is not apply to Text, button and wizard objects.
Attribute/Line Style
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This menu is used to change the type of lines in all selected objects but it is
not apply to Text, button and wizard objects.
Dashed Line, Dotted Line, Dash Dot Line and Dash Dot Dot Line functions
are available if line width is "1".
Attribute/Arrow
This menu is used to draw arrow symbol at start point or end point or both
side of Line, H/V Line, PolyLine, PolyGon.
Attribute/Fill
This menu is used to turn over the fill status of the selected objects.
Attribute/Fill Color...
This menu is used to change the status and color of the selected objects to
fill status
Attribute/Dynamic Link
This menu is used to assign dynamic link to the selected object. Dynamic link
is assigned to the highest ranked object when two or more objects are
selected.
The details of this is explained at Chapter 4.
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..
This menu consists of the menu to change font and to modify of text. This
function is applied to the objects that are text, button and group object
including text on button.
If two or more objects are selected, the attributes which are "Fonts...", "Bold",
"Italic" and "Underline" will be changed to all objects but the attribute of
"Text Substitute" is changed to the highest ranked object only.
If there is no selected object at the change of attributes, all texts have the
changed attributes after change.
Text/Fonts...
This dialog box is used to change the font, font style and size.
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Text/Bold
This menu is used to change the bold status of text selected.
Text/Italic
This menu is used to change the italic status of text selected.
..
This field is set the rotation degree.
Text/Text Substitute
Text Substitute menu is used to change the text written already. The attributes
of text are kept.
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Arrange/Move To Front
This command is used to position the currently selected object(s) in front of
all other unselected object(s) in the window.
Arrange/Move To Back
This command is used to position the currently selected object(s) in behind of
all other unselected object(s) in the window.
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Arrange/Move Forward
Arrange/Move Backward
Arrange/Align
This command is used to align all selected subjects. The selected object(s) is
aligned with basis of line(or point) defined by secondary menu.
Arrange/Align/Align Left
This command is used to align the left edge of all selected objects with the
left edge of the leftmost selected object.
Arrange/Align/Align Center
This command is used to align the vertical centerline of all selected objects
with the centerline of the group of objects selected.
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Arrange/Align/Align Right
This command is used to align the right edge of all selected objects with the
right edge of the rightmost selected object.
Arrange/Align/Align Top
This command is used to align the top edge of all selected objects with the
top edge of the topmost selected object.
Arrange/Align/Align Middle
This command is used to align the middle of all selected objects with the
middle of the group of objects selected.
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Arrange/Align/Align Bottom
This command is used to align the bottom of all selected objects with the
bottom of the edge of the bottommost selected object.
Arrange/Flip Vertical
This command is used to transform selected object(s) into their vertical mirror
image.
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Arrange/Flip Horizontal
This command is used to transform selected object(s) into their horizontal
mirror image.
Arrange/Space Vertical
This command is used to evenly space all selected objects vertically between
the topmost selected object and the bottommost selected object.
Arrange/Space Horizontal
This command is used to evenly space all selected objects horizontally between
the leftmost selected object and the rightmost selected object.
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Arrange/Group
Arrange/Ungroup
This command is used to break a group which was combined. The dynamic
link attribute of object grouped is lost.
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Arrange/Make Cell
This command to used to combine individual selected objects into a single unit
called "cell". The dynamic link of each object before the combination are
kept and each object after the combination can be assigned the dynamic
link. It is impossible to change the attributes of cell except moving.
Arrange/Break Cell
This command is used to break a cell which was combined. The dynamic
links of each object which were assigned before the combination is kept.
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Window/Window Properties
This command displays the dialog box which is same as the dialog box when
click "Properties" button in "File/New" menu. It is used to define the size,
type, color and frame type of window selected.
This menu is the same window properties on toolbox. :
When user clicks on the color, following color box is appeared. User can
select window color on following box.
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Window/Window Color
This command is used to change the color of window.
Window/Grid Setting
This command is used to display(or delete) grid line in the window selected.
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If user selects 'Draw Grid Lines', grid lines is displayed on window. User can
set the grid size.
Window/Zoom
This command is used to zoom in(or out) the window selected. If the size of
screen is bigger than the size of frame, scroll bar is appeared
automatically. Otherwise, the outside of screen is disactivated.
Window/Window Refresh
This command is used to redraw the window screen selected to delete an
afterimage which may be occurred during the application work.
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This menu contains a set of commands to create Tag, define the attributes of
alarm for tag generated and to set the values for script, security, logging
etc.
Options/Edit Groups...
This command has sub-menu to create(or edit) group for alarm processing.
The details of this is in Chapter 6.
Options/Register Servers...
This command is used to register the information of server to receive service
in the client/server communication. The details of this is in Chapter 6.
Options/Load Old Tags...
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This command is used to use the Tag file which was created in GITOS old
version(below 2.0) in present version.
To use the Tag file, select "config.dm", Tag of old version, and click "Open"
button.
Options/Configure...
This command provide the dialog box to set the general options for application
running.
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When operator want to print alarm from GITOS directly, this dialog box is used to
set the parameters of printer port.
If "Port" is "None", alarm is not printed.
Print Format
This dialog box is used to define whether any field of Tag is printed or not.
Also, the length of each field can be defined.
The name of Tag for buzzer will be defined in this field. Otherwise, the
function of buzzer is not available. The details of buzzer function is explained in
Chapter 6.
This field is used to define the log print header which is printed on the top of
print paper whenever log report is printed for alarm(or Tag).
GITOS has the function to print the information of alarm(or tag) with the
defined time interval. The log printer can be shared with the sharing
device by several computers in one network.
The sharing of log printer is set by the checking of "Share" check box. If
this check box is checked, the contents of "Group ID" and "Priority"
decide whether to print or not. Otherwise, the contents of log print is
printed always.
The computer which has the highest priority in the same Group ID performs the
action of printing only. This means that all computers in the network check
whether a GITOS in other computers has same Group ID or not. If there are the
computers which have same Group ID, it is protected to print by the computers
which have lower priority than other computer.
This dialog box is used to set up the parameters for alarm logging which are
the keeping days for alarm, the name of saving directory and the interval
of Log report.
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This field is used to set up the time to keep alarm data in storage device like a
hard disk. The alarm data after the defined keep days is deleted or moved to other
directory.
Reserve Log check box is used to decide whether the data after the defined keep
days is deleted or moved to other directory. If this check box is selected, this
means that the data past is moved to other directory. In case of "To Application
dir", the data past is saved in backup directory of the application. Also, user can
define the directory to save it when "To Another Dir" is selected.
Log Print field is used to define the time and interval for printing. If the
value of Interval is more than '1", all alarms which are occurred from last
printing time to present are printed. However, there is no printing in case
of "0".
Time field decide when is printing time with defined interval in Interval field.
If Log Print is set as figure, the printing interval is "3" Hours and printing
times are 0, 3, 6... o'clock.
Workstation
If alarm data is different between workstation, using alarm log data on master
PC is used alarm data to display on slave PC.
Daily Report
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Current tag value prints after restoring as a unit of setting time as a unit of
day.
■Interval To Print : This field is set time interval to print. For example, if user
selects 6, report is printed 4 times a day.
■Time To Print : This field is set initiated time.
■Column Count : This field is set column number of printing time.
Example)
SSAS-21 PAGE : 1
TAG DESCRIPTION 19:00 23:00 3:00 7:00 11:00 15:00 UNIT HIGH LOW
t0101 M/E MAIN INLET TEMP. 23:00 3.00 7.00 15.00 KG/CM2
Date Type
-Exclusive Mode
Above check box is used to protect the computer to use other windows
during the running of GITOS. If this check box is not selected,
Minimize Box, Maximize Box and Close symbols are not provided in the
GITOS application window and other windows are not display even if
running of other windows.
-Auto Run
If user executes GITOS again after checking “Auto Run”, run mode is
executed directly.
This menu is used set the functions that are to appear the defined menu
windows when mouse point is moved more than the defined pixel or to
hide the defined menu window when mouse point is moved less than the
defined pixel from the edge of window.
The menu window means a window prepared by GITOS.
There are three blocks to define menu bar, "Left Menu Bar" field when mouse
point is moved to the left edge of window, "Right Menu Bar" field when
mouse point is moved to the right edge of window and "Bottom Menu
Bar" when when mouse point is moved to the bottom edge of window
Show Axis field is used to define the area to activate a menu window. Also,
Hide axis field is used to define the area to deactivate a menu window.
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Options/Add-In
Options/Scripts
This menu is used to register the programs which are performed when
specified event is occurred like the change of time, tag data, keyboard
input, the start of application etc. The details of Script is explained in
Chapter 7.
Application Start...
This menu is used to register the commands which are performed when
GITOS mode is changed to running mode from development mode. For
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example,
initializing of Tag values, define the window name for pop-up when
application is started, etc.
While Running...
This menu is used to program the commands which are performed when the
value of Tag is changed to defined value. There is no limitation to
register Tag.
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The present set tag list is appeared list box on left field.
This field is added (Add, Modify and Delete) tag within script.
This filed is for the name of Tag to carry out Script. The program in edit
box is performed whenever the value of Tag is changed.
key Script...
This menu is used to program the commands which are performed when the
specified function key is selected.
Options/Tool bar
This is toggle menu to appear(or disappear) "Tool Bar". It is possible to
disappear "Tool Bar" to see the edit screed more bigger using this menu.
Options/Status bar
This is toggle menu to appear(or disappear) "Status Bar".
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This example is that to open the different windows according to the security
levels using the Action Script in dynamic Link.
Login
This dialog box is used to log in new user. New user shall be registered
before log in.
After entering of user name & password, the access level for new user is set
and user name is displayed on title bar of window.
Shortcut key of this function is " Ctrl+[".
Logout
This menu is used to log out present user. If user is "None', the access level
is ")".
Change Password...
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This menu is used to change the password of user registered. Enter existed
password in Old Password field and enter new password in New Password
field.
The new password shall be entered in Tray again filed again.
Register User...
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This menu is used to register, to change the parameter of user like password
and to change the access level of user.
This button is used to change the access level or password of registered user.
If the user performs the action which has the access level more than the
access level of user, dialog box is appeared to enter the user name and
password of user who has the higher access level.
■ Set Date/Time
Access level to change time and date.
3. Wizard
wizard object
■ Gauge
■ Real-Time Trend
■ Historical-Time Trend
■ Alarm Summary
■ Alarm History
■ Block Summary
■ Block History
■ Event log
To draw object, click the symbol of object desired in the Wizard Selection
Box and click "Select" button. Then, draw a rectangle to define the size
of object using mouse.
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3.1. Gauge
Gauge object has the shape of tachometer to display analog value like
pressure, temperature, etc.
Configuration Setting
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This field is used to define the name of Tag or arithmetic expression which
are displayed.
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This is used to define the unit which is displayed at the middle bottom.
ASCII string is only available.
This is used to define the maximum and minimum values of Tag which are
displayed.
This is used to define the parameters of the scale(division) for gauge object.
This is used to define the numeric unit of scale for gauge object
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3.2. Vgauge
Vgauge object is appeared when user selects this object.
This dialog is appeared when user double-click left mouse button on vgauge
object. The way of using is the same above the object.
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of running or stop.
The blank of Order Fail is set the value this form: t FO.
Order Fail is shown when the order is not executed.
User can only monitor the pump when select a indication option, but can't carry out
a control action
If you check a pump flikering option, the pump be done flikering when you
have a alarm ack, otherwise, check only a ALARM value and not be done
flickering.
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This box is appeared when user double-click left mouse button on valve gauge
object.
It can be set two types of modes.
◆On/Off Mode
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Manual Command is order that is ordered by user. It has digital values (On/Off).
Open/Close indication blank is used to define the status (Open/Close) of valve.
Open/Close Command is used to define what user orders.
Trouble is shown when the order is not executed.
User can only monitor the Valve when select a indication option, but can't carry out
a control action.
If you check a Valve flikering option, the Valve was flickering when you have a
alarm ack.
Otherwise, check only a AlARM value and not be done flickering.
◆ Proportional Mode
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Manual Command is order that is ordered by user, and the Open/Close ratio can be
set.
Feedback Position is shown current valve position.
Regulated Position is shown the regulated values of valve.
Closed percentage tolerance is assigned an allowable error of the Regulated Position
value.
Real-Time Trend object is used to show the change of Tag value based on
real-time. One Real-Time Object can display maximum 8 Tag values.
Configuration Setting
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Time Span is the total time that object holds Tag data. Time span can be
individually defined as hour, minute and second.
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Sampling interval is the cycle time that object takes the data from real time
database. Sampling interval can be individually defined as hour, minute
and second. Therefore, the number of display points on object is that span
time is divided by sampling cycle.
Color fields is used to define the background color and border color of object.
Dialog box is appeared to select color if click small box.
Time Division field is used to define the configuration of time label in trend
object. The number and color of time division line can be defined by
user need. Also, the display form of time label can be defined.
Value Division field is used to define the configuration of value label in trend
object. This function is similar to Time Division field. The
maximum and minimum values are defined in this field.
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Pen description field is used to define the color, thickness of pen and
expression of Tag. Maximum 6 values can be display on one trend
object.
This button is used to set font and size of time label(or value label).
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This object is used by dialog box to set the parameters for trend object during
the running mode. It is different from Real-Time Trend Object
The line of the Historic-time trend is shown the correct position, and displayed
above display box.
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This field is used to define the color of background, the color of border
and the thickness of border.
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Time Division field is used to define the number and color of major(or minor)
line and the configuration of time display.
"Set Label Font" button is used to define the font of value and time.
"Pen Thickness and Pen Color" field is used to define the color and thickness
of pen for tag value.
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User can define the start time and end time to display using the "<<" and
">>" buttons.
Also, it is possible to enter the time period directly after the clicking of
mouse in the time display area with following dialog box.
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Configuration Setting
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This field is used to select alarm group to display on the alarm object. All
alarms are displayed on the object, if "All" is selected.
This dialog box is used to select alarm group to display. Several groups can
be selected at same time.
User can decide whether block information is appeared on alarm summary or not.
If default value is not selected, block information isn't appeared on alarm
summary.
If default value is selected, block information is appeared on alarm summary.
On alarm header and alarm summary are equally appeared alarm information and
the number.
Namely, if user sets that block information can be appeared on alarm summary,
alarm head is also appeared added block number.
This field is used to define the color and label of alarm summary title.
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Display Items Selection is used to select the displayed filed of Tag and to
define the length of display field on the alarm summary object.
Display color field is used to define the background and border colors.
Alarm State Color field is used to define the color of alarm according to the
sort of alarm.
Alarm Blinking Speed field is to used to define the blinking speed of alarm.
Button Panel field is used to define whether the button panel which is located
at bottom of object is displayed or not. Also, background color of button
panel can be decided in this field.
User clicks the 'open history file ' button, then user can read previous records.
The ack information appeared on alarm history when you practice alarm ack.
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Configuration Setting
User can decide whether block information is appeared on alarm summary or not.
If default value is not selected, block information isn't appeared on alarm history.
If default value is selected, block information is appeared on alarm history.
This field is set access level for reading alarm history file.
Refer to the configuration setting method of Alarm Summary object for this.
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A. Value - When tag value is changed, user sets the color this part.
B. Manual Block - When manual block is changed, user sets the color this part.
C. User log - When In/Out information is changed.
D. Alarm Limit - When alarm limit is changed on run mode.
E. System Tag - When system tag is changed.
F. Background - When background color of Wizard display box is changed.
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This field is used to define the color and label of title bar.
User sets the location of folder that is stored the recorded file of the created Event
log. At this time, user can set location on the blank directly or click the 'Folder to
save 'button. (Subfolder name is always set the relevant year with default value. In
case of this year, log file is stored below c: 2003 folder. If user set the detail
folder, it is stored below 2003 of this folder. Ex) In case of setting the
c: temp folder, it is stored c: temp 2003.)
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This field is set the file a keeping time. It is possible a positive number only.
However, '1' is a number with no meaning, so users cannot fill in the blank the
number.
A standard value is 7, and maximum value is 365.
This field is set access level for reading the previous event log file.
In case of displaying memory tag on the event log, user must set the system tag.
User can open event log file. It can help to know the occurrence cause of problems.
The using method is identical with alarm history what related the wizard display.
(ex. Sorting and page so on.)
User clicks above 'open log file' button, following box is appeared.
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Following box which is displayed the event log recorded data, is appeared when
user select file. When user clicks item on the box, this item is possible to line up
an ascending series.
In case of Analog tag user sets Log dead band, so it is recorded changes beyond
Log dead band value on event log.
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3.12. Breaker
3.13. HL Value
- Show value: If user wants to show the tag value on wizard, user can select it.
- Show label: If user wants to show the maximum value on wizard, user can select
it.
This field is set the color of values. (Normal, Warning, Back Color, Border)
If user want to show the unit, user can select it and set the unit.
Percentage is also selected.
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This field is set the image frame, image quality and buffering speed.
This box can be set the Name, IP address, port, user ID and password.
This field is set the lens control. Zoom, focus and iris is controlled.
User can control the zoom, focus and iris of camera.
4. Dynamic Links
Dynamic Links provide the animation function that the graphic object is
changed according to the change of Tag or expression.
GITOS supports two basic types of links: Touch-Link and Display Link.
Touch-Link provides the defined action to operator when left mouse
button is clicked on the object. User input, slider input, touch discrete,
action script, show window and hide window are examples of Touch-Link.
Display-Link change the attributes of object according to the value of Tag.
Line color, fill color, value display, move, fill, size, blink, visible, rotation
are examples of Display-Link.
User can select "Attribute/Dynamic Link" or double click left mouse button on
the desired object to select this function. then, the dialog box for dynamic
linked is appeared as above.
The dialog box for this consists of several check boxes and buttons. Check
box show whether the link is assigned to the object or not. Each link is
assigned to the object by the clicking of the button. To delete the link
which was assigned already, click again on the desired check box.
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This is used to set the value of digital or analog Tag directly. Dialog box is
appeared to set the value of Tag during the running mode.
Discrete User Input is the link to change the value of digital Tag directly
"Tag Name" is a field to input the desired Tag name. "Msg to User" is a
field to input the string which is displayed on the title of dialog box when
the object for link function is clicked. "On Prompt" and "Off Prompt" are
the fields to input the strings which are displayed on the each button for
"On" or "Off" action.
"Access field is used to define the security level of the link action.
If the dialog box of "Discrete User Input" was defined as above, the dialog
box is appeared when operator clicks the defined object during the running
mode as belows.
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Following is the dialog box to input the value of analog Tag when "Analog
User Input" link is activated during the running mode.
The present value is displayed before the input of new value. After input of
new value, push the enter key.
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Slider Input is the link to change the value of analog Tag using the slider
which is moved horizontally or vertically on the screen.
After the clicking of left mouse button on the object assigned Slider Link,
the analog value of the Tag can be continuously changed within the
defined range by the moving of mouse(Up-Down or Left-Right).
100
50
0 50 100
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Touch Pushbutton is the link to carried out the specific action when left
mouse button is pushed on the object. Th specific actions are to change
the value of digital Tag, to carry out the specific script commands, to
appear the specific window and to disappear the specific window.
Discrete Value
"Discrete Value" is used to change the value of digital Tag whenever the left
mouse button is pushed on the object.
This menu provides three actions as "On", "Off" and "Toggle". "On" action
makes the value of digital Tag to ON status by force. "Off" makes the
value to OFF status. "Toggle" action change the value like toggle switch.
Action
"Action" is the link to carry out the script when left mouse button is pushed
on the object.
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The script which has the desired commands shall be programmed in the
"Action Script" dialog box.
Refer to the Chapter 7 for the details of script.
Show Window
"Show Window" is the link to appear the specific window on the screen when
the left mouse button is pushed on the object.
To activate this link action, select the desired windows for pop-up.
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Hide Window
"Hide Window" is the link to disappear the specific window on the screen
when the left mouse button is pushed on the object.
The method of this is same as that of "Show Window".
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"Line Color" is the link to change the color of object line according to the
value of Tag or the result of expression with Tag.
A expression which has the result as digital value or a digital Tag can be
described in the "Expression" field.
User can define the color of object line in the "On Color" and "Off Color"
fields which are displayed by the result of "Expression" field.
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If user selects "set" button, "Get tag" box is appeared. Group tag and Desc
are displayed on "Get tag" box. If user selects tag, tag is inserted in
"Expression" blank.
A expression which has the result as analog value or a analog Tag can be
described in the "Expression" field.
The "Color" field is used to define the colors of object line which are
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For example, following colors are appeared according to the change of result
if the setting values are defined as figure.
"Fill Color" is the link to change the color of inside of object. The details
of this is same as that of "Line Color".
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4.6. Fill
This is the link to fill the filling area of object vertically or horizontally
according to the value of analog Tag or the result of expression with
analog Tag.
This link provides the filling function in the object with the percentage rate.
Also, user can define the color of object outline.
Vertical Fill
"Value at Min" and “Value at Max" fields is used to define the maximum and
minimum values of the "Expression" field. "Min %" and "Max %" fields
mean the filling rate inside of object with percentage rate.
The data is saved whenever the value is changed. This data is filled from the
bottom to the top of object in case of "Up". If "Down" is selected,
this data is filled from the top to bottom of object.
The background color is filled the area which is not filled by the result of
"Expression" inside of the object.
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100
Horizontal Fill
This is the link to fill the object to left(or right) side from right(or left) side.
The dialog box for setting is same as that of "Vertical Fill". The object is
filled to left from right in case of "Left" in Anchor field. If "Right' is
selected, the object is filled from left to right.
0 100
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This is the link to display the value of Tag on the text part of text object,
button object or the group object including text(or button) object.
The digital Tag or the expression which has the result as digital value can be
described in the "Expression" field.
User can input the strings which are displayed on the object by the result of
"Expression" field in the "On Prompt" and "Off Prompt" fields.
"Text Align" is the field to select the alignment line of texts. In case of
button object, texts are aligned with center line.
The analog Tag or the expression which has the result as analog value can be
described in the "Expression" field.
"Text Align" is the field to select the alignment line of texts. In case of
button object, texts are aligned with center line if there is no selection of
"Text Align" field.
The character "." is treated specially in the "Analog Value Display" link.
Because, the number of text after "." is the number of numeric after
decimal point in the output. For example, if the string is "###.##" in the
development mode, two numerics after "."(decimal point) is provided in the
running mode like "345.76".
"Fill 0" check box is used to define whether "0" character is filled on the
blank position of output or not. For example, if the string is "###.##" and
"Fill 0" is checked in the development mode and output value is "34.78"
in the running mode, "034.78" is the output on the object.
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4.8. Move
Move is the link to move the object on the screen according to the value of
Tag or the result of expression including Tag value.
Vertical move
"Vertical Move" is the link to move the object according to the result of
"Expression" vertically
"Top value" and "Bottom Value" are used to define the range of result of
"Expression".
"Up Movement" and "Down Movement" fields are used to define the moving
distance from the present position to upside(or downside) with pixel unit
according to the result of "Expression".
value
= 100
100 pixels
value
= 0
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Horizontal move
"Left Value" and "Right Value" fields are used to define the range of the
result of "Expression".
"Left Movement" and "Right Movement" fields are used to define the moving
distance from the present position to leftside(or rightside) with pixel unit
according to the result of "Expression".
100 Pixel
value = value =
0 100
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"Object Size" is the link to change the size of object up and down(or left and
right) according to the value of Tag or the result of expression including
Tag.
"Value at Max" and "Value at Min" fields are used to define the range of the
result of "Expression" field. "Max %" and "Min %" fields mean the
change rate of object size with percentage rate. "Anchor" field is used
to define the direction of change. If "Bottom" is selected in "Anchor"
field, the size of object is changed to upside with the bottom base line.
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100 % 100 %
0 %
0 % 100 %
Anchor = Top
0 %
100 %
Anchor = Right
100 % 0 %
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4.10. Misc
Visible
Blink
Rotate
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"Rotate" is the link to related the object with the base point.
"Rotate" link can be assigned to "PolyLine", "PolyGon" and the group object
which contains PolyLine and PolyGon objects only.
The analog Tag or the expression which has the result as analog value can be
described in "Expression" field.
"Value at Max CCW" and "Value at Max CW" fields are used to define the
range that the object is rotated.
"CCW Rotation" field is used to define the value to rotate the object count
clockwise when the result of 'Expression" filed is the defined value in
"Value at Max CCW" field. Also, "CW Rotation" field is used to define
the clockwise rotating value when the result of 'Expression" filed is the
defined value in "Value at Max CW" field.
"Rotation Center from the Object Center" filed is used to define the distance
of rotating center point from the object center point.
Object Center
Alarm Color
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"Alarm Color" is the link to change the color of object or to blink the object
according to the alarm status of Tag.
The object is filled with the color which is defined in "Fill Color" filed
when the status of Tag is alarm condition and the object is blinked until
operator acknowledge it.
Refer to the Chapter 6 for the details of alarm status.
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5. Running Mode
Development mode provides to edit graphic, to create Tag, to define the alarm
value and to make the dynamic link.
Running mode provide to carry out the actions of application which was made
in development mode.
GITOS during the running mode carries out to take the data from the signal
input system(or to send data to signal output system), to process alarm, to
animate objects in the graphic screen by the change of Tag, to see the
value of tag to check the action of system, to change the value of alarm
and to switch window.
Also, GITOS provides the printing of Tag log or alarm log with the
predefined cycle(or predefined time) and the security function like login,
log out etc.
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-File Menu
-Security Menu
-Who am I?
This menu is used to confirm present user.
-Builder Menu
If user select following menu, builder is executed.
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-Special Menu
■ Point List Window : This menu is used to display the information of all
Tags with alarm status. Refer to the next paragraph for the details of it.
■Favorite Group
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b ■ Alarm Groups... : This menu is used to define which group users want to set
as an alarm group among Bridge Group, Block Group, Action Group.
■ Tag Log Print : This menu is used to print the present status of Tag.
Refer to the next paragraph for the details of it.
User can select tags at following box.
■ Alarm Log Print... : This menu is used to print the occurred alarms within
the defined time interval.
■ Network Status... : This menu is used to show the status of network with
server. Refer to the next paragraph for the details of it.
■ Set Date/Time... : This menu is used to change the time(or date) of system.
Refer to the next paragraph for the details of it.
■ Auto alarm Popup : This menu is used to open the window, which is
set the object relevant tag at occurred alarm.
during the running mode. Refer to the next paragraph for the details of it.
■ Run Report Generator... : This menu is used to transform the saved values
of Tag into text form and to display the saved values of Tag using the
EXCEL program.
Edit Menu
Refresh Menu
This command is used to refresh the window screen selected to delete an
afterimage which may be occurred during the application work.
■ Click the right mouse button on the object which is assigned to the desired
Tag in running mode.
User can see the all Tags with the group division.
The details of selected Tag is appeared on the rightside of box.
The attributes of Tag which had been defined can be changed in this menu.
However, it is impossible to delete(or create) Tag in this box.
This additional dialog box is same as that when user click the right mouse
button on the object which is assigned to the desired Tag.
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■ Import : This shows the source type of Tag. There are three kinds of type,
"Mem", "Import" and "Import Raw".
■ Import Alm : This check box is used to set whether GITOS import alarm
of Tag from the server or not. If this box is checked, this means GITOS
receives the alarm from server.
■ Manual Block : This check box is used to set the manual blocking of
alarm.
■ Blocking Time : This is the field to define the blocking time of alarm. The
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▶ Dest Min
▶ Dest Max
▶ Tag Deadband
▶ Value Deadband
▶ Manual Block
▶ Blocking Time
▶ Time Delay
▶ Has HiHi Alarm
▶ Has Hi Alarm
▶ Has Lo Alarm
▶ Has LoLo Alarm
▶ HiHi Limit
▶ Hi Limit
▶ Lo Limit
▶ LoLo Limit
The modification method for digital Tag is same as that of analog Tag.
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"Sync Every Hour" filed is used to synchronize the time and date of all
systems in network at "0" o'clock automatically.
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Status field shows the condition of Tag, ALARM, I/O Fault, Normal.
To print Tag on log paper, "Log" box shall be checked when the attribute of
Tag is defined.
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This menu is used to print the all alarms which were occurred during the
defined time interval.
Enter "Start Time" and "End Time" fields and click "OK" button. Then, all
occurred alarms and recovery alarms are printed.
SSAS-21
PAGE : 1
1996-07-12 09:29:19 ALARM LOG
TAG DESCRIPTION FUNC MEASU. UNIT EVENT LIMIT DATE
TIME
! t1317 FWT DECK MACHINERY ABNORMAL XA OFF ALARM 07/12
09:18:15
! t1319 SETTING STAND FAILURE XA OFF ALARM 07/12
09:18:15
! t1301 NO.1 MAIN ARI COMPRESSOR XA OFF ACK 07/12
09:18:21
! t1302 NO.2 MAIN AIR COMPRESSOR XA OFF ACK 07/12
09:18:21
! t1303 NO.1 MAIN ARI RESERVIOR PI 0.00 kg/cm2 L ACK 15.00 17/12
09:18:21
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This menu provides the name, address and description of registered servers, the
name and address of registered host and the status of connection.
"Connected" or "Not Connected" status is displayed in "Status" field.
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There are "Normal", "ALARM", "I/O Fault" and "BLOCKED" in the alarm
status. The background color of Tag is depended on the alarm status. If
the Tag is not serviced by server, the background color of Tag is gray.
The value of digital Tag is "ON' or "OFF" and displayed up to the second
place after decimal point for analog Tag.
Shortcut key of this function is "Ctrl+Alt+L".
If user clicks the right button of mouse, several menu is appeared on group
list box.
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Input the tag name in the blank, user can find tag directly.
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6. Data Manager
Data Manager provides following functions.
■ Tag creation and Tag attributes assignment.
■ Alarm attributes assignment
■ Alarm processing
■ Server registration and management
■ Tag and alarm data logging
The source type of all Tags shall be defined. Three kinds of source type can
be provided according to the location of data as follows.
■ Import : Tag value and alarm are serviced from the server which carries
out alarm processing like SSAS-21. Alarm data can be serviced from
server or can be made inside of GITOS.
■ ImportRaw : Tag value and alarm are serviced from the server which does
not carry out alarm processing. Alarm data can be made inside of
GITOS only.
Following figure is the dialog box to create Tag. Each filed in box is
activated or deactivated according to the type of Tag.
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This
field is used to enter the description of Tag.
"Unit" field is used to describe the unit of Tag. "Tag Deadband" field is
used to block the change of Tag value when the value of Tag is
frequently changed within small range. The value of Tag is renewed when
the change of tag value is more than the value in this field. "Log
Deadband" field is used to reduce the size of log file and time by the
frequently change of Tag value within small range. The value of Tag in
log file is renewed when the change of tag value is more than the value
in this field.
In case of Analog tag user sets Log dead band, so it is recorded changes
beyond Log dead band value on event log.
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'Alarm Limits" is used to define alarms. Each check box shall be checked to
define alarm. In case of analog Tag, four steps of alarm limit, HiHi, Hi,
Lo, LoLo, can be defined. Also, alarm condition of digital Tag can be
defined among "ON" and "OFF".
Data Source: Set the builder group that contains IP information and makes
communication available. When users download builder, the group in set
server info will be set.
Initial value: The initial value of builder is entered automatically when users
download the builder.
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To create tag, user also should click "Create" button after selection of 「
Options/Show All Tags...] menu.
This button is used to find the tag. If user selects "Find" button,
following box is appeared.
To receive the service from any server, the desired server shall be registered
in advance.
■ Server name(Name) : All servers have unique name. This name is selected
when Tag is registered.
■ Server application program name(App) : This is used to enter the name of
application program in server.
■ Protocol number(Proto) : This field is used to enter the protocol number of
server. All servers have unique number for each server. This number is
used distinguish the server from other servers.
■ Version number(Ver) : This field is used to enter the version number of
server.
■ Host name or host address(Hosts) : The field is used to enter the name (or
address) of server. There are four fields to assign the server. Because, one
of the servers provides service and others are used for back-up when the
servers which have same function are assigned several computer. This
means that GITOS attempts the connection with Host 1, If not, GITOS
attempts the connection with next host(Ex. Host 2).
■ Server description(Desc) : This field is used to described the server.
Digital Tag has one process alarm which has two limit values as "ON" or
"OFF".
● Critical alarm : "Critical" alarm is the alarm which makes the serious
problem in the operation of system(or plant). This alarm is displayed on
the screen with red color and "!" mark is displayed in the front of
message. To define "Critical" alarm, enter the number except "0" in
"Alarm Priority" field when user defines Tag attributes.
■ System alarm : "System" alarm is the alarm which is directly related with
system. This alarm is activated when process station(or operating station)
has the problem to process application or to communicate each other.
Also, the fault of I/O(Input/Output) card and wrong connection with field
instrument are included in this alarm. This alarm is displayed on the
screen with violet color and "+" mark is displayed in the front of message.
■ Blocked alarm : Some alarm can be activated even if the plant(or system)
is operated normally depend on the characteristic of plant(or system). To
block this kind of unnecessary alarm, application system has the blocking
function. Also, the manual blocking function is necessary during the
maintenance of equipment. Blocked alarms are not influenced to alarm
processing. The blocked alarm is displayed on the screen with yellow
color and "#" mark is displayed in the front of message.
"REPOSED".
● Timer blocking : This function makes the alarm blocking during the defined
time interval. To activate this function, enter the desired time interval in
"Block T." filed when user defines the attributes of Tag. The unit of
"Block T." is minute.
● Automatic blocking : This is used to block the group of Tags when the
blocking Tag of group is "ON". To activate this function, The desired
Tags are grouped as one group and this group is defined with blocking
Tag. The details of this is explained on the next paragraph.
Start
Is Alarm & No
Time Delayed ?
Yes
Print & Display
Alarm
Output
Buzzer & Bridge
Stop Buzzer
Acknowlege Alarm
No
Is Normal ?
Yes
Print & Display
Normal
Alarm judgment => Alarm display => Buzzer ON => Buzzer OFF
=> Alarm Acknowledge => Alarm recovery
Alarm judgment
Alarm judgement is carried out based on the Tag. First of all, GITOS checks
the blocking condition of Tag. If alarm is not blocked, GITOS checks the
system alarm. GITOS checks the precess alarm if there is no system alarm.
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Alarm display
■ Alarm Header : All occurred alarms are remained in the "Alarm Header"
until the acknowledgment and recovery of alarm. Occurred alarm is
blinking before the acknowledgment and the alarm is disappeared after the
acknowledgment and recovery of alarm.
■ Point List Window : The background color of Tag in the "Point List
Window" is changed by the status of alarm.
Buzzer ON
The value of Buzzer Tag is "ON" whenever new alarm is occurred. When a
alarm is occurred, GITOS check whether Buzzer Tag is assigned to the
function group which has the alarm Tag or not. If Buzzer Tag is
assigned, Buzzer Tag is set as "ON". If not, system buzzer is activated.
Buzzer OFF
Normally, buzzer shall be off before the acknowledgment of alarm. "Buzzer
Off" will be carried out by the "Key Script". For example, if the name of
Buzzer Tag is "buzzer", "Key Script" for buzzer off is as follow.
"ack buzzer"
Alarm Ack
There are the methods for alarm acknowledgment as follows.
■ Alarm Header : The latest alarm or the alarms on one page of "Alarm
Header" window can be acknowledged using the "Ack L" or "ACK P"
button.
Alarm Recovery
Unacknowledged alarms can not recovered to normal status. the message of
recovered alarms will be disappeared in the "Alarm Header" and "Alarm
Summary" windows. All history of alarm including recovery is displayed
in the "Alarm History" window.
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■ Function Group
■ Bridge Group
■ Block Group
■ Action Group
Function Group
Menu : 「Options/Edit Group/Function Group...」
Function Group is that Tags are divided several groups for easy management.
Assigned Tags of each function group are display in "Tag List" dialog box
and "Point List Window" dialog box.
It is possible to assign the Buzzer Tag to each function group and it is also
possible to the acknowledge alarms based on each function group.
■ Group name
■ Buzzer Tag : Option
■ Group description : Option
■ Assigned Tags
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 178
"Group Name" is the essential field in this dialog box. there is no limitation
of using character for name. Same function name cannot use.
Bridge Group
Menu : 「Options/Edit Group/Bridge Group...」
Bridge group is the program to set the specific Tag to "ON" status
compulsorily when a Tag in the bridge group is alarm condition or is not
acknowledged.
■ Group name
■ Group Tag
■ Group description
■ Assigned Tags.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 179
Group Tag, the description of group and assigned Tags in the group are
displayed when group name is selected in the dialog box.
"Grp Name" field is used to define the name of bridge group. The different
name from other group names shall be used.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 180
To select group Tag, click "Grp Tag" button. Digital Tag shall be selected
for the group.
Block Group
Menu : 「Options/Edit Group/Block Group...」
Block group is the program to block all assigned Tags in block group when
the specific Tag is "ON" status. This function is the "Auto Block" as
mentioned previous part.
For example, if "Block Group" is defined as that in the dialog box, all
assigned Tags(t0201,t0203.....t0605) are blocked when "BL01" Tag is "ON"
condition.
Action Group
Menu : 「Options/Edit Group/Action Group...」
Action group is the program to set the group Tag as "ON" status when the
value of each Tag in the group is over the defined action value or action
limitation.
In case of analog Tag, it is possible to define "Hi-action" and "Lo-action".
The value of "ON" or "OFF" action can be defined for digital Tag.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 182
As described in the dialog box, each assigned Tag has the "Action Value" and
"Time Delay". If the value of any Tag is more than the defined value and
the value of Tag is kept more than "Time delay". Then, the value of
"Group Tag" is became "ON" status.
The method to add new action group is sam as that of bridge group.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 183
7. Script
GITOS provides various script. The script provides the simulation the system
before the connection between system and field instruments, the specific action by
the input of mouse(or keyboard) and the specific action according to the value
of Tag.
Also, the script provides the pop-up action of window. This function can be
used for "On-Line Help" or the conversion of precess.
The executor of Script in GITOS consists of the expression parser part and
command parser part. The expression parser part interprets the expression and
returns the result. The command parser part interprets expression, assignment
operator and the command including complex functions and performs the action by
the result of interpretation.
For example, The expression field of dynamic link is interpreted by the expression
parser part. Various scripts(Action script, key script etc) are interpreted and
performed by the command parser part.
a = (b - c) / (2 + x) * xyz
This command statement designates the result value of right side of equal sign as
a variable. The variable is defined "a". Both constant and variable are possible
as an operator. Tag name or local variable should exist on left side of an designed
operator(=) by no means.
Temp = 150
Sample1 = Sample2/2
{ This is explanation. }
Show "Main Menu"
Above example, script designates the value(150) in tag name 'temp'. Sample1 is
designated the result which Sample2 divided by two. And 'Main Menu ' window
is appeared on the screen when script is operated.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 186
7.3. Expression
The expression is the simple numerical formula which consists of numeric,
operator, parenthesis and variable.
■ Numeric : float
■ Operator
3 = equality a = b
- subtraction
4 a = b - c
+ addition
5 % modulus operation a = b % c
& logic multiplication (AND)
6 IF (a>10 | b=1) THEN
| logic addion(OR)
> excess
7 IF (a>10) THEN
< less than
>= more than
8 IF (a>=10) THEN
<= less than
<> inequality
9 IF (a<>1) THEN
= equality
:
Logical operation : <, >, =, |, &
Arithmetic operation : +, -, *, /, ^, %
■ Parenthesis : (, )
■ Variable : Tag(Any local variable can be defined)
'^' is the "Power" description, '=' is the "Assignment operator" or "Equal". Also,
"%" is the "Modulus" operator.
Following shows the order of precedence for evaluation of operator.
■ 1. ( ) higher
■ 2. ^
■ 3. * / %
■ 4. + -
■ 5. <, >, <=, >=
■ 6. =, ><
■ 7. =
■ 8. &
■ 9. | lowest
Example 1) B + C * D
That is, B + ( C * D ). ('*' is higher than '+' .)
Example 2) B / C * D
Because '*' and '/' have same order, B / C * D is same as (B / C ) * D.
Example 3) B | C & D
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 187
7.4. Command
Command consists of expression, Variable(Tag), Assignment operator, keyword and
various functions. "IF", "THEN", "ELSE", "ELSEIF" and "END" are the
keywords. "show", "hide", "sound" and "ack" are the functions.
The assignment operator, function and expression including assignment operator can
be used for command part. The result of "IF-THEN" or "ELSEIF-THEN" is true,
the command after "THEN" is performed.
END keyword
"END" keyword is used to stop the program. IF "END" keyword is performed
during the program, the program is stopped unconditionally.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 189
Example 1)
This command statement includes an 'ELSE' clause:
IF a > 50 THEN
IF b = 100 THEN
c = 0
ENDIF
ENDIF
END keyword
END keyword stop execution of program. If END keyword is appeared during
executing the program, exit the program after finishing that program
unconditionally.
◆ Variable statement
DEFFLT statement
Variable is memory place that is able to restore the various value. All variables
are declared before using variable, the place is within script. Declared variable
within script is called local variable, because variable is valid within script only. In
case of tag, it is called the whole field variable because it is used all inner
programs and it exist during executing program. Local variable is not related to
other variable in other function, so it can be declared same name at other function.
After finishing the function, previous value is not existing. Following command
statement defines the float variable.
Syntax Example
DEFFLT(AAA,BBB,CCC,...)
Declared variables is possible from one to ten.
Remarks) If identical variable is registered the tag and declared the local
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 191
variable, script prefers local variable. If used variable at syntax is not registered
with tag table and defined the local variable, system inquires of an user whether
tag will be a new registration or not automatically.
◆ branch statement
GOTO statement
The goto statement performs an unconditional transfer of control to the named
label. The label must be in the current function. Its use is not recommended
because it has the possibility of infinite loop.
Syntax
GOTO label
Goto can be used to transfer control from the inside to the outside at block
structure but goto is prohibited the transfer from the outside to the inside.
It is good programming style to use the break, continue statement in preference to
goto whenever possible.
Example)
COUNT = 0
COUNT = COUNT + 1
NEXT
20
Syntax:
NEXT
Syntax description:
counter : A numeric variable or tag name used to count the repetitions of the
loop.
start : Specifies the initial value assigned to counter.
end : Specifies the final value assigned to counter.
increment : Amount counter is changed each time the loop is executed.
...statements... One or more statements between For and Next that are executed the
specified number of times.
For adding up the index value, index value is repeated from 'start' until reaching
'end'.
The loop stop executing at the point, which reaching point the index value,
because the repetition construction exceeds the 'end'. The final value of index is
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 193
30.
FOR TagX = 1 TO 5
FOR TagY = 1 TO 10
...statements...
IF (condition) THEN
[ BREAK ]
ENDIF
...statements...
NEXT
NEXT
above construction:
First 'NEXT' closes the inside 'For' repetition construction, and last 'NEXT' closes the
outside 'For' repetition construction. ENDIF statement is automatically applied to the IF
statement, that is associated with the most recent statement. BREAK statement is
allowed a close from 'For' repetition construction directly. BREAK statement on syntax
is simple. BREAK can display in FOR repetition construction as user needs.
In order to execute the odd calculation, following repetition construction displays the
use of repeated 'FOR-NEXT ' repetition construction as well as the use of 'STEP' part
of 'FOR-NEXT' construction.
MyTag = -1
FOR Index = 1000 TO -1000 STEP=-5
IF (MyTag > Index) THEN
FOR Index2 = 1 TO 10 STEP=2
MyTag = MyTag * (Index + 11)
NEXT
ENDIF
NEXT
MyTag = -7776,
Index = -1005 and Index2 = 11.
WHILE-WEND statement
Syntax:
WHILE (condition)
...statements...
WEND
Remarks) If condition is True, all statements in statements are executed until the
WEND statement is encountered. Control then returns to the While statement and
condition is again checked. If condition is still True, the process is repeated. If it
is not True, execution resumes with the statement following the WEND statement.
While...WEND loops can be nested to any level. Each WEND matches the most
recent While.
Example)
AA = 0
WHILE (AA < 10)
IF (AA = 7) THEN
BREAK
ENDIF
AA = AA + 1
WEND
DO-UNTIL statement
- 'DO' indicates the start of repetition statement, and 'UNTIL' indicates the end of
repetition statement. Repeats a block of statements until a condition is satisfied.
syntax:
DO
...statements...
[BREAK]
...statements...
UNTIL (condition)
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 195
Remarks) The Break can be used within a Do...until control structure to provide an
alternate way to exit a Do...until. Often used with the evaluation of some condition
(for example, If...THEN), Break transfers control to the statement immediately
following the Loop. When used within nested Do...until statements, Break transfers
control to the loop that is nested one level above the loop where it occurs.
Executing the break statement exits from the current loop or statement, and
begins script execution with the statement immediately following.
Example)
I = 0
COUNT = 0
SUM = 0
DO
SUM = SUM + 1
I = I + 2
COUNT =COUNT + 1
UNTIL (I > 100)
-BREAK Statement
Example)
COUNT = 0
DO
COUNT =COUNT + 1
-CONTINUE Statement
You can use the continue statement only inside a while, do...while, for, or for...in
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 196
loop. Executing the continue statement stops the current iteration of the loop and
continues program flow with the beginning of the loop. For example, FOR-NEXT
statement loops proceed to the next field of the specified variable and execute the
loop again. WHILE-WEND statement loops test their condition, and if true, execute
the loop again.
Example)
COUNT = 0
SUM = 0
DO
COUNT = COUNT + 1
IF COUNT % 2 = 1 THEN
CONTINUE
ENDIF
7.5. Variable
The name of Tag or the member of Tag is used for "variable". If there is
"assignment operator" after any variable, the result of the expression which is
located right side is assigned as the variable.
The additional operation is performed internally according to the type of "variable".
For example, GITOS sends a value to Output channel in case of output Tag. The
alarm status is defined by the assigned value in case of memory Tag. The Tag in
expression means the present value of Tag. Following is the example of it.
Tag1 = Tag2 * 10
The result which is ten times of the present value of Tag2 is assigned to Tag1.
Tag can have the different numbers whether Tag has analog alarm or digital alarm.
Each member can be used for reference only.
The modification of member is impossible. The expression of member is as
follows.
Member expression = "Tag name" + "." + "Member name".
Analog Tag
Member Content
If there is process alarms more than one : 1, Otherwise : 0.
alarm
I.E, alarm = HHalarm OR Halarm OR Lalarm OR LLalarm
If "ack" for process alarm is necessary : 1, Otherwise : 0.
ack
I.E, ack = HHack OR Hack OR Lack OR LLack
HHack If "ack" for HiHi-alarm is necessary : 1, Otherwise, 0.
Hack If "ack" for Hi-alarm is necessary : 1, Otherwise : 0.
Lack If "ack" for Lo-alarm is necessary : 1, Otherwise : 0.
LLack If "ack" for LoLo-alarm is necessary : 1, Otherwise : 0.
Fack If "ack" for I/O fault alarm is necessary : 1, Otherwise : 0.
HHlimit HiHi-alarm limit.
Hlimit Hi-alarm limit
Llimit Lo-alarm limit
LLlimit LoLo-alarm limit.
HHalarm If HiHi-alarm : 1, Otherwise : 0.
Halarm If Hi-alarm : 1, Otherwise : 0.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 198
Digital Tag
Member Content
alarm If porcess alarm : 1, Otherwise : 0.
ack If "ack" for process alarm is necessary : 1, Otherwise : 0.
Alimit Alarm setting value. If no alarm setting value : -1.
Falarm If I/O fault alarm : 1, Otherwise : 0.
Fack If "ack" for I/O fault alarm is necessary : 1, Otherwise : 0.
Example)
IF (tag1.ack = 1) | (tag2.ack = 1) THEN
ack = 1
ELSE
ack = 0
ENDIF
7.6. Function
Following functions are provided by GITOS.
■ show : Activate pop-up of the window. For example,
show window1
hide window2
sound ding.wav
ABS()
Returns the absolute value (unsigned equivalent) of a specified number.
Syntax Result=abs(x)
Parameter Description
x Any number, real or integer tagname.
ACOS()
Given a number between -1 and 1 (inclusive), this function will return an angle
between 0 and 180 degrees whose cosine is equal to that number.
Syntax Result=acos(x)
Parameter Description
x Any number, real or integer tagname.
ASIN()
Given a number between -1 and 1 (inclusive), this function will return an angle
between -90 and 90 degrees whose sine is equal to that number.
Syntax Result=asin(x)
Parameter Description
x Any number, real or integer tagname.
ATAN()
Given a number, this function will return an angle between -90 and 90 degrees
whose tangent is equal to that number.
Syntax Result=atan(x)
Parameter Description
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 201
COS()
Returns the cosine of an angle given in degrees.
Syntax Result=cos(x)
Parameter Description
x Any number, real or integer tagname.
EXP()
Returns the result of e raised to a power.
Syntax Result=Exp(x)
Parameter Description
x Any number, real or integer tagname.
LOGE()
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 202
Syntax Result=Log(x)
Parameter Description
x Any number, real or integer tagname.
Remarks The natural log of x is calculated and returned to Result. Natural log
of 0 is undefined.
LOG10()
Returns the values of the logarithm of x to base 10.
Syntax Result=log10(x)
Parameter Description
x Any number, real or integer tagname.
PI()
Returns the value of Pi.
Syntax Result=Pi()
POWER()
Returns the value of the nth power of x.
Syntax Result=power(x, y)
Parameter Description
x Any number, real or tagname.
y Any number to set exponent. Number or tagname.
RAND()
Returns a pseudorandom number in the range 0 to argument.
Syntax Result=rand(x)
Parameter Description
x Number (0~32767), integer or tagname.
ROUND()
Rounds a real number to a specified precision.
Syntax Result=round(x, y)
Parameter Description
x Any number, real or integer tagname.
y Sets the precision to which the number will be rounded.
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 204
Remarks The y parameter sets the precision to which the x parameter will be
rounded.
SIN()
Returns the sine of an angle given in degrees.
Syntax Result=Sin(x)
Parameter Description
x Angle in degrees. Any number, real or integer tagname.
SQRT()
Return the square root of a value.
Syntax Result=Sqrt(x)
Parameter Description
x Any number, real or integer tagname.
Example AnalogTag1=Sqrt(AnalogTag2)
GITOS
HEAVY INDUSTRIES User's Guide PAGE : 205
TAN()
Returns the tangent of an angle given in degrees.
Syntax Result=Tan(x)
Parameter Description
x The angle in degrees. Any number, real or integer tagname.
TRUNC()
Truncates a real (floating point) number by simply eliminating the portion to the
right of the decimal point.
Syntax Result=trunc(x)
Parameter Description
x Any number, real or integer tagname.
Remarks This function will accomplish the same result as placing the contents of
a real
tagname into an integer tagname.
2. BUILDER …………………………………………………………………………………..11
2.1 About BUILDER ……………………………………………………………….………………..11
2.2 BUILDER menu overview ……………………………………………………….……………...12
2.3 Toolbar …………………………………………………………………………….…………….13
2.4 Contracted-key …………………………………………………………………….…………….14
2.5 File menu ………………………………………………………………………….……………..15
2.6 Edit menu …………………………………………………………………………….………….17
2.7 Target menu ………………………………………………………………………………….….17
2.8 BLD menu ……………………………………………………………………………………….19
2.9 Main menu “Report” ……………………………………………………………………………..28
2.10 “Security” menu…...……………..……………………………………………………………...30
2.11 Reports from BUILDER ………………………………………………………………………..34
1
1. The beginning
1.1 Starting
The following screen appears when the 'BUILDER-Pro. Exe ' is executed
Open Workspace window come up like the following picture when right mouse button is clicked on
starting screen.
A list of recently executed files would be arranged by default when the 'Recent' tab was selected. You
can browse and select the appropriate file when the 'Existing' tab was selected. You can create a new
Project by selecting a 'new' tab Button.
2
1.3 Create a New project
1.3.1 The following Pop-up window will appear when new tab button is selected.
New project will be created when click ok after typing project name for name file on project window
1.4.1 Menu like the following picture will be popped up when click right mouse button on project node.
By using mouse, select the created Project name and, click right mouse button and select <New
Target>menu.
3
1.4.2If you select the <New Target> menu, Target window will be popped up like the following picture.
New target will be created when click ok after typing target name for target window.
1.4.3 Created Target name in the Builder pro project will be shown like the following picture.
4
1.5 Create a Tag Node for Tag Builder
1.5.1 Click right mouse button above target node, create the tag nodes of each target by selecting the <Create Tag
Node> menu.
5
1.5.3 A Tag node under the Target node will be shown as a result. This tag node is a access point to the builder file
attached to the target. Loading a Builder pro file of a Target by double click every Tag node, progress a Builder pro
work.
6
1.6 Create a Tasks for FBD
1.6.1 by using mouse, select the created Target name in the Builder pro window, click right mouse button and select
<Create Tasks> menu for FBD
A d d ne w Ta sk D e le te T a s k
Fig. 1.6.2 Create a Tasks for FBD
7
1.6.3 When Add... is clicked, Task window is created like the following picture.
T y p e in th e T as k
n am e
Typ e in th e In te rv a l
1.6.4 Task for FBD is created like the following picture when click ok after type in the name, interval and priority
on the task window.
T a s k w a s c re a te d .
8
1.7 Create a Program for FBD/SFC
1.7.1 by using mouse, select the Target name in the Builder pro window, click right mouse button and select
<Create Program> menu.
1.7.2 If you selected, program window is created like the following picture. New program is created when
type in the program name on the program window and click ok. If you want to use the existed FDB and
SFC file, select Program File.
T y p e in t h e p ro g ra m Nam e
T y p e in t h e A n n o t a t io n
S e le c t t o T a s k
S e le c t t o F B D f ile
9
1.7.3 When Warning message is appeared like the following picture after double clicking with mouse to
program name on be created window, Click Ok. Finally, FBD (Function Block Diagram) is created. If you
select the existed FDB file, Warning message isn't appeared.
C lic k O K
10
2. BUILDER
This software, we will call BUILDER that is designed to assist the configuration process of SSAS-pro
system. BUILDER has following facilities,
11
2.2 BUILDER Menu Overview
File
Save project Save project data file
open project Open existing project data file
new project Create new project data file
close project Close project data file
print preview Print out reports to screen
Edit
Import Data File ▶ Import data from formatted-text-file.
Import Tag Data... Import Tag Data
Import Yard-cable Data... Import Yard-cable Data
Export Data File ▶ Export data to formatted-text-file.
Export Tag Data... Export Tag Data
Export Yard-cable Data... Export Yard-cable Data
Target
Set Download Target... Set IP address of Target-machine.
Download... Download data to Target-machine.
Change Mode to RUN/DEVELOPMENT Change operation mode (RUN ↔ DEVELOPMENT)
Scripts ▶
Application Start Script... Set application-start-script.
While Running Script... Set while- running- script.
When Data Changed Script... Set when-data-changed-script.
Import Script... Import script-data-file (*.SCP file)
Report
Select Font... Select font for report.
Select Report... Select report type to print.
Select Gray Degree... Select gray degree for report.
12
Security
Log in... Login with authorized user information.
Change Password... Change user password.
Who am I... Check current user.
Logout Exit user job.
2.3 Toolbar
Following "Fig 2.3.1" shows the BUILDER toolbar and its meaning.
Target/Download
BLD/Configure Tag
BLD/Confgiure System
BLD/Set ST code Path
BLD/Set PC Info
BLD/Set Server Info
File/print
File/save
File/open
13
2.4 Contracted - key
BUILDER has a preference contracted - key to access that operation quickly through keyboard stoke.
Accelerator-key Menu
Ctrl + N File/ New
Ctrl + O File/ Open...
Ctrl + S File/ Save
Ctrl + P File/ Print
Ctrl + Y Build/ Configure System...
Ctrl + T Build/ Configure Tag...
14
2.5.2 The following picture is preview function a printing page.
15
2.6 Edit menu
2.6.1 "Edit / Import/ Import Tag Data", "Edit/ Import/ Import Yard-cable Data"
This function is to be used in programming stage by maker.
16
Normally, This is will finish during Commissioning days by Maker for system
initializing. However, sometimes this procedure must be made for system initializing when CPU is out of
order and requested to be replaced by new CPU
The following procedures show how to download to new CPU
ⓐ Turn off Main S/W on System Cabinet and pull out the fault CPU
ⓑ Change the Dip s/w of new CPU to Download mode
No.1 of Dip s/w on the CPU must be "ON" position
ⓒ Insert CPU to VME slot and turn on System Power
ⓓ Active Builder program and open file(*.BLD)
Please must open your recent project data file
ⓔ Change Mode to Development mode in File menu
ⓕ Select File/Download in File menu or Click on the Menu bar
ⓖ On Register Target, Select CPU1 or CPU2 which is renewed.
ⓗ Click "O.K" on the Register Target Dialog box
ⓘ Following message will appear when download is done successfully.
CPU1 or CPU2 O.K
ⓙ Turn off Main s/w on Cabinet again and pull out CPU, return back the
Dip s/w arrangement.
ⓚ Insert CPU in VME slot and Turn on Main S/W
WARNING : when any changes will affect on system operating, it Protected by
Security. Prevent the Access from an authorized person.
17
ⓕ The Report will show whether download is successful or not automatically upon
completion the procedure.
CPU1 is always showing O.K but Cpu2 is always showing error when download is
successful in running mode. Since, CPU1 is out of order, all the updated data in CPU1 are handed over to
CPU2 (CPU backup)
ⓖ If showing the message as above, Repeat again above procedure.
However, Group alarms showing bellows are not included download in running mode but
included Download in Development mode.
● Action Group for M/E Slow Down
● Bridge Group for Extension Alarm System
● Block Group
● Adding / Removing I/O card
18
2.8 BLD menu
Includes General description for Project. Only can access in Development Mode.
19
2.8.2 “BLD / Configure System” menu
Showing yard cable information for all tag points. Only Accessible in Development Mode.
20
● T.B NO : Terminal Number connected to I/O card.
● Core No./ Feed No./Type: Yard cable information
● Auto Spare.../ Auto. TB: Protected by security. Don't Touch
This menu configures the following data. (It will be detailed in “Note 3. "About
Configure Tag" Dialog Box Operations...”)
▶ Tag's Name
▶ Tag's Description
▶ Tag's Function Code
▶ Tag's Value Range Info. (Input Min/Max, Real Min/Max)
▶ Tag's Value Unit
▶ Tag's Alarm Info.
▶ Tag's H/W Info. (Address, Channel)
▶ Tag's Sensor Info.
▶ Tag's Test Info. (Test Method, Test Result, Test Remarks)
▶ Tag's Dead bands (Value Dead band, Tag Dead band, Log Dead band)
▶ Tag's Group Info. (Function Group, Action Group, Block Group, Bridge Group)
21
Select field category to
edit
Edit G roup
▶ Function G roup
▶ A ction G roup
▶ Block G roup
▶ Bridge G roup
Icon Meaning
Group category
Group item
22
▶ Following table shows the meaning of data fields.
Func string Function code for a tag Used for generating Alarm Message.
Input Min float Minimum Sensor Input Value Minimum value from sensor.
Input Max float Maximum Sensor Input Value Maximum value from sensor.
Hi Boolean Does tag need Hi Alarm? Automatically checked when user input Hi-limit.
Lo Boolean Does tag need Lo Alarm? Automatically checked when user input
Lo-limit.
HiHi Boolean Does tag need HiHi Alarm? Automatically checked when user input
HiHi-limit.
LoLo Boolean Does tag need LoLo Alarm? Automatically checked when user input LoLo-limit.
Unit string Tag Value Unit New string is automatically registered to BUILDER.
Card Type string I/O Card Type - Combo box is filled with previously configured
data in
"Configure System" menu.
- It is possible to enter new string directly.
radio group Card Signal Type This field must be selected as analog or digital, if
new card-type-string is directly entered.
23
Address string I/O Address (HEX) Combo box is filled with previously configured data
in "Configure System" menu.
Channel string I/O Channel Combo box is filled with previously configured data
in "Register Card" menu.
Sensor Maker string Sensor Maker - Combo box is filled with previously
configured data in
"Configure Sensor Information" menu.
- It is possible to enter new string directly.
24
2.8.5 “BLD / Set Server Info” menu
25
2.8.7 “BLD / Set Remote Server List” menu
The following picture is a menu that mapping automatically at cable information in setting up a IO tag.
26
2.8.10 “BLD / Manage Strings” menu
Set up a string of Unit, Sensor Supplier, Sensor Maker, Sensor type and sensor signal that use at system.
Fig. 2.8.13 Sensor Maker window Fig. 2.8.14 Sensor Type window
27
2.9 Main menu "Report"
28
2.9.2 “Report/ Select Report” menu
29
2.10 "Security" menu
30
2.10.2 “Security/ Change Password” menu
31
2.10.4 “Security/ Logout” menu
32
2.10.6 “Security/ Set Access Level” menu
The level is only changeable by whom has highest level so as to protect Access
by an authorized person.
33
2.11 Reports from BUILDER
G r a y L in e S epe r a tion
NO . C H .N O . T E X T F U N C . ...
1 t1301 C O M P O S IT E B O IL E R A BNR XA
2 t1302 C O M P O S IT E B O IL E R T R IP XA
3 t1303 C O M P . B O IL E R EXH. GA S TEMP T IA H
4 t1304 C O M P . B O IL E R DRU M L E V E L L IA H
L IA L
5 t1305 C O M P . B O IL E R ST E A M P R E SS P IA H
P IA L
● Layout
● Report Data
▶ Project Number
34
▶ Hull Number
▶ Revision Number
▶ Ship Owner
▶ Work Originator
▶ Project Start Date
▶ Ship Building
▶ Ship Yard, Division
▶ General Description
● Layout
35
2.11.4 Group And Tag List
● Layout
● Report Data
▶ Action Group and its tag list
▶ Block Group and its tag list
▶ Bridge Group and its tag list
● Layout
● Report Data
Tag information grouped by Function Group
36
▶ Name
▶ Text (Description)
▶ Function
▶ Range
▶ Alarm Limit
▶ Unit
▶ Alarm Group (Bridge Group)
▶ Action Group
▶ Block Group
▶ Time Delay
▶ Terminal Number (I/O point)
● Layout
● Report Data
Sensor information of tag grouped by Function Group
▶ Name
▶ Sensor Maker
▶ Sensor Type
▶ Sensor Supplier
▶ Sensor Remarks
37
2.11.7 On-board Test List
● Layout
● Report Data
On-board test information of tag grouped by Function Group
▶ Name
▶ Text (Description)
▶ Function, Range
▶ Alarm Limit
▶ Time Delay
▶ Test Method
▶ Test Result
▶ Test Remarks
38
2.11.8 Connection Diagram
● Layout
● Report Data
Tag information grouped by I/O points
▶ Terminal No.
▶ Tag, Tag Text (Description)
▶ Signal Type
▶ Reference Page
39
3. Function Block Design
I will explain how to design the function block after doing the preliminary work. The following picture shows
each icon's role.
S a v e F B D file
S e le c tio n
c o n s ta n t lin e fu n c tio n b lo c k
v a ria b le
Fig. 3.1.1 Each icon’s role
3.2.1 Select Load FB library... in the pull down menu of File on the window. If warning message appears, click
Ok.
S e le c t to L o a d F b lib ra r y
C lic k O K
40
3.2.2 Select Function block library file(*.lib).
41
3.3 Make a Function block
3.3.1 Choose function block which you will use like the following picture.
3.3.2 The selected function block is moved by the mouse cursor. When you locate the selected function block
wherever you want to, double click left mouse button and it will be fixed on the FBD window.
42
3.4 Make a Variable
3.4.1 Select variable icon in the menu. (shortcut key : v; type 'v' over the FBD window.)
3.4.2 After doing that, when you select the FBD window, Variable window is created like the following picture.
Select to Variable
3.4.3 Select Variable which you will link on the Variable window. Click Ok. Then variable is created like the
following picture.
V a ria b le was c re a te d
Fig. 3.4.3 Make a Variable
43
3.5 Make a Constant
S e le c t to C o n s ta n t ic o n
Fig. 3.5.1 Select to Constant icon
3.5.2 After doing that, when you select the FBD window, Constant window is created like the following picture.
Select to Type
Type in Value
C o n s ta n t w a s c re a te d .
44
3.6 Link up Function block with Variable
S e le c t to L in e ic o n
Fig. 3.6.1 Select to Line icon
3.6.2 After doing that, link Function block to Variable on the FBD window.
L in k F u n c t io n b lo c k t o V a r ia b le
Fig. 3.6.2 Link Function block to Variable
45
3.7 Set up Running procedure and Parameter of Function Block
3.7.1 When Function block is double-clicked on the FBD window, FB window is created.
Double Click it
3.7.2 Usage Name, Input Count, Execution Order, Parameter value can be changed on the FB window. In case
of Execution Order, the lower number's procedure is faster.
C h e c k b o x o p t io n f o r s h o w in g
P a ra m e te r
46
3.8 Make a ST(Structured Text) code
Select Generate ST in the pull down menu of FBD on the window. Then ST code is generated.
Select to Genera te ST
Select to it for
m agnification
47
ST code is created
succefully
Fig. 3.8.3 Make a ST code
S e le c t to Bu ild
48
This part is added.
49
3.9 Connect with On Line
3.9.1 Select On Line in the pull down menu of FBD on the window.
S e le c t to O n L in e
3.9.2 If you selected IP address window is generated. In that case input the Target IP address.
T y p e in IP a d d r e s s
50
3.8.3 In that case input value and output value can be seen.
51
4. Sequential Function Chart(SFC)
Select SFC on the Type window. If you want to use the existed SFC file, select to do Program File and find what
you want.
S e le c t t o S F C
T y p e in S F C p ro g ra m Nam e
T y p e in A n n o a t io n
S e le c t t o T a s k
S e le c t t o S F C f ile
52
4.3 Step
When Step is made, Initial Step is generated as a green block. General Step is generated as a yellow block.
Initial Step
Step
T ra n s itio n
In tia l v a lu e is F A L S E
53
4.3.3 Use Step
Double-click Step, then Name Edit window is shown like the following picture. Step name can be modified
and Action can be added on the Name Edit window.
Action Add window is created like the following picture when click Add an action on the Name Edit window.
A u to m a tic N a m e s e t w h e n A c tio n
In p u t A c tio n N a m e n a m e is ty p e d .
Ed ito r m o d e o p tio n
S e le c t to
A c tio n F ile N a m e S e le c t to File
c hec k box
Lang uag e
Fig.4.3.4 Action Add window
54
4.3.4 Add Action
Select Action Name, Language and File Name on the Action Add window. If Action needs to be modified, select
to do Editor Launch.
Ac tion Nam e
Selec t to Laguage Type in File nam e if the file isn't. Selec t to Edito r Launc h
Fig. 4.3.5 Action Add window
You can find that Demo action is added like the following picture. If Editor Launch is selected, be
created the Edit window when click ok on the name Edit window. In case of the generated action, be
created Editor when click ok on the Action Add window
A c t io n was added .
55
Finally, the Action is added to the Step.
56
4.3.6 Connect Line
Step-Transition connection and Transition-Step connection is possible. But, Step-Step connection and
Transition-Transition connection is not allowed. Connection direction is expressed with arrow mark.
57
4.4 ST(Structured Text) code
No. Operation Symbol Precedence
1 Comment (* *) HIGHEST
2
Negation -
Complement NOT
3 Multiply *
4 Divide /
5 Modulo MOD
6 Add +
7 Subtract -
8 Comparison <,>,<=,>=
9
Equality =
Inequality <>
10 Boolean AND &, AND
58
4.5 Make a ST code
4.5.1 Do Compile
Select Compile in the pull down menu of SFC on the window or click Compile icon.
S e le c t t o c o m p ile
Select View Result in the pull down menu of SFC on the window or click View Download File icon.
S e le c t to s e e S T c o d e
59
ST code was created like the following picture.
Select Build in the pull down menu of Target on the window. If Target is not activated in the menu, first select to
do target on the window and select to do Target in the menu.
S e l e c t t o B u i ld
Fig. 4.5.4 Make a Down File
60
4.6 On Line
S e le c t to c o n n e c t O n - Lin e
If you selected a window is opened like the following picture. Type in the IP address.
61
On-line flow status is shown like the following picture.
T h e b lo c k is re d w h ile it is ru n n in g .
Double-click this
window.
62
After double-clicking, select a tag which you want to know. Then the tag value is shown when it is ON-line.
S e le c t to a ta g w h ic h
y o u w ill u s e
63
FUNCTION DESIGN SPEC.
SYSTEM DESCRIPTION
P.M.S FUNCTION
* 주의사항
- PUMP,VALVE 구동용 접점확인
(최대허용전류)
Function Design Specification TECH-SD-005
SSAS-Pro
Function Design Specification
Table of Contents
1. System Description
1.1 IP Address of CPU and Workstation
1.2 SSAS-Pro ICMS Main Tasks
1.3 Process Station & Workstation Function Classification
1.4 Alarm Blocking Group
1.5 Action Group
1.6 Bridge Group
1.7 Remote Control Pump List
1.8 Sequential Starting Pump List of SSAS-Pro ICMS
1.9 Remote Control Valve List
2
Function Design Specification TECH-SD-005
1. System Description
3
Function Design Specification TECH-SD-005
5 WS4
4
Function Design Specification TECH-SD-005
3 IH03 GE1 STOP t2106 : GE1 LO INLET PRESS LOW NO.1 CABINET
4 IH04 GE2 STOP t2206 : GE2 LO INLET PRESS LOW NO.1 CABINET
5
Function Design Specification TECH-SD-005
5 IH05 GE3 STOP t2306 : GE3 LO INLET PRESS LOW NO.1 CABINET
6 IH06 GE4 STOP t2406 : GE4 LO INLET PRESS LOW NO.1 CABINET
6 IH06 GE4 STOP t2412 : GE4 HT CFW INLET PRESS NO.2 CABINET
t2606 : DG4 FREQUENCY LOW
t2607 : DG4 FREQUENCY LOW-LOW
t2608 : DG4 VOLTAGE LOW-LOW
t2609 : DG4 VOLTAGE HIGH-HIGH
6
Function Design Specification TECH-SD-005
4 AC04 ME PCO OUT TEMP t1201 : ME CYL1 PCO OUT TEMP NO.1 CABINET
HIGH-HIGH & t1202 : ME CYL2 PCO OUT TEMP
NONFLOW t1203 : ME CYL3 PCO OUT TEMP
t1204 : ME CYL4 PCO OUT TEMP
t1205 : ME CYL5 PCO OUT TEMP
t1206 : ME CYL6 PCO OUT TEMP
t1207 : ME CYL7 PCO OUT TEMP
t1208 : ME CYL8 PCO OUT TEMP
t1209 : ME CYL9 PCO OUT TEMP
t1211 : ME CYL1 PCO NONFLOW
t1212 : ME CYL2 PCO NONFLOW
t1213 : ME CYL3 PCO NONFLOW
t1214 : ME CYL4 PCO NONFLOW
t1215 : ME CYL5 PCO NONFLOW
t1216 : ME CYL6 PCO NONFLOW
t1217 : ME CYL7 PCO NONFLOW
t1218 : ME CYL8 PCO NONFLOW
t1219 : ME CYL9 PCO NONFLOW
7 AC07 ME JCFW OUTLET t1501 : ME CYL1 JCFW OUT TEMP NO.1 CABINET
TEMP HIGH-HIGH t1502 : ME CYL2 JCFW OUT TEMP
t1503 : ME CYL3 JCFW OUT TEMP
t1504 : ME CYL4 JCFW OUT TEMP
t1505 : ME CYL5 JCFW OUT TEMP
t1506 : ME CYL6 JCFW OUT TEMP
t1507 : ME CYL7 JCFW OUT TEMP
7
Function Design Specification TECH-SD-005
8 AC08 ME SCAV AIR FIRE & t1701 : ME CYL1 SCAV. AIR FIRE DETECT TEMP NO.1 CABINET
THRUST BEARING t1702 : ME CYL2 SCAV. AIR FIRE DETECT TEMP
TEMP HIGH-HIGH t1703 : ME CYL3 SCAV. AIR FIRE DETECT TEMP
t1704 : ME CYL4 SCAV. AIR FIRE DETECT TEMP
t1705 : ME CYL5 SCAV. AIR FIRE DETECT TEMP
t1706 : ME CYL6 SCAV. AIR FIRE DETECT TEMP
t1707 : ME CYL7 SCAV. AIR FIRE DETECT TEMP
t1708 : ME CYL8 SCAV. AIR FIRE DETECT TEMP
t1709 : ME CYL9 SCAV. AIR FIRE DETECT TEMP
t1019 : ME THRUST PAD TEMP
12 AC12 ME EXH GAS OUT t1601 : ME CYL1 EXH GAS OUT TEMP NO.1 CABINET
TEMP & DEVIATION t1602 : ME CYL2 EXH GAS OUT TEMP
HIGH t1603 : ME CYL3 EXH GAS OUT TEMP
t1604 : ME CYL4 EXH GAS OUT TEMP
t1605 : ME CYL5 EXH GAS OUT TEMP
t1606 : ME CYL6 EXH GAS OUT TEMP
t1607 : ME CYL7 EXH GAS OUT TEMP
t1608 : ME CYL8 EXH GAS OUT TEMP
t1609 : ME CYL9 EXH GAS OUT TEMP
t1601_d : ME CYL1 EXH GAS TEMP DEVIATION
t1602_d : ME CYL2 EXH GAS TEMP DEVIATION
t1603_d : ME CYL3 EXH GAS TEMP DEVIATION
t1604_d : ME CYL4 EXH GAS TEMP DEVIATION
t1605_d : ME CYL5 EXH GAS TEMP DEVIATION
t1606_d : ME CYL6 EXH GAS TEMP DEVIATION
t1607_d : ME CYL7 EXH GAS TEMP DEVIATION
t1608_d : ME CYL8 EXH GAS TEMP DEVIATION
t1609_d : ME CYL9 EXH GAS TEMP DEVIATION
8
Function Design Specification TECH-SD-005
9
Function Design Specification TECH-SD-005
A Stand-by Pump Pump has a "Local/Remote" selector switch. t5301/02 : NO.1,2 MAIN L.O PUMP
Control, Common In case of "Remote" mode, ICMS provides t5303/04 : NO.1,2 MAIN F.O SUPPLY PUMP
Press S/W or both control modes as "Manual/Auto". In t5305/06 : NO.1,2 MAIN F.O CIRCUL. PUMP
Individual Power case of "Remote" and "Manual" operator t5307/08 : NO.1,2 G/E F.O SUPPLY PUMP
Source Fail can manually start/stop the motor through t5309/10 : NO.1,2 G/E F.O CIRCUL. PUMP
(No-voltage) ICMS. Automatic function is available when t5317/18 : NO.1,2 M/E HIGH TEMP JW PUMP
the expected pump is selected as "Auto" mode t5325/26 : NO.1,2 BOILER FEED W. PUMP
only. Low press or No-voltage is a cause t5354/55 : NO.1,2 S/T L.O CIRCUL. PUMP
of st-by start. The alarm of st-by started is
Individual Diff. t5311/12/13 : NO.1,2,3 MAIN CSW PUMP
provided separately. After starting of st-by
Press S/W or t5314/15/16 : NO.1,2,3 LOW TEMP CFW PUMP
pump, the previous running pump is to be
Individual
stopped automatically.
Power Source Fail
(No-voltage)
B Single Pump Pump has a "Local/Remote" selector switch. t5323 : FIRE, BILGE & GS PUMP
Automatic Control In case of "Remote" mode, ICMS provides t5324 : FIRE, BILGE & BALLAST PUMP
both control modes as "Manual/Auto". In t5331 : HFO TRANSFER PUMP
case of "Remote" and "Manual" operator t5332 : DO TRANSFER PUMP
can manually start/stop the motor through
ICMS. Automatic function is available when
the expected pump is selected as "Auto"
mode only. Level High/Low S/W Alarm is a
cause of auto start/stop.
C Single Pump Each Pump has a "Local/Remote" selector t5277/78 : HPU NO.1,2 PUMP
Manual Control switch. In case of "Remote" mode, these t5321/22 : NO.1,2 BALLAST PUMP
pumps are only manually started or stopped t5342 : BILGE TRANS. PUMP
through ICMS. In local mode, the run
indication of pump will be shown.
D Indication Only the run indication of pump will be t5319 : ME & GE JW PREHEAT PUMP
shown. t5333 : LO TRANS. PUMP
t5334 : CYL OIL TRANS. PUMP
t5341 : SLUDGE PUMP
t5351/52 : NO.1,2 CYL OIL SYS BOOST PUMP
t5353 : F.W GENERATOR EJECT PUMP
t5356 : ANTI HEELING PUMP
t5357 : NO.1,2 FW HYD PUMP
t5358 : EM'CY FIRE PUMP
t5359 : GE EM'CY DO PUMP
10
Function Design Specification TECH-SD-005
A Double Acting Valve BA01, BA02, BA03, BA04, BA05, BA06, BA07, BA08, BA09, BA10,
Full Open & Full Close BA11, BA12, BA13, BA14, BA15, BA16, BA17, BA18, BA28, BA29,
(Pulse Order) BA30, BA31, BA36, BA37, BA38, BA39
BG01, BG02, BG03, BG04, BG05, BG06, BG07, BG08, BG09, BG10,
BG11, BG12, BG13, BG14, BG15, BG16, BG17, BG18
11
Function Design Specification TECH-SD-005
RSPC
Motor Starter
- X32
12
Function Design Specification TECH-SD-005
Code
13
Function Design Specification TECH-SD-005
14
Function Design Specification TECH-SD-005
RSPC
Motor Starter
- X32
15
Function Design Specification TECH-SD-005
Example) For example, the pump tag number on the instrument diagram is t4040.
t4040 xx
Code
16
Function Design Specification TECH-SD-005
Deactivated button
17
Function Design Specification TECH-SD-005
Motor Starter
Run feedback
RSPC Local/Remote Pump
- X32 Start Command
Stop Command
SPDI-16
Low Pressure s/w
18
Function Design Specification TECH-SD-005
a) Physical Tags
1) Digital(Binary) Input : 2EA/Pump & 1EA/Set
Running Feedback Signal : 1EA/Pump
Control Position Signal : 1EA/Pump
Low Pressure(Diff-Pressure) Switch : 1EA/Set(2 Pumps)
No Voltage : 1EA/Pump(Option)
2) Digital(Binary) Output : 2EA/Pump
Start Command Signal : 1EA/Pump
Stop Command Signal : 1EA/Pump
b) Memory Tags
Manual Command Tag : 1EA/Pump
Order Fail Alarm Tag : 1EA/Pump
Auto/Manual Tag : 1EA/Pump
St-By Alarm Tag : 1EA/Set(2 Pumps)
Code
19
Function Design Specification TECH-SD-005
Motor Starter
Run feedback
Local/Remote Pump
RSPC
Start Command
- X32 Stop Command
SPDI-16 Low Pressure s/w
20
Function Design Specification TECH-SD-005
a) Physical Tags
1) Digital(Binary) Input : 2EA/Pump & 1EA/Set
Running Feedback Signal : 1EA/Pump
Control Position Signal : 1EA/Pump
Low Pressure(Diff-Pressure) Switch : 1EA/Pump
No Voltage : 1EA/Pump(Option)
2) Digital(Binary) Output : 2EA/Pump
Start Command Signal : 1EA/Pump
Stop Command Signal : 1EA/Pump
b) Memory Tags
Manual Command Tag : 1EA/Pump
Order Fail Alarm Tag : 1EA/Pump
Auto/Manual Tag : 1EA/Pump
St-By Alarm Tag : 1EA/Set(2 Pumps)
Code
21
Function Design Specification TECH-SD-005
Pump arrow
direction setting
Pump color setting when the
pump is stopped or running
22
Function Design Specification TECH-SD-005
Required Signal Signal type Tag Assignment Remark Control Voltage Response time Alarm Bridge Group
Binary Input Control Position Continuous xxxxRL Remote : Closed
Local : Open
Run/Stop Continuous xxxxRN RUN : Closed
STOP : Opened
Common press Continuous xxxxPS Press low : OPENED O O
BinaryOutput Start command Pulse xxxxST Start : On pulse(3sec) 220Vac/24Vdc
Stop command Pulse xxxxSP Stop : On pulse(3sec) 220Vac/24Vdc
Software Mode selection S/W xxxxAU Auto/Manual selection
Memory command S/W xxxxMC Manual command
Order Fail S/W xxxxFO Adjustable(15sec) O O
Stand by start S/W xxxxSB O O
Sequential time S/W seq-t05 5sec time delay
Note;
1. txxxx : Tag name(Ex, t2001)
2. In case of Type B(Individual press s/w) the st-by start is carried out by the press of running pump.
3. Order fail(Operation Fail) condition.
1) The feedback is not corresponding to the Order command or Feedback is not detected within
predetermined time.
2) No feedback is detected from actuator or Local control panel in case of Local power shutdown.
3) Control position is changed to Local while in Remote control operation.
23
Function Design Specification TECH-SD-005
RSPC Actuator
- X32 Controller
Open feedback
SPDI-16 Actuator
Close feedback
With Valve
SPDO-16 Position feedback
Open command
Example) For example, the valve number on the instrument diagram is BG104F.
BG104F xx :
Code
Valve No.
25
Function Design Specification TECH-SD-005
26
Function Design Specification TECH-SD-005
RSPC Actuator
- X32 Controller
Actuator
SPAI-16
Position feedback With Valve
SPDO-16 Open command
27
Function Design Specification TECH-SD-005
Example) For example, the valve number on the instrument diagram is OF211F.
OF211F xx :
Code
Valve No.
28
Function Design Specification TECH-SD-005
Required Signal Signal type Tag Assignment Remark Control Voltage Response time Alarm Bridge Group
Binary Input Closed feedback Continuous BAxxxCI Closed : Closed feedback
Open feedback Continuous BAxxxOI Opened : Closed feedback
BinaryOutput Close command Pulse BAxxCC Close : On pulse(2sec) Potential free
Open command Pulse BAxxOC Open : On pulse(2sec) Potential free
Software Memory command S/W BAxxMC Manual command
Order Fail S/W BaxxFO Adjustable(15sec) O O
Required Signal Signal type Tag Assignment Remark Control Voltage Response time Alarm Bridge Group
Analog input Valve Position 4~20Ma BAxxxFP 0~100%
BinaryOutput Close command Pulse BAxxCC Close : On pulse(2sec) Potential free
Open command Pulse BAxxOC Open : On pulse(2sec) Potential free
Software Memory command S/W BAxxMC Manual command
Order Fail S/W BAxxFO Adjustable(15sec) O O
Regulated Position S/W BaxxRP 0~100%
29
Function Design Specification TECH-SD-005
The standard control and monitoring functions are ready to use function which can be used when the function is required. The
customer- specified control functions such as automatic control function are implemented according to customer specifications.
Manual remote control : Operator can control machinery by manual operations from the operator station.
Automatic remote control : SSAS-Pro can automatically controls the machinery.
30
Function Design Specification TECH-SD-005
3) Remote Auto mode : Pumps are implemented automatically according to the air in receiver tank and starting air condition is
adjustable.
Selection Tank : No.1 or No.2
Change of Air Reservoir Pressure for Start/Stop
Selection St-by : 1st stand-by(Lead) Compressor. If 1st Stand-by(Lead) Compressor is selected, 2nd/ 3rd/ 4th stand-by is set
automatically by in order.
Each pump can be set to stand-by pump when the all starting conditions are satisfied. If lead selection is changed under auto
starting condition, the previous running pump(s) is stopped and the pump selected the lead is starting in order.
4.2.4 Alarms
1) Pump Failure Alarm
Operation failure alarm from ICMS (15 second, adjustable)
Action : Flickering in red color with alarm sounding
31
Function Design Specification TECH-SD-005
Most black-outs occur when engine/generator sets unexpectedly shut down without warning. This type of blackout is a
function of electrical power supply. Examples of this type of shutdown are; fuel system failure (clogging fuel lines, fuel pump
failure, and the like), mechanical failure (loss of oil pressure, over speed and the like), control system failure (false indication of
low lube oil pressure and the like), or human error. This type of shutdown is much more difficult to avoid than the type caused
by excessive demand.
Other black-outs occur because the fixed and variable load increases unchecked until the capacity of the on-line
engine/generators is exceeded. This type of blackout is a function of electrical demand. As demand increases, the
engine/generator sets must supply more power, until they reach and/or exceed their capacity. Then an engine/generator
exceeds its real power capacity (kilowatts or kW), or its electrical capacity (amperes or kVA), the engine overheats or the
generator goes over current. As soon as the first engine shuts down due to over temperature or over current (and the resulting
circuit breaker trips), a cascade of shutdowns ripples through any other running engine/generator sets, as they too exceed their
thermal or current capacity. This class of blackout can be readily avoided by monitoring total energy demand in comparison to
available supply and giving alarms to reduce load or by starting a stand-by generator to share the additional load etc as required
based on the situation.
32
Function Design Specification TECH-SD-005
33
Function Design Specification TECH-SD-005
Each mode can be selected when more than two D/Gs are running. In balance mode, the load of generators running in
parallel will be equal, but a small dead band 2% of rated power, is foreseen.
* The load sharing function is available more than two generators running.
c) Main bus-bar frequency control.
The frequency of the main bus-bar must be maintained at near 60Hz. If frequency of main bus-bar is in out of normal range,
PMS gives the raise/lower governor signal to control the frequency.
d) Provide black-out restart of the power system in the event of a total system blackout.
When blackout on the switch board is detected, PMS will immediately start the 1st stand-by dg to recover the black-out.
e) Heavy Consumer Start Blocking function
To prevent overload of the generator, PMS contains start blocking of the heavy consumers. The heavy consumer start
blocking function is included in PMS function fundamentally. So you don’t need select. PMS will check whether the available
power is sufficient to allow starting of the thruster or electric motor. If not, a stand-by generator start request is given. When
the capacity of power is sufficient and other start conditions are fulfilled then heavy consumer start order(power available) is
given.
f) Load Shifting to Open ACB
When generator feeds the power more than 10% of capacity to the main bus-bar, if operator gives order to open ACB then
firstly PMS shifts the generator power to another until less than 10% and next giver order to open it.
g) Bus-bar Abnormal Recovery function : High/Low voltage or frequency
PMS checks the frequency and voltage of bus-bar always. IF bus-bar abnormal condition is maintained during the setting
time, the PMS will immediately start the 1st stand-by DG to recover the abnormal status of main bus-bar.
34
Function Design Specification TECH-SD-005
35
Function Design Specification TECH-SD-005
Blocked
If any fault is detected in generator control, for example, DG Start/Stop fail, ACB Open/Close fail etc., the Generator Status
Mode is changed to “Blocked”.
The Generator Parameters : Percentage Load, Power Current, Voltage
The Generator Control Position : Remote/Local
The Generator Control Mode : ICMS/MSBD
In MSB mode, control buttons of generator ‘Gen. Start/Stop’, ‘Gen. Auto Start/Auto Stop’ are disappeared. So, the
operation of generator can be performed in Main Switch Board by manual and PMS mimic only indicates each generator
condition.
36
Function Design Specification TECH-SD-005
If black-out or bus abnormal condition happens, the alarm message appears over the Bus-bar and the voltage and frequency
signal blink in bus abnormal or black-out condition.
If an operator selects any generator which is in ‘Ready’ or ‘Idle Run’ mode as the first stand-by generator, the next number
generator which is in ‘Ready’ or ‘Idle Run’ mode is set to the second standby generator automatically. But if the generator
selected as the first stand-by generator by operator is not ‘Ready’, for instance ‘Starting’ or ‘Running’, the next number
generator at ‘Ready’ or ‘Idle Run’ mode is set to the first stand-by generator. Shaft generator cannot be selected as the stand-by
generator.
For example, assuming the no.2 generator to be the first stand-by generator, then next generator, namely, the no.3 generator is
set to be the second stand-by generator. If the no.3 generator is not ‘Ready’ nor ‘Idle Run’ mode and the no.4 generator is
37
Function Design Specification TECH-SD-005
‘Ready’ or ‘Idle Run’ mode, the no.4 generator is the second stand-by
generator.
Mode Running Ready or Idle Run Ready or Idle Run Ready or Idle Run
38
Function Design Specification TECH-SD-005
ST AR T
No E N G . S t at u s
R e ad y "?
Ye s
E N G . S t at u s = S t art in g
S t art s ig n al (P u l s e:3 s ec )
ENG . Ye s
R u nn ing ?
No
In c r eas e T im er
No
T im er > 15 s e c
Ye s
E N G . S t at u s = R u nn ing
E N G . S t at u s = B lo ck e d
END
3sec
15sec
39
Function Design Specification TECH-SD-005
⑵ Stop
When the diesel generator is running and the ACB is opened already, the stop function is only active.
If operator wants to disconnect and stop a generator from the network, operator should disconnect ACB before the engine
stop.
ST O P
No ENG . R u nn ing?
Ye s
ENG . Statu s = Stopin g
Ye s
ENG . Stop?
No
T im ee r > Ye s
8se c ?
No
In c rease T
END
3sec
30sec
40
Function Design Specification TECH-SD-005
Open/Close
No ENG
RUNNING ?
Yes
No
GEN. Load < * In case of close,
ACB_OPEN_LMT
skip this step
Yes
Yes
ACB Open ?
No
Yes
Timer > 3sec?
No
Increase T
Open/Close
END
8sec
3sec
10sec
41
Function Design Specification TECH-SD-005
5.5.3 Synchronizing:
The automatic synchronizing function is performed by a synchronizing unit fitted in the MSB. The PMS selects which ACB is to
be synchronized, then the synchronizing unit synchronizes the machine and connects it to the network. If the synchronizing
operation exceeds a preset time period a time-out alarm is initiated. The synchronizing units in the MSB are activated by
synchronizing signals from the PMS(one per ACB), these signals are set whenever a diesel generator is running and is not
connected to the network. If a short circuit in the MSB is detected then synchronizing is prohibited. During a blackout, the ACB is
to be closed without synchronizing after generator running. PMS makes synchronizing order signals for five(5) ACB including
bus-tie ACB. MBS shall select which generator is to be synchronized.
◆ Start
No
ENG. Status "Running"?
Yes
No
Gen. Voltage Normal?
Yes
No
ACB Open & Normal?
Yes
Yes
Short circuit?
No
ENG. Status = Synchronizing
Synchronizing Signal
On(Continous Signal)
Yes
Timer >60sec?
No
Yes Synchronizing Fail
ACB Close?
No ENG. Stop
Increase Timer
ENG. Status =
Blocked
◆ END
60 sec
42
Function Design Specification TECH-SD-005
By the one action of operator, above three steps are automatically performed successively. Therefore, Full Automatic Start
function is a convenient manual function of the PMS. There is no auto start function for shaft generator.
◆ Start
No
Cont Mode=PMS?
Yes
No
Full Auto Start on?
Yes
No
Gen. Ready?
Yes
Engine Start
Yes
Start Fail?
No
Start Finish?
Yes
Engine Synchronizing
Yes No
Sync. Fail?
Sync. Finish?
Yes
◆ END
43
Function Design Specification TECH-SD-005
By the one action of operator, above three steps are automatically performed successively. Therefore, Full Automatic Stop
function is a convenient manual function of the PMS. There is no auto stop function for shaft generator.
◆ Start
Load Shift
Shift Function
Finish?
No
No
Under 10%
Increase T Yes
Open Fail?
No
No
Open Function Finish?
Yes
Engine Stop
Yes
Stop Fail?
No
No
Stop Function Finish?
Yes
◆ END
44
Function Design Specification TECH-SD-005
Control
Signal
Width
Max. Width
Min. Width
Difference between
target & present load
Dead Zone
Period
Governor Control
Signal
Width
45
Function Design Specification TECH-SD-005
50Hz
-5% -0.3% +0.3% +5%
Uncontrollable range
-> Abnormal Condition
46
Function Design Specification TECH-SD-005
◆ Start
No
Load Dep. Start/Stop On?
Yes
No
Total Load > Load Dep.
Start Limit?
Yes
No
Timer > 60sec
Yes
Start Fail?
No
Start Finish?
Yes
Engine Synchronizing
Yes No
Sync. Fail?
No
Sync. Finish?
Yes
◆ END
47
Function Design Specification TECH-SD-005
◆ Sta rt
No
Load De p. Start/Stop On?
Ye s
Ye s
Shaft Function Ye s
Finish?
No
No
Unde r 10%
Increase T Ye s
Ope n Fail?
No
No
Ope n Function Finish ?
Ye s
Engine Ide l R unning
Ye s ACB Close ?
Load De p. Start
No
No
Timer > 5Min
Ye s
Engine Stop
Ye s
Stop Fail?
No
No
Stop Fu nction Finish?
Ye s
◆ END
48
Function Design Specification TECH-SD-005
This control function is not affected by the network having diesel generators of different full load ratings. An example of load
dependent start and stop functions are shown as follows.
Power Power
Start
Limit Start
Limit
Consumed Power
Consumed Power
Stop Stop
Limit Limit
T1 T1 Time T2 T2 Time
The transfer of load is however done only between the D/G and S/G or between two D/Gs but direct transfer of load is not done
between the two shaft generators as synchronizing between the two Shaft generators is not envisaged.
49
Function Design Specification TECH-SD-005
Total Load
Available Power
Consummed Power
DG1
DG2
Load DG1
Max load on
main DG
Min load on
auxiliary DG
Load DG2
Max load on
main DG
Min load on
auxiliary DG
Symm. Asymmetrical
Asymmetrical mode
mode selected
generators exceeds the main preset load (eg 80%) or falls below a low-low load limit (eg 25%) the system will automatically
change over to symmetrical load sharing. All of the load limits and the change-over time are configurable and should be set in
accordance with manufacturers recommendations or customers requirements. An example of asymmetrical load sharing is shown
as follows.
Gen, Load(%)
Gen2 Gen1 - Fix
Gen2
Gen3
Gen1
Gen3
When operator selects one of running generator as the fix power feeding generator, if the target load of the unfixed generator is
more than the Load Dependent Start Limit(90%) or less than ACB Open Limit(10%), the fix selection is reset.
51
Function Design Specification TECH-SD-005
◆ Start
Black-out Auto
Start On?? No
Yes
Busbar Black-out?
No
Yes
No
Yes No
Yes
Start Fail?
No
No
Start Finish?
Yes
ACB Close
Yes
Close Fail?
No
Status Blocked
No
Close Finish?
Yes
◆ END
52
Function Design Specification TECH-SD-005
◆ Start
Busbar abnormal
recovery On?? No
Yes
Busbar Abnormal?
No
Yes
No
Yes
Start Fail?
No
No
Start Finish?
Status Blocked
Yes
Open Fail?
Yes
No
No
Open Finish?
Yes
ACB Close
Yes
Close Fail?
No
No
Close Finish?
Yes
◆ END
.
53
Function Design Specification TECH-SD-005
◆ Start
Start Request
from Local
Yes
Go to
Full Auto Start Sequence
No
Stand-By Gen Run ?
Yes
◆ END
-
54
Function Design Specification TECH-SD-005
Function
Based on the inputs from all of the cylinder exhaust gas temperatures, the SSAS-Pro ICMS will calculate an average temperature as
follows,
Ta = ( ∑ Tn )/N
Ta : Average temperature
Tn : n-th cylinder exhaust gas temperature
N : nimber of cylinder
Tdn = Tn - Ta
If each cylinder's deviation temperatures(Tdn) are lower or higher then deviation limit, following deviation alarms are given to the
operator through SSAS-Pro ICMS :
- Deviation alarm
When the average value is below specific limit value that main engine has not reached proper running condition, the deviation
alarms are going to be blocked in order to prevent occurrence of the alarm.
55
Function Design Specification TECH-SD-005
- For example, the address showing in below is (0 1 0 1 0 0) and 'ON' position means '0'.
ON
1 2 3 4 5 6
1 1 0 1 0 0 0 1 0 1 0 1 0 1 0 1 0 1 0
2 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1
3 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0
4 0 0 0 0 1 0 0 1 1 1 1 1 1 1 1 0 0 0
5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1
6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Add. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
2 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
3 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1
4 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0
5 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0
6 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
Add. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
56
Function Design Specification TECH-SD-005
ON
1 2 3 4 5 6
57
Exhaust Gas Manual
EXHAUST_GAS16
A. Definition
This is the Function Block Module for doing Main Engine Slow Down Action.
Whether such a action execute or not is determined by the mean and
deviation value.
B. Construction
EXHAUST_GAS16
real TEMP1 SLOWDOWN1 bool
real DEV1 SLOWDOWN2 bool
real TEMP2 BLOCK_OUT bool
real DEV2 MEAN_TEMP real
real TEMP3 HI_DEV real
real DEV3 HIHI_DEV real
real TEMP4
real DEV4
real TEMP5
real DEV5
real TEMP6
real DEV6
real TEMP7
real DEV7
real TEMP8
real DEV8
real TEMP9
real DEV9
real TEMP10
real DEV10
real TEMP11
real DEV11
real TEMP12
real DEV12
real TEMP13
real DEV13
real TEMP14
real DEV14
real TEMP15
real DEV15
real TEMP16
real DEV16
real A_TEMP
real A_HI_DEV
real A_HIHI_DEV
real B_TEMP
real B_HI_DEV
real B_HIHI_DEV
real BLOCK_TEMP
real SLDN_TEMP)
CYLINDER_NUM(int)
OPT(int)
C. INPUT and OUTPUT
INPUT
TEMP1 ~ TEMP16 : This is the input point where temperature of Each
cylinder exhaust gas entering. The number of
cylinder of shipbuilding have to be input to
CYLINDER_NUM(Parameter value). The input function
that is not used have to get real value 0.0.
A_TEMP : Between A and B standard temperature value, the
A's temperature can be setup to calculate the
deviation changing linearly.
A_HI_DEV : Setup the Deviation for high(low) alarm in 'A'.
A_HIHI_DEV : Setup the Deviation for high high(low low) alarm
in 'A'.
B_TEMP : Between A and B standard temperature value, the
B's temperature can be setup to calculate the
deviation changing linearly.
B_HI_DEV : Setup the Deviation for high(low) alarm in 'B'.
B_HIHI_DEV : Setup the Deviation for high high(low low) alarm
in 'B'.
*If the number of standard temperature value were only one, A and B
can be equal value.
BLOCK_TEMP : Setup Auto blocking temperature.
Ex) Exh. Gas blocking in condition of below 200℃
of Exh. Gas Mean temp.
SLDN_TEMP : Setup temperature to output slowdown signal
comparing each CYLINDER Exh.'s Temperature value.
OUTPUT
SLOWDOWN1 : Output Slowdown signal. The kind of slowdown
output signal can be selected by the Parameter
setup value OPT.
SLOWDOWN 2: Output Slowdown signal. The kind of slowdown
output signal can be selected by the Parameter
setup value OPT.
BLOCK_OUT : Compare the Output MEAN_TEMP value and parameter
BLOCK_TEMP value, Output signal is determined.
if MEAN_TEMP ≤ BLOCK_TEMP then BLOCK_OUT = TRUE;
else BLOCK_OUT = FALSE;
MEAN_TEMP : Output the mean temperature value of each
Cylinder Exhaust Gas(TEMP1~TEMP16). Fault and
blocked signal are automatically excepted when
calculate mean value.
HI_DEV : Output the high(low) alarm deviation value in
mean temperature(MEAN_TEMP)
HI_HI_DEV : Output the high high(low low) alarm deviation
value in mean temperature(MEAN_TEMP)
DEV1~DEV16 : Output the deviation between each of Cylinder
Exhaust Gas temperature values(TEMP1~TEMP16) and
mean temperature value(MEAN_TEMP)
PARAMETER
CYLINDER_NUM : Setup the Number of Cylinder to use in
EXHAUST_GAS16 FB.
OPT : Slowdown option. Refer the 라.Algorithm
Cylinder Exhaust
Gas Temp. BLOCK_TEMP SLDN_TEMP
500
B
B_HI_DEV
B_HIHI_DEV
400
300
200
100 A_HI_DEV
A_HIHI_DEV
Engine Mean
100 200 300 400 500 Temp.
A_TEMP B_TEMP
(*If there were only one standard value, A and B can be equal.)