Improve Productivity and Automotive Skills with Training on Body Electrical Systems

PRODUCTIVITY IMPROVEMENT AND CENTER OF
EXCELLENCY
TOT PROGRAM
PROJECT BASED TRANING MANUAL ON
BODY ELECTRICAL SYSTEM
PREPARED BY
AUTOMOTIVE DEPARTMENT
August 16
1
Contents
1 Introduction..............................................................................................................................................3
1.2 Objective...........................................................................................................................................3
1.3 Specific Objectives............................................................................................................................3
2 Body Electrical System............................................................................................................................4
2.1 special Service Tools.........................................................................................................................4
2.2 General Troubleshooting Information................................................................................................5
2.3 Multifunction Switch.........................................................................................................................8
2.3.1 Multifunction Switch Inspection...............................................................................................12
2.4 Horn.................................................................................................................................................13
2.4.1 Repair procedures.....................................................................................................................13
2.5 Audio...............................................................................................................................................14
2.5.1 Speakers Repair procedures......................................................................................................16
2.6 BLUE LINK....................................................................................................................................20
2.6.1 System Block Diagram.............................................................................................................22
2.7 BCM (Body Control Module)..........................................................................................................29
2.8 Indicators and Gauges......................................................................................................................35
2.8.1 Instrument Cluster Components and Components Location.....................................................35
2.9 Power Door Locks...........................................................................................................................42
2.9.1 Door lock latch Components.....................................................................................................43
2.9.2 Door lock system Inspection.....................................................................................................44
2.9.3 Driver Power Window Switch..................................................................................................50
2.10 Power Door Mirrors.......................................................................................................................51
2.10.1 Power Door Mirror Switch Components and Components Location......................................52
2.10.2 Inspection................................................................................................................................56
2.10.3 Driver / Assist Power Window Switch....................................................................................58
2.10.4 Driver Power Window Switch................................................................................................59
2.10.5 Power Door Mirror Actuator Repair procedures.....................................................................62
2.11 Power window...............................................................................................................................64
2.11.1 Power window motor Components.........................................................................................64
2.11.2 Driver Power Window Switch................................................................................................69
2.12 Back View Camera System...........................................................................................................74
2.12.1 Circuit Diagram......................................................................................................................75
2.12.2 Back view camera Description................................................................................................76
2
1 Introduction
Because the field of automotive service is an ever-advancing and demanding profession, this
institute (Productivity improvement and center of excellency) has prepared this automotive
training manual (ATM) series it help its trainees to attain a higher degree of technical skills.
Thus as you progress through this training use this Automatic transmission system and related
materials to their fullest for your advancement and improve your and your customer satisfaction.
1.2 Objective
The aim of this training manual is to teach the basic construction, control, operation, and
troubleshooting of the Automatic transmission system. Also after this training the trainee should
have a full understanding of the following, they should also be able to perform related
inspections and repair based on this understanding when appropriate workshop manual is used.
1.3 Specific Objectives

After completing the training lessons in this unit, Trainee should be able to:
 Know how Automatic transmission system function

 Know each Automatic transmission system location and function
 Know how to diagnosis the Automatic transmission system by using diagnosis tools
 Know how to diagnosis the sensor by using basic DOM(digital multi meter)
3
2 Body Electrical System
2.1 special Service Tools

Tool (Number and Name) Illustration Application
RKE Battery Checker

(09954-2P100) Measuring the RKE battery voltage
Correction jig for LDWS or Correction of LDWS (Lane

LKAS Departure Warning System) or
(09890-3V100) LKAS (Lane keeping assist system)
4
2.2 General Troubleshooting Information
Before Troubleshooting
1. Check applicable fuses in the appropriate fuse/relay box.
Check the battery for damage, state of charge, and clean and tight connections.
(Refer to Engine Electrical System - "Battery")

Do not quick-charge a battery unless the battery ground cable has been disconnected, otherwise you
• will damage the alternator diodes.
Do not attempt to crank the engine with the battery ground cable loosely connected or you will
2. • severely damage the wiring.
3. Check the alternator belt tension (D).
Handling Connectors
1. Make sure the connectors are clean and have no loose wire terminals.
2. Make sure multiple cavity connectors are packed with grease (except watertight connectors).
All connectors have push-down release type locks (A).
3.
Some connectors have a clip on their side used to attach them to a mount bracket on the body or on another
4. component. This clip has a pull type lock.
Some mounted connectors cannot be disconnected unless you first release the lock and remove the
connector from its mount bracket (A).
5.
6. Never try to disconnect connectors by pulling on their wires; pull on the connector halves instead.
Always reinstall plastic covers.
7.
8. Before connecting connectors, make sure the terminals (A) are in place and not bent.
5
Check for loose retainer (A) and rubber seals (B).
9.
The backs of some connectors are packed with grease. Add grease if necessary. If the grease (A) is
contaminated, replace it.
10
.
11
. Insert the connector all the way and make sure it is securely locked.
Position wires so that the open end of the cover faces down.
12
.
Handling Wires and Harnesses
1. Secure wires and wire harnesses to the frame with their respective wire ties at the designated locations.
2. Remove clips carefully; don't damage their locks (A).
6
Slip pliers (A) under the clip base and through the hole at an angle, and then squeeze the expansion tabs to
release the clip.
3.
4. After installing harness clips, make sure the harness doesn't interfere with any moving parts.
5 Keep wire harnesses away from exhaust pipes and other hot parts, from sharp edges of brackets and
. holes, and from exposed screws and bolts.
Seat grommets in their grooves properly (A). Do not leave grommets distorted (B).
6.
 Testing and Repairs
1 Do not use wires or harnesses with broken insulation.
. Replace them or repair them by wrapping the break with electrical tape.
2. After installing parts, make sure that no wires are pinched under them.
When using electrical test equipment, follow the manufacturer's instructions and those described in this
3. manual.
4. If possible, insert the remover tool from the wire side (except waterproof connector).
7
Use a probe with a tapered tip.
Refer to the user's guide in the wiring repair kit (Pub No. : TRK 015.)
2.3 Multifunction Switch

Specifications
Items Specifications
Rated voltage DC 12V
Operating temperature range -22 ~ +176°F (-30°C ~ +80°C)
Rated load Washer Washer : 6A (Motor load)
Component
8
1. Steering column 3. Screw
2. Multifunction switch 4. Clock spring
9
Removal
10
1. Disconnect the negative (-) battery terminal.
Remove the steering wheel.
2. (Refer to Steering System - "Steering Wheel")
Remove the steering column upper and lower shrouds after loosening the screws.
3. (Refer to Body - "Steering Column Shroud Panal")
Remove the clock spring.
(Refer to Restraint - "Driver Airbag (DAB) Module and Clock Spring")
4.
Disconnect the multifunction switch connector (A).
5.
Remove the multifunction switch assembly (A) after loosening the screws.
6.
Installation
1. Install the multifunction switch.
2. Install the clock spring.
11
3. Install the steering column upper and lower shrouds.
4. Install the steering wheel.
2.3.1 Multifunction Switch Inspection
Check for continuity between the terminals in each switch position according to the table.
Switch Switch Position Switch Terminal Resistance (?, ±3.5%)

MIST 330
OFF ?
Intermittent (AUTO) 800
LOW 1800
Wiper switch HIGH 1-9 5700
Volume 1 330
Volume 2 690
Volume 3 1310
Wiper intermittent Volume 4 2610
volume Volume 5 7-9 7310
OFF ?
Fog lamp switch Front fog lamp 9-10 910
OFF ?
Left 910
Turn signal switch Right 9-12 2910
OFF ?
Dimmer & Passing Passing 910
switch Dimmer 9-13 2910
Light switch OFF 9-14 ?
12
AUTO / DRL 680
Tail lamp 1680
Low beam 5580
Inspection (with GDS)

The body electrical system can be quickly diagnosed failed parts with vehicle diagnostic system (GDS).
The diagnostic system (GDS) provides the following information.
(1
) Self-diagnosis : Checking the failure code (DTC) and display
(2
) Current data : Checking the system input/output data state
(3
) Actuation test : Checking the system operation condition
(4
1. ) Additional function : Other controlling such as the system option and zero point adjustment
2. Select the "Car Model" and the system to be checked in order to check the vehicle with the tester.
3. Select the "Body Control Module (BCM)" to check the multi-function switch.
Select the "Current Data" menu to search the current state of the input/output data.
4. The input/output data for the sensors corresponding to the multi-function switch can be checked.
2.4 Horn
2.4.1 Repair procedures
Removal
Remove the front bumper cover.
1. (Refer to Body - "Front Bumper Cover")
Remove the high pitch horn (A) and low pitch horn (B) after disconnect the horn connector (C) and
loosening the mounting the bolt.
2.
Installation
1. Install the horns after connect the horn connectors.
2. Install the front bumper cover.
Inspection
1. The relay on the horn of this vehicle is implanted into the metal core block PCB of the engine room relay
13
block.

The relay inserted in semi-conductor chip type on the PCB is not available for changing. The metal core boxy
shall be tested by exchanging when the relay shall be changed.
2.5 Audio
Component Location
14
1. Audio unit
2. Midrange speaker 7. Woofer speaker (Option)
3. Center speaker 8. Antenna feeder cable
4. Glass antenna amplifier 9. Feeder cable joint connector
5. Front door speaker 10. External amplifier
6. Rear door speaker 11. Audio Blue Link unit (I-Box)
? SDARS : Satellite Digital Audio Radio Service
Removal
15
Remove the cluster fascia upper panal.
2. (Refer to Body - "Cluster Fascia Upper Panel")
Remove the audio head unit (A) after loosening the screws.
3.
Remove the audio head unit after disconnecting the connectors and cable (A).

4. When the compact disc is not ejected, do not remove it forcibly.
Installation
1. Connect the audio unit connectors and cable.
2. Install the audio head unit.
3. Install the cluster fascia upper panel.
Connect the negative (-) battery terminal.

A. Make sure the connector are connected in properly.
4. B. Check the audio system.
2.5.1 Speakers Repair procedures

Inspection
1. Troubleshooting for Speaker
Basic inspection of speaker
Inspect the sound from speaker after verifying that the speaker mounting screws is removed and the
wiring connector is connected precisely to remove vibration transmitted from body trims and
surrounding parts.
16
Removal
Front Door Speakers
Remove the front door trim.
1. (Refer to Body - "Front Door Trim")
Remove the front door speaker (A) after disconnect the connector and loosening the screws.
2.
Rear Door Speakers
Remove the Rear door trim.
1. (Refer to Body - "Rear Door Trim")
Remove the rear door speaker (A) after disconnect the connector and loosening the screws.
2.
Crash Pad Center Speaker

17
Take care not to scratch the crash pad and related parts.
Using a screwdriver or remover, remove the crash pad center speaker grille (A).
1.
Remove the center speaker (A) after disconnect the connector and loosening the screws.
2.
 Sub Woofer Speaker
Remove the rear seat.
1. (Refer to Body - "Rear Seat")
Remove the package tray trim.
2. (Refer to Body - "Rear Package Tray Trim")
Remove the sub woofer speaker (A) after disconnect the connector and loosening the bolts.
3.
Midrange Speaker (Crash Pad)
2. Remove the left/right crash pad side speaker grille (A).
18

Take care not to scratch the crash pad and related parts.
Remove the midrange speaker (A) after disconnect the connector and loosening the screws.
3.
Installation
 Front Door Speaker
1. Install the front door speaker.
2. Install the front door trim.
 Rear Door Speaker

1. Install the rear door speaker.
2. Install the rear door trim.
 Crash Pad Center Speaker

1. Install the center speaker.
2. Install the center speaker grille.
 Midrange Speaker (Crash Pad)
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1. Install the midrange speaker
2. Install the crash pad side speaker grille.
3. Connect the negative (-) battery terminal.
2.6 BLUE LINK
Components
1. WI-FI antenna (AVN Only) 4. AVN head unit (with Blue Link)
2. Roof antenna 5. Blue Link unit (Audio Only)
3. Extenal amplifier 6. Blue Link keypad
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2.6.1 System Block Diagram
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Description
Vehicle information systems (BLUE LINK) based on state-of-the-art IT systems, safety and
security

The term "Telematics" is a combination of telecommunication and informatics. The Telematics system
uses an assortment of communication devices mounted on the vehicle to analyze various vehicle and
driving conditions and keep driving safe and convenient.
Service List for Audio Blue Link (Generation 1)

Safety
Service Name Service Trigger
When an accident occurred and airbag deployed, ACN
- Auto Crash Notification notification will be triggered automatically.
It will be triggered by manually pressing the SOS button
on the inside mirror.
- SOS Emergency Assistance It will connect you to emergency assistance helper.
Push the Interactive Voice Recognition (IVR) button on
1. - Enhanced Roadside Assistance the inside mirror and ask to operator about the help.
2. Car Care
- Monthly Vehicle Health Report Receive monthly reports of your vehicle`s health.
22
The customer can check the status of vehicle using telematics web server
- Web Vehicle Diagnostics Refer to the telematics web service manual for more information.
Enables you to contact a Blue Link agent to schedule a service
appointment and provide a description of the service needed. A recording
of your request will be sent to your preferred dealer in advance of your
- Service Link service appointment to help them prepare for your service visit.
Refer the telematics web service manual for detail information about
- Maintenance Alert setup mile triggered diagnostic service.
When any recall or campaign notification for his vehicle is sent by the
HMC, it will be shown on the screen. The customer can heard notificatio
by using IVR call, after heard the notification, the popup will be removed
- Recall Advisor automatically.
If the vehicle found any problem on the vehicle itself, this information
- Auto DTC notification will be sent for server automatically.
Vehicle Safeguard
If your vehicle is stolen and a report has been filed, Blue Link can
- Stolen Vehicle Recovery assist the police in recovering it.
Law enforcement can gradually reduce the engine power of a
- Stolen Vehicle Slowdown stolen vehicle, slowing it down to safe levels.
- Stolen Vehicle This feature enables law enforcement to send a signal to the stolen
Immobilization vehicle to immobilize the engine.
The customer can setup notification time interval that vehicle
- Curfew Alert being used on the web or by asking operator using IVR call.
Customer can setup notification limit of vehicle speed on the web
- Speed Alert or by asking operator using IVR call.
- Geo-Fence Monitor your vehicle`s movement in and out of a specified region.
This feature informs the owner when and where an alert is
- Alarm Notification activated.
When the panic button on the key fob is activated, the owner will
- Panic Notification be notified.
Monitor your vehicle within a predefined boundary and receive
3. - Valet Alert alerts if it travels beyond your settings.
4. Mobile App & Remote Access
Lock and unlock the doors using your smartphone, visiting
- Remote Door Lock MyHyundai.com, or by calling (855) 2-Blue Link.
Lock and unlock the doors using your smartphone, visiting
- Remote Door Unlock MyHyundai.com, or by calling (855) 2-Blue Link.
Activate your horn & emergency flashers or just the
emergency flashers by using your smartphone, visiting
- Remote Horn and Lights MyHyundai.com, or by calling (855) 2-Blue Link.
- Remote Vehicle Start The customer can ask remote start service by using the Smart
Phone application or on the web(CWP) or asking to operator
by IVR call. (Not available on all models. Requires push-
23
button start and either Automatic Transmission or Dual Clutch
Transmission (DCT).)
Display your vehicle's location on your smartphone or tag its
location for future reference. You can even get walking
instructions to get you back to your car.
(Smartphone GPS location must be within 1-mile radius of
- Car Finder vehicle's location to display searched location.)
Destinations & Navigation
Download your search results for Points of Interest into the
- POI Web Search and Download vehicle`s available navigation system.
- Destination Search powered by Take advantage of Google's powerful destination search via
Google the Blue Link button (voice recognition) in vehicle.
Both visual and audio guidance will help you arrive at your
5. - Turn-By-Turn Navigation location.
ETC
The Customenr can schedule service appointment at preferred
- IVR - Service Link or nearest Hyundai dealer. Please ask operator on the IVR call.
The Customer can request roadside assistance service. Please
- IVR - Roadside Assistance ask operator on the IVR call.
- IVR - BlueLink Account The Customer can ask BlueLink account information. Please
6. Assistance ask operator on the IVR call.
Service List for AVN Blue Link (Generation 2)
1. Safety and Security
When an accident occurred and airbag deployed, ACN
- Auto Crash Notification notification will be triggered automatically.
It will be triggered by manually pressing the SOS button on the
inside mirror.
- SOS – Emergency Assistance It will connect you to emergency assistance helper.
when the vehicle alarm system is activated, it will be
automatically triggered and inform to owner.
If the customer push the panic button of key FOB near the
vehicle, it will be triggered and notify that driver or vehicle
- Alarm/Panic Notification occupant may be in danger
Push the Interactive Voice Recognition (IVR) button on the
- Enhanced roadside inside mirror and ask to operator about the help.
Customer can ask Remote Door Lock service by using the
- Remote Door Control – Lock Smart Phone application or on the web(CWP).
Customer can ask Remote Door Unlock service by using the
- Remote Door Control – Unlock Smart Phone application or on the web(CWP).
Customer can ask Horn&Light or Light Only services by using
- Remote Horn and Lights the Smart Phone application or on the web(CWP).
24
- Stolen Vehicle Recovery This service can be triggered on request by police only
- Vehicle
Immobilization/Slowdown This service can be triggered on request by police only
The customer can ask remote start service by using the Smart
Phone application or on the web(CWP). (Automatic
- Vehicle Remote Start transmission only)
(w/ Climate and Windshield Defrost The customer can also set the temperature and control
Control) windshield defrost.
The customer can check vehicle parking locaition by using the
- Find My Car Smart Phone application.
Voice Recognition Module (VRM)
Refer the telematics web service manual for detail information
- Maintenance Alert Notification about setup mile triggered diagnostic service
If the vehicle found any problem on the vehicle itself, this
- Automated DTC notification information will be sent for server automatically.
The customer can check the status of vehicle. Customer can
also check the diagnostics result on the Smart Phone
application/SMS/Email/web(CWP) or asking to operator by
- On-demand Diagnostics IVR call.
There are two kinds of scheduled diagnostic options. Please see
- Scheduled Diagnostics telematics web service manual for more information.
The customer can check driving history information(e.g.
2. - Driving Information mileage, driving time, etc)
Geographic Information System (GIS)
The customer can setup valid boundary of vehicle driving. It can
be used for Varlet geo-fence or normal geofence. Both can be
- Geo-Fence setup by web or by asking operator using IVR call.
POI download can be requested via Google Maps, CWP and
- Send2Car smartphone application.
The customer can search destination via using Google Local
- Google Local Search Search.
The customer can search destination by voice via using Google
3. - Google Voice Local Search Voice Local Search.
Operator Service & ETC
The Customenr can schedule service appointment at preferred or
- IVR - Service Link nearest Hyundai dealer. Please ask operator on the IVR call.
The Customer can request roadside assistance service. Please ask
- IVR - Roadside Assistance operator on the IVR call.
- IVR - BlueLink Account The Customer can ask BlueLink account information. Please ask
4. Assistance operator on the IVR call.
25
2.6.1.1 BLUE LINK Unit Repair procedures
Removal
Remove the main crash pad assembly.
2. (Refer to Body - "Main Crash Pad Assembly")
Remove the knee airbag (KAB) module.
3. (Refer to Restraint - "Knee Airbag (KAB) Module")
Remove the driver's side shower duct.
4. (Refer to Heating, Ventilation and Air Conditioning - "Temperature Control Actuator")
Remove the blue link unit after disconnect the connector and loosening the nut and screws.
5.
Installation
1. Install the blue link unit.
2. Install the main crash pad.
 Inspection
Diagnosis with GDS
1. The body electrical system can be quickly diagnosed failed parts with vehicle diagnostic system (GDS) The
diagnostic system (GDS) provides the following information.
(1) Self-diagnosis : Checking the failure code (DTC) and display
(2
(3 Actuator test : Checking the system operation condition
26
)
(4
) Additional function : Other controlling such as the system option and zero point adjustment
3. Select the "Telematics Unit (TMU)" to check the telematics unit.
4. The input/output data for the sensors corresponding to the TMU can be checked.
2.6.1.2 Schematic Diagrams
27
2.7 BCM (Body Control Module)
Specifications
Items Specifications
Rated voltage DC 12V
Operating voltage DC 9 ~ 16V
Operating temperature -22°F ~ 167°F (-30°C ~ 75°C)
Dark current SMK : 3mA / Keyless : 3.5mA
Components
28
Circuit Diagram
29
30
31
 Communication Network Diagram
Abbreviation Expalnation
ACU Airbag Control Unit
ADM Assist Door Module
B_CAN Body Controller Area Network
BCM Body Control Module
BSD Blind Spot Detection
C_CAN Chassis Controller Area Network
CLU Cluster Module
DATC Dual Automatic Temp Control
DDM Driver Door Module
ESC Electronic Stability Program
EMS Engine Management System
LDWS Lane Departure Warning System
M_CAN Multi media Controller Area Network
32
MDPS Motor Driven Power Steering
P_CAN Powertrain Controller Area Network
PSM Power Seat Module
SAS Steering Angle Sensor
SJB Smart Junction Block
SMK Smart Key Unit
SPAS Smart Parking Assist System
TCU Transmission Control Unit
TPMS Tire Pressure Monitoring System
VDC Vehicle Dynamic Control
TMU Telematics System
ABS Anti lock Brake System
SCC Smart Cruise Control
Removal
Remove the center facia panel.
2. (Refer to Heating, Ventilation and Air Conditioning - "Controller")
Disconnect the body control module connectors (A).
3.
Remove the body control module (A) after loosening the mounting nuts.
4.
33
Installation
1. Install the body control module.
2. Connect the body control module.
3. Install the crash pad center panel.
2.8 Indicators and Gauges
2.8.1 Instrument Cluster Components and Components Location
Components
34
35
36
37
38
Connector Pin Information
No Description No Description
1 - 21 Speaker (+)
2 Illumination (-) 22 Speaker (+)
3 Rheostat switch (Down)_Input 23 Immobilizer_Input
4 Rheostat switch (Up)_Input 24 AT ('P' Position)
5 - 25 AT ('R' Position)
6 Oil press switch_Input 26 AT ('N' Position)
7 Washer level (Low signal)_Input 27 AT ('D' Position)
8 Alternator_Input 28 AT ('S' Position)
9 LDWS_Input 29 Multimedia-CAN (Low)
10 Driver mode switch_Input 30 Multimedia-CAN (High)
11 Detent 31 -
12 Active ECO switch_Input 32 Chassis-CAN (High)
13 - 33 Chassis-CAN (Low)
14 Fuel sender (+)_Input 34 Trip switch 1 (+)_Input
15 - 35 Trip switch 2 (+)_Input
16 Fuel sender (-)_Input 36 Trip switch (-)_Input
17 Vehicle speed 37 GND
18 - 38 -
19 AIR BAG (+)_Input 39 IGN 1
20 Tail lamp_Input 40 Battery (+)
Removal

• Put on gloves to protect your hands.
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around
• the related parts, to prevent damage.
Remove the cluster fascia panel.
2. (Refer to Body - "Cluster Fascia Panel")
3. Separate the instrument cluster (A) after loosening the mounting screws.
39
Remover the instrument cluster (A) after disconnect the cluster connector (B).
4.
Installation
1. Install the cluster after connect the cluster connectors.
2. Install the cluster fascia panel.
Connect the negative (-) battery terminal.

3. Perform variant coding after exchanging the instrument cluster.
Inspection
Check point (Warning indicator)

1. Fault conditions and normal operating conditions, refer to the owner's manual.
Troubleshooting
Failure Inspection Relevant Parts/
Error Item Symptom Items Detailed Inspections Components
Check the connector
1. attachments
TFT-LCD Connector Check B+, IGN and GND Connectors,
screen does 1. attachments 2. wiring wiring, fuses,
Screen display not turn on 2. Components 3. Check the components dashboard
Check airbag + signal

Airbag Connector 1. (connectors)
warning 1. attachments 2. Check C-CAN (ACU4) signal ACU Connectors,
lamp 2. C-CAN Check the FPC attachment wiring, fuses,
Warning light malfunction 3. Components 3. inside the dashboard dashboard
40
Check the switch input
1. (connector)
Integrated Connector Check the switch signal input
driving 1. attachments 2. (disconnection or shorting)
mode 2. Switch Check conversion with Switch connector,
Mode conversion malfunction 3. Components 3. dashboard component wiring dashboard
Check if the light switch's
input signal reaches the
Interior light Connector 1. connector
brightness 1. attachments Check ILL- and DETENT
cannot be 2. Switch 2. signals Switch connector,
Illumination controlled. 3. Components 3. Check the TAIL+ signal input wiring dashboard
Connector
No 1. attachments Check the speaker output Speaker
dashboard 2. Car speakers 1. connector connectors,
Warning Sound alarm 3. Components 2. Check the car speakers wiring dashboard
Check fuel input and GND

Connector connectors
Faulty fuel 1. attachments (open, short or input resistance Fuel sender
gauge 2. Fuel sender 1. values) connector, wiring
Fuel indicator indication 3. Components 2. Check fuel sender dashboard
2.9 Power Door Locks
Component Location
41
1. DDM (Driver Door Module) 6. Door latch module
2. ADM (Assist Door Module) 7. Door lock/unlock switch
3. SJB (Smart Junction Block) 8. RLDM (Rear Left Door Module)
4. Door lock knob 9. RRDM (Rear Right Door
5. Trunk lid actuator Module)
2.9.1 Door lock latch Components
42
1. Door lock/unlock knob cable
2. Door inside handle cable 3. Door Latch
2.9.2 Door lock system Inspection

• Wrap the protective tape on the tool to disassemble with the screwdriver or remover.
Use caution in keeping and handling during disassembling/assembling because it is easily
• contaminated with lubricant and oil.
 Front Door Lock Module Inspection

Remove the front door module.
2. (Refer to Body - "Front Door Module")
3. Disconnect the connector from the actuator.
43
Pin Information
No LH RH
1 AJAR Switch Motor 2
2 COM Motor 1
3 Lock / UnLock switch -
4 Key Lock switch Key Unlock switch
5 Key Unlock switch Key Lock switch
6 - Lock / UnLock switch
7 Motor 1 COM
8 Motor 2 AJAR switch
Check actuator operation by connecting power and ground according to the table. To prevent damage
to the actuator, apply battery voltage only momentarily.
4
.
Rear Door Lock Module Inspection
Remove the rear door trim.
44
Remove the rear door module.
2. (Refer to Body - "Rear Door Module")
Disconnect the connectors from the actuator.
Pin information
No LH RH
1 AJAR Switch Motor 2
2 COM Motor 1
3 Lock / UnLock switch -
4 - -
5 - -
6 - Lock / UnLock switch
7 Motor 1 COM
3. 8 Motor 2 AJAR Switch
4 Check actuator operation by connecting power and ground according to the table. To prevent damage to
. the actuator, apply battery voltage only momentarily.
45
 Tailgate Lock Module Inspection
Remove the trunk lid trim.
1. (Refer to Body - "Trunk Lid Trim")
Disconnect the connector from the actuator
2.
3 Check actuator operation by connecting power and ground according to the table. To prevent damage
. to the actuator, apply battery voltage only momentarily.
46
4. Checking the trunk of the vehicle power option power refers to the trunk module.
 Trunk Open Switch

1. Disconnect the negative (-) battery terminals.
Remove the trunk lid trim
Disconnect the trunk open switch assembly connector (A).
3.
Check for continuity between terminals in half latching condition according to the table.
4.
 Hood Switch
1. Disconnect the connector (A).
47
Check for continuity between the terminals and ground according to the table
(Refer to Body - "Hood Latch")
2.
Inspection
Diagnosis with GDS
The body electrical system can be quickly diagnosed failed parts with vehicle diagnostic system (GDS).
(1
(2
(3
(4
1. ) Additional function : Other controlling such as he system option and zero point
3. Select the "Body Control Module (BCM)" to check the driver seat or assistant door module (DDM/ADM).
4. Select the "Current Data" menu to search the current state of the input/output data.
The input/output data for the sensors corresponding to the driver seat or assistant door module(DDM/ADM)
can be checked.
48
5. If you will check the power door lock operation forcefully, select "Actuation test".
Removal

• Be careful not to scratch the door trim and other parts.
Use caution in keeping and handling during disassembling/assembling because it is easily contaminated
• with lubricant and oil.
2.9.3 Driver Power Window Switch

3. Remove the power window switch assembly after disengaging the mounting clips.
49

- Replace any damaged clips.
Installation
1. Install the power window switch assembly.
2. Install the front door trim after connect the connector.
2.10 Power Door Mirrors
Component Location
50
1. Power door mirror
2. Power door mirror switch 3. Power folding mirror switch
2.10.1 Power Door Mirror Switch Components and Components Location
Components
51
52
Circuit Diagram
53
2.10.2 Inspection
[Power Window Module (IMS)]
54
Remove the front left door trim.
Disconnect the power mirror switch connector from the door trim.
3.
Check for continuity between the terminals in each switch position according to the table.
[Power Mirror Switch]
[Power Folding Mirror Switch]
4.
Diagnosis with GDS
55
The body electrocal system can be quickly diagnosed failed parts with vehicle diagnostic system (GDS).
(1
(2
(3
(4
1. ) Additional function : Other controlling such as the system option and zero point
3. Select the "Body Control Module (BCM)" to check the driver seat or assistant door module (DDM/ADM).
The input/output data for the sensors corresponding to the driver seat or assistant door module(DDM/ADM)
can be checked.
4.
5. If you will check the power door lock operation forcefully, select "Actuation Test".
Removal

Use caution in keeping and handling during disassembling/assembling because it is easily contaminated
• with lubricant and oil.
2.10.3 Driver / Assist Power Window Switch

2. Remove the front door trim.
56
(Refer to Body - "Front Door Trim")

57

58
Installation
1. Install the power window switch assembly.
2. Install the front door trim after connect the connector.
Components
59
1. BSD Indicator
2. Side repeater lamp 3. Puddle lamp
60
2.10.5 Power Door Mirror Actuator Repair procedures
Inspection
Remove the front door quadrant inner cover (A).
2.
Disconnect the power door mirror connector from the harness.
3.
61
Apply battery voltage to each terminal as shown in the table and verify that the mirror operates properly.
[Mirror Control (LH/RT)]
[Puddle Lamp]
[BSD Indicator]
[Mirror Heater]
[Side Repeater Lamp]
4.
2.11 Power window

Component Location
62
1. DDM (Driver Door Module)
2. ADM (Assistant Door Module) 4. Front window motor
3. RRDM / RLDM (Rear Door Module) 5. Rear window motor
2.11.1 Power window motor Components
63
64
2.11.1.1 Circuit Diagram
65
2.11.1.2 Inspection

• Wrap the protective tape on the tool to disassemble with the screwdriver or remover.
Use caution in keeping and handling during disassembling/assembling because it is easily
• contaminated with lubricant and oil.
 Front Power Window Motor

Disconnect the motor connector from the motor.
3.
Connect the terminal No.1 and No.2 to battery voltage (12V) and check that the motor operates
smoothly when connecting the terminals below.
[Safety Window Motor]
4
.
5. Connect the motor terminals directly to battery voltage (12V) and check that the motor operates
smoothly. Next, reverse the polarity and check that the motor operates smoothly in the reverse direction.
If the operation is abnormal, replace the motor.
[Standard Window Motor]
66
 Rear Power Window Motor
Remove the rear door trim.
Disconnect the motor connector from the motor.
3.
Connect the motor terminals No.1 and No.2 directly to battery voltage (12V) and check that the motor
operates smoothly. If the operation is abnormal, replace the motor.
[Safety Window Motor]
4
.
67
68
69
2.11.2.1 Assist Power Window Switch
70
71
2.11.2.2 Rear Power Window Switch
72
2.12 Back View Camera System
Component Location
1. Back view camera 2. AVN monitor
73
2.12.1 Circuit Diagram
74
2.12.2 Back view camera Description
Back view camera will activate when the backup light is ON with the ignition switch ON and the
shift lever in the R position. This system is a supplemental system that shows behind the vehicle
through the AV monitor or the ECM (Reverse Display Room Mirror) mirror while backing-up.

This system is a supplementary function only. It is the responsibility of the driver or always check the inside/
outside rearview mirror and the area behind the vehicle before and while backing up because there is a dead
zone that can't see through the camera.
2.12.2.1 Repair procedures

Removal
Remove the trunk lide trim.
Disconnect the back view camera connector (A).
3.
Remove the back view camera (A) after disengaging the mounting clip.
4.
Installation
1. Install the back view camera.
2. Install the trunk lid trim.
75

76

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PRODUCTIVITY IMPROVEMENT AND CENTER OF

BODY ELECTRICAL SYSTEM

1.3 Specific Objectives

 Know how Automatic transmission system function

2.1 special Service Tools

RKE Battery Checker

Correction jig for LDWS or Correction of LDWS (Lane

2.3 Multifunction Switch

Switch Switch Position Switch Terminal Resistance (?, ±3.5%)

Inspection (with GDS)

? SDARS : Satellite Digital Audio Radio Service

2.5.1 Speakers Repair procedures

 Rear Door Speaker

 Crash Pad Center Speaker

 Midrange Speaker (Crash Pad)

Service List for Audio Blue Link (Generation 1)

2.6.1.2 Schematic Diagrams

2.8 Indicators and Gauges

2.8.1 Instrument Cluster Components and Components Location

Check airbag + signal

Check fuel input and GND

2.9.1 Door lock latch Components

 Front Door Lock Module Inspection

 Trunk Open Switch

2.9.3 Driver Power Window Switch

1. Disconnect the negative (-) battery terminal.

[Power Folding Mirror Switch]

Diagnosis with GDS

2.10.3 Driver / Assist Power Window Switch

[Side Repeater Lamp]

2.11 Power window

2.11.1 Power window motor Components

 Front Power Window Motor

1. Back view camera 2. AVN monitor

2.12.2.1 Repair procedures

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