3 Kia Spotage 2010

2010 Kia Sportage EX
2010 ENGINE Engine and Transaxle Assembly (Engine Mechanical System-G2.7 DOHC) - Sportage
2010 ENGINE
Engine and Transaxle Assembly (Engine Mechanical System-G2.7 DOHC) - Sportage
REPAIR PROCEDURES
REMOVAL
CAUTION: l Use fender covers to avoid damaging painted surfaces.

l To avoid damage, unplug the wiring connectors carefully while
holding the connector portion.
NOTE: l Mark all wiring and hoses to avoid misconnection.

l Inspection the timing belt before removing the cylinder head.
l Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
(See REMOVAL )
1. Remove the air duct (A).
Fig. 1: Locating Air Duct

Courtesy of KIA MOTORS AMERICA, INC.
2. Disconnect the negative terminal from the battery.
miércoles, 27 de mayo de 2020 06:50:15

06:50:10 p. m. Page 1 © 2011 Mitchell Repair Information Company, LLC.
Fig. 2: Identifying Negative Terminal

3. Drain the engine coolant.
Remove the radiator cap to speed draining.
Fig. 3: Locating Engine Coolant Drain Plug

4. Remove the engine cover.

5. Remove the intake air hose and air cleaner assembly.
1. Disconnect the AFS connector (A).
2. Disconnect the breather hose (B) from air cleaner hose.
3. Remove the intake air hose and air cleaner assembly (C).
miércoles, 27 de mayo de 2020 06:50:10 p. m. Page 2 © 2011 Mitchell Repair Information Company, LLC.
Fig. 4: Locating AFS Connector, Breather Hose And Air Cleaner Assembly
6. Remove the upper radiator hose (A) and lower radiator hose (B).
Fig. 5: Locating Upper Radiator Hose And Lower Radiator Hose

7. Remove the heater hoses (A).
Fig. 6: Locating Heater Hoses

8. Remove the engine wire harness connectors and wire harness clamps from the cylinder head and the
intake manifold.
1. TPS (Throttle Position Sensor) connector (A).
2. ISA (Idle Speed Actuator) connector (B).
3. PCSV (Purge Control Solenoid Valve) connector (C).
4. VIS actuator connector (D).
5. Injector connector (E).
6. Knock sensor connector (F).
7. CMP (Camshaft Position Sensor) connector (G).
8. Oxgen sensor (rear 1st) connector (H).
9. PCSV (Purge Control Solenoid Valve) hose (I).
Fig. 7: Identifying TPS, ISA, PCSV And VIS Actuator Connector

10. ECT (Engine Coolant Temperature) sensor (A) connector.

11. Ignition coil connector (B).
12. Crankshaft position sensor connector (C).
13. Rear oxygen sensor (front 2nd) connector (D).
14. Ground cable (E).
Fig. 8: Identifying Ignition Coil Connector And Crankshaft Position Sensor Connector
15. Three fuel injector connectors (A).
Fig. 9: Locating Fuel Injector Connectors

16. Disconnect ground cable (A) from the cowl panel.
Fig. 10: Locating Cowl Panel Ground Cable

17. Intake air temperature sensor connector (A).

18. VIS actuator connector (B).
19. Oxygen sensor (rear 2nd) connector (C).
20. Power steering pump switch (D).
Fig. 11: Locating VIS Actuator Connector And Power Steering Pump Switch
9. Disconnect front heated oxygen sensor (LH) connector (A), air compressure switch connector (B) and oil
pressure sensor connector (C).
Fig. 12: Locating Front Heated Oxygen Sensor (LH) Connector, Air Compressure Switch
Connector And Oil Pressure Sensor Connector
10. Remove the fuel inlet from delivery pipe (A).
Fig. 13: Locating Delivery Pipe Fuel Inlet

11. Remove the brake booster vacuum hose (A).
Fig. 14: Locating Brake Booster Vacuum Hose

12. Remove the accelerator cable by loosening the locknut, then slip the cable end out of the throttle linkage.
Fig. 15: Identifying Accelerator Cable
13. Remove the power steering pump hose (A).
Fig. 16: Locating Power Steering Pump Hose (1 Of 2)

Fig. 17: Locating Power Steering Pump Hose (2 Of 2)

14. Remove the battery body bracket.
Fig. 18: Locating Battery Body Bracket (1 Of 2)

Fig. 19: Locating Battery Body Bracket (2 Of 2)

15. Disconnect the transaxle wire harness connector.

A. Disconnect the inhibitor switch connector (A).
B. Disconnect the transaxle range connector (B).
C. Disconnect the input shaft speed connector (C).
Fig. 20: Locating Inhibitor Switch Connector, Transaxle Range Connector And Input Shaft
Speed Connector
D. Disconnect the output shaft speed connector (A).

E. Disconnect the vehicle speed sensor connector (B).
Fig. 21: Locating Output Shaft Speed Connector And Vehicle Speed Sensor Connector
16. Remove the control cable (A) transaxle range switch.
Fig. 22: Locating Control Cable Transaxle Range Switch

17. Remove the transaxle oil cooler hoses (A/T) (A).
Fig. 23: Locating Transaxle Oil Cooler Hoses (A/T)

18. Remove the under cover (A).
Fig. 24: Locating Under Cover

19. Remove the front exhaust pipe (A).
Fig. 25: Locating Front Exhaust Pipe

20. Disconnect the ABS wheel speed sensor (A) from both front knuckles. (See FRONT AXLE
ASSEMBLY ).
Fig. 26: Locating ABS Wheel Speed Sensor

21. Remove the front strut lower mounting bolts and nuts. (See FRONT STRUT ).
Fig. 27: Identifying Front Strut Lower Mounting Bolts And Nuts
22. Remove the caliper and hang the caliper assembly (A).
Fig. 28: Hanging Caliper Assembly

23. Remove the steering u-joint mounting bolt (A). (See REMOVAL )
Fig. 29: Locating Steering U-Joint Mounting Bolt
24. Install the jack for supporting engine and transaxle assembly.
25. Remove the engine mounting bracket (A).
Fig. 30: Locating Engine Mounting Bracket

26. Remove the transaxle mounting bracket (A).
Fig. 31: Locating Transaxle Mounting Bracket

27. Remove the sub frame mounting bolts and nuts.
Tightening torque
A. 160 ~ 180N.m (1600 ~ 1800kgf.cm, 118 ~ 133lb-ft)

B. 70 ~ 90N.m (700 ~ 900kgf.cm, 52 ~ 66lb-ft)
Fig. 32: Locating Sub Frame Mounting Bolts And Nuts (1 Of 3)



28. Jack up the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
Perform the following:
l Adjust the shift cable.

l Adjust the throttle cable.
l Refill the engine with engine oil.
l Refill the transaxle with fluid.
l Refill the radiator with engine coolant.
l Bleed air from the cooling system with the heater valve open.
l Clean the battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent
corrosion.
l Inspect for fuel leakage.
After assembling the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump
runs for approximately two seconds and fuel line pressureizes.
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.

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3 Kia Spotage 2010

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2010 Kia Sportage EX

Engine and Transaxle Assembly (Engine Mechanical System-G2.7 DOHC) - Sportage

CAUTION: l Use fender covers to avoid damaging painted surfaces.

NOTE: l Mark all wiring and hoses to avoid misconnection.

1. Remove the air duct (A).

Fig. 1: Locating Air Duct

2. Disconnect the negative terminal from the battery.

miércoles, 27 de mayo de 2020 06:50:15

Fig. 2: Identifying Negative Terminal

3. Drain the engine coolant.

Remove the radiator cap to speed draining.

Fig. 3: Locating Engine Coolant Drain Plug

4. Remove the engine cover.

Fig. 5: Locating Upper Radiator Hose And Lower Radiator Hose

7. Remove the heater hoses (A).

Fig. 6: Locating Heater Hoses

Fig. 7: Identifying TPS, ISA, PCSV And VIS Actuator Connector

10. ECT (Engine Coolant Temperature) sensor (A) connector.

15. Three fuel injector connectors (A).

Fig. 9: Locating Fuel Injector Connectors

16. Disconnect ground cable (A) from the cowl panel.

Fig. 10: Locating Cowl Panel Ground Cable

17. Intake air temperature sensor connector (A).

10. Remove the fuel inlet from delivery pipe (A).

Fig. 13: Locating Delivery Pipe Fuel Inlet

11. Remove the brake booster vacuum hose (A).

Fig. 14: Locating Brake Booster Vacuum Hose

Fig. 15: Identifying Accelerator Cable

Courtesy of KIA MOTORS AMERICA, INC.

13. Remove the power steering pump hose (A).

Fig. 16: Locating Power Steering Pump Hose (1 Of 2)

Fig. 17: Locating Power Steering Pump Hose (2 Of 2)

14. Remove the battery body bracket.

Fig. 18: Locating Battery Body Bracket (1 Of 2)

Fig. 19: Locating Battery Body Bracket (2 Of 2)

15. Disconnect the transaxle wire harness connector.

D. Disconnect the output shaft speed connector (A).

16. Remove the control cable (A) transaxle range switch.

Fig. 22: Locating Control Cable Transaxle Range Switch

17. Remove the transaxle oil cooler hoses (A/T) (A).

Fig. 23: Locating Transaxle Oil Cooler Hoses (A/T)

18. Remove the under cover (A).

Fig. 24: Locating Under Cover

19. Remove the front exhaust pipe (A).

Fig. 25: Locating Front Exhaust Pipe

Fig. 26: Locating ABS Wheel Speed Sensor

Fig. 28: Hanging Caliper Assembly

Fig. 29: Locating Steering U-Joint Mounting Bolt

Courtesy of KIA MOTORS AMERICA, INC.

Fig. 30: Locating Engine Mounting Bracket

26. Remove the transaxle mounting bracket (A).

Fig. 31: Locating Transaxle Mounting Bracket

27. Remove the sub frame mounting bolts and nuts.

A. 160 ~ 180N.m (1600 ~ 1800kgf.cm, 118 ~ 133lb-ft)

Fig. 32: Locating Sub Frame Mounting Bolts And Nuts (1 Of 3)

Fig. 33: Locating Sub Frame Mounting Bolts And Nuts (2 Of 3)

Fig. 34: Locating Sub Frame Mounting Bolts And Nuts (3 Of 3)

28. Jack up the vehicle.

Installation is in the reverse order of removal.

Perform the following:

l Adjust the shift cable.

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