IM2014

02/2013
Rev. 05

TOMAHAWK 1025 & 1538

Spare Parts..................................................................................................................................................... 1 
TOMAHAWK 1025 CE, 1538 CE ................................................................................................................................. 1 
Electrical Schematic ....................................................................................................................................... 5 
TH1025 Code 52095 .................................................................................................................................................... 5 
TH1538 Code 52076 .................................................................................................................................................... 6 
LC65, LC65M, LC105 & LC105M................................................................................................................... 7 
LC65 ............................................................................................................................................................................ 7 
LC65M ......................................................................................................................................................................... 8 
LC105 .......................................................................................................................................................................... 9 
LC105M, LC105M GEAR RACK ................................................................................................................................ 10 
LC65 & LC105 Circle Kit (optional) ............................................................................................................................ 11 
Torches Dimensions ..................................................................................................................................... 11 

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts
SP52076/52095 Rev. 4
07/03

TOMAHAWK 1025 CE, 1538 CE

Machine Assembly

Machine Assembly
Tomahawk 1025

Tomahawk 1538
ASSEMBLY
PAGE NAME

CODE
FIGURE NO.: A B
NO.:
52095 TH1025 CE 1 -
52076 TH1538 CE - 1

Figure A TOMAHAWK 1025

Spare Parts - Electrical Schematic 1 Spare Parts - Electrical Schematic

 Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4
1 FRONT FRAME W93X1165R 1 X
1A + FRONT NAMEPLATE + W07X0917R 1 X
2 REAR FRAME W93X1166R 1 X
3 BOTTOM FRAME W93X1134R 1 X
4 WRAPAROUND W93X1133R 1 X
4A + KIT SIDE NAMEPLATES TOMAHAWK + W07X1117R 2 X
5 FRONT / REAR HANDLE W95X1146R 2 X

6 CENTRAL HANDLE W92X0228-5R 1 X

7 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X

8 CONTROL P.C. BOARD W05X0859R 1 X
9 INPUT P.C. BOARD W05X0855-1R 1 X
10 INVERTER P.C. BOARD WITH IGBTs W05X0857-1R 1 X
11 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-1R 1 X
12 POWER INPUT BRIDGE W4100012R 1 X
13 POWER IGBTs W4300070R 5 X
14 POWER DIODEs W4060100R 2 X
15 AUXILIARY FUSE W7300500R 1 X
16 THERMOSTAT SENSOR W9600071R 2 X
17 OUT INDUCTOR W58X0872R 1 X
18 OUT TRANSFORMER W59X0871R 1 X
19 SWITCH W7500203R 1 X
20 INPUT CORD W78X0952R 1 X
21 CABLE CLAMP W8400006R 1 X
22 KNOB W8700030R 1 X
23 FAN W7200007R 1 X
24 TORCH SHROUD W03X0935R 1 X
25 DINSE CONNECTOR W7600025R 1 X
26 AIR FILTER W8800200R 1 X
27 PRESSURE SWITCH W8800019R 1 X
28 AIR INLET PASS-THROUGH W8800215R 1 X
29 SOLENOID VALVE W8800202R 1 X
30 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800203R 1 X

Spare Parts - Electrical Schematic 2 Spare Parts - Electrical Schematic

 Figure B TOMAHAWK 1538

Spare Parts - Electrical Schematic 3 Spare Parts - Electrical Schematic

 Figure B: Machine Assembly
Item Description Part Number QTY 1 2 3 4
1 FRONT FRAME W93X1151R 1 X
1A + FRONT NAMEPLATE + W07X1053R 1 X
2 REAR FRAME W93X1152R 1 X
3 BOTTOM FRAME W93X1142R 1 X
4 WRAPAROUND W93X1141R 1 X
4A + KIT SIDE NAMEPLATES TOMAHAWK + W07X1117R 1 X
5 FRONT / REAR HANDLE W95X1150R 2 X

6 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X

7 CONTROL P.C. BOARD W05X0859R 1 X

8 INPUT P.C. BOARD W05X0855-2R 1 X
9 INVERTER P.C. BOARD WITH IGBTs W05X0857-2R 1 X
10 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-2R 1 X
11 D.C. BUS SCREW CAPACITOR W3488222R 2 X
12 POWER INPUT BRIDGE W4100012R 1 X
13 POWER IGBTs W4300079R 4 X
14 POWER STATIC SWITCH IGBTs W4300070R 1 X
15 POWER DIODEs W4010010R 2 X
16 AUXILIARY FUSE W7300500R 1 X
17 THERMOSTAT SENSOR W9600070R 2 X
18 OUT INDUCTOR W58X1005R 1 X
19 OUT TRANSFORMER W59X1006R 1 X
20 SWITCH W7511706R 1 X
21 INPUT CORD W78X0940R 1 X
22 CABLE CLAMP W8403222R 1 X
23 KNOB W8700030R 1 X
24 FAN W7200006R 1 X
25 TORCH SHROUD W03X0935R 1 X
26 DINSE CONNECTOR W7600025R 1 X
27 AIR FILTER W8800200R 1 X
28 PRESSURE SWITCH W8800019R 1 X
29 AIR INLET PASS-THROUGH W8800315R 1 X
30 SOLENOID VALVE W8800302R 1 X
31 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800303R 1 X

Spare Parts - Electrical Schematic 4 Spare Parts - Electrical Schematic

 INVERTER BOARD
W05X0857-1
J11
POS NEG

RIGHT HEAT SINK

TH1025 Code 52095

WRAPPER

Spare Parts - Electrical Schematic

CONTROL BOARD
3PH INPUT SWITCH W05X0859
Electrical Schematic

GROUND AC3 PP POS NEG J1 J7

INPUT BOARD
AC2 W05X0855-1
AC1 FUSE F2 POWER TRANSFORMER
CODE: W59X0871

PRIMARY

J2 J22
J23

J4 SECONDARY
J5 ON OFF
1 J21
2
3
FAN 4

5
J3
SW2
FEMALE TORCH CONNECTOR
CODE: W03X0935
MALE TORCH CONNECTOR TORCH LC65
SOLENOID VALVE PRESSURE SENSOR CODE: PTH-061A-CX-7M5A

PA RED
5 5
NOZZLE
RED CONNECTION 6
6
OUTPUT CHOKE
AIR + ELECTRODE ELECTRODE
IND1 WHITE CONNECTION

J33
IND2 8 8
TH2 TRIGGER TORCH
7 7
TR2
AIR NOT USED +
OUTPUT BOARD TR1 4
4: KEY PART IN PLACE
W05X0858-1
2 2

1 1
3 TRIGGER / PIP 3
9 CONNECTION 9 -
TORCH SHEATH
TORCH SCHEMATIC
+
CURRENT SENSORS FEMALE TWIST CONNECTOR MALE TWIST CONNECTOR
-
PIN NUMBER J31 DESCRIPTION
WORKPIECE
1 ARCINITATED 1
+
2 NOT USED
3 TRIGGER
4 ARCINITATED 2
5 NOT USED

LEFT HEAT SINK

6 COMTORCH

Spare Parts - Electrical Schematic

 ACCESSORY
KIT REMOTE CODE: W05X1086A
COMPOSED BY:
- REMOTE COMMITAL CM21307 SFF CONNECTOR
- W05X1086 BOARD
- W6860024 CABLE FRONT FRAME
- W6860025 CABLE CODE: W93X1151

INVERTER BOARD
W05X0857-2 FRONTAL VIEW OF
J11 THE CONNECTOR
POS NEG

RIGHT HEAT SINK

A J
B K I
TH1538 Code 52076

C L N H

M S
D
J71 E F
D.C. BUS SCREW CAPACITOR

Spare Parts - Electrical Schematic

CODE: W3488222 )
CONTROL BOARD ND
(SOLDE RI NG

W05X0859 REMOTE BOARD J72

W05X1086
PP POS NEG J1 J7
INPUT BOARD
W05X0855-2 PIN NUMBER J72 PIN NUMBER DESCRIPTION
3PH INPUT SWITCH FUSE F2 POWER TRANSFORMER COUNTER CLOCK WISE
1 A
CODE: W59X1006
GROUND 2 B WIPER
AC3
PRIMARY CLOCK WISE
3 C
AC2
J2 J22 4 NOT USED NOT USED
AC1 J23 5 I ARCINITATED +
6 K TRIGGER +
7 M TRIGGER -
J4 SECONDARY NOT USED NOT USED
8
J5 ON OFF
1 J21 9 J ARCINITIATED -
2
3
FAN J3 4
10 NOT USED NOT USED

6
SW2
FEMALE TORCH CONNECTOR
CODE: W03X0935
MALE TORCH CONNECTOR TORCH LC105
SOLENOID VALVE PRESSURE SENSOR CODE: PTH-101A-CX-7M5A

PA RED
5 5
NOZZLE
RED CONNECTION 6
6
OUTPUT CHOKE
AIR + ELECTRODE ELECTRODE
IND1 WHITE CONNECTION

J33 8: KEY
IND2 8
TH2 TRIGGER TORCH
7 7
TR2
AIR +
OUTPUT BOARD TR1 4 NOT USED 4
PART IN PLACE
W05X0858-2
2 2

1 1
3 TRIGGER / PIP 3
9 CONNECTION 9 -
TORCH SHEATH
TORCH SCHEMATIC
+
CURRENT SENSORS FEMALE TWIST CONNECTOR MALE TWIST CONNECTOR
W1810047 -
PIN NUMBER J31 DESCRIPTION
WORKPIECE
1 ARCINITATED 1
+
2 NOT USED
3 TRIGGER
4 ARCINITATED 2
5 NOT USED

LEFT HEAT SINK

6 COMTORCH

Spare Parts - Electrical Schematic

LC65, LC65M, LC105 & LC105M
LC65
Torch (Hand 7.5m) Cooling Kit
PTH-061A-CX-7M5A W03X0893-49R
(1pc) (blister 1pc)
Torch (Hand 15m) Cable (7.5m)
PTH-061A-CX-15MA W0300604R
(1pc) (1pc)
Handle Cable (15m)
W0300609R W0300606R
(1pc) (1pc)
Head Connector
W0300608R W03X0934-4R
(1pc) (1pc)

Electrode Gas Distr. Tip

(blister 5pcs) (blister 3pcs) (blister 5pcs)

Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Dir Contact 40A W03X0893-25A W03X0893-50R W03X0893-26A
Contact 50A W03X0893-25A W03X0893-50R W03X0893-33A
Contact 60A W03X0893-25A W03X0893-50R W03X0893-34A
Ext Contact 40A W03X0893-53A W03X0893-40A
Ext Contact 60A W03X0893-53A W03X0893-54A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A

Retaining Cap Spacer Shield Cap

(blister 1pc) (blister 2pcs) (blister 2pcs)

Cutting process
40A W03X0893-41A W03X0893-14R
50A W03X0893-41A W03X0893-14R
60A W03X0893-41A W03X0893-14R
Dir Contact 40A W03X0893-41A
Contact 50A W03X0893-43A W03X0893-44A
Contact 60A W03X0893-43A W03X0893-44A
Ext Contact 40A W03X0893-43A W03X0893-21A
Ext Contact 60A W03X0893-43A W03X0893-21A
Gouging W03X0893-43A W03X0893-48A

Spare Parts - Electrical Schematic 7 Spare Parts - Electrical Schematic

LC65M
Torch (Machine 7.5m) Head
PTM-061A-CX-7M5A W0300610R
(1pc) (1pc)
Torch (Machine 15m) Cooling Kit
PTM-061A-CX-15MA W03X0893-49R
(1pc) (blister 1pc)
Positioning tube Cable (7.5m)
W0300603R W0300605R
(1pc) (1pc)
Positioning tube (Gear Rack) Cable (15m)
W0300624R W0300607R
(1pc) (1pc)
Head Connector
W0300610R W03X0934-4R
(1pc) (1pc)

Electrode Gas Distr. Tip

(blister 5pcs) (blister 3pcs) (blister 5pcs)

Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Shielded 40A W03X0893-25A W03X0893-50R W03X0893-52A
Shielded 50A W03X0893-25A W03X0893-50R W03X0893-33A
Shielded 60A W03X0893-25A W03X0893-50R W03X0893-34A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A

Retaining Cap Shield Cap

(blister 1pc) (blister 2pcs)

Cutting process
40A W03X0893-41A
50A W03X0893-41A
60A W03X0893-41A
Shielded 40A W03X0893-43A W03X0893-46A
Shielded 50A W03X0893-43A W03X0893-46A
Shielded 60A W03X0893-43A W03X0893-46A
Gouging W03X0893-43A W03X0893-48A

Spare Parts - Electrical Schematic 8 Spare Parts - Electrical Schematic

 LC105
Torch (Hand 7.5m) Insulation Kit
PTH-101A-CX-7M5A W03X0893-71R
(1pc) (blister 1pc)
Torch (Hand 15m) Cable (7.5m)
PTH-101A-CX-15MA W0300620R
(1pc) (1pc)
Handle Cable (15m)
W0300609R W0300622R
(1pc) (1pc)
Head Connector
W0300618R W03X0934-8R
(1pc) (1pc)

Electrode Gas Distr. Tip

(blister 5pcs) (blister 2pcs) (blister 5pcs)

Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A
60A W03X0893-60A W03X0893-70R W03X0893-62A
80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A
Contact 40A W03X0893-60A W03X0893-70R W03X0893-61A
Contact 60A W03X0893-60A W03X0893-70R W03X0893-62A
Contact 80A W03X0893-60A W03X0893-70R W03X0893-63A
Contact 100A W03X0893-60A W03X0893-70R W03X0893-64A
Ext Contact 40A W03X0893-57A W03X0893-58A
Ext Contact 60A W03X0893-57A W03X0893-59A
Ext Contact 80A W03X0893-57A W03X0893-72A
Ext Contact 100A W03X0893-57A W03X0893-73A
Gouging W03X0893-60A W03X0893-70R W03X0893-65A

Retaining Cap Spacer Shield Cap

(blister 1pc) (blister 2pcs) (blister 2pcs)

Cutting process
40A W03X0893-66A W03X0893-14R W03X0893-68A
60A W03X0893-66A W03X0893-14R W03X0893-68A
80A W03X0893-66A W03X0893-14R W03X0893-68A
100A W03X0893-66A W03X0893-14R W03X0893-68A
Contact 40A W03X0893-66A W03X0893-67A
Contact 60A W03X0893-66A W03X0893-67A
Contact 80A W03X0893-66A W03X0893-67A
Contact 100A W03X0893-66A W03X0893-67A
Ext Contact 40A W03X0893-66A W03X0893-74A
Ext Contact 60A W03X0893-66A W03X0893-74A
Ext Contact 80A W03X0893-66A W03X0893-74A
Ext Contact 100A W03X0893-66A W03X0893-74A
Gouging W03X0893-66A W03X0893-69A

Spare Parts - Electrical Schematic 9 Spare Parts - Electrical Schematic

LC105M, LC105M GEAR RACK
Torch (Machine 7.5m) Head
PTM-101A-CX-7M5A W0300619R
(1pc) (1pc)
Torch (Machine 15m) Insulation Kit
PTM-101A-CX-15MA W03X0893-71R
(1pc) (blister 1pc)
Positioning tube (Machine) Cable (7.5m)
W0300603R W0300621R
(1pc) (1pc)
Positioning tube (Gear Rack) Cable (15m)
W0300624R W0300623R
(1pc) (1pc)
Connector
W03X0934-8R
(1pc)

Electrode Gas Distr. Tip

(blister 5pcs) (blister 2pcs) (blister 5pcs)

Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A
60A W03X0893-60A W03X0893-70R W03X0893-62A
80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A
Gouging W03X0893-60A W03X0893-70R W03X0893-65A

Retaining Cap Shield Cap

(blister 1pc) (blister 2pcs)

Cutting process
40A W03X0893-66A W03X0893-68A
60A W03X0893-66A W03X0893-68A
80A W03X0893-66A W03X0893-68A
100A W03X0893-66A W03X0893-68A
Gouging W03X0893-66A W03X0893-69A

Spare Parts - Electrical Schematic 10 Spare Parts - Electrical Schematic

LC65 & LC105 Circle Kit (optional)

W0300699A LC Circle Kit (optional)

Torches Dimensions

Spare Parts - Electrical Schematic 11 Spare Parts - Electrical Schematic

Spare Parts - Electrical Schematic 12 Spare Parts - Electrical Schematic