October 1997

Process Industry Practices

Insulation

PIP INSH1000
Requirements for Hot Service
Insulation Materials
 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence over
this Practice. Determinations concerning fitness for purpose and particular matters or
application of the Practice to particular project or engineering situations should not be
made solely on information contained in these materials. The use of trade names from
time to time should not be viewed as an expression of preference but rather recognized as
normal usage in the trade. Other brands having the same specifications are equally
correct and may be substituted for those named. All practices or guidelines are intended
to be consistent with applicable laws and regulations including OSHA requirements. To
the extent these practices or guidelines should conflict with OSHA or other applicable
laws or regulations, such laws or regulations must be followed. Consult an appropriate
professional before applying or acting on any material contained in or suggested by the
Practice.

©Process Industry Practices (PIP), Construction Industry Institute, The

University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies may copy this practice for their internal
use.

Not printed with state funds.

 October 1997

Process Industry Practices

Insulation

PIP INSH1000
Requirements for Hot Service
Insulation Materials

Table of Contents
PIP INSH1004 Mineral Wool Preformed Pipe
1. Introduction ..................................2 Sections Insulation System
1.1 Purpose ..............................................2 PIP INSH1005 Mineral Wool Board Insulation
1.2 Scope .................................................2 System for Equipment
PIP INSH1006 Mineral Wool Blanket
2. References....................................2 Insulation System for Pipe
2.1 Process Industry Practices (PIP) .........2 and Equipment
2.2 Industry Codes and Standards ............2 PIP INSH1007 Glass Fiber Preformed Pipe
Sections Insulation System
3. General..........................................3 PIP INSH1008 Glass Fiber Block and Board
Insulation System
PIP INSH1009 Glass Fiber Blanket Insulation
4. Project Specific Requirements ...4 System
4.1 General...............................................4 PIP INSH1010 Cellular Glass Block and
4.2 Insulation System Data Sheets ...........4 Fabricated Sections Insulation
System
Data Sheets PIP INSH1011 Polyisocyanurate Insulation
System
PIP INSH1012 Ceramic Fiber Blanket
PIP INSH1001 Hot Service Insulation System
Insulation System
for Project Specific
PIP INSH1013 Glass Fiber Needled Blanket
Requirements
Insulation System
PIP INSH1002 Calcium Silicate Insulation
System for Pipe and
Equipment
PIP INSH1003 Expanded Perlite Insulation
System for Pipe and
Equipment

Process Industry Practices Page 1 of 4

 PIP INSH1000
October 1997 Requirements for Hot Service Insulation Materials

1. Introduction

1.1 Purpose
The purpose of this Practice is to provide requirements for insulation materials. This
Practice represents the consensus of major process industry companies and engineering
and construction companies.

1.2 Scope
This Practice covers requirements for hot service insulation materials and accessories.

2. References

When adopted in this specification or in the contract documents, the latest edition of the
following codes, standards, specifications and references in effect on the date of contract award
shall be used, except as otherwise specified. Short titles will be used herein when appropriate.

2.1 Process Industry Practices (PIP)

– PIP INSH1001 -PIP INSH1013 - Requirements for Hot Service Insulation
System (Data Sheets)

2.2 Industry Codes and Standards

• American Society for Testing and Materials (ASTM)
– ASTM B209 - Specification for Aluminum and Aluminum Alloy Sheet and
Plate
– ASTM C449 - Mineral Fiber Hydraulic - Setting Thermal Insulating and
Finishing Cement
– ASTM C450 - Prefabrication and Field Fabrication of Thermal Insulating
Fitting Covers For NPS Piping, Vessel Lagging, and Dished Head Segments
– ASTM C533 - Specification for Calcium Silicate Block and Pipe Thermal
Insulation
– ASTM C547 - Specification for Mineral Fiber Preformed Pipe Insulation
– ASTM C552 - Specification for Cellular Glass Block and Pipe Thermal
Insulation
– ASTM C591 - Specification for Unfaced Preformed Rigid Cellular
Polyurethane Thermal Insulation
– ASTM C592 - Specification for Mineral Fiber Blanket Insulation and
Blanket-Type Pipe Insulation
– ASTM C610 - Specification for Expanded Perlite Block and Pipe Thermal
Insulation
– ASTM C612 - Specification for Mineral Fiber Block and Board Thermal
Insulation

Process Industry Practices Page 2 of 4

 PIP INSH1000
October 1997 Requirements for Hot Service Insulation Materials

– ASTM C692 - Test Method for Evaluating the Influence of Thermal

Insulation on the External Stress Corrosion Cracking Tendency of Austenitic
Steel
– ASTM C795 - Specification for Wicking-Type Thermal Insulation for Use
Over Austenitic Stainless Steel
– ASTM C871 - Chemical Analysis of Thermal Insulation Materials for
Leachable Chloride, Fluoride, Silicate and Sodium Ions
– ASTM C892 - Specification for High-Temperature Fiber Blanket Thermal
Insulation

3. General

3.1 Insulation and accessory materials shall be furnished in accordance with the
requirements of this Practice, including the specific class, grade or type.
3.2 Insulation and accessory materials shall be formulated without asbestos.
3.3 Materials shall be new and shall be used prior to the expiration date. Sealants, mastics,
and adhesives shall be supplied in factory sealed containers.
3.4 Multi-layer calcium silicate and expanded perlite pipe insulation shall be ordered
factory-nested.
3.5 All materials shall be qualified for use on austenitic stainless steel in accordance with
ASTM C795. Upon request, the material manufacturer shall furnish test reports.
a. Material manufacturer shall also furnish a chemical analysis in accordance with
ASTM C871 for materials. This chemical analysis shall not vary by more than
50% from the chemical analysis of the production lot tested under ASTM C692.
b. Unless otherwise specified in the Purchase Order, certification of chemical
analysis is not required for each production lot from which material is furnished
for this project, however the manufacturer shall state that it will not vary by
50% from those done during the production lot tested under ASTM C795.
c. Testing shall be conducted by a Laboratory accredited by the National Institute
of Standards and Technology’s National Voluntary Laboratory Accreditation
Program (NVLAB).
3.6 Use of materials other than those specified in this Practice requires prior written
approval of the Purchaser. Requests for substitutions shall be included as an alternate
in the bidder’s proposal. Requests for substitutions after contract award are not
acceptable.
3.7 All mastics, cements, adhesives, caulks, labels, marking pens and tapes that come in
contact with stainless steel shall have a maximum leachable chloride content of less
than 50 ppm, when tested in accordance with ASTM C871.
3.8 Use curved segments, beveled lags and V-grooved materials manufactured to specific
inside diameters that assure complete inside and outside diameter closure.
3.9 Fabricated insulation shall conform to ASTM C450.

Process Industry Practices Page 3 of 4

 PIP INSH1000
October 1997 Requirements for Hot Service Insulation Materials

4. Project Specific Requirements

4.1 General
4.1.1 Project specific insulation on piping and equipment shall conform to attached
Data Sheet PIP INSH1001.
4.1.2 Data Sheet PIP INSH1001 shall be completed by the Purchaser.
Comment: Data Sheet PIP INSH1001 specifies general requirements for
insulation of piping systems and equipment. It should be used as a general guide to
assist in developing documents with detailed insulation requirements, such as line
lists, piping isometrics, and equipment drawings.

4.2 Insulation System Data Sheets

4.2.1 Attached insulation system Data Sheets define the requirements for specific
insulation materials and accessories.
4.2.2 Purchaser shall select and complete Data Sheets PIP INSH1002 - PIP INSH1013 as
required for the specific project.

Process Industry Practices Page 4 of 4

 Requirements for Hot Service Insulation System
PIP INSH1001
Data Sheet for Hot Service Insulation System for Project Specific PAGE 1 OF 1
Requirements JAN 97

PROJECT ____________________________________________________________________________________ PAGE NO. ________ OF _________

DATE ____________________
SERVICE OR ITEM THICKNESS SPECIAL REQUIREMENTS
DESCRIPTION “TYPE” OPERATING MATERIAL TABLE
CODE TEMP. °F

NOTES:
 Requirements for Hot Service Insulation System PIP INSH1002
PAGE 1 OF 1
Data Sheet - Calcium Silicate Insulation System JAN 97
for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Calcium Silicate performed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shall
be used in the size range where curved segments are not commercially available. The material shall be continuously identified throughout to indicate that the
product does not contain asbestos.
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1002
PAGE 1 OF 1
Data Sheet - Calcium Silicate Insulation System JAN 97
for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Calcium Silicate performed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shall
be used in the size range where curved segments are not commercially available. The material shall be continuously identified throughout to indicate that the
product does not contain asbestos.
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1003
PAGE 1 OF 1
Data Sheet - Expanded Perlite Insulation System JAN 97
for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610.
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1003
PAGE 1 OF 1
Data Sheet - Expanded Perlite Insulation System JAN 97
for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610.
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1004
PAGE 1 OF 1
Data Sheet - Mineral Wool Preformed Pipe Sections JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated fitting
covers are acceptable. Mineral wool pipe sections cut from board stock are not acceptable. Mineral wool pipe insulation fabricated with fibers oriented
perpendicular to pipe surface is not acceptable.
Specified Density: __________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1004
PAGE 1 OF 1
Data Sheet - Mineral Wool Preformed Pipe Sections JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated fitting
covers are acceptable. Mineral wool pipe sections cut from board stock are not acceptable. Mineral wool pipe insulation fabricated with fibers oriented
perpendicular to pipe surface is not acceptable.
Specified Density: __________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1005
PAGE 1 OF 1
Data Sheet - Mineral Wool Board JAN 97
Insulation System for Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool board shall conform to ASTM C612, Type IV
Specified Density: __________________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1005
PAGE 1 OF 1
Data Sheet - Mineral Wool Board JAN 97
Insulation System for Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool board shall conform to ASTM C612, Type IV
Specified Density: __________________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1006
PAGE 1 OF 1
Data Sheet - Mineral Wool Blanket JAN 97
Insulation System for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Inside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ Galvanized
Outside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ Galvanized
Specified Density ___________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612 ____________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1006
PAGE 1 OF 1
Data Sheet - Mineral Wool Blanket JAN 97
Insulation System for Pipe and Equipment

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Mineral wool blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Inside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ Galvanized
Outside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ Galvanized
Specified Density ___________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612 ____________________________________________
Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1007
PAGE 1 OF 1
Data Sheet - Glass Fiber Preformed JAN 97
Pipe Sections Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I.
Minimum Density: __________________________________________lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1007
PAGE 1 OF 1
Data Sheet - Glass Fiber Preformed JAN 97
Pipe Sections Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I.
Minimum Density: __________________________________________lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1008
PAGE 1 OF 1
Data Sheet - Glass Fiber Block and Board JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber block and board sections shall conform to ASTM C612, Type II.
Minimum Density: ___________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1008
PAGE 1 OF 1
Data Sheet - Glass Fiber Block and Board JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber block and board sections shall conform to ASTM C612, Type II.
Minimum Density: ___________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1009
PAGE 1 OF 1
Data Sheet - Glass Fiber Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Minimum Density: ____________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1009
PAGE 1 OF 1
Data Sheet - Glass Fiber Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Glass fiber blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Minimum Density: ____________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1010
PAGE 1 OF 1
Data Sheet - Cellular Glass Block and JAN 97
Fabricated Sections Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Cellular glass block and fabricated sections shall conform to ASTM C552 including annexes, and be fabricated to the dimensions of
ASTM C450. Gypsum cement shall be used for fabrication.

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1010
PAGE 1 OF 1
Data Sheet - Cellular Glass Block and JAN 97
Fabricated Sections Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Cellular glass block and fabricated sections shall conform to ASTM C552 including annexes, and be fabricated to the dimensions of
ASTM C450. Gypsum cement shall be used for fabrication.

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1011
PAGE 1 OF 1
Data Sheet - Polyisocyanurate JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Rigid preformed cellular polyisocyanurate shall conform to ASTM C591 and be fabricated to the dimensions of ASTM C450.
Minimum Density per ASTM: _________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1011
PAGE 1 OF 1
Data Sheet - Polyisocyanurate JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Rigid preformed cellular polyisocyanurate shall conform to ASTM C591 and be fabricated to the dimensions of ASTM C450.
Minimum Density per ASTM: _________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1012
PAGE 1 OF 1
Data Sheet - Ceramic Fiber Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Ceramic fiber blanket shall conform to ASTM C892, Type II.
Specified Density: ______________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1012
PAGE 1 OF 1
Data Sheet - Ceramic Fiber Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Ceramic fiber blanket shall conform to ASTM C892, Type II.
Specified Density: ______________________________________________ lbs/cuft

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1 1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.
 Requirements for Hot Service Insulation System PIP INSH1013
PAGE 1 OF 1
Data Sheet - Glass Fiber Needled Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Type “E” glass fiber needled blanket shall be constructed of mechanically needled textile glass fiber mat without binder. Insulation
shall be suitable for continuous service at 1200°F, and shall have a nominal density of 8 lb/cuft.

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
 Requirements for Hot Service Insulation System INSH1013
PAGE 1 OF 1
Data Sheet - Glass Fiber Needled Blanket JAN 97
Insulation System

Project: Date:
Service: Thickness Table: Temp Range:
Insulation Specification: Type “E” glass fiber needled blanket shall be constructed of mechanically needled textile glass fiber mat without binder. Insulation
shall be suitable for continuous service at 1200°F, and shall have a nominal density of 8 lb/cuft.

Approved Manufacturers
Manufacturer Brand Name Manufacturer Brand Name

Accessories
Accessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisture
barrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets
b. 0.016" smooth
2. 0.010" Type 304 stainless steel
3.
4.
Securement 1. 16 gauge Type 304 stainless steel tie wire
2. 3/4" by 0.020" thick Type 304 stainless steel bands
3. No. 8 by 1/2" stainless steel screws with elastomeric washers
4. 4" Type 304 contraction spring
5. Fiberglass reinforced pressure-sensitive tape
6.
7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)
Cements 2. Insulating/finishing cement per ASTM C449
3.
4.
Other 1. Glass fiber reinforcing cloth
2.
3.