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Results in Physics 7 (2017) 225–232

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Results in Physics
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Enhancing crystalline silicon solar cell efficiency with SixGe1x layers


Adnan Ali a, S.L. Cheow b,⇑, A.W. Azhari c, K. Sopian b, Saleem H. Zaidi b
a
Department of Physics, Government College University Faisalabad, Faisalabad, Punjab 38000, Pakistan
b
Solar Energy Research Institute (SERI), University Kebangsaan Malaysia, Bangi, Selangor 43600, Malaysia
c
School of Environmental Engineering, Universiti Malaysia Perlis, 01000 Kangar, Perlis, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: Crystalline silicon (c-Si) solar cell represents a cost effective, environment-friendly, and proven renew-
Received 25 August 2016 able energy resource. Industrially manufacturing of c-Si solar has now matured in terms of efficiency
Received in revised form 25 November 2016 and cost. Continuing cost-effective efficiency enhancement requires transition towards thinner wafers
Accepted 25 November 2016
in near term and thin-films in the long term. Successful implementation of either of these alternatives
Available online 29 November 2016
must address intrinsic optical absorption limitation of Si. Bandgap engineering through integration with
SixGe1x layers offers an attractive, inexpensive option. With the help of PC1D software, role of SixGe1x
Keywords:
layers in conventional c-Si solar cells has been intensively investigated in both wafer and thin film con-
Silicon solar cell
Thin-film solar cell
figurations by varying Ge concentration, thickness, and placement. In wafer configuration, increase in Ge
Absorption in SixGe1x layers concentration leads to enhanced absorption through bandgap broadening with an efficiency enhance-
Bandgap engineering ment of 8% for Ge concentrations of less than 20%. At higher Ge concentrations, despite enhanced optical
Hetero-junction solar cells absorption, efficiency is reduced due to substantial lowering of open-circuit voltage. In 5–25-lm thick-
Heteroepitaxial growth of SixGe1x on Si ness, thin-film solar cell configurations, efficiency gain in excess of 30% is achievable. Therefore,
SixGe1x based thin-film solar cells with an order of magnitude reduction in costly Si material are
ideally-suited both in terms of high efficiency and cost. Recent research has demonstrated significant
improvement in epitaxially grown SixGe1x layers on nanostructured Si substrates, thereby enhancing
potential of this approach for next generation of c-Si based photovoltaics.
Ó 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Introduction Si PV global production was at 2 GW in 2002 and reached 100 GW


in 2012 [7]. The current cost of Si-based PV modules at 0.6 USD/
World is facing unprecedented economic and environmental W is still three times higher than conventional electricity [8]. In Si
challenges in view of rapid population growth and over-reliance photovoltaics, the wafer itself contributes almost 50% of [9]. There-
on fossil fuels. Although it has been predicted that fossil fuels will fore, using thinner solar cell wafers has been an effective solution
deplete anywhere between 35 and 100 years [1]; long before their [10]. This evolutionary approach to thinner (<150 lm) wafers is
extinction, their socio-economic and environmental damages may now approach fundamental limitations in terms of thermal expan-
well become catastrophic making transition to renewable energy sion mismatch with Aluminum back contact [11], reduced
resources unavoidable. Sunlight is the only abundant, reliable, free, mechanical strength [12], and inability to effectively absorb sun-
and uniformly distributed energy resource. Daily solar insolation light [13].
on Earth is 173, 000 TW [2]. One hour of sunlight on earth is Thin-Film (TF) photovoltaics are attractive alternatives to
4.3  1020 J; sufficient to meet energy requirements of the entire wafers. At present, the TF PV market share is approximately 10%
population for one year [3]. [14]. Inherent advantages of TF technology include dry, large area
Sunlight conversion into electricity is based on the photovoltaic processing, low cost substrates such as plastics, and direct config-
(PV) effect [4]. Of all the semiconductors (amorphous or crys- uration of solar cells into modules [15]. Successful TF technologies
talline), crystalline Si is the least expensive, the most abundant include Copper Indium gallium Sulphur (CIGS), Cadmium Telluride
(26% of Earth’s crust), and uniformly distributed element on earth (CdTe), and multi-junction a-Si/SixGe1x/Ge. Thin-film amorphous
[5]. The Si PV industry controls almost 90% of the global market [6]. (a)-Si technologies represent lowest module efficiency due in large
part to inability to effectively absorb all sunlight [16]. Despite
improvements with multi-junctions, efficiencies are still low in
⇑ Corresponding author. large part due to light-induced performance degradation [17].
E-mail address: cheow@ukm.edu.my (S.L. Cheow).

http://dx.doi.org/10.1016/j.rinp.2016.11.060
2211-3797/Ó 2016 The Authors. Published by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
226 A. Ali et al. / Results in Physics 7 (2017) 225–232

The non-Si TF solar cell efficiencies are significantly higher. The at the end of this paper, has exhibited promise in synthesis of Six-
reported highest efficiencies of CdTe and CIGS solar cells are Ge1x layers using simple approaches [38].
19% whereas module efficiencies are 11–15% range [18]. Some This paper has focused on a systematic review of the role of Six-
of the long-term challenges for these technologies include resource Ge1x layers in Si-based solar cells. Earlier work has either concen-
depletion and environmental hazards [19]. Finally, the compound trated on wafer or thin films with insufficient description of solar
semiconductor PV technology based on GaAs/InGaAs and GaN/ cell configurations regarding location and concentration of SixGe1x
InGaN multi-junction approach offers significantly higher efficien- layers within the cell. This paper addresses these limitations by
cies in 25–40% range. These technologies are based on hazardous examining the role of SixGe1x either as emitter or back surface lay-
materials with material cost two orders of magnitude higher mak- ers and evaluating comparative advantages of wafer versus thin
ing them suitable mostly for space applications. For long term film configurations. This paper has been divided into two parts:
industrial production of solar cells, careful analysis of resource the first part investigated the Si solar cell efficiency enhancement
depletion and environmental impact must be taken into account. as a function of Ge concentration in SixGe1x layers in wafer-
For instance, the reserves of In and Ga are not sufficient to meet based configurations and the second part explores efficiency vari-
the energy demands [20]. ation as a function of Ge concentration in SixGe1x thin (5–
Because of its indirect bandgap, weak optical absorption near 25 lm) film Si solar cells.
the bandgap, and inability to absorb all sunlight, the efficiencies
of both silicon wafer and TF solar cells are fundamentally limited Simulation procedure
[21]. Surface texturing either through nc-Si:H films or nanostruc-
tures can significantly enhance optical absorption; however, it is In all simulations, commercially available PC1D software has
not able to create absorption beyond the bandgap [22]. Bandgap been employed [39]. Simulation analysis, based on alloys or com-
engineering has been investigated in order to enhance absorption posite materials such as SixGe1x, InxGa1xN, and InxGa1xAs, require
beyond the bandgap through integration of Si with other low band- a priori determination of device parameters including the spectral
gap semiconductors such as Ge in the form of SixGe1x alloys [23]. absorption, temperature response, minority carrier lifetime, intrin-
These SixGe1x alloys can control spectral absorption between Si sic carrier concentration, and bandgap. Absorption coefficient is
and Ge bandgaps, thus enabling utilization of the entire available usually measured through curve-fitting of optical the absorption
solar spectrum. A brief historical review of the role of SixGe1x lay- of SixGe1x layers in UV and IR range [40]. Accordingly, the absorp-
ers in Si solar cells is presented here. Sun et al., reported on a TF tion coefficients were calculated by the two direct and eight indi-
solar cell structure consisting of 10-lm thick Si film on the front rect bandgap energies:
and a thick Ge substrate at the back with a tunnel junction at pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Si-Ge interface. Predicted efficiency for this tunnel junction Si/Ge ai ¼ Ai hm  EGi ð2:1Þ
solar cell was estimated in 19–28% range for 1–1000 x sunlight
ðhm  EGi  Epj Þ
2
concentrations [24]. Christoffel et al., reported on PC1D-based sim-
ulations of Si/ SixGe1x solar cells as a function of Ge concentration.
aij ¼ Aij i; j ¼ 1; 2 ð2:2Þ
ðeEpj =kT  1Þ
Predicted enhancement in efficiency was 0.7% at 20% Ge content
for 20-lm cell thickness [25]. Borne et al., reported on efficiency where A, h, m, EGi, Epj, k and T are Planck’s constant, photon fre-
enhancement of 0.88% by integrating a layer of Si0.92Ge00.08 in the quency, direct bandgap energy, phonon energy, Boltzmann con-
emitter region of the Si solar cell [26]. Healy and Green carried stant, and temperature respectively. To determine bandgaps for
out PC1D-based analysis of SixGe1x alloys with Ge compositions any range of SixGe1x alloys, the bandgaps data of Si is interpolated
as high as 28% and reported on improved performance in thin since it linear up to 80% Ge content. Rest of the parameters was
( 70 lm) solar cells [27]. Liao et al., reported on approximately determined by using basic semiconductor formalism [41].
4% enhancement in efficiency with Ge composition of 10% in In simulations reported here, absorption co-efficient for various
SixGe1x /Si solar cell configuration [28]. Koschier et al., carried Ge contents in the SixGe1x layer extracted from literature and cal-
out PC1D analysis of 16% efficiency SixGe1x substrate solar cells culations was input into text files by exercising the PC1D external
with a multilayer approach [29]. Said et al., reported on the growth file option [42]. The following solar cell configurations were
and fabrication of Si/SixGe1x solar cells using chemical vapor depo- investigated.
sition. Their structures exhibited dislocation density of 105 cm2
with high minority carrier diffusion length [30]. Solar cell effi- Wafer-based
ciency of 11% was demonstrated at Ge concentration <0.1% for
15-lm device thickness. More recently, Liao et al., have reported i. Si solar cell with SixGe1x layer at the rear surface,
on textured SixGe1x solar cells operating at 18% efficiency [31]. ii. Si solar cell with SixGe1x layer at the front surface,
This brief review illustrates that higher efficiencies are achievable iii. Si solar cell solar cell with SixGe1x layers at the front and
with SixGe1x solar cells. rear surfaces, and
Due to 4% lattice and 50% thermal expansion mismatches iv. Si solar cell based on SixGe1x composite material.
between Si and Ge, epitaxial growth of Ge and SixGe1x alloys on
Si substrates leads to high density of threading dislocations and Thin-film
cracks [32]. Several approaches including virtual substrate [33],
finite area growth [34], thermal cycling, and nanostructures [35] In thin-film configuration, minority carrier diffusion length is
have been investigated. Tao and Hanna reported on the growth not critical with uniform absorption inside the film.
of Ge rich SixGe1x thin film (0.78 lm) with dislocation density
7  105/cm2 at low temperature 350 °C on Si substrate by Reactive Wafer-based SixGe1X layer configurations
thermal CVD [36]. Oshima et al., have demonstrated the stepwise
growth of SixGe1x buffer layers with minimum dislocation density This section has been divided into five sub-sections. First sec-
105 cm2 [32]. Vanamu et al., have used micro and nanostructures tion establishes a baseline with 19% efficiency crystalline Si solar
as defect gettering centers for CVD growth of Ge and SixGe1x thin cell. Remaining sub-sections investigate performance variation
films and demonstrated defect densities in 105 cm2 range [37]. with placement and Ge content of the SixGe1x layers in the solar
Finally, recent work by Azhari et al., at UKM, briefly summarized cell.
A. Ali et al. / Results in Physics 7 (2017) 225–232 227

Crystalline silicon solar cell Table 1


PC1D Simulation Parameters for Solar cells.

Industrially produced solar cell is based on p-doped wafer with Device Parameters Wafer
thickness of 200 lm operating at 19% efficiency. Figure 1 Emitter doping (cm )3
1  1020
describes conventional structure of c-Si solar cell; for the sake of Emitter thickness (lm) 0.4
simplicity, texture, SiN anti-reflection film, blanket back surface Base Resistivity (X-cm) 1.47
Al film, and front surface Ag contacts have not been indicated. Thickness (lm) 200
Lifetime (ls) 200
Table 1 summarizes the process parameters used in simulation. BSF doping (cm3) 5  1019
With this configuration, the solar cell efficiency was 18.8% with BSF thickness (lm) 5
short-circuit current density, JSC of 37.3 mA/cm2 and VOC of FSRV (cm/s) 50,000
635.6 mV. In all subsequent calculations, the process parameters BSRV (cm/s) 50,000
Series resistance (X-cm2) 0.7
summarized in Table 1 will be used.

Rear surface SiXGe1X layer

With a SixGe1x layer at the rear surface (Fig. 2), the influence of
enhanced IR absorption beyond Si band gap of 1.1 lm can be
n+-Si
examined. The alloy region was varied in composition and thick-
ness along with the doping concentration in order to determine
the highest efficiency. Figure 3 plots simulation data for solar cell
efficiency as a function of Ge concentration. The optimized Ge con-
centration was within 0–10% in the SixGe1x alloy. The maximum
efficiency was observed at 6-lm thickness (please see the insert
p-doped wafer
in Fig. 3). Efficiency increases initially as a function of thickness
due to enhanced optical absorption. For thicker films, efficiency
reduction is attributed to continuous reduction in open circuit
voltage even as short-circuit continues to increase.

Front surface SiXGe1X layer


p-SixGe1-x
Solar cell emitter configuration was evaluated with three differ-
ent approaches. Figure 4(a) illustrates a conventional n-emitter p+-Si
layer followed by either n or p-SixGe1x layer. This configuration
serves to enhance near IR absorption and reduce carrier recombi- Fig. 2. Wafer-based crystalline Si solar cell configuration with rear surface SixGe1x
nation. In Fig. 4(b), the n-Si emitter is replaced with n-Ge followed back surface field used for PC1D simulations.
by either n or p-SixGe1x layer. In this configuration, absorption is
significantly enhanced. The presence of SixGe1x alloy serves to
reduce strain between emitter (Ge) and base Si layers. In the third
configuration, described in Fig. 4(c), n-SixGe1x becomes the emit-
ter layer.
Figure 5 plots solar cell efficiency response as a function of
SixGe1x layer thickness (Fig. 4a). A shallow maximum in efficiency
is observed as efficiency increases from 18.8% to 19.1% at the
optimum thickness of 7 lm. Simulation results of the second

n+-Si

p-doped wafer Fig. 3. Efficiency variation as a function of Ge concentration for rear surface SixGe1x
back surface field, wafer-based c-Si solar cell; inset illustrates efficiency variation as
a function of layer thickness for 10% Ge concentration.

configuration (Fig. 4b) with Ge as emitter are illustrated in Fig. 6.


The efficiency for this configuration is pretty low. Figure 7 plots
simulation results for the third configuration (Fig. 4c) in which
p+-Si the emitter layer is n-SixGe1x. The efficiency decreases as Ge con-
centration in SixGe1x layer is increased. The efficiency is reduced
Fig. 1. Wafer-based crystalline Si solar cell configuration used for PC1D from 17.9% for 14.5% as Ge content in the alloy layer is increased
simulations. from 4% to 40%.
228 A. Ali et al. / Results in Physics 7 (2017) 225–232

n+-Si n+-Ge
n or p-SixGe1-x n or p-SixGe1-x

p-doped wafer p-doped wafer

p+-Si p+-Si
Fig. 4. Wafer-based crystalline Si solar cell configurations for (a) front surface SixGe1x alloy capped with Si emitter, (b) front surface SixGe1x alloy capped with Ge emitter,
and (c) front SixGe1x as the emitter.

Fig. 5. Efficiency variation as a function of thickness of front surface SixGe1x alloy


Fig. 7. Efficiency variation as a function of Ge concentration for front surface
capped with Si emitter in wafer-based c-Si solar cell at 20% Ge concentration.
SixGe1x emitter in wafer-based c-Si solar cell.

n+-Si
n or p-SixGe1-x

p-doped wafer

Fig. 6. Efficiency variation as a function of thickness of front surface SixGe1x alloy


p-SixGe1-x
capped with Ge emitter in wafer-based c-Si solar cell at 20% Ge concentration.

p+-Si
Front and rear surface SiXGe1X layers
Fig. 8. Wafer-based crystalline Si solar cell configuration with front and back
Figure 8 represents solar cell configuration with SixGe1x alloys SixGe1x alloys capped with Si.
at both top and bottom surfaces. The thickness of either layer
(front or rear) was kept at pre-determined optimized values while
the other thickness was varied. Figure 9 plots efficiency variations tions. During optimization, it was noted that a variation in the
as a function of SixGe1x thickness for two different Ge concentra- thickness of the front layer thickness had pronounced impact,
A. Ali et al. / Results in Physics 7 (2017) 225–232 229

Fig. 9. Efficiency variation as a function of front and back surface SixGe1x alloy Fig. 11. Efficiency variation as a function of Ge concentration for three composite
thickness at 10% and 20% Ge concentrations in wafer-based c-Si solar cell. SixGe1x wafer solar cell configurations identified in Fig. 10.

therefore, simulations plotted in Fig. 9 exhibit variation as a func-


tion of SixGe1x layer thickness for Ge concentrations of 10% (black
line) and 20% (red line); higher performance is observed for the
20% Ge concentration.

SiXGe1X composite wafer

As an alternative to Si wafer, a wafer with fixed SixGe1x content


was also investigated; three possible solar cell configurations have
been schematically drawn in Fig. 10. Figure 10(a) represents Six-
Ge1x wafer with front and rear surface Si emitter and BSF layers,
Fig. 10(b) represents SixGe1x wafer with front surface Si emitter
layer and rea surface SixGe1x alloy, and Fig. 10(c) represents
100% composite SixGe1x wafer solar cell configuration. Figure 11
plots the simulation results for efficiency as a function of Ge con-
centration for all three configurations. The black line in Fig. 11 rep-
resents behavior of SixGe1x solar cell exhibiting a maximum
Fig. 12. Efficiency variations as a function of Ge concentration for three composite
efficiency of 19.2% at Ge concentration of 10%. The blue line in SixGe1x thin-film solar cell configurations identified in Fig. 10, efficiency variation
Fig. 11 represents SixGe1x solar cell with front surface Si emitter, of thin-film Si solar cell has also been plotted for reference.
it is characterized by slightly higher efficiency of 19.7%. Finally,
the red line in Fig. 11 describes behavior of SixGe1x solar cell with
Si emitter and back surface layers. A broad efficiency variation as a Thin-film SiXGe1X layer configurations
function of Ge concentration in 10–20% range is observed with a
maximum efficiency of 20.3% at Ge concentration of 20%; this Simulations for solar cell configurations described in Fig. 10(a–c)
represents the most efficient wafer-based solar cell configuration. were carried in 5–25-lm thickness range. Figure 12 plots

n+-Si n+-Si n-SixGe1-x

p-SixGe1-x p-SixGe1-x p-SixGe1-x

(a) p+-Si (b) p+-SixGe1-x (c) p+-SixGe1-x


Fig. 10. Wafer-based SixGe1x solar cell configurations for (a) front and rear surface Si emitter and BSF, (b) front surface Si emitter and rear surface SixGe1x BSF, and (c) front
and rear surface SixGe1x emitter and BSF.
230 A. Ali et al. / Results in Physics 7 (2017) 225–232

Table 2
Summary of wafer-based solar cell parameters.

Configuration Front Back Composite Efficiency (%) V (V) JSC (mA/cm2)


Si – – – 18.8 635.6 37.3
p
Si1xGex – – 19.1 617.5 39.4
p
– – – 18.9 630 37.64
p p
– – 19.04 618.4 39.37
p
– – – 20.3 608.8 42.5
Ge – – – 6.57 214.2 51.6

tration was kept at 20%. The efficiency variation is similar to that


observed for wafer-based solar cells except that the efficiency boost
relative to Si solar cell is significantly higher.

Discussion of results

A detailed analysis of the role of SixGe1x layers in wafer and


thin-film solar cells has been carried out. Performance of solar cells
was simulated both as a function of SixGe1x layer location and Ge
concentration. A succinct summary of simulations for wafer-based
solar cells is presented in Table 2. In all cases, integration with Six-
Ge1x layers results in efficiency enhancement. The highest abso-
lute efficiency was determined to be 20.3% representing relative
enhancement of 8% relative to wafer-based Si solar cell. This
highest efficiency solar cell is based on composite SixGe1x wafer
with Si emitter and BSF layers. The light current-voltage (LIV)
and external quantum efficiency (EQE) responses of the highest
efficiency Si, SixGe1x, and Ge solar cells have been plotted in
Fig. 13(a) and (b) respectively. It is noted that, as expected, incor-
poration of SixGe1x layers increases the absorption coefficient
resulting in higher current densities. However, higher solar cell
performance is limited by the lower voltage of Ge-based material.
Therefore, in wafer-based solar cells, role of SixGe1x layers in
boosting efficiency at best is marginal.
Table 3 summarize simulation results for TF solar cells. Substan-
tial gains in efficiency are observed. The role of SixGe1x layers
becomes more pronounced as total cell thickness is reduced. At
reduced thicknesses, the absorption coefficient enhancement com-
pensates faster for lowering in cell voltage. The highest efficiency
for 25-lm thick SixGe1x solar cell is observed to be 20.46% repre-
senting relative enhancement of 17%. For the 5-lm thick SixGe1x
solar cell, the highest efficiency was 19.44% representing relative
enhancement of 30%.
The LIV and EQE measurements plotted in Fig. 14(a) and (b) for
Fig. 13. Light current-voltage (a) and external quantum efficiency (b) simulations
of the highest efficiency Si, Ge, and SixGe1x wafer based solar cells.
5-lm thickness illustrate the enhancement in current densities
due to SixGe1x layers while the reduction in VOC is minimized
due to reduced thickness. For the 25-lm thick SixGe1x layers,
the efficiency of 20.46% is higher than the 200-lm thick Si solar
efficiencies as a function of thickness for the three configurations; cell by about 9% while reducing Si thickness by a factor of 8.
for comparison, variation of TF Si solar cell (green line) efficiency Therefore, in TF configurations, the role SixGe1x alloy is critically
has also been included. In Fig. 12, black line represents efficiency important in enhancing efficiency and reducing cost. All the simu-
variation of SixGe1x solar cell, blue line represents SixGe1x solar cell lations were carried out for monofacial solar cell configuration. The
with Si front surface emitter, and the red line represents SixGe1x results of simulations, however, are equally applicable to both bifa-
solar with Si as emitter as BSF layers; for all simulations, Ge concen- cial and back-contact solar cells.

Table 3
Summary of thin-film solar cell parameters.

Configuration Si Front Si Back Composite Efficiency (%) VOC (V) JSC (mA/cm2)
25 lm 5 lm 25 lm 5 lm 25 lm 5 lm
Si – – – 17.44 15.0 632.3 628.6 34.53 29.74
p
Si1xGex – – 18.31 16.97 602.7 601 38.61 35.76
p p
– – 18.9 17.95 588.7 587.9 41.1 38.99
p p p
– 20.46 19.44 632.4 634.6 41.13 38.85
Ge – – – 5.85 5.4 215.4 214 49.2 46.5
A. Ali et al. / Results in Physics 7 (2017) 225–232 231

Fig. 15. Scanning electron microscope picture of non-CVD process based SixGe1x
alloy gown on nanostructured Si substrate (a) and its Raman scattering response
following annealing at measurements at 400–1000 °C temperatures (b).
Fig. 14. Light current-voltage (a) and external quantum efficiency (b) simulations
of the highest efficiency Si, Ge, and SixGe1x thin-film solar cells.

Si-based optoelectronics, inexpensive higher efficiency, multi-


junction solar cells for terrestrial and space environment, IR detec-
Summary tors in 1.1–1.5-lm range, and finally to inexpensive, high effi-
ciency, thin-film Si/ SixGe1x solar cells.
Detailed simulation study has been carried out for experimen-
tally achievable Si wafer and thin film solar cell configurations. Acknowledgements
The efficiency of Si solar cell is boosted by overcoming the intrinsic
limitation on its absorption spectrum through integration with Authors would like to thank Solar Energy Research Institute,
varying location and content of Ge in SixGe1x. The potential of UKM, MOSTI under LRGS grant LRGS/TD/2011/USM-UKM/KTA/03
SixGe1x based c-Si solar cells was explored in conventional mono- and Higher Education Commission, Pakistan under grant 1-14/
facial solar cell configurations. For the wafer based cells, the max- PPCR/R&D/HEC/2014 for providing the financial support and tech-
imum efficiency boost was at 8% was nominal at best. For thin-film nical assistance.
solar cells, the SixGe1x layer incorporation leads to significant effi-
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