Professional Documents
Culture Documents
Si Ge
Si Ge
Results in Physics
journal homepage: www.journals.elsevier.com/results-in-physics
a r t i c l e i n f o a b s t r a c t
Article history: Crystalline silicon (c-Si) solar cell represents a cost effective, environment-friendly, and proven renew-
Received 25 August 2016 able energy resource. Industrially manufacturing of c-Si solar has now matured in terms of efficiency
Received in revised form 25 November 2016 and cost. Continuing cost-effective efficiency enhancement requires transition towards thinner wafers
Accepted 25 November 2016
in near term and thin-films in the long term. Successful implementation of either of these alternatives
Available online 29 November 2016
must address intrinsic optical absorption limitation of Si. Bandgap engineering through integration with
SixGe1x layers offers an attractive, inexpensive option. With the help of PC1D software, role of SixGe1x
Keywords:
layers in conventional c-Si solar cells has been intensively investigated in both wafer and thin film con-
Silicon solar cell
Thin-film solar cell
figurations by varying Ge concentration, thickness, and placement. In wafer configuration, increase in Ge
Absorption in SixGe1x layers concentration leads to enhanced absorption through bandgap broadening with an efficiency enhance-
Bandgap engineering ment of 8% for Ge concentrations of less than 20%. At higher Ge concentrations, despite enhanced optical
Hetero-junction solar cells absorption, efficiency is reduced due to substantial lowering of open-circuit voltage. In 5–25-lm thick-
Heteroepitaxial growth of SixGe1x on Si ness, thin-film solar cell configurations, efficiency gain in excess of 30% is achievable. Therefore,
SixGe1x based thin-film solar cells with an order of magnitude reduction in costly Si material are
ideally-suited both in terms of high efficiency and cost. Recent research has demonstrated significant
improvement in epitaxially grown SixGe1x layers on nanostructured Si substrates, thereby enhancing
potential of this approach for next generation of c-Si based photovoltaics.
Ó 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.rinp.2016.11.060
2211-3797/Ó 2016 The Authors. Published by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
226 A. Ali et al. / Results in Physics 7 (2017) 225–232
The non-Si TF solar cell efficiencies are significantly higher. The at the end of this paper, has exhibited promise in synthesis of Six-
reported highest efficiencies of CdTe and CIGS solar cells are Ge1x layers using simple approaches [38].
19% whereas module efficiencies are 11–15% range [18]. Some This paper has focused on a systematic review of the role of Six-
of the long-term challenges for these technologies include resource Ge1x layers in Si-based solar cells. Earlier work has either concen-
depletion and environmental hazards [19]. Finally, the compound trated on wafer or thin films with insufficient description of solar
semiconductor PV technology based on GaAs/InGaAs and GaN/ cell configurations regarding location and concentration of SixGe1x
InGaN multi-junction approach offers significantly higher efficien- layers within the cell. This paper addresses these limitations by
cies in 25–40% range. These technologies are based on hazardous examining the role of SixGe1x either as emitter or back surface lay-
materials with material cost two orders of magnitude higher mak- ers and evaluating comparative advantages of wafer versus thin
ing them suitable mostly for space applications. For long term film configurations. This paper has been divided into two parts:
industrial production of solar cells, careful analysis of resource the first part investigated the Si solar cell efficiency enhancement
depletion and environmental impact must be taken into account. as a function of Ge concentration in SixGe1x layers in wafer-
For instance, the reserves of In and Ga are not sufficient to meet based configurations and the second part explores efficiency vari-
the energy demands [20]. ation as a function of Ge concentration in SixGe1x thin (5–
Because of its indirect bandgap, weak optical absorption near 25 lm) film Si solar cells.
the bandgap, and inability to absorb all sunlight, the efficiencies
of both silicon wafer and TF solar cells are fundamentally limited Simulation procedure
[21]. Surface texturing either through nc-Si:H films or nanostruc-
tures can significantly enhance optical absorption; however, it is In all simulations, commercially available PC1D software has
not able to create absorption beyond the bandgap [22]. Bandgap been employed [39]. Simulation analysis, based on alloys or com-
engineering has been investigated in order to enhance absorption posite materials such as SixGe1x, InxGa1xN, and InxGa1xAs, require
beyond the bandgap through integration of Si with other low band- a priori determination of device parameters including the spectral
gap semiconductors such as Ge in the form of SixGe1x alloys [23]. absorption, temperature response, minority carrier lifetime, intrin-
These SixGe1x alloys can control spectral absorption between Si sic carrier concentration, and bandgap. Absorption coefficient is
and Ge bandgaps, thus enabling utilization of the entire available usually measured through curve-fitting of optical the absorption
solar spectrum. A brief historical review of the role of SixGe1x lay- of SixGe1x layers in UV and IR range [40]. Accordingly, the absorp-
ers in Si solar cells is presented here. Sun et al., reported on a TF tion coefficients were calculated by the two direct and eight indi-
solar cell structure consisting of 10-lm thick Si film on the front rect bandgap energies:
and a thick Ge substrate at the back with a tunnel junction at pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Si-Ge interface. Predicted efficiency for this tunnel junction Si/Ge ai ¼ Ai hm EGi ð2:1Þ
solar cell was estimated in 19–28% range for 1–1000 x sunlight
ðhm EGi Epj Þ
2
concentrations [24]. Christoffel et al., reported on PC1D-based sim-
ulations of Si/ SixGe1x solar cells as a function of Ge concentration.
aij ¼ Aij i; j ¼ 1; 2 ð2:2Þ
ðeEpj =kT 1Þ
Predicted enhancement in efficiency was 0.7% at 20% Ge content
for 20-lm cell thickness [25]. Borne et al., reported on efficiency where A, h, m, EGi, Epj, k and T are Planck’s constant, photon fre-
enhancement of 0.88% by integrating a layer of Si0.92Ge00.08 in the quency, direct bandgap energy, phonon energy, Boltzmann con-
emitter region of the Si solar cell [26]. Healy and Green carried stant, and temperature respectively. To determine bandgaps for
out PC1D-based analysis of SixGe1x alloys with Ge compositions any range of SixGe1x alloys, the bandgaps data of Si is interpolated
as high as 28% and reported on improved performance in thin since it linear up to 80% Ge content. Rest of the parameters was
( 70 lm) solar cells [27]. Liao et al., reported on approximately determined by using basic semiconductor formalism [41].
4% enhancement in efficiency with Ge composition of 10% in In simulations reported here, absorption co-efficient for various
SixGe1x /Si solar cell configuration [28]. Koschier et al., carried Ge contents in the SixGe1x layer extracted from literature and cal-
out PC1D analysis of 16% efficiency SixGe1x substrate solar cells culations was input into text files by exercising the PC1D external
with a multilayer approach [29]. Said et al., reported on the growth file option [42]. The following solar cell configurations were
and fabrication of Si/SixGe1x solar cells using chemical vapor depo- investigated.
sition. Their structures exhibited dislocation density of 105 cm2
with high minority carrier diffusion length [30]. Solar cell effi- Wafer-based
ciency of 11% was demonstrated at Ge concentration <0.1% for
15-lm device thickness. More recently, Liao et al., have reported i. Si solar cell with SixGe1x layer at the rear surface,
on textured SixGe1x solar cells operating at 18% efficiency [31]. ii. Si solar cell with SixGe1x layer at the front surface,
This brief review illustrates that higher efficiencies are achievable iii. Si solar cell solar cell with SixGe1x layers at the front and
with SixGe1x solar cells. rear surfaces, and
Due to 4% lattice and 50% thermal expansion mismatches iv. Si solar cell based on SixGe1x composite material.
between Si and Ge, epitaxial growth of Ge and SixGe1x alloys on
Si substrates leads to high density of threading dislocations and Thin-film
cracks [32]. Several approaches including virtual substrate [33],
finite area growth [34], thermal cycling, and nanostructures [35] In thin-film configuration, minority carrier diffusion length is
have been investigated. Tao and Hanna reported on the growth not critical with uniform absorption inside the film.
of Ge rich SixGe1x thin film (0.78 lm) with dislocation density
7 105/cm2 at low temperature 350 °C on Si substrate by Reactive Wafer-based SixGe1X layer configurations
thermal CVD [36]. Oshima et al., have demonstrated the stepwise
growth of SixGe1x buffer layers with minimum dislocation density This section has been divided into five sub-sections. First sec-
105 cm2 [32]. Vanamu et al., have used micro and nanostructures tion establishes a baseline with 19% efficiency crystalline Si solar
as defect gettering centers for CVD growth of Ge and SixGe1x thin cell. Remaining sub-sections investigate performance variation
films and demonstrated defect densities in 105 cm2 range [37]. with placement and Ge content of the SixGe1x layers in the solar
Finally, recent work by Azhari et al., at UKM, briefly summarized cell.
A. Ali et al. / Results in Physics 7 (2017) 225–232 227
Industrially produced solar cell is based on p-doped wafer with Device Parameters Wafer
thickness of 200 lm operating at 19% efficiency. Figure 1 Emitter doping (cm )3
1 1020
describes conventional structure of c-Si solar cell; for the sake of Emitter thickness (lm) 0.4
simplicity, texture, SiN anti-reflection film, blanket back surface Base Resistivity (X-cm) 1.47
Al film, and front surface Ag contacts have not been indicated. Thickness (lm) 200
Lifetime (ls) 200
Table 1 summarizes the process parameters used in simulation. BSF doping (cm3) 5 1019
With this configuration, the solar cell efficiency was 18.8% with BSF thickness (lm) 5
short-circuit current density, JSC of 37.3 mA/cm2 and VOC of FSRV (cm/s) 50,000
635.6 mV. In all subsequent calculations, the process parameters BSRV (cm/s) 50,000
Series resistance (X-cm2) 0.7
summarized in Table 1 will be used.
With a SixGe1x layer at the rear surface (Fig. 2), the influence of
enhanced IR absorption beyond Si band gap of 1.1 lm can be
n+-Si
examined. The alloy region was varied in composition and thick-
ness along with the doping concentration in order to determine
the highest efficiency. Figure 3 plots simulation data for solar cell
efficiency as a function of Ge concentration. The optimized Ge con-
centration was within 0–10% in the SixGe1x alloy. The maximum
efficiency was observed at 6-lm thickness (please see the insert
p-doped wafer
in Fig. 3). Efficiency increases initially as a function of thickness
due to enhanced optical absorption. For thicker films, efficiency
reduction is attributed to continuous reduction in open circuit
voltage even as short-circuit continues to increase.
n+-Si
p-doped wafer Fig. 3. Efficiency variation as a function of Ge concentration for rear surface SixGe1x
back surface field, wafer-based c-Si solar cell; inset illustrates efficiency variation as
a function of layer thickness for 10% Ge concentration.
n+-Si n+-Ge
n or p-SixGe1-x n or p-SixGe1-x
p+-Si p+-Si
Fig. 4. Wafer-based crystalline Si solar cell configurations for (a) front surface SixGe1x alloy capped with Si emitter, (b) front surface SixGe1x alloy capped with Ge emitter,
and (c) front SixGe1x as the emitter.
n+-Si
n or p-SixGe1-x
p-doped wafer
p+-Si
Front and rear surface SiXGe1X layers
Fig. 8. Wafer-based crystalline Si solar cell configuration with front and back
Figure 8 represents solar cell configuration with SixGe1x alloys SixGe1x alloys capped with Si.
at both top and bottom surfaces. The thickness of either layer
(front or rear) was kept at pre-determined optimized values while
the other thickness was varied. Figure 9 plots efficiency variations tions. During optimization, it was noted that a variation in the
as a function of SixGe1x thickness for two different Ge concentra- thickness of the front layer thickness had pronounced impact,
A. Ali et al. / Results in Physics 7 (2017) 225–232 229
Fig. 9. Efficiency variation as a function of front and back surface SixGe1x alloy Fig. 11. Efficiency variation as a function of Ge concentration for three composite
thickness at 10% and 20% Ge concentrations in wafer-based c-Si solar cell. SixGe1x wafer solar cell configurations identified in Fig. 10.
Table 2
Summary of wafer-based solar cell parameters.
Discussion of results
Table 3
Summary of thin-film solar cell parameters.
Configuration Si Front Si Back Composite Efficiency (%) VOC (V) JSC (mA/cm2)
25 lm 5 lm 25 lm 5 lm 25 lm 5 lm
Si – – – 17.44 15.0 632.3 628.6 34.53 29.74
p
Si1xGex – – 18.31 16.97 602.7 601 38.61 35.76
p p
– – 18.9 17.95 588.7 587.9 41.1 38.99
p p p
– 20.46 19.44 632.4 634.6 41.13 38.85
Ge – – – 5.85 5.4 215.4 214 49.2 46.5
A. Ali et al. / Results in Physics 7 (2017) 225–232 231
Fig. 15. Scanning electron microscope picture of non-CVD process based SixGe1x
alloy gown on nanostructured Si substrate (a) and its Raman scattering response
following annealing at measurements at 400–1000 °C temperatures (b).
Fig. 14. Light current-voltage (a) and external quantum efficiency (b) simulations
of the highest efficiency Si, Ge, and SixGe1x thin-film solar cells.
[9] De More F, Bigot C, Jolivet E, Varrot R, Heilbronn B, Belouet C. RST technology [25] Christoffel E, Debarge L, Slaoui A. Modeling of thin-film Si-Ge solar cells. In:
for silicon ribbons with high productivity and low cost: present status and Proc. 13th EU-photovoltaic solar energy conf.; 1995. p. 2097–100.
perspectives. In: Proc. 27th EU photovoltaic solar energy conf.; 2012. p. 802. [26] Borne E, Boyeaux JP, Laugier A. Efficiency improvements of silicon solar cells
[10] Saga T. Advances in crystalline silicon solar cell technology for industrial mass by absorption enhancement with germanium. In: 1st world conf. photovoltaic
production. NPG Asia Mater 2010;2:96–102. energy conversion; 1994. p. 1637–39.
[11] Schiele Y, Book F, Seren S, Hahn G, Terheiden B. Screen-printed Al-alloyed rear [27] Healy SA, Green MA. Efficiency enhancements in crystalline silicon solar cells
junction solar cell concept applied to very thin (100 lm) large-area n-type Si by alloying with germanium. Sol Energy Mater Sol Cells 1992;28:273–84.
wafers. Energy Proc 2012;27:460–6. [28] Liao MH, Chen CH. The Investigation of optimal Si-SiGe hetero-structure thin-
[12] Giesen T, Wertz R, Fischmann C, Kreck G, Govaerts J, Vaes J, Debucquoy M, Verl film solar cell with theoretical calculation and quantitative analysis.
A. Advanced production challenges for automated ultra-thin wafer handling. Nanotechnol IEEE Trans 2011;10:770–3.
In: Proc. 27th EU-photovoltaic solar energy conf.; 2012. p. 1165. [29] Koschier LM, Wenham SR, Green MA. Modeling and optimization of thin-film
[13] Wada H, Ishikawa R, Nishikubo K, Sichanugrist P, Konagai M. Highly textured devices with Si1xGex alloys. IEEE Trans Electron Devices 1999;46:2111–5.
ZnO substrate fabricated on etched glass and its application a-Si: H solar cells. [30] Said K, Poortsman J, Caymax M, Loo R, Daami A, Bremond G, Kruger O, Kittler
In: Proc. 27th EU-photovoltaic solar energy conf.; 2012. p. 2120–22. M. High quality, relaxed SiGe epitaxial layers for solar cell application. Thin
[14] Photovoltaics Report 2014 Fraunhofer Institute for Solar Energy Systems ISE Solid Films 1999;337:85–9.
Freiburg. [31] Liao MH. The demonstration of a highly efficient SiGe type-II hetero-junction
[15] Chopra KL, Paulson PD, Dutta V. Thin film solar cells: an overview. Prog solar cells with an optimal stress design. Thin Solid Films 2013;544:112–5.
Photovoltaics Res Appl 2004;12:69–92. [32] Oshima R, Watanabe Y, Yamanaka M, Kawanami H, Sakamoto I, Matsubara K,
[16] Kim S, Chung JW, Lee H, Park J, Heo Y, Lee HM. Remarkable progress in thin- Sakata I. High-quality SiGe films grown with compositionally graded buffer
film silicon solar cells using high-efficiency triple-junction technology. Sol layers for solar cell applications. J Cryst Growth 2013;378:226–9.
Energy Mater Sol Cell 2013;119:26–35. [33] Bogumilowicz Y, Hartmann JM, Nardo CD, Holliger P, Papon AM, Rolland G,
[17] Sanchez E, Izard J, Dominguez M. Experimental study of light-induced Billon T. High-temperature growth of very high germanium content SiGe
degradation in a-Si: H thin-film modules under different climatic conditions. virtual substrates. J Cryst Growth 2006;290:523–31.
In: Proc. 27th EU-photovoltaic solar energy conf.; 2012. p. 2503–06. [34] Aubin J, Hartmann JM, Benevent V. Epitaxial growth of Si and SiGe at
[18] Lincot D, Paire M, Lombez L, Donsanti F, Jubault M, Pere-Laperne N, Collin S, temperatures lower than 500 °C with disilane and germane. Thin Solid Films
Luc Pelouard J, Guillemoles J-Francois. Towards miniaturization: a 2016;602:36–42.
breakthrough challenge for higher efficiency and rare element saving in next [35] Vanamu G, Datye AK, Zaidi SH. Growth of high quality Ge/Si1xGex on nano-
generations of chalcogenide CIGS & CdTe thin film solar cells. In: 27th EU- scale patterned Si structures. J Vac Sci Technol B 2005;23:1622.
photovoltaic solar energy conf.; 2012. p. 2212–15. [36] Tao K, Hanna J-Ichi. Epitaxial growth of germanium-rich silicon-germanium
[19] Aberle AG. Thin-film solar cells. Thin Solid Films 2009;517:4706–10. films on Si(0 0 1) substrate by reactive thermal chemical vapor deposition.
[20] Grandell L, Hook M. Assessing rare metal availability challenges for solar Appl Surf Sci 2013;282:472–7.
energy technologies. Sustainability 2015;7:11818–37. [37] Vanamua G, Datye AK, Zaidi SH. Heteroepitaxial growth on microscale
[21] Weizman M, Rhein H, Dore J, Gall S, Klimm C, Andra G, Schultz C, Fink F, Rau B, patterned silicon structures. J Cryst Growth 2005;280:66–74.
Schlatmann R. Efficiency and stability enhancement of laser-crystallized [38] Ayu Wazira Azhari, Adnan Ali, Kamaruzzaman Sopian, Uda Hashim, Saleem H.
polycrystalline silicon thin-film solar cells by laser firing of the absorber Zaidi. Optical characterization of SixGe1x films grown on nanostructured Si
contacts. Sol Energy Mater Sol Cells 2014;120:521–5. substrates, In: Proceedings 40th IEEE PVSC, June 2014.
[22] Zhao H, Ozturk B, Schiff EA, Sivec L, Yan B, Yang J, Guha S. Backreflector [39] Clugston DA, Basore PA. PC1D version 5: 32-Bit solar cell modeling on personal
morphology effects and thermodynamics light-trapping in thin-film silicon computers. In: Proc 26th IEEE photovoltaic spec. conf.; 1997. p. 207–10.
solar cells. Sol Energy Mater Sol Cells 2014;129:104–14. [40] Christoffel E, Debarge L, Slaoui A. Modeling of multilayer SiGe based thin film
[23] Casado J, Ruiz JM. Calculation of properties derived from near-edge band solar cells. In: Proc. 26th IEEE photovoltaic spec. conf.; 1997. p. 783–86.
structure in Si1xGex alloy system. In: Proc. 13th EU-photovoltaic solar energy [41] Goetzberger A, Knoblock J, Vos B. The physics of solar cells. In: Crystalline
conf.; 1995. p. 1311–14. silicon solar cells. NY, USA: John Wiley & Sons Ltd; 1994. p. 67–83.
[24] Sun G, Chang F, Soref RA. High efficiency thin-film crystalline Si/Ge tandem [42] Palick EW. Handbook of optical constants of solids. San Diego, USA: Academic
solar cell. Opt Express 2010;18:3746–53. Press; 1994.