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J Mater Sci (2012) 47:6749–6767

DOI 10.1007/s10853-012-6620-y

REVIEW

Structural mechanics of semicrystalline polymers prior


to the yield point: a review
Stanislav Patlazhan • Yves Remond

Received: 3 April 2012 / Accepted: 26 May 2012 / Published online: 19 June 2012
 Springer Science+Business Media, LLC 2012

Abstract The review focuses on the current studies of the large deformations followed by the massive rearrangement
deformation response and accompanying structural trans- of material morphology. Due to a complex structural
formations of thermoplastic semicrystalline polymers sub- hierarchy, multiscale and multifunctional mechanical
jected to uniaxial tension prior to the yield point. The reaction of semicrystalline polymers is implicated under
mechanisms of strain-induced cavitation of amorphous large plastic deformations which involve tie chains, crys-
layers and damages of crystalline lamellae are analyzed in talline lamellae, interphase, interlamellar entangled amor-
line with novel results on the deformation behavior of solid phous network, spherulites, etc. Their integrated self-
polymers at temperatures exceeding the glass transition consistent response determines the macroscopic properties
point. The coupling of viscoelastic and plastic deformation of semicrystalline polymers. The larger are the strains, the
mechanisms with the small-strain structural transforma- more intricate structural transformations are being involved
tions is critically discussed on the basis of the advanced into the deformation process. Above glass transition
theoretical modeling of mechanical properties of semi- temperature such transformations include chain slip of
crystalline polymers. crystalline lamellae, their reorientation, fragmentation,
micro-fibrillation, local melting, recrystallization, mar-
tensitic phase transitions, stress-induced crystallization,
Introduction cavitation, microcrazing, shear banding, etc. The effect of
these transformations on the deformation behavior of
Mechanical response of solid polymers cannot be generally semicrystalline polymers is evident. However, full quanti-
described in a framework of formal combination of elastic, tative description of these processes is still unachieved.
viscoelastic, and plastic deformation mechanisms. Such a This is caused by a complex morphology of the materials
behavior has a direct bearing to structural transformations as well as strong correlation between different structural
induced by the imposed strain. With regard to semicrys- elements under the given deformation conditions. Current
talline polymers, structural changes and accompanying understanding of these phenomena is based on manifold
mechanisms of plastic deformation are widely diverse. This studies which were summarized in number of compre-
fact renders the analysis of the origin of the macroscopic hensive reviews [1–7].
properties of such materials rather troublesome. Most of On the other hand, straining of semicrystalline polymers
experimental and theoretical papers are concentrated on prior to the yield point plays an important part in their
deformation history as a stage preceding dramatic changes
in polymer morphology beyond yielding. Structural trans-
S. Patlazhan (&)
Semenov Institute of Chemical Physics of Russian Academy formations induced by small deformations are not so pro-
of Sciences, 4, Kosygin Street, Moscow, Russia 119991 nounced as at large strains. This hinders understanding their
e-mail: sapat@yandex.ru relative contribution to viscoelastoplastic response of
semicrystalline polymers. Nevertheless, the consideration
Y. Remond
Institute of Mechanics of Fluids and Solids, University of of small-scale structural changes could make analysis of
Strasbourg/CNRS, 2 rue Boussingault, 67000 Strasbourg, France deformation mechanisms more adequate than in the case of

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multiscale rearrangements activated at large strains. Thus, in Fig. 1 [24]. In terms of solid state mechanics of heter-
the small-strain approach may be useful for deeper under- ogeneous materials, spherulites can be considered as a
standing of coupling between different structural transfor- representative volume element because they include most
mations and local plastic and viscoelastic deformations. of all configurations and orientations available for lamellar
The present survey is focused on the current state of bands. The imposed loading draws crystal lamellae and
structural mechanics of semicrystalline polymers prior to amorphous parts into viscoelastic and plastic deformation.
yielding. We restrict our attention to the uniaxial tension Much attention was focused on large-deformation behavior
above the glass transition temperature inherent to a given of semicrystalline polymers resulting in significant modi-
polymer. Along with the well-established data, new find- fication in material morphology. These structural rear-
ings regarding structural defects occurring at small strains rangements can be revealed with help of different
as well as their role in the global deformation behavior of experimental techniques including wide- and small-angle
semicrystalline polymers will be highlighted. At low strain X-ray and neutron scattering (WAXS, SAXS, and SANS),
level, stretching favors the occurrence of different struc- electron and atomic force microscopy, Raman, vibration,
tural defects such as nanocavities in the interlamellar and infrared spectroscopy, etc. [3]. Tensile drawing beyond
amorphous layers [8–19] and damages of crystalline the yield point was found to involve manifold structural
lamellae [20–22]. These imperfections could lead either to transformations as cavitation, reorientation, and fragmen-
softening or modification of the plastic deformation tation of crystal lamellae, micronecking, fibrillation, chain
mechanisms of semicrystalline polymers. Answering to unfolding, and disentanglement, etc. On the other hand,
this matter could be helpful in understanding grounds of coupling of the current morphology and deformation
nonlinear deformation response at low strains as well as in response of semicrystalline polymers at small strains still
reexamination of the origin of yield point. Taken together, needs further investigations. Below we briefly recall the
these problems require a critical overview of the modern recognized deformation mechanisms along with the
state of experimental and theoretical studies of semicrys- accompanying structural transformations which are rele-
talline polymers focused on small-strain deformation vant prior to yielding.
processes. The mechanical response of semicrystalline polymers to
In the next section, the commonly accepted mechanisms an imposed loading involves both the intra- and interla-
of plastic deformations are discussed. Recent studies of mellar domains. The local deformation modes are deter-
structural transformations prior to the yield point will be mined by orientation of lamellae stacks with respect to the
observed in the third section of the review. They concern: main deformation axes. At small strains, deformation
(i) the generation and spatial distribution of nanovoids manifests itself mainly through the soft amorphous layers.
registered by means of small-angle X-ray scattering and (ii) In case of tensile drawing, three characteristic regions in a
the granular structure of crystalline lamellae revealed by spherulite are recognized as polar, equatorial, and diagonal
atomic force microscopy (AFM). Experimental results domains (see Fig. 1).
concerning deformation behavior of semicrystalline poly- The polar domain reflects contribution of lamellae
mers under tensile drawing are analyzed in the fourth part. stacks mostly aligned along the principal tensile axis. The
Attention is focused on critical strains separating different rigidity of crystallites leads to a strong deformation resis-
deformation mechanisms as well as evolution of quasi- tance of this region which results in inhomogeneous
static (true) elastic modulus characterizing softening of the deformation of spherulites [2]. However, due to the almost
materials prior to the yield point. Modern approaches to perpendicular orientation of crystal chains toward elonga-
micromechanical modeling of small-strain deformation tion, the resolved shear stress for the chain slip is low at
behavior of semicrystalline polymers are discussed in the this domain. As a consequence, large strains could result in
last section of the review. a certain rotation of the twisted lamellae followed by their
defragmentation and micronecking [25]. Amorphous layers
are subjected to Poisson’s contraction and eventually may
Mechanisms of plastic deformation cause partial squeezing of free chains between the neighbor
lamellae [26]. However, at small strains these mechanisms
At present we have rather fixed conceptions on the origins of plastic deformation are inappropriate.
of microstructure and deformation mechanisms of the melt- The equatorial domains are contributed by fans of
crystallized thermoplastic polymers [1–7]. Such polymers crystalline lamellae whose long axes are aligned across the
are composed of stacks of crystalline lamellae alternating stretch direction. This assemblage favors lamella separa-
with amorphous layers. Generally, lamella aggregates are tion occurring at rather small strains due to the softness
radially arranged into spherulitic domains while lamellae of amorphous ligaments. This effect is enhanced with
are twisted about their long axis [2, 3, 23] as it is depicted temperature increase [27]. The interlamellar separation

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becomes larger when the tilt angle of lamellae approaches


45. Above the glass transition temperature, contribution of
the interlamellar shearing at small strains is dominant [35–
37]. This deformation mode is almost reversible. However,
certain irreversibility of the interlamellar shearing has been
found [27], which was attributed to breaking or pulling of
tie molecules out of the chain-folded crystals.
When tension of tie molecules exceeds certain thresh-
old, the irreversible plastic deformation of crystal lamellae
could be launched as a result of defrosting of the dislo-
cation mobility. This process is initiated at the critical
resolved shear stress exerted to the easiest slip system [1–
4]. The slip resistance is strongly dependent of crystallite
thickness [38–42]. In particular, in orthorhombic crystals
of high-density polyethylene (HDPE), the easiest slip
occurs in the plane (100) along the chain direction [001]
(c-axis). Among the other slip systems, this plane repre-
sents the most densely packed crystallographic plane
having the largest distance between similar planes. At
room temperature shear resistance of this slip system is of
g1 = 8 MPa while the resistance of the other slip systems
is substantially larger. For instance, shear resistance of
(100) [010] slip system is g2 = 13.3 MPa [43]. The
resolved shear stress sa of the ath slip system should be
Fig. 1 Forces acting in polar (P), diagonal (D), and equatorial larger than the respective shear resistance ga otherwise its
(E) domains of a spherulite. Depending on orientation, lamellae are contribution to the plastic flow is negligible. The resolved
subjected to elongation (1), transverse compression (2), interlamellar shear stress is defined as a projection sa ¼ rc : Ra of a
separation (3), interlamellar slip (4), and rotations (5). F denotes the
imposed load. Image adapted from [24]  1988 with permission from lamella stress tensor rc to the Schmid’s tensor Raik ¼
1 a a a a

2 si mk þ mi sk [44], which states for the geometrical
Springer Science ? Business Media
characteristic of the ath slip system along unit vector ma
with normal sa to the slip plane. Taking into account that
enlarges the long period of the respective lamellar stacks local stresses in two-phase heterogeneous solids may
which is reproduced in contraction of SAXS ring pattern strongly exceed the imposed stress, it could be supposed
along stretch direction. Small strains are almost reversible that plastic flow of crystal lamellae may appear locally at
due to the rubber-like recoiling of tie chains [28]. However, fairly low strains [45].
continuous separation of lamellae in equatorial domain is Two general types of lamellar slip mechanisms were
restricted by their lateral rigidity. It may cause violation of recognized: the fine and coarse chain slips [1] (see Fig. 2).
continuity of amorphous phase resulting in the formation of The fine chain slip is characterized by multiple lattice
the interlamellar nanovoids [29–34]. The main question displacements along chain axis in the polymer crystallites.
arising from these observations concerns the onset of These displacements cause tilting of the folded chains with
cavitation. This was roughly estimated using equilibrium respect to lamellar surface [46]. However, they do not
condition between the Laplace pressure, exerted by the considerably contribute to a specific reorientation of
polymer surface tension, and negative hydrostatic pressure crystalline lamellae. This is sustained by WAXS data
caused by the local stresses [11]. Comparing with the yield revealing changes in the angle between the lamellar chains
stress, this approach provides a robust criterion for cavi- and easy slip planes in HDPE and polytetrafluoroethylene
tation prior the yield point. More precise ideas could be (PTFE) without visible texturing of crystalline lamellae
derived from the time-resolved SAXS experiments con- [1, 2, 9].
ducted during tensile testing. The coarse chain slip occurs on a few parallel crystal-
The lamellae tilted with respect to elongation direction lographic planes (hk0) [001] per lamella resulting in dis-
belong to the diagonal domain. Depending on the angle placement of its several pieces relative to each other
between lamellar bands and tensile axis, they are subjected without tilting of the chain axes. This type of slip was
to both separation and shear deformations. Shear stress thought to be inherent mostly to the strains exceeding the

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Fig. 2 Schematic diagrams


illustrating fine (a) and coarse
(b) chain slip. Vectors n and
c represent the normal to the
crystal and chain axis,
respectively. Image adapted
from [1]  1974 with
permission from Springer
Science ? Business Media

yield point [47] while it was assumed negligible at small Structural transformations prior to the yield point
strains [27]. However, recent AFM investigations of
structural transformation in polycaprolactone (PCL), The morphological changes in semicrystalline polymers
poly(1-butene) (PB), and polyamide-6 (PA6) disclosed occurring at small strains are much less marked than those
multiple coarse slip of crystalline lamellae in polar, diag- observed beyond yielding. Nonetheless, these transforma-
onal, and equatorial domains of a spherulite below the tions are of great importance since they could determine a
yield point [21, 22]. Physically, this may be motivated by subsequent path of structural reorganization with the
the mosaic blocks substructure of polymer crystallites [48]. elongation increase. The initial structural transformations
This kind of substructure was first revealed by means of are intimately coupled with the original morphology
WAXS [49–53] and then observed directly with the help of (crystallinity, texture, and thickness of crystalline lamellae,
transmission electron microscopy (TEM) [54, 55] and spherulite size, etc.) of solid polymers. Variations in the
AFM [56–58]. The average size of the lamella blocks was material structure occur due to the local overstress origi-
found to be modified with temperature and draw ratio [53, nated by the intrinsic heterogeneity of semicrystalline
59]. The deformation behavior and the formation of polymers. At small uniaxial deformations this may lead to
microfibril morphology in semi-crystalline polymers were nanocavitation and damage of crystalline lamellae.
also explained in terms of crystal blocks composing mosaic
structure of crystalline lamellae [47, 60–64]. Most of these Nanocavitation
studies were performed at large strains. The role of the
lamella blocky structure in the deformation response of The interlamellar strain-induced nanovoids can be easily
semicrystalline polymers prior to the yield point will be detected by SAXS due to their giant electron density
discussed in ‘‘Blocky structure of crystalline lamellae’’. contrast as compared to crystalline and amorphous phases.
The initiation of the coarse chain slip in crystalline Considerable escalation of cavitation during cold tensile
lamellae could be also associated with strong fluctuations drawing was reported for a number of semicrystalline
of stress and strain fields caused by heterogeneity of polymers as HDPE, isotactic polypropylene (i-PP), and
semicrystalline polymers. In accordance with the solid polymethylene oxide (POM) [8–19, 29, 30]. In particular,
state mechanics of microheterogeneous materials, the cavity volume fraction beyond the yield point was found to
local strains may exceed considerably the macroscopic strongly depend on the initial crystallinity and polymer
deformation [65]. This was validated for PB with help of morphology. According to the thermal history (quenching,
AFM showing that the imposed strain e = 0.06, which is annealing, recrystallization), cavitation in HDPE may
well below the yield point, could lead to the significant become apparent in three different ways: (i) as a homo-
local deformation eloc ¼ 0:1 along the tensile axis [20]. geneous cavitation along the sample, (ii) as a heteroge-
Besides, a wide distribution of local strains within a neous cavitation due to a localization in the neck, and (iii)
spherulite has been detected along with the intensive cavitation may not be present at all [17]. These scenarios
cavitation processes. This fact should be taken into were shown to be strongly dependent on the lamella
account in modeling of deformation behavior of semi- thickness Lc: if Lc exceeds a certain critical value, cavita-
crystalline polymers. tion occurs. Otherwise, fragmentation of crystal lamellae is

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preferred. This outcome is compatible with the independent


observations of Pawlak and Galeski [15]. In their former
work [11], it was found that cavities are formed readily in
HDPE, i-PP, and POM while they do not occur in low-
density polyethylene (LDPE), PA6, and ethylene–octene
copolymer. The origin of this difference is the same as in
the annealed or quenched HDPE: the first group of poly-
mers comprised of substantially thicker lamellae which
could maintain nanovoids opened due to the balance
between the local normal stresses and the Laplace pres-
sures exerted on the void interfaces.
Recently it was indicated for the stretched HDPE and
i-PP that nanovoids are generated at rather low strain level
[13, 18] (see Fig. 3). They could manifest themselves in the
SAXS patterns in the form of the small-angle strips along
the tensile axis. These strips are known as the butterfly
patterns. Similar scattering was recorded for different
semicrystalline polymers prior to the yield point [8, 9, 11,
66]. Further increase in tension leads to reversal of the Fig. 3 Evolution of SAXS pattern in injection-molded HDPE during
patterns into strips extended in perpendicular direction. To tensile drawing. Deformation direction is horizontal. Image adapted
explain these observations, it was suggested that at low from [13]  2007 with permission from Elsevier
level of strain nanovoids become elongated across
stretching, while large deformations lengthen them along (‘‘soft’’) domains. This leads to separation of the ‘‘hard’’
this direction [8, 9, 11, 13]. The latter interpretation is (more crosslinked) domains and eventually originates
reasonable: voids tend to enlarge at large strains due to structural anisotropy of the network [72]. In the case of
multiplication and coalescence of the smaller voids, crystal semicrystalline polymers, the revealed USAXS patterns
fragmentation, development of microfibrillar morphology, are attributed to scattering objects of the order of
etc. [47, 60, 61]. This favors to the void elongation along 1000 nm. This scale covers a large number of long periods
the tensile axis which is in line with results obtained by of crystalline lamellae that is enormously larger than voids
TEM for the thin HDPE films [67]. On the other hand, the occurring at small strains. Taking that into account, the
foregoing explanation of the origin of the small-strain observed SAXS and USAXS patterns could be interpreted
SAXS patterns should be clarified. as an indication of large scattering domains of different
The alternative standpoint was proposed by Takenaka electron density which are extended across the tensile axis.
et al. [68]. Using synchrotron radiation of wavelength Modulation of the electron density contrast indicates var-
k = 0.05 nm and exceptionally long path length (150 m), iation of nanovoid volume fractions in the domains. These
the ultra small-angle X-ray scattering (USAXS) patterns formations provide a basis for the crazes developing due
were recorded in the extremely small window for scat- to the subsequent growing and coalescence of the strain-
tering vector q around the incident beam. The quenched induced nanocavities.
HDPE has been studied at room temperature at the fixed
elongation strain e = 0.05 which is below the yield point Blocky structure of crystalline lamellae
eyield = 0.08. It was found that USAXS reveals the but-
terfly pattern as well (see Fig. 4b). However, in contrast Intralamellar nanovoids reduce local stresses exerted to
with the previous studies [8, 9, 11, 13], the scattering lamellar crystals sited in the equatorial and diagonal
patterns were measured in a much more narrow range of domains of a spherulite [11, 16]. However, this scenario
scattering vector, 0.005 \ q \ 0.02 nm-1. It was sug- may be violated for polymers containing sufficiently thin
gested [68] that the origin of the butterfly patterns is lamellae. Particularly, it was concluded that strain-induced
similar to the ‘‘abnormal’’ small-angle neutron scattering separation of lamellar crystals in PA6, LDPE, and ethyl-
in stretched polymer gels [69, 70] and networks swollen in ene-based copolymers may lead to their crumpling or
the melt of short chains [71]. In the latter case the kinking which in turn prevent cavity formation [11] and
‘‘abnormal’’ scattering was proved to be caused by the could modify deformation mechanisms of semicrystalline
strain-induced amplification of fluctuations of crosslink polymers. To gain more insight about mechanical proper-
density. In particular, an increase in elongation results in ties of these materials, the structure of lamellar crystals
an increase of local deformation of the less crosslinked should be reexamined.

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Fig. 4 The reversed images of


2D USAXS patterns of HDPE at
undeformed state e = 0 (a) and
deformed up to e = 0.05 (b).
Image adapted from [68] 
2007 by the American Physical
Society

Long ago the quantitative analysis of WAXS patterns of


oriented semicrystalline polymers made it possible to
reveal heterogeneous mosaic block structure of crystalline
lamellae [49–53]. This information was extracted from the
broadening of Bragg reflections from (hk0) crystallo-
graphic planes. WAXS provides records on lateral coher-
ence lengths Dhk0 corresponding to average block size. It
was found that D110 and D200 are of order of lamellar
thickness [53, 58]. However, the direct observation of the
intralamellar blocks was implemented by means of TEM
[54, 55] and AFM [56, 57, 73, 74]. These experimental
techniques are based on different physical principles of
visualization of lamellar substructure: TEM micrographs
use capability of the staining agent to infiltrate into the
interfaces between the adjusted blocks while AFM employs
mechanical probes. Nevertheless, the mean size of the
crystal blocks giving by these tools is consistent with
the corresponding data extracted from WAXS patterns.
Figure 5 presents an example of granular structure of
crystalline lamellae revealed by AFM tapping mode for
Fig. 5 Small-scale tapping mode AFM images of surface morphol-
HDPE [56]. This kind of substructure reflects the intimate ogy of HDPE (1 lm in each side). Image adapted from [56]  1999
essence of polymer crystallization processes which are with permission from the American Chemical Society
believed to include an intermediate mesomorphic domain
at the front of growing crystallites [45].
Nowadays, AFM was broadly used for testing structural The structural changes in PB, PCL, and PA6 under
transformations under shear and uniaxial deformation uniaxial stretching prior to yielding were examined
modes in different semicrystalline polymers as different recently [21, 22]. In situ AFM measurements made it
polyethylenes and related copolymers, i-PP and s-PP, PCL, possible to provide a direct view of microstructural chan-
PB, PA6, polyvinylidene fluoride (PVDF), polyethylene ges occurring in the early stages of deformation. Among
oxide (PEO), poly(propene-co-octene), etc. [20–22, 73– the other things, it was shown that these transformations
77]. Most of the papers focused on the effects of large depend on the initial morphology of semicrystalline poly-
deformations. They demonstrated that AFM is able to mers. For instance, different crystallization conditions of
detect different structural transformations such as kinking PB admit attaining spherulites of different sizes and dif-
of crystal lamellae along the compression axis, nanocracks ferent lamella thicknesses. The thinner are crystalline
across the lamellae parallel to the tensile axis, fragmenta- lamellae, the smaller are spherulites. Specifically, PB with
tion of lamellae along shear axis, etc. [73]. spherulites of 5 and 200 lm in diameter acquire lamellae

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of 8 and 15 nm thick, respectively [21]. The gradual ethylene-vinylacetate copolymers (PEVA) [80–86], HDPE/
fragmentation of the crystallites into smaller pieces was LDPE blends [87], s-PP [88], PB [89], PCL and its blends
found in the small spherulites while the large ones exhibit with poly(vinyl methyl ether) and poly(styrene-co-acrylo-
intensive cavitation prior to the yield point [20]. Multiple nitrile) [90]. All these materials exhibit a similar behavior:
fragmentations of crystal lamellae without visible accu- deformation mechanisms of semicrystalline polymers
mulation of nanovoids were also revealed in PCL and PA6 change in four critical points, A, B, C, and D corresponding
well below the yield point [22]. These results are in good to the certain strains. These strains were found to be
agreement with SAXS data showing that cavitation is invariant while stresses may change significantly with
negligible in polymers composed of reasonably thin crystallinity and temperature. It was also reported that
lamellae [11]. However, direct observation of the small- the critical points are independent on the imposed strain
strain fragmentation of polymer crystallites provides dee- rate [81].
per insight about the origin of plasticity mechanisms. The Point A indicates the initial deviation of the true stress–
clearly visible granular structure of crystalline lamellae true strain diagrams from the linear form. It was detected
shown in the AFM images [20, 21] sets one to think that with a reasonable accuracy from the deformation behavior
fragmentation occurs through sliding of lamella parts along of the residual (basic) eH,b and recovered (cyclic)
interfaces between the crystalline blocks. The slip mecha- eH,c = eH - eH,b parts of the total true strain eH. These
nism appears to be obscure because of deficiency of reli- strain components can be extracted from the step-cycle test
able data on structure of the block lateral interfaces. We conducted at a constant strain rate. When the imposed
could just suppose that block sliding may occur either due deformation is small, the basic eH,b and cyclic strains eH,c
to the coarse chain slip, twinning, or particular disorder of are very close to the pure plastic eH,p and elastic
the block interfaces. eH,e = eH - eH,p parts of deformation, respectively, which
Another important AFM observation prior to the yield- could be obtained after the complete strain recovery.
ing is the revealing of short cracks across the stretch Figure 6 shows that the basic part of strain in PEVA12
direction in three semicrystalline polymers as PB, PCL, (polyethylene copolymer containing 12 wt % of vinyl
and PA6 [21, 22]. These cracks cause fragmentation of a acetate co-units) is almost invisible up to eA & 0.03 and
number of neighbor lamellar crystals along with their the deformation is practically elastic in this strain range.
subsequent separation. The ordering of the cracks across This deformation is almost the same for all polyethylenes
lamellae bands in the polar domain might contribute to the and the related copolymers [80, 81]. However, other
‘‘abnormal’’ SAXS discussed in the previous section. On polymers may show different positions of point A: for s-PP,
the other side, cracking or fragmentation of crystalline poly(e-caprolactone) and its blends with PVME and PSAN
lamellae may lead to macroscopic softening of the crys- eA & 0.04 [88, 90] while for PB eA & 0.05 [89]. Violation
talline skeleton which in turn could result in the nonlinear of linear dependence of true stress versus true strain at
behavior of stress–strain diagrams observed in the early point A may be originated by sliding of the lamella block or
stage of deformation of semicrystalline polymers. To nanocavitation (see ‘‘Structural transformations prior to the
include this effect into theoretical models, the coupling of yield point’’).
structural transformation with particular mechanisms of Point B is associated with the yield point which is
plastic deformation should be taken into consideration. located roughly at the point of maximum curvature in the
This problem is discussed in the next section. true stress–true strain diagram [80, 88]. In the case of
HDPE and the related copolymers eB & 0.1 [80, 81], while
for s-PP eB & 0.12 [88], for PB eB & 0.1 [89], and for
Deformation behavior of semicrystalline polymers PCL eB & 0.11 [90]. It is worth noting that the elastic part
at small-strain tensile drawing eH,c of the imposed strain keeps growing above point B (see
Fig. 6). This indicates that this point is not associated with
Critical strains and block structure of crystalline the onset of total plastic flow. The physical origin of the
lamellae yield point is still discussed. Along with the generally
accepted mechanisms based on ideas of nucleation, grow-
In a series of papers, Strobl and co-authors presented ing, and collective motion of the screw dislocation along
number of important results regarding the origin of the easy crystallographic planes [1–3, 38, 41], recent
mechanical behavior of semicrystalline polymers under studies brought new conjectures. Specifically, the observed
tensile drawing. Using video-controlled tests [78, 79], it independence of eB on polymer crystallinity and tempera-
was found that variations of true stress with true strain ture enforces to associate this point with a cooperative
follow certain regularities. Experiments were carried out motion of blocks of crystalline lamellae [83, 84] (see the
for different thermoplastic polymers as HDPE, LDPE, next section).

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Bartczak [93] has found that the discovered deformation


scheme is also suitable for the plane-strain compression of
semicrystalline polymers. It was revealed that stress–strain
diagrams of HDPE, LDPE, and their relative copolymers,
corresponding to this deformation mode, obey similar
deformation mechanisms separated by four critical points A,
B, C, and D as in tension. These mechanisms were distin-
guished by the specific behavior of residual and elastic parts
of the total strain along the flow direction. In particular, it
was shown that low strain behavior of the polyethylenes up
to the yield point B obeys similar regularities. However,
structural transformations at point C are different: in con-
trast to the tensile drawing resulting in fragmentation of
crystal lamellae and formation of the fibrillar morphology,
the strong constraints intrinsic to plane-strain compression
result mostly in the lamella cooperative kinking [93].
It is worth noting that the observed independence of
characteristic strains at points A, B, C, and D on polymer
crystallinity, temperature, and strain rate was asserted to
indicate homogeneity of strain field through the semicrys-
talline polymers [80–90]. Such a property was suggested to
be sustained due to the mobility granular substructure of
Fig. 6 True strain–true stress diagrams of PEVA12 at low deforma- crystal lamellae: the sliding of the neighboring crystal
tions. Arrows indicate location of the critical points A and B. Image
blocks combined with the interlamellar shearing could
adapted from [80]  1999 with permission from the American
Chemical Society accommodate lamellae and amorphous layers to the
imposed strain. This statement needs an elucidation since it
The strains corresponding to points C and D are far is at variance with a broad distribution of local strains
above yielding and thus beyond the scope of this survey. within a spherulite observed for PB by AFM [20]. The
Nonetheless, it is worthwhile to mention that stress in point contradiction could be removed by the fact that strain
C runs to a critical value causing fragmentation of crys- measured in macroscopic experiment represent the average
talline lamellae into separate blocks and microfibril for- value of local deformations integrated over a spherulite.
mation. This is confirmed by the fact that above this point Nonetheless, the microscopic origin of the observed strain
the elastic part of total deformation is flattened while invariance of the critical points remains open. It is apparent
plastic strain rate grows appreciably [83]. Point C was that at small strains (points A and B) the readjustment of
found to be shifted toward lower strains when molecular lamellae stacks to the macroscopic strain due to sliding of
weight M of the polymer is below a certain value Mt [82] the lamella blocks depends on their orientation with regard
(for PE it corresponds to Mt ffi 1:5  105 g mol1 :). This to the tensile axis. This mechanism could be best realized
effect is associated with the occurrence of clusters of chain in the diagonal domains of a spherulite where the devia-
entanglements in the amorphous phase [91]. The last crit- toric part of stress tensor prevails. In contrast, shearing of
ical point D corresponds to a disentanglement of polymer crystal blocks in the polar and equatorial domains could
chains at large strains. It is undergone the appreciable shift meet restrictions resulting in the significant deviation of the
in the vicinity of the critical molecular weight M * Mt local strains from the imposed one [20]. However, this
[82]. In contrast, points A and B are independent of poly- inference cannot be applied to points C and D.
mer molecular weight. This result underlines that transi- It seems that the observed invariance of strains corre-
tions between different deformation mechanisms at small sponding to the critical points A, B, C, and D is associated
strains are determined solely by the crystalline phase [92]. with the specific distribution of local strains caused by
Notice that plastic and elastic parts of the total defor- (i) sliding of crystal domains in the equatorial domains, (ii)
mation depend strongly on polymer crystallinity. In par- lamellar separation accompanied by the interlamellar cav-
ticular, in the case of HDPE plastic strain is of the same itation in the equatorial domains, and (iii) damage of
order or exceeds elastic strain near critical points A, B, and crystalline lamellae in the polar domains of a spherulite. To
C whereas in polymers with lower crystallinity, as in justify this assumption, closer examination of the spatial
PEVA, s-PP, PCL, elastic strain predominates for both distribution of the local strains within the deformed
tension and plane-strain compression [80, 86, 87, 93]. spherulites should be carried out.

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J Mater Sci (2012) 47:6749–6767 6757

Quasi-static stress–strain state and elastic moduli

It was long aware that strain rate of linear PE subjected to


plane-strain compression affects the deformation recovery
after the complete unloading [94, 95]. This means that in
addition to the elastic and elastoplastic response of amor-
phous and crystalline phases, deformation of semicrystal-
line polymers is also controlled by the strain rate dependent
viscous forces. These forces could be revealed from the
stress relaxation tests. The strain rate dependence is
reflected in peculiarities of nonlinear deformation behavior
of semicrystalline polymers through a gradual variation of
differential elastic moduli along the stress–strain curves.
This makes interpretation of experimental data more
complicated. To extract influence of the evolution of Fig. 7 True stress–true strain curve for PEVA12 (solid line), quasi-
material structure to the deformation processes, the strain static stress–strain diagram (dotted line), and stress transmitted
through the crystal skeleton (dashed line). Image adapted from [84] 
rate independent elastic moduli should be revealed.
2004 with permission from the American Chemical Society
This was done by the evaluation of the quasi-static
stress–strain diagram via the subtraction of the viscous
stresses from the true stress–true strain curves for PEVA12
[83, 84, 86]. One of the obtained diagrams is depicted in
Fig. 7 [84]. It is attributed to the elastic forces stored in the
crystalline skeleton and amorphous layers and is indepen-
dent of strain rate. Stress /crc transmitted through the
crystal skeleton of crystallinity /c was derived by the
subtraction of the elastic stress (1 - /c)rn, stored in the
amorphous phase, from the obtained quasi-static stress. In
so doing, it was supposed that amorphous layers respond as
the Gaussian network of the entangled tie chains at any
imposed strain [84]. In consequence, flattening of rc(eH)
function above point C has been revealed indicating the
limitation of crystal skeleton to keep elastic forces.
Having in mind the derived quasi-static stress–strain
relation and elastic component of the total strain eH,e(eH),
the true elastic modulus Ecn of semicrystalline polymers
were estimated [84, 86]. The comparative study of different
PE-based copolymers shows that this modulus decreases
with reduction of crystallinity [86]. This implies that Ecn is Fig. 8 Variation of true elastic modulus of PEVA12 with true strain:
strongly dependent on the elastic modulus Ec of the crys- T = 25 C (1), 42 C (2), 58 C (3), and 71 C (4). Image adapted
talline skeleton and its changes with deformation reflect the from [86]  1988 with permission from Springer Science ? Business
Media
strain-induced variations of material structure.
Figure 8 represents the evolution of the true elastic imposed strain increases above the yield point [80] (see
modulus with the imposed true strain eH at different tem- Fig. 6), it can be concluded that point B is not associated
peratures [86], where dashed lines indicate position of the with the onset of total plastic flow [84, 86].
critical points A, B, and C. This plot reveals two specific Taking into account that stiffness of the crystalline
features of the elastic modulus: (i) tensile drawing leads to skeleton is provided by coupling of blocks constituting
the reduction of true elastic modulus Ecn up to the onset of crystalline lamellae, the latter results can be explained in
fibrillation at point C and (ii) Ecn decreases with temper- terms of the strain-induced weakening of links between the
ature. The first feature provides an original view to the neighbor crystal blocks leading to a significant softening of
yield point B. Being located in the maximum curvature of a material. This inference is in line with the observed
the stress–strain diagram, this point is also associated with fragmentation of lamellar blocks in the stretched semi-
the pronounced softening of the crystalline skeleton (star- crystalline polymers [20–22] discussed in ‘‘Blocky struc-
ted at point A). Remembering that the elastic part of the ture of crystalline lamellae’’.

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6758 J Mater Sci (2012) 47:6749–6767

The temperature dependence of the true elastic modulus, properties are treated implicitly in this approach. Another
shown in Fig. 8, may also be interpreted as an indication of group of papers [108–121] uses conception of two-phase
weakening of links between the lamella blocks with ele- continuum containing rigid and soft components (crystal-
vation of temperature. The supporting evidence comes line and amorphous phases) with essentially different
from the flattening of Ecn(eH) curve which becomes visible mechanical properties. The main distinction of semicrys-
at high temperatures. This result implies reduction of talline polymers from the particulate composites is their
sensitivity of the true elastic modulus to the imposed strain peculiar self-organized structure containing stacks of crys-
which confirms that material softening is originated by the tal lamellae alternating with thin amorphous layers. For this
decoupling of the lamella crystal blocks with increase in reason a formal use of classical homogenization schemes
temperature and strain. predicting macroscopic mechanical behavior is inefficient.
The instructive studies of semicrystalline polymers at Instead, theoretical description demands accounting not
very small strain rates were carried out in [96, 97]. The high only for specific plastic properties of crystalline and
temperature tensile drawing of different polymers, as PA11, amorphous phases but also the possibility of rearrangements
HDPE, PVDF, and i-PP, showed that the loading stages of of polymer morphology. In contrast to the homogenization
stress–strain curves are insensitive to strain rate at very schemes, a second group of models is capable to describe
small strain rates, ranging between 10-5 and 10-6 s-1. It coupling between mechanical properties and evolution of
might be thought that this ‘‘relaxed’’ state should be free of material structure. The basic part of these papers aims at
viscous stresses and similar to the quasi-static state which describing behavior of semicrystalline polymers at large
was discussed above. However, stress relaxation, creep, and deformations. Among them, the two-layer composite
considerable residual strains were recorded after loading. inclusion model should be mentioned as one of the most
These observations indicate viscoelastoplastic character of prominent approach [114–116].
the mechanical response of semicrystalline polymers even A number of questions arise around the physical origin
at the extremely small strain rates. This means that viscous of small-strain behavior of semicrystalline polymers. This
stresses, which are accumulated at very low strain rates, are particularly concerns the origin of temperature and strain
still relevant. The observed effect may be explained by the rate dependences of the initial Young’s modulus as a
increase of the local strain rates in the soft amorphous parameter sensitive to the variations of material structure.
layers needed to adapt the macroscopic strain rate. Hence, Another query refers to an origin of nonlinear character of
the ‘‘relaxed’’ state, recorded at the extremely low strain stress–strain diagrams prior to the yield point. It is not
rates [96, 97], do not represent the quasi-static stress–strain entirely clear whether this behavior reflects constitutive
diagrams considered above [83, 84, 86]. properties of crystalline and amorphous phases or if it is
originated by tiny structural transformations or micro-
scopic damages occurring in the beginning of deformation
Modeling of small-strain deformation behavior processes. Both of these problems require physically based
of semicrystalline polymers models covering the relevant deformation mechanisms
coupled with the accompanying structural transformations.
The multiscale and multifunctional response of semicrys-
talline polymers adds difficulties in the quantitative Temperature dependence of Young’s modulus
description of experimental results. Theoretical modeling
should basically take into relevant deformation mechanisms The temperature dependence of the true (quasi-static)
of the constituent elements, self-consistent interaction elastic moduli of semicrystalline polymers [84, 86] dis-
between them, and accompanying structural transforma- cussed in previous paragraph is consistent with the corre-
tions. As a result, it should provide a reasonable fitting of sponding dependence of the initial Young’s modulus (cf.
stress–strain and time-dependent diagrams obtained at dif- Fig. 8). In this connection it is worth recalling the thorough
ferent experimental conditions as cyclic loading and examination of elastic properties of ultra drawn polyeth-
unloading, stress relaxation, strain recovering, creep, etc. ylene films reported by Matsuo and Sawatari [122, 123].
Capability of the modeling to describe correctly both Investigation of X-ray diffraction from the stretched films
loading and unloading stages of stress–strain diagrams at showed that elastic moduli of polyethylene crystals are
different strain rates under the same set of material char- practically independent of temperature up to 145 C while
acteristics is one of the challenging issues. Young’s modulus of the films decreased with temperature.
Semicrystalline polymers are often considered as struc- Using the composite model under the assumption of serial
tureless homogeneous continuum with different phenome- connection of crystal lamellae and amorphous layers along
nological assumptions on the mechanisms and kinetics of the tension axis, the authors concluded that temperature
plastic deformation [98–107]. However, structural dependence of initial Young’s modulus of semicrystalline

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J Mater Sci (2012) 47:6749–6767 6759

polymers is governed by changes in the specific volume of is defined by the elastic distortion of macromolecules
the amorphous phase induced by thermal expansion. rather than their stretching and reptation as it is considered
However, in view of the current knowledge about granular for the unconstrained polymer melts [109]. This results in
structure of crystalline lamellae it seems to be reasonable distortion of the liquid-crystalline microdomains to a lower
to reexamine these conclusions in terms of temperature size R [135, 137]. The balance of the distortion energy and
dependence of lamella block bonding [86]. Similar idea of viscous stress defines dependence of the current domain
thermal dissociation of secondary (physical) bonds size R on shear rate c_ a . The resulting elastic modulus of the
 
between polymer chains has been elaborated in series of amorphous phase is equal to Ga ðc_ a Þ ¼ K= lp Rðc_ a Þ . Use of
theoretical studies of variations of the Young’s modulus in this relationship in the two-layer composite inclusion
a broad range of temperatures [124–127]. According to this model for semicrystalline polymers [115–117] gives a
concept, the elevation of temperature leads to rupturing of strain rate dependence of the initial Young modulus [108,
physical bonds due to Van der Waals, hydrogen or dipole- 109]. Note that the described deformation mechanism may
dipole interactions which restrict molecular motions and be pertinent for high-crystalline polymers.
define the initial stiffness. Another line of studies uses molecular dynamics (MD)
numerical simulation of deformation behavior based on
Strain rate effect on Young’s modulus the two-layer model of semicrystalline polymer [138]. The
origin of the strain rate dependence of the deformation
An increase in strain rate results in increasing the stress response has been investigated for the systems with dif-
[78, 128–130] and the initial Young’s modulus [131] of ferent molecular weights, crystallinity, and thickness of
semicrystalline polymers. Long ago, it was suggested to the crystalline lamella with help of the standard coarse-
represent the total stress r as a sum of the internal stress grained MD modeling [139]. An amorphization of the
ri(eH), depending on the imposed strain, and viscous stress crystalline lamella has been revealed at very small strain
rr ðe_ H Þ attributed to strain rate [78, 129]. The first term rates e_ while this effect vanishes at higher strain rates. The
corresponds to the quasi-static stress [83, 84] discussed in coarse-grained MD simulation made it possible to derive
‘‘Quasi-static stress–strain state and elastic moduli’’. This dependence of the effective elastic modulus of the system
approach enables to describe time dependent behavior of on the ratio of the imposed strain rate to relaxation rate. If
stress decay Dr(t) = r(0) - r(t) during stress relaxation the strain rate does not exceed the relaxation rates of both
and strain recovery De(t). For PEVA12 it was shown that crystalline and amorphous phases, the elastic modulus
Dr(t) * ln(t) and DeH * ln(t) if the observation period is grows slowly with strain rate due to tiny structural
less than the corresponding relaxation times [83, 84]. transformations of the deformed system. However, after a
The large variations of strain rate lead to the relatively certain threshold e_ cr a considerable increase in the effec-
small changes in the total stress. This reflects the funda- tive elastic modulus sets in. This indicates an augmenta-
mental fact that in semicrystalline polymers viscous stres- tion of the deformation resistance due to the incomplete
ses are thermally activated and obey the Eyring law relaxation of the amorphous layer under the faster
rr  lnða_eH Þ [78, 80, 132, 133] where a is the temperature stretching. Further increase in the strain rate results in a
dependent parameter. stronger growing of the elastic modulus. This is consistent
There are a few papers trying to explain the microscopic qualitatively with experimental observations [131]. The
origin of the strain rate dependence of the initial Young’s elastic modulus was shown to be independent on molec-
modulus of semicrystalline polymers. One of them is based ular weight of the model system in a broad range of strain
on the assumption that above glass transition temperature rates. The same conclusion was obtained for the role of
structure of interlamellar amorphous layers is noticeably lamella thickness at a fixed level of crystallinity [138]. By
different from polymer melt in bulk [108, 109]. This was contrast, increase in the polymer crystallinity /c leads to
argued by the fact that persistent length of flexible mac- faster augmentation of the effective modulus with strain
romolecules lp * 1 nm is comparable with a typical rate. This effect was shown to depend on the increase in
thickness of amorphous layers La ranged from 10 to 30 nm, the local strain rate of the amorphous phase according to
which leads to shortening of subchains between the expression e_ a  e_ =ð1  /c Þ. At large crystallinity /c the
neighboring entanglements as opposed to the unconstrained local strain rate e_ a may exceed rate of relaxation of the
polymer melt. Therefore, the subchains could be treated as amorphous layer. The MD simulations made it possible to
nematogene semiflexible liquid-crystalline units [134]. As reveal the strain-induced nanocavities [138]. These for-
a result, structure of the thin layers could be represented as mations may lead to the self-consistent increase in
collection of microdomains of average size R0 separated by relaxation times of the amorphous phase and eventually
the topological defects [135, 136]. The accumulated stress shift the threshold e_ cr toward smaller strain rates.

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6760 J Mater Sci (2012) 47:6749–6767

Thereby, strain rate behavior of the initial Young’s describe the observed softening of semicrystalline poly-
modulus could be governed by both deformation mecha- mers during unloading and provided a good fitting of
nisms of thin amorphous layers confined between crystal stress–strain diagrams measured at a given strain rate and
lamellae as well as ratio of the imposed strain rate to different backtracking points prior to the yield point.
relaxation rates of crystalline and amorphous phases. To This approach was generalized to the case of equivalent
gain a closer idea on molecular origin of the initial Young’s network containing heterogeneous meso-domains of active
modulus of semicrystalline polymers, the corresponding and passive strands [98, 102]. Passive strands were thought
physical theory should be adapted. to have permanent links and contribute to the elastic
response while the active strands were supposed to be
Global deformation behavior of semicrystalline connected to the network by temporary junctions repre-
polymers senting entanglements of polymer chains or physical
crosslinks on lamellar surfaces in accordance with concept
Approaches based on concept of pseudoelasticity of transient networks [145, 146]. The rearrangement of
these junctions was considered as a thermally activated
Several interesting ideas in the theory of small-strain process contributing to a viscoelastic response of the
deformation of semicrystalline polymers were proposed by material but plastic deformation due to the relative sliding
Drozdov [98–103, 111, 140]. These approaches represent of meso-domains was disregarded. By this reason this
important piece of theoretical work and deserve to be approach was only used for the modeling of a tensile
considered in more details. In the early version, uniaxial loading at constant strain rates and stress relaxation tests
tension and retraction of i-PP has been analyzed in terms of conducted at different temperatures.
equivalent isotropic heterogeneous network comprised of Application of these ideas for modeling of multicycle
elastoplastic meso-domains [99]. Links between meso- deformation behavior of semicrystalline polymers reques-
domains were supposed to be associated with crystallites. ted to adapt parameters governing intensity of intra- and
The proposed model used an idea that only the amorphous inter-lamellae plastic flow [100, 103, 111, 140]. To this
phase is distorted during the small-strain loading while the end, plastic deformation rate of crystalline lamellae e_ p2 was
crystalline phase is unaffected [141]. According to this suggested to be considered as a linear function e_ p2 ¼ wr0 of
approach, plastic strain was considered as a sum of two the deviatoric component r0 of the macroscopic stress
parts, ep = ep1 ? ep2. The first term is attributed to chain tensor [103, 111]. In contrast with previous approaches
sliding of tie molecules while the second one was supposed [99], rate of plastic deformation, attributable to the chain
to be caused by the relative motion of meso-domains and sliding, was considered as a linear function e_ p1 ¼ /2 e_ of
characterizes implicitly the coarse chain slip or disinte- the imposed strain rate, where the coefficient /2 obeys the
gration of crystalline lamellae. It was suggested that the second order kinetic equation. In Ref. [140] e_ p2 was even
rate of the first part of plastic strain is a linear function of neglected in comparison with plastic strain rate e_ p1 of the
the imposed strain rate, e_ p1 ¼ /1 e_ , where the coefficient /1 amorphous phase. However, in all the cases, both the
was taken to be dependent on the elastic fraction ee of the coefficients w and /2 were supplied by different values
total deformation e. Simultaneously, the rate of plastic along loading and unloading branches of stress–strain
strain caused by the relative sliding of meso-domains was diagram as it was done in the early modeling [99].
supposed to vanish, e_ p2 ¼ 0 during active loading (_e  0) Thus, the concept of pseudoelasticity [144] used in the
because small tension does not affect the crystalline referred works provides excellent fitting of multicycle
lamellae prior to the yield point [142, 143]. However, the tensile deformations at a constant strain rate and differ-
fragmentation of lamellae was admitted for the unloading ent temperatures. However, the step-wise changes of
stage (_e\0) of the stress–strain diagram. In this case, rate mechanical and structural characteristics of semicrystalline
of plastic strain e_ p2 was suggested to be proportional to the polymers at the backtracking points lack support from any
strain power. This approximation is based on the concept of known factual evidence. This requires development of the
pseudoelasticity [144] presuming that certain material physically based models, which are able to predict cor-
characteristics may be considered as step-wise functions of rectly not only mechanical response but also strain-induced
the applied strain rate. Accordingly, the evolution rate of structural transformations.
the meso-domains was suggested to be governed by dif-
ferent rules at loading and unloading: N_ ¼ 0 at e_  0 and Structure-sensitive mechanics of semicrystalline polymers
N_   N e_ p2 at e_ \0, respectively. This difference is argued
by the assumption of fragmentation of crystalline lamellae Physically, it would naturally appear that material and
occurring only during unloading. This model enabled to structural characteristics have no singularities at the

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J Mater Sci (2012) 47:6749–6767 6761

backtracking points between loading and unloading paths The proposed model accounts for the strain-induced
of deforming solid polymers. This statement was used in a transformation of the overstressed domains of crystalline
series of papers devoted to structural mechanics of semi- skeleton along the tensile axis resulting in growing of the
crystalline polymers prior to the yield point [147–152]. The new soft component. At small strains this component
central idea of the proposed approach is based on the matches different structural elements as nanovoids, dam-
experimental evidence of stiffness decrease of semicrys- ages of crystalline lamellae, etc. [8, 9, 11, 20–22]. In the
talline polymers under small-strain tensile drawing (see model, new soft component is connected in series to the
‘‘Quasi-static stress–strain state and elastic moduli’’). This hard component resulting in softening of BSME. The
fact could be imagined in terms of local softening of the inverse transformation of the soft to hard component is
overstressed domains of rigid crystalline skeleton along the permitted by the model which reflects partial structure
tensile axis. As a result, the skeleton connectivity will be healing during unloading or strain recovery. The evolution
violated leading to the total softening of the material. It is of the volume fraction of rigid component is taken to obey
important that this effect could be achieved through a the first order kinetic equation:
certain structural transformations (cavitation, local frag-
mentation of crystal blocks, etc.) while the novel soft /_ ¼ kHS / þ kSH ð1  /Þ ð1Þ
component occupies a small fraction of the skeleton. The where kHS and kSH correspond to the structural
formal scheme of this process is depicted in Fig. 9. transformation rates H ? S and S ? H, respectively.
This assumption was integrated into the simple Zener-like They were assumed to depend on the stresses applied to
model named as basic structural-mechanical element the hard and soft components in accordance with ther-
(BSME) and shown in Fig. 10. The minimal amount of mofluctuation mechanism
structural units is taken there into consideration. These units
represent the crystalline skeleton and the amorphous phases. kHS ¼ bHS expðbrH Þ and kSH ¼ bSH expðbrS Þ ð2Þ
They are named as hard (H) and soft (S) components due to where b = c/kT is the measure of structural transformation
the significant difference in stiffness of crystalline and intensity under the applied stresses [149, 151, 152]. The
amorphous phases. The hard component is placed in parallel constitutive equations corresponding to the BSME pre-
with the basic soft one representing the initial amorphous sented in Fig. 10 along with Eqs. (1) and (2) describe the
phase. This reflects homogeneity of macroscopic strain field stress–strain relation and accompanying evolution of
being consistent with experimental observations [80–90]. material structure in terms of volume fractions of hard
Parallel connection implies that the total stress is provided by component.
weight average of stresses stored in the hard and soft com- The BSME model provides a good fitting of the cyclic
ponents, r ¼ /ðtÞrH þ ½1  /ðtÞrS , where /(t), a current loading–unloading behavior of semicrystalline polymers at
volume fraction of the hard component, is introduced. small-strain tensile drawing for a fixed strain rate. It was
At small strains, the basic and new soft components could particularly demonstrated that small values of the residual
be represented by elastic element while the hard component strains observed after the complete unloading are explained
is described by viscoelastic element. Its viscous strain rate by partial healing of material structure [147, 148, 150].
was taken to obey the Eyring law e_ p ¼ a sinhðarH Þ, where However, a single BSME cannot describe properly loading

a ¼ e_ 0p exp Up =kT , Up is the activation energy, and and unloading carried out at different strain rates. The
a = cp/kT is the plastic flow intensity parameter. Note that at reason of this inconsistency is that this model possesses a
low values of a or stress, the Eyring equation is approxi- single relaxation time. At small stress or a values, the
mated by the linear relationship e_ p ffi aarH corresponding to BSME relaxation time corresponds to s = (aaEH)-1 where
a Newtonian viscous flow. EH is the elastic modulus of crystalline lamellae.

Fig. 9 Schematic
representation of the violation
of rigid skeleton connectivity. It
is due to the local structural
transformations caused by the
uniaxial tension. Hard
component is represented by the
dark domains. Image adapted
from [147]  2004 with
permission from Springer
Science ? Business Media

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6762 J Mater Sci (2012) 47:6749–6767

Hard New soft different deformation programs [152]. Figure 12a gives an
component component example of the multicycle stress–strain diagram corre-
σ σ
sponding to the stress-controlled deformation program at
the fixed value of strain rate. It was found that the best
Basic soft
component fitting could be attained if an effect of nanovoids to the
rates of plastic deformations and cavitation is taken into
Fig. 10 Basic structural-mechanical element account. These assumptions are admissible if we accept
that the plastic flow of semicrystalline polymers is attrib-
uted to the interlamellar sliding prior to the yield point. It
This problem has been bypassed by combination of was found that volume fraction of nanovoids accumulated
different viscoelastic elements connected into the entire during the tests, tends to saturate with the number of cycles
model: instead of a single structural-mechanical element, a (see Fig. 12b). It is worth noting that proper fitting of
number of BSME connected to one another in parallel were stress–strain diagrams measured at different experimental
introduced [149]. Different BSME included to the model conditions has been obtained for the same set of material
are characterized by different relaxation times as characteristics [152].
si = (aiaiEHi)-1 where index i = 1, …, m represents Another application of the idea of the strain-induced
number of an element. Such an approach takes into account material softening in modeling of cyclic deformations was
complexity of semicrystalline polymer morphology. The proposed in Refs. [112, 113]. According to this model, the
material structure was expressed in terms of relative vol- amorphous phase of semicrystalline polymers was regarded
ume fraction of the hard component n = /(e)//eq, where as a heterogeneous network composed of the high- and
/eq = bSH/(bHS ? bSH) corresponds to the equilibrium low-density components having larger and smaller rigidity,
volume fraction. Figure 11a shows that the model consid- respectively. The high-density zone was associated to the
ered is able to give correct fitting of stress–strain diagrams interphase whereas the low-density zone was suggested to
corresponding to different unloading strain rates. It is seen be formed by the reversible sliding of the mobile chains.
that the nonlinear behavior of the deformation curve upon The chain sliding results in increase of the fraction of the
loading couples with a small reduction in volume fraction low-density zone and leads to the material softening. This
of the hard phase which is depicted in Fig. 11b. These effect was shown to originate the nonlinear stress–strain
structural transformations could occur due to the formation dependence prior to the yield point [113]. The proposed
of strain-induced nanocavities or damages of crystalline model provides a good fitting of loading–unloading
lamellae. On the other hand, the observed decrease in the behavior of PP under uniaxial tension and torsion without
residual strain with diminution of the unloading strain rate alteration of the material parameters at the backtracking
is caused by the gradual restructuring of the hard point.
component. The alternative theory taking into account the strain-
The generalized BSME model showed oneself the induced softening of semicrystalline polymer was devel-
advantage in the prediction of multiple cyclic tests corre- oped in Ref. [153]. This approach uses the idea of coupling
sponding to the small-strain tensile drawing of HDPE for between the local damages and plasticity of crystalline

Fig. 11 Stress–strain (a) and structure evolution (b) diagrams of e_ ¼ 103 s1 (2), and e_ ¼ 105 s1 (3). The solid lines correspond
HDPE at small-strain tension with strain rate e_ ¼ 103 s1 (0) and to the theoretical calculations. Image adapted from [151]  2008 with
subsequent unloading with different strain rates: e_ ¼ 101 s1 (1), permission from Springer Science ? Business Media

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J Mater Sci (2012) 47:6749–6767 6763

Fig. 12 Uniaxial cyclic stress– 20

Stress, MPa
16
strain diagram of HDPE (a) and 20
12

Void volume fraction


the accompanied evolution of 8
nanovoid volume fractions (b) 16 4 0.06
0

Stress, MPa
corresponding to the stress- 0.02 0.04
controlled program at the fixed Strain
12
strain rate je_ j ¼ 5  104 s1 .
Symbols and solid lines 8 0.04
represent experimental data and
calculation results, respectively. 4
The inset shows fitting of the
last cycle. Image adapted from 0 0.02
[152]  2011 with permission 0 0.01 0.02 0.03 0.04 0.05 0 0.02 0.04
from American Society of
Strain Strain
Mechanical Engineers
(a) (b)

lamellae which is in line with the recent AFM observations increase of bulk component of the local stress tensor at any
of lamella fragmentations under the tensile drawing [20– point of the heterogeneous structure (cf. Eq. 2).
22] (‘‘Blocky structure of crystalline lamellae’’ section). The local stresses were calculated at any time by means
The model describes deformation behavior of semicrys- of finite element method on the square periodicity domain.
talline polymers considering contribution of the intrala- Elastic moduli of the hard and soft components as well as
mellar cohesive forces along with the interlamellar parameters of Eyring equation, governing rates of struc-
viscoelastic response of the amorphous phase. The cohe- tural transformations, correspond to similar characteristics
sive forces are associated with a bonding strength between of one-dimensional model considered above [149]. The
blocks of crystalline lamellae. The key idea of the model obtained results are depicted in Fig. 13. It shows that
[153] is based on the physically justified assumption that uniaxial stretching results in the transformation of the ini-
lamellae fragmentation reduces contribution of the cohe- tially random isotropic structure into an anisotropic one
sive forces. The authors called this phenomenon as an due to the stress-induced transitions of the hard to soft
unbridled effect and formalized it by means of introduction domains. For the sake of simplicity, the novel soft domains
of the damage internal variable D coupled with the plastic were considered to acquire the same properties as the basic
strain ep: the larger the plastic strain is, the larger is D. The soft component and were colored in gray. It is seen that at
proposed approach was able to give a good fitting of the small strain e = 0.05, clusters of hard domains become
multicycle tensile tests carried out at constant strain rate for discontinuous and extended across the stretch direction.
three different polymers, PCL, PB, and PA6 [22]. This confirms the original idea suggesting that uniaxial
So, the common attribute of the described theoretical tension leads to the softening of semicrystalline polymers
approaches is the understanding that small-strain defor- due to the violation of the crystalline skeleton connectivity
mation behavior can be described properly if and only if [147].
the local softening of semicrystalline polymers would be Similar anisotropic distribution of cavities, appeared
taken into consideration. This effect may be caused due to between crystalline lamellae, has been revealed by means
cavitation of amorphous phase or damages in crystalline of TEM in the oriented HDPE thin films stretched to a
lamellae and was justified in the numerous experimental certain strain along the chain direction in crystalline
works. lamellae [67]. This is demonstrated by Fig. 14a. The
observed cavities are quite large due to the coalescence of
smaller ones. However, it may be guessed that at lower
Numerical modeling of structural transformation strain level the interlamellar voids should be much smaller
while their spatial distribution keeps the same peculiarities
The one-dimensional approach [147–152] has been gen- as exposed in Fig. 14a. Figure 14b shows that further
eralized to a 2D structure-sensitive model [154]. Its initial elongation could produce larger voids which prefer to be
structure is defined as a random distribution of elastic hard stretched along the tension axis [67].
and soft domains. In Fig. 13a these domains are colored in The Fourier transformation of the model structures
black and gray, respectively. The stress-induced transfor- given in Fig. 13 results in scattering patterns presented in
mations of the hard domains into the soft ones and inver- Fig. 15. It can be seen in Fig. 15a that the nondeformed
sely were allowed with probabilities governed by the model leads to an ordinary diffusive halo expectable for
Eyring law [147, 149]. The activation energy of the the random isotropic systems. However, the stretched
structural transformations was supposed to be reduced with structure results in the butterfly-like pattern depicted in

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6764 J Mater Sci (2012) 47:6749–6767

Fig. 13 2D heterogeneous ε =0 ε = 0.05


structures before (a) and after
(b) tensile strain e = 0.05.
Arrows indicate the tension axis.
Image adapted from [154]

(a) (b)

(a) (b)
Fig. 14 TEM images of HDPE film uniaxially stretched along the tension axis. Image adapted from [67]  1989 with permission
lamellar chain direction: cavitations between lamellae (a) and from Springer Science ? Business Media
coalescence of cavities into longitudinal voids (b). Arrows indicate

Fig. 15 Theoretical scattering


patterns corresponding to 2D
heterogeneous structures shown
in Fig. 13: e = 0 (a) and
e = 0.05 (b)

Fig. 15b [155]. This pattern is similar to the small-angle USAXS of semicrystalline polymers discussed in ‘‘Nan-
X-ray scattering patterns reported in number of experi- ocavitation’’: at uniaxial deformation prior to the yield
mental works [8, 9, 11–15, 17–19, 68] and presented in point, the ‘‘abnormal’’ small-angles scattering patterns
Figs. 3 and 4. The obtained result counts in favor of oriented along the tensile axis are originated by an
understanding the origin of the small strains SAXS and anisotropic heterogeneous distribution of density

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J Mater Sci (2012) 47:6749–6767 6765

fluctuations or strain-induced nanovoids rather the void semicrystalline polymers appeals to the reexamination of
form-factor. the basic mechanisms of plastic deformations including the
coarse chain slip and resolved stresses on interfaces
between the lamella blocks.
Conclusions In theoretical consideration, it was recognized that the
strain-induced softening plays an essential part in the
The current studies of the deformation behavior of semi- small-strain nonlinear mechanical response of semicrys-
crystalline polymers prior to the yield point indicate a talline polymers. The correct description of the cyclic
strong correlation between mechanical response and the stress–strain diagrams at different strain rates during
accompanying structural transformations. For the small- loading and unloading can be done only in the case of
strain uniaxial tension, these transformations include relevant conceptions of evolution of polymer structure and
mostly the interlamellar nanovoids and damages of crys- deformation mechanisms of the constituent elements. Some
talline lamellae which can be revealed by means of SAXS of the approaches explain strain-induced softening as
and AFM well below the yield point [9, 11, 13, 20–22]. appearance of the novel soft component (nanovoids,
Structural changes, occurring initially in the equatorial and damages in crystal lamellae, etc.) in series with rigid
polar regions of spherulites, give rise to the material soft- crystalline skeleton. The volume fraction of the strain-
ening and local plastic deformations, which define the induced defects depends on the imposed strain and can be
global mechanical properties of the materials. The relative recovered at small strains under the internal elastic stresses.
contribution of these defects depends on the initial polymer Generalization of this concept to the 2D model confirms an
morphology and thickness of the crystalline lamellae. An idea of heterogeneous anisotropic distribution of the novel
increase in the lamellar thickness intensifies the cavitation soft domains. This leads to (i) the violation of connectivity
processes [11, 17]. The small-strain butterfly USAXS and of the rigid skeleton accompanied by the material softening
SAXS patterns disclose heterogeneous distribution of the and (ii) the butterfly scattering patterns inherent to some
interlamellar nanovoids which are collected into domains semicrystalline polymers at small-strain tensile drawing.
of different density and extended across the tensile axis Further modeling of mechanical response of semicrystal-
[68]. These structural transformations are supposed to line polymers requires development of 3D approaches
forego crazing occurring at larger deformation. taking into account coupling between deformation behav-
Uniaxial tension of different semicrystalline polymers ior and the observed structural transformations.
reveals common behavior of the true stress–true strain
diagrams indicating five deformation mechanisms which Acknowledgements The authors are grateful to Prof. Eduard
Oleinik, Dr. Frederic Addiego, and Dr. Daniel George for the helpful
are separated by four critical points A, B, C, and D [80–90]. advises and comments. S.P. appreciates the University of Strasbourg
Two of them, A and B, embrace mechanisms inherent to for the hospitality and financial support during work on this review at
strain range prior to the yield point, while points C and the Institute of Fluid and Solid Mechanics of Strasbourg.
D reflect the large deformation processes. Specifically,
point A indicates the transition from elastic to the vis-
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