Professional Documents
Culture Documents
A
TU GN-18 1 605-YL
G BK-18 2 200-BK
LEFT A
I STOP/TAIL/ TA RD/YL-18 C 617-BR
PARK/TURN/ S GN/RD-18 A 604-OR
BACKUP LAMP G BK-18 B 200-BK
144-6838 A
NOTE N BA RD-18 1 321-BR-18
G BK-18 2
A
NOTE: TO 1 321-BR-18
BACKUP ALARM 2 200-BK-18
LICENSE A
PLATE YL 614-PU CONN TO
LAMP HARNESS A
5A-3808
NOTE N
A
TU GN-18 1 606-GY
RIGHT G BK-18 2 200-BK
STOP/TAIL/ A
PARK/TURN/ TA RD/YL-18 C 614-PU
BACKUP LAMP S GN/RD-18 A 604-OR
144-6837 G BK-18 B 200-BK
NOTE N A
BA RD-18 1 321-BR-18
G BK-18 2
H
LIGHTING GP-JAPANESE ROADING
(LIGHTING GP-REAR 142-0463)
FLOOD A
LAMP 200-BK
9X-6775 630-GY RD-00
A
RD-00
A
RD-18 604-OR TTT EE CC CC AA
S A
T WH-18 C 617-BR POS NEG POS NEG
G BK-18 B 200-BK
BK-00
107-4402 7N-0718
604-OR
630-GY
617-BR
605-YL
GG
BK-00 GG
BK-00 TO ENGINE
CONN 3 FF END FRAME
AUX START
RECEPTACLE
JJ
BK-00
RD-00
110
605-YL
200-BK-14
617-BR
604-OR 301-BU-10
630-GY STARTER
106-8558 E
L74 304-WH-8
E 447-PK-18 G S E 101-RD-4 101-RD
200-BK-18 EE
E C444-YL-18 MTR BAT RD-00
B+ 109-RD-4 SS 200-BK
- + W R 403-GN-18 E 334-BU-18
MOTOR KKK
101-RD-4
A A E B- E ALTERNATOR RD-00
SSS
13 12 11 10
L67
L68
OPTIONAL L68
BEACON
108-1029 G K
RADIO K
200-BK-14
200-BK-14
200-BK-14
200-BK-14
615-YL-14
135-BU C
200-BK 3 BK GROUND 108-RD-18 A
108-RD-18 5 YL +B MEMORY 200-BK B
135-BU 135-BU 6 RD L66
+BATTERY (12V) CONN 17
135-BU 4 NC RADIO 200-BK
511-BR-18 8 GY/VI RIGHT SPKR + 173-6532 122-RD
200-BK L67 512-GN-18 7 GY/BK,VI/BK RIGHT SPKR - 160-7891(JAPAN)
603-PK 508-PU-18 2 WH/GN LEFT SPKR + NOTE B
F 509-WH-18 1 WH/BK,GN/BK LEFT SPKR -
603-PK
200-BK-14
POWER SOCKET
615-YL-14
200-BK
117-2311
608-GN
603-PK
CONN 18
FUSE/RELAY PANEL
L73
L73 C
UU C GROUND 3 200-BK-18
CONN 19 L61
3 GROUND 6 200-BK-18
6 +24 V BATTERY IN 1 122-RD-18
BK-18 1 +24 V SWITCHED IN 2 120-YL
2 +12 V MEMORY OUT 4 108-RD-18
4 +12 V SWITCHED OUT 5 135-BU L62
BK-18 5
24V/12V CONVERTER
JUMPER PLUG 119-1733
FOR 24V RADIO
(W/O CONVERTER) ARC
SUPPRESSOR
CONN 20 106-8704
SPEED 2 200-BK-18 2
LIMITER 1 126-PK-18 1
GN-18 3 449-BU-18
4 F853-BR-18
TT C G742-GN-18
308-YL-18
NOTE R
L62
L73
200-BK-18
E417-OR-18 126-PK-18
E417-OR-18 AIR SEAT BREAKER 449-BU-18
F765-BR-18 3T-2662 F853-BR-18
L65 C
200-BK 202-BK-18 112-PU-14 15A C A576-GN-14
200-BK L72
135-BU
200-BK 200-BK 115-RD-14
L66 122-RD 115-RD-14 C
C 15A C 102-RD-14
108-RD-18 LAMP BREAKER
135-BU A576-GN-14 1 NOTE U 3T-2662 115-RD-10 115-RD-10
200-BK-14 2
L 112-PU-14
112-PU-10 C
GND C
H GN 4 504-YL L71 E800-GN-18 112-PU-10 117-RD-4 L62
MOTOR 1 CONN 16 112-PU-10
T BK 2 200-BK E800-GN-18 B B 112-PU-10 C
P GY 6 118-GY E419-BU-18 A A 112-PU-10 BK 1 308-YL-18
B+ BR 503-BR 200-BK-18 BK 200-BK-18
3 C C 2
OR 5 505-BU C ALARM FUSES
G OPERATOR 10A = 113-8490 MAIN POWER RELAY
112-PU-10
161-8042 CRB 522-WH C-TOP 10A 189-WH-18 AIR INLET HEATER 128-PK
C
L72
200-BK-14
AIR INTAKE
615-YL-14
138-GN-18 129-BU
522-WH-14
516-GN-14
517-BU-14
200-BK-14
515-GY-14
HEATER
608-GN
-YL-14 4 615-YL-14
517-BU-14 138-GN-18
AIH RELAY 10A 130-RD STOP LAMPS 138-GN-18
3 608-GN
1 603-PK
200-BK-14
200-BK-14
515-GY-14
F 164-9206
174-1486(COSA) 10A 114-RD-18 FORWARD HORN 114-RD-18
E N
2
K
K
K
K
200-BK-14 308-YL-18
9 8 7
YYC ZZ C
276-BK-18 1 202-BK-18 1 202-BK-18
276-BK-18
F G 277-BK-18 3 3 202-BK-18
277-BK-18
2 200-BK-14 278-BK-18 4 202-BK-18 938G 4278-BK-18 IT38G
1 603-PK 279-BK-18 5 MACHINE 5279-BK-18 MACHINE
4 615-YL-14 7 CODE 7 CODE J
3 608-GN 6 PLUG 6 PLUG HAZARD C2 538-BR
202-BK-18 2 202-BK-18 202-BK-18 2 202-BK-18 GERMAN GROUND 31 200-BK-18 TCS
CONN 7 8 8 ROADING HEAD LAMP 537-GN-14 LEFT REAR AXLE
49A
CONN 24 FLASHER + BATTERY 49 102-RD-14 SPEED SENSOR
CONN 24 8V-2514 109-7330
HARNESS CODE PLUGS TURN C G
30B
200-BK-14
(REF LOC A-8)
615-YL-14
608-GN
603-PK
COSA OPTION
(REF LOC F-6) TCS
G NOTE E RIGHT REAR AXLE
5
11
1
3
4
6
7
8
9
2
10
12
CONN 8 SPEED SENSOR
C 109-7330 G
108-RD-18
200-BK-14
615-YL-14
A538-OR
608-GN
118-GY
122-RD
503-BR
505-BU
135-BU
603-PK
504-YL
537-GN-14
RIDE CONTROL J
C XX J L J
202-BK-18 2 BK-18 200-BK-18 E B 102-RD-14
O'ROPS ARRANGEMENT A221-BK-18 1
A232-BK-18 3
A222-BK-18 4 FLASHER
4Y-9844
CONN 23
JAPAN OPTION
OPTIONS CODE PLUGS (REF LOC F-6)
(REF LOC A-8) NOTE E
L67 L67
L68 L68
ROADING
H 1 PARK WORK1
B1
9 E800-GN-18 OFF
GY-14
7 404-YL-18 WORK2
BR-14
6 406-PU-18 2
5 483-BR-18
4 407-PK-18
PK-14
G 3 405-GY-18
122-RD DOME LAMP 2 484-YL-18 H LAMP SW
200-BK 107-6032 10 404-YL-18 3
BULB B2 108-3320
G 11 123-WH-18
PU-14
112-5219 12 HYD OIL TEMP H
4
BU-14
1 667-OR-18 115-1748 614-PU-18
8 C445-BU-18 H B3 200-BK-18
YL-14
483-BR-18 BACKLIGHT 1
DIODE BLOCK AS 123-WH-18 115-1748
OR-14
112-4735 BRAKE OIL PRESS 5 H
E800-GN-18 115-1748 200-BK-18
H 614-PU-18
GN-14
H 405-GY-18 BACKLIGHT 4
ALARM BK 2 C445-BU-18 123-WH-18 115-1748
RKING 3E-6329 RD 1 C470-BR-18 ENGINE OIL PRESS
AKE SW 115-1748
-4195 H
406-PU-18
GN-14
OR-14
PU-14
BR-14
BU-14
H
PK-14
GY-14
YL-14
123-WH-18
AIH BK-18 2 200-BK-18 COOLANT TEMP
TIMER RD-18 1 189-WH-18 L30 115-1748
614-PU-14
614-PU-18
614-PU-18
200-BK-18
200-BK-18
4Y-7948 YL-18 4 334-BU-18 H
123-WH-18
123-WH-18
123-WH-18
5
6
8
4
7
3
2
1
GN-18 3 373-GN-18 407-PK-18 H
123-WH-18
610-OR-14
608-GN-14
127-OR-14
615-YL-14
102-RD-14
XMSN OIL TEMP
614-PU-14
123-WH-18
483-BR-18
406-PU-18
407-PK-18
405-GY-18
404-YL-18
115-1748
122-RD
617-BR
H
0-BK-18 L61 BK 2 200-BK-18 E800-GN-18
0-BK-18 RD 1 453-PK-18 C470-BR-18
2-RD-18
0-YL SECONDARY L28 L28
8-RD-18 STEERING L27 L27
5-BU L62 ALARM L30 L30
3E-6329
667-OR-18
200-BK-18 SERVICE
200-BK-18 METER
H
SOR 1 3 161-3932
FRONT LOWER DASH C
LAMP TEST 1 2 C
107-6065
3
2 7 8 C
H H H 614-PU-18
200-BK-18
667-OR-18
RIGHT SIDE CONTROL CONSOLE
L62
L61
L30
L27
L28
BLOWER SW 373-GN-18
110-7890 H
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
453-PK-18
484-YL-18
BACK FORWARD
LIGHT 5 1 3 2T-3360
115-1748 AIR INTAKE
HEATER SW C
BACK 521-YL 107-6036
LIGHT 6 C C C 2 6 7 8
C C 115-1748 A/C 3 H HH H L22
3 4 5 2 1 614-PU-18
COMPRESSOR HYD LOCK 200-BK-18
F766-WH
614-PU-18
200-BK-18
G728-YL
SW DETENT 334-BU-18
189-WH-18 L29 L29
GN-14
GN-14
107-6070 OVERRIDE
BR-14
BU-14
GY-14
L61
L61 C C 8 7 2 SW
C C C H 603-PK
614-PU-18 7X-1886
L62
614-PU-18
200-BK-18
200-BK-18 1 3
BEACON SW
L62
3
4
5
2
1
6
C 567-WH 107-6033
KEY
515-GY
2 7 8
516-GN
124-GN
517-BU
567-WH
108-RD-18
122-RD-18
A538-OR C H H H 110-7
614-PU-18 R
135-BU
L64 3 200-BK-18 YL
DEFROST SW 144-GN OFF C PU
L60 107-6034 779-WH-18 L23 L22 ON S OR
L64 ST B
120-YL 8 7 2 P976-BR-18 702-OR-18 BR
124-GN L59 H
168-GN-18 L60 L60 567-WH 614-PU-18 C C C 1 3 XMSN
C C
614-PU-18
614-PU-18
614-PU-18
C C C L22
614-PU-18
614-PU-18
FUNCTION
144-GN
200-BK-18
603-PK
116-BR F766-WH SW
L55 L55 134-4091 8 7 2
136-GN G728-YL C C C
200-BK-18
L27
123-WH-18
123-WH-18
123-WH-18
3 L27
200-BK-18
L55 L55 8 7 5 2
126-PK-18 E701-PK-18 C CC C
BK-18
BK-18
BK-18
BK-18
F853-BR-18 C C 200-BK-18
308-YL-18 L60 L60 F766-WH RIDE 3 1 A219-BK-18 L29 L29
6 5 4 3
REAR
WASHE
ATTACH TRACTION CONTROL SYSTEM (TCS) 7T-8890
(CHASSIS PORTION)
L4 709-OR-18
L4 E934-OR-18
E935-GN-18
A219-BK L3 L3
S PP PP NN NN
FT REAR AXLE +V OR -18 A 709-OR-18 1 709-OR-18 LEFT FRONT RD 1 E923-PK-18 E923-PK-18
EED SENSOR SIGNAL WH -18 C E934-OR-18 2 E934-OR-18 PROP SOL RD 2 E936-WH-18 E936-WH BU
9-7330 L4 124-3052
GROUND BK -18 B A219-BK 3 A219-BK E924-YL-18 RD
4 E935-GN-18 E925-OR-18
NN E926-BU-18
RIGHT FRONT RD 1 E924-YL-18 E930-BU-18
PROP SOL RD 2 E936-WH-18 E936-WH
124-3052
S PP
GHT REAR AXLE +V OR -18 A 709-OR-18 NN
EED SENSOR SIGNAL WH -18 C E935-GN-18 LEFT REAR RD 1 E925-OR-18
9-7330 GROUND BK -18 B A219-BK PROP SOL RD 2 E936-WH-18
124-3052
NN
RIGHT REAR RD 1 E926-BU-18 ON/OFF
PROP SOL RD 2 E936-WH-18 PILOT SOL
124-3052 152-8385
NN
E930-BU-18 1 GN-18
E936-WH-18 2 GN-18
TCS BRAKE VALVE
L67
L68
200-BK-14 508-PU-18
200-BK-14 509-WH-18
OADING L68 200-BK-14 CONN 36
WORK1 200-BK-14 L67 511-BR-18
L6 CAB FRONT
615-YL-14 512-GN-18 C L
WORK2 12 483-BR-18
FLOOD 11 987-WH-18
CENTER DASH PANEL LAMP 6 619-GN-14
109-7041 1 605-YL
CST SHIFTER 615-YL 2 606-GY
130-6260 F
MP SW 615-YL 200-BK-14 10 976-OR-18
8-3320 615-YL 615-YL 9 614-PU-14
VVV 615-YL LEFT F 8 617-BR
1 G787-GN-18 FWD 615-YL SPEAKER 7 507-WH-18
-PU-18 2 G788-YL-18 REV 615-YL 168-8772 4 506-PU-18
-BK-18 BK-18 3 P916-OR-18 NEUT SW L5 200-BK-14 160-7893(JAPAN) K 5 964-BU-18
GHT 1 4 202-BK-18 GROUND 200-BK-14 508-PU-18 3 611-PU-14
8 C 509-WH-18
1 G768-GN-18 FIRST GEAR F 5 762-YL-18
-BK-18 2 G760-WH-18 SECOND GEAR 200-BK-14 3 761-GY-18
-PU-18 3 G761-YL-18 THIRD GEAR 615-YL 4
L5 L5
GHT 4 4 G762-BR-18 FOURTH GEAR 7 322-GY-18
CONN 35
24V OUTPUT L6 L6
WH-18
BK-18
8 5 306-GN-18 START RELAY 1 F766-WH-18
6 G763-PU-18 NEUTRAL GND ALSO N B CENTER DASH PANEL 975-WH-18
10
7 G755-GY-18 REVERSE SOLENOID / U 11 114-RD-18
8 G750-BU-18 FORWARD GEAR 1 2 3 4 5 6 S J J
L13 4F 8
1 P914-GN-18 J 2 200-BK-14
126-PK-18 + BATTERY 3F 2 200-BK-18 1
1 2F 6
2 202-BK-18 GROUND NOTE I 3 P915-PK-18 2 NOTE I 9
3 UNUSED 1F 4 752-YL-18 3 NOTE L
N 12
4 UNUSED ATTACH C L
6 331-OR-18 BACKUP ALARM OUT 1R CONN 37 CONN 38 FLOOD
5 307-OR-18 KEY SWITCH IN 2R LAMP 1 A219-BK-18
3R 117-3468 2 709-OR-18
C
3 E933-YL-18
CONN 27 C J 200-BK-18 4 E932-PK-18
1 441-OR-18 NN L
2 442-GY-18 123-WH-18
3 447-PK-18 123-WH-18 614-PU-18 614-PU-18 CONN 43
L14 4 102-RD-14 J
J BACKLIGHT
5 123-WH BAT 115-1748
J
6 611-PU 442-GY-18 J SEND BACKLIGHT J BAT J
7 614-PU 115-1748 441-OR-18 SEND 614-PU-18
8 449-BU-18 HYDRAULIC GRD 200-BK-18
CAB GAUGE TEMP GRD COOLANT TEMP
SERVICE 155-5233 J 110-4731(JAPAN)
C J 110-4732(JAPAN) 200-BK-18 J 155-5232
METER
161-3932 1 443-YL-18 200-BK-18 200-BK-18
L13 L13 200-BK-14 200-BK-18 200-BK-18
C 2
1 2 C L15 3 605-YL 200-BK-18 200-BK-18 200-BK
3 4 606-GY
C 200-BK-18 CONN 28 614-PU 614-PU-18
403-GN-18 L17 614-PU-18 614-PU-18
122-RD-18 123-WH-18 614-PU-18 614-PU-18
J
605-YL LEFT TURN
L3
200-BK-18 115-1748
L6
L5
123-WH-18
L17
L13
L14
L15
J J
538-BR HAZARD
FORWARD HORN SW BAT
2T-3360 3 J 605-YL 200-BK-18 115-1748 J
GRD
J
102-RD-14
2 606-GY BACKLIGHT
C J
322-GY-18 J 611-PU HIGH BEAM SIG 115-1748 REAR
TURN 200-BK-18 115-1748 WASHE
6 SIGNAL 449-BU-18 J SPEEDOMETER 7T-8890
5 SWITCH 134-0756
J
173-3064 606-GY RIGHT TURN
200-BK-18 115-1748
1 4 449-BU-18
J
307-OR-18
C 200-BK 200-BK
1 3
105-RD
308-YL
2 7 8
BK-18
C C C L5 L5
L12
614-PU-18
200-BK-18
610-OR-14 FRONT WIPER 615-YL
L15 L15 155-5783
L14 L 200-BK-14
L14 H F
L13 L13 GND
501-GN 4 GN H 511-BR-18
L17 L17 1 MOTOR L6 512-GN-18
L12 L12 T L5 RIGHT
200-BK 2 BK
118-GY 6 GY SPEAKER CONN 36
L18 L18 500-BR 3 BR B+ P 168-8772
407-PK-18 DUCT H C CAB 502-OR 5 OR 160-7893(JAPAN) K CAB FRONT
F
C470-BR-18 E800-GN-18 1 615-YL C L
123-WH-18 189-WH-18 2 200-BK-14 12 483-BR-18
L3
483-BR-18 334-BU-18 3 F 11
L27 404-YL-18 202-BK-18 4 L11 FLOOD 619-GN-14
6
405-GY-18 603-PK 5 UNUSED 18 LAMP 1 605-YL
406-PU-18 129-BU 6 CAT DATA LINK + 19 944-OR-18 109-7041 2 606-GY
E800-GN-18 H C CONN 29 CAT DATA LINK - 15 945-BR-18 10 976-OR-18
127-OR-14 503-BR 1 LIFT POSITN SENSOR 20 C530-BU-18 9 614-PU-14
617-BR 200-BK 2 WHEEL LIFT PRESS-HEAD END 13 C529-GY-18 8 617-BR
610-OR-14 504-YL 3 LOADER GROUND 21 251-BK-18 7 507-WH-18
L28 608-GN-14 505-BU PCS E416-PU-18 506-PU-18
4 LIFT PRESS-ROD END 16 4
122-RD 702-OR-18 L10 ECM +BATTERY 24V (IN) 138-GN-18
5 112-1572 1 5
102-RD-14 608-GN-14 6 UNUSED 12 3 611-PU-14
615-YL-14 615-YL-14 7 UNUSED 10 138-GN-18
334-BU-18 136-GN-18 8 TX A CHANNEL 9 818-BR-18 5 762-YL-18
L29 189-WH-18 UNUSED 3 761-GY-18
H C 3
2 1
IT38G FRONT
CONN 44
REAR FRONT L V V
WASHER L MOTOR L L MOTOR L WASHER 605-YL 3 605-YL 1 RD-18
7T-8890 7T-8890 200-BK-14 1 200-BK-14 2 BK-18 LEFT TURN
606-GY 2 LAMP
617-BR 6 V FLOOD 3E-6466
506-PU-18 619-GN-14 5 619-GN-14 LAMP
200-BK-18 611-PU-14 4 200-BK-14 9X-1439
507-WH-18 V
200-BK-18 LU U RIGHT TURN
606-GY 3 606-GY 1 RD-18 LAMP
200-BK-14 1 200-BK-14 2 BK-18 3E-6466
BU C 483-BR-18 2
RD B 614-PU-14 6 U
BK A 200-BK-18 619-GN-14 5 619-GN-14 FLOOD
BRAKE OIL L 611-PU-14 4 200-BK-14 LAMP I
CONN 45 U 9X-1439
PRESSURE SW
175-3244 L
FORWARD
114-RD-18 HORN
322-GY-18 7T-0970
L
L CCC CCC
976-OR-18 1 976-OR-18 1 GN-18
975-WH-18 2 975-WH-18 2 GN-18 RIDE
CONTROL
CONN 46 SOLENOID
CCC VALVES
976-OR-18 1 GN-18 149-2658
200-BK-18
200-BK-18
200-BK-18
975-WH-18 2 GN-18
L EEE EEE
987-WH-18 2 987-WH-18 1 GN-18
200-BK-18 1 200-BK-18 2 GN-18 4TH
FUNCTION
CONN 48 DIVERTER
EEE SOLENOID
987-WH-18 1 GN-18 VALVES
200-BK-18 2 GN-18 152-8351
L
F766-WH-18 A OR-18 + BATTERY FORK
964-BU-18 B BU-18 SOLENOID POSITIONER
36 200-BK-18 C BK-18 GROUND SWITCH
507-WH-18
506-PU-18
483-BR-18
3E-7843
200-BK-14
200-BK-14
FRONT
483-BR-18
200-BK-14
200-BK-18
483-BR-18 507-WH-18 H
987-WH-18 506-PU-18
619-GN-14 200-BK-14 L
605-YL 200-BK-14 F766-WH-18 A OR-18 + BATTERY BUCKET
606-GY 200-BK-14 762-YL-18 B BU-18 SOLENOID POSITIONER
976-OR-18 605-YL 200-BK-18 C BK-18 GROUND SWITCH
614-PU-14 617-BR 3E-7843
617-BR 606-GY
507-WH-18 614-PU-14
506-PU-18 619-GN-14
964-BU-18 611-PU-14 L
611-PU-14 114-RD-18 200-BK-14 200-BK-18 A BK-18 GROUND LIFT
322-GY-18 F766-WH-18 F766-WH-18 B OR-18 + BATTERY POSITIONER
762-YL-18 976-OR-18 761-GY-18 C BU-18 SOLENOID SWITCH
761-GY-18 975-WH-18 3E-7844
762-YL-18 NOTE L
322-GY-18 F766-WH-18 AAA
F766-WH-18 761-GY-18 CONN 49 709-OR-18 A OR -18 +V LEFT FRONT WHEEL
975-WH-18 987-WH-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL SPEED SENSOR
114-RD-18 964-BU-18 1 A219-BK A219-BK B BK -18 GROUND 109-7330
3 E933-YL-18
200-BK-14 2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL
L AAA E933-YL-18 C WH -18 SIGNAL SPEED SENSOR
A219-BK B BK -18 GROUND 109-7330
NOTE L AAA
IT38G FRONT
REAR FRONT L U U
WASHER L MOTOR L L MOTOR L WASHER 605-YL 3 606-GY YL-18 W LH TURN &
7T-8890 7T-8890 617-BR 6 614-PU PU-18 C CLEARANCE
606-GY 2 U LAMP
U 4Y-3580
619-GN-14 5 200-BK-14
506-PU-18 611-PU-14 4 U
200-BK-18 200-BK-14 1 619-GN-14
507-WH-18 611-PU-14 HI/LO BEAM
CONN 45 HEAD LAMP
200-BK-18 200-BK-14
U 4Y-4580
L CCC CCC
BU C 483-BR-18 976-OR-18 1 976-OR-18 1 GN-18 F
RD B 975-WH-18 2 975-WH-18 2 GN-18 RIDE
BK A 200-BK-18 CONN 46 CONTROL
L CCC SOLENOID
BRAKE OIL L 114-RD-18 FORWARD 976-OR-18 1 GN-18 VALVES
PRESSURE SW 322-GY-18 HORN 975-WH-18 2 GN-18 149-2658
175-3244 L 4Y-7882
L U
U
619-GN-14 5 619-GN-14
611-PU-14 4 611-PU-14 HEAD LAMP
200-BK-14 1 200-BK-14 4Y-4580
200-BK-18
200-BK-18
200-BK-18
2 U
606-GY 3 606-GY U
614-PU-14 6 614-PU GY-18 T RIGHT
PU-18 W TURN & WIDTH
U LAMP
CONN 44 U 4Y-3263
200-BK-14
200-BK-14
200-BK-14
507-WH-18
506-PU-18
483-BR-18
L
200-BK-14
200-BK-14
36
F766-WH-18 A OR-18 + BATTERY BUCKET
FRONT 762-YL-18 B BU-18 SOLENOID POSITIONER
200-BK-18 C BK-18 GROUND SWITCH
483-BR-18 483-BR-18 3E-7843
507-WH-18 200-BK-14
619-GN-14 506-PU-18 L
605-YL 200-BK-14 200-BK-18 A BK-18 GROUND LIFT
606-GY 200-BK-14 F766-WH-18 F766-WH-18 B OR-18 + BATTERY POSITIONER
976-OR-18 200-BK-14 761-GY-18 C BU-18 SOLENOID SWITCH
614-PU-14 605-YL 3E-7844
617-BR 617-BR L
507-WH-18 606-GY 138-GN-18 A RD-18 +V PCS LIFT
POSITION SENSOR
E
506-PU-18 614-PU-14 251-BK-18 B BK-18 GROUND
619-GN-14 C530-BU-18 C WH-18 SIGNAL 161-8906
611-PU-14 611-PU-14
114-RD-18 C530-BU-18 L
762-YL-18 322-GY-18 138-GN-18 138-GN-18 A OR -18 +V PCS LIFT CYL
761-GY-18 976-OR-18 251-BK-18 251-BK-18 B BK -18 GROUND HEAD END PRESS SENSOR
L74 E
304-WH-8
E 447-PK-18 G S E 101-RD-4 101-RD
200-BK-18 EE
E C444-YL-18 MTR BAT RD-00
B+ 109-RD-4 SS 200-BK
- + W R 403-GN-18 E 334-BU-18
MOTOR KKK
101-RD-4
A A E B- E ALTERNATOR RD-00
SSS
RRR 107-7977 ATT E
BK-4 FF
FUEL LEVEL ALTERNATOR RRR BK-00 HH E
SENDER 9W-3043 STD JJ 311-WH 2
134-7262 BK-00 310-PU
301-BU-10
200-BK-10
E C444-YL-18 TERMINAL BLOCK
JJ 8C-6358
BK-00
B+ 109-RD-4
D+ R 403-GN-18 RD-00 RD-00
E B- E RD-00 TTT SSS CST SOLEN
NOTE: TERMINAL BLOCK IS HH VALVES
FFF
REQUIRED WITH ATCH JUMP TO ENGINE 186-1526
2 200-BK START RECEPTACLE BLOCK (QTY 6)
BK-6
1 311-WH
BK
D
BK
START AID 200-BK-10 200-BK
FFF 109-RD-4 200-BK 200-BK-10
COOLANT SW
3E-6449 C444-YL-18 311-WH
ENGINE T 403-GN-18 109-RD-4
GROUND 200-BK C444-YL-18
E 311-WH 403-GN-18
COOLANT T BK 1 441-OR-18 441-OR-18 441-OR-18
SW/SENDER WH 2 406-PU-18 406-PU-18 406-PU-18 901-WH-
118-5144 900-PU-
T
975-WH-
LEFT SIDE ENGINE L82 755-OR-
751-GN-
D 752-YL-1
754-BU-
M E
BK-18 1 1 125-OR
BK-18 2 2 G454-PK
301-BU-10
200-BK-10
M
403-GN-18
441-OR-18
C444-YL-18
334-BU-18
406-PU-18
304-WH-8
109-RD-4
101-RD-4
BACKUP ALARM AXLE OIL COOLER
310-PU
123-6449 CLUTCH COIL
CONN 2 168-6452
321-BR-18 1
200-BK-18 2
A M L75
L76
A WW WW COSA
614-PU 1 CONN FOR 1 614-PU LICENSE
200-BK 2 LICENSE PLATE 2 200-BK PLATE
L74
S L77
ARC 2 522-WH-14 E
SUPPRESSOR 1 513-OR-14 442-GY-18 1 BK T
326-RD-18
202-BK-18
405-GY-18
442-GY-18
450-YL-18
106-8704 404-YL-18 2 WH
522-WH
521-YL
T
A/C S HYDRAULIC
CLUTCH GN-14 1 513-OR-14 SW/SENDER
COIL AS. GN-14 522-WH-14 104-3008 ENGINE E
2 CONN 5
106-5122
24
14
15
10
8
2
21
MACHINE A
326-RD-18
405-GY-18
442-GY-18
202-BK-18
450-YL-18
RIGHT SIDE ENGINE
522-WH
521-YL
BREAKER/RELAY PANEL
3E-5239 REAR
101-RD-12 87A FLOOD
101-RD-10 A A RELAY
A 30A A 20A A 87 30 A
115-RD-10
175-RD-14
AUX BKR HOOD BKR
630-GY
START RELAY A A
125-1302 5H-6565 9H-1958
304-WH-8 116-BR
A A 200-BK 608-GN
109-RD-10
614-PU 304-WH-8
200-BK A 101-RD-4
321-BR-18 321-BR-18 BK-18 2 202-BK-18 109-RD-4
200-BK-18 200-BK BK-18 1 306-GN-18 306-GN-18
B 200-BK-18 200-BK-12 115-RD-10
L79
200-BK-14 200-BK-14 117-RD-4
101-RD-4
200-BK-14
L74 447-PK-18 447-PK-18 200-BK-12
617-BR 617-BR 200-BK-14
605-YL 605-YL A 630-GY
A A
604-OR 604-OR 80A 397-OR-14
630-GY 630-GY A A300-GN
BUSS BAR
606-GY A301-WH
7V-9275
398-BU-14
200-BK-14
A300-GN
A301-WH
A300-GN
A301-WH A
398-BU-14 80A
122-RD A
MAIN BKR
9S-4693
A
HOOD UP POWER OR-14 1 397-OR-14
HOOD UP SWITCH GN-18 2 A300-GN
GROUND BK-14 3 200-BK-14 630-GY
HOOD DOWN POWER BU-14 4 398-BU-14
+ BATTERY RD-14 5 175-RD-14 397-OR-14
HOOD DOWN SWITCH WH-18 6 A301-WH A300-GN
A301-WH
HOOD RELAY CONTROL 398-BU-14
149-2612 122-RD
321-BR-18
605-YL
200-BK-14
604-OR
606-GY
614-PU
630-GY
A 606-GY
397-OR-14 RD 617-BR
RIGHT TURN LAMP 447-PK-18
107-4402
A A
398-BU-14
A
200-BK-14
200-BK-14
MOTOR
RD-18 1 606-GY A 200-BK-12
BK-18 2 200-BK 122-RD B RD-18
A300-GN C WH-18 BK 200-BK
STOP/TAIL/PARK LAMP A301-WH A BK-18 HOOD
107-4401 ACTUATOR
A AS.
S RD-18 A 604-OR 1 3 WWW
161-4002 AXLE OIL COOLER
T WH-18 C 614-PU MOTOR AS. 2 200-BK-18
G BK-18 B 200-BK 161-4007 TEMP SW 1 G486-GN
2 155-8998
BK WWW
A HOOD ACTUATOR SW 2 2 200-BK
FLOOD 630-GY (MOM-LOCKED OFF-MOM) BK 1 1 G454-PK
LAMP 200-BK 146-0240
9X-6775 A T
15 14
B-MID 10A 130-RD
20
BLOWER
515-G
RR
200-B
615-YL-14 4 61
SS
200-B
3 60
1 60
101-RD-4 ROOF 115-RD-14 C 10A 122-RD
160-PU-4
CONN 7
F 164-9206
174-1486(COSA) 10A 114-RD-18 FORWARD HORN 114-RD-18
E N
2
L72 10A 105-RD KEY SWITCH 105-RD
200-BK 2 BK-18 G MOTOR WH/RD-14 1 A-MID 10A 126-PK-18
SHELL 115-RD-14 C
200-BK-14
334-BU-18 1 BK-18 BK-14 2 10A 449-BU-18
F853-BR-18
608-GN
603-PK
200-BK
200-BK
200-BK
200-BK
200-BK-14 308-YL-18
L70 125-OR
522-WH-14
E N N G742-GN-18
311-WH 2 START AID
PU-18 THERMOSTAT SW C470-BR-18
310-PU 1 SOLENOID
WH-18 3E-5464 C471-GN-18
3E-6332 G742-GN-18
TRANSMISSION C444-YL-18
SOL 6 SOL 5 SOL 4 136-GN-18
SPD 1 E417-OR-18 E419-BU-18
G742-GN-18
CST SOLENOID SPD 3 SPD 2
C471-GN-18
L71 L71
C470-BR-18
C444-YL-18
200-BK-14
136-GN-18
E417-OR-18 144-GN-18
VALVES F765-BR-18 E417-OR-18
200-BK
186-1526 202-BK-18 144-GN-18
(QTY 6) 135-BU E800-GN-18
GN
GN
GN
GN
GN
GN
135-BU A514-YL-18
A576-GN-14 1 C 2 1C2 1C 2 975-WH-18
E800-GN-18 200-BK-18 + + + 200-BK-18
C C C
1
2
1
2
1
2
E800-GN-18 200-BK-18 5 + ALARM 5 + SEAT 5 +
T T T E419-BU-18 200-BK-18 C 3 DISARM C ALARM
C
PARK BRAKE
3 ALARM RELAY
975-WH-18
144-GN A538-OR 3
975-WH-18
G742-GN-18
L59
C444-YL-18
ANTENNA 200-BK-14 200-BK-18 135-BU 571-OR-18
975-WH-18 8E-1118 CONN 8 200-BK-18 200-BK-18 517-BU 975-WH-18
L82 755-OR-18 SHELL CAB 200-BK 200-BK-14 516-GN L60 128-PK-18
751-GN-18 G C 200-BK-14 200-BK-14 515-GY 321-BR-18
200-BK-14 2 200-BK-14 E417-OR-18 122-RD-18
752-YL-18 A538-OR 9 A538-OR F765-BR-18 331-OR-18
754-BU-18 118-GY 118-GY 202-BK-18 1C 2 1C2 1C 2 122-RD-18
5 + + +
975-WH-18
975-WH-18
975-WH-18
200-BK-14
122-RD 11 122-RD E800-GN-18 C C
608-GN 5 + ALARM 5 + RIDE 5 +
503-BR 6 503-BR 144-GN 3 DISARM CONTROL BACKUP ALARM
L71 504-YL 7 504-YL 522-WH C 3 RELAY C 3 RELAY
4 A RELAY 4 4
505-BU 8 505-BU 200-BK-14 158-5089 B 130-3033 C 158-5089
108-RD-18 10 108-RD-18 118-GY
T T T F 135-BU 12 135-BU 122-RD FUSE/RELAY PANEL
2
1
2
1
2
1
GN
GN
GN
GN
2
443-YL-18 12 443-YL-18
T 407-PK-18 407-PK-18
11
T/C OIL TEMP 202-BK-18 10 202-BK-18
122-RD-18
122-RD-18
122-RD-18
SW/SENDER 710-GN-18 9 710-GN-18
104-3007 T 8
122-RD
122-RD
WH-18 2 710-GN-18 975-WH-18 2 975-WH-18
BK-18 1 202-BK-18 751-GN-18 1 751-GN-18
TRANSMISSION 752-YL-18 4 752-YL-18
754-BU-18 754-BU-18 L69
SPEED SENSOR L82 3
6V-2455 755-OR-18 6 755-OR-18
E800-GN-18
E417-OR-18
F765-BR-18
202-BK-18
200-BK-14
900-PU-18 7 900-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
L82
615-YL-14
122-RD-18
522-WH
901-WH-18 901-WH-18 614-PU
144-GN
608-GN
118-GY
122-RD
5
503-BR
505-BU
603-PK
504-YL
614-PU
125-OR
122-RD
122-RD
TRANSMISSION 13
14 CONN 10 115-RD-10
117-RD-4
MACHINET CCAB C444-YL-18
A C 116-BR
115-RD-10 122-RD L43
1 115-RD-10 OPERATOR STATION
C444-YL-18 2 C444-YL-18 321-BR-18
L77 L76 122-RD 3 122-RD 521-YL
321-BR-18 4 321-BR-18 522-WH
C444-YL-18
C444-YL-18
521-YL 5 521-YL 310-PU
321-BR-18
115-RD-10
326-RD-18
403-GN-18
C444-YL-18
441-OR-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
202-BK-18
405-GY-18
334-BU-18
442-GY-18
406-PU-18
450-YL-18
404-YL-18
304-WH-8
117-RD-4
E928-WH-18
F766-WH-18
G454-PK
109-RD-4
101-RD-4
E927-GN-18
A219-BK-18
A219-BK-18
522-WH 6 522-WH 443-YL-18
200-BK-14
200-BK-14
200-BK-14
522-WH
522-WH
122-RD
125-OR
116-BR
310-PU
125-OR
614-PU
310-PU
521-YL
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
521-YL
125-OR 7 407-PK-18
334-BU-18 614-PU 8 614-PU 334-BU-18
310-PU 9 403-GN-18
C444-YL-18 116-BR 10 116-BR 404-YL-18
403-GN-18 11 405-GY-18
L85
24
14
15
10
8
2
21
17
25
22
5
4
3
C444-YL-18 23
334-BU-18 16
12
13
101-RD-4 19
1
109-RD-4 20
7
6
18
9
11
442-GY-18
202-BK-18
450-YL-18
404-YL-18
304-WH-8
406-PU-18
G454-PK
125-OR
310-PU
521-YL
ECM
9 E927-GN-18
6 E926-BU-18
7 E930-BU-18
4 E925-OR-18
605-YL 403-GN-18 3 403-GN-18 900-PU-18
3 E924-YL-18
1 E923-PK-18
11 944-OR-18
L79
12 945-BR-18
8 E936-WH
2 A219-BK
CONN 13
5 167-OR
13 NN NN
14 CONN 12
TCS
E928-WH-18
E927-GN-18
G878-GY-18
A219-BK
E923-PK-18
E925-OR-18
E924-YL-18
E926-BU-18
E936-WH
E930-BU-18
167-OR
G476-WH-18
A219-BK
944-OR-18
E929-GY-18
945-BR-18
BK-18
BK-18
202-BK-14 202-BK-14
C 200-BK-14 200-BK-14 CONN 22
CAB C HHH
200-BK-12 GROUND C 251-BK GGG
C
L44
A219-BK
A219-BK-18
A219-BK
A
200-BK-14 LLL STRAP AS. 8R-6359
BK-00 KK
FRAME
630-GY GROUND
BOSS
397-OR-14
A300-GN
A301-WH
398-BU-14 TCS BRAKE 167-OR
PURGE PLUG
E934-OR-18
E935-GN-18
E930-BU-18
E932-PK-18
E929-GY-18
122-RD
E933-YL-18
709-OR-18
321-BR-18 140-7862
605-YL
G476-WH-18
L80 L80
E928-WH-18
E934-OR-18
E935-GN-18
E927-GN-18
E925-OR-18
A250-BK-18
E933-YL-18
G878-GY-18
E930-BU-18
E926-BU-18
A250-BK-18
A250-BK-18
A250-BK-18
E932-PK-18
E923-PK-18
A281-BK-18
A280-BK-18
A279-BK-18
A226-BK-18
A225-BK-18
A224-BK-18
A223-BK-18
E929-GY-18
614-PU
E924-YL-18
944-OR-18
709-OR-18
945-BR-18
L78 604-OR
E936-WH
A282-BK
A219-BK
A219-BK
BK-18
BK-18
BK-18
BK-18
BK-18
167-OR
167-OR
606-GY
617-BR
447-PK-18
200-BK-14 MMM
NN NN
8
7
6
5
4
3
2
1
200-BK-14 CONN 22
18
39
12
3
9
37
31
1
6
8
16
36
34
33
27
26
25
22
21
40
38
14
32
28
7
11
4
17
10
15
13
2
5
19
23
35
29
20
24
30
40
36
28
27
18
19
16
1
6
2
5
4
12
8
32
31
30
17
34
33
26
25
15
39
20
24
29
9
35
14
10
38
23
37
11
21
22
3
7
13
UNUSED
CALIBRATE (938G ONLY)
UNUSED
CAT DATA LINK -
CAT DATA LINK +
TEST/ENABLE SW TERM 4
TEST/ENABLE SW TERM 3
+ BATTERY
+ BATTERY
UNUSED
SENSOR GND RETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SOL GND RETURN
RH REAR BRK PROP SOL
RH FRT BRK PROP SOL
LH REAR BRK PROP SOL
LH FRT BRK PROP SOL
SENSOR GND RETURN
UNUSED
- BATTERY
- BATTERY
HARNESS CODE 6
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
LH REAR SPEED SENSOR
200-BK 2
UNUSED
3 TEST PLUG
4 140-7863 TCS
CONTROL
CONN 5 187-5030
RD-00
BK-00
BK-18
BK-18
BK-18
BK-18
NNN
8
7
6
5
4
3
2
1
CONN 22
13 12 11 10
2
19
HARNESS CODE 5 23 A280-BK-18 6 E927-GN-18
HARNESS CODE 4 A279-BK-18 5 A219-BK-18
L42
35
1-7553
HARNESS CODE 3 A226-BK-18 4 200-BK-18
8G TCS
29
RELAY
HARNESS CODE 2 A225-BK-18 3
CONN 22
122-RD 105-RD
122-RD
200-BK-18
130-RD
158-5089
125-OR
20
158-5089
ODE PLUG
L47
HARNESS CODE 1 A224-BK-18 2 200-BK-18 122-RD 122-RD-18
A514-YL-18
24
E800-GN-18
126-PK-18
321-BR-18
449-BU-18
200-BK-18
122-RD-18
122-RD-18
114-RD-18
331-OR-18
L46
975-WH-18
G742-GN-18
308-YL-18
PARK BRAKE
HARNESS CODE 0 A223-BK-18 1 122-RD 122-RD
F853-BR-18
200-BK-18
ALARM RELAY
30
200-BK-18 122-RD-18 122-RD-18
J1
NN
BACKUP ALARM
122-RD-18
NN
F766-WH-18
L49
L49
GGG
963-GN-18
CONN
L83
L46
L37
L39
F766-WH-18
L47
L45
L41
L60
L59
L58
BK-00
RD-00
L83
779-WH-18
P976-BR-18 122-RD-18
L48
976-OR-18 122-RD-18
L48
L49
138-GN-18 C470-BR-18
F766-WH C471-GN-18
L49
L59
L33
761-GY-18 114-RD-18 C444-YL-18
L60
762-YL-18 136-GN-18
L33
128-PK-18
200-BK-18
200-BK-18
200-BK-18
987-WH 144-GN-18
614-PU-18
614-PU-18
C444-YL-18
122-RD-18
122-RD-18
321-BR-18
A514-YL-18
976-OR-18
571-OR-18
C444-YL-18
331-OR-18
C470-BR-18
L55
C471-GN-18
975-WH-18
A538-OR
E419-BU-18
975-WH-18
144-GN-18
144-GN-18
136-GN-18
E800-GN-18
E417-OR-18
964-BU-18 144-GN-18
144-GN 975-WH-18
L58
144-GN-18 A514-YL-18 L56
L58
144-GN-18 C444-YL-18
L56
FLOAT
L56
144-GN 144-GN 975-WH-18
L59
L59
571-OR-18
L60
SOLENOID
RD-18
L60
321-BR-18
RD-18
761-GY-18 200-BK-18 8 167-OR 331-OR-18
200-BK-18 F766-WH-18 1 167-OR
L56
LIFT
200-BK-18 761-GY-18 2 RD-18 144-GN 122-RD
200-BK-18 200-BK-18 7 RD-18 102-RD-14 125-OR
9
L55
SOLENOID
F766-WH-18 963-GN-18 3
L49
L55
118-GY 117-RD-4
POSITIONER
963-GN-18 F766-WH-18 4
F766-WH-18 200-BK-18 118-GY 308-YL-18
L48
5
RD-18
200-BK-18 127-OR-14 308-YL-18
C
L54
RD-18
TILT
C470-BR-18 127-OR-14
122-6344
L54
129-BU
308-YL 118-GY
L55
VALVE GP-PILOT
308-YL-18 116-BR
SOLENOID
200-BK-18
200-BK-14
614-PU-14
308-YL-18 136-GN
POSITIONER
L55
F766-WH
308-YL
521-YL
310-PU
C471-GN-18 189-WH-18
202-BK-18
RD-18
G788-YL-18
978-GN-18
RD-18
168-GN-18
G787-GN-18
E701-PK-18
123-WH-18 123-WH
F748-WH-18
762-YL-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
126-PK-18
202-BK-18
614-PU-18
614-PU-18
964-BU-18
973-BR-18
976-OR-18
976-OR-18
963-GN-18
123-WH-18
E417-OR-18 144-GN
129-BU 126-PK
L36
L53
E800-GN-18 138-GN-18
SOLENOID
189-WH-18 138-GN-18
AUXILLARY
SW
105-RD 167-OR
RIDE
122-RD-18 130-RD
978-GN-18 1 978-GN-18 331-OR-18 114-RD-18 614-PU
308-YL
L40
118-7239
107-6030
614-PU
310-PU
128-PK
L48
L48 614-PU-18
200-BK-18
200-BK-18
200-BK-18
614-PU-18
MANUAL SW
F748-WH-18
XMSN AUTO/
126-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
202-BK-18
614-PU-18
614-PU-18
973-BR-18
614-PU-18
614-PU-18
168-GN-18
976-OR-18
976-OR-18
123-WH-18
158-8863
449-BU-18 F853-BR-18
8
C
C
C
614-PU-14 F766-WH-18
503-BR F766-WH
8 7 6
614-PU-18 C C C
C
504-YL F766-WH-18
7 6
CC
DOWNSHIFT SW
505-BU
3
3
C
L33
L41
L37
L39
944-OR-18 615-YL-14 F766-WH
2
L46
945-BR-18 608-GN E701-PK-18
1
1
C
C
L46 L35
C
945-BR-18 136-GN-18 521-YL E927-GN-18
944-OR-18 762-YL-18 A219-BK-18
L35
D
L54
-
E 945-BR-18 136-GN-18 964-BU-18 987-WH
A 126-PK-18 136-GN-18 963-GN-18 779-WH-18
L54
B 202-BK-18 308-YL-18 976-OR-18 P976-BR-18
C
+ C
OFF
PLUG
8
G 4 A222-BK-18 202-BK-18 973-BR-18
CONNECTOR
202-BK-18 126-PK
ENABLE UP
H 2 123-WH-18
(LOC I-8)
7
LAMP
CONN 23
134-4092
MID
OPTIONS
SW POSITION
C
J 6 126-PK-18 202-BK-18
ACTION
3E-8679
TCS TEST/
DOWN
AID SW
L50
RIGHT SIDE CONTROL CONSOLE
134-4093
975-WH-18 200-BK-14
ENABLE SW
8
A219-BK-18
A219-BK-18
200-BK-18
126-PK-18
614-PU-18
310-PU
C920-GY-18
L51
L50 L51
L45
276-BK-18 614-PU-14 614-PU-18
8
1 202-BK-18 F853-BR-18
8
C
C
1
1
0
L45
4 278-BK-18 F748-WH-18 308-YL
7
200-BK-18
PLUG
CODE
C
CC
(LOC I-8)
C
F765-BR-18 E927-GN-18
CONN 24MACHINE
L52
HARNESS
C
571-OR-18 A219-BK-18
2
308-YL
C
0
1
1
INPUTS (1=SW CLSD, 0=SW OPEN)
HARNESS CODE 1 24
3 1
C
HARNESS CODE 2 25
3 1
202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-14
200-BK-14
HARNESS CODE 3 26 278-BK-18 779-WH-18
HARNESS CODE 4 27 279-BK-18 A219-BK-18
126-PK-18
945-BR-18
944-OR-18
RIDE CONTROL OPTION 28 A221-BK-18 200-BK-18
LOAD CHECK OPTION 29 A222-BK-18 202-BK-18 200-BK-18
RATED ENGINE SPEED 4 A232-BK-18
DIAGNOSTIC INDICATOR 30 C920-GY-18
1
H
H
H
H
H
H
H
9W-0335
115-1748
115-1748
115-1748
115-1748
115-1748
SEC STEER
UNUSED 40 200-BK
H
PRIM STEER
202-BK-18
202-BK-18
202-BK-18
202-BK-18
200-BK-14
615-YL
PARK BRAKE
FLOOD LAMP
136-6337
ALTERNATOR
200-BK-18
484-YL-18
CIGAR LIGHTER
453-PK-18
8
123-WH-18
200-BK-18
G750-BU-18 200-BK
200-BK-18
FORWARD 15
E417-OR-18
123-WH-18
C471-GN-18
136-GN-18
126-PK
NEUTRAL 16 G763-PU-18 200-BK-18
200-BK
G755-GY-18 200-BK-18
129-BU
REVERSE 17
202-BK-18
126-PK-18
126-PK-18
L38
SHIFTER
SPEED 1 20 G768-GN-18 200-BK
G760-WH-18 200-BK
L38
SPEED 2 21
NOTE C
G761-YL-18 200-BK
115-1560
SPEED 3 22
L34
200-BK-18
614-PU-18
727-GN-18
L50
STEERING
MANUAL SW
SPEED 4 23 G762-BR-18
SECONDARY
L50
L34
XMSN NEUTRAL OVERRIDE SW 14 720-PU-18
WP
BB
L34
GROUND 2
L53
LOW
L53
HIGH
PARK
112-6174
L
GROUND
710-GN-18 727-GN-18
L47
XMSN SPD INPUT 5
WIPER B+
L47
WASHER B+
7
FWD LOW SOL 33 754-BU-18 453-PK-18
REAR WIPER SW
OPERATOR STATION
WH
RD
XMSN
L24
RD -14
RD -18
BK -18
YL -14
BU -14
BR -18
8
7
6
5
4
3
2
1
L24
1
2
3
WH -14 4
5
6
7
8
H
110-7886
975-WH-18 123-WH-18
H
975-WH-18
115-1748
WIPER SW
L51
761-GY-18 L32
L51
BACKLIGHT 2
RIDE CTRL ON
614-PU-18
18
504-YL
L20
200-BK
505-BU
503-BR
118-GY
118-GY
L52
BACKLIGHT 3
F765-BR-18 136-GN-18
200-BK-18
PARK BRAKE SW
614-PU-18
13
200-BK
500-BR
118-GY
118-GY
502-OR
501-GN
L52 CAB
PARK BRAKE ALARM RLY COIL 38 A514-YL-18 484-YL-18
L30
L28
L26
FRONT INTERMITTENT
REAR
200-BK-18
C
200-BK-18 200-BK-18
L25
614-PU-18
L29
L84
614-PU-18
L21
L26 L25
BK-00
L83
RD-00
L40
L34
L32
L36
L37
L38
L39
L33
L41
L35
102-RD-14 200-BK
102-RD-14 200-BK
122-RD 200-BK
L84
L84
118-GY 200-BK
118-GY 500-BR
127-OR-14 102-RD-14 501-GN
C470-BR-18 122-RD 502-OR
L18
727-GN-18
326-RD-18
403-GN-18
123-WH 144-GN
L20
CONN 3
R
136-GN-18
L28
L30
L29
L21
C
L7
1 20 9
617-BR 200-BK 2 WHEEL LIFT PRESS-HEAD END 13 C529-GY-18 8 617-BR
610-OR-14 504-YL 3 LOADER GROUND 21 251-BK-18 7 507-WH-18
L28 608-GN-14 505-BU PCS E416-PU-18 506-PU-18
4 LIFT PRESS-ROD END 16 4
122-RD 702-OR-18 L10 ECM +BATTERY 24V (IN) 138-GN-18
5 112-1572 1 5
102-RD-14 608-GN-14 6 UNUSED 12 3 611-PU-14
615-YL-14 615-YL-14 7 UNUSED 10 138-GN-18
334-BU-18 136-GN-18 8 TX A CHANNEL 9 818-BR-18 5 762-YL-18
L29 189-WH-18 UNUSED 3 761-GY-18
H C CONN 30 3
334-BU-18 404-YL-18 1 A CHAN RECEIVE 4 819-GY-18 4 138-GN-18
L30 189-WH-18 200-BK GROUND 8 250-BK-18 7 322-GY-18
2
202-BK-18 405-GY-18 3 UNUSED 5 1 F766-WH-18
702-OR-18 406-PU-18 4 UNUSED 24 10 975-WH-18
L21 603-PK 483-BR-18 UNUSED 114-RD-18
5 L8 6 11
144-GN 484-YL-18 6 UNUSED 22 8 C530-BU-18
614-PU-14 506-PU-18 7 KEYPAD DATA 14 E955-OR-18 2 200-BK-14
200-BK 507-WH-18 8 UNUSED 11 6 251-BK-18
200-BK 407-PK-18 9 -BATTERY GROUND 2 251-BK-18 9 C529-GY-18
129-BU 617-BR 10 KEYPAD SUPPLY +12V 7 188-WH-18 12 E416-PU-18
727-GN-18 453-PK-18 12 UNUSED 23 C L
L20 610-OR-14 11 UNUSED 17
615-YL CONN 31 Z CONN 35
C471-GN-18 102-RD-14 1
E417-OR-18 122-RD 2 Z
L20 136-GN-18 118-GY 3 +12 V OR-18 A 188-WH-18
453-PK-18 127-OR-14 4 LAMP GROUND BK-18 B 251-BK-18
484-YL-18 C470-BR-18 5 115-1748 DATA WH-18 C E955-OR-18
L18 727-GN-18 6
118-GY 144-GN 7 L7 BACK PCS
503-BR 123-WH-18 8 LIGHT KEYPAD
501-GN
502-OR
149-3253
118-GY
500-BR
504-YL 614-PU-14 9 Z Z
505-BU C471-GN-18 10 200-BK-18
506-PU-18 E417-OR-18 11 614-PU-18
507-WH-18 12
Z
DUCT H C CAB CONN 39 A
CONN 32 TCS DISPLAY CUSTOMER B 250-BK-18
MODULE DATA C 819-GY-18
115-9476 CONNECTION D 818-BR-18
MM E 138-GN-18
+24V OR-18 1 167-OR
GND WH-18 2 E936-WH 1 614-PU-18
L. FRT BRK INDICATOR PK-18 3 E923-PK-18 2 200-BK-18
R. FRT BRK INDICATOR YL-18 4 E924-YL-18 3 944-OR-18
L. REAR BRK INDICATOR OR-18 5 E925-OR-18 4 945-BR-18
R. REAR BRK INDICATOR BU-18 6 E926-BU-18 5 C530-BU-18
PILOT SUPPLY INDICATOR BU-18 7 E930-BU-18 6 C529-GY-18
UNUSED 8 7 251-BK-18
TCS 8 138-GN-18
9 E416-PU-18
10
MM 11 SERVICE
CONN 40 BRAKE SW
8
1
2
3
4
5
6
7
12
L10
L11
L12
L17
L13
L14
L15
C 6G-4195
L8
Z C
CONN 41 604-OR
L7 L7 L16 L16
E925-OR-18
E926-BU-18
E930-BU-18
E923-PK-18
H NC C H
E924-YL-18
L3
E936-WH
L8 L8 L15 L15 NO
167-OR
130-RD
L10
DIMMER
GAUGE 4
WASHER L MOTOR L L MOTOR L WASHER
L17
1
2
3
4
L7 L8 L10 HORN SHM SHIFTER GAUGE 8 PCS C
L12
403-GN-18
E417-OR-18
123-WH-18
122-RD-18
E800-GN-18
189-WH-18
C470-BR-18
E925-OR-18
507-WH-18
200-BK-18
619-GN-14
127-OR-14
727-GN-18
E926-BU-18
E930-BU-18
136-GN-18
702-OR-18
G788-YL-18
507-WH-18
441-OR-18
E923-PK-18
102-RD-14
614-PU-18
611-PU-14
326-RD-18
G760-WH-18
102-RD-14
614-PU-14
200-BK-14
200-BK-18
334-BU-18
449-BU-18
E924-YL-18
406-PU-18
483-BR-18
506-PU-18
202-BK-18
447-PK-18
322-GY-18
407-PK-18
453-PK-18
442-GY-18
443-YL-18
G768-GN-18
405-GY-18
615-YL-14
G750-BU-18
404-YL-18
484-YL-18
G762-BR-18
G763-PU-18
G755-GY-18
306-GN-18
331-OR-18
G761-YL-18
126-PK-18
202-BK-18
C530-BU-18
E416-PU-18
C529-GY-18
200-BK-18
944-OR-18
138-GN-18
614-PU-18
945-BR-18
E936-WH
200-BK-18
251-BK-18
123-WH
144-GN
606-GY
122-RD
118-GY
608-GN
608-GN
105-RD
505-BU
129-BU
611-PU
614-PU
617-BR
503-BR
603-PK
200-BK
200-BK
605-YL
504-YL
308-YL
167-OR
604-OR
130-RD
L
BU C 483-BR-18
RD B
BK A 200-BK-18
BRAKE OIL
XMSN NEUTRAL SW PRESSURE SW
175-3244
G760-WH-18
614-PU-14
614-PU-18
G768-GN-18
112-6175
G763-PU-18
G762-BR-18
G750-BU-18
C530-BU-18
E416-PU-18
G755-GY-18
C529-GY-18
G761-YL-18
507-WH-18
619-GN-14
506-PU-18
483-BR-18
611-PU-14
322-GY-18
251-BK-18
126-PK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-18
614-PU-14
614-PU
C471-GN-18
E417-OR-18
E800-GN-18
189-WH-18
C470-BR-18
127-OR-14
136-GN-18
331-OR-18
138-GN-18
614-PU-18
122-RD-18
G787-GN-18
306-GN-18
441-OR-18
403-GN-18
614-PU-14
E925-OR-18
449-BU-18
326-RD-18
407-PK-18
406-PU-18
334-BU-18
447-PK-18
E926-BU-18
E930-BU-18
123-WH-18
442-GY-18
615-YL-14
202-BK-18
202-BK-18
484-YL-18
E923-PK-18
944-OR-18
727-GN-18
405-GY-18
606-GY
G788-YL-18
443-YL-18
404-YL-18
617-BR
611-PU
E924-YL-18
945-BR-18
453-PK-18
200-BK
200-BK
605-YL
702-OR-18 C C NC C
E936-WH
144-GN
167-OR
608-GN
118-GY
105-RD
130-RD
604-OR
608-GN
503-BR
129-BU
505-BU
603-PK
123-WH
308-YL
504-YL
NO
720-PU-18
L34
614-PU-14
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
REAR CAB L40 REAR SHELL XMSN L39 L37 L36 L35
200-BK-14
326-RD-18
403-GN-18
200-BK-18
200-BK-18
200-BK-18
L39 202-BK-18
202-BK-18
L38 200-BK-14 L85 L31
606-GY
617-BR
251-BK
605-YL
L37
L36
L35
L41
L33
L85
200-BK-18
L32
L34
507-WH-18
L31 L31
506-PU-18
483-BR-18
200-BK-14
200-BK-14
326-RD-18
403-GN-18
CAB FRONT
200-BK-14 C L
C 251-BK-18 12 483-BR-18 483-BR-18
727-GN-18 1 GN-18 SEC STR RLY 483-BR-18 987-WH 11 507-WH-18
2 GY-18 PRIM ACTION 619-GN-14 6 619-GN-14 506-PU-18
136-GN-18 C SECONDARY 605-YL 1 605-YL 200-BK-14
136-GN-18 1 RD-18 + BATTERY STEERING 606-GY 2 606-GY 200-BK-14
308-YL-18 2 YL -18 KEY SWITCH CONTROL 614-PU-14 10 976-OR-18 200-BK-14
3 OR -18 UNUSED 3E-5184 617-BR 9 614-PU-14 CONN 36 605-YL
DASH
200-BK-18 4 BU -18 UNUSED (GND) 507-WH-18 8 617-BR 617-BR L3
417-GY-18 5 PU -18 PRIM PRES SW L31 506-PU-18 7 507-WH-18 606-GY
6 BR -18 UNUSED 611-PU-14 4 506-PU-18 614-PU-14
403-GN-18 7 WH -18 ALT R TERM 322-GY-18 964-BU-18 619-GN-14 L1 L1
5
200-BK-18 8 BK-18 GROUND C530-BU-18 3 611-PU-14 611-PU-14
326-RD-18 9 PK-18 SHUTDOWN SOL C529-GY-18 114-RD-18
E416-PU-18 5 762-YL-18 322-GY-18 CONN 43
779-WH-18 3 761-GY-18 976-OR-18
976-OR-18 4 138-GN-18 975-WH-18 L2 A219-BK 1 A219-BK-18
L2 2
138-GN-18 7 322-GY-18 762-YL-18 709-OR-18 709-OR-18
REAR CAB F766-WH 1 F766-WH-18 F766-WH-18 E933-YL-18 3 E933-YL-18
W 114-RD-18 10 975-WH-18 761-GY-18 E932-PK-18 4 E932-PK-18
PRIM L33 CONN 35
200-BK-18 A BK 762-YL-18 11 114-RD-18 C530-BU-18 NN L
C W 417-GY-18 B RD STEER 987-WH 8 C530-BU-18 138-GN-18
727-GN-18 1 484-YL-18 C BU PRESS SW 964-BU-18 2 200-BK-14 251-BK-18
484-YL-18 2 3E-6450 P976-BR-18 6 251-BK-18 C529-GY-18 WIRES THAT HAVE BATTERY VOLTAGE
453-PK-18 3 W 975-WH-18 9 C529-GY-18 WHEN THE KEY SWITCH IS OFF.
136-GN-18 4 136-GN-18 BK SECOND L32 761-GY-18 12 E416-PU-18 LOC
A WIRES THAT HAVE BATTERY VOLTAGE
417-GY-18 5 453-PK-18 B RD STEER C L A219-BK
PRESS SW L2 WHEN THE KEY SWITCH IS ON. F-11
6 C BU 709-OR-18 NOTE I: FOR REMOTE
3E-6450 C L E933-YL-18 STARTING CIRCUIT. INDICATOR P
CONN 33 FOR QUICK
779-WH-18 1 E932-PK-18 NOTE J:FOR IT38G O
ARC P976-BR-18 COUPLER
2 GAUGE CIRCUIT. E-8 TERMINALS 2
SUPPRESSOR 938G 167-OR A OR -18 +BAT 2G-5298
MONITOR CIRCUIT.
118-5597 CONN 34 ONLY A282-BK B BK-18 GND NOTE K:9V-7204 FLO
727-GN-18 E929-GY-18 C WH-18 SIG PANEL LAMP CIRCUIT. E-7 AVAILABLE A
W L83
RELAY W 200-BK-18 NN ARTICULATION ANGLE THE CIGAR L
3E-0154 JJJ TURN SIGNAL AND WIPER/WASHER CIRCUIT. NOTE L: PCSII NOT O
KKK POSITION SENSOR G-2
RD-00 RD-00 709-OR-18 HEATER AND AIR CONDITIONER CIRCUIT. NOTE M:FOR COSA R
E934-OR-18 161-8925 (5KHZ PWM) D-1 NOTE N:FOR JAPAN R
E935-GN-18 GROUND CIRCUIT. H-15 NOTE P:FOR GERMA
JJJ W A219-BK D-1 NOTE R:110-0553 WIR
BOSCH MOTOR 200-BK-18 E936-WH TO TCS BRAKE PAYLOAD MONITOR CIRCUIT. NOT EQUIPPED W
MOTOR BK-00 E923-PK-18 SOLENOIDS AND NOTE T:SUBSIDARY T
LLL REAR SPEED SENSORS START AID CIRCUIT. F-15
139-2327 E925-OR-18 L3 ATT
NOTE C: ATCH SECONDARY STEERING E924-YL-18 TRANSMISSION CONTROL CIRCUIT. F-11 NOTE U: FOR ATTACH
L83 E926-BU-18 L3
E930-BU-18 ALL DASHED LINES ARE ATTACHMENTS.
E936-WH
6 5 4 3
617-BR 617-BR L
507-WH-18 606-GY 138-GN-18 A RD-18 +V PCS LIFT
POSITION SENSOR
E
506-PU-18 614-PU-14 251-BK-18 B BK-18 GROUND
619-GN-14 C530-BU-18 C WH-18 SIGNAL 161-8906
611-PU-14 611-PU-14
114-RD-18 C530-BU-18 L
762-YL-18 322-GY-18 138-GN-18 138-GN-18 A OR -18 +V PCS LIFT CYL
761-GY-18 976-OR-18 251-BK-18 251-BK-18 B BK -18 GROUND HEAD END PRESS SENSOR
138-GN-18 975-WH-18 C529-GY-18 C529-GY-18 C WH-18 SIGNAL 124-4672
322-GY-18 762-YL-18 E416-PU-18
F766-WH-18 F766-WH-18 138-GN-18 A
975-WH-18 761-GY-18 251-BK-18 B
114-RD-18 C530-BU-18 E416-PU-18 C
C530-BU-18 138-GN-18 CONN 43
200-BK-14 251-BK-18 AAA
251-BK-18 C529-GY-18 1 A219-BK-18 CONN 49 709-OR-18 A OR -18 +V LEFT FRONT WHEEL
C529-GY-18 E416-PU-18 2 709-OR-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL SPEED SENSOR
E416-PU-18 3 E933-YL-18 1 A219-BK A219-BK B BK-18 GROUND 109-7330
4 E932-PK-18 3 E933-YL-18
2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL
NN L SPEED SENSOR
35 L AAA E933-YL-18 C WH -18 SIGNAL
A219-BK B BK-18 GROUND 109-7330
AAA LIGHTING GP-JAPANESE ROADING
(REF F SERIES GP 142-0462)
FRONT FRAME
CONN 44
L V V
LEFT TURN
605-YL
200-BK-14
3
1
605-YL-14
200-BK-14
1
2
RD-18
BK-18 LAMP D
606-GY 2 3E-6466 SYMBOL DESCRIPTION
617-BR 6 V FLOOD BLADE, SPADE, RING,
619-GN-14 5 619-GN-14 LAMP OR SCREW TERMINAL
611-PU-14 4 200-BK-14 9X-1439 ABBREV COLOR
V CIRCUIT CONNECTED
L U U RD RED
RIGHT TURN
606-GY 3 606-GY-14 1 RD-18 LAMP WH WHITE CIRCUIT NOT CONNECTED
200-BK-14 1 200-BK-14 2 BK-18 3E-6466 OR ORANGE
2 YL YELLOW ELECTRICAL CONNECTION
614-PU-14 6 U PK PINK TO MACHINE STRUCTURE
619-GN-14 5 619-GN-14 FLOOD BK BLACK INTERNAL ELECTRICAL
611-PU-14 4 200-BK-14 LAMP GY GRAY CONNECTION TO SURFACE
U 9X-1439 PU PURPLE OF COMPONENT
CONN 45 BR BROWN
L GN GREEN CONNECTOR
FORWARD ATCH WIRE, CABLE &
114-RD-18 HORN BU BLUE
322-GY-18 RIDE CONTROL COMPONENT
L 7T-0970 SOL VALVES
L3 L# CIRCUIT GROUPING
149-2658 DESIGNATION
L CCC CCC
976-OR-18 1 976-OR-18 1 GN-18
FRONT 975-WH-18 2 975-WH-18 2 GN-18 IDENT PART NO. CHG LOC NOTE
L WASHER HARNESS AS.
7T-8890 CONN 46 A 171-4405 01 B-12 MACHINE (U.S.)
CCC A 147-6979 02 B-12 MACHINE (COSA)
GN-18
976-OR-18 1 A 149-4058 00 B-12 MACHINE (JAPAN)
6-PU-18 GN-18
975-WH-18 2 C 185-9736 00 A-11 MAIN CAB
0-BK-18 E 171-4406 01 C-13 ENGINE
200-BK-14
200-BK-14
251-BK-18 251-BK-18 B BK -18 GROUND HEAD END PRESSURE V 112-2960 01 C-2 LH FRONT LIGHTS
C529-GY-18 C529-GY-18 C WH-18 SIGNAL SENSOR V 142-5615 00 G-2 LH FRONT LIGHTS -COSA ATT
124-4672 W 143-2470 01 A-6 SEC STEER ATT
Z 135-1922 00 D-4 PCSII ATT
MM 135-1921 01 D-4 TCS DISPLAY ATT
R MUR440 NN 135-4708 03 A-11/I-4 TCS MAIN ATT
1 PP 135-4705 02 I-6 TCS REAR SPEED SENSORS ATT
200-BK-18 2 AAA 139-8974 02 B-2/E-2 TCS FRONT SPD SENSORS ATT
ARC SUPPRESSOR CCC 105-1520 01 C-2/I-1/F-1 RIDE CONT-938G/IT38G ATT
EEE 123-8421 01 H-1 4TH FUNCTION-IT38G ATT
779-WH-18
ARC SUPPRESSOR WWW 168-9088 01 A-13 AXLE OIL COOLER (U.S.) ATT
200-BK-18
106-8704
B
507-WH-18
506-PU-18
483-BR-18
WIRE AS.
200-BK-14
200-BK-14
3 E933-YL-18
2 709-OR-18 709-OR-18 A OR -18 +V RIGHT FRONT WHEEL AA 139-4208 01 F-14 BATT- TO DISC SW
L AAA E933-YL-18 C WH-18 SIGNAL SPEED SENSOR CC 116-0080 01 F-14 BATT- TO BATT+
A219-BK B BK -18 GROUND 109-7330 EE 147-2006 00 F-15 BATT+ TO STARTER
AAA FF 4E-8100 01 F-14 START GND TO FRAME GND
GG 140-3641 01 F-14 DISC SW TO FRAME GND
FRONT FRAME HH 8Y-9603 01 E-14 START GND TO ENG BLK
JJ 9X-5629 01 F-14 AUX JUMP START RECEPT ATT
JJJ 146-1549 01 A-6 SEC STRG RELAY TO MOTOR ATT
KKK 146-1538 01 A-6 SEC STRG MOTOR TO B+ ATT
LLL 146-1550 01 A-6 SEC STRG MOTOR TO GND ATT
SSS 113-8445 00 E-14 TERM. BLOCK TO STARTER ATT
TTT 5V-7080 02 F-15 TERM. BLOCK TO BATT ATT
LOC UUU 109-8981 00 D-12 RADIO ANTENNA
C-15 NOTE A:NORMALLY OPEN BEFORE REFRIGERANT CHARGE STRAP AS.
H-11 NOTE B:RADIO TO BE INSTALLED BY DEALER KK 8R-6359 00 A-12 CAB GND TO FRAME GND
TE I: FOR REMOTE FNR SWITCH AND A-6 NOTE C:ATTACH SEC STEER SYSTEM INCLUDES ROCKER LL 110-2706 00 E-13 AIH TO ENGINE BLOCK ATT
INDICATOR PANEL ON 924G AND 928G B-3 SWITCH AND DASH LIGHTS (D-7), CONTROL
D-8 (B-6), MOTOR/RELAY, ARC SUPPRESSOR,
TE J:FOR IT38G ONLY. ON STD MACHINE, CONNECT
TERMINALS 2 & 3 WITH JUMPER WIRE AS. PRIMARY AND SECONDARY PRESSURE SWITCHES A
2G-5298 AND HARNESS (A-6)
TE K:9V-7204 FLORESCENT SERVICE LAMP IS F-6 NOTE D:ATTACHMENT DIMMER SW SHOWN. STANDARD THIS SCHEMATIC IS FOR THE 938G/IT38G
AVAILABLE AND CAN BE POWERED FROM MACHINES USES JUMPER WIRE 2G-5298 TO (133-0801 CHG 03)
THE CIGAR LIGHTER SOCKET. CONNECT TERMINALS 1 AND 2.
TE L: PCSII NOT OFFERED ON IT38G F-6 NOTE E:ATTACHMENT GERMAN ROADING FLASHER COMPONENTS ARE SHOWN INSTALLED ON A FULLY
TE M:FOR COSA ROADING ONLY H-7 8V-2514 SHOWN AT LOC I-7 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TE N:FOR JAPAN ROADING ONLY I-7 ATTACHMENT JAPANESE ROADING FLASHER XMSN SHIFTER IN NEUTRAL AND WITH PARK BRAKE SET
TE P:FOR GERMAN ROADING ONLY 4Y-9844 SHOWN AT LOC H-7
TE R:110-0553 WIRE AS. USED ON MACHINES E-8 NOTE F: IT38G BUCKET/FORK SELECT SWITCH IS THE DATA LINK WIRES (944-OR & 945-BR) MUST BE
NOT EQUIPPED WITH TUV SPEED LIMITER SHOWN. FOR 938G, JUMPER WIRE 2G-5298 TWISTED TOGETHER AT LEAST 1 TURN PER 25 MM
TE T:SUBSIDARY TO USE 3T-5760 STD AND 9X-3404 CONNECTS TERMINALS 1 AND 2.
ATT F-11 NOTE G:FOR ATTACHMENT HEATED SEAT WITH
PARKING BRAKE ALARM UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
TE U: FOR ATTACHMENT AIR SUSPENSION SEAT
B-2 NOTE H:ENERGIZE S-1 TO ENGAGE PINS
ENERGIZE S-2 TO DISENGAGE PINS
E98948
2 1
Component Identifiers (CID¹)
Traction Control System (MID² 028)
CID Component
168 Electrical System Voltage
248 Data Link
263 Sensor Supply Voltage
270 Harness Code
296 Transmission ECM
605 Left Front Speed Sensor
606 Right Front Speed Sensor
607 Left Rear Speed Sensor
608 Right Rear Speed Sensor
609 Left Front Brake Solenoid
610 Right Front Brake Solenoid
611 Left Rear Brake Solenoid
612 Right Rear Brake Solenoid
613 On/Off Solenoid
615 Articulation Sensor
616 Test/Enable Switch
653 Traction Control System ECM
687 Options Code Plug
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Component Identifiers (CID¹)
Payload Control System (MID² 74)
CID Component
168 Electrical System Voltage
254 Payload Electronic Control Module
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 A/C Thermostat (30 ± 1.4°F) (36 ± 1.4°F) Normally Open
38 ± 3°C 27°C MIN
3E-6449 Coolant Temperature (Start Aid) (100 ± 5°F) (81°F MIN) Normally Closed
Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open
3E-6450 (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed
Secondary Steering Pressure
129 ± 4°C 96°C MIN
104-3007 ² Torque Converter Oil Temperature (264 ± 7°F) (205°F MIN) Normally Open
102 ± 3°C 90°C MIN
104-3008 ² Hydraulic Oil Temperature (216 ± 5°F) (194°F MIN) Normally Open
275 to 1750 kPa¹ -
114-5333 A/C (High / Low) Pressure (39.9 to 253.8 psi) Normally Open³
-
107 ± 3°C 95°C MIN
118-5144 ² Coolant Temperature (225 ± 5°F) Normally Open
(203°F MIN)
65 ± 3°C 58°C MIN
155-8998 Axle Oil Cooler Temperature (149 ± 5°F) (136°F MIN) Normally Open
10700 kPa MAX 8960 ± 537 kPa A-B Normally Open
175-3244 Brake Oil Pressure (1552 psi MAX) (1300 ± 78 psi) A-C Normally Closed
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
² This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications.
³ Contact position at the contacts of the harness connector.
¹ At roo
² This p
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
Latch Coil: 1.55 ± 0.16
8C-3663 Solenoid: Shutdown Unlatch Coil: 10.3 ± 1.0
Overall: 2.0 ± 0.1
9G-1950 Resistor: Blower Motor Tap: 1.0 ± 0.05
54.4°C (130°F): 6565 ± 695
104-3007 ² Sender: Torque Converter Oil Temperature 115.6°C (240°F): 526 ± 61
54.4°C (130°F): 6565 ± 695
104-3008 ² Sender: Hydraulic Oil Temperature 115.6°C (240°F): 526 ± 61
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
54.4°C (130°F): 6565 ± 695
118-5144 ² Sender: Coolant Temperature 115.6°C (240°F): 526 ± 61
Auxiliary Valve
Float Valve
122-6344 Solenoid: Lift Positioner Valve 85.3 ± 5
Tilt Positioner Valve
TCS Left Front Proportional Valve
TCS Left Rear Proportional Valve
124-3052 Solenoid: 7.8 ± 1.0
TCS Right Front Proportional Valve
TCS Right Rear Proportional Valve
Empty: 250 ± 10
134-7262 Sender: Fuel Level Full: 33.5 ± 6
149-2658 Solenoid: Ride Control 32.6 ± 1.6
152-8351 Solenoid: 4th Function Diverter 32.6 ± 1.6
152-8385 Solenoid: TCS Pilot On/Off 32.6 ± 1.6
168-6452 Solenoid: Axle Oil Cooler 9.4 ± 5
186-1526 Solenoid: CST Transmission Valve (Qty=6) 31 ± 3
¹ At room temperature unless otherwise noted.
² This part has an integral temperature switch. See also Off Machine Switch Specification.
938
IT38
SENR6679-02
February 2001
Pressu
Symbo
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
Single
Connec
©20
All R
61
5
25 57 34 45 49 30 15 24
11
35 32 4 29 43 50 51 33
14 38
58
20 10 60 21
36 37 31 A B
17 2 18 16 56
3 59 23 41
44
39 48 46
1 28 D 55
47 52 54
6 40 42
8 C 53 12 13
27 22 26
7
19 61
9
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Pin or Socket
Number
Connector Location
Schematic Machine
Connector Number
Location Location
CONN 1 D-15 39
CONN 2 D-15 3
CONN 3 Aux Start Receptacle F-14 58
CONN 4 C-14 6
CONN 5 A-13 40
CONN 6 C-13 48
CONN 7 E-12, I-9 18
CONN 8 D-12, I-9 52
CONN 9 Aux 12V Power D-12 53
CONN 10 C-12 7
CONN 11 C-12 7
CONN 12 B-12 7
CONN 13 TCS Calibrate Plug B-11 7
CONN 14 A/C and Heater E-11 18
CONN 15 F-11 2
CONN 16 F-11 2
CONN 17 H-10 50
CONN 18 Aux 12V Power Socket G-10 51
CONN 19 G-10 34
CONN 20 G-10 C
CONN 21 B-10 7
CONN 22 TCS Code Plug A-12, B-10 7
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
Related Electrical Service Manuals
Title Form Number
Alternator: 9W-3043 SENR3685
Atch: 107-7977 SENR4757
Electric Starting Motor: 106-8558
Consist: 106-8557 SENR3859
Consist: 106-8559 SENR3581
Payload Control System SENR6614
Traction Control System SENR6719
Transmission Electronic Control
System SENR1218
331 OR Backup Alarm Relay Coil G788 YL XMSN Cont Remote Reverse Switch Lam
334 BU AIH Relay Coil (+) 818 BR Serial Data (Transmit) Lam
373 GN AIH Switch to AIH Timer 819 GY Serial Data (Receive)
Lam
397 OR Hood Motor Lower E800 GN Seat Alarm To Diode Pack
Lam
398 BU Hood Motor Raise F853 BR Travel Speed
A300 GN Hood Control Lower G878 GY Traction Control System (TCS) Calibrate Lam
A301 WH Hood Control Raise 900 PU XMSN Clutch No. 5 - SPD 2 Lam
Monitoring Circuits 901 WH XMSN Clutch No. 6 - SPD 3 Lam
403 GN Alternator (R) Term. 944 OR Data Link + (CAT)
Lam
404 YL Hyd Oil Temp Switch 945 BR Data Link - (CAT)
Mod
405 GY Engine Oil Pressure Switch 963 GN Bucket/Fork Position Detent Coil
406 PU Engine Coolant Temp Switch 964 BU Fork Position Select Moto
407 PK T/C Oil Temp Switch 973 BR CST Autoshift- Auto/Manual Switch Moto
417 GY Primary Steering Pressure Switch (N/O) 975 WH CST Autoshift- Sol Return Moto
441 OR Engine Coolant Temp Sender 976 OR Ride Cont Sol
Moto
442 GY Hyd OIl Temp Sender 978 GN CST Autoshift- Slow Mode SW 1
Moto
443 YL T/C Oil Temp Sender 987 WH Diverter Sol
447 PK Fuel Level Sender C920 GY Fault Lamp - Control Moto
449 BU Speedometer Sender E923 PK Front Left Wheel Proportional Solenoid Moto
450 YL Engine Speed Sensor E924 YL Front Right Wheel Proportional Solenoid Moto
453 PK Secondary Steering Pressure Switch (N/O) E925 OR Rear Left Wheel Proportional Solenoid
Rela
483 BR Brake Oil Pressure Switch (N/C) E926 BU Rear Right Wheel Proportional Solenoid
Rela
484 YL Primary Steering Pressure Switch (N/C) E927 GN Test Mode SW (N/C)
C444 YL Alternator D+ Term E928 WH Test Mode SW (N/O) Rela
C445 BU Alarm To Diode Pack E929 GY Articulation Angle Sensor Rela
C470 BR Relay Contact To Alarm E930 BU Front Axle Pilot Solenoid Rela
C471 GN Relay Contact To Indicator Lamp E932 PK Front Left Wheel Speed Sensor
Rela
E416 PU PCS Lift Cyl Press Sensor E933 YL Front Right Wheel Speed Sensor
Rela
E417 OR Park Brake Switch (N/C) E934 OR Rear Left Wheel Speed Sensor
E419 BU Relay Contact to Seat Alarm E935 GN Rear Right Wheel Speed Sensor Rela
G454 PK Axle Oil Cooler Sw to Clutch Solenoid E936 WH TCS Solenoid Return Rela
G476 WH Traction Control Action Indicator E955 OR Keypad Data Rela
G486 GN Not Used P914 GN Used For 924G and 928G Only
Resi
Accessory Circuits P915 PK Used For 924G and 928G Only
Mac
500 BR Wiper - Front (Park) P916 OR CST Shifter Neutral Sw Signal
501 GN Wiper - Front (Low) P976 BR Quick Coupler (Disengage Sol)
A=
B=
C=
D=
Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D
Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B
Lamp - Left Turn F-5 A Switch - Front Intermittent Wiper D-7 A
Lamp - Park Brake D-7 A Switch - Hood Actuator A-14 8
Lamp - Primary Steering Oil Press D-7 A Switch - Hydraulic Lock Detent Override F-8 A
Lamp - Right Turn F-5 A Switch - Key Start F-6 B
Lamp - Secondary Steering Oil Press D-7 A Switch - Kickout E-8 D
Lamp - Transmission Oil Temp G-7 A Switch - Lamp H-7 A
Module - (TCS) Display D-5 13 Switch - Lamp Test G-7 A
Motor - Front Washer C-3,F-2,I-2 15 Switch - Lift Positioner C-2,E-1,H-1 33
Motor - Front Wiper E-4 16 Switch - Parking Brake G-10 45
Motor - Heater/Air Conditioner Blower E-11 18 Switch - Primary Steering Oil Press A-6 42
Motor - Hood Actuator A-14 1 Switch - Quick Coupler F-8 D
Motor - Rear Washer C-3,F-3,I-3 15 Switch - Rear Wiper C-7 A 3
B A
37
D 13
35 2 45 51 33
20 44 10 48 16
41
34 C 18 22
4 6 29
46 11
3 28 38 7 15
43 9 31 60 21 55
42 39 19
40 47 30
14
32 58 23 54
1
59 25 27 24 26
36
5 8 56
E99248
Machine Harness Connector And Component Locations
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
CONN 27 G-6 A
CONN 28 G-6 A
CONN 29 E-6 A
CONN 30 E-6 A
CONN 31 E-6 A
CONN 32 D-6 A
CONN 33 A-6 7
CONN 34 A-5, B-2 7
CONN 35 A-5, E-3, H-3 7
CONN 36 B-5, E-3, H-3 7
CONN 37 G-5 A
CONN 38 G-4 A
CONN 39 PCS Data Connection D-4 A
CONN 40 D-4 12
CONN 41 D-4 12
CONN 42 C-4 41
CONN 43 A-3, E-2 57
CONN 44 D-2, G-2, I-2 55
CONN 45 D-2, G-2, I-2 55
CONN 46 C-2, F-2, I-2 55
CONN 47 B-2 60
CONN 48 H-2 55
CONN 49 E-2, G-2 56
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.