ENGNG HOANG LONG JOINT OPERATING COMPANY TGT FIELD DEVELOPMENT Document Title: SPECIFICATION FOR PIPING AND VALVE MATERIALS Client Document No.: GEN-L-XXX-SP-0001 “he |y 2 5 | 12Feb4s Re-lssued for AFC NAT Nur ext | MAT 4 | 20sep-14 Re-tsqved for AEC wat | nner ext 3 | zesep-t4 Re-lssved for AFC wat | ner ext a | s9.tug-16 Issued for IOC wat [Nw ax rev | — Ate DESCRIPTION ey | cnecxen | arproven| —cuenr curenr: CCLENT REF: Hoang Long Joint Operating Company CONTRACTOR: Tse REF: PTSC Mechanical & Construction Limited Company Mc14TeT Confidenlial. Sole Property of Hoang Long JOC. Reproduction Prohibited Except With Permission of Owner. yal—Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 220f19 SPECIFICATION FOR PIPING AND VALVE MATERIALS TABLE OF CONTENTS 4.0 INTRODUCTION, 4.1 Order of Precedenc 4.2 Definitions of Term, 1.3. Project Overview, 2.0 ie 3.0 SPECIFICATIONS, CODES, STANDARDS AND REGULATIONS. 4.0 CLASSIFICATION snnnnnennnnen 5.0 DESIGN PRINCIPLES siaeeeeeeines 5.1 Design Values, 52 53 Pipes, 5.4 Pipe Fittings, 55 56 57 58 59 5.10 Bat 5.12 5.13 Gate Valves, 5.14 _ Integral / Mono-flange Block and Bleed Valve: 5.15 Butterfly Valves. Eee 5.16 Needle Valves. 7 6.0 PREPARATION FOR SHIPMENT OF VALVES, 6.1 Marking, 62 Protection, 6.3 Preparation for Dispatch. 64 Preservation... 65 Quality Assurance & Control 7.0 PIPING FOR VACUUM SERVICE 8.0 PIPING MATERIAL SPECIFCATIONS. 16 9.0 IDENTIFCATION OF PIPING CLASSE: 18 10.0 PIPING/INSTRUMENT HOOK-UI 10.1. Basic principles, 10.2 Connection Configuration. APPENDICES: PIPING CLASS SPECIFICATION SHEETS MATERIAL DATA SHEETS FOR DUPLEX MATERIALS VALVE MATERIAL SPECIFICATIONDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 30f 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS 1.0 14 12 13 INTRODUCTION This specification covers the minimum requirements for design, materials, manufacture, inspection and ‘esting of pipe, fittings, flanges, valves, spectacle biind, bolting and gaskets for piping systems that will be used in offshore Vietnam by Hoang Long Joint Operating Company, hereinafter known 2s the COMPANY. ‘This. specification is a COMPANY General Specification and shall be read in conjunction with the applicable project specific documents listed in detesheets or specifications. Unless specified otherwise in the datasheets or specications, the information given in this document shall apply for the design Order of Precedence In general, the order of precedence shall be as follows. However, more stringent requirement shall take precedence, ‘+ National Code or Vietnamese Standard + Piping Class Specification Sheets ‘+ Project Specification. © Company Specification ‘+ International Codes and Standards Definitions of Terms Terms used in this specification are defined as follows: COMPANY Hoang Long Joint Operating Company PURCHASER It is defined as the entity responsible for engineering and procurement and who executes the PURCHASE ORDER for the supply of equipment and services detailed in this specification ‘SUPPLIER/SELLER/VENDORY PACKAGER ‘The Person, firm or the Company (including its Sub-vendor / Sub-suppliet) to whom the PURCHASE ORDER issued to supply the equipment and service detailed in. this specification, This is the entity having unit responsibilty as defined in the industry codes and standards. SUB-SUPPLIER / SUB-VENDOR —_—_Sub-supplier /Sub-vencor to the Supplier / Vendor / Seller PURCHASE ORDER ‘The PURCHASE ORDER together with requisition and all the documents referred therein. worK ‘The goods and / or equipment and for documentation to be provided under the PURCHASE ORDER, CERTIFICATION AUTHORITY ‘The authority selected by the COMPANY for certification. The authority, in accordance with the epplicable rules and guidelines for the certification, will perform design appraisals and equipment certification with respect to the subject WORK THIRD PARTY INSPECTOR (TPI) The independent agency, appointed by the COMPANY, to perform design appraisals and manufacturing survaillance activities at SUPPLIER’s works with respect fo the subject WORK on behalf of the COMPANY. Project Overview ‘The WHP develooment fecltes include the following features: * One or more WHP structure located over the development area, each WHP having certain number of well slcis. +The WHPs are to be normally unmanned. \ yl —Document No, : GEN-L-XXX-SP-0001 Revision 5 Page 24 0f 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS + ACentral Processing Facility based on FPSO or a Central Processing Platform. ‘+The WHP shall be controlled and operated from the FPSO or Central Processing Platform. 2.0 SCOPE ‘This specification defines piping material requirements for the engineering development of all Topsides process and utlty piping systems for the TGT Field DEVELOPMENT Project-offshore Vietnam, 3.0 SPECIFICATIONS, CODES, STANDARDS AND REGULATIONS The following is a list of sponsoring organisations for codes and standards, which relate to the piping systems. The latest edition at contract award of the applicable piping codes and standards are to be considered as par ofthis specification. ASME ‘American Society of Mechanical Engineers ASTM ‘American Society for Testing end Materials API ‘American Petroleum Institute ANS! ‘American National Standards Institute EEMUA Engineering Equipment and Materials Users Association NACE National Association of Corrosion Engineers als! ‘American Iron and Stee! Institute BSI Biitish Standards Institute so International Organization for Standardization MSS SP Manufacturer's Standardization Society EN European Standards TCVN Vietnamese Standards 4.0 CLASSIFICATION The topside process feciities will be certified according to applicable Rules and Regulations, 5.0 DESIGN PRINCIPLES 5.1 Design Values Piping systems and all components included in these systems shall conform to API RP 14E, API 6D, ASME B31.3, ANSI 831.4, ANSI B31.8 and ASME B16.5. 5.2 General Requirements 521 All piping component wal thicknesses spectied in the Indviual Piping Standard Data Sheets are calculated in accorcance with ASME 831.3) ANSI 821.4/ ANSI 831.8) 25 noted and are bases on |/2\, continuous long-term intemal design pressure, design temperaiure, speciied corrosiorverasion allowance, the manufacturing minus/under tolerance and the threading allowance as applicable, All piping subject to any additional loading such as short term upset conditions, occasional loads, external pressure, thermal loading, ie loads, ett shall be indWdualy assessed to ensure full compliance with ASME B31.3. 5.22 Pipe dimensions shall be in accordance with ASME B36.10 for carbon steel and for stainless stee! with wall thicknesses in excess of Sch 80S, For stainless steel with wall thicknesses up to and including Sch 80S, dimensions shall be in accordance with ASME 836.18, 523 All Carbon steel, Stainless Stee! & Duplex Stainless steel! Pipes & component should comply with NACE standard MRO175. Compliance shail be limited to only the harcness and testing requifements of the Code 524 All materials shall be new, unused and free from imperfections, excessive mill scales, slag intrusion, laminations, pitting and excessive rust, that may impair their strength, durability or appearance. 525 Pipe, valves and fitings in sizes 1 1, 2 1/2", 31/2" and 5° shall ot be used. Where equipment is normally provided by a Vendor with connections in any of the above sizes, connections will be made with suitable swages or reducers to pipe of approved size. 5.2.6 Materials shall conform to impact test requirements specified in ASME B31.3, for the combination of minimum design metal temperature (DMT) and reference thicknesses specie.Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 5 of 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS: 52.7 Galvanized piping requiring welding shall be galvanized after fabrication. Galvanized piping shall comply with the requirements of ASTM A123, 52.8 Deviations from the Piping Standard Sheet may occur due to non-availabilty or design conditions. ‘These deviations are permissible if they are of an equal or higher standard than the individual Piping Standard requirements, and written approval is given by Purchaser. 529 All piping materials except for bolts / nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 3.1, or Purchaser approved Inspection Certificate. Botts / nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 2.2 and 2.1 respectively, or Purchaser approved Inspection Certificate, 52.10 Threading ‘Wherever NPT threaded connections are specified for instrument connections, the threads shall meet the requirements of ASME B1.20.1 with the exception of the foliowing. The objective of these ‘exceptions is to ensure the minimum engagement of 4 to 6 threads by hand pressure and an addtional 0.5 to 1.5 turns by means of a wrench. ‘The L1 thread-gauging requirement as stated in sections 8.1 and 8.2 of ASME B1.20.1 shall be read as follows. © Gauging External Taper Threads with Ring Gauge (Male Threads) During hand tightening, the male fitting shall engage in to the ring gauge by +1/4 to +1 turn more than the start of the first scratch mark on the chamfer zone. The gauge is to be turned towards the body of the fiting + Gauging Internal Threads with Plug Gauge (Female Threads) During hand tightening, the plug gauge shall engage in to the female fitting by +1/4 to +1 tum below the last thread scratch mark on the chamfer zone. The gauge is to be turned towards the body of the fitting ‘Threading allowance recommended as per ASME B1.20.1, B31.3 sections 304.1.1 and 314 is, 1/2" to 3/4" NPS 0.0571" 1'to1% NPS 0.0696" 5.2.11 Cast iton, ductile or malleable iron, aluminum, plastic or copper-bearing aloys shall not be used in hydrocarbon service 5.2.12 Piping design pressure is based on flange maximum-allowable working pressure, unless otherwise noted in the Piping class Specification sheets. 5.2.13 Asbestos gaskets shall not be used, 5.2.14 Machined or threaded surfaces shall be preserved by coating with Shell ENSIS or equivalent, 5.2.15 Allseam welded pipes & ftings shall be 100% Radiography 53 Pipes 5.3.1 General AA pipes shall be specified with the nominal size and schedule number as per ASME B36.10 unless specified otherwise on the individual Piping Standard Sheet. The pipe wall thickness may be su thicker than specified only after written approval has been given by Purchaser. Corrosion allowance is as per the relevant Piping Standard Sheet. Pipes shall be supplied with bevelled end. Bevelling shall be in accordance with ASME B16.25. Where plain end pipes ate specified, as for small bore pipes for socket welded piping, the pipes shal bbe supplied with plain ends, Pipe shall preferably be supplied in double random lengths. Each length of pipe shall be subject to a hydrostatic test in accordance with the relevant code. Single random lengths will be accepted where specified in the Job Specification or for small diameter pipes or where double random lengths are unavailable. Pipes shall be shipped with end protectors to protect bevellad ends. Also, pipes shall be supplied rl—Document No. : GEN-L-XXX-SP-0001 Revision 5 Page :60f19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS 63.2 533 534 535 536 84 544 542 543 BA4 5AS 548 547 548 549 preserved and protected as per the requirements of ASTM A 700. Carbon Stee! Pipe Carbon stee! pipe shall have @ maximum carbon content of 0.23% by ladle analysis or 0.25% by product analysis. Maximum carbon equivalent (CE) shall be 0.43% by ladle analysis or 0.45% by product analysis according to the formula: CE = C + (Mini6) + (Cr+Mo+VYS + (Ni+ CuNIS Low Temperature Carbon Steel Pipe ‘The pipe material shall have maximum carbon content of 0.23% except where ASTM Specification is more restrictive, the manganese content may be increased to 1.30% max. The carbon equivalent (CE) shall be 0.45% max. Impact testing shall be carried out as per ASTM A370 at -S0°F. Impact values shall meet the requirements specified in ASME B31.3. Austenitic Stainless Stee! Pipe Pipe materials shall be in accordance with ASTM A312 TP 316 (UNS $31600) end TP 316L (UNS 831603). All pipes shall be supplied in the de-scaled, pickled, passivated and solution heat treated condition, Repair by welding is not permitted. Material shall be capable of successfully passing an intergranular corrosion test in accordance with ASTM A262 Practice E. Duplex Stainless Stee! Pipe Pipe materials shall be in accordance with ASTM A790 Duplex SS. Al the Pipes shall be supplied as per APPENDIX II (Material Data Sheets Duplex Materials). Fiberglass Pipe /GRP All technical requirements for the design, manufacture, testing, and installation of fiberglass / GRP pipe and fittings shall be as specified in the APPENDIX | - Piping Material Class Specifications (1H) and Manufacturer's recommendations and requirements specified in the Job Specification, Al fioreglasses piping system (pipes, adhesives, flanges) shall be of low smoke emission and low toxicity types (under elevated temperature), Pipe Fittings Fittings manufactured from pipe shall comply with requirements specified for pipe. Carbon steel forgings shal be supplied with a meximum carbon content of 0.26% and CE of 0.45% by product analysis. For Stainless Steel and Duplex Stainless Stee! fitings, the material requirements specified for Pipes shall be complied with. Dimensions of metalic butt weld fittings shall be in accordance with ASME B16.9, with socket weld and threaded fitings to ASME B16.17. All 90° butt veld elbows shall be long radius (1.5D) unless specified otherwise. All Ollets / Nipoflanges shall meet the requirements of MSS SP 97. Design ofall ets shall conform to ASME B31.3. Vendor shal provide Burst Proof test certificates (ype approval / test and proof test ccenticates) for all let type ftings. Tees shall not be fabricated (stub-i) type The thickness of reducing fitings shall match with the relevant pipe wall thickness. Repair by welding of wrought ftings shell not be allowed Fittings shall be marked and shipped in crates, grouped according to pressure/class rating where possible.Document No. : GEN-L-XXX-SP-0001 Revision 5 Page Tof 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS. 5.4.10 All welded carbon steel fitings greater than 20 mm wall thickness shall be supplied in the PWHT 585 584 552 553 554 565 556 557 558 559 56 564 56.2 563 564 585 566 567 condition unless agreed otherwise. A production test shall be performed on the maximum thickness. of welded CS fitings to confirm the SMYS, UTS and Charpy absorbed impact energy in base ‘material, weld and heat affected zone have been maintained after PWHT. The recorded values shall be above the minimum specified values 30 as to allow for further degradation possible after any PWHT of circumferential butt welded joints, Flanges ‘Weld-neck flanges and socket-weld flanges shall be provided with bore to match the attached pipe Ail flanges in butt weld (BW) piping shall be weld-neck (WN) unless specific requirements dictate otherwise. Flange dimensions shall be in accordance with ASME B16.5. Non metallic flanges shall generally meet the bolting cimensions of the above standards and be suitably face finished to mate with ASME B16.5 flanges. However, the flange thickness & hub dimensions of the non-metallic flanges may vary depending on the material used. Repair by welding is not permitted. Flanges shall be packed and shipped in such a way as to prevent damage of machined parts. All ‘machined or threaded parts shall be protected in accordance with ASTM A 700. Suitable protection, shield or cover shall be provided on the gasket contact surface. Galvanized flanges shall be packed in accordance with ASTM A53, Carbon ste! forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% by product analysis. For Stainless Steel and Duplex Stainless Steel flanges, the material requirements specified for Pipes shall be complied with, All flange faces other than for non-metalic and Cu-Ni materials shall meet the following minimum criteria @ Roughness for RF = 125 to 250 ln Ra; Roughness for FF flange= 250 to S00uin Ra; Roughness of Groove for RTJ Flange = 63 uin Ra b. Continuous spiral groove finish with 45 to 65 grooves per inch for RF and RTJ flanges. ©. Non-Metallic, Copper and Cu-Ni shall be stock finish. Bolting shall be as per section 6.9.13, Bolting ‘Stud bolts shall be threaded full length and dimensionally in accordance with ASME B18.2.1 with two nuts to ASME B18.2.2. Reduced shank stud bolts shall not be used. ‘All carbon stee! stud bolts and nuts shall be Fluoro Carbon Coated, Botting shall be UNC threaded for diameters up to and including 1° and UN8 for bolt diameters above 1" In accordance with ASME B1.1 All stud bolts threads shall be Class 2A fit and nuts shall be Class 28 fit. In order to account for the additional thickness provided on the studs due to galvanizing, the dimensional tolerances on mating threads shell be achieved ville by underculting Une rake Uiread or over culling Une feciale thread, Nuts for stud bolts shall be Hexagon Heavy Series to ASME B18.2.2 and oversized to accommodate the stud bolt coating system as appropriate. Hydraulic bolt tightening shall be used cn all stud bolts 1-1/2" and larger diameter and length of these bolts are to be increased by @ minimum of one bolt diameter to allow the use of bolt tensioning equipment,Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 28 0f19 SPECIFICATION FOR PIPING AND VALVE MATERIALS 56.8 The length of stud-bolts shall be in accordance with ASME B16.5. 5.6.9 Procedures for surface pre-treatment, hot-dip galvanizing, thickness measurement, storage and ‘packaging prior to shipment shalll be submitted with the bid for review. 5.6.10 Boing and nuts shail be supplied with nuts threaded on and packed for shipment to prevent damage tothe coatings. 57 Gaskets 5.7.1 Asbestos is not permitted to be used for any gasket. 5.7.2 $$ 304 material is not permitted to be used for any part of gasket, 57.3 Nonmetallic gaskets shall conform to ASME 816.21. Full face gaskets shall be used with flatface flanges. 5.7.4 Spiral wound gaskets shall be used for all metalic RF joints. Spiral Wound gaskets shall be as per folowing. @. 0.475" nominal thickness. b. —— Windings as per APPENDIX | - Piping Class Specification Sheets ©. Flexite super filler or equal. d. Outerring 0.125" thick, CS Black Epoxy Coated. 2 Design to ASME 818.20, 5.7.5 Gaskets for Fibreglass Reinforced Piping (FRPYGRP systems shall be as specified in APPENDIX |- Piping Class Specification Sheets. 5.7.8 Ring type joint gaskets shall be octagonal in section and shall conforrn to ASME B16.20 or to API 6A (as applicable). 5.7.7 Octagonal gaskets for 800# & above shall be Type-R and ring material shall be as following a. For CSILTCS Piping, ring material shall be Soft Iron with Max BHN 90. b. For SS Piping, ring material shall be SS316 with Max BHN 136, ©. For Duplex Stainless Stee! Piping, ring material shall be Inconel 625 with Max BHN 150, 6.8 Insulating gasket Sets Insulating gasket sets shall be installed at line specification change where dissimilar metals are in contact 25 identified in the P&ID, shall be as per the detail below. Insuiating gasket set is comprised of one central gasket with coating on both faces, one sleeve as per bot, two washers per bolt and two steel washers per bolt, pecked in an incividual box. Note: Cut insulating sleeve length 1’ shorter than dimension A. 5.9 Valves 5.9.1 All manual valves within the process and utility piping shall be es specified in Appendix Il, 5.9.2 Pressure/temperature ratings and valve design shell meet ASME B16.34 requirements. 59.3 Valve selection shall be in accordance with the relevant Piping Class Specification Sheets and the associated Valve Tag Identification System. pheDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 9 0f 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS: 594 595 596 697 598 5.99 59.10 69.11 6.9.12 5.9.13 Valves sized 2" and over which are desctibed as Outside Screw and Yoke (OS&Y) with rising stem ‘and non-rising hand whee! shall be provided with stem protectors and visual position indicators. Vaives shall be supplied with gear operators as indicated in the APPENDIX ill Valve Material Specification. Valves heavier than 500lb shall be provided with liting points. The design of such Iifing points shall be approved by the Purchaser Valves shall be bi-directional unless valve construction specifically renders this requirement impractical — eg. globe, check and needle valves. For uni-directional valves, an indicator showing flow direction shall be engraved or castforged into the valve body. Valve position indicators shall be designed so as to prevent incorrect orientation on valve assembly. Quarte: turn valve handles shall be lever lock type if specified in the purchase requisition or data sheet, Each lever operated valve shall be provided with Lever. Quarter tum Valves specified with Insulation shall have the stem extended by 150mm to accommodate insulation. Insulated valves, shall be identified with a letter designation ‘Tas incicated in the valve identification table. Gearbox operators shall be sized to provide an output torque of at least 150% of the maximum required valve operating torque, Gearbox ratios shell be 60:1 maximum for valves 8" and smaller and 120:1 maximum for valves 10° and larger. Maximum operating force required to operate the valve shall be within 70Ibf. Where indicated in the Valve Material Specification, gear operators are to be supplied and shall be the manufacturer's standard heavy duty models selected to provide the valve torque requirements. Gearboxes shall be fitted with postion indicators, have sel-locking mechanisms, and be full sealed and protected to suit a very corrosive marine environment. Gear Units shall be fully protected from a coastal marine amosphere whilst permitting lubrication and maintenance. Bevel type gearing shall be supplied unless specified otherwise on the Valve Data Sheets, ‘As a general guide the following valves shall be gear operated: cuss | BALL GATE GLOBE BUTTERFLY 150 Ckabove | 14" Bavove | 10 Sabove | S Babove 300 Shabove [14 eabove | eabove | GF Babove 600 Gkabove [eS above | 8 above 300 #éabove | B"&above | 6" &above 7500___ | P&above | F&above | # &above 2600 AZNB & | ne & above | 3'NB & above Bonnet gaskets may be to the manufacturer's standard, provided that the standard is equal to, or better than, that of associated flange gaskets. ‘The materials for soft seals shall be selected to coincide with the temperature limit and shall be suitable for the pressure rating of the valves. Where valves have an operating pressure exceeding 1500psi, explosive decompression (ED) failure of elastomeric materials shall be considered, Valve bolting shall comply with the following: a. Carbon Steel & Duplex Stainless Steel Valves: ASTM A193-B7 ASTM A194-2H (Fluoro Carbon Coated), Blue Color b. —_LTCS Valves: ASTM A320 GR L7. ASTM A194 GR 4 S3. (Fluoro Carbon Coated), Red Color rol—Document No, : GEN-L-XXX-SP-0001 Revision 5 Page £10 of 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS & Stainless Steel Valves: ASTM A193 B8M Cl. 2 ASTM AI94 6M d. Bronze Vaives: Manufacturer's Standard 5.9.14 Bolting specified above is for external bolting only. Intemal bolting requirements are subject to intended fluid service requirements. 5.9.15 Where specified, welding end valves shall be supplied with pup pieces having a minimum length of 16" 5.9.18 Valves flange pressure class rating shall be in accordance with ASME B16.5, 5.9.17 Valves shall be tested as per AP! 598 or API 6D, test pressures shall be as per ASME B16.34. Hydrostatic seat test for bi-directional valves shall be carried out in both directions. 5.9.18 Hydrostatic test fluid shall have a chlorine content of less than 200ppm for carbon steel valves and less than 30ppm for stainless stee! valves. 5.9.19 NDT of valves shall be carried out as specified below. Valve castings and forgings shall be subject to inspection in accordance with the following requirements. RATING Sizes INSPECTION REQUIREMENTS Class 150 All ) Class 300 12"NB & below ) To MSS-SP-55 Class 600 'NB& below ) RATING SIZES INSPECTION REQUIREMENTS Class 300 14°NB & above ) To MSS-SP-55 and 10% Class600 —8'NB & above ) radiography selected at random to ASME B 16.34 Class 900 3'NBto 10"NB ) Appendix ** Class 1500" 2°NB& below) Class 2500 -2°NB&below ) RATING sizes INSPECTION REQUIREMENTS Class 900 ©«12"NB& above) To MSS-SP-55 and 100% Class 1500 3°NB& above ) radiography to ASME B 16.34 Class. 2500 3°NB&above ) Appendix! *Note: This includes valves 2°NB and below which are for class 900 valves. “* Note: Random selection shall be per heat/quantity to be agreed between Contractor and Supplier. 5.920 Material certificate per EN 10204 Type 3.1 or Company approved certificate shall be provided for all the pressure containing parts of the valves, 5.921. Allvalves shall be shipped in the closed position except ball valves, which shall be shipped in the open position 5.9.22 Valve ends and stutfing box shall be covered with close fiting protectors (eg plastic caps) to protect the machined parts and prevent ingress of dit and moisture. 5.923 Allvalves shall be marked in accordance with MSS SP-26. 5.924 Carbon steel valves, austenitic stainless steel and duplex stainless steel valves shall be sandblasted and coated in accordance with project painting procedure, if specified by Company. Alematively, valves shall be supplied with the manufacturers standard finish, only if agreed in writing by the Purchaser. rhDocument No. : GEN-L-XXX-SP-0001 Revision 35 Page 14 of 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS 5.9.25 5.8.26 5.9.27 5.9.28 5.9.29 ‘SS 304 material is not permitted to be used for any part of vaives, Materials of valve trim components (ball, gate, stem, etc) shell be suitable for the working fluid and valve duty. The Vendor may offer a superior alternative to those specified on the Valve Material ‘Specification (Appendix ill) having regard for service conditions and the required operating characteristics. Materials shall be selected such that galling does not occur and galvanic corrosion between dissimilar metals is avoided. All valves with body cavities are to be provided with a body cavity relief facilty to relieve high pressure that may exist due to temperature changes in fluids trapped in the cavity All valves face to face dimension are in accordance with ASME B16.10, unless otherwise stated. ‘Supplier shall advise face to face or end to end dimension in their quotation, ‘The following describes all valve materials and codes that govern their design, fabrication and testing: Rating + Class 800 as defined by AP! 602 Class 180, 300, 800, 900, 1800 and 2500 as defined by ASME 816.34 Class 150 and 300 for Bronze as per ANS! B16.24. Ends: + Threaded ends as defined by ASME B1.20.1 and ASME 816.11 © Socket weld ends as defined by ASME B16.11 + Flanged ends as defined by ASME B16.5(up to 24") and ASME 816.47 Series B (above 24°) Design: Bronze gate valves es per MSS-SP-80 Stee! gete valves as per API 800, API 602 Bronze ball valves as per MSS-SP-72 ‘Stee! ball valves as per ASME B16.24 Bronze globe valves as per MSS-SP-80 Steel globe valves as per ASME B16.34 Bronze check valves as per MSS-SP-80 Steel check valves as per ASME B16.34 Test: + Test shall be accordance with API 598 Note: The ‘optional’ tests in API 588 are not required.Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 12 0f 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS. 5.9.30 Valve Tagging: First two Fifth & Shah oe Third Letter | Fourth digit | | Finn’ Last character Valve : Special Valve Type | - | Material weNsaity | - | Rating Hines 1- Reduced? aura A> Garbon | Regular 0t- 150%, RF M- Metal Seated Velve steel pe! BV- Buttery 1 it- High ve B-LTCS | 2-Fullbore 02-1508 FF foros ‘CH- Check G: Stainless LT-Low Valve Stee! ee aan Temperature aoe D-ALBronze | 4-Weteriug | | 05 800H tee Pent aegis G- Duplex - CS with 6mm re Stainless | §-Piston Lit |_| 08- 6008 RF corrosion a Steel allowance O7- B00 bearer ReBronze | S-Swing Socket welded ann Blood Valve check xcrened Stowance BM Metal age | fest [rami | | one | | Snes Allowance OM metal = Carbon asate | [SSR [gem | Jansen | |eeeiae sen Allowance SB-Swagelok 3 Wedge 7 (C-Compact Ball vave type. 3818008 RTY || valves SC- Swagelok 416. 15008RTIx |_| f Extended Stom Check valve Screwed NPTE | | Oe ay 17-5000 PS} S - Special 2525008 RTS | | 26. 2500HRTI x Screwed NPTE 27-1000 PSI {0- 6000 PSI Screwed NPTF Example: CS Ball Valve, Full Bore, 150 # RF Metal Seats will be tagged as BA-A2-01-MDocument No, : GEN-L-XXX-SP-0001 Revision 5 Page 13 of 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS 5.10 Ball Valves 5.10.1 All soft seal vaives shall be certified “fire-safe" in accordance with API Std 607 or BS6755 Part 2. Test certification shall be provided by the valve manufacturer to verify the valve performance. 5.10.2 Vents or drains are not required for floating ball valves. 5.10.3. For trunnion mounted ball valves, vent and drain connection shall be provided as per MSS SP 48. 5.10.4 Ball valves shall be reduced bore unless specifically stated otherwise, with valve bodies of either 1 or 2 piece construction 5.10.5. All ball valves over 2” shall incorporate anti-static feature ensuring electrical continuity between ball, stem and body. For ball valves 2° and smaller electrical continuity is required between valve ‘stem and body. Use of conductive stem seal is not permitted as the sole means of achieving the anti-static function. 5.10.6. Ball valves shall be fitted with blow-out proof stems and have the body spit outside the plane of the stem protrusion. Trunnion mounted balls shall have body cavity relief. Stem seal covers shall be bolled. Valve stems shall be designed so that the stem “weak point” is outside ofthe valve body. 5.10.7 All valves shall be provided with a Lock Open / Lock Close facility. 5.10.8 The Vendor shall select materials to minimize the effect of galling by providing differential hardness between mating surfaces Where ENP is required on stems, ENP application procedure shall be submited to the contractor for approval 5.10.9. Ball and seat contact for the metal seated valves are to be coated with High velocity oxy flame (HVOF). Tungsten carbide coating application procedure for HVOF coating shall be submited to Contractor for approval 6.10.10 Ball Valves of the size and rating limits specified below shall be trunnion mounted design. Rating Valve Size Class 150 | __ 8° above Class 300 | __6°& above Glass 600 | 4° above Class 900 | 3"& above Class 1500 | 2"8 above Class 2500 | _2°8 above 5.11 Globe Valves 5.11.4 The minimum requirement for vaive trim for carbon steel vaive bodies is 13% chrome. 5.11.2 Unless specified otherwise, straight plug designs only are acceptable, 642 Check Valves 5.12.1. Flow direction of the valve shall be clearly marked on the valve body. 5.12.2 Swing Check valves, wherever specified shall meet requirements of API 6D. For swing check valves, the disk shall be secured in the closed or open position to prevent damage during transport and handling. Valves shall be regular pattern unless specified otherwise. The area of the flow passage shall be at least equal to the seat port area. Valves shail also have a travel stop to limit disc swing in the open position 5.12.3 Wherever Non Slam type check valves are specified, the Vendor shall prove the non-slam capabilty of the valve by necessary calculations and valve characteristic plots. 5.12.4 Check Valves 1%" and below shall be Piston check valves unless noted otherwise on Valve Material SpecificationDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 14 0f 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS 5.12.5. In general check valves 2" and above shall be dual plate wafer and of retainer less design unless noted otherwise on the valve data sheets. These shall be suitable for horizontal or vertical up-flow installation. All dual plate check valves shall be designed in accordance with API 594. The design of the retainer less type shall be such that the pin keeper plates/inserts do not impinge upon the gesket contact surface areas, 513 Gate Valves 5.13.1. Gate Valves shall be solid wedge types with solid disc or flexible wedge disc. Spit wedge gates are not permitted. 5.13.2. For Gate valve sizes 3° and smaller, where operating torque is not a concern, solid wedge discs shall be used. 5.13.3. For gate valve sizes 4" and larger, higher operating torques and possibilities of sticking of gate due to differential temperatures shall be considered. Accordingly, flexible wedge 'H' type discs shall be used. 5.13.4 Where corrosion or erosion of seat material is possible due to entrapped fluid between the 'H’ type disc end the seat, simple flexible wedge discs shall be used. 5.13.5 Wedge shall be made from one solid piece of material (mono-block construction) 5.14 Integral / Mono-flange Block and Bleed valves 5.14.1. integral / Mono-fiange double block and bleed valves shall meet the requirements of EEMUA~182. 5.142 These are basically two block valves with a bleed valve in between. The block valve shall either be a ball, gate or globe valve type and the bleed valve shall be a globe type needle valve. Integral double block and bleed vaives shall be either metal seated or soft seated as indicated in the Valve Material Specification. The pressure / temperature rating of the valve shall be as per ASME 816,34. These valves are used for instrument and line isolations and shall either be in flangedithreaded or flanged/fianged combinations as indicated in the Valve Material Spectication 5.15 Butterfly Valves 5.18.1 All valves shall be lugged, through riled, wafer type, bi-directional and designed for tight shutoff as defined in API 609 or BS 6755 Part 1-Table 1, Leakage rate ‘A’ unless noted otherwise in the Valve Material Specification 5.18.2 Valves shall be of *High performance” design if specified in Valve datasheet and shall have a disc and shaft configuration which incorporates a double or triple offset to accomplish a cam sealing action. 5.15.3 All operators shall be capable of seating and unseating, and in the case of geared operators, holding the valve in any intermediate position under ail operating conditions. Wrench operators shall be capeble of holding the disc in at least five equally spaced intermediate positions between fully closed and fully open. All valves shall be fitted with an edjustable mechenical stop limiting device to prevent over travel of the valve disc in the open and closed positions. The machine bolts shall be supplied by the Vendor. 5418 Needle Valves 515.1 Neddle valves design shall be to manufacturer's standards incorporating all features as ISO 15764) 8S 5352 unless noted otherwise on the valve data sheet 5162 Needle valves shall have 2 rminmum bore of mm 6.0 PREPARATION FOR SHIPMENT OF VALVES 61 Marking 6.1.1 In addition to the marking required by Section 18 of MSS-SP-25, the following shall apply: (@) Each valve shall be provided with a corrosion resistant 316 Stainless Steel metal tag 50mm x 20mm wide wired to the valve with corrosion resistant wire. The following shall be stamped on this tag: Heat Number, Valve Code Number, Valve nt’Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 150119 SPECIFICATION FOR PIPING AND VALVE MATERIALS. Rating. Body Metertal. Serial Number and Date of manufacture. Minimum height of fa character to be 2.5mm. () The following additional markings shall be added to the permanently attached identification plate on each valve: Wall Thickness (where appropriate), Valve Tag Number. Permanent tag on the valve body shall be made of 316 SS, (©) Valves shall be marked on the body by cold stamping using round nosed or dot matrix low stress stamps, on the edge of the flange when not incorporated into valve casting etc. For non-flanged valves manufactured from impact tested carbon steel, high yield carbon stee! and austenitic stainless steel, where marking on the edge of the flange is not possible, marking shall be by vibro etching (@) Markings required by Section 18 of MSS-SP-26, shall not be omitted without prior approval of Purchaser 6.4.2 Markings shall be made at the following locations: (a) Flanged valves - on the edge of the flange. (©) Other than flanged valves - on body where wall thickness is the greatest and where the number is most ikely to be visible after installation and which will not act to the detriment ofthe product (©) Allmarkings must remain legible ater p: 62 Protection ing. 62.1 After hydrostatic testing the internal surfaces ofall valves shall be coated with water displacing type of anti-corrosion fluid. To ensure total coverage, the vaive shall be placed in to the half open Position, filled with the fluid, and then drained. 6.2.2 The ends of all valves shall be suitably protected against damage or ingress of dit using plastic ‘end caps or plywoodiplastic discs (minimum thickness = 5mm) as follows: 62.3 Flanged ends: - plywood or plastic discs, to be bolted (minimum of 4 bolts) fo the flange face or securely fixed to the flange face using waterproof tape. 5.2.4 For extended storage (greater than 6 months) additional protection will be required (suitably finished metal covers). The procedure shall be agreed between the Purchaser and Vendor. 63 Preparation for Dispatch 6.3.1 Gate, globe and butterfly valves shall be dispatched fully closed. Ball valves shall be dispatched ‘open except fai-close’ actuated valves, which shall be shipped in the closed position. 6.4 Preservation 6.4.1 The Vendor shall provide a detailed preservation and shipping procedure for Purchaser approval. 65 Quality Assurance & Control Vendor shall establish and implement the Quality System in accordance with the relevant sections ‘of ISO 9001:2008 standard / General Quality Requirements or any other equivalent standard recognized by COMPANY. Purchaser shall verify that the system is established and effective either by physical audit or by ‘questionnaire or both at his desecrations. Reasonable access should be allowed to the Purchaser Representative(s) as well 2s to the Representative(s) of Authorized Inspection / Testing Agency, Vendor shall submit Quality Pian & inspection Approach with the proposal, which to be agreed between VENDOR and PURCHASER or their Authorized Inspection Agency (AIA) during Kick-off meeting, prior to start of manufacturing VENDOR shall ensure that the product/s is meeting the requisite quality requirements as specified in the various sections of this document end applicable standards at the time of manufacturing/supplying, pt—Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 16 of 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS 70 8.0 VENDOR shall obtain an unconditional Inspection Release from the PURCHASER or their AUTHORIZED INSPECTION AGENCY (AIA), as applicable, prior to any shioment PIPING FOR VACUUM SERVICE For partial vacuum (sea water de-aeration) service ASME Class 150 should be used for all Piping/valve sizes. Valves in vacuum service shall be of a design which negates stem seal leakage. ‘The valve manufacturer shall warrant all appliceble valves suitable for vacuum service. PIPING MATERIAL SPECIFICATIONS ‘The individual Pipe Ciass Data Sheets included in Appendix | define piping classes for the various service conditions in process and uti piping systems on the Topsides Bee | Maem Pressure | cORROSGN TeRvCE TEPER cuss ease | ALowance a (en) DE DE-OF PR FEAL tne | catonsice! 1% ao | Boer cau eves, 2 Tae ie, 05 | cs aL m Sore OS z ins ea 15) so—[Pe re a See tes caesar — 15 io eG a 600 | Austen Sess set | 150 0 | EOL ORF. OLER 10 TET oS oa we esa z ae te a Tio | concer ca — i Bio canine GE = oH i hoa | athon ste 200 30 [Parr 2 3s cana 3H SoS z ee Sore meee a 00 | Ate Sess Sel | 300 oer 2 aot | owpier sane Seo! | 200 a [ro 2 eno | Grn 00 a0 [Faroe = 103 | ean Stee 00 eo [rem 2 502 | Lew Temp Garton Steel 00 320 PG,PL.GF 4 seas Rams Sana Saa_[ aay TF = cat0 | Duplex Sanise See! | e00 ore 38 ona | Caron size 20 30 [PepLGr 0 e102 [arn sel 20 ao [rare 2 2a02 | Low Temp Carbon Stost 300 30 PG.PLGF “a scan | Ran Sues 29 @_[@r.wo % aad | bun Sariowe Seo! | oop 0 [ra @ Teac Caron ie 720 30 [POPU PrGR Wnb6,80 | eo 1se02 | Gabon Sie 10 30 | PRPa.PL = 16B02 | Low Temp Carton Stee! 1600 30 PG 55 12600 | Antec Sane Sel | 1600 °° [Pe a7 18600” | opior Sarees Soot [160 oar asao2_| Caton Sie! 2200 30 |Fe,06.¥ @ 25ST Conia 100 ow oa c0o_[ Ae Sun Sea | — 2000 ore L yoDocument No, : GEN-L-XXX-SP-0001 Revision 5 Page 17 0f 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS SERVICE IDENTIFIERS: IDENTIFIER DESCRPTION IDENTIFIER DESCRPTION Al___| INSTRUMENT AIR. PG PROCESS HYDROCARBON GAS. AU [UTILITY AIR PL___| PROCESS HYDROCARBON LIQUID BD___| BLOW DOWN VENT RE __| REFRIGERANT CC__| CHLORINATION CHEMICAL SC___| STEAM CONDENSATE CF FIRE FIGHTING CHEMICAL SH__| STEAM HIGH PRESSURE cl CHEMICAL INJECTION SL___| STEAM LOW PRESSURE cP | CHEMICALS, SOLVENTS, ETC | _VA__| ATMOSPHERIC VENT De | CLOSED DRAIN VH__| PRESSURE VENT HIGH (TO FLARE) DO | OPEN DRAIN Vt__| PRESSURE VENT LOW (TO FLARE) OF | DIESEL FUEL we | Coouine MEDIUM FA | AVIATION FUEL wo | WASHDOWN WATER Gc___| CARBON DIOXIDE WE _| FRESH WATER (NON POTABLE) GE | EXHAUST Gas we | FIRE WATER GF ___| FUEL GAS WH | HEATING MEDIUM ci INSTRUMENT GAS wi__| INJECTION WATER GL GLYCOL ws__| JETWATER cu [uty cas WO | OILY / PRODUCED WATER OF FUEL OL we | POTABLE WATER OH | HYDRAULIC OL ws | SEAWATER Ob LUBE OM wr | TREATED WATER. Os SEAL OIL ww__| SEWAGE PE PROCESS (GAS & OIL) 2z___| MISCELLANEOUSDocument No. : GEN-L-XXX-SP-0001 Revision :5 Page 18 of 19 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS. 9.0 IDENTIFICATION OF PIPING CLASSES Piping class identification codes consist of 4/5 digits, as indicated below. a B c D x % x x x Part'‘A’ indicates the ASME class as follows: for ASME class 150 for ASME class 180 (Only for High Temperature & High Pressure GRE PIPE) for ASME class 300 for ASME class 800 for ASME class 900 15 for ASME class 1600 25 for ASME class 2500 SP for Non Standard piping Part 'B’ is related to the basic material selected: A Carbon Steel B Low Temperature CS C Stainless Steel (216 / 316L Dual Stamped) E Carbon Steel, Galvanised F — Cupro-Nickel G 22% Duplex Stainless Stee! H — Glass-fbre Reinforced Epoxy P — PVCor Thermoplastic S Carbon Stee! - High Strength X Super Duplex Stainless Stee! Part 'C: 0 for Topsides Piping to ASME 831.3 - PROCESS PIPING 4 for Topsides Piping to ASME 837 4 - LIOUID TRAN 2 8- GAS & MULTIPH! STEM ANSPORTATION SYSTEM for Topsides Piping to ASIvE Part ‘D’ is 2 sequential number for corrosion allowances for the specific Piping Ciass. © mm corrosion allowances 1 4.5mm corrosion allowances 2 3mm-corrosion allowances 3 6 mmcorrosion allowances 4 $mm corrosion allowances For exemple: 1A02 = 150lb Carbon Steel with 3 mm corrosion allowances for Topsides Piping to ASME B31.3. rtDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 19 of 19 SPECIFICATION FOR PIPING AND VALVE MATERIALS. 10.0 PIPING/INSTRUMENT HOOK-UP 10.1 Basic Principles “The folowing basic principles have been adopted to define the pipingfinstrument connections: All branch connections shall be according to the branch connection tables as defined in Appendix I For pressure instrument hook-ups, in general, piping scope is defined as the items up to and including the first block valve, piping scope shall include either a blind flange with NPT tapped hole or ‘2 mono-flange if itis the frst piping/instrument isolation, ‘+ Piping block valves on instrument connections shall be according to the valve selection criteria as specified for each pipe class in Appendix I. For connections 600# and above double block and bleed valves shall be used. ‘Socket weld connections shall not be used in corrosive service or in hydrocarbon ges service. All instrument connections on piping shall be flanged, sizes as specified for each pipe class in ‘Append. + Temperature instruments shall be flanged, in low-pressure service (800# and lower) RF size 1%, and for 900# and higher the temperature instruments shall be flanged RTJ, size 2", * Minimum pipe-run size for teriperature connections is 4”. For pipe-run sizes smaller than 4°, the line shall be swaged up to 4" to allow temperature instrument connection. Drain and vent connections on piping shall be 24°NB as a minimum, ‘Tubing and Compression connections ate out of the scope of this specication Tubing and Construction fitings used on instrument connections shall be “Swagelok" type NPT x Imperial tube size. 10.2 Connection Configuration ‘Standard piping/instrumentation hook-up connections shall be according to the applicable pipe class branch table in Appendix | ofthis specification and Instrument Installation Details (Typ.) Diagrams. ‘Any connections not defined in this specification shall be according to the P&ID'sDocument No, : GEN-L-XXX-SP-0001 Revision 5 Page 1 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS. APPENDIX! PIPING CLASS SPECIFICATION SHEETS:Document No. : GEN-L-XXX-SP-0001 Revision 35. Page 2 0f 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS CARBON STEEL PIPING CLASS ‘1A02” (ASME CLASS 150# RATING) PRESSURE RATING ASME cass 150 MER: Gononeiad CORROSION ALLOWANCE 3.9mm SERVICE 16,00. DF FE, PO. 80.6.6 GUC, $6.YA. VW. WE. WO. WALL THICKNESS TOLERANCE :-12.6% Z LOCATION __:Topsides, wax designpress. [Gera] 198 [196 | 177 | 15a | ws | 138 Attempertue |*e | 23 | +36 | +100 | +180 | +180 | +200 | Tem Description Material Tote Pie ‘Seamless according to ASME 63610, beveled ends | ASTMAT06 grade B 73) ‘SAW according to ASME B36.10, beveled ends APIEL Gr B (SAW) 8) 10 Fiting Al ‘Seamless, Guttweld, same wall thickness as pipe” | ASTM AZ34.NPB or 3) Dimensions according to ASME 516.9. ASTM AtOBN. Branch iting | All ‘Dimensions according to MSS SP&7. ‘ASTM AtO8N ao Bore to match pipe schedules. Flange A T5OH RF, welding neck, smooth fish. AST ATOEN x Dimensions aczording to ASME 516.5. ¥ ‘300# RF. welding neck, smooth finish, ASTRA ATOEN Dimensions aczording to ASME 816.5 e ‘2500# RTJ, welding neck, smooth fish. ASTM ATOEN Dimensions according to ASME B16.5. Bind Tange [AT 150# RF, smooth finish. ‘ASTMTATOEN x Dimensions according to ASME 816.5 a 41503, RF, smooth finish, Dimensions according to 13) ASME 816.5 with tapping 4" NPTF. ‘Spectacke bind | A Suitable or installation between flanges 160K, RF | ASTMABTE Gr TON a5 _accorcing to ASME 816.5, smooth finish 2) Came Air Spiral wound with outer centering ring, SSI windings, Texte Dimensions according to ASME 816.20. super filer or equivalent, CS cuter ring epony costed. Siud bait with | At Siud Bol with two heavy hexagonal nuts, Bolts: ASTM A183-87 a 2 nuts Dimensions according to ASME B16.5. Nuts: ASTM A194.24 Ball valve] A Flanged, 7608, RF, red/ful bore, sok seats BA-AT-O1 (Reduced Bore) | 3) 4) BA-A2-04 (Full Bore) 7 Flanged, 1808, RF, red. (ul bore, soft seats BAAY-O14 (Reduced Bore) | 11) extended stem for insulation BRAD-51.1 (Full Bore Gaile valve Flanged, 1504, RF GAATOT a4 1) Globe valve Flanged, 1508. RF GUARD i) 41) Chesk vave Piston type, fanged, 160%, RF CHASOT 3 4 ‘Dual pate type, wafer tye, 160%, RF GHAS.OT 14) Weedle Valve 6000 psi, Screwed NPTF NE-C1-80 34) EH ote 1. Pipe wall thickness shall be according to Table 1 2. Stud bolt diameter and length shall be in accordance with ASME B16, Al studs and nuts shall be Fluoro Carbon Coated, Bolt size 1-1/2" and above shall have additional nut length for hydraulic tensiening equipment. 3. Material cortficates according to ISO-EN 10204, type 3.1 4. Valve Specification see Appendix it 5. Spectacle blind according fo ASME 818.48. &. Weldotet dimensions shall be accorcing to MSS SP97. 7. Soft seats suitability must be confirmed for tne process temperature and pressure. 8. Pipe nipple length shall be 100mm, 8. Use Spectacle Blinds for sizes up to 12" and Spacer/Spade for sizes 14” and above. 40. All SAW pipes & components should be 100% Radiography tested. 11. Refer to section 5.99 and 5 8.30 for Valves to be used in lines with insulation requirements. 12. All materials shall conform to NACE MRO176/ ISO 15156 requirements. Compliance shall be limited to only the hardness and testing requirements of the Code. 48, To be used for instrument connection only vlDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 3 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS CARBON STEEL PIPING CLASS “1A02" (ASME CLASS 150# RATING) Table1___Pipe walll thickness Nominal si (ay % % 7 A z 3 4 g ‘Outside dia (rm) His me? | saa | 48s [80S ||| os Schedule 760 760 7160 160) 20 40 20, 40 (Wall thickness (mn 47 [556 | 635 | 7.14354 5.45 | 80717 Nominal size (i) 8 10 12 14 76 | 18 20, 24 30, Ed ‘Outside ca, (mm) zie1 | 273.1 | 3238 | 3588 | e064 | 4670] 6080 | 6100 | 7620 | o144 ‘Schedule 20 [ 20 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 20 Walltiekness (wm) | 635.| 635 | 635 | 7.92 | 792 | 792 | oss | ess | va? | 127 Table 2 __Branch connection table HERDER SE wll ul w el el ule[wlsTeta4] sls mi[t[eE # [en fen fer [er [er fer lar |er| er ler | erlorlerlen| 4 [fa] 2 %[erlsr| er) sr | er | eer er| er ler} sr| er | of | er] 4 at2 8 Ti terterfer|er ter terterler|er [er [er [er ler |er|« 2 8 Tterlerfer[erlerferterterterler|er| «| a |< tz A Ca erterler|sr|6r|sr| er erlerer|sr| «| 4 [2 N tarereretetetetete|stetatels § [eaters feletetelsf[elelatal 2 epererelfelel[afatatals 2 s Peberepe>atapa la tata te P Do era aaa pa a ae 2 ate Papa a a ae @ [ape [atapata pays we 4a pa ata e waf4[«[a[ata2 ot 4[4 al? aaa te 30 [4p 2 we 2 1. Equal tee, socket-weld Reducing tee, butt-weld 7. Nipofange 4 2. Equal tee, butt-weld 5 3. Reducing tee, socket-weld 6 Sockolet Weldalet Table 3__ Piping scope for vents & drains and instrument hook-up. Pipe-un Beans sie Va Spec Remeite eT" | instumentiype | Pane e = Prrseat 2 | aRADE aii noseat TE [paca ai : Wa sea 3 | BRATDT WA [tno sel 2 aaator % and> [Orin @—_[enasot end> [vent eT onar Note a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size b. For Tl connections use Nipo-flanges with standout length of 150 mm. rt vDocument No. : GEN-L-XXX-SP-0001 Revision 35 Page 4 of 67 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS CARBON STEEL PIPING CLASS “1.03” (ASME CLASS 150# RATING) PRESSURE RATING ‘ASME class 150 DESIGN CODE 7 ASME BTS CORROSION ALLOWANCE = 6.0mm Pes Carton Stet WALL THICKNESS TOLERANCE 125% er PL Mex. design press. [Bare] 196 | 196 | 177 | 168 | 198 Attempereture tc. | 20 | +38 | +100 | +350 | +200 Tem Se Description Material Nate. Pipe a ‘Seamless according to ASME B36.10, beveled ends. | ASTMATOE grade 3) 8) Fiting A ‘Seamless, Buitweld, same wall tickness as pipe. | ASTM A234.WPB or 3) Dimensions according to ASME 816.9, ASTM A105N Branch fing | Al Dimensions according to MSS SPOT. ‘ASTM ATOSN aa Bore to match pipe schedules. Flange Al 50H RF, welding neck, smooth Mish, ASTM ATOSN a Dimensions according io ASME B16.5, Bind tangs [AT (50# RF, smooth finish. ASTM ATOON a Dimensions according fo ASME B16.5, ‘Spectacle Bind | Al Suitable for installation between flanges 760%, RF | ASTMAST6 Gr.7ON a5 according to ASME 818.5. smooth finish 3) Gasket Al ‘Spiral wound with outer centering rng, ‘SSS16 windings, Texte super Dimensions according to ASME B16.20. filer or equivalent, CS outer ring epoxy coated. ‘Sud bot with | Al ‘Stud bolt with wo heany hexagonal nus Bolts. ASTM A196-57 a 2nuts Dimensions according to ASME B16 5, Nuts: ASTM A194.2H, Ball vate All Flanged, 1804, RF, red/full bore, soft seats BAAT-O1-8 (Red Bore) ay BA.A2.018 (Full Bore) 7) All Franged, 160%, RF, red Tull bore, metal seats BA-AT-OT-690 (Reduced Bore) | 10) BA-A2.01-6M (Full Bore) Gatovae [= 7 7 = Globe valve | WTO | Flanged, 160%, AF GLABOTS aa 0) Check vane | = TF _| Piston Wyps, Ranged, 160%, RE CHET 3 a [2° 24" [Dual plate type, water type, 180, RF (CHAG-O1-6 10) Needle Vave [= 1" | 6000 psi, Screwed NPTF NE-C1-60, 3)4) 40) Notes: 4. Pipe wall thickness shall be according to Table 1 2. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be Fluoro Carbon Coated. Bolt size 1-1/2" and above shall have adcitional one bolt diameter length for hydraulic tensioning, Material certificates according to ISO-EN 10204, type 3.1 Valve Specification see Appendix Ii Spectacle blind according to ASME B16.48. Weldolet dimensions shall be according to MSS SP97. Soft seats suitability must be confirmed for the process temperature and pressure. Pipe nipple length shall be 100mm. Use Spectacle Blinds for sizes up to 12” and Spacer/Spade for sizes 14” and above. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements. ‘All materials shall conform to NACE MR0176/ ISO 15186 requirements. Compliance shall be limited to only the hardness and testing requiremante of the Cade. aAgeenomae asDocument No, : GEN-L-XXX-SP-0001 Revision Page SPECIFICATION FOR PIPING AND VALVE MATERIALS 15 of 67 6 CARBON STEEL PIPING CLASS “1403” (ASME CLASS 150# RATING) Table 1 Pipe wall thickness ‘Nominal size {in.) % Ye 1 [1% 2 3 4 6 Ousige dia nm) wi_|ve7 | saa [aa aos | se] aes Schedule XS XS KS | S180 e080 Wal hickness fm 7a? —}—782—| 09 | 40.1584} 44.13] 856 | 1097 ‘Nominal size (in.) 8 10° 12 14 16 18 20 24 ‘usd da fm) wei] mai | “se _| aes | aos | a7 | aos | 5108 Scheduie a0 —|— «0 [40 a0 20 xs [xs [xs Wall ekness fom] | a2? | “997 | foe] ea] a7 Table 2 Branch connection table HEADER SIE meee pete pols [es lays [epee wherlerlerlerferferter|erertertertert stata] 2 y[erterlerlerterter| ert erterterlerterts ts [2 8 Citerterterterterterterter|ertertarter («2 R i4 [er [sr [er [er [er |e | or | en | er | 4 4 az A 2 [er [er [er [er | on | er [er | er [er | 4 fa [27 fe 3 6 6 € s 5 6 6 6 4 4 2 c 4 & S 6 6 5 6 4 4 4 2 5 6 6 6 4 4 4 4 4 2 se fata tata ta tate a z az aa a a a 2 Geers pepe ey wpa pe tae sofa pag oa 2 ete 1, Equal tee, socket-weld 4 Reducing tee, butt-weld 7. Nipoflange 2. Equal tee, butt-weld 5. Sockolet 3. Reducing tes, socketweld 6. Weldoiet Table 3__ Piping scope for vents & drains and instrument hook-up. Penn Sranchaze | Valve Spec: Rematke Bene | insturent ype | S"anch i = [Pui seal z BRALOLS ai [Prino seal TE paar.ors ain Be : WA [Liu seat z BRALOES NA (no seal e BAATOIE Wand>_ [Drain w BAAI-O1-6 ands Vent % BAAI-O1-8 Notes ‘a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size b. For Ti connections use Nipo-fanges with standout length of 150 mm rr &Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 6 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS. CARBON STEEL PIPING CLASS “1A04” (ASME CLASS 150# RATING) PRESSURE RATING ASME class 150 eee eee CORROSION ALLOWANCE 8.0mm MATERIAL “Carbon Ses WALL THICKNESS TOLERANCE : 12.5% sevice PLPS Wax design pss. | Berg] 198 [15 | 177 | 158 | 198 Ritempectue | *C° | 20 | 498. | #400 | 460 | $200 iem___| Se Deseipin Maieral Woe Pipe | z ‘Seamless according to ASME B36.10, beveled ends. | ASTM A106 grade 8 1) 3) ‘3°. 24" | Seamiess according to ASME 836.10, beveled ends, | ASTM A333 Gr. 6 oa Fitting iz ‘Seamiess, Butt-weld, seme wall thickness as pipe. ASTM A234-WPB 3) Dimensions according to ASME B16. FLA Seernless, Butt-wels, same wall thickness as pipe, | ASTM A2OWNPLS Dimensions according to ASME B16. Braman ting | F Dimensions accorcing io MSS SP87 RETAIN ae Bore to match pipe schedules. S-2H | Dimensions according to MSS SPOT, ASTI ASEOUFZ Bore o maich pipe schedules. Fange F 150# RF, welding neck, smooth frigh, RST ATON 3 Dimensions according fo ASME B16.5 F SezH | 150H RF. welding neck. smooth finish ASTM ASSO UFZ Dimensions according to ASME B16.5 ‘Biind flange a 150# RF, smooth finish. “ASTM AT0SN_ 3) Dimensions accorsing to ASME B16.5 FuzaP180H RF, smooth fish. AST ASSOLFE Dimensions according to ASME B16.5 ‘Spectacle blind 2a ‘Suitable for installation between flanges 150#, RF “ASTM AS16 Gr.70N 3) 5) according to ASME B16.5, smooth finish. 9) 41) Gasket Spiral wound wth outer centring tng $8316 windings, fexie super Dimensions according to ASME B16.20. Iie or equivalent, CS outer ing ‘epoxy coated = ‘Stud bolt with” [AI ‘Stud bolt with two heavy hexagonal nuts. Bolts: ASTM 193-87 2) 2ruts Dimensions according to ASME B16.5 Nuts: ASTM A194-2H Ball vane Z| Flanged, 1508, RF, red" ore, sof seals BA-AT-O1-9 (Red Bore) aay BA.A201-9 (Full Bore) 7) 2) 2a | Flanged, 1600, RF tea Fil bre, metal seats BA-AI-O1-OM (Reduced Bore) BA-A2-01-9M (Full Bore) Gove valve | F=7T | Pangea, 1608 RF GLABOD a5 ‘Check valve. '— 24" | Dual plate type, wafer type, 150#, RF CH-A3-01-9 Om) 4. Pipe wall thickness shall be according to Table 1 2. Stud bolt diameter and length shall be in accordance with ASME 16.5. All studs and nuts shall be Fluoro Carbon Coated. Bolt size 1-1/2" and above shall have additional one bolt diameter length for hydraulic tensioning Material certificates according to ISO-EN 10204, type 3.1 3. Valve Specification see Appendix Ill 4. Spectacle blind according to ASME B16.48. 5. Weldolet dimensions shail be according to MSS SP97. 6. Soft seats suitability must be confirmed for the process temperature and pressure 7. Pipe nipple length shail be 100mm, 8. Use Spectacle Blinds for sizes up to 12" and Spacer/Spade for sizes 14° and above. 9. %' to 1 % size ie not applicable for this class 10. Corrosion allowance to be considered as 9 mm for Spectacle Blind, 11, Refer to section 5.9.9 and §.9.30 for Valves to be used in lines with insulation requirements. 12. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited to only the hardness and testing requirements of the Code.Document No. : GEN- Revision Page ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS. 5 :70f67 XXX-SP-0001 CARBON STEEL PIPING CLASS “104” (ASME CLASS 150# RATING) Tablet __ Pipe wall thickness Nominal size fn % % 7 Te z z a 5 ‘Outsge da om) 213 | 967 ~s3a_[ as] 0.5 | ae | as | 188 ‘Schedule NA | —NA_—[ NA [NA [9x8] eS] 160 J 120 Will hikaeas (rm NA | —NA—[ NANA] “1.07 | 15:28} 35.49] “94227 Nonmalaze tay z 7 z 7 is = Fi 2 Outside dia (nm wiat_| 7737 | masse [aos | a7] soa] “5100 Schedule 100 [80 20 60 80 Ea 60 40 (Wai tennis (rm) —[75.09—[ —7s.09—| “.as—| 75.08] 75.66 | tous | m062 Table2 Branch connection table TEADER SE miele eae es ts] ats [Prey Tee ECW NA[ WA WAT-NA [NAAT WANT WANA NANA TNA NAN 7D NA-LNA-[ WA[ NANA“ NA-[ NANA NA[-NAT-NA[ NAT NAT NA DNA. 8 CNA CNA CNA DNA [NAD NADNA-DNA-DNATNADNA DNA-DNA DNA. R RDNA TNA TNA DNA TNA DNATA DNA DNA-DNA TNA DNA TNA, A 2 lerler ler ler|er | or ler | er ler [4 4 Zz N 3 6 8 s S 616 6 4 4 2 c 4 6 6 & 6 6 6 4 4 4 2 s 6 5 6 4 4 4 4 4 2 spetatatapatatays2 8 Gop re te pe te taets Yo Reepepe pepe re 2 eters rere wpa pe pate aaa pa [2 wae ge2 4. Equal tee, socket wold 4. Reducing tee, butt weld 7. Nipoflenge 2. Equaltee, butt-weld 5. Sockolet 3. Reducing tee, socket weld 8 Weldolet Table 3__Piping scope for vents & drains and instrument hook-up. Pe | insiumentyoe | eranehsize [ave Spec. Remarks ~__[Pi(with seal) BAATOTS ‘ai [Pi (no seal) INA, all__[7 cE WA [Li (wit seal) BRAT OTS, NA [LI (po seal) IBA.AT-OT-8 WF and>_[Drain INA. We and>_|Vent E Note: ‘a. Forbranch sizes larger than pipe run size, run pipe shal be swaged up to branch size b. For TI connections use Nipc-flanges with standout length of 150 mm ret &Document No. : GEN-L-XXX-SP-0001 Revision =: Page 8 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS. LOW TEMP CARBON STEEL PIPING CLASS “1B02 (ASME CLASS 150# RATING) zm 7 1 TESCO RSME USTT Eoamosionaowance tome MATERIAL Caron Sie Fit Mewes ToRNCE Be Service POR. mam [|e |S [ess | Mcomae” | PSS]? [188 | [8 | Seo item ‘Size ‘Description. ‘Material T_Note Pipe All ‘Seamless according to ASME B36.10, beveled ends | ASTM A333 gr. 6 1) 3) 8) Fitting All ‘Seamless, Butt-weld, same wall thickness as pipe. “ASTM Aa20-WPL 6 | 3) Dinarsions secon e ASME B68 ‘Branch fitting | %4"- 10" | Dimensions according to MSS SP97. “ASTM A350 LF2 3) 8) Bore fomach pipe secon. Flange All 150i, RF, welding neck, smooth finish. “ASTM A350 LF2 3) Simarion acrorang to ASME B16 Sing Tange | AT eR roc th TST ASEOTFZ 5 Dinersiens according o ASME 16.5 ‘Spectacle blind | All ‘Suitable for installation between flanges 150¥, RF ‘ASTM A516 Gr. 70N 3) 4) according to ASME B16.5, smooth finish. 40), Gasket PAT Spat wot wh ot sertong r, SETS wREGE Tae Binensione ecco o ASME B16 20, duper er eauvalent Severin apo, oned ‘Stud bolt with | Air ‘Stud Bolt with two heavy hexagonal nuts. Bolts: ASTM A320-L7, 2) Puts Dimersonsacsocng to ASME Bios Nut ASTI foe Ball valve All Flanged, 150#, RF, red./ full bore, soft seats. BA-B1-01 (Reduced Bore) | 3) 6) All BA-B2-01 (Full Bore) 7) 4 saa ; : 2 Globe valve Flanged, 1608, RF. GLB a7 ‘Check valve | 1% ~ 1% _| Piston type, flanged, 150%, RF CH-BE-01 -3) 7) Pai6" — | Dual pe oe, water yee, 1500 RF HDS ‘Needle Valve [4° = 1" 6000 psi, Screwed NPTF NE-C1-60 37) Notes: 1. Pipe wall thickness shall be according to Table 1 2. All materials shall conform to NACE MRO175/ ISO 15166 requirements. Compliance shall be limited to only the hardness and testing requirements of the Code. 3. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be Fluoro Carbon Coated. Bolt size 1-1/2" and above shall have additional one bolt diameter length for hydraule tensioning Material certificates according to ISO-EN 10204, type 3.1. Spectacle bind according to ASME 816.48, Weldolet dimensions shall be according to MSS SP97. Soft seats suitability must be confirmed for the process temperature and pressure. Valve Specification see Appencix Il Pipe nipple lenath shall be 100mm, 10, Use Spectacle Binds for sizes up to 12" and Spacer/Spade for sizes 14” and above. 11, Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements.Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 9 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS LOW TEMP CARBON STEEL PIPING CLASS “1B02" (ASME CLASS 150# RATING) Table 1___ Pipe wall thickness Nominal size (a) 4 % T_T 1% z 3 a 3 utsige da (mm) 23_| 6. 3a4_| 485 [605 | ee [74s Tes ‘Schedule 760__[—160__| 160 | 160. (a 40 0 40 Wal hikness (amp 476 | 555 | 635 | 714 85a 8a | 602 | 717 Nominal se (ay) Leela, ey ey, ela a Ouisde da (rm) | Fiat | ars7 | 3235 | 3558 | AeA | ATO | BoAd | S10 | Ve20 | oes Schedule 7 | 0 | 2% | 2% | 2 | 2 | 2 | 2 | 20 | 20 Wailthickness (mm) | 635 | 635 | 655 | 792 | 792 | 792 | 988 | 95s | wa? | WT Table2___ Branch connection table ER SIZE, Bw a wo lwel wpm wols | stals[2 mle es wfetetetslelslsleltsetslelelele| 4 |4lata %leletersielelelsfelelsleieje|+ial2 s [i rerslereirsletelelslslelselele| «2 | R [wrets[eletelstelels|s|ei«jai«} 2} | A [eterste;s|e|s[ele}teleje|aia}2 N [sreretelstelstslelefelalal2 ¢ [ateretelsislste[sta>alal? 4 [eTereretstelatalalalal2 s pepetetetatetatetarare 8 fofetateteteta raat 4 Pete tata apap pe ye 2 Patera peta raye we [etayatst aye w@[atatelal2 20a tat aye malate 30 [4 [2 362 41. Equal tee, socket weld 4. Reducing tee, butt weld 2, Equal tee, butt weld 5. Sockolet 3. Reducing tee, socket weld 8 Weldolet Table 3__ Piping scope for vents & drains and instrument hook-up. ave Fiposun | ingwumentyne | Pranensie | Soe Remats = [Pi (with seal) 2 [BA-B1-07 ai rosea teens af T Twa seay— | — sar Wa [tases 2x wants BRB ST ants fie aes ‘a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size b. For TI connections use Nipo-flanges with standout length of 150 mm, mekDocument No, : GEN-L-XXX-SP-0001 Revision Page SPECIFICATION FOR PIPING AND VALVE MATERIALS 15 : 10 of 67 AUSTENITIC STAINLESS STEEL PIPING CLASS “1600” (ASME CLASS 150# RATING) PRESSURE RATING ASME dass 150 DESIGN CODE ASME B73 CORROSION ALLOWANCE 0.0mm MATERIAL Aue Siintess Stat WALL THICKNESS TOLERANCE :-12.5% SERVICE | vay 3 Max. design press. | Bare 130 [190 ]1e2 | 148 | 137 Attorperature re: | 29 | +38 | +100 | +180 | +200 Tem See Description, Material aie. Pipe ay ‘Seamless according to ASME B36 T0IBS6.10, “ASTMASI2 TPSIGTEL | 7) 3) | beveled ends (Dual Stamped) it Fiting ry) ‘Seamiess, Bultweld, same wal thickness as pipe. | ASTM Add3 WESTSSTEL | 8) Dimensions according to ASME B76.9, (Dual Stamped) Branch fiting | Al ‘Dimensions according to MSS SPO7. ‘ASTM Até2 FatemTeL | 3) 6) Bore to match pipe schedules, Dual Stamped) Flange ai T80#, RF, welding neck, Dimensions according to | ASTM Ate2 FaisiaTeL | 3) ASME B16.5, (Dual Stamped) Bind fenge | Al “150i, RF, Dimensions according to ASME BIES | ASTM Atg2 FavemieL | 3) (Dual Stamped) at 4180#, RF, Dimensions according to ASME B16.5 18) with tapping %6" NPTF. Al 1508 RF. Dimensions accoraing to ASME B16 § wth topping 22 NPTE, ‘Spectacle Bind | Al ‘Suitable for instalation between flanges 180% RF. | ASTWMAD40 grade S1@/S16L | 5) &) according to ASME B16 5. (Dual Stamped) +0) Gasket ai ‘Spiral Wound wih outer centering ng, Dimensions | SS 316 windings, Texte ‘according to ASME B16.20, supe’ filer or equivalent, CS ‘outer ring epoxy coated ‘Sud bot with | AT “Stud bolt with two heavy hexagonal nuts Bolts: ASTM A163-B8M CL2 | 2) 2nuts Dimensions according to ASME 816.5, Nuts: ASTM A194-8M, Ball ave All Flanged, 160, RF, reduced bore [Tullbore BA-OTOT Reduced Bore) | 3) 4) BA-C2.01 (Full Bore) 8-12) 13) (Globe vaive | Faniged, 1508, RF, Lean 3) 4 Check valve | %4"= 1%" _| Piston type, flanged, 7508, RF ‘CH-C5-O1 3) 4) 2-8 ‘Dual plate, wafer type, 1504, RE ‘CHG301 Needle Vane | = | 6000 psi, Screwed NPTF NE-C1-50, aH ipe wall thickness shall be according to Table 1 Stud bolt diameter and length shall be in accordance with ASME B16.5. Bott size 1-1/2" and above shall have additional one bott diameter length for hydraulic tensioning. Material cerificates according to ISO-EN 10204, type 3.1 Valve Specification see Appendix Il Spectacle blind shall be according to ASME B16.48. ‘Weldolet dimensions shall be according to MSS SP97. Pipe nipple length shall be 100mm for end connection BBE, POE/TOE and BOE/TOE, Soft seats suitability must be confirmed for the process temperature and pressure. All SS material shall be dual stamped to type SS316/316L. |. Use Spectacle Blinds for sizes up to 12° and Spacer/Spade for sizes 14” and above. ‘Small bore (1-1/2" and below) threaded connection pipe shall be minimurn schedule 160. Refer to section 6.9.9 and 5.9.30 for Velvcs to ke used in linca with insuletion requirements Valve seats & seals used for valves in Chemical injection services (viz. Cl & CP) shall be suitable for the chemicals used. All materials shall confor to NACE MRO175/ ISO 15156 requirements. Compliance shall be limited to only the hardness and testing requirements of the Code. To be used for instrument connection only. Pipe wail thickness for Fuel Gas (GF) iines should be min 5.5mm as par TCVN 6767-3.Document No. : GEN- Revision 5 Page 111 of 67 XXX-SP-0001 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS. AUSTENITIC STAINLESS STEEL PIPING CLASS “1600” (ASME CLASS 150# RATING) Table 1 Pipe wall thickness ‘Nominal size (in.) T_% Ye 4 1% 2 3 Ta 6 unis dan) | “aes | “mar —| sea | as | 0 | me |e |e Sees 0g—| ans] 08 | ans} an | as} 008 | a0 Wi iene (amy —| “378 “sarees | g08 | —sar_[ gue] For Fuel Gas (GF) lines (Note 18) eee ze [a [ae Nominal size (in) 8 40) 42. 14 46. 18 20 24 Outsdeda fan) | “ey | arst_| mse -mee | —aosd [aero —| Sono | a1 Seeds VV wat reais ay | “oes | as} ess} ass] a sas Table 2 Branch connection table TERDERSE a wlarlerlerlerterlertertertertertertert eta pers spertertertertertertertertertertertertat +t? © Ceterterterterterterterterterterterterta ts R [i [er Ter [en er [or | or [or [or [er [4 | 4 [4 2 A 2 len | 67 | 67 [er {er |e |r [or [er | 4 4 2 N sietTetseteleie}etelal4)2 c 4 6] 6 & 6 6] 6 4 4 4 2 ia 6 6] 6 6 4 4 4 4 4 2 Spee peepee ttt s et ) Behe eet E 44a ya 4 4 2 eet) pets etapa ts mets 24 2 1. Equal ie, socket ned 4, Redicingtes,butweld 7. Nipotange 2. Eqvaltes, outtwele § Socket 3 Reducigle,socketwed 6d Table 3__ Piping scope for vents & drains and instrument hook-up. vale Pie an Branch sie Rear pesin | marumentype | Srnenaze | Soe a TE [REST an fo was ara ania BROT ren fiat faxes Note ‘a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size b. For TI connections use Nipo-langes with standout length of 150 mm, rm’Document No. : GEN-L-XXX-SP-0001 Revision 35 Page 212 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS GALVANIZED CARBON STEEL PIPING CLASS “1E02” (ASME CLASS 150# RATING) So wee canaries Pipe ‘Seamiess according to ASME 836.10, THRD | ASTM AS3 grade B- 4) 3) = Son 8 Fig =o a Sa STN IH Some caoerg eran ten Flange “#-T ‘450# , RF, THRD Flange, Dimensions ‘ASTM AiO5N ~ Galvanized [3) 4) ‘Spectacle ‘%'— 4" | Suitable for installation between flanges 150#, | ASTM A516 Gr.70N - 34) Sn [a aie me mae rset a Salaun [a —|easearannaren gna Pe asia Ball valve ‘Class 800, THRD FNPT, reduced bore 'BA-A1-05 x 8) Flanged, 1502, RF, reduced bore softseals | BA-AT-O1 3) 9) ae Sea ROE aE ra Piston type, Class 800.THRD FNPT CH-AS-O5 3} 6) chs sateen aan Needle Valve 6000 psi, Screwed NPTF_ NE-C1-60. 3)_6) wots 1, Pipe wall thickness shal! be according to Table 1. 2. Stud bolt diameter and length shall be accordance with ASME B16.5 dimensions. All studs and nuts shall be Fluoro Carbon Coated. 2 Misti eat & Protipe ng Soe torn 6. Valve Specification see Appendix III 7. Spectacle blind according to ASME 816.48. 8. Soft seats suitability must be confirmed for the process temperature and pressure.Document No. : GEN-L-XXX-SP-0001 Revision 5 Page 113 of 67 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS GALVANIZED CARBON STEEL PIPING CLASS “1E02” (ASME CLASS 150# RATING) Table 4 Pipe wall thickness Nominal size (in) % % i 1% 2 = ‘Outside dia, (mr 23 67 3a 83 03 aa ‘Schedule 460 7160, 160 160 0 20 ‘Wall thickness (am 476 356 | 638 Tie B54 7.62 Wominalsze (ih. ‘Outside dia (mm) ‘Schedule ‘Wall thickness (ra Table2 __ Branch connection table HEADER SIZE % % 7 mMN-@ ZoOzSae 4. Screwed equal tee 4, Reducing tee, butt-weld 2. Equal tee, butt-weld 5. Thredolet 3. Screwed reducing tee 6 Weldolet Table3 Piping scope for vents & drains and instrument hook-up. Vale Pipe-run Branch size Remarks Ben | Instrument type | Pera | Spec al [BRAT al__|T 7 7 Wands [Dram | BRATS Wand> [Vent ___[BRAT-05 Note a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeDocument No. : GEN-L-XXX-SP-0001 Revision 5 Page 14 of 67 SPECIFICATION FOR PIPING AND VALVE MATERIALS DUPLEX STAINLESS STEEL PIPING CLASS “1G00” (ASME CLASS 150# RATING) PRESSURE RATING: ASME class 150 ee eee et CORROSION ALLOWANCE 0mm WATERIAL Duplex Stans Stee WALL THICKNESS TOLERANCE 12% serace) PS Wox Desgnpress. [pera ]20 [20 [177 ] 150 | op Miompecive |*6° | 0" | $30 | Hoo | #480 | 4200 im See Descioton ail Te ve —or | Seamiless according to ASME B35,10/696.19, beveled | ASTM A790 UNS S51603 | 1)4) ends 9 hed Poze | EFW (100% Radiography) Pipes according ASME | ASTM ATOO UNS SS1G03 | 7) 4) B36.10/836.19, beveled ends. 3) woe | Seamless, Butt wed, same wall ickress as pipe, [ASTMABTS UNS S31803_[ 4) ca Dimensions acc to ASME B16. wane | Welded Fitings, But-weld same wal iccess a8 | ASTH ABTS UNS S3TEO | 7) pipe. Dinansions acs to ASME B16. Class WEAK Branah Wing | =A] Dimensions according to MSS SPS ASTMATB2 GIFT) Bove fo match ppe schedules 2 Farge 7 1609, RF, woiding neck, emoot frah ASMA CFT 4) Dimensions secofdng te ASME 816.5 Bind ange [A 1608, AF. smooth fish ASTM ATE GEFET A) Dimensions sccotdng to ASME 818.5 i Space bind | A Sulble fr rstalation between fanges TEDW, RF ASTM AZADUNS S3iSOS | according to ASME B16.5, smooth finish. 6) 40) Gasket i Spital wound wth Gute canteig ima, Dinersians | Duplex windings, Rene atcording fo ASME 815.20, super filer o equivalere, 8 outoring epoxy coated Stud bow | A ‘Stud bal wih wo heaw heyagonal nul. Sols: ASTMTATSS-87 | Sy ruts Dimensions aocouing @ ASME B16.5, Nuss: ASTM A104.24 Bal vee) Ai Flanged, 160%, FF, rec Tul bore, sot seats BRGTOI aay BA.G201 8) 12) Globe vaive Flanged, 150%, RF GL-GB-01 4) 5) ‘Check valve Piston type, flanged, 150i, RF CH-G5-01 4) 5) Dual pais type, Wafer ype lange TOR, RF CHGS-O1 ‘Needle Valve 6000 psi, screwed NPTF_ NE-M1-60 4) 5) Not 4. Pipe wall thickness shall be according to Table 1 2. All materials shall conform to NACE MRO175/ ISO 18186 requirements. Compliance shall be limited to only the hardness and testing requirement of the Code. 3 Stud bolt diameter and length shall be in accordance with ASME B16.6, All studs and nuts shall be Fluoro Carbon Coated. Bott size 1-1/2" and above shall have additional one bolt diameter length for hydraulic tensioning Material certificates according to ISO-EN 10204, type 3.1 Valve Specification see Appendix ll Spectacle blind according to ASME B16.48. ". Weldolet dimensions shall be according to MSS SP97. Soft seats suitabilly must be confirmed for the process temperature and pressure. Pipe niople length shell be 100mm. 10.Use Specievie Blinds for sizes up tu 12" and Spacer/Spaue for sizes 14° and above “1.All Duplex Stainless Stee! Materials shall meet the requirements mentioned at Appendix I 42:Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements 13.Pine wail thickness for Fuel Gas (GF) limes should be rnin §.5mm as per TCVN 6767-3Document No. : GEN-L-XXX-SP-0001 Revision 8 Page 15 of 67 ‘SPECIFICATION FOR PIPING AND VALVE MATERIALS DUPLEX STAINLESS STEEL PIPING CLASS “1G00" (ASME CLASS 150# RATING) Table 1 ___Pipe wall thickness Nominal site Ga) % % 7 Te z z a 3 Outside da. (mm 23 _[ m7 | 34 [ass [m0 [| as | os ‘Schedule 30s [808 | 808 aos_| 408 | _40s_| 408 | 408 Wall thickness (om), 3731 set_| 456 | 60s | _391_[ 548] 602 [7.1 For Fuel Gas (GF} lines (Note 13) Hominatsze (a) % i 18 3 a 3 ide dia fmm a 3a Th 753 Schedule mS 766, 208 Wel tuctness (mm) [7.47 B35 782 am Nominal Th) 3 ct) 2 14 1% 7 wo 2 ‘Outsige aa. (mm) Bet_[ ast | e8_| 3568 | mea |r| 580 | 610.0 ‘Schedule 20. 20) 20 70 10 10 10 40 Wall thekness (an 35 | 635_[ 6.35 | 635 | 638 | 635 | 638 | 6.35, Table2___ Branch connection table HERDER SIZE mie ee a ero l es le papayas mT Tee wreteterersystetete;sleletaj«la[z “~[eltelets|sisels}tels}sjelel«ajs)2 8 [iretelterelsiej;e}teletele|s,s) 2) R [wretetelfels|s)elele,al«}«|2 a (2Terstetets|s|/elelels,al[2 N [steTerete|stelelselatay2f c faTereteretsts[alala2 4 Tetetelelatetapata [2 afeta{[a{[4lafata{a 8 papa papa aa re b [etatatata tate 2 Gate re tea te a wel4atate 20 [4 2 24 [2 1. Equal tee, socket weld 4, Reducing tee, butt weld 2. Equaltee, butt-weld 5. Sockolet 3. Reducing tee, socket weld 6 Weldolet Table 3__ Piping and valve scope for vents & drains and instrument hook-up. PIPE] instrumenttype | Bratch sae [Valve Spec Remarks Size (Note) = |Biwith seal 2___|BAGTOT al [Pro sea), TF |Ba-G1-01 al__{ti 7 IF WA [LI wih sea BAGTOT N/A [LI (no sea) BA-GT-OF FE and> [Drain BA-Gt-OF ant > [vent BAGIOI Note ‘@_ For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size b. For Ti connections use Nipo-flanges with standout length of 150 mm, neDocument No. : GEN-L-XXX-SP-0001 Revision Page SPECIFICATION FOR PIPING AND VALVE MATERIALS. 25 216 of 67 GRE PIPING CLASS “1H00" (ASME CLASS 150# RATING) DESIGN CODE + ASME E3137 15014082 T VenOOT Dale ‘PRESSURE RATING ASME Class 160, Speciicaion CORROSIONALLOWANCE 0mm MATERIAL FRP Conductive WALL THICKNESS TOLERANCE ; Manufacturer Std SERVICE Ws LOCATION “Topsides Hazardous Areas) Max design pres, 180 ALtempertute 30 Tem Descfpton Material Note Pipe ‘Seamless according fo ASME 836.10, TARD ends | ASTMASS grade S= | 73) Galvanized FRP conducive Pipe, GLF FRE Bonasirand 7000M | 7) 9) 410) FiRngs VE = TH _| Seamless, PNET screwed, S00GH, Dimensions ‘ASTM ATOSN= 3 according fo ASME 816.11 Galvanized FRP conducive, single piete Consiucion, OLF FRP Bondstrand 7000M_| 8) 10) Brana’ iting RP conductive, single piece construction, QLF FRP Boncstrand 700M” | 3) 9) 40) ‘Grounding FRP conductive FRP Bondstrand 7000M | §) 10) Saddle Flange win. wait BS) 70 | eS | 90 | WS | TS | ae] wt] wea | a0] 28 thickness (rm) Table 2 Branch connection table HEADER SZE BH a Bw BLS My el wl sl sya eye My Tee % [aa | 3 | 3a | 3a | aa [aa | ae oa [ae [Sa poe [aa TA SA | TL TP Te |, (P(e a [ea [ae [ae [aa [ar [aa [oe [ae [am [a [om [oa [aa TT |e R [1 [34 [a4 [oa [sa [se [ae | aa |se | se | ae | se [ae pam | sm PT A [Team [aa [am [am [ae [wa [wa [wa [we [oe [wa [Se | we | sa | oe] Z PO § pee de eee ee ee Le a[¢ 14 [4 ]4>a[atayapapr yt 2 Stewarts [2 z DEPP Te Perel ere ae Lee ie err pt ttt mp pp PtP tpt ptt 2 0 5 weit |? jt tits mit it it [te zit jt it pe wii [tLe wptps 2 1, Reducing tee, OLF 2. Equaltee, QLF 3. Saddle Reducing Flanged / QLF / Scrd. 4. Saddle with CS galvanized Bushed outlet Table 3__ Piping and valve scope for vents & drains and instrument hook-up. PET T instrument ype | Sta see [Vave Spec, Romarks -__[Piwith seal 2 __|BADI-O2 ‘al_____|Pi (no seal) 2 [pa-p1-02 ‘all [Ti E WA__|Li (with seal) (BA-DI-O2 WA [Erno Sealy [wADI-OZ ‘all__[Drain [BA-Di-02, ‘all [Vent [BADi-O2 7 nt,‘SPECIFICATION FOR PIPING AND VALVE MATERIALS Document No, : GEN-L-XXX-SP-0001 Revision Page 15 18 of 67 GRE PIPING CLASS “2H00” (ASME CLASS 150# RATING) DESIGNGODE = ASIE E313 7 1SO 14682 1 Vendor Data PRESSURE RATING ‘ASME Class 160, ‘Spectcaion CORROSION ALLOWANCE 0mm MATERIAL ERP Conductive WALL THIGKNESS TOLERANCE : Manufacturer St SERVICE wo LOCATION “Topsides (Hazardous Areas) Max design press. | Bare | 169 Attemporature roe | tat tem: Size, Description: Mastered Note Pipe Y= 1% | Seamless according to ASME B36 10, THAD ends | ASTMASS crade B= 7) 3) Galvanized F=20 | FRP conducine Pipe, OLF FRP Bondstrand 7000" | 7) 8) 10) Fitings ETH | Seamless , FNPT screwed, S000, Dimensions ASTM ATOEN= 3) ‘according to ASME B16.11 Galvanized F=20 | FRP conductive, single piece construction, OL [FRP Bondstrand 7000 _| 8) 70), Branch fting | Al 'FRP conductive, single piece construction, OLF FRP Bondstrand 7000M | 3) 9) Ey Grounding | Al FRP conducive FRP Bondstrand 7oooM | 8) 10) Saddle Flange T80F, FF, THRD Flange, Dimensions according to | ASTM AT05N— 5 ASME Bi6.5 Galvanized Heavy Duty Flange, FF without seal ings, 150%, RP Bondsirand 7000M | 8) 10) drilling as per ASME B16. B30" | Heavy Duty Flange, FF with seal rings, 160H,driling | FRP Bondatrand 7o00M | 8) 70) as per ASME B16. Blind flange 750#, FR, Dimensions according to ASME BI6.5, ‘ASTM ATOEN= ay Gawvanizad 2 a0"_| FF with seal rings, 160#, Grling os per ASME S165 | FRP Bordstrand 7oooM | 0) 70) ‘Speckads bind | All ‘Suitable for installation between flanges 150%, FF, ‘ASTMASTE Gr7ON- | 3) 5) ‘stock fish according to ASME B16 5, Galvanized ci Gasket = 1 | 118" ful face gaskets, Dimensions according \ ASME | NAF un-graphited bath B16.21 for FF flanges ends. 7-20 [108 fl face gasket Dimensions according to ASME | EPDM 816.21 for FF ERP Flanges. ‘Sud bow | A ‘Stud bolt wth two heavy hexagonal nuls ow washers. | Bolis: ASTM ATO3-B7 | 2) 2nuts & 2 Dimensions according to ASME B16.5. Nuts: ASTM A194.2H washers Ball valve TE -& | Flanged, 1600, FF, reduced bore /fullbore BADI-02 (Reduced 3) 4) | Bore) | BA-02-02 (Ful Bore) Grobe valve [F710 | Flanged, 7508, FF ‘GL-08-02, aa Buttery valve | 2°=20" | Wafer Lug Type 150%, FF BV-D4-02 34) Check valve | — 1" | Piston type, THRD ends, BOH (CH-D5.05. 3)4) 2°=20" | Dual pete, wafer ype, 150%, FF CHD3-02 oles Pipe wall thickness shall be according to Table 1 washers shall be Fluoro Carbon Coated. \Valve Specification see Appendix Il Spectacle blinds according to ASME B16.48. recommended by manufacturer. Stud bolt diameter and length shall be according to manufacturer's standard. All studs, nuts and Material certificates for metallic items according to ISO-EN 10204, type 3.1 All FRP piping shall be electrically conductive and grounding saddles shall be provided at locations Inline instruments, valves, strainers, etc. are to be independently grounded Pipe class specification is based on AMERON — equivalent systems may be used. Design to comply with ISO 14882 and ABS requirements as applicable. 10. FRP Piping material shall confirm to ASTM D2996 & F1173, 1 Use Spectacle Blinds for sizes up to 12" and Spacer/Spade for sizes 14” and above.