Pump Com.

Port CONTROLLER ENCLOSURE

Pin Wire Color
1 [98P] WHT
2 [60P] BLK
Cable 2
1238 PUM P
3 [97P] GRN
Pump Wire Func tion Pin
4 [89P] RED Contactor
Coil [20A] KSI 1 4 Switch Barrier
+ - [03] Pum p Cont Coil (Sourc e) 6 Non-Hazardous Hazardous
[20A] 8 2 Red 4th Func/S.S./T ilt/FS-1 Connector (DT 06-12S/DT 04-12P)
Pump Motor Encoder [60P] I/O Ground 7 4th Func Sw
Pump Motor 7 1 Pin Wire Color Function Wire 4th Function Switch
[47A] Red/Blu
[72] M otor T em p 8
M.I. Cable
Encoder Side Shift Sw
1 [81P] Pin Wire Color 3
[47A] 4th Func tion Switc h Signal 10 [43A] 9 Red/Blk 1 Red 4th Func/SS Switch Source [30] [30] [47]
V+ 2 [60P] 1 [81P] RED 11 5
V-
[43A] Side Shift Switc h Signal 11
[20A] Tilt Sw
Org 3 Red/Blu 4th Function Switch Return [47]
2 [60P] BLK [45A] 10 4 Org/Red Side Shift Switch
Cable 1
[45A] T ilt Switc h Signal 12 FS-1 Accel Sw 5 Red/Blk Side Shift Switch Return [43]
B A 3 [65] GRN [07A] 12 6 Org/Blk [30] [43]
3 [65] [04] Pum p Cont Coil (Return) 13 14
7 Org T ilt/T hrottle Switch Source [31]
4 [66] WHT [28] +24 VDC
[66] [41A] Lift Pot + 16 9 Org/Red T ilt Switch Return [45]
4 [18] 15 -24 VDC Tilt Switch
[40A] Lift Pot - 18 11 Org/Blk T hrottle Switch (FS-1) Return [07]
Pump Motor Temp [J1] CAN T erm High 21 Potentiometer Barrier SEALED [31] [45]
[60P] Motor Temp Sensors Non-Hazardous Hazardous
2 [92] CAN High 23 11
+24 VDC 1 Yel CABLE Lift Pot Connector (DT 04-12P/DT 06-12S) Throttle Switch
M.I. Cable
[80P] [28]
1 Pin Wire Color [89P]/[RED] (+)12V Out 25 2 Yel/Red (FS-1)
GLAND
8
1 [60P] BLK
[41A] Lift Pot 3 Pin Wire Color Function Wire 7 9
Cable 3 [81P]/[RED] (+)5V Out 26 7
Yel/Blk [31] [07]
[40A] 4 1 Yel Lift Pot High [42]
Left Traction Motor 2 [72] RED [97P]/[GRN] Serial T X 28 Blu
12
Temp 2 [60M] 3 [60M] BLK
[18] -24 VDC 5 Blu/Red 3 Yel/Red Lift Pot High [42]
Cable 4
[98P]/[WHT ] Serial RX 29 Lift Pot
1 [80M] 4 [70] RED 5 Yel/Blk Lift Pot Wiper [41] [42] 1
[65]/[GRN] Enc oder A 31 Potentiometer Barrier
5 [60S] BLK [66]/[WHT ] Enc oder B 32 Non-Hazardous Hazardous 7 Blu Lift Pot Low [40] 3
Cable 5 11 1 [41]
Right Traction Motor 6 [71] RED [J1] CAN T erm Low 34
[28] +24 VDC 2
Brn 9 Blu/Red Lift Pot Low [40]
8 Brn/Red
Temp [11A] [40] 5
2 3
[60S] [91] CAN Low 35 7
Throttle Pot
Brn/Blk
T hrottle Pot Connector (DT 04-12P/DT 06-12S)
1 [10A] 4
[80S] Blk
1236 M AST ER [18] 12
-24 VDC 5 Blk/Red Pin Wire Color Function Wire
840 BDI/Hourmeter
Throttle Pot
Pin Wire Color Wire Function Pin 2 Brn T hrottle Pot High [12] [12] 5

Traction Potentiometer Barrier 4 Brn/Red T hrottle Pot High [12]

5 [89M] RED [20A] KSI 1 Non-Hazardous Hazardous [11] 3
Contactor
6 [97M] GRN Cable 7
Coil [13] E-Brake Coil (Source) 5 [28] 11
+24 VDC 1 Red 6 Brn/Blk T hrottle Pot Wiper [11]
2 1
8 [60M] BLK + - [01] T ract Cont Coil (Source) 6 [51A] 8 Red/Blu
8 Blk T hrottle Pot Low [10] [10]
Brake Pot 3 Red/Blk

Cable 13
7 10 Blk/Red T hrottle Pot Low [10]
[60M ] I/O Ground 7 [10A] 4
[70] M otor T em p 8 [18] 12
-24 VDC 5
Blk
Blk/Red INTRINSICALLY SAFE
MOTOR Master Com. Port [16A] Seat Switch Signal 9 Brake Pot Connector (DT 06-12S/DT 04-12P)
INPUT DEVICES
4 Switch Barrier
ENCLOSURE Pin Wire Color [05A] Batt Rollout Switch Signal 10 Non-Hazardous Hazardous
2
Pin Wire Color Function Wire
1 [98M] WHT [07A] Accel Switch (FS-1) Signal 12 [20A] 8 Org 4 Red Brake Pot High [52]
Seat Sw
[52] 5 Brake Pot
[02] Coil (Return) 13 7 1
2 [60M] BLK [16A] Batt Rollout Sw Org/Red 6 Red/Blu Brake Pot High [52]
Cable 8 3
[11A] T hrottle Pot + 16 9 Org/Blk 3
3 [97M] GRN [05A] 8 Red/Blk Brake Pot Wiper [51] [51]
11 5
4 [89M] RED [51A] Brake Pot + 17 [20A] Fwd Sw
Yel
10 Blk Brake Pot Low [50]
[50] 1
[06A] 10 4
[10A] T hrottle & Brake Pot - 18 Rev Sw Yel/Red
12 Blk/Red Brake Pot Low [50]
[06A] Forward Switch Signal 22 [08A] 12
14
6 Yel/Blk SEALED Seat Switch
[92] CAN High 23 [28] +24 VDC
Left Traction Motor L T (Master) Enc.
[18] 15 -24 VDC CABLE Seat/Batt/Fwd/Rev Connector (DT 04-12P/DT 06-12S) [32] 1 3 [16]
Encoder
1 [81M] M.I. Cable Pin Wire Color [89M ] (+)12V Out 25
GLAND Pin Wire Color Function Wire
V+ 2 [60M] 1 [81M] RED [81M ]/[RED] (+)5V Out 26 Potentiometer Barrier
V- Battery Roll-out
2 [60M] BLK [97M ] Serial T X 28 Non-Hazardous Hazardous 2 Org Seat/Batt Rollout Sw Source [32] Switch
Cable 6 11 1
B A 3 [61] GRN [98M ]/[WHT ] Serial RX 29 [28] +24 VDC 2
Brn
Brn/Red 4 Org/Red Seat Switch Return [16] [32] 1 3 [05]
3 [09A] 8
[61] 4 [62] WHT [61]/[GRN] Encoder A 31 Steer Pot 3 Brn/Blk 6 Org/Blk Batt Rollout Switch Return [05]
[62] [57A] 7
4 [62]/[WHT ] Encoder B 32 4 Forward Switch
Blu 8 Yel Fwd/Rev Switch Source [33]
12
[08A] Reverse Switch Signal 33 [18] -24 VDC 5 Blu/Red [33] 1 3 [06]
10 Yel/Red Fwd Switch Return [06]
Brakes [91] CAN Low 35
Left Traction Brake 4 Switch Barrier 12 Yel/Blk Rev Switch Return [08]
1 [30]
M.I. Cable Pin
1
Wire
[53]
Color
RED 1236 Slave
Non-Hazardous
8
Hazardous
2 5
Reverse Switch
7
Cable 9
[23] Horn Sw
Blu/Blk Steer Pot Connector (DT 06-12S/DT 04-12P) [33] [08]
2 2 [02] BLK 7 1
[02] Wire Function Pin [17A] Blk/Blu Pin Wire Color Function Wire
[31] 3 [54] RED 9 3
1 Cable 10
[20A] KSI 1 3 Brn Steer Pot High [59]
11 5 Steer Pot
4 [15] BLK [14] E-Brake Coil (Source) 5 5 Brn/Red Steer Pot High [59] 1
2 10 [59]
[04] 4
[60S] I/O Ground 7

Cable 14
Right Traction Brake 12 6
7 Brn/Blk Steer Pot Wiper [09] 5
[71] M otor T em p 8 [09]
14 9 Blu Steer Pot Low [57]
Slave Com. Port [15] E-Brake Coil (Return) 13
[28] +24 VDC [57] 3
[18] 15 -24 VDC 11 Blu/Red Steer Pot Low [57]
Pin Wire Color [09A] Steer Pot + 17
1 [98S] WHT [57A] Steer Pot - 18 36-24VDC Converter Horn Switch Connector (DT 06-4S/DT 04-4P)
2 [60S] BLK [J2] CAN T erm High 21 Wire Function Pin Pin Wire Color Function Wire Horn Switch
Cable 12
3 [97S] GRN [92] CAN High 23 9 11
[28] 24V + 1 1 Blu/Blk Horn Switch Source [34] [34] [17]
4 [89S] RED [89S]/[RED] (+)12V Out 25 [18] 24V - 2 3 Blk/Blu Horn Switch Return [17]
[81S]/[RED] (+)5V Out 26 [24] Barrier 6
[97S]/[GRN] Serial T X 28 [00] Gnd 7
Right Traction Motor R T (Slave) Enc. [98S]/[WHT ] Serial RX 29
Encoder
1 [81S] M.I. Cable Pin Wire Color [63]/[GRN] Encoder A 31 Horn Controller Card
V+ 2 [60S] 1 [81S] RED [64]/[WHT ] Encoder B 32 Wire Func tion Pin
V-
Enclosed Conduit
2
3
[60S]
[63]
BLK
GRN
Cable 11
[J2] CAN T erm Low 34 [00] G ND 1
I.S. [19] I.S.
B A [91] CAN Low 35 [08A] Reverse Switc h 2
3 [63] 4 [64] WHT [17A] Horn Switc h 3 Horn/Strobe Junction [29]
Horn
[64]
4 [19] Horn B- 4
Pin Wire M.I. Cable Box
[29] Horn B+ 5
1 [19]
On/Off Relay [23] Horn Power 6
M.I. Cable
2 [29] [21]
[22] [25]
3 [21] I.S.
[20B] [00]
4 [00]
[00]
Strobe
On/Off Switch
[22] On/Off Switch (1A) [20]
[25] Controllers (5A) [20A]
[25] Horn Card (1A) [23]

BATTERY ENCLOSED [25] Barriers (5A) [24]

[25] Strobe (1A) [21]
ENCLOSURE CONDUIT [53] Motor Temp (M) (2A) [13]
FU1 [54] Motor Temp (S) (2A) [14]
[22]
400A
36 VDC

FU2
[00]
400A
Schematic, FL60AC-EX Electrical
DJW 13-09-24

177666