Professional Documents
Culture Documents
Industrial Training
Industrial Training
INDUSTRIAL
TRAINING REPORT
ON
MAHINDRA TRACTORS,GUDASPUR
Submitted by:
PARMINDER SINGH
ACKNOWLEDGEMENT
It is indeed a great pleasure and privilege to present this report on training at Mahindra
Tractors , Gurdaspur.. I am extremely grateful to my training and placement officer
for issuing Training Letter, which made my training possible at MT ,Gsp.
I would like to express my gratitude to ‘Er Arun Sharma’ Mahindra Tractors for his
invaluable Suggestions, motivation, guidance and support throughout the training. His
methodology to start from simple ant then deepen through made me to bring out this
project report without anxiety.
I also wish to express my gratitude to my teachers for their constant support and
guidance.
I am very thankful to friends, colleagues and all other persons who rendered their
assistance directly or indirectly to complete this project work successfully.
Page 3
PREFACE
The objectives of the practical training are to learn something about industries
practically and to be familiar with the working style of a technical person to adjust
simply according to the industrial environment.
It is rightly said practical life is far away from theoretical one. We learn in the
classroom that the practical exposure or real-life experience help in improving the
personality of the student in long run of life and will able to implement the theoretical
knowledge. As a part of academic syllabus of bachelors in Mechanical Engineering,
every student is required to undergo a practical training.
I am student of the 3rd Year Mechanical Engineering and this report is written on the
basis of practical knowledge acquired by me during the period of practical training
taken at
Mahindra Tractors , Gurdaspur.
This report is presented in very simple and understanding language on the basis of
Primary and Secondary data
Page 4
INTRODUCTION
This industrial training is described under syllabus and required for experience
and practical knowledge. We had studied all kind of theoretical things about the
different element, parts, machine and their material of required use in repairing and
assembling work and all the things related to our ‘Mechanical Branch’.
In this workshop the repair work is done by different worker under the guidance of all
the respective Junior engineer present there. Here different departments were also
made for the repair and maintenance purpose. Here during this training, I had seen all
thing and done practically which has helped to enrich my knowledge greatly.
This project report is all what I had seen in the M.T workshop and done practically
with my hand. I am really thankful to all staff member of M.T and the workers, with
whose helpful nature and guidance I completed my industrial training and project
report.
Page 5
TABLE OF CONTENT
1. ACKNOWELDGEMENT 2
2. PREFACE 3
3. INTRODUCTION 4
4. TABLE OF CONTENT 5
7. GEAR BOX
11. CONCLUSION
12. BIBLIOGRAPHY
Page 6
It has been the market leader since 1983 . Its sales are
predominantly in the states of GUJARAT , HARYANA
,PUNJAB ,MAHARASTRA and the SOUTHERN States .
Mandeep Sir
Akash Sir
OTHER STAFF
1. Junior Technician 3
2. Service Men 6
3. Welder 2
4. Electrician 1
Page 9
Assembly Shop
1. It is the process of joining various constituents to form a
final product.
Paint Shop
1. Chasis painting area.
2. Pre –Treatment Area
3. Joist Painting Area
4. Final Painting Area
Tool Room
R and D Dept
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* GEAR BOXES ;
The power transmission is done to the wheels with the help of following important parts -
Clutch
Gear Box
Differential
Rear axles
Working Principle;
Where, k = const.
T= Torque
N= Rotational speed
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Arc welding is a welding process that is used to join metal to metal by using electricity
to create enough heat to melt metal, and the melted metals when the cool result in a
binding of the metals.
Arc welding is one of several fusion processes for joining metals. By applying intense
heat, metal at the joint between two parts is melted and caused to intermix directly, or
more commonly, with an intermediate molten filler metal. Upon cooling and
solidification, a metallurgical bond is created.
Since the joining is an intermixture of metals the final weldment potentially has the
same strength properties as the metals of the parts.
A problem that arises in arc welding is the contamination of the metal with elements in
the atmosphere (O, H, N, etc.). There can also be a problem with the surface that is not
clean.
1. Gas shields: An inert gas is blown into the weld zone to drive away other
atmospheric gases.
2. Flux: A material that is added to clean the surface may also give off a gas to
drive away unwanted gases.
Page 13
An arc is created across the gap when the energized circuit and
The electrode tip touches the work piece and is withdrawn yet still within close
contact.
This heat melts both the base metal and the electrode producing a pool of molten metal
sometimes called a creator.
The creator solidifies behind the electrode as it is moved along the joint. This result is
a fusion bond.
From the Diagram Some equipment or parts used in the Arc welding process you can
see and Some are not shown in the diagram which also I am going to explain. So,
Cable:
The main function is to deliver the current to the electrode holder from the machine.
Holder:
Electrode:
Hand Gloves:
While performing welding operation safety comes first so for the hand we use here
Hand gloves.
Goggles:
As the welding operation temperature is too high we can see the operation with the
naked eye but after some time the eye gets damaged.
The eye cannot sustain with high temperature therefor here we use Goggles.
Aprons:
Chipping Hammers:
Page 15
Wire Brush:
To remove unwanted material from the welded work piece that is slag we use a wire
brush.
Now supplying the power from the machine to the electrodes by the electrode cable
and holder.
The work piece is mounted there than before the electrode touches the work piece we
have to maintain a 2 to 3 mm gap because when you directly touch it, it might get
sticks and do vibrates.
6. Highway Equipment
7. Institutional Equipment
8. Railways Department
9. and There are various other places there also this arc welding is used
DEFINATION
Grinding is the process of removing material by the cutting action of the
countless hard and sharp abrasive particles of a revolving grinding wheel as they
come in contact with the surface to be ground.
Grinding machines are made in a variety of types and sizes, depending upon the
class of work for which they are to be used.
Pedestal grinders are used to sharpen high-speed steel cutting tools used on the
lathes and milling machines, deburr, or used to remove surface imperfections and
to work extremely hard materials.
Dressing a Grinding Wheel
Dressing is the process of restoring the sharpness of the grinding wheel by
breaking away the dulled abrasive crystals or by removing the glazed or loaded
surface of the wheel, thus presenting new sharp cutting edges of the abrasive
grains. This breaking away is caused by the pressure of the dresser crushing the
bond and releasing the dull abrasive.
This process should not be confused with treeing, which refers to the shaping of
any part of the wheel to run true or to alter it to some desired shape.
The tools used for dressing are made in a variety of types and are
called dressers. The more commonly used off-hand dressers are: the star type and
the diamond stick
Page 17
Dressing Cont.
Slowly press the dresser against the face of the revolving wheel until it "bites."
Then move it back and forth to obtain a straight surface, and at the same time,
hold the dresser rigidly enough on the tool rest to maintain trueness while
dressing.
Wheel Loading is caused by:
1) metal too soft and/or
2) wheel bond too strong (Figure
5). When self-sharpening the
wheel, the pressure of grinding
will either fracture the grain or
pull it out of the bond when it becomes dull.
This action exposes new, sharp-cutting
edges.
Page 18
1) TOOL BOX
Types
Simple wooden toolbox
A toolbox could refer to several types of storage to hold tools. It could mean a small
portable box that can carry a few tools to a project location or a large storage system
set on casters. Modern toolboxes are predominantly metal or plastic. Wood was the
material of choice for toolboxes built beginning in the early 19th century.
Toolboxes can be mainly divided as 5 types. They are:
Plastic
Steel
Aluminium
Waterproof
Cantilever
Page 19
Cantilever toolbox
Small portable toolboxes are sometimes called hand boxes or portable tool storage.
Most portable toolboxes have one handle on top and a lid that opens on a hinge. Many
have a removable tote tray that sits on a flange inside the lip of the box, with a single
larger compartment below. The tote tray helps organize smaller parts and accessories.
Portable toolboxes sometimes use slide-out trays or cantilever trays in lieu of the
removable tote tray. Metal toolboxes (typically steel) weigh more than plastic ones. A
plastic toolbox laden with tools can weigh the same as a comparable steel box does
when empty. Metal boxes are also subject to rusting and their sharp edges can mark
the surfaces of things they are banged against. Metal is, however, known for being
stronger than plastic, so one should balance its disadvantages against the need to
withstand abuse and support the weight of many tools.
The cabinet sits on four or more casters and has drawers to organize tools. Other
pieces can be added to the system or combo. A middle chest, also called an
intermediate chest, can be placed between the top chest and cabinet for extra storage.
A side cabinet with more drawers can be hung from the side of a cabinet. A side
locker can also be hung from the side of a cabinet; usually with a door that protects
shelves or small drawers.
A screw jack is a gearbox assembly (either worm gear or bevel gear) and a
transmission product (lead screw, ball screw or roller screw) which through use of a
motor is used to convert rotary into linear motion. They can be used to push, pull,
tension, lock, unlock, tilt, pivot, roll, slide and lift or lower loads, anything from a few
kilos to thousands of tonnes.
Screw jacks are essential components in automated machinery. Safety and legislative
concerns drive the automation of handling and lifting of heavy loads, particularly in
regions which have developed workplace and health and safety legislation.
The trend to electromechanical actuation from hydraulic actuation.
Screw jacks usually operate in high-load applications. The competing technology at
high loads tends to be hydraulics; however, hydraulics is less energy-efficient than
electro-mechanical actuation provided by screw jacks. Hydraulic systems waste
energy as the fluid circulates at constant pressure, regardless of the amount of work
required to be carried out by hydraulic positioning. A hydraulic jack or ram requires a
constant pressure to maintain its position when holding a load in place. By contrast, an
electric motor used to power a screw jack uses energy only when it drives the load to a
required position.
Page 22
Demand for increased safety, in the event of power loss, screw jacks can be
self-locking
Demand for machinery that operates with better energy efficiency
Demand for machinery that operates greater levels of precision
Machinery that requires less maintenance
Machinery that requires less manual intervention to set up processes
Increased range of actuation in terms of variable positioning
Accurate and smooth delivery of force
Cleaner machinery
3) WRENCH
DEFINATION
A wrench or spanner is a tool used to provide grip and mechanical
advantage in applying torque to turn objects—usually rotary fasteners,
such as nuts and bolts—or keep them from turning.
Types
Americ British/Commonw
Description Group
an name ealth name
A double-ended tool
with one end being
like an open-end
wrench or open-
ended spanner, and
combinati combination spanner commo
the other end being
on wrench open-ring spanner n
like a box-end
wrench or ring
spanner. Both ends
generally fit the same
size of bolt.
Page 23
Americ British/Commonw
Description Group
an name ealth name
A wrench that is
used for gripping the
nuts on the ends of
tubes. It is similar to
a box-end wrench
but, instead of
encircling the nut
completely, it has a
narrow opening just
flare-nut
wide enough to allow
wrench flare spanner
the wrench to fit over
tube flare nut spanner commo
the tube, and thick
wrench brake spanner n
jaws to increase the
line crow's-foot spanner
contact area with the
wrench
nut. This allows for
maximum contact on
plumbing nuts,
which are typically
softer metals and
therefore more prone
to damage from
open-ended
wrenches.
An old type of
adjustable wrench
with a straight handle
monkey gas grips historica
and smooth jaws
wrench King Dick l
whose gripping faces
are perpendicular to
the handle.
Page 24
Americ British/Commonw
Description Group
an name ealth name
A hollow cylinder
that fits over one end
of a nut or bolt head.
It may include a
handle, if it does not
then it is often just
referred to as a
socket and is usually
socket socket wrench used with various socket
wrench socket spanner drive tools to make it
a wrench or spanner
such as a ratchet
handle, a tee bar
(sliding tommy bar)
bar or a knuckle bar
(single axis pivot). It
generally has a six-
point, eight-point or
Page 25
Americ British/Commonw
Description Group
an name ealth name
twelve-point recess,
may be shallow or
deep, and may have a
built-in universal
joint.
An open-ended
multi-size ratchet
wrench.
The ratcheting mech
anism allows the nut
to be clamped-on or
loosened with a
reciprocating motion;
flip the wrench to
clamp change direction of
clamp ratchet adjustab
ratchet the drive. The
spanner le
wrench wrench takes the
advantage of the
clamp action to allow
multiple sizes in
both SAE and metric
standards. Each
wrench typically will
allow up to 3 non-
metric sizes and 3
metric sizes.
Americ British/Commonw
Description Group
an name ealth name
wrenches come in
two common forms:
L-shaped and T-
handles. The L-
shaped wrenches are
formed from
hexagonal wire
stock, while the T-
handles are the same
hex wire stock with a
metal or plastic
handle attached to
the end. There are
also index able-
driver-bits that can
be used in index able
screwdrivers.
A thin open-end
wrench used to fit
narrow wrench flats
of adjustable
bearing bicycle hubs.
Called a "cone"
wrench because it
cone fits wrench flats of specialt
cone spanner the cone section of a y
wrench
"cup and cone" hub,
this tool is also used
with some other
adjustable hub
bearings. The wrench
is very thin so has
little strength; to
compensate, cone
Page 27
Americ British/Commonw
Description Group
an name ealth name
wrenches typically
have a large head.
Most bicycle front
hubs use a 13 mm;
most rears use
15 mm.
A small, square-head
socket wrench used
drum key on drum (percussion
lug musical instrument)
specialt
wrench drum key tuning lugs and
y
drum fasteners. This key is
wrench often interchangeable
with radiator bleed
keys.
4-way lug
wrench
wheel lug
A socket wrench
cross
wheel brace used to turn lug nuts specialt
wrench
tyre spanner on automobile wheel y
cross rim
s.
wrench
spider
wrench
Page 28
4) HAMMER
5) PLIERS
Pliers are a hand tool used to hold objects firmly, possibly developed from tongs used
to handle hot metal in Bronze Age Europe. [1] They are also useful for bending and
compressing a wide range of materials. Generally, pliers consist of a pair of metal
first-class levers joined at a fulcrum positioned closer to one end of the levers, creating
short jaws on one side of the fulcrum, and longer handles on the other side. [1] This
Page 29
arrangement creates a mechanical advantage, allowing the force of the hand's grip to
be amplified and focused on an object with precision. The jaws can also be used to
manipulate objects too small or unwieldy to be manipulated with the fingers.
Diagonal pliers, also called side cutters, are a similarly-shaped tool for cutting rather
than holding, using a pair of stout blades, similar to scissors except that the cutting
surfaces meet parallel to each other rather than overlapping. Ordinary
(holding/squeezing) pliers may incorporate a small pair of such cutting blades. Pincers
are a similar tool with a different type of head used for cutting and pulling, rather than
squeezing. Tools designed for safely handling hot objects are usually called tongs.
Special tools for making crimp connections in electrical and electronic applications are
often called crimping pliers or crimpers; each type of connection uses its own
dedicated tool.
There are many kinds of pliers made for various general and specific purposes.
6) SCREWDRIVER
screwdriver's tip engage the head of a screw of the same size and type designation as
the screwdriver tip. Screwdriver tips are available in a wide variety of types and sizes
(List of screw drives). The two most common are the simple 'blade'-type for slotted
screws, and Phillips, generically called "cross-recess", "cross-head", or "cross-point".
A wide variety of power screwdrivers ranges from a simple 'stick'-type with batteries,
a motor, and a tip holder all inline, to powerful "pistol" type VSR (variable-speed
reversible) cordless drills that also function as screwdrivers. This is particularly useful
as drilling a pilot hole before driving a screw is a common operation. Special
combination drill-driver bits and adapters let an operator rapidly alternate between the
two. Variations include impact drivers, which provide two types of 'hammering' force
for improved performance in certain situations, and "right-angle" drivers for use in
tight spaces. Many options and enhancements, such as built-in bubble levels, high/low
gear selection, magnetic screw holders, adjustable-torque clutches, keyless chucks,
'gyroscopic' control, etc., are available.
7) MEASURING TAPE
A tape measure or measuring tape is a flexible ruler used to measure size or distance.
It consists of a ribbon of cloth, plastic, fibre glass, or metal strip with linear-
measurement markings. It is a common measuring tool. Its design allows for a
measure of great length to be easily carried in pocket or toolkit and permits one to
measure around curves or corners. Today it is ubiquitous, even appearing in miniature
form as a keychain fob, or novelty item. Surveyors use tape measures in lengths of
over 100 m.
Page 31
8) SPIRITE LEVEL
Alcohols such as ethanol are often used rather than water. Alcohols have
low viscosity and surface tension, which allows the bubble to travel the tube quickly
and settle accurately with minimal interference from the glass surface. Alcohols also
have a much wider liquid temperature range, and won't break the vial as water could
due to ice expansion. A colorant such as fluorescein, typically yellow or green, may be
added to increase the visibility.
Page 32
CONCLUSION
Here, I gained the experience and knowledge that can be used for suitable job
without delay after studies.
I learned to hone soft skills appropriate to the work environment. Also get improvised
in communication skills. I assess career ability, knowledge and confidence as well as
enhanced our marketability to be more competitive.
BIBLIOGRAPHY
www.google.co.in
www.wikipedia.org
Under the guidance of: -