Print 04/00 @>eaz= Solid Bow! Separator model SN 10-T Customer: CHARLES WAIT - ENGLAND Serial number 21019 Year 2007 Installed electrical power 1.8 Kw Voltage 400v. Frequency 50 Hz Phase 3Ph FRAUTECH S.r.. 36016 THIENE (VI) ITALY - via della Meccanica, 7 Tel. +39 (0}448 - 382182 ~ 982183 + Fax +39 (0)445 - 263945,03/00 Pri (— Frautech SN 10-T Introduction The company Frautech S.r. would like to thank you for purchasing the cream separator clarifier and standardiser machine and guarantees that the equipment will not fail to satisfy your expectations. This manual constitutes an integral part of the machine and must therefore be kept in a dry place and within easy access for consultation. This manual contains all the instructions for correct and safe installation, start-up and first setting at work, fault finding and the required machine maintenance. Frautech obliges the User to read this manual before using the machine as it contains all the information necessary for performing the unpacking, installation and maintenance operations. The machine described in the following publication has been designed and constructed solely and exclusively for treating milk and its by-products; other liquids can compromise the function of the machine; use of the machine with such liquids is to be considered inappropriate. We would like to remind you that inappropriate use of the machine releases Frautech from any responsibility in the event of damage to the machine, persons and/or things, and annuls the machine's guarantee. 3di44Print 03/00 / Frautech INDICE 1 - General machine information 1.1 - Information from the manufacturer .......... 1.2 - Machine description | 1.3- Guarantee 1.4 - Surface area dimensions......... | 1.5 = Technical data nscsescescstvstnstneeeseesee 1.6 - Storage... seinsnnnsintinesene 1.7 - Scrapping 2- Safety regulations. 3- Handling and transportation 4 Machine installation 0.0.0 4.1 - Installation plan 4.2- Fixing the machine to the floor... 4.3 - Levelling the machine. 4.4 - Electrical connections. 4.5 - Assembling the drum...... 4.5.1 - Disassembling the drum unit 4.5.2 - Assembling the drum unit on the machine. 5 - Setting at work. 5.1 - Controls on the machine. 5.2 - Starting the cream separator. 5.3 - Stopping the cream separator 6 - Processing description and adjustments... 6.1 - Milk separating 6.2 - Whey separating ...... 6.3 - Milk clarifying... 6.4 - Milk standardising. eee ees 4di44 SN 10-T ore pag. 06 pag. 06 pag. 06 ... pag. 06 .pag. O07 ... pag. 08Print 03/00 7 - Cleaning the machine. 8 - Maintenance......... 8.1 - Routine maintenance 8.1.1 - Daily maintenance...... 8.1.2 - Periodical maintenance ...... 8.2 - Extraordinary maintenance..... 9 - Failure detection 10 = Spare Parts .eacccce oversee ENCLOSURE..... Frautech SN 10-7 \ 5 di 44Print 03/00 / Frautech SN 10-T 1 - General machine information 1.1 - Information from the manufacturer | The centrifugal machine mod. “SN 10-T” has been constructed by a company with 40 years of experience as leader in its field; for further information or for ordering spare parts, contact our commercial offices at the following address. FRAUTECH S.r.I. via della Meccanica, 7 36016 THIENE (Vicenza) Italia Tel. 0445 / 382182 - 382183 Fax 0445 / 363945 1.2 - Machine description The centrifugal machines produced by Frautechhave been designed and constructed exclusively for the treatment of milk and its by-products (whey and cream); if the machine is used with other products (oil and/or similar), the machine cannot be used for the treatments for which it was designed and this use is to be considered inappropriate. The centrifugal machines mod. “SN 10-T” are manual unloading cream separator clarifier standardiser machines. The centrifugal machine performs the following treatments: © cream separating (separation of fat from milk or whey) = _ standardising (separation of a percentage of fat adjustable by means of a micrometric tap) * clarifying (separation of milk impurities) All the machines are supplied with the following equipment: "1 series of service keys for maintenance and cleaning operations (see table 6, spare parts), © intermediary disks, © 1 series of seals, & 1 spray oil canister © 3 foundation bolts for fixing the feet to the floor © {machine use and maintenance manual | 1.3 - Guarantee Frautech guarantees the good quality and construction of the machine‘and, during-the specified guarantee period, undertakes to replace free of charge and as quickly as possible those parts that prove to be defective due to unsatisfactory material quality and/or machining faults, on the condition that these are not the result of natural wear, faults caused by the inexperience and/or negligence on the part of the operator, overloading of the contractual limits, unauthorised interventions, tampering by and/or ordered by the Client, von events or cases of force majeure. The technical guarantee is valid for 12 (twelve) months from the date the equipment is set at work and névertheless.no more-than 18 6 di 44Print 02/00 c | | NEE iQ Frautech SN 10. Tt (eighteen) months from the consignment date. Complaints regarding any hidden faults or defects must be communicated in writing within 8 (eight) days from the date they were encountered and nevertheless no more than 30 days from the testing date. During the time required for repairs or replacements, the Client does not have any right to compensation or indemnification for the lack of use of the machine or to damages of any nature. 1-4 - Surface area dimensions Model A B c SN 10-T 980 520. 710 7di44Print 03/00 Frautech SN 10-T 1.5 - Technical data Model | Milk Whey | Milk stan-| Milk Motor | Drum | Machine separa- | separa- | darising | clarifying | power | weight | weight ting ting ‘SN 10-T| 1.100 1th | 1.7001vh | 1.7001th | 1.7001vh | 1.8KW | 31 kg. aa | 1.6 - Storage | If the machine is not installed in the work place immediately after delivery, it must be stored | in a dry place and away from atmospheric agents in order to avoid damage to the machine before it is set at work. 1.7 - Scrapping When the machine is no longer able to function correctly, it must be scrapped in line with the relevant laws in force It is composed of a steel! and cast iron structure, the parts in contact with the product are in stainless steel and those parts for generating movement are in steel. The machine must therefore be disassembled and the parts divided up per material type; the oil contained in the machine must be emptied out into suitable drums for used oil; the motor must be scrap- ped separately. The entire operation must be performed in accordance with the relevant ‘scrapping laws in force. Users that fail to follow the above procedures are punishable by law. 8 di 44Print 03/00 Frautech SN 10-T 2 - Safety regulations Pay attention to this symbol This symbol signals a potential danger for personal health or safety and indicates the pre- | cautions to be taken for working in safety. Throughout the text of this publication, you will find these symbols together with two key words: WARNING or DANGER. WARNING - _ In this instance, the waming is given to avoid damage to the machine which could also involve the safety of the operator. DANGER- This word is found in the presence of warnings that indicate in detail potential dangers for the safety of the operator or other persons both directly and indirectly. = A FEW MINUTES DEDICATED TO READING THIS PUBLI- CATION WILL CONSQUENTLY SAVE TIME AND EFFORT. @ FRAUTECH S.r.1. WILL NOT ACCEPT RESPONSIBILITY FOR DAMAGES TO PERSONS, ANIMALS:AND THINGS CAU-. SED BY THE FAILURE TO OBSERVE THE REGULATIONS, AND WARNINGS DESCRIBED IN THIS PUBLICATION. * DO NOT WEARING LOOSE CLOTHING THAT COULD EASILY BE CAUGHT BY ANY OF THE MOVING PARTS. CHECK THAT ALL THE ROTATING PARTS ARE PROTECTED. = THE MACHINE MUST ONLY BE USED BY RESPONSIBLE 9 di 44 PERSONS WHO HAVE PREVIOUSLY BEEN TRAINED. TO ayPrint 03/00 WS Frautech SN 10-T \ | | USE THE MACHINE. MINIMUM AGE: 14. = IN THE EVENT OF OBSTRUCTIONS OR OTHER ANOMA- LIES DURING USE OF THE MACHINE, ALWAYS DISCON- NECT THE MAIN SWITCH BEFORE ATTEMPTING TO RE- | STORE ITS CORRECT WORKING CONDITION. | = DURING INTERVENTIONS ON THE MACHINE, IT 1S RE- COMMENDED TO WEAR WORK GLOVES IN ORDER TO AVOID BURNS DUE TO OVERHEATING OF THE MOTOR OR ABRASIONS CAUSED BY SHARP OR POINTED PARTS. = NEVER REMOVE ANY PIECE UNTIL THE DRUM IS ATA STANDSTILL. = PERFORMING THE RECOMMENDED PERIODICAL MAIN- TENANCE AND REPLACING DAMAGED OR USED PARTS IN GOOD TIME ENSURES THAT THE MACHINE ALWAYS RE- MAINS IN THE BEST WORKING CONDITIONS. & ANY ARBRITRARY MODIFICATION TO THE MACHINE RE- LEASES FRAUTECH S.r./. FROM ALL RESPONSIBILITY FOR DAMAGE TO PERSONS, ANIMALS AND THINGS. = YOU ARE REMINDED THAT IN THE EVENT OF IMPROPER USE OF THE MACHINE, FRAUTECH S.r.l. CANNOT BE HELD RESPON- SIBLE FOR DAMAGES OR INJURIES TO PERSONS, ANIMALS AND/OR THINGS DERIVING FROM THIS USE. “TO GUARANTEE PERFECT FUNCTION OF ALL THE MACHINE PARTS, USE ONLY ORIGINAL SPARE PARTS SUPPLIED BY FRAUTECH S.r.l. OR ONE OF ITS AUTHORISED DISTRIBUTORS. YOU ARE REMINDED THAT FRAUTECH S.r.l AND/OR ITS.DI- STRIBUTORS REFUSE ANY KIND OF GUARANTEE AND RE- SPONSIBILITY FOR DAMAGES RESULTING FROM THE PURCHA- SE OF NON-ORIGINAL SPARE PARTS. & NOISE LEVEL: the equivalent constant acoustic Jevelcon- sidered “A” in the work positions is 75dB; we recommend that the operator use the relevant acoustic protections (see enclosure C). “* WHEN MOVING THE MACHINE, ENSURE THAT ONLY EQUI- PMENT AND MACHINES SUITABLE FOR THIS OPERATION a 10 di 44Print 03/00 | Frautech SN 10-T USED (see chapter 3). = THE ELECTRICAL CONNECTIONS MUST ONLY BE PERFOR- MED BY A PROFESSIONAL ELECTRICIAN WHO IS ABLE TO PROVIDE A PASS CERTIFICATE FOR THE SYSTEM AND ITS CONNECTIONS PERFORMED IN ACCORDANCE WITH THE RELE- VANT STANDARDS IN FORCE. THE PRODUCT DISCHARGED FROM THE MACHINE MUST BE CONVEYED TO THE SPECIAL DRAINAGE TUBES AND CARRIED TO THE CLARIFYING SYSTEM. IF HEATING OF THE MILK IS PERFORMED INSIDE THE CON- STANT LEVEL TANK BY MEANS OF A TUBE WITH STEAM, THE LATTER MUST BE INSULATED TO AVOID BURNS FROM ACCI- DENTAL CONTACT. 114144( Frautech SN 40-7 ) 03/00 3- Handling and transportation < | DANGER All the manoeuvres described below must be performed with extreme cau- | ‘tion ensuring that all the lifting devices and equipment used, such as ropes and/or | chains, are adequate for lifting such a weight (see table 3). To move the machine, a lift truck with brackets must be used with an adequate capacity for lifting the machine (see table 3). Tab. 3 ‘Model A B ‘| Weightkg. (mm) _|_(mm)_|_(mm) r SAT 15| 1180 620 810 765 —«| | | | As indicated in fig. 1, the length of Fig. 1 the brackets must be equal to or | greater than the depth of the ma- chine. They must be positioned inside and as close as possible to the supporting feet. | if the machine is to be moved by means of a crane or bridge crane, which must have an adequate load capa- city for lifting the machine (see table 3), it is obligatory to. position the ropes or chains as illustrated in fig. 2.3 / Frautech SN 10-7 Fig. 3 To lift a machine without its packaging, it is obligatory (o use ropes, hooking them as illustrated in figure 3; lift the machine with a crane or similar means, ensuring that these means are suitable for the movement to be performed 4 - Machine installation checking and maintenance operations are performed in complete safety, WARNING - To ensure perfect installation that guarantees all start-up, the instructions given below must be followed: 4.1 - Installation plan The machine must be positioned in a site that is suitable for the type of processing for which the machine is designed. The floor must be able to support the weight of the machine (see technical data table, point 1.5) The site must offer enough space to allow all the ma- noeuvres necessary for operating the machine, in- cluding maintenance ope- / rations. To assist this ope- ration, fig. 4 indicates the minimum measurements to "== 600 mm. be respected in terms of = the space to be left around = the machine. 2 Fes The electrical board must be positioned close to the a 600 mm. machine and within easy access to ensure that it can be switched.Print 03/00 Frautech SN 10-T 4,2 - Fixing the machine to the floor After having marked the position of the machine, its base must be secured to the floor using 3 stud bolts and relative screw anchors. Fig. 5 shows the fixing diagram. There follows a list of the procedures for performing this operation: | a- Mark the position of the base and make the holes in the floor for housing the screw an- chors. b- Insert the stud bolts, securing them into the respective screw anchors. c- Secure the base with cap nuts. d- Insert the vibration-proof stoppers into the seats of the feet and position the machine on the base. e- Before securing the machine to the base with the blocking flange by screwing down the screws ref. 1, level the machine as described in point 4.3. Rubber stoppers — \ | \— Foor | 4.3 - Levelling the machine Before blocking the adjustable feet to the base, the machine mustbe _ levelled to ensure it is perfectly level during processing. This operation is illustrated In Fig. 6. By inserting a rod into one of the holes of the adjustable foot, tun it either right or left to assist the vertical movement of the machine; after having levelled the machine, secure the blocking ring nut to the machine frame, again using a rod. ae 7]( Frautech SN 10-T | 4.4- Electrical connections Before performing the connection to the electrical board, ensure that: the section of the feed line is suitable for the required power of the machine (see / 4 \, point 1.5) | | The feed line is complete with an earth connection for protecting against indirect | As contacts (see IEC publication 364-4-41) Install a manually controlled sectioning device to allow the machine to be separated from the feed mains. This device must be suitable for the power of the machine, at a height of between 60 om (sixty centimetres) and 190 cm (on hundred and ninety centimetres) from the floor, ideally, this height should not exceed 170 cm (one hundred and seventy centime- tres) - (EN 60204 point 5.3.4). After have completed the connection and before assembling the drum, you must check that the vertical shaft is rotating in the correct direction. Loosen the knobs ref. 1 fig. 7, remove the cover ref. 2 fig. 7 and inspect the shaft. Give a quick impulse to the electric motor.; the correct rotation direction is clockwise; if this is not the case, invert the phases of the motor electrical connection. DANGER - Perform this operation with extreme caution; there is the risk of danger for the operator's safety (shaft turning without any protection); itis therefore absolutely prohibited to wear loose clothing. Observe the precautions listed in chapter 2. Fig. 7Print 03/00 ( Frautech SN 10-T { 4.5 - Assembling the drum | DANGER - For the disassembly and assembly operations on the machine of J the drum unit, a hoist (or lifting equipment) must be provided with an —_ade- = quate capacity for the weight to be lifted (for the weights of the drum unit, see fable at point 1.5 pg. 8). The drum unit is delivered separately and pre-assembled together with the supplied equi- pment; to assemble it onto the machine, it must be disassembled with the special keys pro- vided and then assembled onto the machine following the procedures described below. 4.5.1 - Disassembling the drum unit Position the drum unit in a suitable manoeuvring site; unscrew and remove the large ring that closes the drum (ref. 1 fig. 8) using the key ref. 2 fig. 8. Fig. 8 Unscrew and remove the small ring that closes the drum (ref. 1 fig. 9) using the key ref. 2 fig. 9. | "9. Remove the finned cap, by hand, as indicated in figure 10, | | | \ Fig. 9 | Fig. 10 re 28. oy 16 di 44Print 03/00 Frautech SN 10-T Extract the drum cap by free-hand caring not to damage the packings ref. 7 table 3; place the cap away in a suitable place so that not to interfere the following mounting manoeuvres. At this point, the upper disk ref. 1 must be removed as indicated in figure 11. Using the key ref. 1 fig. 12, remove the spindle with the disk pack. Insert and screw down the key into seat A of the spindle and, by screwing the threaded pin (ref. B fig. 12), extract | the spindle from its seat. Once extracted, hook the key with a rope to the hoist and lift it | (see fig. 13); put the spindle in a place where it will not obstruct the subsequent assembly | operations. Ee Fig. 13 | At this point, the bottom of the drum unit is ready to be assembled onto the machine fol- lowing the instructions in point 4.5.2. 17 di 44Print 03/00 ( Frautech SN 10-T 4.5.2 - Assembling the drum unit onto the machine Clean carefully the drum bottom hole with a dry cloth; should any traces of grease or else be present, clean with degreasing liquid and wipe with a dry cloth. After having cleaned the drum bottom hole, — ne a clean carefully the vertical shaft too with a dry cloth. Should any traces of grease or else be pre- sent, clean with degreasing liquid and wipe | with a dry cloth After said operations, insert the drum bottom in the vertical shaft by lifting it and insert it in its seat by free-hand. | Fig. 14 Then assemble the disk holding spindle, lifting it as shown in fig. 13 and inserting it in it seat with particular care to ensure that the guide pin is inserted into the spindle hole. Check the state of the seal on the upper disk collar: it must be in perfect condition and inserted correc- tl in its seat. After having assembled the spindle, assemble the upper disk following the instructions gi- ven on pg. 17 in reverse order. After having assembled the spindle, assemble the — ~ — hexagonal tube and the cream turbine (see fig. f 15). | | Fig.15 18 di 44Print 03/00 Frautech The cap is then assembled, ensuring that the slot corresponds to the reference pin. Secure the cap with the large drum closing ring. Then clean the threading, insert the ring in its seat, and screw down (waming: left threading), with the help of the key supplied (see fig. 8) and the hammer as shown in fig. 16. Having secured the ring, proceed with assembly | of the raw milk turbine | The turbine is composed of the lower disk and the turbine, as shown in fig. 17 ref. 1. | Assemble the finned cap (ref. 2 fig. 17), ensuring | that the guide pin is inserted in its seat. Then assemble the small ring of the drum, ref. 3 fig. 17 and tighten it with the key supplied (see ref. 2 fig. 9), ensuring that threading is to the left At this point, the drum is assembled. SN 10-T \ Fig. 1603/00 Tum the drum unit by hand until it completes a number of turns; the drum should tum smoothly without any obstructions. If this is not the case, check whether the cause is on the outside or inside of the drum; if outside, remove the obstruction/s that is/are preventing rota- tion; if inside, perform the assembly phases in reverse until the obstruction is located. Frautech Having completed the drum assembly operation, ensure that no keys or elements used for assembling the drum have been left inside the machine. If so, remove them. After this control, proceed to assembly of the cover. Assemble the device of the product to be separated (ref. 1 fig. 18), securing it with the knobs provided. Before tightening, check that there is the seal in the lower part of the devi- ce and that it is in perfect condition Then assemble the cream device, ref. 2 fig. 18, equipped with a seal installed in the lower | part and a seal installed in the upper part. | Assemble the turbine blocking nut, ref. 3 fig. 18, blocking it with the key supplied ref. 1 and | ref. 2 fig. 19 (warning: left threading). The key ref.1 is inserted into the tube and the nut ref. 3 fig. 18 is tightened with the key ref. 2. SN 10-7 )Print 03/00 Frautech SN 10-T At this point, the circuit connections must be completed, referring to fig. 20. Assemble the pressure control gauge, ref. 1; assemble the counter pressure adjustment tap, ref. 2; assemble the skimmed product output, ref. 3; assemble the cream output counter pressure adjustment tap, ref. 4; if relevant, assemble the tap and its connections for standardising the product, ref. 5. Fig. 20 21: di 44Print 03/00 | -3- Sludge drainage. Frautech SN 10-T \ 5 - Setting at work 5.1- Controls on the machine Fig. 21 Manual controls on the machine circuit (fig. 21) -1- Raw milk micrometric adjustment tap. -2- Cream micrometric adjustment tap, -3- Standardising micrometric adjustment tap. Manual controls on the machine base (fig. 22) -1- Drum manual brake. Drainage points (fig. 22) | -2- Overflow drain-tap. -4- Turn counter. ———— ~ ¥ -5- Drum blocking devices. QT a Fig. 22 224144Frautech SN 10-T \ 5.2 - Starting the cream separator Supply current to the machine using the manual command sectioning device; allow the ma- chine to arrive at the correct number of turns, equal to 8.400 rpm approx.; this can be chec- ked visually on the turn counter ref. 4 fig. 22. At this point, the adjustments are performed based on the type of work to be set following the instructions given in chapter 6 5.3 - Stopping the cream separator The machine is stopped by rotating the manual command sectioning device. 6 - Processing description and adjustments © To ensure correct machine function, the feed must be constant. Never perform adjustments on the circuit before the machine has reached the correct rotation speed 8.400 rpm, read on the machine panel). The micrometric adjustments are performed with the taps; therefore, when instructed to open and close the tap, rotation of the tap handwheel must be performed a little at a time “For the adjustments described below, refer to figure 23. | 6.1 - Milk separating For this type of treatment, the tap ref. 3 must always be completely closed. After the product feed pump has been started, open the cream adjustment tap ref. 2, turning it anticlockwise, and check the pressure indicated on the gauge ref. 4 of the skimmed product. To obtain liquid cream, the pressure read on the gauge must be around 2-2.5 bar, obtained by closing the tap ref. 1 and opening the tap ref. 2 To obtain a thicker cream, the pressure read on the gauge must be less than that read pre- viously, obtained by opening tap ref. 1 and closing tap ref. 2. 6.2 - Whey separating For this type of treatment, the tap ref. 3 must be completely closed: After the product feed pump has been started, open the cream adjustment tap ref; 2, turing it anticlockwise, and check the pressure indicated on the gauge ref. 4 of the skimmed product: To obtain liquid cream, the pressure read on the gauge must be around 2-2. bar, obtained. by closing the tap ref. 1 and opening the tap ref. 2. If you wish to obtain a thicker cream, the pressure read on the gauge must be less than that read previously, obtained by opening the tap ref. 1 and closing the tap ref. 2 23 di 4403/00 Pri | | Frautech SN 10-T 6.3 - Milk clarifying To perform this type of operation, the standaraising tap ref. 3 must be fully open, close the cream tap ref. 2 completely and with the tap ref. 1, increase the working pressure until milk exits the curved drain-tap. At this point, reduce the pressure until milk no longer exits the curved drain-tap. On completing this adjustment, the machine is in a condition to perform clarifying. 6.4 - Standardising To perform this type of treatment, the three taps that make up the circuit must be used. The tap ref. 1 is used to check the working pressure that must always be kept at the maximum (2+2.2 bar) to avoid air being suctioned which could produce froth on the worked product. Tap ref. 2 is used to adjust output of the cream Tap ref. 3 is used to adjust standardising of the product and must be used together with the other two taps. Once the machine has been set at the above mentioned pressure using tap ref. 1 (2-2.5 bar), open the cream tap slightly and also the standardising tap in order to achieve the first adjustment. After the machine has been working for five minutes with this adjustment, analyse the milk to see whether the required results are being achieved. If not, the adjustment must be altered using the taps ref. 2 and ref. 3. If the product is too fatty, open the tap ref. 2 and close tap ref. 3; if the product is too thin, close the tap ref. 2 and open tap ref. 3. | Repeat the analysis to contro! the product on output. NB: to ensure constant standardising, it is extremely important that all the milk intro- duced into the machine has the same percentage of fat, otherwise the adjustment phases will always have to be repeated.Print 03/00 f Frautech SN 10-T 7 - Cleaning the machine At the end of the working phase, follow the last of the milk by introducing water at a tempe- rature of approx. 30°C and simultaneously screw down the valve ref. 1 fig. 23 by half a turn In this way, the machine will perform rinsing. If the machine is inserted in a pasteurisation system, before washing the machine, exclude the centrifugal machine from the washing circuit Stop the machine and wait until the drum is at a standstill, When you are absolutely certain that the drum is stationery, disassemble the circuit and the drum for washing, performing the previous instructions given at point 4.5.2 in reverse order. © After having disassembled the drum unit, immerse the pieces in tepid water and wash them with alkaline detergent. Where necessary, brush the parts. © Follow by liberally rinsing the various parts with clean water and leave them to dry be- fore reassembling onto the machine. Avoid using products containing chlorine unless these have been specifically produced for washing and sterilising milk-cheese production equipment If you do you use these products, follow the instructions given by the producer of the deter- gents extremely carefully and rinse thoroughly with clean water. NOTE: never use steel wool for brushing the drum parts. 25 di 44Frautech SN 10-T 8 - Maintenance Pri To ensure the good working condition and safety of the machine over time, maintenance operations must be carried out as described below. disconnected and the drum is at a standstill. Read chapter 2 carefully regarding the safety standards to be respected when performing these operations. A Before performing any maintenance operation, ensure that current is The maintenance operations can be divided into: routine and extraordinary maintenance. By routine maintenance, it is meant all those interventions that can be performed by the operator following the timings and methods described in this manual. By extraordinary maintenance, it is meant all those interventions for replacing parts that must be performed by specialised personnel. For these interventions, contact your retailer or the manufacturer who will despatch a spe- cialised technician. 8.1 - Routine maintenance The routine maintenance operations are divided into: = daily = periodical 8.1.1 - Daily maintenance At the end of every working day, wash with soda as described in chapter 7. 8.1.2 - Periodical maintenance Below is indicated the frequency of the periodical maintenance (in working hours) to be re- spected in order fo ensure prolonged machine efficiency. Every 60 hours: check the lubricating oil of the | Fig. 24 | vertical shaft fo ensure that there are no traces of all | water in the oil; follow the instructions described ~ | f below. h Unloose the drainage tap Ref. 1 fig. 24, situated in the lower rear part of the machine; se prima deli olio ci fossero tracce di acqua, farle uscire af- finché non esce lolio. A quel punto rifissare come |; alforigine il apo. La quantita tolta, se é superio- |" ——-» } re ad un bicchiere, va poi rabboccata con lo stes- | , so olio (X ROLL EP 220 or comparative product - \ see enclosed tables). 26 di 44Print 03/00 Frautech SN 10-T The oil is topped-up by removing the filling cap ref. 2 fig. 24 and adding the quantity of oil removed. Then replace the cap. NB: This operation must be performed every time before the machine is started up (with the machine cold). Every 500 hours: Replace all the lubricating oil of the vertical shaft (approx. 3.5 litres). The oil used for re-topping must be the same as before (X ROLL EP 220) or comparative product (with the same characteristics - see enclosed tables). Every 600 hours: Visually inspect the condition of the drum unit and its seals, disassembling and assembling it at described in point 4.5. To identify the codes and the quantity of the seals and/or spare parts, see tables no. 3. After the first 150 hours: replace all the lubricating oil of the vertical shaft. 8-2 - Extraordinary maintenance The extraordinary maintenance operations must be performed by specialised person- nel. Therefore, should the person responsible for maintenance be unable to resolve the problem following the instructions listed in chapter 9, contact your retailer or the manufacturer. 27 di 44Print 03/00 / |The product on out- 9 - Fault finding Frautech SN 10-T Fault Cause The drum vibrates. Upper conical part of the verti- cal shaft or hole on the drum bottom not properly cleaned and therefore incorrectly posi- tioned. Large ring of the drum insuffi- ciently tightened Diaphragm pack insufficiently tightened. Collar piston spring damaged. Turbine rubbing on _| Drum incorrectly assembled. the parts next fo the | drum. Worn seals. Bottom cap unscrewed (the drum has not lowered) Overflow leaking _|Flowratetoohigh. ‘Counter pressure too high | Cream too thick. Leaks from the upper seals. Counter pressure of the raw put is frothy milk too low. Flow rate not constant. Input or output unions loose. Air infiltration. ‘Presence of soda. Imperfect separating Speed less than that prescri- | be Flow rate not constant. constant. Milk or whey temperature too low. 28 di 44 Remedy or checks ‘Stop the machine immediately and check correct assembly. | Tighten the large ring beyond the zero. Add disk supplied. [Replace spring. Disassemble and reassemble drum. Replace seals. Dismount the drum, screw the thrust bea- ring compass up when item 14 - table 2 - rests at the collar ring; give a quarter of turn and then lock well the bottom cap. ‘Adjust the cream output valve. Check correct assembly; if wom, replace. a the counter pressure to the seal li- mit. Operate in such a way that the flow rate is constant. Check that the/paris aré tightened properly and that the seals are in good condition Install the closing dowels (se8 table 3). rs soda contents. Check the eondilions of wear of the ferodes _|and replace if necessary. "| Operate in such a way that the flow rate is “Heat the liquid,03/00 Frautech SN 10-T Fault T Cause I Remedy or checks | Use the low speed pump to avoid abnormal] imperfect separating | Unsuitable feed pump. subdivision of the fat globules. Cream too thick. ‘Adjust the cream output valve. Drum obstructed by sedi- Disassemble and thoroughly clean the ments. drum. Deformed or incorrectly Replace or thoroughly wash disks. washed disks, Upper disk damaged or perfo- |Replace disk. rated. Milk difficult to separate or un- | Try reducing the machine's flow rate. suitable for separation (2.9 homogenised milk). Bowl speed less than Defective electrical connec- Check and restore the connection. that prescribed. tion. | Motor faulty. | Repair motor. ‘Speedometer faulty. Replace speedometer. Excessive oil thickness. Replace with suitable oil type. 10- Spare parts To guarantee perfect function of the machine over time, the maintenance interventions must be performed respecting the frequency and methods described in this manual. Ifit is necessary to replace parts, do not delay and above all use only original pieces sup- plied by FRAUTECH. When ordering spare parts, always specify: machine model; @ — serial number; = — description of the piece to be ordered indicating the table’ number where the partis identified, the reference and quantity required, = if the spare parts regard electrical parts, specify the voltage, the frequency and the re- ference read on the wiring diagram and in the table, specifying the quantity required; = clearly indicate your company's name complete with fiscal data; indicate the destination of the goods; “* indicate the means of transport required. q NB: if the means of transport is not indicated, this will be established by the manufacturer. 29 di 44Print 03/00 7 Frautech SN 10-T Table 1 Horizontal transmission 30 di 44Print 03/00 Frautech Ref. Code Description — 1 : ‘Bearing a 2 - Horizontal transmission shaft a [3 Key - - 4 Z Pin 5 Choose-headed screw with hexagon - “| 6 7 Ring holding flange - a 7 ~ Helical ring — 8 Ring blocking threaded flange | 0 Bearing — 10 mmrng 1" : Seal ee | 2 Motor support — 13 Cheese-headed screw with hexagon | 4 - Clutch bell a = | 45 Washer 16 ~ Cheese-headed screw with hexagon 7 - Ferode a 18 Block - 19° Block holder - 20 Pin een at - __|Motor oo | 22 Hexagonal-head screw 23 Motor guard 2% ; Hexagonal-head screw 31 di 44Print 03/00 /f— Frautech SN 1 0-7 \ Table 2| Vertical transmission 32 di 44Print 03/00 Frautech SN 10-T \ Vertical transmission Thrust block bottom cap [O-ring Thrust block threaded bush Thrust block spring Thrust block spring holder _ Oscillating 3piece bearing Thrust block bearing support Seeger ring Rotating bearing Vertical shaft Lower bearings Upper bearing distance ring Collar ring Collar seal Collar spring fixing caps Collar spring Collar pistons Collar cover Washer Labyrinth Hexagonal-head screw Double gear shaft Speedometer double gear Speedometer single gear Pin Speedometer body ‘Hexagonal-head screw Pin _ Rubber ring i ‘Speedometer single gear shaft 32 _ = 33 Pin z : 34 Speedometer i S 33 di 44Print 03/00 (— aes Table 3 Drum unit 34. di 44Print 03/00, SN 10-7 \ Frautech Table 3] Drum unit Ret. Code Description 1 ‘Drum bottom [2 Disk carrying spindle 3 Lower disk 4 Middle disk — 5 ; Upper disk 6 Upper disk O-ring | (2 Feed tube a Cream turbine 9 Cap O-ring - “| 10 | - | Cap “| ” Raw milk turbine lower flange 12 Raw milk turbine 13 Finned cap seal 14 Finned cap 415 Fined cap small closing ring 16 Drum large closing ring 7 35 di 44Print 03/00 Frautech SN1 0-7 \ Table 4 Circuit 36 di 44SN 10-7 ) Frautech 37 di 44 { sen INNO WEEIZ | Po _— - yeos St NG - I | 201nap andino weeig | eas adda 490/q Westy | | 09 pris Bu/so19 20!neq 7 7 s z [eas Jomo} 29/00q 9% uowun ejew| 6b [eas somos 401g WealD oP qnu punosy i Vee a eqn andyno wees | __|__¢ | anpoid pasipsepuess yo eqnyanding | imo s 1205 St Na & 195 St NG “To g i anu pug [ew _ worun sndino yanpoig : Sb Ute w 190s $2 Na wb qouy dey weasg oP “ub indino yonpoid ee uid ojeu dey weeig ee e6ne5 ze Buu-o ejew dey weo1g eo reosstna| uw 7 ‘Apoq dey indyno weesD Le reas ¢z NO OL a yeas s+ Na ve | anu pug 6 snupuyg| SE - let | kt Ud ve qouy dey eunssesd s0}un0D ~ Z ‘qouy dey Busiprepuess ee de ainssed sejuno9 @/ey 9 urd oyew der Bursiprepuers ze sbuy-o ojew de, 8 | 16 ono dey yy} Mey y (| | ‘Apoq de Buisipsepuess) cceea _ wesstng, i i) res St NG| oz ‘qouy Bursoj9 82106 z | 3 1] "785 91 NO | Ve egjnep yjJul MEY 4 KL wonduoseg p09 _ uondueseq) poy py iy oo/e0 Wd(O Frautech SN 10-T Table 5 Print 03/00 Parts of the body 38 di 44Print 03/00 Frautech SN 10-T L Description Pedestal < | Feet flange | Cheese-headed screw with hexagon ‘Oil level cap - Oil level cap seal Frame | Brake handle holding bush Brake handle [Brake Brake spring 13 Brake ferode 14 Cover 15 Cover blocking knob Transmission inspection door seal Transmission inspection door Oil filling cap seal — 19 il filing cap 20 | Cheese-headed screw with hexagon a il drainage cap 39 di 44Print 03/00 7 Frautech SN 10-T Table 6 Keys supplied 40 di 44Print 03/00 Table 6| Frautech Keys supplied SN 10-7 ) ‘Code Description ‘Screwer too! for large bow! ring Hexagon spanner (24) Hexagon spanner (22) Feed pipe locking too! Hammer oA A oN Pin spanner (unions) Pin spanner (small bow! ring) es ‘Spindle extraction too! (OPTIONAL)SN 10-T Print 03/00 NOTES 42 di 44Print 03/00 ( Frautech ENCLOSURES Enclosure A: cream separator connections diagram SN 10-7 \ 43 di 44SN 10-T Frautech Enclosure A: cream separator connections diagram a —____ndno yonpasd paxiom 00/e0 Wd 44 di 44