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Sintered Metal Spargers

Shanghai CMI Environmental Technology Co., Ltd.

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Disc Shape Spargers
Description
CMI disc spargers are composed by four parts: sintered porous disc in titanium, shell in SS316L, flange in
SS316L and sparger gasket.
Sintered porous disc is the main part which is sintered by pure titanium powder material.
The micron rating and distribution of the pores can be controlled by the metal powder.

Features
-Precise pore size distributions
-Small bubble created
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance
-High pressure resistance
-No media migration and second pollution

Data & Specifications:


No. Code Gas Height(mm) Connection Aeration O2 utilization
Outlet(mm) Area(m2) ratio
1 JTBQB-100 Ф100 60 R 1/2” 0.4 32.22-45.33%
2 JTBQB-150 Ф150 68 R 1/2” 0.8 32.22-45.33%
3 JTBQB-200 Ф200 83 R 1/2” 1 32.22-45.33%

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Spherical Shape Spargers
Description
CMI Spherical spargers are composed by three parts: sintered porous spherical part in titanium, solid titanium
plate and thread connection.
Sintered porous spherical part is the main part which is sintered by pure titanium powder material.
The micron rating and distribution of the pores can be controlled by the metal powder.

Features
-Precise pore size distributions
-Small bubble created
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance
-High pressure resistance
-No media migration and second pollution

Data & Specifications:


No. Code Gas Height(mm) Connection Aeration O2 utilization
Outlet(mm) Area(m2) ratio
1 JTBQQ-100 Ф100 57 R 1/2” 0.5 32.22-45.33%
2 JTBQQ-150 Ф150 76 R 1/2” 0.8 32.22-45.33%
3 JTBQQ-180 Ф180 82 R 1/2” 1 32.22-45.33%

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Tube Shape Spargers
Description
CMI Tube spargers are composed by three parts: sintered porous metal tube, solid metal plate and thread
connection which are welded to the tube.
Sintered porous tube is the main part which is sintered by pure titanium powder or SS316L powder. The micron
rating and distribution of the pores can be controlled by the metal powder material.
Various specifications and connections are available. Tube spargers should be horizontal placed to increase the
aeration area.

Features
-Precise pore size distributions
-Small bubble created
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance
-High pressure resistance
-No media migration and second pollution

Data & Specifications:


No. Code Tube Length(mm) Connection Aeration O2 utilization
OD(mm) Area(m2) ratio
1 JT-ZY Ф4-60 8-64 M6-M20 - 30-40%
2 JT-DCT Ф60-120 60-750 G1/2”-G1” 0.5-3 30-40%
3 JT-DCS Ф60-150 250-1000 G1/2”-G1” 0.5-4 30-40%

Product Material:
-Stainless Steel (SS316L, 304L,310S,904L)
-Titanium
-Hastelloy (C-22,C-276,XB-2)
-Inconel (600, 625,800)
-Monel (400 and so on)
-Nikel

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Micro Sparger for Bioreactor
Description
CMI offers a wide range of porous metal spargers tips for laboratory and pilot scale bioreactors and fermenters.
With media grades ranging from 2μm to 15μm, CMI porous spargers offer the flexibility to generate bubble sizes
which are optimal for your specific media, organism and mass transfer requirements. Various specifications and
connections are available.

In many cell culture mediums, oxygen is difficult to be solubilized, which causes difficulty in optimizing the critical
nutrient. CMI micro spargers can significantly improve the mass transfer rates of oxygen or carbon dioxide by
maximizing the surface area between the media and the aeration bubble.

Features
-Precise pore size distributions
-Small gas bubble aerated
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance
-High pressure resistance
-No media migration and second pollution

Product Material:
-Stainless Steel (SS316L, 304L,310S,904L)
-Titanium
-Hastelloy (C-22,C-276,XB-2)
-Inconel (600, 625,800)
-Monel (400 and so on)
-Nikel

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Anti-Blocking Sparger
Description
CMI Anti-blocking sparger is a patented product which is specially designed to anti-blocking, anti-incrustation. It is
suitable in applications with high viscosity, low pressure, big flow rate aerations.

Features
-Oil resistant
-Anti-blocking
-Anti-incrustation
-Small bubble created
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance

Data & Specifications:


No. Code Gas Height(mm) Open Connection Aeration O2
Outlet(mm) OD Size(MM) Area(m2) utilization
(mm) ratio
1 JTBQF-200 200*200 306 25 G1” 1.44 18-25%

Product Material:
-Stainless Steel (SS316L, 304L,310S,904L)

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Sparger Ring
Description
CMI sparger rings are composed by three parts: arc-shaped sintered porous tube, quick connection and flange.
Sintered porous arc-shaped tube is the main part which is sintered by pure metal powder material.
The micron rating and distribution of the pores can be controlled by the metal powder.

Features
-Precise pore size distributions
-Small bubble created
-Easily cleaned/back-flushed
-Corrosion/abrasion resistant
-High temperature resistance
-High pressure resistance
-No media migration and second pollution

Data & Specifications:


No. Code OD of Sparger OD of Connection Aeration O2 utilization
Ring (mm) Arc-shaped Area(m2) ratio
tube(mm)
1 JTBQH Ф1800-2500 Ф30-50 Flange or 7-12 30-40%
quick
connection

Product Material:
-Stainless Steel (SS316L, 304L,310S,904L)
-Titanium
-Hastelloy (C-22,C-276,XB-2)
-Inconel (600, 625,800)
-Monel (400 and so on)
-Nikel

Note: Special material, sizes and shape can be customized. Pls. contact CMI at sales@cmi-ly.com if you have
more exacting requirements.

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Applications
-Conventional Sintered Metal Spargers
 Pure water and mineral water ozone sterilization aeration
 Industrial waste water aeration
 Aeration of domestic sewage treatment aeration tank
 Aeration in high temptation environment

-Special Sintered Metal Spargers


 Oil produced water degreasing aeration
 Industrial waste water degreasing aeration
 Aeration of high viscosity fluid
 Aeration in high temptation environment
 Aeration in easy scaling application

Instruction Manual
-Installation
 Spargers should be horizontal installed.
 The installation spacing should be arranged at a distance of 5-10 times the diameter of the aeration product,
and adjusted appropriately according to the water depth.
 During the installation of the aeration product, it is absolutely forbidden to apply force to the aeration surface
(porous part). Press the edge of the aeration product by hand and tighten it clockwise. If further tightening
is required, use a wrench to tighten it immediately above the thread. Aeration in high temptation
environment.
 Do not smash, drop or knock the porous surface of the aeration product to avoid damage to the aeration
products.

-Operation
 When the aeration product is in use, it should be slowly increased to the working pressure to avoid the
instantaneous pressure from damaging the aeration product.
 The use of low-pressure difference and small air volume aeration can improve the oxygen utilization rate
 Continuous operation is recommended to prevent the settling of pollutants from blocking the aeration
product.
 If continuous operation is not possible, check whether the surface of the aeration product is fouled or blocked
each time before re-operation. If the aeration product is blocked, it should be removed and cleaned in time.

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-Cleaning
 In the cleaning process, it is necessary to combine the nature of the pollutants to mix the cleaning liquid.
Generally, it is recommended to use nitric acid, phosphoric acid, acetic acid to be ultrasonic cleaned.
 After soaking with cleaning fluid to dissolve the blockage, rinse it with clean water in time and blow it with
pure compressed air
 Concentrated sulfuric acid and concentrated hydrochloric acid must not be used to avoid corrosion of porous
parts

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