Pressure and temperature controls Data sheet Pressure controls and thermostats type KPS 1K 2066.02Pressure controls and thermostats type KPS. Type KPS pressure controls +. Standard prassure cons T Tne | a 4 _e foam [Tie eo | es Ca 7010 | KASa6 5 b+ : t | Pengo | reser |e [Teese [wee Ts 180 9001 quality approval Danioss AS i certieatee by BSI in accordance ssh inlematonal standare ‘$0 $00 This moans ‘Mal Danfoss tus the internat tangas respect of product development. desan, production and sale. BSI exetegas conimaous nepacin to ‘ensure that Danfoss observes the equrements of th standard ara that Danfoss: own quality assu range system i maintaines a tho usr level 2 1.20.66 02Data sheet Introduction ‘Technical data and ordering Winen ordering. please state type ana cade numcer KPS 35, 97.39 KOS 43,48, 37 C-band siterertat 7 & Pressure controls type KPS PS units aro prassure-contalled switches The position of the contacts depends on the pressure i the inlet connection and the set ‘scale value. in this seres, special attention has bean given to meeting important demands for: igh oval of ences robust and compact construction, © resistance te shock and vibration ‘The KPS series covers most outdoor as welt aS indoor application “equrements: KPSS prossuro contals are sutablo for use in alarm and requiation systems in factories, diesel plant, compressors. power stations ang ‘on board ship 1 Presse conrots [gee tainie TF | i ee a ol wel is 2, Pressure contals for high pressure and stronaly pulsating me [Soneg” Toute K86 38 es Kes a | 060.3107 vor | tenn tats | Mais | ootng | esr | ogee. | te al Sr Laem | aT ce i = ewan ees) Terminology range seta or test gessre Theprecura range win ahich neon eit wea The gest preasre the un may be subete 0 signa (contact changeover, Diteremna “Teo aitvanee berwcen make pressure ana baa pressure s6e aso 8g. 8 page 7) Permissite overpressure ‘The ghee! permanent or racuing pressure the unit ar be loaded wit Eh Aa 1 20.66.02 snhon, for example testing he system fr leakage Trotetore this pressure must N01 eccut a8 4 rocuting system pressure ho. urstiog pressure ‘Tho prossute which the orossure-sensitve element wlwrttaca without leakingDoh Data sheet Pressure controls type KPS swich Single pole chargoaver (SPOT) Contact matenal: Gold plated silver contact Contact load + alternating current ‘Oni: Inductive DA, 480 V, ACT 6A. 440,V, AC 4.8 440 V. ACIS ‘Starting current max. 50 A (locked rotor) 2. Direct current: 12W, 220, DO-13 See curve, fig. 4 3 Fig. 4. .¢-toad Curve A gives the maximum load, Hatched area B: Acceptabie load for the ‘904d plating of the contact. Materials in contact wih the medturn Seen Approvais EN 60 947-41 EN 50 987-51 Det norske Veritas, Norway American Bureau of Shipping Loyals Register of Shipping, UK Germanischer Lioyd, Federal Republic of Germany (FRG) Bureau Vertas, France Includes thermostats with fxed sensor _and pressure controls with armoured capitary tube. ‘Ship approvals 4 1k 20.66.02, Ambient tomperature KPS 31-39: 40 10 170°C KPS 43 -47:-25 10 «70°C Temperature of medium KPS 31 - 39: ~40 to «100 °C KPS 43 - 47: -2510 +100 °C For water and seawater max. 80°C, Vibration resistance \ibration-stable in the range 2-30 M2, ampitude 1 1-mm ag 30-300 We. 4 G. Enclosure IP 67 to IEC 529 an DIN 40080, The pressure control housing 's enamelled prossure die cast aluminium {GD-AISi 12) ‘The cover is fastened by four screws which are anchored to provont oss The enclosure can be sealed with wire Cable entry Pg 135 for cable diametars rom 5 to 14 mm. Ngenntcation ‘The type designation and cade no. of the Unit ss stamped in the side of the housing Scale accuracy _ KPS 31 KPS 38 KPSAa.=1 Oba KPS45-4.0ber «PS 35 Mean value of snap point variavon after 400000 operations ees, [Kes RPS: rane “oa eR) fe (88 ON Paaas "1 08a0,00N 152), tra 14398 17440) Tivo Sse cots ON HER FL Underwnters Laboratories Inc., USA Ragistro taliano Navale, italy % Polsk: Rojestr Statkow, Poland MRS, Martime Flegister of Shipping Russia Nippon Kail Kyokat. JapanAccessories __ | ee Dimensions and oso-s087 Weight re d KPS 31-39 aparox. 1.049 as KPS 43-47 approx 1K.20.68 02Panfesi Data sheet Installation Pressure control type KPS instalation PS pressure contals ato fied with aS mm steal mounting plate. The units should not be allowed to hang from the pressure connection. Pressure connection When titing o: removing pressure lines, the spanner Has on the pressure connection should be used to apply counter torque. ‘Steam plant ‘To protect the pressure element from exces- ‘sive heal, the insertion of a waterfiled loop is recommended, The loop can, for example, be ‘made of 10 mm copper tube as shown ing. 5 Setting fi - i | Fig. 8 i lL Water systonis Water in the pressure clement isnot narmiul butif frosts likly to occur a water-flied pressure element may burst. Te prevent this happening, the pressure control can be allowed to operate on an air cushion Media resistance See ‘abe af materials in contact with the ecium. page 4. seawater is involved. typos KPS 43. 45, 47 are recommended Pulsations Ifthe pressure medium is superimposed wit severe pulsations, which occur in automa sprinkler systems (ire protection, uel systems lor diese! motors (priming lines). and hydrautc sysioms ie.g, propeller systems: tc. types KPS 43.45.47 are recormenges ‘The maxmum germissiole pulsation lave! for ese Iypas is 120 bar, 1k.20 88.02 When the pressure contiol cover is removed. and the locking screw (5) § loosened, the range can be set with tne spindie (1) while at the same tme the scale (2) 's being read, In nits having an adjustable differential. the spindle (3) must be used to make the agusiment. The differential obtained can De ‘ead direct on the seate (4) or wih types KPS 43, 45, 47, can be aetormined by reading tho scale value and using the nomograms i figs 1. 2.3 {nage 3). The working line for deter mining the diferential must not inersect the ‘shaded areas in the nomograms. 1. ange spite 2 Range scale 4 Diterental sinao 4 Ditlrernal seale Fa6 5. Locking serew Selection of aiferena) To engute that the plan: functions properly. & suitable otlerential pressure is necessary Too small a differential wi give nse to Shor ‘running poriods wth a risk of hunting, Too igh a diferent wil result n lage pressure oscillations Electrical connection KPS pressure controls are fited wih a Pg 13.8 screwed cable entry that is suitable for cabie diameters from 5 to 14 mm. GL approval is however conditional on the use (of a spacial ship's cable entry. Contact function is shown inHg, 7. Fg? 6Dantes —_—___- Data sheet Pressure controls type KPS Function 1. KPSaT Contacts 1.2 make and contacts 1-4 break 4. Alarm tor faling pressure given atthe set ‘ben the pressure ‘als under the sat range range value value, The contacts changeover to thei inital, Alarm for nsing aressure gwen atthe set postion when the pressure again rises to the range value plus the aitfarental Set range vaiue plus the diferential ‘see fig. 8) Scale setting —~ Mechanical aitterential C= Fig 8 2. Aitother KPS pressure controls Contacts 4-4 make and coniacts 1-2 break |. Alarm for nsiny pressure given atthe set wen the pressure rises above the set range range value value. The contacts changeover to thelr inital Il Alarm far faling pressure gven atthe set position when the pressure again fails fo Ine vange value minus the otlerential range value minus the diferemtial (see 19.9) Scale senting Mechanical differential F9.9 Example 1 ‘An alarm must be given when the lubricating Choose @ KPS 45 crange 4 to 40 bar) ail pressure in a motor falls below 0.8 bar. The The range value must ba set at 36 oar alarm isn the form ofa lamp ‘The aitferential of 6 bar must be set in Choose a XPS 31 (range 0 to 2§ bar) accordance with the nomogram. fig. 10, at ‘The minimum permissible lubricating of approx. 2 on the differential scale pressure ol 0.8 bar must be set on the range The requifed start ‘unclion is obtained by spindle, The dflerential is 1xed at 0.1 bar. 2. connection to terminals $ and 2 in the pres the alarm wil not cut out betore the pressure sure contra, rises to 09 bar. The lamp must de connected to terminals 1 and 2 inthe pressure control Examgle 2 An alarm rust be guer by a bell wien the pressure ina boiler rises to 10 bar. The ormal operating pressure is 9 ar. ‘Choose 2 KPS 36 (range trom 6 fe 18 bar) The range value ofthe pressure control must bbe sel at 10 bar. the aitferental at 1 par The bell must be connecied to terminals 1 and 4 Example 3 ‘The prescure ina start ai reservoir must be regulates with a compressor controlled by a KPS pressure control so that i hes between 30 and 26 nar 1K 2066.02 7‘Thermostats, introduction Technical data and orde- ring cr™ Nd 1PS wath remote sensor FPS with remote sensor and srmoured capillary tubo Approvals ‘Ship approvals ‘Thermostats, type KPS KPS thermnosiais ave temperature-contolled The KPS series covers most outdoor as well, switches, The position ofthe contacts depends a6 indoor application requirements. con the romporature of the sensor and the sat KPS thermostats are suitable for use in Scale value In ths seres, specal atenton nas monitoring, alarm and regulation systems in boon given 19 moeing demands for factories. diese plant. compressors, power © a high level of enclosure, stations and on board stip © robust and compact construction © ‘rosistance ta shock and vibration [fame | sam 6013103 | peoLstoa | owoustos RPS 79 aac si28 "| "owea8 ae € of asi fers oooiaine 7 eaaas hes oeoiais [reser ser ccocsion | Goats kes, “ieee asocsises teen" fs 8 EN 60 047-41 SAL Underarters Laboratories Inc, USA N60 007.51 Det roreka Vertas, Noway Registo italaro Naval aly ‘marican Butea 0! ShppIng 8 Pobh Rejst Station, Poland Lloyds Register of Shiga, UK MRS. Marime Register of Shipping Germanischer Lloyd. Federal epubic Russia ‘ol Germany (FAG) pon Kai Kyoka. Japan Survau vertas, France Includes termostata wih xed sensor are pessure orl th amano ¢ capil tube 20602Data sheet Accessories Sensor ome formes hermes Supoied witout ar ‘Sen wee: ‘Thermostats, type KPS Fig 1 Curve A gives the maximurnioad. Hatched area B. Acceptable foad for the gol ating ofthe contact switers Single-pole changeover switch (SPDT! ‘Contact matenal: Gola plated siver contact. Direct current 12 W, 220 V.DG-13 - See fg. 1 ss ou ansozm ner ‘ostaave otaan Aso 2am) OIE Ss AIS0 77641 Chrmound ng ea pocket betneon gece are er 155.16 marmararty opie 200° 1K.20.6.02 Contact toa (Alternaing current Ohmic 1A. 440,V. AC-1 inductive; 6.8. 440.V, ACS 4.8, 440 V.AC-15 Starting currert max. 50 A (locked rotar) Ambient temperature 40 19 +70 °C Vibcation resistance: ibration-stable in the range 2-30 Hz, amp tude 1.1 o1m 0g 30-300 He, 4G. Enclosure IP 67 to IEC 529 and DIN 40050. The thermostat housing is enamelled pressure ‘le cast aluminium (GID-AISi 12), The cover is fastened by four screws which are anchored to prevent oss The enclosure can be sealed with tuse wire Cable ontry Po 13 5 for cable diameters from § to 14 mm. identiteation The tyoe designation ang cogo no. of the uri s stamped inthe side of the housing Scale accuracy kes ees ap por vanakor aler 400900 operat RPS 7B6R: man deh 26 sveor10Data sheet KES with right sensor Weight ca to ag Installation ‘Thermostats, type KPS KPS with remote sensor and armoured KS with remote sensor capilary woe Weight: ca 1.2g Wrergne ca t 49 fine! 2m capiary tube) inci 2m caplary tube? installation Location of unt: KPS thermostats are. esigried fo withstand the shocks that oosur 1.9, in ships, on compressors and in ange machine installations. KPS thermostats wth remote sensar are fited wath a base of 3 mm Stee! pate for faxing to bulkheads, ofc, KPS thermostats with ould sensor are se supporting rom the sensor packet Resistance to media Material specifications for sensor packets: ‘Sensor pocket, brass ‘The tube is made of Ms 72 to DIN 17660. the ‘breaded portion of So Ms S8PO to DIN 77667 ‘Sensor pocket. stanless stool 188 Material designation 1.4305 to DIN 17440. Sensor position As tar as possible the sensor should be ostioned so that its longitudinal axs is at Fight angles to the direction of flow. The active bart of the sensor is 213 mm x 50 mm long on thermostats with rigid sensors and 2 m capitary tube. The active length on the other thermostats is 70 mm (5m and 8 m capillary tues The megtum The fastest reaction is obtained from a ‘medium having righ spectic heat and hig thermal conductvity. itis therefore agvantageous to use a medium that fulfils these conditions {provided there isa croice 1K.20.66.02 ‘The flow velocity of the medium is also of significance. (The optimum tow veloesty tor Liquids is about 0.3 ms), For permissible media pressure see tig. 2 | Fig. 2 Rormissitie media pressure on the | Sensor pocket as a function of eemparature Setting When the thermostat cover 's removed, ane) the lacking screw (5. ig. 2) 's loosened. the ‘ange can be sot wth the spindle (1) wile at ‘the same time the scale (2) s being reas io units having an adjustable diterential. the spindle (3} can be used wile the scale (4) is boing reaa, 1. Ragee Pranfits Data sheet Examples Thermostats, type KPS Scale correction The sensor on KPS thermostats contains an adsorption charge. Theralore lunction 1s not ‘affocted whether the sensor's placed warmer ‘oF colder than the remaining part of the thormostatic element (bellows and capilary tube). However, such a charge is to some ‘extent sensitive to changes i the temperature and bellows and capiliary tube. Under normal Conditions this is of no imporiance, but if to thermostat is to be used in extreme ambient temperatures there wil be a scale deviation. ‘The devation can be compensated for as Iolows Soale correction = Za Z can be found from fig 4, white a is the ‘correction factor from the table below. sos) Bm | | wore | a0. 100 ese | zat [ersar [eo i50 2 Exampio 1 {A diesel engine with cooling water temperature ‘85 °C (normal). An alarm must be trggerad if the cooling water temperature exceeds 95°C. ‘Choose a KPS 80 thermestat ange 70 10 120°C) Main spice setirg: 95 ~C. Differential spindle setting: 5 °C. “The required alarm function is Obtained by connecting o thermostat terminals 1-4, Alter te syster has been in operation, assess the ‘operating differential and make a correction i necessary 120.6602 Fig. 4 Electrical connection KPS thermostats are fitted with a Pg 13.5 serewad cable entry suitable for cables from 5 to 14 mm. GL approval conditional on the use of a ship's cable entry ntact functian is shown in Fig. 5 Fg.5 Example 2 Find the necessary scale correction for a KPS 80 set at 95 * Cn 50 °C ambient temperature ‘The relalive scale setting Z can be calculated from the following formula Seting value--min scalevale 199 94 ‘max. scale value min. scale value Rave scale sring. $8272. 100 «50% Factor for scale deviation Z (Ng. 4 page 11), 2207 Correction factor a (table under fig. 4 page 11) =24 Seale correction = 2«a=07«24=1.7°C The KPS must be sot al 95 41.7 = 96.7 °CDurht Data sheet ‘Thermostats, type KPS Function Selection of aterentiat ‘The therma afferent. is always greater than To ensute thatthe plant functions properly. athe mechanical diferamial and depends on suitable differential is necessary. Too smalia thee factors: itferential wil ive rise to shor running 1) the flow velocity of the medium, periods with a nsk of hunting. Too fugh = 2} the temperature change rate of the ferential wil result in large temperarure medium, anc variations 23) the heal wansmission to the sensor Diterentals Thermostat function The mechanical aifarential isthe aiferential Contacts 1-4 make while consacts 1-2 break tals set by the diferental spinale in the when the temperature nses above the scale thermostat The thermal cifferental (operating setting. The contacts changeover to their itferential) is the diterential the system ‘onal position when tre temperature falls 10 operates an. Ine scale salting minus the afferent See tg 6 Scale sting Mechanical dterental 1K. 20.66.02 Sams