4/24/2021 SIS 2.

2014/09/24 Harness Code (SENR1394)

SMCS - 1408 i05926413

System Operation Description:

This procedure is only for machines that are equipped with harness code plugs which create the harness code. This procedure does not apply to
later machine models (example, H series Wheel Loaders) which have the harness code embedded into EMS software flash file and do not use
harness code plug contacts for machine identification.

Harness Code Troubleshooting(1)

Main Display Module Connector 31 3 12 22 16 6

Contact
Wire Identification 270- 271- 272- 273- 274- 275-
BK(Black) BK(Black) BK(Black) BK(Black) BK(Black) BK(Black)
Harness Code Plug Contact(2) 1 2 3 4 5 6

Machine Code Specified Status

01 O(3) G(4) G G G G
02 G O G G G G
03 O O G G G G
04 G G O G G G
05 O G O G G G
06 G O O G G G
07 O O O G G G
08 G G G O G G
09 O G G O G G
10 G O G O G G
11 O O G O G G
12 G G O O G G
13 O G O O G G
14 G O O O G G
15 O O O O G G
16 G G G G O G
17 O G G G O G
18 G O G G O G
19 O O G G O G
20 G G O G O G
21 O G O G O G
22 G O O G O G
23 O O O G O G
24 G G G O O G
25 O G G O O G
26 G O G O O G
27 O O G O O G
28 G G O O O G
29 O G O O O G
30 G O O O O G
31 O O O O O G
32 G G G G G O
33 O G G G G O
34 G O G G G O
35 O O G G G O
36 G G O G G O

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37 O G O G G O
38 G O O G G O
39 O O O G G O
40 G G G O G O
41 O G G O G O
42 G O G O G O
43 O O G O G O
44 G G O O G O
45 O G O O G O
46 G O O O G O
47 O O O O G O
48 G G G G O O
49 O G G G O O
50 G O G G O O
51 O O G G O O
52 G G O G O O
53 O G O G O O
54 G O O G O O
55 O O O G O O
56 G G G O O O
57 O G G O O O
58 G O G O O O
59 O O G O O O
60 G G O O O O
61 O G O O O O
62 G O O O O O
63 O O O O O O

Table 1
(1)
(2) Main display module is in the Harness Code Mode (Mode 1).
(3) For machines so equipped. For machines without a harness code plug, permanent harness code connections are in the machine harness.
(4) O = open
G = grounded

Before you perform this procedure, determine the proper machine code. The main display module must have the correct part number for the
particular machine. If the machine code is not shown correctly, this procedure determines the component that is malfunctioning. This failure could
be caused by a failure in the main display module, a wrong harness code plug or a harness that has failed.

Note: The harness code and the machine code are similar terms. The codes describe the particular machine. The harness code is the status (open
or ground) of the six harness code inputs (connector contacts 3, 6, 12, 16, 22 and 31). The main display module assigns a number to a machine.
This number is the machine code. The machine code is shown during harness code mode. Each sales model has a specific harness code.
Therefore, each sales model also has a specific machine code. The specific machine code is listed in Systems Operation, "Harness Code Mode".
The specific harness code is given in the Electrical System Schematic.

Note: The following procedure checks for incorrect harness codes on the inputs for the main display module. Compare the status of the harness
code that is found in the test "Determine the machine code" to the status at the inputs for the main display module. The table identifies the
connector contacts and wire identification of the harness code circuits. Contacts that are specified as grounded contacts should be checked for
opens in the harness. Contacts that are specified as open contacts should be checked for shorts in the harness.

Test Step 1. CHECK FOR OPENS

A. Turn the disconnect switch to the OFF position.

B. Disconnect the machine harness from the main display module.

C. Check for continuity between the connector contacts that are grounded contacts and contact 2 (ground). Check for continuity at the machine
harness connector for the main display module.

Expected Result:

The resistance measures 5.0 Ohms or less.

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Results:

YES - The resistance is 5.0 Ohms or less. The circuit for the harness code is not open. No defect was found in the ground circuits for the
harness code. Proceed to test step 2.

NO - The resistance is greater than 5.0 Ohms. The circuit for the harness code is open. Check the harness code plug on so equipped
machines. Record the open contact of the machine harness connector.
Repair: Repair the open circuits for the harness code that is found or replace the machine harness.

If conditions are not resolved, proceed to test step 2.

Test Step 2. CHECK FOR SHORTS

A. The disconnect switch remains in the OFF position. The machine harness to the main display module remains disconnected.

B. Measure the resistance between the connector contacts that are specified as open contacts and contact 2 (ground). Measure the resistance
at the machine harness connector for the main display module.

Expected Result:

The resistance measures 5000 Ohms or more.

Results:

YES - The resistance is 5000 Ohms or more. The circuit for the harness code is not shorted to ground. No defect was found in the circuit for
the harness code
STOP

NO - The resistance is less than 5000 Ohms. The circuit for the harness code is shorted. Check the harness code plug on so equipped
machines. Record the shorted contact of the machine harness connector.
Repair: Repair the shorted circuits of the harness code that are found or replace the machine harness.

If conditions are not resolved, proceed to test step 3.

Test Step 3. CHECK IF THE PROBLEM REMAINS

A. Reconnect the harness connectors.

B. Turn the disconnect switch and the key start switch to the ON position.

C. Recheck the machine code.

Expected Result:

The main display module shows the correct machine code.

Results:

YES - The main display module shows the correct machine code
STOP

NO - The main display module does not show the correct machine code. The main display module may have failed.
Repair: Module failure is unlikely. Perform this diagnostic code procedure again. Prior to replacing a module, contact the Technical
Communicator (TC) at your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time and
expense. If replacement of the main display module is needed, refer to Testing and Adjusting, "Module - Replace".

STOP

1DN1-UP, 1EW1-UP, 1GN1-UP, 1KM1-UP, 1SL1344-UP, 1YM181-UP, 2FZ1-UP, 2JS1-UP, 2KR1-UP, 2LM355-UP, 2RM1-UP, 2SR1-UP, 2TW1-UP,
2XW1-UP, 3BS1-UP, 3JW1-UP, 3KZ1-UP, 3PW1-UP, 3SW1-UP, 3XJ1-UP, 3ZS1-UP, 4BS1-UP, 4CL329-UP, 4DJ2865-UP, 4LR1-UP, 4PS1-UP,
4PW1-UP, 4SN1-UP, 4WW1-UP, 4WZ1-UP, 4YG1-UP, 5AS1-UP, 5DR1-UP, 5FN1-UP, 5FW1-UP, 5KS1-UP, 5MW1-UP, 5RS1-UP, 5SK1348-UP,
6AW1-UP, 6EW1-UP, 6FN1-UP, 6GZ1-UP, 6HW1-UP, 6NS1-UP, 6PS1-UP, 6RN1-UP, 6XL273-UP, 6YG1-UP, 7BW1-UP, 7LN1-UP, 7LS1-UP, 7MZ1-
UP, 7PL196-UP, 7SK546-UP, 7SN1-UP, 7ZF1-UP, 8BG2681-UP, 8DS1-UP, 8JW1-UP, 8PS1-UP, 8SM1-UP, 8TK3065-UP, 8XW1-UP, 8XZ1-UP,
9BS1-UP, 9CM1-UP, 9DM1-UP, 9GW1-UP, 9JK471-UP, 9PP1-UP, 9RS1-UP, 9YJ2124-UP, 9YZ1-UP, 9ZJ307-UP, A6D1-UP, A6G1-UP, A6J1-UP,
A7A1-UP, A7D1-UP, A7G1-UP, A7J1-UP, AAE1-UP, AAH1-UP, AAW1-UP, AFX1-1097, AGF1-1010, AKP1-UP, ANT1-UP, ANY1-UP, ANZ1-UP,
APF1-UP, APM1-UP, APN1-UP, ARL1-UP, ASD1-UP, ASJ1-UP, ASX1-UP, AWF1-UP, AWH1-UP, AWP1-UP, AWR1-624, AWW1-UP, AWY1-UP,
AWZ1-UP, AXB1-UP, AXC1-UP, AXE1-UP, AXG1-UP, AXJ1-UP, AXL1-UP, AXM1-1376, AXN1-UP, AXP1-UP, AXR1-UP, AXS1-UP, AXX1-UP,
AXY1-UP, AYA1-UP, AYB1-UP, AYD1-UP, AYE1-UP, AYG1-UP, AYL1-UP, AYS1-UP, AYT1-UP, AZW1-UP, AZZ1-339, BAA1-UP, BAB1-UP, BAC1-
UP, BAD1-UP, BBN1-UP, BCR1-UP, BGF1-UP, BKL1-UP, BMR1-UP, BNH1-UP, BPC1-UP, BRL1-UP, BTW1-UP, BTX1-UP, BWX1-UP, BXD1-UP,

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BXG1-UP, BXY1-UP, BYN1-UP, BZR1-UP, CDR1-UP, GLK1-UP, GTA1-UP, J5J1-UP, J6J1-UP, JAD1-UP, JLK1-UP, JMS1-UP, K5K1-UP, K6K1-UP,
LCC1-UP, LJB1-UP, M1G1-UP, M3G1-UP, M5G1-UP, MAL1-UP, N1A1-UP, N4A1-UP, NBJ1-UP, NJB1-UP, NLK1-UP, RCY1-UP, RSL1-UP, RYF1-
UP, SBR1-UP, TAL1-UP, WBD1-UP, WBE1-UP, WBG1-UP, WBH1-UP, XBR1-UP, ZLK1-UP

PPI-00024B2F
2021/04/24
11:47:04-02:00
i01398181
© 2021 Caterpillar Inc.
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