Professional Documents
Culture Documents
http://www.linkedin.com/in/balaji-l-r
Japanese Quality Management Terms
Muri
http://www.linkedin.com/in/balaji-l-r
5’S Origin What is 5’S Benefits of 5’S
5S is a process and method for creating and maintaining an organized,clean & high performance
Improved safety
Who : Sakichi Toyoda workplace.
(Father of Japanese A clean, orderly workplace
Industrial Revolution) 5S enables anyone to distinguish between normal and abnormal conditions at a glance.
Improved efficiency
5S is the foundation for continuous improvement,zero defects, cost reduction, and a safe work area.
When : 1970’s Increased employee morale
5S is a systematic way to improve the workplace, our processes, and our products through production
Origin : Japan Standardized work methods
line employee involvement.
http://www.linkedin.com/in/balaji-l-r
What is 5W2H
It is a management tool that helps in gathering Purpose
information about the problem and creating action
Find out all important information about a problem so
plans. Application
that SMART definition of a problem can be made.
It is a structured approach for understanding the
Define what is problem and what is not problem.
root causes of problems. It is generally used in "Define" phase of problem
Limit the scope of problem solving.
solving in DMAIC six sigma project, while gathering
Understand 360 degree view of the problem
information during ‘Problem Statement'
5W1H/2H
http://www.linkedin.com/in/balaji-l-r
What is 5G? Purpose of 5G
Examine the Collect the data Check the physical Check the process
Go to the place conditions of characteristics,SOP,
machine, tools, and analyse and
where the problem machines, tools, WorkInstructions,OPL
equipment, objects also perform equipments and Verify it’s being followed
happened
to know the clues countermeasure the current practices or not
“First 3G’s are mainly focus of the team. They get the leaders or team to the shop floor instead of “Next 2G’s are necessary when the previous steps do not reveal
trying to solve the problem behind the desk” the causes of the problem”“
http://www.linkedin.com/in/balaji-l-r