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Cite This: ACS Omega 2018, 3, 13928−13934 http://pubs.acs.org/journal/acsodf

Synthesis of Multiarm Star Polymer Based on Hyperbranched


Polyester Core and Poly(ε-caprolactone) Arms and Its Application in
UV-Curable Coating
Yuying Chen,† Nan Wang,† Gangsheng Tong,† Dong Wu,‡ Xin Jin,*,† and Xinyuan Zhu*,†

School of Chemistry & Chemical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, P. R. China

Shanghai ANOKY Group Co., Ltd., 881 Songhua Road, Qingpu Export Processing Zone, Shanghai 201703, P. R. China
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ABSTRACT: Hyperbranched polymers have attracted much


attention in the field of UV-curable coatings because of its low
viscosity, highly branched structure, and rich functional
Downloaded via 45.148.124.140 on September 2, 2020 at 11:55:14 (UTC).

moieties. However, hyperbranched polymers also have some


limitations. For example, the spherical structure increases the
crosslinking hindrance, resulting in surplus functional
moieties. In this study, a multiarm star polymer with
hyperbranched polyester core and linear polymer arms was
synthesized and used as UV-curable coating. H40, the fourth
generation of the hyperbranched polyester, was chosen as the
core owing to its low viscosity and high chemical reactivity.
Poly(ε-caprolactone) (PCL) arms were introduced to
increase the content of flexible segments and reduce the
cross-linking hindrance. The terminal hydroxyls were then replaced with methacrylate groups to endow the star polymer with
UV curable ability, yielding HPCLn-M. This multiarm star polymer was considered as a promising candidate to make up for the
shortcomings of UV-curable coating made from the hyperbranched polymer. The properties, such as hardness, adhesion, acid
resistance, and alkali resistance of cured films were enhanced obviously after the grafting of PCL. Moreover, to further explore
the effect of the length of PCL grafts on the coating, star polymers with different degree of polymerization (DP) were
synthesized. Through the performance tests of cured films, it was found that the multiarm star polymer HPCLn-M could make
up for the limitations of the hyperbranched polymer when the DP of PCL was suitable, and the comprehensive performance of
cured film reached the best when the DP of PCL was 20. Overall, this multiarm star polymer could combine the advantages of
the hyperbranched polymer and linear polymer and has the potential to be the next environmentally friendly UV-curable
coating.

1. INTRODUCTION the unique structural characteristics. The three-dimensional


UV-curable coating is considered as a kind of energy-saving spherical structure endows hyperbranched polymers with lower
and environmentally friendly coating developed from 1960s.1,2 viscosity and higher solubility in many solvents, compareds to
UV curing of the polymers can be accomplished in tens of linear polymers with the same molecular weight. The
seconds, even faster. UV-curable coatings contain less solvent, application of hyperbranched polymers in UV-curable coating
which reduces the emission of volatile organic compounds can reduce the content of reactive diluent and solvent, which
(VOC). Besides, because no heating is required, UV-curable can reduce the emission of VOC. In addition, the abundant
coating avoids thermal damage and has a wide range of functional moieties on the surface of spherical hyperbranched
applications. UV curing also consumes less energy than polymers can increase the density of cross-linking sites, which
thermal curing.3−7 results in a high-density cross-linked network structure and a
Generally, the oligomers for UV-curable coatings are faster UV-curing speed.12−18 Besides, functional coatings, such
composed of linear polymers, but the viscosity of linear as protective coatings19 and antifouling coatings20 can be made
polymers usually increases dramatically with the increase of by modifying the ending groups of hyperbranched polymers.
molecular weight. In order to obtain the appropriate viscosity, However, the spherical structure of the hyperbranched
plenty of reactive diluents or solvents are often added, resulting polymers increases the cross-linking hindrance to a certain
in an increase in systemic toxicity.8−11 Therefore, polymers
with low viscosity are necessary for UV-curable coatings. Received: August 22, 2018
In recent years, hyperbranched polymers have attracted Accepted: October 11, 2018
much attention of being used as UV-curable coating because of Published: October 23, 2018

© 2018 American Chemical Society 13928 DOI: 10.1021/acsomega.8b02128


ACS Omega 2018, 3, 13928−13934
ACS Omega Article

extent simultaneously, resulting in excess unreacted functional 2. RESULTS AND DISCUSSION


moieties; and the excess functional groups in coating will 2.1. Synthesis of Multiarm Star Polymer H40-star-
reduce the stability and resistance of the film.21,22 Besides, PCLn (HPCLn) and H40-star-PCLn(10∼30)-MAC (HPCLn-M).
volume shrinkage occurs rapidly during the UV-curing process Ring-opening polymerization was used to synthesize five kinds
of the polymer because of the spherical structure. As a result, of HPCLn as depicted in Scheme 1. Owing to the different
internal stress is generated and the adhesion between coating feed ratios between H40 and ε-caprolactone, HPCLn
and the substrate decreases. In contrast to hyperbranched containing different lengths of PCL arms were obtained. The
polymers, linear polymers have a higher reaction degree in DP and molecular weight of multiarm star polymers are listed
cross-linking.23,24 Thus, hyperbranched polymers have limi- in Table 1.
tations which could be compensated by linear polymers.25 Taking HPCL20 as an example, the DP of PCL chains, the
In this study, we synthesized a multiarm star polymer with a quantity of PCL arms in each H40 core, and the molecular
hyperbranched polyester core and poly(ε-caprolactone) (PCL) weights were obtained from the 1H NMR spectra (Figure 1a).
arms (Scheme 1). The linear polymers are radially attached to

Scheme 1. Synthesis of MultiArm Star Polymer HPCLn-M

the central core, forming a star polymer.26−29 H40, the fourth


generation of the hyperbranched polyester, was chosen as the
core moiety owing to its low viscosity and high reactivity.30−33
PCL was chosen as the graft moiety because of its good Figure 1. 1H NMR spectra of (a) HPCL20 and (b) HPCL20-M.
compatibility, good solubility, and safety. Linear PCL was
grafted onto H40 to obtain the multiarm star polymer The small signals appear at about 1.27 ppm corresponding to
(designed as HPCLn) by ring-open polymerization.34,35 methyl protons of the hyperbranched polyester. The signals at
Methacrylation was then carried out to endue polymers with about 3.67 ppm can be assigned to the methylene protons next
cross-linking ability. Hyperbranched polymer cores could to the hydroxyl terminus, whereas the signals at about 2.34
provide low viscosity and rich functional groups, whereas ppm can be attributed to protons on methylene groups
linear PCL arms could decrease the cross-linking hindrance adjacent to ester groups in the repeating unit. The practical
and increase the reaction degree of cross-linking. Also, this quantity of PCL arms in each H40 were calculated by
multiarm star structure can prevent phase separation of the comparing the peak area of methyl protons and the peak area
polymer with the change of temperature. In addition, multiarm of methylene protons next to the hydroxyl terminus. In
star polymers (HPCL-M) with different degrees of polymer- addition, the DP was determined by calculating the ratio of the
ization (DP) were synthesized to explore the effect of the integral of the signal of methylene protons next to ester groups
length of PCL arms on the coating. The viscosity, melting and the integral of the signal of methylene protons next to the
temperature, thermal stability, and cured film properties (such hydroxyl terminus. Then, the molecular weights were
as hardness, adhesion, acid resistance, and alkali resistance) of calculated by the value of DP and the quantity of PCL arms
HPCL-M were also explored. Then, we demonstrated that this in each H40 core. The molar ratio of PCL arms and H40 end
multiarm star polymer had a good performance in UV-curable groups (Table 1) is 0.50−0.61, meaning more than half of the
coating applications and could compensate up for the hydroxyl end groups successfully grafted PCL. In addition, the
shortcomings of the hyperbranched polymer. practical DP of the PCL grafts is close to the targeted DP. The

Table 1. Data of Synthesized Materials


sample PCL/H40 (n/n)a CC/H40 (n/n)b DP, aimc DP, NMRd Mn, NMR (kDa)e Mn, GPC (kDa) Mw, GPC (kDa)
HPCL10 0.61 0.33 10 11 56 39 73
HPCL15 0.58 0.29 15 16 75 54 102
HPCL20 0.54 0.26 20 22 93 63 131
HPCL25 0.53 0.25 25 27 112 70 155
HPCL30 0.50 0.22 30 34 131 84 196

a
The ratio of PCL arms and H40 end groups calculated by 1H NMR. bThe ratio of CC and H40 end groups calculated by 1H NMR.
c
Theoretical value of DP according to the feed ratio. dPractical value of DP calculated by 1H NMR. eMolecular weight calculated by 1H NMR.

13929 DOI: 10.1021/acsomega.8b02128


ACS Omega 2018, 3, 13928−13934
ACS Omega Article

length of PCL arms is closer to the targeted value with the because linear arms provided chain entanglement and
decrease of DP values. The calculation accuracy decreased interactions. All polymers show shear thinning behavior. H40
when the DP increased because of the weaker signal of the shows low viscosity and weak shear thinning because of its
methylene protons next to the hydroxyl terminus. Besides, three-dimensional spherical structure. Polymers with longer
molecular weights were also determined by gel permeation PCL grafts exhibit more significant shear thinning when the
chromatography (GPC). The different structures between shear rates increased, which indicates more physical entangle-
hyperbranched and linear polymers led to results deviations ments and wider molecular weight distribution in these
from 1H NMR data. Polymer dispersity was shown by GPC systems. At low shear rates, the entanglement and disentangle-
data, which increased with the increase of molecular weights. ment were in dynamic equilibrium, showing a basically
The second step in the synthesis was methacrylation in order constant viscosity. Macromolecules were in a highly entangled
to transform hydroxyls to methacrylate moieties. As shown in network structure at this period, so the shear stress and
Figure 1b, the signals at about 6.12 and 5.57 ppm correspond viscosity were high. At high shear rates, the rate of
to protons on double bonds. The small signals appear at about disentanglement of the molecular chains was greater than the
1.91 ppm attributed to methyl protons. The result of the 1H rate of entanglement, resulting in less molecular chains
NMR spectrum demonstrates that methacrylate groups were entangled structure. PCL grafts were oriented in the direction
grown onto HPCL20 successfully. The amount of methacrylate of flow. When the shear rate was higher, the degree of
moieties could be calculated by comparing the signal area of orientation became higher, exhibiting the lower shear stress
methyl protons in methacrylate moieties and the signal area of and lower viscosity. Polymers with longer PCL arms
methyl protons in H40. In addition, the results show that underwent more orientation at high shear rates, thus showing
about half hydroxyls were transformed to methacrylate more pronounced shear thinning. The low melting temper-
moieties (Table 1). ature and viscosity show the potential for HPCLn-M to be
2.2. Shear Viscosity. Viscosity is a key factor for UV- used in high solids or even powder coatings.
curable systems because of its direct effects on leveling 2.3. DSC Analysis. DSC tests were executed to determine
properties and coating methods. Generally, the viscosity of degree of crystallization and melting temperature. As shown in
UV-curable systems is determined by the oligomer, which is Table 2, polymers crystallized to varying degrees (23−36%)
mainly related to segment density of polymer, intermolecular with the increase of the DP of PCL due to the crystallinity of
chain entanglement, and hydrogen bonding interactions. The PCL. The degree of crystallization was calculated by setting
tests need to be performed while HPCLn-M are in a molten 166.5 J/g to the fusion heat of 100% crystallinity.37 With the
state in order to determine the bulk viscosity. The melting growth of PCL grafts, the molecular weight and flexibility of
temperature was determined by differential scanning calorim- the hyperbranched star polymer increased, leading to a higher
etry (DSC). As shown in Table 2, the melting temperature of melting temperature (Figure 3).

Table 2. DSC Analysis of Polymers


degree of onset of melting peak of melting
sample crystallization (%) (°C) (°C)
H40-M
HPCL10-M 23 42.6 50.3
HPCL15-M 28 46.2 53.5
HPCL20-M 31 48.3 54.5
HPCL25-M 34 54.6 58.5
HPCL30-M 36 52.1 60.6

HPCLn-M was 50.3−60.6 °C. Thus, 70 °C was chosen as the


test temperature at which point HPCLn-M could be Figure 3. DSC curves of H40-M and HPCLn-M.
completely melted. Figure 2 shows the typical plots of viscosity
as a function of shear rate. At the same shear rate, the shear
viscosity increases with the increase of the molecular weight
2.4. Thermal Stability. Thermogravimetric curves of
HPCLn and HPCLn-M are shown in Figure 4. The
temperature of 10, 50, and 90% weight loss of polymers are
listed in Table 3. All polymers could stay stable until 250 °C,
suggesting a general good thermal stability. The spherical
structure of H40 protected the ester bond in the inner layer,
enabling H40 and H40-M with a little higher thermal
degradation temperature. Flexible PCL grafts were easier to
be degraded than spherical H40. The thermal decomposition
curves of HPCLn star polymers are divided into two sections,
the degradation of PCL and H40, obviously shown in Figure
4b, which also implies the successful grafting of PCL.
Methacrylate groups endowed HPCLn with cross-linking
function. Cross-linking occurred during heating, so the thermal
Figure 2. Shear viscosity of polymers as a function of shear rate at 70 stability of HPCLn-M samples is universally better than
°C. HPCLn. The temperature of 50% weight loss of HPCLn-M is
13930 DOI: 10.1021/acsomega.8b02128
ACS Omega 2018, 3, 13928−13934
ACS Omega Article

Figure 4. (a) TGA curves and (b) weight change curves of H40 and HPCLn; (c) TGA curves and (d) weight change curves of H40-M and
HPCLn-M.

Table 3. TGA Data of Polymers made. The hardness, adhesion, acid resistance, and alkali
sample T10% (°C) T50% (°C) T90% (°C)
resistance of films were tested. The viscosity was determined
H40 261 359 433
by the results in Figure 2. The results are listed in Table 4.
HPCL10 274 337 418 When the length of PCL arms grew, flexible segments
HPCL15 305 338 400 increased and the cross-linking steric hindrance reduced,
HPCL20 311 341 400 facilitating the crosslinking reaction. As a result, remaining
HPCL25 314 342 400 carbon−carbon double bonds reduced and the reaction degree
HPCL30 296 329 379
of cross-linking improved, leading to better hardness, adhesion,
H40-M 327 414 447
HPCL10-M 303 399 430 acid resistance, and alkali resistance of films. However, the
HPCL15-M 310 378 424 viscosity of films increased significantly with the growth of
HPCL20-M 318 389 417 PCL arms. When the DP of PCL grafts exceeded 20, the
HPCL25-M 350 390 403 hardness, adhesion, and resistance no longer increased with the
HPCL30-M 343 383 397 growth of PCL arms, but the viscosity still increased
significantly. Thus, HPCL20-M exhibited the best compre-
higher than HPCLn by about 50 °C, implying successful
methacrylation. hensive performance in comparison.
2.5. Properties of HPCLn-M-Cured Films. In this study, To sum up, the abundant functional moieties of H40
PCL was grafted onto H40 to reduce the steric cross-linking brought high reactivity and large cross-linking density, but also
hindrance of hyperbranched polymers. Some coating proper- led to unreacted moieties, which had a bad effect on the
ties were determined to evaluate the effectiveness of PCL arms. stability of cured films. Linear PCL grafts with suitable length
Cured films were prepared by polymers HPCLn-M, photo
could make up for the shortcomings of films made from H40.
initiators, and solvent. The mole fraction of H40 was same at
3.0 mol/L, whereas the length of PCL grafts was different, Besides, the properties were affected by the DP of PCL, and
highlighting the features of linear grafts. Six kinds of films with the comprehensive performance reached the best when the DP
the DP of PCL at 0, 10, 15, 20, 25, and 30, respectively, were of PCL was 20.

Table 4. Properties of Cured Films (3.0 mol/L H40 with Different Lengths of PCL Arms)

property H40-M HPCL10-M HPCL15-M HPCL20-M HPCL25-M HPCL30-M


viscosity (Pa·s) 2.18 19.5 53.8 89.4 194 324
hardness B HB HB H H H
adhesion/grade 2 1 1 0 0 0
acid resistance bubble bubble bubble no change no change no change
alkali resistance bubble bubble bubble no change no change no change
saline water resistance no change no change no change no change no change no change

13931 DOI: 10.1021/acsomega.8b02128


ACS Omega 2018, 3, 13928−13934
ACS Omega Article

3. CONCLUSIONS capping. The graft polymers were obtained by grafting ε-


Multiarm star polymers (HPCLn-M) were prepared with a caprolactone onto hydroxyls end groups. Then, the hydroxyls
simple procedure and a high yield. H40 was chosen as the core of PCL were capped with methacrylate moieties. Five kinds of
owing to its low viscosity and high reactivity. PCL was grafted macromonomers containing different lengths of PCL grafts
onto H40 by means of ring-opening polymerization, and the were synthesized.
terminal hydroxyls were substituted by methacrylate groups. 4.4. General Procedure for Grafting PCL onto H40.
This multiarm star polymer was applied to UV-curable Taking the synthesis of HPCL20 as an example according to a
coating. The effect of H40 and PCL on the coating was previous report,36 the fourth generation H40 (0.800 g, ∼7.10
explored. H40 could improve the hardness, adhesion, and mmol hydroxyl groups) and dry ε-caprolactone (16.0 g, 142
viscosity of films because of its three-dimensional spherical mmol) was added to a round-bottomed flask. H40 completely
structure and rich functional groups. However, weak acid dissolved in ε-caprolactone. After the temperature raised to
resistance and alkali resistance were caused at the same time. 130 °C, a catalytic amount of Sn(Oct)2 (catalyst/hydroxyl
PCL grafts could make up for this shortcoming by increasing groups = 1/20, n/n) was added. The ring-opening polymer-
the content of flexible segments and the reaction degree of
ization was triggered under the protection of N2 (g). The
cross-linking. Moreover, the performance is affected by the DP
of PCL, and the suitable DP of PCL grafts for the sake of great mixture was stirred for 5 h, turning into viscous liquid. Then,
performance was determined as 20 in this study. HPCLn-M the mixture was dissolved in THF after cooling down to room
have low melting temperature and low shear viscosity, reducing temperature. The polymer was precipitated into a 10-fold
the usage of solvent and showing a potential for powder mixed solution of cold methanol and ether (1:1), before dried
coating. Thus, this multiarm star polymer could be an at 35 °C for 24 h. Finally, 14.0 g (yield, 83.2 wt %) white
environmentally friendly UV-curable coating, which combines crystalline powders were obtained.
the advantages of the hyperbranched polymer and linear 1
H NMR (CDCl3) data, δ (ppm): 4.08 (m, −CH2−O−
polymer. CO−, bis-MPA), 4.02 (m, −CH2−O−CO−, ε-PCL), 3.67 (m,
−CH2−OH), 2.34 (m, −CH2−CO−O−, ε-PCL), 1.67 (m,
4. EXPERIMENTAL SECTION −CH2−CH2−CO−O− or −CH2−CH2−O−CO−), 1.40 (m,
4.1. Materials. Boltorn H40 regular purchased from Seebio −CH2−CH2−CH2−), 1.27 (s, −CH3).
is the fourth generation of the hyperbranched polyester and 4.5. General Procedure for Methacrylation. Methacry-
has about 64 hydroxyl end groups per molecule on average. lation was performed according to the previous literature.37 A
The theoretical molecular weight of H40 is 7214 g/mol. H40 star-branched polyester HPCL20 (5.00 g, containing 2.00
was dried at room temperature in a vacuum oven for 24 h mmol hydroxyl end groups) was dissolved in CH2Cl2 (15 mL)
before experiments. Methacrylic anhydride, ε-caprolactone, in a double-neck round-bottom flask. Triethylamine (0.607 g,
Sn(Oct)2, and (3-aminopropy)trimethoxysilane were pur- 6.00 mmol) and 4-dimethylaminopyridine (0.100 g, 0.82
chased from Sigma-Aldrich. ε-Caprolactone was distilled mmol) were added to the solution. The flask was equipped
under reduced pressure before experiments. with a drying tube filled with calcium chloride anhydrous and
4.2. Characterization and Instruments. 1H NMR and cooled on a water/ice-bath. Then, methacrylic anhydride
13
C NMR were carried out on an AVANCE III HD 400 (0.617 g, 4.00 mmol) diluted with CH2Cl2 (3 mL) was added
spectrometer at 400 and 100 MHz, respectively, using CDCl3 dropwise. The mixture was stirred for 3 h under the protection
as the solvent. The molecular weight was determined by GPC of N2 (g). After further being diluted with CH2Cl2, the reaction
HLC-8320 GPC using tetrahydrofuran (THF) as the eluent.
mixture was precipitated into 10-fold cold ether. At last, the
The flow rate was 1 mL/min. Linear polystyrene standards are
used as calibrations, which is a relative measurement method. product was dried at 35 °C for 24 h to give 4.6 g (yield 92 wt
Rheological properties of polymers were performed on an AR- %) of white crystalline powder.
G2 rotary rheometer (TA, USA) at 70 °C in the shear rate
1
H NMR (CDCl3) data, δ (ppm): 6.09 (s, CCH2, cis to
range of 0.01−200 s−1. 25 mm diameter and 2 mm thickness methyl), 5.54 (s, CCH2, trans to methyl), 4.06 (m, −CH2−
compression molded sample platens were prepared using a O−CO−, bis-MPA), 3.87 (m, −CH2−O−CO−, ε-PCL), 3.67
laboratory hot press at 70 °C under 15 MPa pressure for 15 (m, −CH2−OH), 2.34 (m, −CH2−CO−O−, ε-PCL), 1.94 (s,
min. In addition, the gap was adjusted to 1.0 mm. The degree −CH3, methacrylate), 1.64 (m, −CH2−CH2−CO−O− or
of crystallization and melting temperature were determined by −CH2−CH2−O−CO−), 1.38 (m, −CH2−CH2−CH2−), 1.25
DSC Pyris 1. Samples (about 7 mg) were heated in N2 ppm (s, −CH3, bis-MPA).
atmosphere from −50 to 150 °C, stayed for 1 min, cooled 4.6. Preparation of UV-Cured Film. In order to explore
down to −50 °C, stayed for 1 min, and then heated to 150 °C the effect of hyperbranched polymer, linear polymer and its DP
again. The heating rate and cooling rate both were 10 °C/min. on the properties of the coating, one group of UV-cured films
Thermal stability was determined via thermogravimetric was made. The group contained six kinds of films with the DP
analysis (TGA) Q5000IR. Samples (approximate 5 mg) were
of PCL at 0, 10, 15, 20, 25, and 30, respectively. The content of
heated from 50 to 600 °C with a heating rate of 20 °C/min in
H40 was controlled at the same mole fraction. A certain
N2 atmosphere. The hardness of cured films was determined
according to GB/T 6739-2006. Adhesion strength of cured concentration of the polymer and 3 wt % of photo initiators
films was determined according to GB/T 9286-1998. were dissolved in CH2Cl2. The solution was coated on the
Resistance to chemical reagents of cured films was determined tinplate using a coating bar with 30 μm and then exposed to
according to GB/T 1763-79. ultraviolet light at the wavelength of 365 nm, cured several
4.3. Experimental Methods and Procedures. The minutes. The distance between the tinplate and ultraviolet light
synthesis can be divided into two parts: grafting and end- was 9 cm. The solvent was evaporated finally.
13932 DOI: 10.1021/acsomega.8b02128
ACS Omega 2018, 3, 13928−13934
ACS Omega


Article

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13934 DOI: 10.1021/acsomega.8b02128


ACS Omega 2018, 3, 13928−13934

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