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Fawn A 4 B cee = 6G sear E— [ise rear — Saxe ls Shesoog slong Wat Ts Sapo Pal desc et] aceon — rev|eonme] tte Rebant Speer Secon: Perot Comets etn ee =a © AAoproved — WE. Aoproved as Noted °C. Ravan &Rewtmit ° D.Rijeced © .Frinbmaton Cry a we: oman Ka Tai henna ce ‘Fiecrs saan onzorr ee meni fe Edeiv ~zA EEE rath Mte ranennioss ore "rans No I Description (MSRA) Date Sets | rmesemaeraccns, | Cowonncor | «(naan | Reviewed Comment Al Actes before stating th task al persons shal be brofed about the hazards and risks involved inthe aetty tough Pre Task Bring by tho concerned SupecvserForemar and roords tbe maintained SUNOZ ‘Any lfing tasks shal be cared out by persons physical capable to 6 so. Deploy enough numberof personne! [No excess storage of materials o be done inthe work place only required quanty to be taken forthe Job ‘Adoquatesignage's tobe displayed onthe chemical tre. ‘Adequate fre Extinguishers tobe placed in he chemical stores. ‘Al mates shouldbe etacked proper manne. Proper bars shouldbe provides SLN Ensure that close supersion is provided up oan end ofthe task Use right oot forthe jo, Ensure Hammer hackea and fle handles to be checked fr deterioration Defective too shoud not be issued or used to perorm te task, 10 be checked by storekeeper 8. Hand ool shall be fee fom ol grease Bete. ‘All power tools should inspected by a competent electrician and recor tobe hept atthe sore. ‘Al potable pow oo sould be ftod wth adequate fuse prooction either nthe tol body or ints ‘lectical pug, SLNOS Permit io Work tobe obtained prior str ofthe task ‘SLNOGD Emergency contact number splayed Reviewed by, SKaleeswaran Khatib & Alam WEMAAR DEllisDon A. wB a ‘PAR SPML-MEP AEC 16-0018 oy 20402019 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS PROJECT Park Heights | & Il MBR - Dubai Hills Estate Dubai, UAE METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS Tssued for approval i om 5 anf [a [rae rome_ [ORE rapa Roane Eraeeer |engneer_| Enos, [Manager | Manger_| Enger Rev | Date Review By | Review | Fcuaiad ‘Validated | Approved By By By By Fase | 7 — Spe Fa NSERTILC [RSE HRC SPwL AIP AEC NS 0 WEMAAR TS Deron WA G ,..../eoweele Date: | soto2n9 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS Content Item Bement Page No 1 Objective 3 2 Scope 3 3 Reference Documents 3 4 Definitions 3 4 satey 4 5 “Tools Instruments 5 6 Supervisions and Responsibilities s 7 Procedures /Method tbe wed ° 8 ‘Witness Demonstration / Completion A ° Appentices 18 WEMAAR HS Nor | PURC-OFM-MER NEC.NS 2019 Desisdon WAR GS [room Enrmmererss Sey te Date: | 20.10.2019 10 20 30 40 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS OBJECTIVE “This method statement describes the methodology of testing and commissioning of ‘Ventilation Fans in the Projest- Park Heights 1811, MBR — Dubai Hills Estate, Dubai UAE. I's generated to ensure thatthe testing procedures are in place and to provide adequete tools and equipment to carry out the complete testing in safe manne. SCOPE ‘This method statement covers the mechanical commissioning of Venlation Fans to achieve the required set in the standard. The purpose of the procedure given in this section is to check that the system is in satisfactory and safe concition before starting up. All the following checks should be carried out in the sequence given before the initial running of the equipments. REFERENCE DOCUMENTS © Project Specification © Testing and Commissioning Plan ‘= Project Quality and Safety Plan © CIBSE Code A. © Relevant Standards and Codes © Approved Shop Drawings & Submitials DEFINITIONS © Clint EMAAR = Consultant KHATIB & ALAML = Main Contractor ‘Shapoorj Pallonji Mideast LLC (SPML) © MEP Contractor Shapoorj Pallonji Mideast LC - MEP Division MIR + Material Inspection Request oe + Method Statement . 1 Inspection and Test Plan 5 tS "Inspection Request > AHU Air Handling Unit = FARU Fresh Air Handling Unit . 7D Shop drawing ina EMAAR HS Nor_| PiRCSPmLERMECISor8 DEllisDon Revision: | 00 ote: | 20.10.2010 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS * MBC + Mechanical ° PPE + Personal Protection Equipment + HSE Health, Safety & Envieonment 80 SAFETY Prior to execution of any related sctvity, the supervicor in-charge shal ensure that ll involved personnel sre made aware of the hazards & precautions tobe observed in pesforming the job and the related & applicable HSE regulations of Cent / Company ‘© Inorder to ensue that safe conditions are attained on ste during this testing, all safty rules must be observed, ‘© Any person engaged in the system inspection and testing ae tobe skied snd ‘must have received proper and adequate traning related tothe ‘procedures to be followed and the correct use of any test equipment that isto be use for particular testing activity ‘© All est instruments should have been stored in a safe and suitable contion ‘and the test method used should not erete any danger. The controls supplier must have ensured and recorded in writing that al plant drives have been commissioned prior to commissioning ofthe Ar system. ‘© Alluitable “Permit to Work” must have been obtain prior to testing, 1» Any process adopted and may have a particular safety rik will be sssesed and addressed as required, ‘+ When required, waming notices and adequate cordoning off of working areas should be considered. ‘All applicable site safety polices are tobe msintsined. (RJEMAAR e TiS Nor | Pinos DEllisDon Revieton: | 00 set A Date: | 30.10.2018 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 60 TOOLS & INSTRUMENTS + Micro-Manometer + Clamp Tester «Tachometer + Pitot Tube Vane Anemometer ‘+ Technician regular hand tols (Spanner Set, Cutting Plies, Measuring Tape, Side cuter, Screw Driver set, Hole Saw Cutter & ct.) ‘© Alsoall other necessary tols/ equipment / consumables. 0 SUPERVISION AND RESPONSIBILITIES 7A Project manager ‘Shall be responsible for the following: Ensure that plant & labor needed to execute the works acceding to the scope! program are available and workable. ‘To co-ordinate with site engineer, safety officer, foreman fer a safe and proper ‘execution ofthe works. ‘To guide specific attention to all safety measures in coordination with safety officer. ROEMAAR MS Nor | Pic SmLuEPaRECABI0I9 DElisDon A. & . eoston| Date: | 20.10.2018, ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 72 HSE Safety officer ‘ill be responsible forthe following ‘© To ensure implementation of all safety measures related tothe nature of the works. ‘© Production of the risk assessment in conjunction with project manager and ‘presentation to the site eam in the form of a toolbox talk. ‘© To ensure that all personnel are sware oftheir responsibilities, alert and safe. ‘© To coordinate with the project manager to ensure that all the implemented safety measures ar elective enough to mainain safe working onsite. ‘+ To give special concem to housekeeping and ensue the area of work is kept clean and tidy To ensure access to the area of work is maintained clear and safe for both vehicles and personnel Check and approve all hot work penmits, plant certifications et 1 Ensure all required signs for the safe execution of the job are in place and regularly monitored. ‘© To ensure a cleat tidy workplace always 73 Project Engincer/ supervisor ‘© Eneure the works are carried out as per this method statement and signed by himself and hie supervisor. ‘* Ensue that tool box meetings are provided by the supervisor every day prior to start of works ‘© He will carry out his duties in 8 manner that wil be coordisated by the project ‘manager on as daily basis and ensure proper distribution of the workforce and ‘equipment. [REEMAAR Wate | peconanea D Ellison A & eit | sonny Mia Date; | sot02019 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS ‘+ He shal coordinate with the projet manager for any equirement of aditional © To coordinate with safety officer ensuring safe working and proper housekeeping maintsined. 74 Supervisor: Responsible for the day to day job on site which includes supervising skilled /semiskiled operatives, or any other staf assigned to do this ‘work. He wil be responsible for safety oftheir operatives and quality of works 75 QN/QC Engineer ‘© Overseeing sll the quality roqurements and quality control measures for the ‘project in coordination with Project Manager / Site Engineet. QA/QC engineer should report to corporate QA/QC manager for Quality issues, The work to check internally to confirm the quality of work. HRC SPM MEP-MECMS-048 RUEMAAR wie Detisdon WA G [power on Date: | s0.t0.2019 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS TESTING AND COMMISIONING OF VENTILATION FANS WEEMAAR SS 2 ia DEllisDon & Revision [0 Date: | 30.10.2040 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS PROCEDURES / METHOD TO BE USED 8..Bre-Commissioning [Before starting regulation, iis essential thatthe fllowing conditions are falfle: ‘©The building is complete, and windows / doors are open or shut ‘consistent with ther normal state ‘© The air distibution system is complete and where required by the specification ‘© Tuming vanes, thermal insulation, scoustc linings and sensing ements have been fitted and ere udamaged. ‘© Dampers throughout the system are secured in the fully open position (except where other requirements may be specified) ‘© There is free movement offre dampers, together with the location ‘of, access to and fiting of fusible link assemblies, all the fire dampers are finally secured in the open position All adjustable louvers set without deflection, ie. normal to face of grille, adjustable cones on difuser set either alin the fully up or down position ‘© Test holes are provided st stategic points for the measurement of branch and total ai volume How rates ‘+ All mechanical checks on fan, motor, electrical power supply, ‘machine start-up and visual checks frat tghtnes. HRC SPL MEP-MEC-MS-0018 [SJEMAAR 1 WEMAAR Delisdon WA Gwe Date: | so.to.z19 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 8.2 Commissioning Procedure Regulation of ir volume flow rates shouldbe caried out in aocerdance with the following procedure. Its applicable to all ir distribution sysiem that requires manual regulation. Only the method of measuring sew st terminals is particular tothe typeof system involve. 82.1 Prsllminaries to regulation ‘Check the dampers onal terminal rile or diffsers ‘+ Run the fan an ensure tefl load curent isnt exceeded ‘+ Measure and recor te fn total volume flow delivered ‘+ Measure and record the indicated rates of i flv tll terminal grilles ‘+ Study the general pattem indicated bythe initia readings 82.2 Proportional Balancing + The frst ask sto regulate the terminal dampers onthe bch ‘+ When all ranch ajusted, next stp is to regulate the sb-bateh ‘Regulate the sir terminals ‘+ Finally, when the regulation of all branch dampers has bein completed, ‘the fan output should be adjusted to obtain the specified defaitve sir ow inthe main duct. TS No: | PARCSPAL-WEPaNEows 0010 EMAAR Délisdon A. & Revision: | 00 Date: | s0so2019 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 8.2.3 Terminal Balancing ‘> Perform an initial sean at cach outlet of the terminal branches, ‘© Establish the index terminal and keep the damper fully open, ‘Balance the other outlets proportionally tothe same percentage of flow set in the branch duct,(deally an overall reading of within 10% between terminals should be cbtainable = 5% of design and 20% in open areas) A full scan of the riser is undertaken to determine, index run, readings ia ptot traverse ‘© Riser proportional balance undertaken as per CIBSE code. ‘A fall sean ofthe floor to be undertaken to detenmine index terminal Floor proportional to be undertaken as per CIBSE codes, process to be repeated up the building. ‘A final proportional balance ofthe riser tobe done A fall sean of terminal and floor and main volumes to be recorded, no Dalancing tweaking works a this stage. ‘©All dampers willbe locked and marked in their final settings ‘+ Fan and motor tests to be carried out to include, full pressure profile, RPM, current voltage. © Full test report tobe reproduced onthe approved test sheets. [REEMAAR es [cen neces Deisdon WZ & warp Date: | 300209 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS TESTING AND COMMISIONING OF STAIRCASE & LIFT PRESSURIZATION FANS (LPF & SPF) WEMAAR 2 2D EllisDon A g Revision [00 Dats: | s0.t0.2¥18 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 90 PROCEDURES / METHOD TO BE USED 9.1 Pre-Commissioning 9411 Fan Checks ‘The main objective ofthe pr-commissoning activity isto minimize the rsk of injury and ‘damage to personne! and equipment. With the electrical supply isosted a pre- ‘commissioning checklist should be earied out. These checks ensure thet the system is statically complete and ready to sett work. Perform the following checks and record the ‘eslts on the Pre-Commissioning Check List Sheets 9.1L Carry out the fllowing mechanical checks for each fan: + Measurement points identified and test holes drilled ‘© Dampers installed and accessible. ‘Fan chamber, ductwork and system components ited and clean, ‘All components, vibration isolators, bolts, xing, suport te ae installed ‘and secured. ‘© Fan and motor fice orotate. ‘Impeller is secure and fre to rotate. ‘© Fan casing and Impeller are clean, ‘+ Drive system correctly set 9.1.1.2 Carry out the following electrical checks for each fan: © Wiring complete & power availble, © Allelectrcal tests completed. ‘© Verify loca isolation of motor and contro cireuits ‘Confirm there ae no in-shrouded live components with the panels. ‘PAR SPML MEP MECNS-0018 WEEMAAR MS Nez BUEMAAR Délisdon WA BS... | | bate: 30.10.2018 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS ‘© Confirm tht the panels and switchgear are clean. ‘© Confirm thst there is no mechanical damage to the switcher. ‘Confirm tht sil mechanical checks on the fan and motor are completed, ‘© Confirm that sil eable connections are tight on terminals ‘© Confirm thatthe intemal links on the starter are correct. ‘© Confirm that al witing hasbeen completed s per ciruit diagram. © Confirm thatthe fse ratings & MCB ratings are corret, ‘© Contitm thatthe starter overloads ae set correctly in relation to the motor ‘name-plate fll load current, ‘Confirm that insulation tests on the motor have been performed satistsctorly in accordance with test shel 9.12 Setting-To-Work Checks Once ll the sppliceble pre-commissioning setivties have been satisfsctrily signed off, ‘the system willbe ready to set-o-work. Confirm the following: - ‘© All branch and terminal dampers open, ‘© Farr main damper 50% open to reduce inital start current. ‘© Fans avoilable to run ‘© Windows and doors closed, ‘© No.undue noise or vibration detected. ‘© uses, switchgear and motor not overstressed. ‘© Running curent lower than motor FL.C. ‘© Fan pressure developed not exceeding system design. ‘© Direction and rotational speed of motor i core. ‘© Motor, fn and dive are fee from vibration and undue noise. ‘+ Star deli starter timers are correctly set + Motor running currents balance between phases © Motor and bearings are not overheating, ‘PARP MEP MEC-AIS-0018 RUEMAAR MS Ne DElisDon A &., Revision: [00 Date: | 30.10.2010 METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 94.3 Fan Testing ‘The pressurization fans ae activated manually in the basic TAB testrg; any automatic sctivatio i not part ofthe basic TAB test. Perform the following Commissioning performance test for each Staircase & Lift Pressurization System Unit (Check Air Flow rte of fan using Pitot tube and Micro-manometer. Record the state pressure profile across the unit as follows: Fan ale . Unit Discharge ‘© Messare fan & motor rotational speeds. ‘© Measure motor running curent onal phases. 9.14 General Balancing Principle ‘The format for proportional balancing isthe same foreach system whether supply ot ‘extract. This procedure can be sub-divided ino the folowing element, Ensure all dampers are fully opened (VCD & FD) Initial system volume cheek Initial sean of ie terminals Balance of air terminals Final sean of sir terminals Final system volume check. vvvvvy 9.1.4.1 Initial system volume check ‘© The initial volume foreach system is obtained by pitot travers and recorded on ‘tet sheet either for circular ductwork o for rectangular/square ductwork, ‘Ifthe duty is low check pressure drops across filter banks and cols et. snd cross-reference to design figures for anomalies. Ifthe duty ishigh it will need to ‘be regulated by means of the main damper or pulley change. WEMAAR MS Not Saison ~zA o. vo [00 Date: | 30.10.2019 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 9.1.4.2 Tata sean of ale terminals Carry out an ints san ofall terminals using an anemometer (and measuring ‘hood if necessary) and log results on relevant test document © With the aid ofa single in schematic andthe obtained est data identity the index terminal. (Commonly the faest branch from far). Indicate system layout on sheet 9.1.43 Balance of air terminals ‘Working back towards the fan fom the index terminal, adjust each terminal damper in tur to obtain «reading in proportion with te index (dealy an overall reading of within 10% between terminals). © Once all terminals on this branch are proportionally in balance with each other ‘move onto the next nearest branch. Taking the terminal withthe lowest dy ‘compared to is design repeat the exercise described above, Tis setivity is then repested unt all branches have individually been proportionally balanced. ©The next step is o proportionally balance the main branches. Select the index branch, this willbe the branch whose tested duty isthe lowest compared tits design duty. Tea, working back tothe fan, the other branches are adjusted by use oftheir main dampers until they are proportionally in balance with the index. 9.1.44 Final san of air terminals Once al branches are in proportional balance the main fan volume should be retested. Ifthe fan duty is outside ofthe design tolerances set, then it should be adjusted scordingly. This can be by means of plley change or adjustment of ‘the main damper. ‘© Fan /motor speeds, running curent and system pressures shouldbe retaken snd logged. 9.1.4.5 Special exceptions: ‘+ In some cases, t may not be possible to obtain a main volume bya single uct ‘averse. In this case a sample branch duct shouldbe traversed and compared RWUEMAAR oe | aoe Delisdon WPA GS [eves oo pete: | sotozane ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS ‘with the downstream grille eading(s) using a measuring hood. By comparing the ‘to readings iis posible to apply «correction factor tothe hod neck area The total is then obiined by scanning all lls on the duct system Commissioning Procedure 10.1 Stair Pressurization Test ‘The basic TAB stair pressurization test measures the fan's ir flow aad pressure in the stairwell, With the stsirwell pressurization system activated, messure ane record the pressure difference across each stairwell with 1 door open main ext nd close all doors closed. The stairwell must always be used as the reference withthe flaor-sde of the ‘door having the pressure difference indication by design (Le. positveif higher than the stairwell and negative if es than the stairvel), Depending onthe jurisdiction and/or code requirements, the following may be require: ‘© Measure the pressure difference acros all other doors with init door close ‘At 50 Pasea ‘© Measure at 1 door open a 12.5 Pasal. ‘© Measure and record the force required to open each stairwell door witha spring ‘ype scale, with al stairwell doors closed not more 132 Nim ‘© With the stairwell pressurization systom off and all HVAC system in their normal ‘mode, measure the pressure difference across each stairwell doce with all doors closed. 102 Lift Pressurtzation Test, ‘The basic TAB Lift pressurization test measure the fans airflow and pressures inthe lift well, wagon shouldbe inthe ground level with door open position. With Lift pressurization system activated, measure and record the pressure diffrence across the ‘bap underneath the lift well door. WS No: | PHRCePuLatePaIECuson13 [REEMAAR 2 DElisdon A #& Revision: | 00 eae Ha Date: | 30.0219 ‘METHOD STATEMENT FOR TESTING AND COMMISIONING OF VENTILATION FANS 1.0 WITNESS DEMONSTRATION / COMPLETION * Allsystem mst be completed and tested thoroughly thst they are funetioning correctly before the final, fully integrated test and demonstation takes pace 1+ A fill st of test and commissioning documents are :o be prepared & submitted for Engineer's approval. 120 Attachment: ‘Appendix A: Inspection and Test Plan Appendix B: Safety Risk Assessment Appendix C: Pre-Commissioning Checklist & Commissioning ChecisvTest Sheet ee = = OISiAaeve S¥LaG ON {a BIOS Frmoowse vnetounoop pus soon pono counts Po ss feu sega pue Wee MMM HY ta ogo puodsos ‘11st yo oa pnoys oy 1 soy poszaud Kew pon sonsnoy pownbas 8 Me a Uo o sanbey Lone ‘eouedsu) a Jo Ku A evaxace pwsetuneep eo} noun passant feu pam oxy pushog tuod y ; SSOUWM- ‘jesopedeu seudoxie en fa evox ou) ow pesca Ou FAS HOM Ya pUOkeg HE OH ‘SNOMLVIAGWEGY NYA 1881 Pue NOUDEASNI0 NOWINEG eee SNV4 NOLLVILINAA 4O ©NINOISINWOD ANY ONULSAL :NVId LS2L. ® NOLLOZESNI WB ISLHOIBH ialvd : wen oloid snva NOLLVTLNAA 4O SNINOISININOD any oNusaL WT 1821 8 NOLOZIEN! opto some ssoun.jsyooys 2. =0U0I0/1 IVES ‘ynise '39ar9 2) Wawa pou 891 sued uone muon, suuojssuueg seouaseal eays 80) Seoungp ayuHSVe Vilse eai9 2) wewares panel SIEM ao rad | ane woucias owen Suvoszaniuog vonepususcoey Nampeynuey vooyoeds rola a0 owes own Buuossanog vonepuouscony Neimpernuey voavood ret sjoous p1ooey suuoressuog 2 ron 006 owas owon Suupszauiuog venepuouscoey Naanpejnuey vowayoeds noid wowsieis poweNY ‘Buuoresuog | is | Sod aovis sai NOUDadsN BONVIABOOV AGNHY MV 40 ONINOISHNWOD ONY ONULSL :NVd 184. ¥ NOLLOZASNI IWR ISLHDIBH yee # uN 0f014 suv NOLLWTLINAA 4O ONINOISINMIOD aN ONUSAL ‘WW1d LsaL ® NOUDTASNI sehr ae ag a Tas] Tas] Pas aa =| 7% wainopeo anyones peapano] ® ‘01s 9 pean ebane € ‘eyes 2 gl uy hea) eomuee —- a Ray EA eer “9 mY am: NV4~.L33HS ONINOISSINMIOD Bud Bas Tae Bae Ta al a a sa Tao oe SSSA aaa i cm Tren] waren | eae [aren | a] ta mn09 % ae: SL Se | sme Ta Tae Ta SH RETABT oo on Sema aa co Te se I = ae ar Tenis er cI ar aren UPA a ca auan = 7 aiea Bowman SWsLN Tag ones] sSrOTWa OORT ERD ar] TOTS BOGIES = Na L3Hs SONWNO-uSd TERT rd ag] seg] aaa] et rs} PaaS Baabs| Toate aETES, TEPER TH Tee Tosa, = eS a Tu a wes eo a AD] ETS — auc = Jouruiay - 133HS 3ONVIVE IV EeRTOS TRA. 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