WEMAAR D EllisDon A & - & Mir MS No: PHRC-SPML-MEP-FFS-MS-003 Revision: | 01 Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET PARK HEIGHTS I & II PROJECT INSTALLATION, TESTING & COMMISSIONING OF FIRE PUMP SET Issued for Approval Project Engineer | _QAIQC Project Resident of Naffco Engineer HSE Manager Manager Engineer Rev| Date Prepared by | Revieweday | Valldatedby | Vatidatea by | Approved by ‘Shapoorji Pallonji Mideast LLC - MEP Division Khatib & Alami Page 1 of 9WEMAAR D EllisDon As = SoprPaay Midest Lic) MS No: PHRC-SPML-MEP-FFS-MS-003 01 Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET Content Item Element Page No 1 SCOPE 3 2 RESOURCES 3 3 DEFINITIONS AND ABBREVIATIONS 4 4 METHODS OF INSTALLATION 4 5 QUALITY CONTROL 6 6 TESTING AND INSPECTION 7 7 SAFTEY 8 8 RECORDS: 9 9 REFERENCES 9 10 ATTACHMENTS: 9 Grn AGG as 60 LEI GUIS NAFFCO ELECTROMECHANICAL CO. «ci Bana daf@WEMAAR D EllisDon MS No: | PHRC-SPML-MEP-FFS-MS-003 lA. gd Revision: | 01 7S a Buea See ae . Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET 1. SCOPE This method statement covers the detailed procedure for installation and testing of Fire Pump sets. This procedure defines the method used to ensure that the Fire Pump installation has been carried out as per the contract specification requirements, NFPA and pep. 2. RESOURCES 2.1 MATERIALS (As per approved materials submittal) ‘© Main fire pump ( Weight-1000KG) © Standby Diesel fire pump. ( Weight-1500KG) Jockey pump. (Weight-150KG) © Pumps controllers. (Weight-150KG) © OS&Y and Check valves. © PRV station. * Diesel tank. ( Capacity 350 Gal) * Flow Switch, 2.2 EQUIPMENTS ‘© Forklift & Hydraulic Trolley. ‘* Portable Drill Machine. * Chain Block © Measuring Tape. © Personal Protective Equipment for Staff and Labour, * Scaffold Platform (If required), © Level «Threading and grooving Machine. © Digital multi meter. + Pressure gauge. © Torque wrench. * Tools box. 2.3 PERSONNEL 1, Site supervisor 2. Site Engineer (site engineer to coordinate with all foreman and technicians and has the full responsibility for the execution of the installation of the fire pump) 3. QCengineer (monitoring the execution of work at site and to make sure the installation as per approved shop drawing, project specification and standard) 4, Safety Officer Caps) Aig 8 Aaa DY 3S ASS NAFFCO ELECTROMECHANICAL CO. 1c) 5. Foreman Tel: 040152510 P.0.Box: 25801, Dubal-UAE, er TTT BaePHRC-SPML-MEP-FFS-MS-003 WY EMAAR mene DEllisDon A. Gr __.. [prnen[n EEEGIEMLEEI Separate} Mideast ic) Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET 3. DEFINITIONS AND ABBREVIATIONS MC - Main contractor SS-Site supervisor QC-Quality control engineer FM-Foremen SO-Safety Officer wane 4. METHOD OF INSTALLATIO} 4.1 PRE-INSTALLATION PROCEDURE Ensure that all safety requirements are in place in accordance with project * Safety plan, and ensure secure scaffolding and the scaffolding has permit to be used, Ensure that the latest revision of the approved shop drawing is being used. All materials shall be ordered after approval of the drawings and technical submittals. «All materials shall be transported to the site by the supplier and care shall be taken by the store keeper to ensure that materials are not damaged during transit. © Special care shall be taken by the Store Keeper to protect equipment from moisture, corrosion and dust. © On receipt of the material at site, Site Engineer/Foreman shall inspect the material internally and inspection shall be offered to the Engineer for approval in MIR (Material Inspection Request) form. ‘© Ensure that all materials used have passed receiving inspection and not damaged or defective. * Prior to start the work, Fire Fighting Engineer/ supervisor from the execution team shall ensure that the latest approved construction drawings are available at site. © Supervisor shall ensure equipment and correct tools are available for installation- operation and to achieve compliance with contract requirement. © Permit to work shall be obtained from main contractor to start work. 4.2Installation of Fire Pump Set © Concrete base shall be done by civil contractor and the Size of the concrete base shall be as per approved fire pump layout and manufacture recommended. «Fixing position of the pump supporting fi hall-be-marked-out-on base as per the details in Fire Pump layptt’ ‘Anchoring shall be done where the may Pesoncane ee ‘* Diesel, Electrical, Jockey Pumps shall] bebearefull near foundation with the help of Forklift & Hydraulic Trolley.Ms No: PHRC-SPML-MEP-FFS-MS-003 W : aa MAAR ~A s ce Revision: | 01 Welton EEE & Mideast uc) Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET ‘© Pumps (diesel, electrical and jockey) shall be carefully placed on the foundation at site using necessary manpower and required Lifting equipments. © Ensure the pump assembly base is fixed sufficiently to absorb any vibration, + Align the pump and driven shaft after complete setting of the pump. «Fix the OS&Y valve to the buddle flange on water tank. © Fix the supervisor and ensure it is interfaced with the FA system. ‘+ Fix the suction pipe with same level of the buddle flange which will be same level of pumps suction flange. ‘© Connect the suction header to the pumps flanges by using eccentric reducer * For Diesel pump, fix the Pressure Relief Valve after pump discharge then connect the pipe back to the water tank to retune back the extra water to the tank (the purpose of this PRV is to reduce the extra pressure specially at starting time and return the pressurized extra water to the water tank), * Connect all the discharge lines to discharge header. * Another line to be connected to the test header then connect back to the water tank (flow meter to be fixed to the test line to test the pressure and flow of water for Diesel and Electric pumps). * Connect the discharge header to the main discharge line after fixing the pressure reducing valve and the alarm check valve. * All the piping connections shall be completed as per the approved Fire Pump layout, Install fire pump panel and do the cabling, termination etc. Connect the sensing lines from the discharge pipes of each pump to the control panels as per the approved pump room layout and standard. Connect the diese! line from the diesel tank to diesel engine Inform the contractor to fill the water in the water tank and diesel in the diesel tank Ensure all the installation shall be as per NFPA 20. Ensure all the following are installed properly carefully: 1, Casing relief valve before the check valve. 2. Automatic air release valve. 3. Suction and discharge P.G 4, Pressure relief valve for the diesel pump. * Proceed the commissioning activities as per testing procedure. Cera) ASiSay SU LAW GU AS NAFFCO ELECTROMECHANICAL CO. cx. Tels049152510 ote tans Dana RafaWY EMAAR > EllisDon Webulden A * MS No: PHRC-SPML-MEP-FFS-MS-003 Revision: | 01 CER &. Hea Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET 5. QUALITY CONTROL. and standard. quality procedures. of proceeding further work. documentation. 1. Ensure that the executed works are carried out according to the contract specifications documents, manufacturer instructions, approved shop drawings and material submittal 2. Ensure full compliance of the works with the related approved Method Statement and 3. Ensure through the Project Engineer and Project Manager that the required inspections have been carried out according to Consultant / Client requirements, Contract Specifications and other valid documents. 4, Advise the supervisor/foreman of the specific requirements related to the work quality and to make sure that the foreman is aware of the inspections and tests to be conducted prior 5. Maintain comprehensive inspection records for the pi se of Project reference and Corde) Ag 6 LSM JIS NAFFCO ELECTROMECHANICAL CO. ac Tol: 04.8152510 LeaNeteY aa Pro.gox: 25001 Bana AareWY EMAAR ®D EllisDon Ms No: PHRC-SPML-MEP-FFS-MS-003 Spi Hides cy Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET 6.TESTING AND INSPECTION This will describes the testing and commissioning of sprinkler system which is supplied and installed as per the project approvals. 6.1 Pre commissioning check © Check and ensure that the installations are complete in the fire Pump room as per approved drawings. © Check and ensure that necessary wiring between fire pumps and controllers are completed, © Check and ensure the incoming cabling completed for all three fire pump panel as per requirement. © Cheek and ensure the foundation bolts are properly tightened. © Check all the bolts installed in the pipelines and valves are tightened properly. Check and ensure necessary pressures gauges are installed. © Check and ensure adequate lighting and ventilations are available at site © Check and ensure water and diesel are filled in the respective tanks. © Check and ensure the alignment of the pumps. * Check the necessary safety requirements are complied. © Ensure the batteries are fully charged and the engine filled with required oil and coolant. 6.2 Commissioning/Test Procedures © Confirm the availability of power in each panel and ensure the Panel Isolators are in off position. ‘* Open the tank isolation valve and suction valves and ensure there is no leak in the system. ‘© Ensure all the discharge valves and drain valves are closed. © Switch on the jockey isolator. Ensure the pump rotation by keep the selector switch in hand mode. Run the pump and pressurize the discharge header and ensure no leak. © With pressurized header adjust the pressure settings for Sequence of operation of jockey, electric and diesel pumps for pumps (ggg) ie a AUS the foley pEUMPHICAL CO. «cs fel 048152510 Rate & Dube “UAE. © After successful completion of sequence test, switelNW EMAAR be MS No: | PHRC-SPML-MEP-FFS-ms-003 =D EllisDon Revision: | 01 , Soni Wes) Date: 16-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET © Switch on the isolator of electric and diesel pumps individually and take necessary reading like flow, pressure, volt, amp and temperature. ‘* After completion of the test disconnect the isolators and close the valves. © The controllers should be checked for automatic and manual starts as per NFPA. requirements. Note: It should be noted that all fire pumps are independent of each other and are not interlinked; their operation is dependent on the pressure within the system. It is possible for all the pumps to be running simultaneously. It should be noted that in the “NORMAL” course of events only one fire pump would be running at any one time. Note: Jockey pump Simulate pressure drop in the system by open the drain line installed in the sensing line. Allow the jockey pump to start and once the pressure has reached the cut out pressure the pump will stop running. Note the “cut in” and “cut out” pressure settings. Close the ~~ jockey pump drain. Jockey pump operation will revert to normal operation. Note: Duty pump/Electric pump Keep the jockey pump in auto mode and simulate pressure drop in the system by open the drain line installed in the sensing line. First jockey will start as per sequence, Continue further pressure drop until the duty pump to start. Once the pressure has reached the cut out pressure the pump will run for 10 minutes (RPT) and goes off automatically or can be off manually. Note the “cut in” and “cut out” pressure settings. Close the duty pump drain. Duty pump operation will revert to normal operation. Note: Diesel pump/Standby pump Keep the jockey and Electric pump in auto mode and simulate pressure drop in the system by open the drain line installed in the sensing line. First jockey will start as per sequence. Continue further pressure drop until the duty pump & diesel pumps start as ‘per sequence. The standby (diesel) pump never stop automatically even started by auto or manual. It should be switched off manually. Note the “cut in” and “cut out” pressure settings. Close the standby pump drain. Standby pump operation will revert to normal operation. Note: fire pumps controllers. 1. Start the pump by reducing the system pressure using drain valve to verify the automatic start of the pump. 2. Start the pump manually using push button on the controller. 3, Each time when the electric pump started automatically or manually, it should be allowed to run for at least 5 minutes. 4. Start the engine driven pump using each set of batteries. 7.SAFETY ‘The works will be carried out according to all the requirements set out in the Site HSE Plan, For further details refer to the HSE plan and the Client's Codes of Practice. Refer also to the below bullet points as a reminder for every working day: 1. Appropriate work permit to be obtained prior to start of 8) WSIS 3 60 Lda 8 4836 IS NAFFCO ELECTROMECHANICAL CO.) 2. Toolbox talks to be conducted prior to commencement of YQikeiszs"? ly Dubal-UA., Page 8 of 9Ms No: PHRC-SPML-MEP-FFS-MS-003 WW] me EMAAR A * es Revision: | 01 Pour aca | & Widest.) Date: 46-Mar-2019 INSTALLATION, TESTING AND COMMISSIONING OF FIRE PUMP SET All necessary barriers, signage lighting ete. to be provided and maintained. Appropriate PPE to be worn / used, Close supervision on safety requirement shall be provided. Adequate temporary crossing shall be provided during the work. Adequate lighting if needed. saya 8. RECORDS Inspection request duly signed by consultant. . Test certificate /calibration certificate duly signed by consultant. Checklist for installation signed by consultant and CSCEC. ey 9.REFERENCES 1. Project specifications 2. Materials submittal 3. Approved shop drawings 10. ATTACHMENTS 1, Testing & commissioning checklist 2. Inspection and Test Plan 3. Risks Assessment era) ny SD LI SA 1S MAFF ELECTROMECHAMICAL CO, Dubal-UAE, Bana ante= TY ROT TAT — NOISIAZH JO STIV130 queynsueo (-suonppuoo yoesiuoo Jed se 2q 0} fenoudde soy Aymoe o4y GuIpsaooud Jo} owey, ‘9u11) 4 2t9 0} Buipuodses yuaND eur no\ pasdaid Kew YOM JONBMOY ‘peLINDA S| LOYD OU) WOJLL ©} Ul ¥ "AINJOe JUanbasqns Bu‘oueuUod 0} JoUd spew! s! 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(the [pump suction and suction ine are same size the piped can be ‘connect diectly without reducer. (Check in discharge line coneeniri reduces nstalled (Check Ai eleace valve i installed in Pumps (Check the Drain lines of he pumps are propeiyconnedied to main drain ine. (Check the CRW Tne of he elestrcal pump & propery eomected the dai, (Cheek & Ensure the easing Tnes installed for automatic ‘operation ofthe pumps [Check the dain valve installed in the sensing tne (Chezk Map ype NRV with dm hole installed in the sensing te flow meter is installed as per recommendation 2aia & ofthe pipe ‘Check the PRV (Pressure relief valve) is instalied in Engine even pump, (Check the Bots and all the valves are tghtened properly (Check all supports for piping ae doe propery (Check the controls are installed easy accessible area of [pump room. (Check the Allee panels ar having separate coming supply 15 per the driver and panel requirement ‘Check All th valves in the purap room are moaor By FACP (afer commissioning of fir alarm system) (Check all the suction valves are opened and ensure teres sufficient water in the tn (Check the diesel anki fied propery and filed ensure theres no lek fom the tank, (Check ll the wiring & eleiieal connection and termination i ‘SPML Engineer ‘SPMTOAO™ KHATIB&ALAML Engineer Signature Date Corptad) ASitag (LAS 5095 NAFFCO ELECTROMECHANICAL CO. u cc) Telzouossasio gh P.0.Box: 25801 Dubst-U.ae. fake teea= [scion TC of jokey pump check ee HCC LES CEG —_enest- Testing and Commissioning of Sneenesr ens jockey pump check list TSSUE: 00 DATE: 1603.19 REY 201 [FORM Nq PHRC -SPML-MEP-FF-CL-003| [PROJECT NAME [PARK HEIGHTS 1&1 |LOCATION OF WORK CONTRACTOR |SHAPOORII PALLONJI MDEEAST LLG [FIRE FIGHTING CONTRACT(NAFFCO VERIFICATION AND . [APPROVAL STATUS (TICK AS ACTIVITIES REQUIRING CONTROL MagUIRED ves [xo] xa [Check & Ensure the power availability. ‘Switeh on the isolator. ‘Turn the selector switch to hand mode for a moment. Check & ensure the pump rotation is eorrect. IF not change the rotation. Star the pump manually PPressurize the discharge line and ensure that no leaks. [Set the eutin and ut out pressre in pressure switch The eat i [presse should be min 15 Psi less than the cut out pressure) ‘Keep the selector switch in auto mode, Reduce the pressure by opening the jockey sensing line drain slowly |Check & ensure the cut in and cut out pressure are set properly REMARKS erm CAC KHATIB&ALAMI NAFFCO Engineer | SPML Engineer ee Name Signature Date Cr bt) ASaICng SU LAKIN SEIS 3 NAFFCO ELECTROMECHANICAL CO. aici Telsouatsasio Ate Prowor: 2800" rine Booat-ac Ree net[Desription: checklist TRC diesel pump ISSUE wo PROJECT NAME [PARK HEIGHTS 1&1 [LOCATION OF WORK (ONTRACTOR. [SHAPOORIIPALLONN MDEEAST LLC rime FIGHTING CONTRACTGNAFFCO [FORMN PARC SPNLMEP-FRCL DISC APPROVAL STATUS (FICK AS REQUIRED) ves [xo [a ACTIVITIES REQUIRING CONTROL, [Check & Ensure that AC power Availabilty (Connect the battery to proper terminals on the Engine. ‘Switch onthe breaker inside the panel [Tur the Switch to manual mode onthe Engine Controller [Crank the Engine manually by pressing Crank A or Crank B [swith il engine starts, (Check & Ensure the engines cooling water low is ok and [properly drain, (Check & note the RPM, water temperature, ol pressure i in ‘acceptable level on the engine controller gauge ‘Take necessary readings lke flow readings (Check & Adjust the gland cooling water as per the requirement |and make sure thet the gland is not overheating. ‘Adjust the PRV (Pressure Relief Valve) tothe max shut off pressure ofthe pump ‘top the engine by pressing stop button on the engine controller lor by placing selector switch in ato mode ‘Set the cut in, cutout pressure oa the main engine controller by pressing appropriate button, (The cut in pressure should be min 15 Psi less than Duty pump ext in). ‘Keep the selector switch on Auto Mode [Reduce the pressure through sensing line drain, (Check & Ensure engine stars and all the parameters are in acceptable level "To stop engine place the selector switch in off mode or press the stop button tll engines ston REMARKS, Danie | NAFFCO Eager | StL Eainer [MONO] aripgatant ‘Name Signature Date Cons) AitSaag Sl aka gS AS AFFCO ELECTROMECHANICAL CO. 21 04.62510 fo aneteh la P.o.Box: 25001 108 Dubal-UAE. releTeos19 | ___ REV. [FORMING PARC SPMLMEP-FFCLUSE [PARK HRIGHTSI8 [SHAPOORII PALLONNI MDEEAST LLC [NAFFCO TERIFTERTION ND svonovat starts cick as equine) va [_no [ma ACTIVITIES REQUIRING CONTROL. (Check & Ensure the power availability ‘Switch on the Isolstor. (Check & Ensure the Voltages are proper in display panel (Check & Ensure the rotation ofthe pump is correc.(Ifnot correct it). ‘Keep the Main discharge valve close and Test line valve fully lope. Start the motor manvally and take necessary readings like flow, volts, amps etc ‘Adjust the gland cooling water tothe required position and ensue that the gland packing is not over heated Ru the pump until o set the parameters. ‘Set the cut in and cut out pressure on controller thro display ‘board (The eu in pressure should be min 15 Pi les than jockey cut in pressure). | Activate the Run period timer (Default 10 min.) to enable the auto stop option, ‘ressurize the line and switch on the power supply. [Ifthe system is low pressure the pump wil start immediatly. Reduce the pressure thro sensing line drain (Cheek and ensure that the pump start and run for 10 mins. Then ‘stop automatically REMARKS ‘SPML QATQC KHATIB&ALAML Engineer Description | | NAFFCO Engineer Name Signature Date Nahe ies 0 0 530 ag, NAFECO ELEcTA vA Taser gg THOMECHAMCAL CO ni ‘ox: 25001 ANT i Dubaluac fae EI ue teen feast rela[papain andpoomtranons Mideacaces GEG _[rectst- precomision TUE 00 DATE e009 | _REViOr PHRC-SPMUMEP-FF-CLWSA [PROJECT NAME: [PARK HEIGHTS 1a 11 ILOCATION OF WORK [CONTRACTOR [SHAPOORIIPALLONII MDEEAST LLG [FIRE FIGHTING CONTRACTONAFFCO. ACTIVITIES REQUIRING CONTROL VERIFICATION AND [APPROVAL STATUS (TICK AS REQUIRED) vs (Check the fire pumps are installed as per approved drawing, CCheok the water tank filled with sufisint water. (Cheek all the discharge valves are fully open. CCheok the diesel tank is filled sufficiently. (Check the discharge lines are properly identified, Close the pump room isolation valve. ‘Check the pump room is having suficient ventilation & proper drainage system | Cheek & ensure wiring from the panel to equipment [Check & Ensure the power supply availability (Check & Ensure al the drain valves are properly closed. 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