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Filter design for grid connected PV inverters

Conference Paper · December 2008

DOI: 10.1109/ICSET.2008.4747165 · Source: IEEE Xplore

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 ICSET 2008

FILTER DESIGN FOR GRID CONNECTED PV INVERTERSG

G
Hyosung Kim Kyoung-Hwan Kim

Kongju National University KACO Korea Inc.

School of Electrical Electronics Engineering 1st Floor, Dongbang Rental Bldg
275, Budae, Cheonan, Chungnam, 330-717 Korea 333-1, Sangdaeeon, Jungwon, Seongnam, Korea
e-mail: hyoskim@kongju.ac.kr e-mail: paul.kim@kacokorea.com

Abstract-This paper proposes filter design guideline for switching of the utility inverters can be attenuated not by
single-phase grid-connected PV inverters. By analyzing the controllers, but by passive filters [12-16]. The influence of
instantaneous voltage applied on the filter inductor, the
the ripple current on power quality can be evaluated by the
switching ripple current through the filter inductor is
precisely calculated. Therefore, filter inductance can be ripple factor (RF) defined by (3).
designed accurately which guaranties the switching ripple
I (hsw ) (3)
current under the target value. Proposed filter design RFsw = ×100 [%]
I rate
method is verified by experiment.
Keywords: Grid-connected PV inverters, Single-phase
PWM inverters, Switching ripple current, Filter design This paper analyzes the relation between the filter
inductance and the ripple factor according to the PWM
I. Introduction pattern of grid-connected single-phase inverters. Based on
the analysis, this paper proposes design guideline to get
Distributed power generation systems (DPGS) are
precise filter inductance that satisfies given ripple factor
widely exploited according to the development of
limit for the grid injection current.
renewable energy systems [1,2]. DPGSs cover wide power
Proposed design guideline not only gets accurate filter
ranges from 1kW class residential applications to several
inductance in L-filter configuration, but also estimates
hundred MW class generation parks. Medium and small
precise ripple factor for the inverter side L-filter of LCL-
scale DPGSs are normally connected to grid systems
filter configuration which is necessary to get exact LCL
through utility interactive inverters that inject grid current
filter parameters [11]. Proposed design guideline also
by current control mode operation [3-7].
gives correct RMS value of the ripple current which
Since the power quality of the grid interface is
further can be used for the loss calculation of grid-
influenced by the quality of the injection current, the
connected PV inverters.
current quality is generally regulated by utility companies
Experiment validates the proposed theory and design
[8,9]. For example, the total demand distortion (TDD) of
guideline.
10-mininute averaged value for the injection current on a
DPGS should not goes over 5%, and the even harmonics
II. Analysis on ripple current
should be limited under 25% to the neighbored harmonic
limitation. A) Inverter topology
40 Fig.1 describes a single-phase grid-connected inverter
TDD = 2 (1)
¦I h= 2
(h) / I rate using full-bridge topology. If the b-leg switch is not used
and the node vn is directly connected to the DC spilt O,
Moreover, there exist higher order harmonics based on then the power circuit changes to a half-bridge topology.
the switching frequency of the utility inverters which Grid voltage ea is assumed ideal sinusoid. To simplify
come from the circuit condition between the PWM the analysis, the fundamental component of the grid
switching pattern and the grid voltages. Thus to evaluate current in Fig.1 is assumed to be zero. Thus, the
the influence of utility inverters to the power quality on a fundamental component of the voltage applied on the filter
grid interface, not only the low order harmonics described inductor is also zero as (4)
by (1), but also the high order harmonics described by (2) (4)
vL1 = vO1 − ea = 0
should be considered [10,11].
As can be seen in Fig.2, single-phase full-bridge
400
I rms , sw = ¦ I 2 ( h) / I rate (2) inverters normally use unipolar PWM, so that the inverter
h = 41
output voltage v0 has three step values; Vdc, 0, and -Vdc.
The current ripples resulted from the high frequency

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978-1-4244-1888-6/08/$25.00 
c 2008 IEEE
 during the switching period Ts.
Thus, the filter inductor current of grid-connected
single-phase full-bridge inverters during any switching
period has typical waveform as shown by the lower curve
in Fig. 2. In this case, the peak-to-peak value of the filter
inductor current Δipp that results from the unipolar PWM
switching can be calculated as (5).

Δi pp = 2Δimax =
(Vdc − vAV ) d1 T (5)
s
L 2
Fig. 1 Topology of a single-phase full-bridge inverter.
Moreover, when the condition described by (4) is
applied to single-phase full-bridge inverters during the
However, single-phase half-bridge inverters have to use interval of 0 < ωt < π , equations (6) and (7) can be
bipolar PWM as shown in Fig.3, so that the inverter output deduced.
voltage v0 has two step values; +Vdc/2, and -Vdc/2.
vAV (ωt ) = d1 (ωt )Vdc , ea (ωt ) = maVdc sin(ωt ) (6)
Thus, the characteristics of the ripple current are
different between the two inverter topologies. This paper d1 (ωt ) = ma sin(ωt ) (7)
analyzes the switching ripple current on the filter inductor
according to the two topologies. From (6) and (7), the peak-to-peak value of the filter
inductor current during 0 < ωt < π can be calculated by
(8).
VdcTs (8)
Δi pp (ωt ) = (1 − ma sin(ωt ))<ma sin(ωt )
2L

here, 0 < ωt < π .

Fig.4 shows magnitude distribution of Δipp of grid-

connected single-phase full-bridge inverters according to
the parameter of modulation index ma during the angle
0 < ω t < π . Δipp(θ) has minimum or maximum value when
the utility angle θ is ; Sin-1(1/2ma), π/2, and π-Sin-1(1/2ma)

Fig. 2 Output voltage and current waveform of typical single-phase

full-bridge inverters.

vo
X
V
Y DC
vAV t
W

X
V
Y DC

i
Fig. 4 Magnitude distribution of Uipp of single-phase full-bridge
Imax
t inverters.
W

Imax

Ts = 1/fs
G
G G Fig. 3 Output voltage and current waveform of typical single-phase
half-bridge inverters.

B) Analysis of ripple current G

When the switching frequency fsw is much higher than G Fig. 5 Magnitude distribution of Uipp of single-phase half-bridge
inverters.
the utility frequency f0, the time average value of the
inverter output voltage vAV can be regard to be constant

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 As the same way, the peak-to-peak value of the filter
inductor current Δipp that results from the bipolar PWM
switching can be calculated as (9).
VdcTs
Δi pp (ωt ) = {1 − ma2 <sin 2 (ωt )}
4L
here, 0 < ωt < π .
Fig.5 shows magnitude distribution of Δipp of grid-
connected single-phase half-bridge inverters according to
the parameter of modulation index ma during the angle
Since RMS value is related with only absolute value,
the RMS value of Fig.6 can be calculated equivalently by
the RMS value as Fig.7.
When the switching frequency fsw is assumed to integer
(9) multiple of the utility frequency ie, fsw=nf0, the number of
triangle waves during the 1/4 period (T/4) of the utility
angle will be n. Fig.8 describes the distribution of triangle
waves, where the magnitude of any k-th triangle wave can
be calculated as (10).
VdcTs
Δimax (θ k ) = [1 − ma sin (θ k )]<ma sin(θ k ) (10)
4L

0 < ω t < π . Δipp(θ) has minimum or maximum value when here, θ = (2k − 1)π , k=1,2, ..., n.
k
the utility angle θ is; 0, π/2, and π. 4n

Since the voltage and current waveforms are half-cycle Since the RMS value of each triangle wave is
symmetry, the situation during π < ω t < 2π repeats same Δimax (θ k ) / 3 as shown by Fig.8, the RMS value of the
ripple current Ir can be calculated as (11).
as that of during 0 < ωt < π .
2 n
2 n
Δimax (θ )2 (11)
C) RMS value of ripple current Ir =
π
¦θ I ( k )
k =1
s r
2
=
π
¦θ
k =1
s
3
The ripple current of utility-interactive single-phase
full-bridge inverters is consisted with tri-angle waves When the switching frequency goes very high so that θs
bounded by ±Δ ipp/2 as described by Fig.6. goes to infinitely small, equation (11) can be written by
integral form as (12).

2 π /2
(12)
Ir = ³
2
Δimax (θ )dθ
3π 0

Substituting (8) to (12), equation (13) can be deduced.

VdcTs 2 π /2
(13)
Ir = ³ (1 − ma sin θ ) 2 <ma2 sin 2 θ dθ
4L 3π 0

Fig. 6 Typical waveform of the filter inductor ripple current Ui of By calculating the integral in (13), the RMS value of the
single-phase full-bridge inverters when ma=1.0.
switching ripple current in single-phase full-bridge
inverters can be obtained by (14).

VdcTs 2 π /2 ma2
Ir = ³ (1 − 2ma sin θ + ma2 sin 2 θ ) (1 − cos 2θ ) dθ
4L 3π 0 2

VdcTs 2ma2 ª π 3 4 º (14)

= (1 + ma2 ) − ma »
Fig. 7 Equivalent waveform of the ripple current for RMS value. 4L 3𠫬 4 4 3 ¼

In the same way, the ripple current through the filter

inductor of grid-connected single-phase half-bridge
inverters is consisted with tri-angle waves bounded by
Δipp/2 as described by Fig.9.

G G
G Fig. 9 Equivalent RMS waveform of filter inductor ripple currentGUi of
Fig. 8 RMS calculation of the equivalent filter inductor ripple current Ui. single-phase half-bridge inverters.

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 Thus, the RMS value of the switching ripple current in C) Filter design example
single-phase half-bridge inverters can be calculated by
(15)G Table 1 describes circuit conditions for an example
grid-connected PV inverter.
VTdcTs 2 π§ 2 3 4· G G G G G (15)G
Ir = ¨1 − ma + ma ¸
8L 3π 2 © 8 ¹ Table 1 Circuit conditions for grid-connected PV inverters.
Item Condition
VTdcTs 1§ 2 3 4·
= ¨ 1 − ma + ma ¸ Rated Power P 10kVA
8L 3© 8 ¹
Rated Voltage V 220V

III. Filter design guide line Utility frequency fo 60Hz

Switching frequency fsw 6kHz

A) Filter design on full-bridge topology
The fundamental component for the filter inductor
current of grid-connected single-phase full-bridge The per-unit system for the circuit condition can be
inverters can be calculated as (16). calculated as follows;

maVdc m TV (16) P (22)

I1 = = a dc Ib = = 45.45[ A]
2 Zbase 2 2π Lb V

Thus, the switching ripple factor of grid-connected V2 (23)

Zb = = 4.84[Ω]
single-phase full-bridge inverters (RFsw) is calculated by P
(17). Zb
Lb = = 12.84[ mH ] (24)
2π f
I π ­π § 3 2 · 4 ½ Ts Lb (17)
RFsw = r = ® ¨1 + ma ¸ − ma ¾ ⋅ ⋅
I1 3 ¯4 © 4 ¹ 3 ¿ T L
Thus when the switching ripple factor limitation is set
Reversely, when the ripple factor of the injection to 10%, filter inductance for single-phase PV inverter can
current is given by RFsw, the filter inductor must be be designed by Table 2 and Table 3. Table 2 is for full-
designed by (18). bridge inverters, and Table 3 is for half-bridge inverters.
Per-unit filter inductance data in Table 2 and Table 3 can
L 1 π ­π § 3 2 · 4 ½ Ts (18) be applied to any power rating and any voltage rating.
≥ ® ¨1 + ma ¸ − ma ¾ ⋅ [ pu ]
Lb RFsw 3 ¯ 4 © 4 ¹ 3 ¿ T When the modulation index is ma=1.0, the filter
inductance of single-phase half-bridge inverter is around
B) Filter design on half-bridge topology 3.79 times to that of single-phase full-bridge inverter.
The fundamental component for the filter inductor While, when the modulation index is ma=0.8, the filter
current of grid-connected single-phase half-bridge inductance of single-phase half-bridge inverter is around
inverters can be calculated as (19). 3.63 times to that of single-phase full-bridge inverter.

maVdc m TV (19)
I1 = = a dc Table 2 Filter inductance for single-phase full-bridge inverters.
2 2 Z base 4 2π Lb
Modulation Filter inductance
Thus, the switching ripple factor of grid-connected Index Per-unit [pu] Real [mH]
single-phase half-bridge inverters (RFsw) is calculated by
ma=1.0 0.02075 0.266
(20).
ma=0.8 0.03166 0.406
π 2 (1 − ma2 + 3ma4 / 8 ) Ts Lb G G G G G (20)
RFsw = ⋅ ⋅
6ma2 T L Table 3 Filter inductance for single-phase half-bridge inverters.

When the ripple factor of the injection current is Modulation Filter inductance
given by RFsw, the filter inductor must be designed by (21). Index Per-unit [pu] Real [mH]

ma=1.0 0.07854 1.008

L 1 π 2 (1 − ma2 + 3ma4 / 8) Ts
≥ ⋅ [ pu ] G G G G (21)
Lb RFsw 6ma2 T ma=0.8 0.11489 1.475

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 IV. Experiment same filter inductances used in the experiment. Then the
measured ripple factor RFsw,mes and the estimated ripple
To verify presented theory between the switching ripple
factor RFsw,est are compared to verify proposed theory.
factor and the filter inductance of grid-connected single-
phase inverters, experiment is proceed on 10kVA/ 220V Table 4 Experimental results for proposed grid-connected single-phase
grid-connected PV inverter as described by Fig.10. inverters.
Filter Ripple Factor
PWM
Inductor
topology RFsw,est [%] RFsw,mes [%]
[mH]/[pu]
V dc Unipolar 0.27/0.021 15.0766 14.5
2 0.27mH
io
n a Bipolar 0.505/0.039 29.2351 28.4
a' vo

V dc 4.8Ohm
v rs Table 4 demonstrates the experimental results by the
2
proposed filter design guideline for grid-connected single-
phase full-bridge inverter and half bridge inverter
Fig. 10 Experimental system of grid-connected single-phase full-
bridge inverter. respectively. Half-bridge inverter is implemented by
adopting bipolar PWM topology to the same experimental
system.
Fig.11 shows experimental waveform of the grid-
connected single-phase full-bridge inverter with the filter
inductance of 0.27 [mH] whose per-unit value is 0.021
[pu]. As expected by the theory, the magnitude of the
ripple component varies quadruple during the utility cycle.
Applying the equivalent per-unit filter inductance,
equation (17) estimates the switching ripple factor of the
inductor current in the single-phase full-bridge inverter as
RFsw,est =15.0766 [%]. From FFT analysis for the
Fig. 11 Experimental waveform of grid-connected single-phase full- measured filter inductor current, the switching ripple
bridge inverters when ma=0.8. factor RFsw,mes can be calculated to around 14.5 [%] to the
rated RMS current. This is 96.17 [%] against the estimated
switching ripple factor RFsw,est. Thus the error is about -4
[%].
Fig.12 shows experimental waveform of the grid-
connected single-phase half-bridge inverter with the filter
inductance of 0.505 [mH] whose per-unit value is 0.0393
[pu]. As expected by the theory, the magnitude of the
ripple component varies twice during the utility cycle.
Applying the equivalent per-unit filter inductance,
equation (20) estimates the switching ripple factor of the
G inductor current in the single-phase half-bridge inverter as
Fig. 12 Experimental waveform of grid-connected single-phase half-
RFsw,est =29.2351 [%]. From FFT analysis for the
bridge inverters when ma=0.8.
measured filter inductor current, the switching ripple
factor RFsw,mes can be calculated to around 28.4 [%] to the
Experimental conditions are equal to Table 1. Here,
rated RMS current. This is 96.17 [%] against the estimated
modulation index is set to ma=0.8 through the experiment.
switching ripple factor RFsw,est. Thus the error is about -3
However, the experimental verification goes opposite
[%].
way. Since precise implementation of filter inductor is not
However, the error is expected to decrease further if the
easy, this paper first selects available filter inductor in the experimental system uses rated load resistor of 4.84 [Ω]
laboratory, then measure the switching ripple factor instead of presently used load resistor of 4.80 [Ω] that is
RFsw,mes by the selected filter inductor. Next, estimates the 99 [%] to the rated resistance.
switching ripple factor RFsw,est by (17) or (20) applying the

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 V. Conclusion
This paper has proposed design guideline for the filter
inductor of grid-connected single-phase PV inverters,
which was verified by experiment. RMS value of
fundamental component and ripple component for the
filter inductor current of grid-connected single-phase PV
inverters was analyzed qualitatively and quantitatively.
Based on the ripple current analysis, design guideline for
filter inductor against the limitation of ripple factor was
presented. Experiment verified that the proposed filter
design guideline is very precise with the error under 4 [%].
Proposed design guideline is useful not only to get
accurate filter inductance in L filter design, but also to get
necessary intermediate filter inductance in LCL filter
design. Proposed RMS calculation of the switching ripple
current can be used for loss calculation of grid-connected
single-phase inverter systems.
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