APQP MATRIX

Dev Category
DETAIL
A Absolutely new compenent NO experience of priduction so far
B That the part happen to be similar to actual had been produced so far but there happen to be large scale difference in
A component similar to the component produced so far but there may be change in production site
C That the part happen to be similar to actual had been produced so far even manufacturing methodology is same but t
D Minor deviation in the component produced so far (May bi in size , Tolerance etc).
E New parts in special cases like for only one time, parts in which APQP issue not resolved but needs to develop for tria

SR.NO APQP ACTIVITY A

√
PHASE-1 (Plan $ Define-Kick Off) √
1.01 Request for Quotation along with drawing √
1.02 APQP Kick-off √
1.03 Formation of MDT/CFT √
1.04 Feasibility Study, Risk Assement and contract Review by cross function √
team. √
1.05 Preliminary List of Special Characteristics √
1.06 APPQ Issue √
1.06.1 APQ Issue identification √
1.06.2 Issue sent to customer √
1.06.3 customer feed back √
1.07 Bill of material (BOM) √
1.08 Past Defect History √
1.09 PFD √
1.1 RFD √
1.10.1 Cost Preparation √
1.10.2 Sent to Customer √
1.10.3 Development Order √
1.11 APQP /Sample Dev t. chart preparation
1.12 Timing chart submission to customer.

PHASE-2 (Product Design and Development)

2.01 Design Review with customer
2.02 Procurement of Raw Material
2.02.1 Quotation
2.02.2 Negotation and PO release
2.02.3 Forging Receipt
2.03 Checking Aids
2.04 Procurement of New Gauge/Testing equipments Requirement
2.04.1 Quotation
2.04.2 Negotation and PO release
2.04.3 Gauge and receipt
2.05 Gauge validation/calibration
2.06 tooling/Fixture/jigs Requirement
2.07 Procurement of New tooling / Fixture
2.07.1 Quotation
2.07.2 Negotation and PO release
2.07.3 Tooling Receipt
2.08 Fixture Validation
2.09 List of special product/ Process characterstics

Phase-3 (Process Design and Development)

3.01 Process Mapping
3.02 Process Flow Digram
3.03 Process FMEA Matrix
3.04 Process FMEA.
3.05 Pre-Launch control Plan
3.06 Work Instruction
3.07 Packing standard
3.08 Standard Operation Procedure
3.09 MSA Plan
3.1 Process capability study plan
3.11 HR requirement / Timing plan

Phase-4 (Product and Process Validation)

4.01 Training Record
4.02 Subcontractor PPAP Apporval
4.03 Sample Development
4.03.1 Machining
4.03.2 Layout Insp
4.03.3 Information to customer
4.03.4 Sampleoiling and packing
4.03.5 Sample Dispacth
4.03.6 Sample Inspection by customer
4.03.7 Sample apporval status received from customer
4.04 Machining T1
4.04.1 QA Inspection report Machinig
4.04.2 Information to customer
4.04.3 Sampling oiling and Packing
4.04.4 Sample Dispacth
4.04.5 Sample Inspection by customer
4.04.6 Sample apporval status received from customer
4.05 Machining T2
4.05.1 QA Inspection report Machinig PDC
4.05.2 Information to customer
4.05.3 Sample oiling and packing
4.05.4 Sample Dispacth
4.05.5 Sample Inspection by customer
4.05.06 Sample apporval status received from customer
4.06 Pilot production
4.07 Process Audit and Product Audit
4.08 Measuement System Analysis (GRR Study)
4.09 Process Variation Study (SPC)
4.1 Upadte PPAP Document and Fill PSW
4.11 Submit PPAP Doc. And Plot lot to customer for apporval
4.12 Receipt of PPAP Apporval from Customer
4.13 Follow with customer if no response is Revd. Within a week
4.14 APQP Sign off after Start of production at customer end

PHASE-5 (Launch, Assessment,and Corrective Action)

50.1 IPC Monitoring Start
5.02 Analysis of quality problem during Trial
5.03 Monitoring and Review of TGW and TGR
50.4 Defect Monitoring
5.05 Customer Feed back and Review
5.06 Action against customer feedback
5.07 Review of process variation and action against it.

Legends:- P Prime Responsibility

C co-Responsibility

Prepared BY:- PAWAN

ATRIX
DETAIL

en to be large scale difference in raw material , machining methodology in the structure.

roduction site
uring methodology is same but there happens to be difference in the structure.

ed but needs to develop for trial.

B C D E RESP
√ √ ENGG QA PROD PUR MKT/MD HR
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√ X
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Blank or X No Requirement
√ Requiremnet to be full filled.

Approved By:- Sandeep

DOCUMENT REF.