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College of Engineering
WRITTEN REPORT #1
FROZEN PRODUCTS
Prepared by:
Submitted to:
NOVEMBER 2022
Frozen food products are a food product that is preserved at low temperatures and lasts
for a long time. In frozen food processing, freezing is a method of preserving food by lowering
the temperature to inhibit the growth of microorganisms. The product market comprises various
food products, including ready meals, vegetables & fruits, potatoes, meat & poultry, seafood, and
soup. Because frozen products are readily available and ready to eat after being fried or cooked,
consumers can prepare meals at home more easily.
Frozen food items are very well-liked because urban workers must result in a time-saving
lifestyle. Right now, the frozen food industry has a lot of potential.Not only we are in the midst
of an epidemic, but we are also in the midst of a practical lifestyle development. In addition to a
time-saving convenience, frozen foods products can be a benefit for individuals with limited
kitchen space or utensils. Not only can frozen foods be more affordable in price, but they also
can aid in reducing food waste.
Generally, frozen products retain their vitamins and minerals and there is no change to
the carbohydrate, protein or fat content. In some cases, frozen foods have more vitamins and
minerals compared to fresh because fresh foods lose vitamins and minerals over time while
freezing preserves nutrients.
III. CONTENT
1. Less Wastage
Frozen products help reduce food waste as you use only what you need – which means
it’s good in terms of cost, as well as the environment. In fact, research published in the British
2. So much Convenience
One advantage of frozen products is that it is quite convenient to use. You just have to
open your freezer, get out your favorite food and use it for cooking. Quite often, frozen foods are
already cut and you do not even have to make any efforts in this regard.
3. Labeling
Frozen food products packages tell you exactly what you’re eating. Packages include
ingredient and nutrition information.
5. No Seasonal Restrictions
Seasonal meat, fish etc. are now available to you all year round as freezing allows you to
choose from a vast selection of seasonal ingredients. You even get that ‘just picked’ taste
experience in season or out of season. These foods can be quickly steamed, stir fried, or
micro-waved to be ready in minutes at any time of the year, satisfying any cravings you have.
7. Cost-Effectiveness
As many consumers are choosing to eat healthier, they are also looking for ways to save
money while grocery shopping. Since freezing allows food to last much longer, consumers are
buying more items at once and storing them in the freezer—saving money in the long run.
Frozen meal, any of the complete meals or portions of meals that are precooked,
assembled into a package, and frozen for retail sale. They are popular among consumers because
they provide a diverse menu and are convenient to prepare. A frozen prepared meal may contain
a meat entree, a vegetable, a starch-based food such as pasta, and sauce. Examples are hotdogs,
chicken nuggets, pre-made burger patties and many others.
Frozen Fish/Seafoods
Frozen fish products are packaged to minimize dehydration and oxidation. Fish fats and
oils are easily oxidized in the presence of air. Fish processors depend on commercial packaging
materials and wraps to minimize dehydration and oxidation. Ice glazes are formed by immersing
or spraying frozen fish filets or other fish products in chilled water immediately after emerging
from cryogenic freezing equipment. In the USA the use of such technology may be restricted
without approved controls on fresh, unfrozen fish products.
Frozen Pizza
A definition of a frozen pizza is a prebaked and deep frozen pizza that is rebaked in the
oven. The frozen nature of frozen pizzas means you're going to end up with a different texture
than you might experience with a fresh take-and-bake pizza. Take-and-bake pizzas offer the
convenience of being able to cook the pizza right out of the freezer and into the oven. One of the
best things about frozen vs. fresh pizzas is that you can keep them in your freezer and have them
ready to go at a moment's notice.
The frozen potato is similar to fresh potato but with a lower starch content and retaining a
lower quantity of oil when fried than par-fried frozen potatoes that exist on the market. This type
of potato may be used in catering in general, being particularly recommended for its low calorie
content. Commonly known frozen potato products are french fries.
Frozen bakery products are nothing but bakery products that are cooked and frozen for
future consumption. These products have increased shelf life owing to the cooking and
preservation techniques used.
The list of frozen food products is quite numerous and it would take a lot more time to
cover all of them so in this part certain frozen products will just be summarized to shorten the
time of the report.
First up are frozen desserts Frozen yogurt is a frozen dessert made of yogurt, similar to
ice cream, but with lower fat amounts. Its formula contains milk, high levels of sugar, and
stabilizers and emulsifiers compared with yogurt to ensure the air-bubble structure during
freezing. Frozen desserts can be very complicated and prone to defects. Attributes including
dryness on extrusion, shape retention during melting, scoopability and texture all depend
extensively on structure. Changes in structure with storage time, especially ice recrystallization,
can dramatically reduce shelf life.
❖ Frozen Meat
Methods of freezing affect the ultrastructure of muscle. Slow freezing tends to produce
large ice crystals extracellularly, while quick freezing gives smaller crystals in and outside cells.
A temperature gradient occurs in large pieces of meat and results in a non-uniform ice
morphology. Experiments with pork M. longissimus dorsi found no difference in drip loss
between samples frozen at −20◦C or −80◦C. Slowly frozen meat lost more weight during
freezing, thawing, and cooking than meat frozen at a faster rate, according to some studies.
❖ Frozen Fish
A common understanding has been that rapid freezing of fish is undesirable due to
disruption of muscle tissue during sudden cooling and that the cell walls during rapid freezing
can burst under the induced pressure caused by expansion of water during rapid freezing. It has
also been assumed that slow freezing results in formation of large ice crystals that can cause
damage to the cell walls, resulting in drip loss during thawing. However, it has been shown that
the differences in the size of the ice crystals does not provide a full explanation, as the walls of
the fish muscle cells are sufficiently elastic to adapt to the larger ice crystals without excessive
To add, during freezing of fish fillets, water sprayed on their surface creates a layer of ice
that provides some protection against oxidation in frozen storage. On the other hand, distributors
may be tempted to add too much water because fish is sold by weight.
Raw fruits and vegetables contain large quantities of water in proportion to their weight
and, consequently, the water phase change occurring in freezing makes these products more
susceptible to ice crystal formation and thawing than other types of food. Due to the cellular
structural characteristics of fruits, they are less resistant to the freezing process than vegetables.
Since frozen vegetables are most often consumed cooked, with thawing and cooking operations
occurring simultaneously, quality aspects tend to be less relevant for frozen vegetables than for
frozen fruits. Consumers expect more from a frozen fruit. There are characteristics of fruits that
are difficult to dissociate from the raw product, which means that the negative impact of freezing
on fruit quality is huge.
Examples of Frozen Fruits and Vegetables (small picture na lang mga 6 images per slide)
One of the quality problems for frozen partially baked products is the
quality of the crust in terms of color, glossiness and crispiness. Sometimes,
flaking off of the crust (crust flaking also called crust peeling) is mentioned by
industry.
For ice cream products, During freezing of ice cream, the fat emulsion that
exists in the mix will partially coalesce or destabilize, establishing a
three-dimensional network of fat throughout the product that entraps air and
provides shape retention and meltdown resistance. The dynamic whipping and
freezing process is also responsible for the formation of a fat network or structure
in the product. Ice cream is both an emulsion and a foam.
● Enzymes
- Freezing slows enzyme activity so that many frozen foods, such as meats and
many fruits, will keep satisfied with little or no further treatment.
- Enzymes in vegetables are inactivated by heat during the recommended blanching
process.
● Air
- Oxygen in the air may cause flavor and color changes if the food is improperly
packaged.
● Microorganisms
- Microorganisms do not grow at freezer temperature, but most are not destroyed
and will multiply quickly when the frozen food is thawed and allowed to stand at
room temperature.
● Ice Crystals
- The formation of small ice crystals during freezing is desirable.
● Freezer Temperature
- Maintain a temperature of 0 degrees Fahrenheit or less to keep frozen foods at top
quality.
- The storage life of foods is shortened as the temperature rises.
- Fluctuating temperatures result in growth in the size of ice crystals, further
damaging cells and creating a mushier product.
- Changes in temperature can also cause water to migrate from the product.
● Evaporation of Moisture
- Improperly protected food will lose moisture, color, flavor and texture.
- Ice crystal evaporation from an area at the surface results in freezer burn, which is
a dry, grainy, brownish area that becomes tough.
Heat treatments
- helps maintain the firmness of foods while killing microorganisms that may be
present
- common foods that undergo heat treatments include cooked foods, some
vegetables, meats, and fish
Dipping treatments
- foods are immersed in different solutions before freezing
- fruits are generally dipped in ascorbic acid and various sugar solutions to
minimize browning
Cryoprotection
- cryoprotectants includes sugars, amino acids, polyols, methylamines, and
carbohydrate polymers
- helps prevent adverse changes in foods during the freezing and thawing processes
Air-blast freezing
- effective in achieving Individually Quick Frozen (IQF) product pieces
Belt freezing
- uses a disposable plastic film that acts as the conveyor belt traveling through the
freezing tunnel over refrigerated plates
- mainly designed for processing delicate, sticky and hard-to-handle products, and
even liquids can be frozen
Plate Freezing
- plate freezers are contact freezers where a refrigerant is passed through hollow
metal horizontal or vertical plates that are pressed either side of the food being
frozen.
- best suited limited regularly shaped products with a maximum thickness of 50 to
70mm
Cryogenic freezing
Cryogenic food freezing uses liquid nitrogen to effectively freeze the food
products
Immersion freezing
- utilize tanks of non-toxic salt, sugar or alcohol solution in water, or
cryogen (liquid nitrogen)
Droplet freezing
- a liquid is injected in the form of a spray or droplets into a cold gaseous or
liquid environment (usually liquid nitrogen) where they subsequently
solidify into individual frozen droplets.
Thawing
When food is thawed the ice crystals melt, the liquid is either absorbed back into the food
or leaks out from the food. Slow, well-controlled thawing usually results in better return of
moisture to the food and results in a food more like the original food than rapid thawing.
- Thawing in the refrigerator is the safest thawing method.
Temperature 0°F (-18°C) or colder for some products or if the product is to be stored for
6 months or longer.
Relative Highest possible, consistent with available equipment and good operating
Humidity procedures, to prevent "freezer burn" and drying out where packaging
material for the food may not be sufficiently protective.
Storage Period
Based on how fast they acquire off flavors and whether they discolor readily, different
types of frozen foods have varying stability in frozen storage. Depending on a wide range of
variables, ranging from but not restricted towards the quality of the primary materials and
Capacity
Capacity is a constant challenge for warehouses, particularly when it pertains to frozen
food and cold storage. It's crucial not simply because refrigeration is required to maintain the
ideal temperature for all the items, as well as because product capacity needs to correspond with
storage facility area. The refrigeration to space ratio must be exact. To ensure that airflow is
maintained, there must also be enough room among stacks and walls. Pallets should be employed
for stacks of goods for this.
Temperature
The next guideline deals with the facility's actual temperature. Maintaining the proper air
temperature for the particular frozen items being held in your facility is crucial, in addition to
making sure the refrigeration to capacity ratio is appropriate.
Every storage compartment must contain two or more precise, calibrated temperature
measuring equipment as well as at least one continuous recording device so that the temperature
may be kept under observation. Every day, management should document the temperatures in
each storage facility, check those logs, and keep them for 2 years.
Material Handling
In order to limit frozen food access to any heat source or humidity that might eventually
impact the quality of the product, material handling and packing procedures, such as casing and
palletizing, should be carried out as much as possible inside the cold storage facility. Frozen food
must be transported swiftly through any loading areas that have not been refrigerated when
products require being transported from storage to shipment or the other way around.
Shipments
A new delivery of frozen goods should have its temperature monitored as it arrives at the
warehouse. Employees should alert management if any frozen goods reach a temperature of 10
degrees Fahrenheit or above, or when the product is harmed in any way, to guarantee particular
handling depending on the product's state. Shipments should be code marked for classification
and recognition before being authorized for storage.
IV. REFERENCES
Ruth (n.d.). “How To Freeze Food Without Ruining It (Dos and Don’ts)”. Retrieved from
paleopantry.org/article-storing-preserving-food-freezing/
James S. (2008). “Frozen Food Science and Technology” Freezing of Meat (pp. 125).
Nesvadba P. (2008) “Frozen Food Science and Technology” Thermal Properties and Ice Crystal
Development in Frozen Foods (pp. 3).
Magnussen O.M., Hemmingsen A.K.T., Hardarsson V., Nordtvedt T.S., and Eikevik T.M. (2008).
“Frozen Food Science and Technology” Freezing of Fish (pp. 163).
Silva C.L.M., Gonçalves E.M., and Brandão T.R.S. (2008). “Frozen Food Science and
Technology” Freezing of Fruits and Vegetables (pp. 165).
LeBail A., Goff H.D. (2008). “Frozen Food Science and Technology” Freezing of Bakery and
Dessert Products (pp. 189, 191, 194 - 195, 201). Retrieved from cold.org.gr/library/
downloads/Docs/Frozen_Food_Science_and_Technology.pdf
Garden-Robinson, J. (2017). Food Freezing Basics: Packaging, Loading the Freezer and
Refreezing. Retrieved from
https://www.ndsu.edu/agriculture/extension/publications/food-freezing-basics-packaging-loading
-freezer-and-refreezing
Seidel, K. (2020). A Guide to Frozen Food Processing and Packaging. Retrieved from
https://cablevey.com/a-guide-to-frozen-food-processing-and-packaging/
Seidel, K. (2021). How to Maintain the Quality and Safety of Frozen Foods. Retrieved from
https://cablevey.com/how-to-maintain-the-quality-and-safety-of-frozen-foods/