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DOI 10.1617/s11527-008-9350-5
ORIGINAL ARTICLE
Received: 5 November 2007 / Accepted: 2 January 2008 / Published online: 15 January 2008
Ó RILEM 2008
polycarboxylates, which act through different mech- significantly [15]. Also, the C3A content is in the
anisms within the paste [10–16]. normal range (i.e., 4–8%) and hence, is not expected
to increase the superplasticizer demand; high C3A
contents can result in the adsorption of large amounts
2 Experimental details of admixture on the surface of its hydration products
leading to loss of fluidity [18]. The water-cement
2.1 Materials used ratio (w/c) for the standard consistency of the cement
paste was determined as per ASTM C 187 and is
Portland cement (conforming to OPC 53 grade of the taken as the water demand of the cement; the average
Indian standard IS 12269–1987) was used; its chem- water demand from three trials was found to be 0.31
ical composition, along with that of the (±0.01). The initial and final setting times were
corresponding clinker, is given in Table 1. The determined using the Vicat apparatus, with cement
clinker analysis was used to determine the Bogue pastes prepared with 0.85 times the water demand for
composition, which is shown in Table 2. From the the paste of standard consistency. The initial setting
test results, it can be seen that the cement used is a time was taken to correspond to a penetration depth
low alkali cement, with (Na2O)eq less than 0.6%, and of 35 mm. The rest of the test procedure used was
that the SO2-3 content is within the normal range (i.e., similar to ASTM C 191–01a. The values obtained,
2–3.5%) for portland cement [17] and therefore, is from three trials, for the initial and final setting times
not expected to affect the superplasticizer adsorption are, respectively, 106 (±7) min and 190 (±6) min. It
should be noted that the difference between the initial
and final setting times is only about 90 min, which is
Table 1 Chemical properties of the cement and the corre-
sponding clinker relatively low. The specific surface area of the cement
has been determined, by the Blaine air permeability
Characteristics Quantity (% by mass)
method as per ASTM C 204–05, to be 316 m2/kg.
Cement Clinker The superplasticizers for this study were selected
from the four common families of products available
Calcium oxide (CaO) 60.81 63.10
in order to obtain representative results that would
Silica (SiO2) 19.50 20.80
help in understanding the effect of the different types
Alumina (Al2O3) 4.12 5.80
on the flow behaviour of cement paste. Table 3 gives
Iron oxide (Fe2O3) 6.06 5.30
the details of the commercial products used; the
Magnesia (MgO) 1.52 0.80
products are denoted as the abbreviation of the type
Sulphur anhydrite (SO2-
3 ) 2.48 0.68
followed by a number. It can be seen that the solid (or
Insoluble residue 1.51 –
active) part of different superplasticizers varies
Total loss on ignition 3.41 0.40
between 32% and 44%. The superplasticizer (sp)
Total chloride content (Cl-) 0.01 – dosages given in the work are all in terms of the solid
Alkali content: Na2O 0.05 – content; the water contained in the superplasticizer
K2O 0.28 – has been accounted for in the water content of the
(Na2O)eq 0.23 0.20 mixes.
Lime saturation factor 0.93 0.92 All materials, including distilled water that was
Ratio of alumina to iron oxide 0.68 1.09 used in the paste mixes, were kept at a temperature of
27°C in an environmental chamber for at least 24 h
before mixing. This was done to limit the influence of
Table 2 Bogue
composition of the clinker
Compound Composition the ambient temperature on the results.
(%) The pastes were prepared in a Hobart mixer (1/
C3S 51.7 6 hp) with a B flat beater at low speed (with shaft
C2S 20.8 speed of 139 rpm and planetary speed of 61 rpm).
C3A 6.5 The cement and 70% of the water required were
C4AF 16.1
mixed for 2 min; after that, the superplasticizer,
along with the remaining water (to ensure better
Materials and Structures (2008) 41:1581–1593 1583
Table 3 Properties of
Designation Chemical type Density (kg/l) Solid content (%) pH
superplasticizers
LS-C1 Lignosulphonate 1.18 38 7.5
SNF-S1 Polynaphthalene sulphonate based 1.09 37 6.7
SNF-D1 Polynaphthalene sulphonate based 1.16 32 6.8
SNF-D2 Polynaphthalene sulphonate based 1.25 44 7.8
SNF-C1 Polynaphthalene sulphonate based 1.20 40 7.4
SMF-S1 Polymelamine sulphonate based 1.30 40 8.5
SMF-C1 Polymelamine sulphonate based 1.28 38 7.0
PCE-S1 Polycarboxylate ether based 1.09 38 7.5
PCE-D1 Polycarboxylate ether based 1.10 33 7.4
dispersion of superplasticizer), was added to the initial volume of 1,000 ml of paste was poured into
cement paste; the mixing was stopped and the sides the cone and the time required for 500 ml of it to flow
of mixer bowl were scraped (for 15–30 s); and the out was measured. The test gives the fluidity of the
paste was again mixed for 3 min. This procedure was paste in terms of the flow time; higher the flow time,
chosen based on a previous study that showed that it lower is the fluidity of the paste. The saturation point
gave a paste that is representative of that of concrete is the dosage beyond which further addition of
[19]. A water-cement ratio (w/c) of 0.35 was superplasticizer does not increase fluidity signifi-
employed throughout the study. cantly but can produce segregation [3]; the saturation
dosage can be taken as the optimum superplasticizer
dosage for a given cement paste. Gomes et al. [23]
2.2 Marsh cone test of paste proposed a method for the objective determination of
the saturation dosage based on the Marsh cone flow
The Marsh cone (Fig. 1) test has been used previ- time curve of pastes, which is illustrated in Fig. 2. In
ously to evaluate the relative fluidity and the this method, the internal angle (a) corresponding to
saturation superplasticizer dosage in cement pastes each data point is calculated and the superplasticizer
and mortars [1, 3, 20–22]. In the present study, a dosage corresponding to an internal angle of
metal cone (as per the European EN 445 standard) 140° ± 10° is taken as the saturation dosage. Inter-
with a nozzle of diameter 8 mm was employed. An polation is used to determine the dosage when there
1.8 SMF-S1
dosage of admixtures, such as superplasticizers, on
paste characteristics like yield stress and plastic
1.7 viscosity [8, 9, 26–32]. The basic principle is to apply
1.6
different shear rates to the paste in a viscometer and
log (flow time , sec)
10
2.4 Viscometer test of paste 20 40 60 80 100 120 140 160 180
Shear rate (1/sec)
Viscometer tests on cement paste can be used to Fig. 3 Typical graph showing hysteresis cycles for a super-
study the effect of the changes in cement, type and plasticized cement paste
Materials and Structures (2008) 41:1581–1593 1585
80
The Marsh cone flow time curves for different types 0.0 0.2 0.4 0.6 0.8 1.0
and dosages of superplasticizers are shown in Fig. 5, sp/c %
along with the saturation dosages corresponding to
Fig. 6 Mini-slump spread for different types and dosages of
the internal angle of 140° ± 10° for each case superplasticizers
(following the method of Gomes et al. [23]); the
individual data are given in Table 4. The results show
that fluidity increases with an increase in dosage of flow) is least for SNF-D2 and highest for PCE-D1.
superplasticizer up to the saturation dosage, after The time taken for a spread of 115 mm at saturation
which the curves remain flat. The lignosulphonate- dosage is less than 1 s.
based product LS-C1, though not expected to be as A typical set of shear stress-strain rate curves
effective as the other products, yields a response that obtained from the rheological tests are shown in
is similar to those of the naphthalenes and melamines. Fig. 7 for pastes with the superplasticizer PCE-D1.
Most of the admixtures based on naphthalenes and At the low dosage of sp/c = 0.05%, the area within
melamines exhibit similar flow time curves, except the loading-unloading loop of first cycle is much
for SNF-C1, which yields lower flow times and a higher than the subsequent cycles, reflecting the
comparatively low saturation superplasticizer dosage energy needed for the structural breakdown of the
of 0.16%. In comparison, the PCE-based superplast- paste. Moreover, it can be seen that the curves are
icizers are more effective, with lower saturation nonlinear reflecting the shear-thinning response. At
dosages than the other products; PCE-D1 gives the the sp/c dosage of 0.1%, which is just above the
lowest saturation dosage of 0.07%. These trends are saturation dosage, the shear stress levels are remark-
in accordance with the basic actions of the different ably lower, as seen in Fig. 7b, and the stress-strain
families of superplasticizers [10]. rate response is practically linear, especially in the
The mini-slump test results (see Fig. 6) show that second and third cycles. At both dosages (see Fig. 7a, b),
the spread increases with the increase in dosage of it is observed that the areas within the loading-
superplasticizer. However, bleeding was observed in unloading loop decreases, along with the stress levels,
the paste whenever the saturation superplasticizer in subsequent cycles. At the higher superplasticizer
dosage was exceeded. The mini-slump spread (i.e., dosage of 0.4% (see Fig. 7c), the curves are similar to
that of sp/c = 0.1% but with two significant differ-
1.8 Cement 53 grade
ences; i.e., the response of the third cycle is above
1.7
w/c 0.35 SP saturation dosage
(sp/c%)
that of the second cycle and the response in the third
log (flow time, sec)
1.6 LS-C1
SNF-S1
0.25
0.20 cycle shows slight shear-thickening behaviour, indi-
SNF-D1 0.24
1.5 SNF-D2
SNF-C1
0.23
0.16
cated by a slight increase in the slope of the stress-
1.4 SMF-S1
SMF-C1
0.23
0.20
strain rate curve. These two aspects can be attributed
1.3 PCE-S1 0.20
1.2
PCE-D1 0.07 to the settlement of the cement particles due to the
1.1 over dosage of the superplasticizer leading to the
1.0 stiffening of the lower part of the paste, as observed
0.0 0.2 0.4 0.6 0.8 1.0 visually in this work and in previous works [9, 30,
sp/c %
34]. At higher strain rates, more of the settled flocs of
Fig. 5 Marsh cone flow time for different types and dosages cement particles are forced into the suspension,
of superplasticizers which would increase the stress resulting in the
Materials and Structures (2008) 41:1581–1593 1587
Table 4 continued
Type of sp sp/c% Experimental flow time (s) Bingham Herschel-Bulkley Flow time predicted by the Nguyen
Parameters Parameters et al. approach
s0 (Pa) lp (Pa s) s0 (Pa) K (Pa sn) n Bingham (s) Herschel-Bulkley (s)
strain-hardening effect. Responses similar to those stress is sharpest in the case of the PCE-based
presented in Fig. 7a–c were observed for all the products, confirming the results of previous works
admixtures, except that no shear thickening could be [14]. The plastic viscosity decreases initially with an
seen for LS-C1 and SNF-C1 even at the dosage of increase in dosage of superplasticizer but remains
1%. practically constant after a certain point. In the case
The shear stress-strain data were fitted in each case of the Herschel-Bulkley model, the yield stress (s0)
with the Bingham and Herschel-Bulkley models, and has the same trend as that of the Bingham model
the parameters obtained are given in Table 4. It can though the values of the former are lower at smaller
be observed that, in general, an increase in dosage of superplasticizer dosages and vice versa at higher
superplasticizer reduces the yield stress and plastic dosages. These differences are attributed to the
viscosity of the Bingham model, which is attributed change in the rheological nature of the paste from
to the better dispersion of cement particles [10]. The shear-thinning to slight shear-thickening, as discussed
Bingham yield stress tends to reduce to zero, as the earlier. The consistency and power index (n) of the
superplasticizer dosage increases; the drop in yield Herschel-Bulkley model are interdependent and
70
Shear stress (Pa)
30 Third cycle
1
20 0
20 40 60 80 100 120 140 160 180 20 40 60 80 100 120 140 160 180
Shear rate (1/sec) Shear rate (1/sec)
(c) 8 PCE-D2
7 Dosage- 0.4%
6
Shear stress (Pa)
5
4
3
First cycle
2 Second cycle
Third cycle
1
0
20 40 60 80 100 120 140 160 180
Shear rate (1/sec)
Materials and Structures (2008) 41:1581–1593 1589
hence well defined trends could not be identified for cone test gives a reliable approximation of the
the individual parameters. Nevertheless, it is seen that superplasticizer dosage beyond which the plastic
for shear-thinning, n \ 1, and for shear-thickening, viscosity and yield shear stress remain constant. On
n [ 1. the other hand, the mini-slump test on the tested
pastes does not seem to give as reliable an estimate of
the saturation dosage due to bleeding that may occur
3.2 Correlations between the results from at higher dosages. From the data obtained, it does not
empirical tests and the viscometer seem possible to identify unique relations between
the Marsh cone flow time and mini-slump spread with
In order to study the relationships between the results either the plastic viscosity or yield shear stress, as
from empirical tests (i.e., the Marsh cone and mini- previously concluded [6]. Nevertheless, it has been
slump tests) and the rheological parameters of cement shown that the use of flow times from two Marsh
pastes, the data presented above are compared in this cones of slightly different geometries can be used to
section. It can be seen in Table 4 that the Marsh cone determine the rheological characteristics of a paste
flow time increases as the yield stress and plastic [22]. Conversely, the Marsh cone flow time can be
viscosity increase. More importantly, the variation of obtained by adequately modeling the flow and
the Marsh cone flow time with the superplasticizer material behaviour, as in the semi-analytical
dosage has the same trend as those exhibited by the approach of Nguyen et al. [44], where the Marsh
yield stress and plastic viscosity, as also illustrated in cone flow time is obtained from fluid mechanics
the typical plots of Fig. 8 (shown for SMF-C1). It can principles and the finite volume method. The flow
be seen that all three parameters decrease with an times for the different pastes studied here have been
increase in superplasticizer dosage until the satura- predicted using this approach considering both the
tion dosage and remain practically constant after that. Bingham and Herschel-Bulkley models for the paste
Fig. 8 also shows the trend of the mini-slump spread, and given in Table 4. Note that the density of paste
where it is seen that the spread increases with the was taken as 1.9 kg/l in the predictions. The results in
superplasticizer dosage until the saturation dosage, Table 4 show that the predictions of the Nguyen et al.
after which it is practically constant. These trends can approach are, in general, good for both the rheolog-
be generalized to all the paste systems studied in this ical models. This confirms that the Marsh cone flow
work, and are in agreement with the results of time can be determined through appropriate modeling
previous works [41–43]. of the material response and the flow behaviour.
It is clear that the saturation dosage estimated with
the procedure of Gomes et al. [23] from the Marsh
3.3 Change of flow behaviour with time
log (flow time, sec)
mini slump spread (mm)
SMF-C1 Yield stress
200 The flow properties of cement paste can change
Plastic viscosity
significantly with time. This is attributed to hydra-
160
1.24 200 40 tion, intercalation of superplasticizers, chemical
Plastic viscosit y (cP)
80
1.16 160
[35, 45, 46]. In general, both yield stress and plastic
20
40 viscosity tend to increase with time [7]. Conse-
1.12 140
quently, the Marsh cone flow time tends to increase
1.08 120
10 0 with time [3] whereas the mini-slump spread
decreases [25, 47].
1.04 100 0 The change in paste flow behaviour has been
0 0.2 0.4 0.6 0.8 1
studied here by comparing the test results obtained
sp/c%
for the same materials just after mixing and 60 min
Fig. 8 Comparison of data from different tests later. During the interim period the paste was
1590 Materials and Structures (2008) 41:1581–1593
maintained in an air-tight container at 27°C. The pronounced than that of the plastic viscosity. Also,
paste was taken out of the container and mixed for the rate of increase is more significant at superplast-
15 s before performing the 60-min tests. The varia- icizer dosages less than the saturation point.
tion of the flow parameters with time using Bingham Similarly, when the dosages are low, the Marsh cone
model can be seen from the results given in Table 5. flow time increases with age as seen when the 60-min
Generally, in all the compositions tested, the data are compared with those obtained immediately
rheological parameters increase with time after after mixing. Note that when the flow behaviour at
mixing, with the increase in yield stress being more 60 min is more significant (for a particular
Table 5 Test data for pastes with different superplasticizers at 0 and 60 min
Type of sp sp/c % Flow time (s) Mini slump spread (mm) Yield stress (Pa) Plastic viscosity (Pa s)
0 min 60 min 0 min 60 min 0 min 60 min 0 min 60 min
Table 5 continued
Type of sp sp/c % Flow time (s) Mini slump spread (mm) Yield stress (Pa) Plastic viscosity (Pa s)
0 min 60 min 0 min 60 min 0 min 60 min 0 min 60 min
application) than the immediate behaviour, the satu- the Bingham model tend to be higher at smaller
ration point could be defined based on the flow time superplasticizer dosages. Even though shear-
curves at 60 min, or any other critical time. However, thickening nature of paste is better represented
according to Aı̈tcin [1], the flow time and saturation through the Herschel-Bulkley model, the Bing-
dosage at 60 min should not differ significantly from ham model represents the behaviour of normal
those obtained immediately for a cement-superplast- pastes well. The Marsh cone flow times could be
icizer combination to be considered compatible. predicted satisfactorily through the Nguyen et al.
approach with the parameters of both models.
3. An increase in superplasticizer dosage leads to a
4 Conclusions decrease in the yield stress, plastic viscosity and
Marsh cone flow time, and an increase in mini-
From the study performed on the flow-related prop- slump spread, as long as the dosages are below
erties of superplasticized cement pastes the following the saturation point. Beyond the saturation dos-
conclusions can be made: age, these parameters are practically constant.
4. All the nine superplasticizers tested resulted in
1. The flow time determined from Marsh cone test
pastes with good fluidity over 60 min when the
is a good indication of the relative fluidity of
corresponding saturation dosages were used. It is
superplasticized paste and the saturation dosage
concluded that the cement-superplasticizer com-
obtained from the same test is appropriate for the
binations studied here are all compatible as far as
selection of the superplasticizer.
the flow behaviour is concerned.
2. Both the Herschel-Bulkley and Bingham models
fit the experimental data from the viscometer
study satisfactorily. It is observed that the nature Acknowledgements Partial funding for this work was
provided by the DST sponsored research project SR/S3/
of flow in superplasticized paste varies slightly MERC/29/2006 and the IIT Madras grant CIE/04-05/122/
with the dosage of superplasticizer, as follows. At NFSC/RAVG. Stimulating discussions with and the generous
lower dosages, nonlinear shear thinning is gener- help of Dr. J. Murali Krishnan are gratefully appreciated.
ally observed; around the saturation dosage the
response follows the Bingham model; and at
higher dosages, there may be some shear thicken-
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