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Durability and Microstructure of CSA Cement-Based Materials From MSWI Fly Ash
Durability and Microstructure of CSA Cement-Based Materials From MSWI Fly Ash
a r t i c l e i n f o a b s t r a c t
Article history: The decontamination and disposal of municipal solid waste incineration (MSWI) fly ash has great signif-
Received 28 December 2012 icance in the world. In this work, MSWI fly ash was successfully used as a raw material in sintering and
Received in revised form 17 October 2013 preparing calcium sulphoaluminate (CSA) cement in the laboratory. Compressive strength, durability and
Accepted 30 October 2013
microstructure of the prepared CSA cement-based materials were studied. The results show that com-
Available online 8 November 2013
pressive strength of the CSA cement has a developing trend similar to that of the Control Cement I which
develops strength quickly at an early curing age, but after 7 d, strength increases more slowly. The pre-
Keywords:
pared CSA cement-based materials perform well with respect to resistance to drying shrinkage, carbon-
Municipal solid waste incineration (MSWI)
fly ash
ation, and water permeation. The CSA cement mortar immersed in sulfate solution has a more compact
Calcium sulphoaluminate (CSA) cement microstructure and has the potential to be used in engineering constructions which require high resis-
Compressive strength tance to sulfate corrosion. Parts of the chloride ion from the MSWI fly ash could be sintered within the
Durability cement clinker and subsequently stabilized in hydration products. The leaching values of heavy metals
Microstructure from these systems are all within the current threshold limits.
Ó 2013 Elsevier Ltd. All rights reserved.
0958-9465/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.cemconcomp.2013.10.015
X. Guo et al. / Cement & Concrete Composites 46 (2014) 26–31 27
Composition CaO SiO2 Cl SO3 Al2O3 K2O Na2O Fe2O3 3. Results and discussion
Percentage 39.1 15.9 11.9 7.24 4.35 3.68 3.43 1.91
Composition MgO P2O5 TiO2 ZnO PbO BaO CuO MnO 3.1. Compressive strength
Percentage 1.64 1.08 0.61 0.54 0.23 0.14 0.13 0.10
Composition SrO NiO ZrO2 – – – – –
The compressive strengths of hardened cement pastes are
Percentage 0.04 0.02 0.01 – – – – –
shown in Fig. 1. Compared with Control Cem I and Cem II, the
28 X. Guo et al. / Cement & Concrete Composites 46 (2014) 26–31
Table 4
Cement modulus of the CSA cement from the MSWI fly ash/(wt.%).
Cement modulusa Alkalinity modulus (Cm) Alumina–sulfur ratio (P) Alumina–silica ratio (N)
CSA Cement 1.050 2.500 3.000
Table 5
Chemical compositions (by mass) of Control Cement I (Cem I) and Control Cement II (Cem II)/(wt.%).
Control cements CaO SiO2 Al2O3 SO3 MgO Fe2O3 K2O Na2O LOI Total
Cem I 42.0 11.6 32.0 8.96 1.27 3.86 – – 0.39 100.1
Cem II 49.5 25.5 9.33 1.88 4.78 2.49 0.54 0.24 2.21 96.47
Table 6
Chemical composition (by mass) of the prepared CSA cement clinker/(wt.%). CSA95DG05
0.05 Cem I
CaO SiO2 Al2O3 Cl SO3 MgO Fe2O3 TiO2 Total
Cem II
0.03
140
0.02
120
Compressive strength /MPa
0.01
100
0.00
80 0 7 14 21 28
CSA95DG05 Curing ages /d
Cem I
60 Cem II Fig. 2. Drying shrinkage rate at each curing age.
40
of Cem II. However, comparing cement mortar Cem I with
CSA95DG05, Cem I has a better resistance to drying shrinkage. This
20 may be due to the fact that in CSA95DG05 prepared from MSWI,
0 5 10 15 20 25 30 the presence of chloride, heavy metals, and other hazardous com-
Curing ages /d ponents in MSWI may have some effect on the shrinkage observed
in this study.
Fig. 1. Compressive strength at each curing age.
CSA95DG05 study the resistance to sulfate attack (corrosion) of our CSA cement
14 Cem I produced from the MSWI fly ash.
Cem II In Fig. 4, all three cement mortars have a good resistance to sul-
Carbonation depth / mm
fate corrosion, i.e. all the resistance data were above 100% versus
12 corrosion time. With the growth of the immersion time, the resis-
tance modulus of sample CSA95DG05 and Control Cem I did not
decrease, but increased, while that of Cem II began to decrease. It
10 indicated that the CSA cement-based materials from the MSWI
fly ash perform well in resistance to sulfate corrosion, which could
be useful in engineering constructions that require a high resis-
8 tance to sulfate corrosion.
In Fig. 5, hydration products and intensity of the characteristic
peak of AFt (peak intensity at d = 9.76 Å, d = 5.63 Å and
6
d = 3.88 Å) of sample CSA95DG05 immersed in water and in sulfate
solution (with the sample immersed in water for a period of 60 d)
0 7 14 21 28 were compared. The peak intensities of AFt of the sample im-
carbonation time / d mersed in sulfate solution were higher than that immersed in
water, indicating that the sulfate solution could improve hydration
Fig. 3. Carbonation depth versus time.
of the CSA cement and that the hardened CSA cement from the
During carbonation, the diffusion rate of CO2 depends on the den- MSWI fly ash performs well in resistance to sulfate corrosion.
sity of the cement mortar itself [18]. Compared with CSA95DG05, The hydration products of CSA95DG05 that has been immersed
Control Cem I has about 20 wt.% cement admixtures of lime pow- in sodium sulfate solution for different times are shown in Fig. 6.
der and slag powder. On one side, during hydration progress, ex- With the growth of immersion time, the calcium sulphoaluminate
cept for the gypsum reacting with the calcium sulphoaluminate phase (C 4 A3 S i.e. 4CaO 3A12O3 CaSO4) was hydrated and con-
phase to form AFt, the surplus gypsum has a role of sulfate activa- sumed, while the AFt peak intensity was increased gradually.
tor for cement admixtures. On the other side, hydration of C2S and The CSA cement immersed in sulfate solution has a more com-
lime powder in this system could generate Ca(OH)2 which has a pact microstructure (Fig. 7). The hydration products of the CSA ce-
role of alkali activator. Under the dual role of these two motives, ment immersed in sodium sulfate solution showed that the main
A12O3 from slag powder reacts with Ca(OH)2 and CaSO4 rapidly product was quantities of a gelatinous substance which may be
to form AFt. Meanwhile, surplus Ca(OH)2 reacts with SiO2 of slag an alumina gel produced by hydration.
powder to form C–S–H. Thus, the density of the cement mortar is
increased and its resistance to carbonation is improved. Hydration 3.6. Soluble chloride
products (AFt and C–S–H, etc.) of cement admixtures fill in the
interspaces of the cement mortar. The higher compacted micro- During the hydration of the CSA cement, soluble chloride ion
structure of the hardened cement pastes, the better their resistance content from cement paste sample CSA95DG05 was about 0.042–
to carbonation. 0.065% (Fig. 8). The content of soluble chloride ion was decreased
sharply versus curing age. From 14 d to 28 d, the curve tends to
be stable. As a result, in the laboratory experiments, it indicated
3.4. Resistance to water permeation that some chloride ion was sintered within the cement clinker
and subsequently stabilized in hydration products. With the deep-
Table 7 showed that all cement mortars of CSA95DG05, Cem I, ening of the hydration, some of the free chloride ions could also be
and Cem II had good water impermeability. Their impermeability fixed in new hydration products.
grades were all 14. The permeation height of samples CSA95DG05
and Cem I were a litter bit lower than that of Cem II. The perme- 3.7. Leaching concentration of heavy metals
ation heights of the samples CSA95DG05 and Cem I were
15.4 mm and 16.8 mm, respectively. The permeation height of Leaching concentration of heavy metal ions from the hardened
the sample Cem II was 18.2 mm. This illustrates that the prepared cement paste sample CSA95DG05 cured for various setting ages by
CSA95DG05 could also form a compact system that has a similar
water impermeability as Control Cem I and Cem II. Additionally,
Maneesh et al. [11] have found that water impermeability is asso- 116
ciated with pore volume (porosities), pore size distribution, pore
Resistance modulus of
CSA95DG05
112 Cem I
3.5. Resistance to sulfate attack (corrosion) Cem II
Table 7 104
Water permeation depth of different cement mortars.
2
1
3 2 CSA95PG05-Water-60d
3 3 3 3
2
2 CSA95PG05-Na2SO4-60d
10 20 30 40 50 60 70
1 C2S 2 C4 A3 S 3 AF t
(a) XRD pattern
CSA95PG05-Water-60d
Intensity of characteristic peaks of AFt / cps
2T=9.06 CSA95PG05-Na2SO4-60d
2T=22.9
2T=15.76
6 8 10 12 14 16 18 20 22 24 26
(b) Intensity of characteristic peak of AFt Fig. 7. ESEM graphs of the CSA95DG05 immersed in water/sulfate solution for 60 d.
2 0.065
1 2
CSA95PG05
0.060
2 2
3 3 3 CSA95PG05-Na2SO4-30d
0.055
Cl /%
-
CSA95PG05-Na2SO4-60d
0.050
CSA95PG05-Na2SO4-90d 0.045
10 20 30 40 50 60 70
0.040
0 5 10 15 20 25 30
1 C2S 2 C4 A3 S 3 AF t Curing ages /d
Fig. 6. XRD patterns of the CSA cement paste immersed in sulfate solution. Fig. 8. Soluble chloride ion content from the sample of CSA95DG05.
X. Guo et al. / Cement & Concrete Composites 46 (2014) 26–31 31
Table 8 (4) This study deals with performance characteristics and dura-
Leaching concentration of heavy metal ions from the sample of CSA95DG05 harden bility of the CSA cement-based materials, but does not pro-
paste/(mg L1).
vide sufficient details on their environmental impact,
Element Threshold limits CSA95DG05 cement paste which would definitively need to be assessed further before
Test Ia Test IIb 1d 3d 28 d 60 d 120 d considering any engineering application, as certainly a lot of
Zn – 100 0.340 0.296 0.046 Nc N
work would still be necessary in order to ensure that neither
Cu – 100 0.056 0.048 0.038 N N the process, nor the produced material present any hazards.
Cr 5 15 0.775 0.120 0.210 0.200 0.190
Ni – 5 0.117 0.070 0.033 N N
Pb 5 5 0.120 0.060 0.029 N N
Acknowledgements
Cd 1 1 0.034 0.010 N N N
Co – – 0.082 0.030 N N N
Mn – – 0.517 0.012 0.012 0.012 0.012 The authors acknowledge and appreciate support received from
a the Research Fund for the National High-tech R&D Program (863
Threshold limits in Test I: USEPA guideline in TCLP, maximum concentration of
contaminants for the toxicity characteristic. Program) (2006AA06Z363) of China, the National Natural Science
b
Threshold limits in Test II: National Standard in China GB 5085.3-2007, iden- Foundation of China (51172164 and 51208370), and the Funda-
tification standards for hazardous wastes-Identification for extraction toxicity. mental Research Funds for the Central Universities (0500219170).
c
N: not detected (<0.005 mg/L).
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