TOOL DESIGN JIGS, FIXTURES and DIES DESIGN INTRODUCTION TO THE DIE DESIGN REFERENCES: DIE DESIGN FUNDAMENTALS BY V.BOLJANOVIC & J.R. PAGUIN WEEK 9 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN DIE - ENTIRE PRESS TOOL EMPLOYED TO STAMP AND FORM PARTS FROM SHEET METAL, ASSEMBLE PARTS TOGETHER, AND PERFORM A VARIETY OF OTHER OPERATIONS. IT ALSO REFERS TO THE LOWER HALF OF THE PRESS TOOL, i.e., THE UNIT WHICH WwW IS CLAMPED TO THE BOLSTER PLATE OF THE PRESS. THE WORD VU PUNCH REFERS TO THE ENTIRE UPPER HALF OF THE PRESS TOOL, MORE SPECIFICALLY, IT REFERS TO ANY SO-CALLED MALE SECTION WHICH PUNCHES OR FORMS METAL WITHIN A FEMALE SECTION,THE FEMALE BEING KNOWN AS A DIE SECTION. THIS ARRAY OF DEFINITIONS STANDS UP QUITE WELL IN MOST DIE WORK, ALTHOUGH IT TENDS TO BECOME CONFUSING IN SOME AREAS OF THE TRADE. FOR EXAMPLE, IN A COMPOUND DIE THE PUNCH SECTION IS MOUNTED IN THE DIE AND THE DIE SECTION IS MOUNTED IN THE PUNCH. NTENNIAL 495371105 14-02-26 Centennial College - A.M.A.T. 2INTRODUCTION TO THE DIE DESIGN(CONT.) @ PUNCH PRESS A-THE BOLSTER PLATE-THICK STEEL FASTENED TO THE PRESS FRAME CENTENNIAL 49371105 B-ram- TOP PLATE RECIPROCATED UP AND DOWN BY A CRANK. DIE SET IS INSTALLED BETWEEN THESE TWO PLATES 14-02-26 Centennial College - A.M.A.T. 3INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF PUNCH PRESSES OPEN- BACK INCLINABLE PRESS 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF PUNCH PRESSES CENTENNIAL 49371105 SINGLE-ACTION, STRAIGHT-SIDE, ECCENTRIC-SHAFT MECHANICAL PRESS Centennial College - A.M.A.T. 514-02-26 INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF PUNCH PRESSES POWER PRESS Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF PUNCH PRESSES TYPICAL HYDRAULIC PRESS 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES Li mS ES PIERCING DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES BLANKING DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN(CONT,) TYPES OF DIES 49371105 al ¢ Zz Zz Ww - Zz wi UV CUT-OFF DIE 14-02-26 Centennial College - A.M.A.T. 10INTRODUCTION TO THE DIE DESIGN(CONT,) TYPES OF DIES is aS CRASS Ws <= TRIMMING DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES CENTENNIAL 495471105 REMOVING A SMALL AMOUNT OF METAL FROM AROUND THE EDGES OF A BLANK OR HOLE. SHAVING DIE 14-02-26 Centennial College - A.M.A.T. 12INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES 49371105 CENTENNIAL TWO BROACHES PRESSURE PAD ie HARDENED Pam VALE BACKING Ee AY | CL BLOCKS POINTED SERRATIONS ON THE SIDES OF BLANK BLANK BROACHING DIE 14-02-26 Centennial College - A.M.A.T. 13INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES CENTENNIAL 49371105 BENDING PRESSURE PAD BENDING DIE 14-02-26 Centennial College - A.M.A.T. 14INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES 49371105 Non ma 4 =—— FORMING BLOCKS KNOCKOUT BLOCK CENTENNIAL NS |_ —— POSITIONING NEST ip} PRESSURE PAD }——- FORMING PUNCH AFTER FORMING FORMING DIE 14-02-26 Centennial College - A.M.A.T. 15INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES 49371105 PRESSURE PAD CENTENNIAL SIDE CAMS SLIDING a | PUNCH A f HOLDERS —44 SIDE CAM DIE 14-02-26 Centennial College - A.M.A.T. 16INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES INIAL 49371105 SWAGING DIE HOLDING BLOCK { | SWAGING DIE | 14-02-26 Centennial College - A.M.A.T. 17 KNOCKOUT PADINTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES 49371105 T__ CURLING PUNCH CENTENNIAL CURLING RING. KNOCKOUT PAD CURLING DIE 14-02-26 Centennial College - A.M.A.T. 18INTRODUCTION TO THE DIE DESIGN(CONT.) = 9 TYPES OF DIES <0 Zin Zo) Wim 0 : < TX RQ uprer DIE 0 | — LOWER DIE Li AZ SOY QA SPREADER ROD PUNCII BULGING DIE (RUBBER EXPANDING PUNCH) 14-02-26 Centennial College - A.M.A.T. 19INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES wz \ [— DRAW RING v7, | — SPRING-LOADED PINS | | — PRESSURE PAD {_| — PUNCH |_|} — PRESSURE PINS AN IN Wad | DRAWING DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES -— SEAMING PUNCH > HORN C) \\ [HORN HOLDER C) HORN DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES ~-----.-NIAL BACKING PLATE PUNCH PLATE T—— EXTRUDING PLNCH |— DIE BLOCK EXTRUDING DIE 14-02-26 Centennial College - A.M.A.T. 2 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) 929 TYPES OF DIES <0 2m 20 KNOCKOUT ROD zm 7) 7 ; z ‘ é | 4 8 N s K 7 fT , KNOCKOUT ~ Ke - PLUNGER SA J IAS COLD FORMING DIE 14-02-26 Centennial College - A.M.A.T. 23INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES 49371105 i ‘PUNCH HOLDER CENTENNIAL }—'DIE BLOCK BLANKING PUNCH Ss=- == COMPOUND DIE 14-02-26 Centennial College - A.M.A.T. 24INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES SA sxcxun PLATE (4) _ ivertinc PUNCH DIE BLOCK PLUNGERS BACK-UP PLATE 49371105 CENTENNIAL ASSEMBLY DIE 14-02-26 Centennial College - A.M.A.T. 25INTRODUCTION TO THE DIE DESIGN(CONT.) TYPES OF DIES a FINAL PART PROGRESSIVE DIE 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 49371105INTRODUCTION TO THE DIE DESIGN(CONT.) DIE COMPONENTS TK OP PLATE OF THE DIE SET STRIPPER PLATE PUNCHES DIE BLOCK MATERIAL ° PART. ——_, e 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN(CONT.) DIE COMPONENTS DIE SET TOP HALF WITH THE PUNCH HOLDER 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105INTRODUCTION TO THE DIE DESIGN(CONT.) DIE COMPONENTS DIE SET BOTTOM PORTION WITH THE DIE HOLDER 14-02-26 Centennial College - A.M.A.T. CENTENNIAL 495471105