Eixo de Direcao h155

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EIXO DE DIREÇÃO
S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001]; S2,0-3,5FT (S40-70FT,
S55FTS) [F187]; H2,0-3,5FT (H40-70FT) [L177]; S4.0,
4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) [G004, H004]; H4.0FT5/FT6;
H4.5FTS5, H4.5FT6; H5,0-5,5FT (H80, 90, 100, 110,
120FT) [N005, P005, R005, S005]; S6.0FT, S7.0FT,
(S135FT, S155FT) [D024, E024, F024, G024, H024];
H6,0FT, H7,0FT (H135FT, H155FT) [H006, J006, K006];
H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36,
H190FT) [A299, B299]
Região Linguagem
Reino Unido de
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PART NO. 1580512 1600 SRM 1133
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that
the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support
the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric

lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• ®
Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or
exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit

needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information
in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange
background. The CAUTION symbol and word are on yellow
background.

WARNING
California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
For more information, go to www.P65Warnings.ca.gov.
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©2021
HYSTER COMPANY
TABLE OF CONTENTS
General
Steering Axle Assembly Repair
Remove
Disassemble
Clean
Inspect
Assemble
Install
Spindles, Bearings, and Tie Rods Repair
Spindles and Bearings
S2.0-3.5FT (S40-70FT, S55FTS) (F187), S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,
S120FTPRS) (G004, H004), H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005,
P005, R005, S005), S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024), H6.0-7.0FT (H135-
155FT) (H006, J006, K006), H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)
Remove
Disassemble
Clean
Inspect
Assemble
Install
Spindles and Bearings
S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), and
H2.0-3.5FT (H40-70FT) (L177)
Remove and Disassemble
Assemble and Install
Tie Rods
S2.0-3.5FT (S40-70FT, S55FTS) (F187) and S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,
S120FTPRS) (G004, H004)
Remove
Install
Tie Rods
S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), H2.0-
3.5FT (H40-70FT) (L177), H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005,
P005, R005, S005), S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024), H6.0-7.0FT (H135-
155FT) (H006, J006, K006), and H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299,
B299)
Remove
Install
Steering Cylinder Repair
Clean and Inspect
Torque Specifications
General
This section has the description and repair procedures for the steering axle.
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The steering axle assembly includes an axle frame, steering cylinder, and two spindle and hub assemblies.
See Figure 1. The steering axle is articulated and is connected to the frame by center pivot mounts. The center
pivot mounts permit the steering axle to move in the frame mount when the lift truck travels over rough
surfaces.
The end caps of the steering cylinder are also the mounts for the cylinder and are held to the shell by the
mount capscrews. There are O-rings, seals, and wipers in the end caps to seal the caps to the shell and rod.
The ends of the piston rod extend from both ends of the cylinder. A single piston and the seal are at the center
of the rod. Oil pressure on one side of the piston moves the piston in the bore. The piston pushes an equal
amount of oil from the opposite side of the cylinder.
A. CUSHION TRUCKS ONLY B. PNEUMATIC TRUCKS ONLY
1. AXLE FRAME 5. TIE ROD

2. MOUNT 6. SPINDLE
3. BRACKET 7. MOUNT
4. STEERING CYLINDER 8. HUB ASSEMBLIES
Figure 1. Steering Axle

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When the piston reaches the end of the stroke, a relief valve in the steering circuit controls the oil pressure.
The tie rods that connect the spindle arms to the cylinder are not adjustable.
Each spindle turns on two tapered roller bearings in mounts in the axle frame. The preload on the bearings is
controlled by shims at the lower bearing cap.
The wheels rotate on two tapered roller bearings and are held on the spindles by a castle nut. The bearing
preload of the wheels is adjusted by the castle nut. The grease seals protect the bearings from dirt and water.
Wear sleeves protect the hub from wear by the seals.
Steering Axle Assembly Repair

REMOVE

WARNING
PUTTING THE LIFT TRUCK ON BLOCKS
The lift truck must be put on blocks for some types of maintenance and repair. The removal
of the mast, drive axle, battery, or counterweight assemblies will cause large changes in the
center of gravity. When the lift truck is put on blocks, put additional blocks in the following
positions:
• If the mast and drive axle are removed, put blocks under the counterweight so the lift truck

cannot fall backward.
• If the counterweight is removed, put blocks under the mast so that the lift truck cannot fall

forward.
Put the lift truck on blocks on a solid, even, and level surface. Verify the blocks or stands
have enough capacity to hold the lift truck. Use additional blocks next to the tires as
necessary to prevent movement of the lift truck. Verify the lifting devices used during
repairs can lift the weight of the parts and assemblies.
See the Operating Manual or Periodic Maintenance section for your lift truck model, for the
procedures to put the lift truck on blocks.
The steering axle can be removed without removing the counterweight.
1. Verify wheels are set for straight travel. Put lift truck on blocks so the steering axle will have enough
clearance to be removed. The top of the axle frame must have clearance under the bottom of the frame
at the rear of the lift truck.
2. Disconnect hydraulic lines at steering cylinder. Install plug fittings in cylinder and put caps on
hydraulic lines. Plug fittings will prevent spindles from turning as axle is removed from under the lift
truck.
NOTE: Steering Axle Assembly may be mounted to the frame with brackets or plates.
3. Slide floor jack or forks of another lift truck under steering axle. Raise lifting device until it holds the

weight of the axle assembly.
a. To remove bracket type mounts, remove four capscrews and nuts that fasten two brackets under rubber

mounts.
See Figure 2 for lift truck model:
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
See Figure 3 for lift truck model:
• H2.0-3.5FT (H40-70FT) (L177)
See Figure 5 for lift truck models
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• S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004)

• H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005)
b. To remove plate type mounts, remove four capscrews and washers from two plates.
• S30FT, S35FT, S40FTS (E010)
• H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
• H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)
c. Remove plates and slowly lower steering axle assembly onto wheels. Carefully roll steering axle

assembly away from lift truck.
DISASSEMBLE
1. Remove ring seal, shims, flange, stub shaft, and bussing from steering axle assembly for lift truck

models below.
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
2. Put axle on blocks so the wheels just touch the floor. Remove hub cap. Remove cotter pin, washer, and

castle nut. Remove bearing cone and discard cotter pin.
NOTE: Identify and tag the outer and inner bearing cones so they can be reassembled in their
original locations.
NOTE: The wear ring may not be present on all steering axles.
3. Slide wheel from spindle. Remove inner bearing cone, wear ring, and oil seal from spindle.
See Figure 2 for lift truck model
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• S30FT, S35FT, S40FTS (E010)
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• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
NOTE: If the bearing is replaced, then the associated bearing cup must be replaced also.
4. If the bearings must be replaced, use a brass drift pin to remove the bearing cups and wear ring.
5. Repeat Step 2 through Step 4 for the other wheel.
1. MOUNT 10. COTTER PIN

2. STEER AXLE ASSEMBLY 11. OIL SEAL
3. MOUNT 12. WEAR RING
4. PLATE 13. BEARING CONE
5. WASHER 14. BEARING CUP
6. LOCK NUT 15. WASHER
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7. CAPSCREW 16. CASTLE NUT
8. STEERING CYLINDER ROD 17. HUB CAP
9. LUBRICATION FITTING 18. STEERING CYLINDER
Figure 2. Spindle to Tie Rod Assembly for Lift Truck Model S2.0-3.5FT (S40-70FT, S55FTS)
(F187)
1. MOUNT 12. WEAR RING

2. STEERING AXLE ASSEMBLY 13. BEARING CONE
3. MOUNT 14. BEARING CUP
4. BRACKET 15. HUB
5. NUT 16. BEARING CUP
6. WASHER 17. BEARING CONE
7. WASHER 18. CASTLE NUT
8. CAPSCREW 19. HUB CAP
9. STEERING CYLINDER ROD 20. COTTER PIN
10. LUBRICATION FITTING 21. STEERING CYLINDER
11. OIL SEAL
Figure 3. Spindle to Tie Rod Assembly for Lift Truck Model H2.0-3.5FT (H40-70FT) (L177)
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A. PNEUMATIC TRUCKS ONLY
1. MOUNT 9. BEARING
2. STEER AXLE ASSEMBLY 10. HUB
3. MOUNT 11. BEARING
4. PLATE 12. WASHER
5. CAPSCREW 13. CASTLE NUT
6. STEERING CYLINDER ROD 14. HUB CAP
7. LUBRICATION FITTING 15. COTTER PIN
8. OIL SEAL 16. STEERING CYLINDER
Figure 4. Spindle to Tie Rod Assembly for Lift Truck Models S30FT, S35FT, S40FTS (E010)
and H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001)
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1. HUB CAP 10. OIL SEAL

2. CASTLE NUT 11. STEERING CYLINDER ROD
3. COTTER PIN 12. STEERING CYLINDER
4. WASHER 13. PADS
5. BEARING CONE (OUTER) 14. MOUNT
6. BEARING CUP (OUTER) 15. CAPSCREW
7. BEARING CUP (INNER) 16. WASHER
8. BEARING CONE (INNER) 17. PLATE
9. WEAR RING 18. NUTS
Figure 5. Spindle to Tie Rod Assembly for Lift Truck Models S4.0-5.5FT, S5.5FTS (S80-120FT,
S80-100FTBCS, S120FTPRS) (G004, H004)
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1. HUB CAP 11. MOUNT

2. CASTLE NUT 12. STEERING AXLE ASSEMBLY
3. COTTER PIN 13. MOUNT
4. WASHER 14. CAPSCREW
5. BEARING CONE 15. WASHER
6. CURING CUP 16. NUT
7. HUB 17. STEERING CYLINDER ROD
8. WEAR RING 18. SPINDLE (LEFT SIDE SHOWN)
9. OIL SEAL 19. TIE ROD
10. LUBE FITTING 20. STEERING CYLINDER
Figure 6. Spindle to Tie Rod Assembly for Lift Truck Models H4.0FT5/FT6, H4.5FTS5,
H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005)
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1. HUB CAP 10. WEAR RING

2. COTTER PIN 11. PAD
3. CASTLE NUT 12. MOUNT
4. WASHER 13. PLATE
5. BEARING CONE (OUTER) 14. CAPSCREW
6. BEARING CUP (OUTER) 15. LUBE FITTING
7. BEARING CONE (INNER) 16. STEERING CYLINDER ROD
8. BEARING CUP (INNER) 17. STEERING CYLINDER
9. SEAL
Figure 7. Spindle to Tie Rod Assembly for Lift Truck Models S6.0-7.0FT (S135-155FT) (D024,
E024, F024, G024, H024)
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1. STEER AXLE ASSEMBLY 15. COTTER PIN

2. TIE ROD 16. HUB CAP
3. PLATE 17. CASTLE NUT
4. WASHER 18. WASHER
5. CAPSCREW 19. HUB
6. RING SEAL 20. BEARING CUP (OUTER)
7. SHIM 21. BEARING CONE (OUTER)
8. FLANGE 22. BEARING CUP (INNER)
9. SHIM 23. BEARING CONE (INNER)
10. BUSHING 24. WEAR RING
11. STUB SHAFT 25. OIL SEAL
12. STEERING CYLINDER 26. SPINDLE
13. STEERING CYLINDER ROD 27. LUBE FITTING
14. GREASE FITTING
Figure 8. Spindle to Tie Rod Assembly for Lift Truck Models H6.0-7.0FT (H135-155FT) (H006,
J006, K006) and H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)
CLEAN

WARNING
Cleaning solvents can be flammable and toxic and can cause skin irritation. When using
cleaning solvents, always follow the solvent manufacturer’s recommended safety
procedures.
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WARNING
Compressed air is used for cleaning or drying purposes, or for clearing restrictions. Wear
protective clothing (goggles/shield, gloves, etc.) to avoid injury to personnel.
1. Clean bearings by placing them in a wire basket and immersing in a container of fresh solvent. Agitate

the bearings in the solvent to remove all traces of old lubricant.
2. After cleaning the bearings, dry them with clean compressed air. Take care to prevent spinning the

bearings when using a compressed air jet.
3. Immediately wrap bearings in a lint-free cloth to protect them from dust and other foreign matter.
INSPECT
1. Inspect for loose, burned, missing, cracked or damaged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust, corrosion or marred finish.
NOTE: If
the spindle, bearings or tie rods need to be repaired, go to Spindles, Bearings, and Tie
Rods Repair.
ASSEMBLE
NOTE: For specified lubricant to use, refer to the following

Periodic Maintenance 8000SRM1150 for lift truck models
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• S30FT, S35FT, S40FTS (E010)
• S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004)
• H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005)
• H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (R005)
• H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (S005)
• S6.0-7.0FT (S135-155FT) (D024, E024)
• S6.0-7.0FT (S135-155FT) (F024)
• S6.0-7.0FT (S135-155FT) (G024)
• S6.0-7.0FT (S135-S155FT) (H024)
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• H6.0-7.0FT (H135-155FT) (H006, J006)
• H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299)
• H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (B299)
• H6.0-7.0FT (H135-155FT) (K006)
• S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (H004)
1. If necessary, use a press to install new bearing cups in wheel or hub.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• S30FT, S35FT, S40FTS (E010)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
2. Lubricate bearing cones with multipurpose grease. Verify bearings are filled with grease. Install oil

seal, wear ring (if removed) and inner bearing cone on spindle.
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1. WASHER
2. COTTER PIN
3. HUB CAP
4. CASTLE NUT
5. OUTER BEARING CUP AND CONE
6. INNER BEARING CUP AND CONE
7. WEAR RING
8. OIL SEAL
Figure 9. Bearing Arrangement for Lift Truck Model S2.0-3.5FT (S40-70FT, S55FTS) (F187)
1. SPINDLE
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2. HUB CAP
3. COTTER PIN
4. CASTLE NUT
5. BEARING CONE
6. BEARING CUP
7. BEARING CONE
8. BEARING CUP
9. OIL SEAL
10. WEAR RING
Figure 10. Bearing Arrangement for Lift Truck Model H2.0-3.5FT (H40-70FT) (L177)
1. HUB
2. OIL SEAL
3. BEARING
4. BEARING
5. WASHER
6. CASTLE NUT
7. COTTER PIN
8. HUB CAP
Figure 11. Bearing Arrangement for Lift Truck Models H1.6FT, H1.8FT, H2.0FTS (H30FT,
H35FT, H40FTS) (F001)
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1. BEARING
2. BEARING
3. CASTLE NUT
4. COTTER PIN
5. WASHER
6. HUB CAP
7. OIL SEAL
Figure 12. Bearing Arrangement for Lift Truck Models S30FT, S35FT, S40FTS (E010)
1. WEAR RING
2. BEARING CONE (INNER)
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3. BEARING CUP (INNER)

4. BEARING CONE (OUTER)
5. BEARING CUP (OUTER)
6. HUB CAP
7. COTTER PIN
8. CASTLE NUT
9. WASHER
10. OIL SEAL
Figure 13. Bearing Arrangement for Lift Truck Models S4.0-5.5FT, S5.5FTS (S80-120FT, S80-
100FTBCS, S120FTPRS) (G004, H004)
NOTE: right side shown
1. OIL SLEEVE
3. HUB
5. CASTLE NUT
6. COTTER PIN
7. HUB CAP
8. WASHER
Figure 14. Bearing Arrangement for Lift Truck Models H4.0FT5/FT6, H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005)
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3. WASHER
4. HUB CAP
5. COTTER PIN
6. CASTLE NUT
9. WEAR RING
10. OIL SEAL
Figure 15. Bearing Arrangement for Lift Truck Models S6.0-7.0FT (S135-155FT) (D024, E024,
F024, G024, H024)
NOTE: right side shown
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1. HUB ASSEMBLY
2. HUB CAP
3. COTTER PIN
4. CASTLE NUT
5. WASHER
8. SEAL
Figure 16. Bearing Arrangement for Lift Truck Models H6.0-7.0FT (H135-155FT) (H006, J006,
K006) and H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)

CAUTION
DO NOT damage the seals during installation.
3. Carefully slide wheel onto spindle. Install outer bearing cone. Install washer.
NOTE: Ensure that the washer is seated properly against the bearing cone and not against the
shaft shoulder before tightening the castle nut.
4. Install the castle nut and tighten as follows for your lift truck:
a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - Tighten the castle nut to 68 N•m (50 lbf ft) while rotating
the wheel in both directions to properly seat the bearings. Loosen the castle nut 1/4 turn. Tighten nut to

3 N•m (27 lbf in). Pull on the wheel axially to ensure that there is no end play. If there is excessive end
play, repeat Step 3 and Step 4.
b. H2.0-3.5FT (H40-70FT) (L177) - Tighten the castle nut to 200 N•m (147.5 lbf ft) while rotating the
wheel in both directions to properly seat the bearings. Loosen the castle nut until wheel turns freely
with no end play. Tighten nut to 15 N•m (133 lbf in).
c. S30FT, S35FT, S40FTS (E010) - Tighten the castle nut to 200 N•m (147.5 lbf ft) while rotating the
wheel in both directions to properly seat the bearings. Loosen the castle nut until wheel turns freely
with no end play. Tighten nut to 12 N•m (106 lbf in).
d. H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001) - Tighten the castle nut to
200 N•m (147.5 lbf ft) while rotating the wheel in both directions to properly seat the bearings.
Loosen the castle nut until wheel turns freely with no end play. Tighten nut to 12 N•m (106 lbf in).
e. S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004) - Tighten the castle
nut to 203 N•m (150 lbf ft) while rotating the wheel in both directions to properly seat the bearings.
Loosen the castle nut until wheel turns freely with no end play. Tighten nut to 34 N•m (25 lbf ft).
f. H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005) - Tighten
the castle nut to 200 to 220 N•m (148 to 162 lbf ft) while rotating the wheel in both directions to

properly seat the bearings. Loosen the castle nut until wheel turns freely with no end play. Tighten nut
to 35 to 40 N•m (26 to 30 lbf ft).
g. H6.0-7.0FT (H135-155FT) (H006, J006, K006) - Tighten the castle nut to 203 N•m (150 lbf ft) while
rotating the wheel in both directions to properly seat the bearings. Loosen the castle nut until wheel
turns freely with no end play. Tighten nut to 34 N•m (25 lbf ft).
h. H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299) - Tighten the castle nut to
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203 N•m (150 lbf ft) while rotating the wheel in both directions to properly seat the bearings. Loosen
the castle nut until wheel turns freely with no end play. Tighten nut to 34 N•m (25 lbf ft).
i. S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024) - Tighten the castle nut to
203 N•m (150 lbf ft) while rotating the wheel in both directions to properly seat the bearings. Loosen
the castle nut until wheel turns freely with no end play. Tighten nut to 34 N•m (25 lbf ft).
5. Install new cotter pin in castle nut. If cotter pin cannot be installed, tighten castle nut to the first

alignment position where the cotter pin can be installed.
6. Install hub cap.
7. Repeat Step 1 through Step 6 for other wheel.
NOTE: Apply multipurpose grease to stub shaft prior to installing.

8. Install stub shaft, bushing, shims, flange, and ring seal to steering axle assembly.
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
INSTALL
1. Install rubber mounts and top mount(s) on axle. Verify face of rubber mount with the part number is

away from the axle. Verify part number will be right side up after axle assembly is installed.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• S30FT, S35FT, S40FTS (E010)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024)
2. Apply lubricant that is approved for use with rubber to rubber mount. The lubricant is used to ease

assembly of the mount into frame and brackets.
3. Use floor jack or another lift truck to put steering axle into position in frame. Verify rubber mounts fit

inside frame brackets for mounts.
NOTE: Steering axle assembly may be attached to frame with brackets or plates.
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a. Install bottom brackets.

• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
b. Install mount plages.

• S30FT, S35FT, S40FTS (E010)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
4. Proceed as follows for your lift truck:
a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - tighten four bracket bolts and nuts to 90 N•m (66.4 lbf ft).
b. H2.0-3.5FT (H40-70FT) (L177) - tighten four bracket bolts and nuts to 88 N•m (65 lbf ft).
c. S30FT, S35FT, S40FTS (E010) - tighten four flange bolts to 41 to 49 N•m (30 to 36 lbf ft).
d. H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001) - tighten four flange bolts to 41 to

49 N•m (30 to 36 lbf ft).
e. S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004) - tighten four flange

bolts to 215 N•m (159 lbf ft).
f. H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005) - tighten

four bracket bolts and nuts to 90 N•m (66 lbf ft).
g. S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024) - apply thread lock and washers and tighten

four capscrews to 250 to 275 N•m (184 to 203 lbf ft).
h. H6.0-7.0FT (H135-155FT) (H006, J006, K006) - apply thread lock and washers and tighten four

capscrews to 270 N•m (199 lbf ft).
i. H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299) - apply thread lock and

washers and tighten four capscrews to 270 N•m (199 lbf ft).
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5. Remove plugs and caps and connect hydraulic lines to steering cylinder.
6. Operate steering system to remove air from system. Turn steering wheel several times from one stop

to the other. Check for hydraulic leaks.
Spindles, Bearings, and Tie Rods Repair

SPINDLES AND BEARINGS
S2.0-3.5FT (S40-70FT, S55FTS) (F187), S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,

S120FTPRS) (G004, H004), H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005,
P005, R005, S005), S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024), H6.0-7.0FT
(H135-155FT) (H006, J006, K006), H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT)
(A299, B299)
Remove

WARNING
positions:

forward.
1. Put the lift truck on blocks.
2. Remove the wheel and bearings. See section Steering Axle Assembly Repair, Disassemble.
NOTE: To remove the spindle from the steering rod, the tie rod can be disconnected at the
retaining pin inside the dust cover.
3. Loosen the clamps on the dust cover and slide the dust cover off the steering cylinder rod.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
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1. CLAMP 5. STEERING CYLINDER ROD

2. DUST COVER 6. PIN
3. CLAMP 7. TIE ROD
4. SNAP RING
Figure 17. Tie Rod for Lift Truck Model S2.0-3.5FT (S40-70FT, S55FTS) (F187) and S4.0-5.5FT,
S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004)
4. Remove two snap rings from the pin holding the tie rod to steering cylinder rod and remove pin.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)

CAUTION
DO NOT hit the threads or the nut of the tie rod.
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NOTE: Rod end may be attached to spindle arm by one of two methods, castle nut and cotter pin
or by snap ring, washer and pin.
5. Remove the cotter pin and castle nut. Discard cotter pin. Use a puller to remove the tie rod end from

the spindle arm.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
6. Remove snap rings, washers, and pin. Remove tie rod end from spindle arm.
See Figure 21 or Figure 26 for lift truck models
See Figure 22 or Figure 27 for lift truck models
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
7. Remove the snap rings from the pin holding the tie rod to the steering cylinder rod, then remove the
pin. If necessary, use a hammer and brass drift to remove pin. Remove tie rod from steering cylinder
rod.
8. If necessary, repeat the procedure for the other spindle and tie rod.
Disassemble
1. Remove the grease cap from the spindle. Remove the capscrews from the bearing cap. Remove the
bearing cap and shims. If necessary, remove the bearing cup from the bearing cap as shown in
Figure 18.
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1. PRY BAR
2. BEARING CUP
3. BEARING CAP
4. O-RING
Figure 18. Bearing Cup Removal
2. Tilt the spindle and lift the spindle from the axle. If necessary, remove the bearing and seals from the

spindle. If necessary, remove the wear sleeve and bearing cup from the axle frame.
Clean

WARNING
cleaning solvents, always follow the solvent manufacturer’s recommended safety
procedures.

WARNING
Compressed air is used for cleaning or drying purposes, or for clearing restrictions. Wear
protective clothing (goggles/shield, gloves, etc.) to avoid injury to personnel.
1. Clean bearings by placing them in a wire basket and immersing in a container of fresh solvent. Agitate

the bearings in the solvent to remove all traces of old lubricant.
2. After cleaning the bearings, dry them with clean compressed air. Take care to prevent spinning the

bearings when using a compressed air jet.
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3. Immediately wrap bearings in a lint-free cloth to protect them from dust and other foreign matter.
Inspect
1. Inspect for loose, missing, cracked, burned or damaged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust, corrosion, or marred finish.
Assemble
1. Install new seals on the spindle. Lubricate the seals with grease. If necessary, press new bearing cones

on the spindle.
2. Lubricate the bearings with wheel bearing grease. Verify the bearings are filled with grease. If
necessary, press the new bearing cups into the steering axle frame and bearing cap. Install the wear
sleeve in the steering axle frame.
3. Install the spindle in the steering axle. Install the bearing cap without the O-rings.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
SeeFigure 21 for lift truck models
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
Measure the clearance between the bearing cap and the axle. Remove the bearing cap and install

enough shims to give a preload of 0.00 to 0.13 mm (0.000 to 0.005 in.).
4. ®
Install the O-ring on the bearing cap. Apply Loctite 242 to threads of capscrews. Install the bearing
cap and capscrews.
a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - tighten capscrews to 44 N•m (32 lbf ft)
b. S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004) - tighten capscrews

to 52 N•m (38 lbf ft)
c. S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024) - tighten capscrews to 52 N•m (38 lbf ft)
d. H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005, P005, R005, S005) - tighten

capscrews to 45 to 50 N•m (33 to 37 lbf ft)
e. H6.0-7.0FT (H135-155FT) (H006, J006, K006) - tighten capscrews to 47 N•m (35 lbf ft)
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f. H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299) - tighten capscrews to
47 N•m (35 lbf ft)
Install
NOTE: Tie rod end may be attached to spindle arm by one of two methods, castle nut and cotter
pin or with snap rings, washers and pins.
1. Install the tie rod to the spindle arm and steering cylinder.
If removed, tighten the castle nut to 163 N•m (120 lbf ft) for lift truck models
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
If removed, tighten the castle nut to 175 N•m (129 lbf ft) for lift truck models
2. Tighten the castle nut until the new cotter pin can be installed.
3. Install tie rod end to spindle arm and steering cylinder with pins, seals, and snap rings.
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
4. Install the grease cap on the top of the steering axle.
5. Install the bearings and wheel. See section Steering Axle Assembly Repair, Assemble.
7. Remove the lift truck from blocks.
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NOTE: The lubrication fitting needs to be oriented towards the centerline of the lift truck.
1. GREASE CAP
2. BEARING ASSEMBLY
3. WEAR SLEEVE
4. SEAL
5. SPINDLE
6. OIL SEAL
7. BEARING CONE
8. BEARING CUP
9. WASHER
10. CASTLE NUT
11. COTTER PIN
12. HUB CAP
13. O-RING
14. SHIMS (AS REQUIRED)
15. CAPSCREW AND LOCKWASHER ASSEMBLY
16. LUBRICATION FITTING
17. BEARING CAP
18. TIE ROD
19. CASTLE NUT
20. COTTER PIN
Figure 19. Spindle Assembly for Lift Truck Model S2.0-3.5FT (S40-70FT, S55FTS) (F187)
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NOTE: The lubrication fitting needs to be oriented 45° to centerline and rear of lift truck.
1. HUB CAP
2. WASHER
7. WEAR SLEEVE
8. OIL SEAL
9. CAPSCREW
10. LUBE FITTING
11. CAP ASSEMBLY
12. SHIM
13. BEARING CUP
14. BEARING CONE
15. SEAL
16. O-RING
17. CAP
18. CASTLE NUT
19. COTTER PIN
20. TIE ROD
Figure 20. Spindle Assembly for Lift Truck Models S4.0-5.5FT, S5.5FTS (S80-120FT, S80-
100FTBCS, S120FTPRS) (G004, H004)
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NOTE: left side spindle assembly shown
1. HUB CAP
2. CASTLE NUT
3. COTTER PIN
4. WASHER
5. BEARING CONE
6. BEARING CUP
7. HUB
8. WEAR SLEEVE
9. OIL SEAL
10. SPINDLE
11. LUBE FITTING
12. CAP
13. TIE ROD
14. SEAL
15. O-RING
16. SHIM
17. CAP ASSEMBLY
18. LOCKWASHER
19. CAPSCREW
Figure 21. Spindle Assembly for Lift Truck Models H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-
5.5FT (H80-120FT) (N005, P005, R005, S005)
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1. PLUG
2. BEARING CONE (UPPER)
3. BEARING CUP (UPPER)
4. WEAR SLEEVE
5. OIL SEAL
6. PIN
7. SNAP RING
8. SPHERICAL BEARING
9. TIE ROD
10. BEARING CONE (LOWER)
11. O-RING
12. BEARING CUP (LOWER)
13. SHIM
14. BEARING CAP
15. CAPSCREW
16. LUBE FITTING
17. HUB CAP
18. CASTLE NUT
19. COTTER PIN
20. WASHER
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Figure 22. Spindle Assembly for Lift Truck Models S6.0-7.0FT (S135-155FT) (D024, E024,
F024, G024, H024)
1. SNAP RING
2. PIN
3. SEAL
4. TIE ROD
5. SEAL
6. BEARING CONE (LOWER)
7. O-RING
8. BEARING CUP (LOWER)
9. SEAL
10. SHIM
11. BEARING CAP
12. CAPSCREW
13. LUBE FITTING
14. OIL SEAL
15. WEAR SLEEVE
20. HUB
21. COTTER PIN
22. WASHER
23. CASTLE NUT
24. HUB CAP
25. SEAL
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26. WEAR SLEEVE
27. BEARING CONE (UPPER)
28. BEARING CUP (UPPER)
29. PLUG
Figure 23. Spindle Assembly for Lift Truck Models H6.0-7.0FT (H135-155FT) (H006, J006,
K006) and H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)
SPINDLES AND BEARINGS
S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), and
H2.0-3.5FT (H40-70FT) (L177)

WARNING
positions:


forward.
2. Remove the wheel and if necessary, the bearings. See Steering Axle Assembly Repair, Disassemble.
3. If the tie rod is to be replaced, remove the two snap rings and pin. To loosen and remove the pin, use a

brass punch and hammer.
4. Disassemble the bottom half of the spindle as follows:
a. Remove and discard cotter pin from castle nut and remove castle nut from kingpin. See Figure 24.
b. Remove the oil seal, sleeve, and bearing cone.
NOTE: If the bearing cone is being replaced, the bearing cup must be replaced.
c. If necessary, remove the bearing cup.
5. Disassemble the top half of the spindle as follows:
a. Remove pin and O-ring from kingpin.
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b. Remove spacer, seal, and bearing cone.
NOTE: If the bearing cone is being replaced, the bearing cup must be replaced.
c. If necessary, remove the bearing cup.
6. Repeat the procedure for the other spindle and tie rod.
1. PIN
2. O-RING
3. SPACER
4. SEAL
5. BEARING CONE
6. BEARING CUP
7. SLEEVE
8. OIL SEAL
9. CASTLE NUT
10. COTTER PIN
11. HUB CAP
12. WASHER
13. BEARING (OUTER)
14. BEARING (INNER)
15. OIL SEAL
16. SPINDLE
17. KINGPIN
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18. SNAP RING
19. WASHER
20. TIE ROD
21. PIN
Figure 24. Spindle Assembly for Lift Truck Model S30FT, S35FT, S40FTS (E010), H1.6FT,
H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), and H2.0-3.5FT (H40-70FT) (L177)
1. If new spindle bearings are installed, use a press to install new bearing cups into spindle. See

Figure 24. Lubricate bearing cones and seal lips with grease.
2. Install bearings, seals, sleeves, and O-rings into spindle. If the groove pin was removed from the

kingpin, install new groove pin. Apply grease to kingpin. Position spindle in axle and install kingpin.
3. Install lock nut onto kingpin and tighten lock nut to 90 N•m (66.4 lbf ft). Completely loosen lock nut,

then tighten to 34 N•m (25 lbf ft). Tighten castle nut until new cotter pin can be installed.
4. Install tie rod to spindle housing. Align holes and place lubricated pin into the spindle and tie rod.

Install the two snap rings on top and bottom of pin.
5. If removed, install the bearings and install the wheel. See section Steering Axle Assembly Repair,

Assemble.
6. Repeat the procedure for the other spindle and tie rod.
TIE RODS
S2.0-3.5FT (S40-70FT, S55FTS) (F187) and S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,

S120FTPRS) (G004, H004)
Remove

WARNING
positions:

forward.
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2. Remove the wheel and bearings. See Steering Axle Assembly Repair, Disassemble.

CAUTION
DO NOT hit the threads or the nut of the tie rod.
3. Remove the cotter pin and castle nut. Discard cotter pin. Use a puller to remove the tie rod end from
the spindle arm. To loosen the tie rod end, place a hammer behind the arm to hold the arm. Hit the
spindle arm with another large hammer.
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
4. Loosen the clamps on the dust cover and slide the dust cover off the steering cylinder rod. See

Figure 17.
5. Remove the snap rings from the pin retaining the tie rod to the steering cylinder rod, then remove the

pin.
6. Slide the tie rod from the cylinder rod.
7. Remove the dust cover from the tie rod.
8. If necessary, remove the clamps from the dust cover.
Install
1. Install the tie rod to the spindle arm. Install the castle nut.
a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - tighten castle nut to 163 N•m (120 lbf ft)
b. S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004) - tighten castle nut to

175 N•m (129 lbf ft)
c. Tighten castle nut until new cotter pin can be installed
2. If removed, slide the clamps onto the dust cover.
3. Slide the dust cover on the tie rod. See Figure 17.
4. Slide the tie rod into the steering cylinder rod.
5. Lubricate and install the pin to retain the tie rod and steering cylinder rod together.
6. Install the snap rings.
7. Slide the dust cover on to the steering rod cylinder, against the rod-end shoulder.
8. Slide the clamps flush with the ends of the dust cover and tighten clamps.
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9. Install the bearings and wheel. See section Steering Axle Assembly Repair, Assemble.
10. Repeat the procedure for the other tie rod.
TIE RODS
S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), H2.0-
3.5FT (H40-70FT) (L177), H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (N005,
P005, R005, S005), S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024, H024), H6.0-7.0FT
(H135-155FT) (H006, J006, K006), and H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT)
(A299, B299)
Remove

WARNING
positions:

forward.
2. Remove the wheel and if necessary, the bearings. See Steering Axle Assembly Repair, Disassemble.
3. Remove the snap rings from the pin retaining the tie rod to the spindle. Remove the pin. To loosen and

remove the pin, use a brass punch and hammer.
• S30FT, S25FT, S40FTS (E010)
• H2.0-3.5FT (H40-70FT) (L177)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
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4. Remove the snap rings from the pin holding the tie rod to the steering cylinder rod. Remove the pin.
5. Slide the tie rod and washers from the spindle housing and steering cylinder rod.
A. H2.0-3.5FT (H40-70FT) (L177)

B. S30FT, S35FT, S40FTS (E010) AND H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001)
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1. SNAP RINGS 4. TIE ROD
2. STEERING CYLINDER ROD 5. PIN
3. WASHERS 6. SPINDLE
Figure 25. Tie Rod for Lift Truck Model S30FT, S35FT, S40FTS (E010), H1.6FT, H1.8FT,
H2.0FTS (H30FT, H35FT, H40FTS) (F001), and H2.0-3.5FT (H40-70FT) (L177)
1. SPINDLE (LEFT SIDE SHOWN) 4. TIE ROD ASSEMBLY

2. SNAP RING 5. PIN
3. SEAL 6. STEERING CYLINDER ROD
Figure 26. Tie Rod Assembly for Lift Truck Models H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-
5.5FT (H80-120FT) (N005, P005, R005, S005)
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1. SNAP RING 4. SEAL

2. PIN 5. TIE ROD ASSEMBLY
3. STEERING CYLINDER ROD 6. SPINDLE (LEFT SIDE SHOWN)
Figure 27. Tie Rod Assembly for Lift Truck Models S6.0-7.0FT (S135-155FT) (D024, E024,
F024, G024, H024), H6.0-7.0FT (H135-155FT) (H006, J006, K006), and H8.0FT, H8.0FT9, H9.0FT
(H170FT, H170FT36, H190FT) (A299, B299)
Install
1. Place the tie rod and washers in position in the spindle and steering cylinder rod.
• S30FT, S35FT, S40FTS (E010)
• H2.0-3.5FT (H40-70FT) (L177)
• S6.0-7.0FT (S135-155FT) (D024, E024, F024, G024)
• S6.0-7.0FT (S135-S155FT) (H024)
• H6.0-7.0FT (H135-155FT) (H006, J006, K006)
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2. Align holes and place lubricated pin into the spindle and tie rod. Install the two snap rings on top and

bottom of pin.
3. Align holes and place lubricated pin into the steering cylinder rod and tie rod. Install the two snap

rings on top and bottom of pin.
4. If removed, install the bearings and install the wheel. See Steering Axle Assembly Repair, Assemble.
5. Repeat the procedure for the other tie rod.
Steering Cylinder Repair

REMOVE AND DISASSEMBLE
NOTE: The end caps of the steering cylinder are held in the shell by the installation of cylinder
mount capscrews into the axle frame. To prevent oil leaks at the caps, hold the caps on the
shell during removal.
NOTE: Hydraulic oil is to be disposed of in accordance with local directives.
1. Disconnect and tag hydraulic lines at steering cylinder. See Figure 28. Install caps in fittings on

cylinder and put fittings on hydraulic lines.
2. Remove the tie rods. See section Spindles, Bearings, and Tie Rods Repair, Tie Rods.
3. Remove capscrews that fasten cylinder to axle frame. Hold end caps on shell and remove steering

cylinder.
4. Hold end of steering cylinder over a container. Remove plug for hydraulic fitting from each end cap.
Push rod toward end of shell that is over container. Oil will drain from cylinder. Repeat procedure for
other end.
5. Carefully remove one end cap from shell and slide off of rod. Carefully pull rod out of shell, keeping
rod centered in shell during removal. Remove other end cap from shell. Remove all seals, wipers, and
O-rings. See Figure 28.
6. Remove piston seal. If present, remove two guide rings.
CLEAN AND INSPECT

WARNING
cleaning solvents, always follow the solvent manufacturer's recommended safety
procedures.
1. Clean all metal parts in solvent.
2. Inspect piston rod for grooves or damage. Remove small scratches with fine emery cloth.
3. Inspect cylinder bore for damage
4. Inspect mounts for cracks.
18/04/2022 19:07 Documento
ASSEMBLE AND INSTALL

CAUTION
Do not damage the O-rings, seals, or wipers during installation.
1. Put O-rings, seals, guide rings, and wipers in warm hydraulic oil.
2. Install O-rings, seals, guide rings, and wipers as shown in Figure 28.
3. Lubricate O-rings, seals, and wipers with O-ring lubricant and carefully install one end cap on cylinder

rod.
4. Carefully slide cylinder rod into shell and end onto into shell. Keep cylinder rod aligned in center of
shell during installation so the parts are not damaged. Install other end cap into shell. Put caps on
hydraulic fittings of end caps.
5. Hold end caps and install cylinder on axle frame using capscrews. Tighten capscrews to

225 N•m (166 lbf ft).
6. Install tie rods. See section Spindles, Bearings, and Tie Rods Repair, Tie Rods.
7. Remove plugs and caps and connect hydraulic lines as tagged during removal, to steering cylinder.
Operate steering system to remove air from cylinders and system. Turn steering wheel several times
from one stop to the other. Check that the steer cylinder operates lock to lock.
1. ROD 7. PISTON SEAL

2. WIPER 8. ROD SEAL
3. END CAP 9. O-RING
4. O-RING 10. HYDRAULIC LINE PORT
5. BACKUP RING 11. GUIDE RING
6. SHELL
Figure 28. Steering Cylinder
Torque Specifications
Axle Mounting Bolts and Nuts
90 N•m (66.4 lbf ft)

18/04/2022 19:07 Documento
Axle Mounting Bolts and Nuts

88 N•m (65 lbf ft)

41 to 49 N•m (30 to 36 lbf ft)

215 N•m (159 lbf ft)

90 N•m (66.4 lbf ft)

250 to 275 N•m (184 to 203 lbf ft)

270 N•m (199 lbf ft)

270 N•m (199 lbf ft)

Hub Nut (Initial)

68 N•m (50 lbf ft)

200 N•m (147.5 lbf ft)

203 N•m (150 lbf ft)

200 to 220 N•m (148 to 162 lbf ft)

203 N•m (150 lbf ft)

203 N•m (150 lbf ft)

203 N•m (150 lbf ft)

Hub Nut (Final)

3 N•m (27 lbf in)

15 N•m (133 lbf in)

12 N•m (106 lbf in)

34 N•m (25 lbf ft)

35 N•m (26 lbf ft)

35 N•m (26 lbf ft)

34 N•m (25 lbf ft)

18/04/2022 19:07 Documento
Hub Nut (Final)

34 N•m (25 lbf ft)

King Pin Lock Nut (Initial)

90 N•m (66.4 lbf ft)

King Pin Lock Nut (Final)

34 N•m (25 lbf ft)

Spindle Bearing Cap Capscrews

44 N•m (32 lbf ft)

52 N•m (38 lbf ft)

45 to 50 N•m (33 to 37 lbf ft)

52 N•m (38 lbf ft)

47 N•m (35 lbf ft)

47 N•m (35 lbf ft)

Tie Rod Nut

163 N•m (120 lbf ft)

175 N•m (129 lbf ft)

Steer Cylinder Mounting Bolts

225 N•m (166 lbf pés)

225 N•m (166 lbf pés)

225 N•m (166 lbf pés)


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18/04/2022 19:07 Documento

PART NO. 1580512 1600 SRM 1133

A. CUSHION TRUCKS ONLY B. PNEUMATIC TRUCKS ONLY

1. AXLE FRAME 5. TIE ROD

Figure 1. Steering Axle

Steering Axle Assembly Repair

• S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004)

• S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004)

5. Repeat Step 2 through Step 4 for the other wheel.

1. MOUNT 10. COTTER PIN

1. MOUNT 12. WEAR RING

A. PNEUMATIC TRUCKS ONLY

1. HUB CAP 10. OIL SEAL

1. HUB CAP 11. MOUNT

1. HUB CAP 10. WEAR RING

1. STEER AXLE ASSEMBLY 15. COTTER PIN

1. Inspect for loose, burned, missing, cracked or damaged hardware.

NOTE: For specified lubricant to use, refer to the following

Periodic Maintenance 8000SRM1322 for lift truck models

3. BEARING CUP (INNER)

NOTE: right side shown

1. BEARING CONE (OUTER)

NOTE: right side shown

6. Install hub cap.

7. Repeat Step 1 through Step 6 for other wheel.

NOTE: Apply multipurpose grease to stub shaft prior to installing.

NOTE: Steering axle assembly may be attached to frame with brackets or plates.

a. Install bottom brackets.

b. Install mount plages.

4. Proceed as follows for your lift truck:

Spindles, Bearings, and Tie Rods Repair

S2.0-3.5FT (S40-70FT, S55FTS) (F187), S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,

1. CLAMP 5. STEERING CYLINDER ROD

Figure 18. Bearing Cup Removal

1. Inspect for loose, missing, cracked, burned or damaged hardware.

a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - tighten capscrews to 44 N•m (32 lbf ft)

b. S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS, S120FTPRS) (G004, H004) - tighten capscrews

e. H6.0-7.0FT (H135-155FT) (H006, J006, K006) - tighten capscrews to 47 N•m (35 lbf ft)

4. Install the grease cap on the top of the steering axle.

7. Remove the lift truck from blocks.

NOTE: left side spindle assembly shown

Remove and Disassemble

4. Disassemble the bottom half of the spindle as follows:

b. Remove the oil seal, sleeve, and bearing cone.

5. Disassemble the top half of the spindle as follows:

a. Remove pin and O-ring from kingpin.

b. Remove spacer, seal, and bearing cone.

Assemble and Install

7. Remove the lift truck from blocks.

S2.0-3.5FT (S40-70FT, S55FTS) (F187) and S4.0-5.5FT, S5.5FTS (S80-120FT, S80-100FTBCS,

1. Put the lift truck on blocks.

6. Slide the tie rod from the cylinder rod.

7. Remove the dust cover from the tie rod.

8. If necessary, remove the clamps from the dust cover.

a. S2.0-3.5FT (S40-70FT, S55FTS) (F187) - tighten castle nut to 163 N•m (120 lbf ft)

c. Tighten castle nut until new cotter pin can be installed

2. If removed, slide the clamps onto the dust cover.

3. Slide the dust cover on the tie rod. See Figure 17.

4. Slide the tie rod into the steering cylinder rod.

6. Install the snap rings.

10. Repeat the procedure for the other tie rod.

11. Remove the lift truck from blocks.

• H8.0FT, H8.0FT9, H9.0FT (H170FT, H170FT36, H190FT) (A299, B299)