Ultima Manual

®
VERSAPULSE V™ &
VERSAPULSE C™
AESTHETIC LASER
SERVICE MANUAL
This service manual is to be used in conjunction with the operator manual for the product. The
operator manual contains important information regarding instrument description, location of
controls, specifications, and normal operating procedures.
DANGER DANGER
VISIBLE AND INVISIBLE LASER RADIATION.
VISIBLE AND INVISIBLE LASER RADIATION. AVOID EYE OR SKIN EXPOSURE TO
AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION.
DIRECT OR SCATTERED RADIATION.
Nd:YAG: 1064nm, 800mJ MAX, 8nS PULSE*
Nd:YAG LASER: 532nm, 7500mJ MAX, 100mS PULSE* Nd:YAG: 532nm, 400mJ MAX, 7nS PULSE*
DIODE LASER: 5mW MAX, CW ALEXANDRITE: 755nm, 1000mJ MAX, 70nS PULSE*
Nd:YAG LASER: 532nm, 7500mJ MAX, 100mS PULSE*
DIODE LASER: MAX. 5 mW MAX, CW
*PRACTICAL LIMIT CLASS IV LASER PRODUCT *PRACTICAL LIMIT CLASS IV LASER PRODUCT
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2400 Condensa Street

Santa Clara, CA 95051
(408)-764-3000
0627-780-01
SEPT. '98
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This manual is copyrighted with all rights reserved. Under the copyright laws, this manual cannot be copied
in whole or part without the express written permission of Coherent, Inc. Permitted copies must carry the
same proprietary and copyright notices as were affixed to the original.
Please note that while every effort has been made to ensure that the data given is accurate, the information,
figures, illustrations, tables, specifications, and schematics are subject to change without notice.
Coherent and the Coherent Logo are registered trademarks of Coherent, Inc.
Please direct all inquiries about this manual to:
Coherent, Inc.
Technical Support C-35
2400 Condensa Street
Santa Clara, CA 95051
(408) 764-3638
© Coherent, Inc. 01/97, 02/97, 08/97, 10/97, 09/98

0627-780-01
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DISCLAIMER
Coherent service manuals are written specifically for use by Coherent service engineers who have received
formal training in the servicing of Coherent equipment, and by customers who have taken and passed a
Coherent certification service training course for the equipment being serviced. Information on certification
service training courses offered to customers can be obtained by contacting the Technical Training Coordina-
tor at (800)-367-7899.
Coherent does not accept responsibility for personal injury or property damage resulting from the servicing
of Coherent equipment by its customers or by third parties, except where such injury or property damage is a
direct result of Coherent's negligence. Customers, by accepting the service manual, agree to indemnify
Coherent against any claims alleging personal injury or property damage resulting from the servicing of
Coherent equipment by the customer or by third parties, except where such injury or property damage is a
direct result of Coherent's negligence. These limitations include situations where Coherent personnel are
advising customers on the repair of Coherent equipment over the telephone.
The servicing of Coherent equipment by persons who have not passed a current Coherent certification service
training course for that equipment will void Coherent's product warranty.
VersaPulse Aesthetic Series Laser Service Manual Disclaimer 0627-780-01 09/98

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REVISION INFORMATION
This is the SEPT '98 release of the VersaPulse Aesthetic Laser Service Manual. Contact Coherent Medical
Group Technical Support to determine if this is the most current release of this service manual.
Each page of this manual has a MM/YY date at the bottom. This indicates the release date for the individual
page. Note that when the manual is updated, not all of the pages are necessarily updated, so some pages
may have a MM/YY earlier than the release date for the manual (the release date for the manual is the MM/
YY that appears on the cover and in the first sentence of this revision information page). The following list
provides a complete list of the release date information, by section, for this release of the service manual.
Cover page, copyright page, disclaimer page, this page, table of contents page or pages are all dated with the
release date of the manual (09/98).
SECTION 1 All pages, 09/98
SECTION 4 Page 4-1, 09/98

All other pages, 01/97
SECTION 7 FSB's released for this service manual are listed in the VersaPulse V and
VersaPulse C Aesthetic Laser FSB Index. Each time an FSB for this
manual is released or updated the Index is also updated and distributed
with the FSB. The current Index is placed behind the single sheet that
makes up Section 7, and the FSB's are placed in order behind the Index.
Contact Coherent Medical Group Technical Support for the date of the
most current FSB Index.
SECTION 8 Pages 8-3 thru 8-28, 08/97

Pages 8-29 thru 8-72, 09/98
VersaPulse Aesthetic Series Laser Service Manual Revision Information 0627-780-01 09/98
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Contents
DISCLAIMER .................................................................................................................................................. 3
REVISION INFORMATION ........................................................................................................................ 4
1.0 GENERAL INFORMATION ............................................................................................................... 1
1.1 USE OF THIS MANUAL ....................................................................................................................... 1
1.2 CONVENTIONS USED IN THIS MANUAL ....................................................................................... 1
1.3 SERIAL NUMBERS ............................................................................................................................... 2
1.4 CE MARK ................................................................................................................................................ 3
2.0 INSTALLATION .................................................................................................................................... 1
2.1 INSTALLATION INSTRUCTIONS ...................................................................................................... 1
2.3 PERFORMANCE CHECKOUT ........................................................................................................... 8
2.4 PRODUCT SPECIFICATION* ........................................................................................................... 10
2.5 CUSTOMER DEMONSTRATION ..................................................................................................... 11
3.0 CALIBRATION & ADJUSTMENT .................................................................................................... 1
3.1 OVERVIEW ............................................................................................................................................. 1
3.1.1 SPECIAL PURPOSE TOOLS & TEST EQUIPMENT ...................................................................... 2
3.1.2 SAFETY PRECAUTIONS .................................................................................................................... 3
3.2 System Operational and Safety Check Out .......................................................................................... 4
3.3 VPV ND:YAG CAVITY FIELD CHECK OUT & ALIGNMENT ..................................................... 9
(Evaluation Of The 1064 Nd:YAG) ...................................................................................................... 9
(VPV Nd:YAG Channel Alignment Using HeNe Alignment Fixture) ............................................ 11
(VPV Nd:YAG Cavity Fine IR Adjustment) ..................................................................................... 14
3.4 VPV ND:YAG FIBER ALIGNMENT ............................................................................................... 19
3.5 FINAL ALIGNMENT OF THE VPV ND:YAG CAVITY ............................................................... 22
3.6 Q-SWITCHED ALEXANDRITE CAVITY ALIGNMENT ............................................................ 25
3.7 Q-SWITCHED ND:YAG CAVITY ALIGNMENT .......................................................................... 31
3.8 TELESCOPE ALIGNMENT (VERSAPULSE C ONLY) ............................................................... 42
3.9 QS 532 KTP ALIGNMENT PROCEDURE ...................................................................................... 44
3.10 SERVO PRISM ALIGNMENT .......................................................................................................... 45
3.10.1 Servo Prism Alignment (VersaPulse "C" Only) ............................................................................... 45
3.10.2 Servo Prism Alignment (VPV Only) .................................................................................................. 46
3.11 ARM ALIGNMENT (VERSAPULSE C ONLY) .............................................................................. 46
3.12 PHOTOMETER (PICK-OFF) MIRROR ALIGNMENT ............................................................... 51
3.12.1 For VPV Systems Only ........................................................................................................................ 51
3.12.2 "C" SYSTEMS ONLY) ....................................................................................................................... 51
3.13 Q-SWITCHED LASER SPOT SIZE VERIFICATION .................................................................. 52
3.14 CALIBRATION PROCEDURE ........................................................................................................ 53
3.14.1 VPV (Long Pulse Green) Systems: LPG Photometer Calibration .................................................. 53
3.14.2 VersaPulse C Systems: Q-Switched Photometer Calibration .......................................................... 55
3.15 PREVENTATIVE MAINTENANCE ................................................................................................ 56
4.0 THEORY OF OPERATION ................................................................................................................. 1
4.1 INTRODUCTION ................................................................................................................................. 1
4.1.1 Operational Overview ............................................................................................................................ 1
4.1.2 Functional Overview ............................................................................................................................. 2
4.1.2.1 VP532 (Variable Pulse Green 532nm) ................................................................................................. 2
4.1.2.2 QS532 (Q-Switched Green 532nm) & QS1064 (Q-Switched Neodymium YAG 1064nm) .............. 4
4.1.2.3 QS755 (Q-Switched Alexandrite 755nm) ............................................................................................. 4
4.2 POWER SWITCHING, CONDITIONING, DISTRIBUTION ........................................................ 6
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4.2.1 Input Power ......................................................................................................................................... 6

4.2.2 Mains Conditioning ............................................................................................................................. 6
4.2.3 Power Cord and Plug ......................................................................................................................... 6
4.2.4 Main Breaker ....................................................................................................................................... 7
4.2.5 Surge Protector ................................................................................................................................... 7
4.2.6 Soft Start Contactor ........................................................................................................................... 7
4.2.7 Isolation Transformers ....................................................................................................................... 7
4.2.8 AC Power Distribution ........................................................................................................................ 8
4.2.8.1 Fuse Block ............................................................................................................................................ 8
4.2.9 Low Voltage Power Supplies ............................................................................................................... 9
4.3 COOLING ............................................................................................................................................. 9
4.3.1 Components ......................................................................................................................................... 10
4.4 CONTROL ELECTRONICS ............................................................................................................ 12
4.4.1 Overview .............................................................................................................................................. 12
4.4.3 Rear Panel I/O Board ......................................................................................................................... 14
4.4.3.1 Footswitch ........................................................................................................................................... 14
4.4.3.2 Remote Interlock ................................................................................................................................ 14
4.4.4 Color Active Matrix LCD Display .................................................................................................... 14
4.5 HIGH VOLTAGE POWER SUPPLY ............................................................................................... 15
4.5.1 HVPS Softstart/Turn On .................................................................................................................... 20
4.5.2 DC Power Supplies ............................................................................................................................. 22
4.5.3 Power Supply Controller ................................................................................................................... 23
4.5.4 Boost Regulator Stage ........................................................................................................................ 24
4.5.5 DC Injection ........................................................................................................................................ 25
4.5.6 Simmer/Start Control ......................................................................................................................... 25
4.5.7 Lamp Starter Controller/Lamp Starter ........................................................................................... 26
4.5.8 Lamp Current/Energy Control ......................................................................................................... 28
4.5.9 Lamp IGBT Drivers ........................................................................................................................... 30
4.5.10 Flashlamps ........................................................................................................................................... 31
4.5.11 Crowbar Circuitry .............................................................................................................................. 32
4.5.12 Indicators & Sensors .......................................................................................................................... 34
4.6 OPTICS ............................................................................................................................................... 34
4.6.1 FD Nd:YAG Cavity ............................................................................................................................ 34
4.6.2 QSW Nd:YAG Cavity ......................................................................................................................... 36
4.6.3 QSW Alexandrite Cavity.................................................................................................................... 38
4.7 SOFTWARE ........................................................................................................................................ 40
4.7.1 START UP & SELF TEST (main processor) ................................................................................... 41
4.7.2 Software Monitoring During Normal Operation ............................................................................ 42
4.8 SCREENS ............................................................................................................................................ 42
4.8.1 VP532 Screen ...................................................................................................................................... 43
4.8.2 QS532 Screen ...................................................................................................................................... 44
4.8.3 QS755 Screen ...................................................................................................................................... 44
4.8.4 QS1064 Screen .................................................................................................................................... 45
4.8.5 Options Screen .................................................................................................................................... 45
4.8.6 Message Screen ................................................................................................................................... 46
5.0 TROUBLESHOOTING ..................................................................................................................... 1
5.1 OVERVIEW .......................................................................................................................................... 1
5.1.1 Service Philosophy ................................................................................................................................ 1
5.1.2 Safety Precautions ................................................................................................................................ 2
5.2 INTERIOR ACCESS & PART LOCATIONS ................................................................................... 3
5.3 SERVICE MODE SCREEN ................................................................................................................ 9
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5.3.1 VP 532 Service Screen ....................................................................................................................... 10

5.3.2 QS532 Service Screen ........................................................................................................................ 10
5.3.3 QS755 Service Screen ........................................................................................................................ 11
5.3.4 QS1064 Service Screen ...................................................................................................................... 11
5.3.5 Utility Service Screen ........................................................................................................................ 12
5.3.6 Information Screen ............................................................................................................................ 12
5.3.7 Graph Screen ..................................................................................................................................... 13
5.3.8 NVRAM Screen ................................................................................................................................. 14
5.4 TEST POINTS .................................................................................................................................. 14
5.5 ADVISORY MESSAGES AND FAULT CODES .......................................................................... 19
5.5.1 Fault Codes ........................................................................................................................................ 19
6.0 SELECTED PARTS ........................................................................................................................... 1
8.0 SCHEMATICS AND DRAWINGS ............................................................................................... 1
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1.0 GENERAL INFORMATION
1.1 USE OF THIS MANUAL
This manual contains service instructions for the Coherent VersaPulse V™ and VersaPulse C™
Aesthetic surgical lasers. The content of this manual is intended solely for use by Coherent Medical
Group Field Service Engineers and Coherent trained and certified customer technicians. Coherent,
Inc. can not be responsible for service or repairs attempted by uncertified persons, and the use of
this manual by such persons is prohibited.
This manual is to be in conjunction with the Coherent Operator Manual for the VersaPulse V and
VersaPulse C Aesthetic lasers. The operator manual contains important information regarding
instrument description, location of controls, specifications, and normal operating procedures.
As necessary, Coherent Medical Group Service Technical Support releases Field Service Bulletins
for the VersaPulse V and VersaPulse C Aesthetic laser. These Field Service Bulletins (FSBs) supple-
ment the information in this manual. As they are released, the FSBs become part of this manual
(Section 7).
1.2 CONVENTIONS USED IN THIS MANUAL
Within the text, logic signals that are active low ("notted") will appear inside of slash marks, as
illustrated below.
/BRHOK/
These signals are "active", or true, when the logic level is low. When the logic signal /BRHOK/ is
low, the BRH loop is "OK" (complete). When the logic signal /BRHOK/ is high, the BRH loop is
not OK (open).
In most of the schematic diagrams such signals are indicated by the more usual solid line above the
signal name, as illustrated below.
BRHOK
VersaPulse Aesthetic Series Laser Service Manual GENERAL INFORMATION

0627-780-01 09/98 1-1
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The schematics in this manual do not include individual numbers for the logic elements or opera-
tional amplifiers within a single component. For example, U1 below contains two operational
amplifiers. The top op amp would be referred to as U1-1 ( its output is pin 1), and the other would
be referred to as U1-7.
2 U1
3 1
6
5 U1 7
1.3 SERIAL NUMBERS
Serial numbers for the VersaPulse V and VersaPulse C Aesthetic lasers will have the same format as
the VersaPulse Select and the VersaPulse Select II lasers, but with some additional identifiers. Refer
to the example below:
MYPHWV5XXX
where M is the month produced

("A" is January, "B" is February, etc..)
Y is the last digit of the year produced
(6 is 1996., etc..)
P is a number indicating maximum system power
(F= Long Pulse Green, G= Vegas)
H is the number of laser heads installed 1, 3,
W is a number indicating the mix of rods installed
6= LPG (VPW)
7= LPG, QSND, Alexandrite
V is a number indicating power supply configuration
(1= 208VAC single phase)
(2= 110VAC LPG)
5XXX is the number of the laser built
(5050, 5051, etc.)
GENERAL INFORMATION VersaPulse Aesthetic Series Laser Service Manual

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1.4 CE MARK
The CE mark is a certification label which allows Coherent to sell the VersaPulse V and VersaPulse
C Aesthetic Lasers throughout the European community. This label certifies that the VersaPulse V
and VersaPulse C Aesthetic lasers meet all regulations set forth by various countries of Europe. It is
important to ensure this label is on the laser chassis.
This device complies with the

requirements of Directive 93/42/EEC
concerning medical devices
Notified Body Identification Number: 0086
VersaPulse Aesthetic Series Laser Service Manual GENERAL INFORMATION

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2.0 INSTALLATION
2.1 INSTALLATION INSTRUCTIONS
These installation instructions are provided for use by Coherent Service Engineers who have com-
pleted certification service training on the VersaPulse V™ and VersaPulse C™ Aesthetic laser.
WARNING: Installation by untrained persons is a potential hazard to the person or persons doing the
installation, others present, and to the equipment itself. In addition, improper installation is a potential
hazard to the user, persons present during use, and patient.
Perform the following steps to install a VersaPulse V and VersaPulse C Aesthetic Laser system.
1. Check for proper site preparation.
WARNING: Any site not prepared with proper electrical service will have to have the installation
rescheduled at a later date. Under no circumstances is the laser to be installed with known site
electrical problems or faults. Never install the laser if earth ground is not provided!
AC power configuration: The VersaPulse V and VersaPulse C Aesthetic Laser requires 220
VAC ±10%, 50/60 Hz, 15 amp electrical service for the 220 VAC version and 110 VAC ±10%,
50/60 Hz, 20 amp electrical service for the 110 VAC version. The power cord is a 13 foot
cable with 3 conductors. A terminal board behind the right side cover allows for tapping of
the isolation transformer to the setting closest to the incoming electrical service. The system
can be hard wired to electrical service or installed to electrical service with a plug and
receptacle. Customers are responsible for supplying electrical connections.
2. Uncrate the laser.
NOTE: Prior to uncrating the laser, perform a visual inspection of the crate/carton. The
shipper is responsible for any damage to the system in shipment. If the crate/carton
appears to be damaged, report the damage to the customer and shipper.
The VersaPulse V and VersaPulse C Aesthetic Laser system are shipped in a crate.
Console dimensions and weight: The console measures 33" l X 18" w X 39" h. The console
weighs approximately 300 lbs., without the arm and counterweights. The arm and
counterweights weigh approximately 50 lbs. A minimum of 18" of air space is required
around the console to provide adequate cooling air circulation.
VersaPulse Aesthetic Series Laser Service Manual INSTALLATION
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Handpiece Kit Box
Accessory Box
DI Water
FOAM PADDING (6)

INSIDE THE CRATE
Handpiece Chiller
Arm Box
BUTTERFLY CLAMPS (6),

SECURE THE SIDE DOOR.
COVER/ RAMP
FIGURE 2.1 SHIPPING CRATE
INSTALLATION VersaPulse Aesthetic Series Laser Service Manual

2-2 0627-780-01 09/98
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The system requires approximately 2.5 gallons of deionized water for its closed loop cooling
system. The coolant (DI water) is shipped in a container in the crate or in a separate box.
Coolant must be added as described in this procedure.
Complete specifications for the VersaPulse V and VersaPulse C Aesthetic Laser Systems are
included later in this section and in the VersaPulse V and VersaPulse C Aesthetic Laser
Operators (Users) Manual. Contact Technical Support in Santa Clara, CA. (800) 367-7899, if
there are any questions concerning site preparation.
3. Remove the console and accessories from the crate.
4. Move the system to its installation location.
The VersaPulse V and VersaPulse C Aesthetic Laser rolls best when pushed from the front
handles. The front wheels swivel, the rears wheels do not.
5. Perform visual inspection of the interior.
Refer to Section 5 for instructions on opening the front door and removing covers.
a. Open the front door, remove the arm locking collar (VersaPulse C systems only),
remove the top (white) cover, and remove side panels. Thoroughly inspect the
chassis for loose wires, hardware, connections, or damage. Refer to Fig. 2.2.
b. Carefully, remove the dust (black) cover from the laser head. Thoroughly inspect
for any loose wires, loose mounting hardware, or damage to the optical, mechanical,
and electrical components.
c. Replace the dust (black) cover.
Black Dust Cover
ARM TOWER
Alignment Post
Water Reservoir FIG. 2.2
Red Match Mark
9/64" Hex Screws (X6)

0627-780-01 09/98 2-3
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d. Tighten any loose hose clamps or plumbing fittings. Verify that the water particle
filter basket is fully seated on its housing, and make sure the drain valve (under CPU
Controller PCB) is closed.
6. Set up AC site.
Measure the voltage of the site electrical service at the point where the VersaPulse V and
VersaPulse C Aesthetic Laser will be connected and record on the service report. The three
connections include an earth ground and two hot mains. Measure line voltage across the
two hot mains. Mains voltage must be between:
• 200 to 240 VAC, 50/60 Hz, 15 amps, single phase for the 220 VAC version.
• 100 to 120 VAC, 50/60 Hz, 20 amps, single phase for the 110 VAC version.
CAUTION: DO NOT perform the following step with the laser connected to mains power.
Lethal voltages exist on mains and inside the console when plugged into a live electrical
circuit. Make absolutely certain that the laser is not plugged into a live electrical circuit. If
required by local electrical safety code, place a lockout box over the plug to prevent
insertion into a live socket.
If necessary, adjust for incoming AC electrical service. This is accomplished by moving the
wires on TB1, which is located on the right side of the console. See the diagram below and
refer to schematic 8-4 & 8-5 if necessary.
NOTE: Both VersaPulse V and VersaPulse C Aesthetic Lasers can be configured to

operate either 100 - 120 or 200 - 240 VAC. Standard voltage configurations (as
shipped) are 100 VAC and 220 VAC. Check the red label on the power cord for
specific voltage configuration.
7. Connect to AC service.
NOTE: The system can be hard wired to electrical service, but is more typically connected
by a plug to an electrical outlet.
CAUTION: • Once connected to site electrical service lethal voltages are present inside the
unit. The AC power is present at the circuit breaker (CB1), main contactor
(CON1) and isolation transformer (T1 and T2). In addition, the isolation
transformer secondary outputs are hot. Review and understand the safety
topic in Section 5 before proceeding.
• VersaPulse systems cannot be converted from 110 VAC operation to 220 VAC
operation and vice versa by simply retapping TB1. There are other
components that need to be changed. See AC Interconnect Schematics in
Section 8 or contact the Technical Support department at Coherent Medical
Group.

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It is recommended that an electrical service disconnect switch be installed prior to the

junction box if this hardwire method is used. If the system is to be more mobile, a properly
rated plug and receptacle may be used as described in the next instruction.
If the system is to be hard wired, the customer must provide an electrician to connect the
power cord wires to the electrical service outlet.
If the system is to be plugged into an electrical receptacle, the appropriate receptacle should
already be installed by the customer's electrician. The installing engineer connects the plug
to the end of the VersaPulse V and VersaPulse C Aesthetic laser electrical cable. The plug
must be properly rated for the voltage configuration of the laser. If necessary, consult with
the facility's electrical engineer or contact Coherent Technical Support.
TB1 for 100/110V Systems TB1 for 120V Systems

BLU 1
BLU 0V BLK BLU 1
BLU 0V BLK
BLU
2 BLU
JMP 2
BRN 100V BRN JMP 100V BRN
LINE IN 3 to XFMRs LINE IN BRN 3
120V RED 120V RED to XFMRs
T1 and T2 T1 and T2
BLU 4 Primary Primary
0V ORG BLU 4
BRN 0V ORG
JMP
BRN 5 BRN 5
BRN 100V YEL 100V YEL
JMP
6 BRN 6
BRN 120V BLU BRN 120V BLU
7 7
206V BLU from XFMR 206V BLU from XFMR
T1 Secondary T1 Secondary
8 8
206V BRN 206V BRN
9 9
24V GRN from XFMR 24V GRN from XFMR
10 10
24V RED 24V RED
from XFMR 11 from XFMR 11

RED ? BRN RED ? BRN
12 12
NC NC
• 100 - 120 VAC systems: Blue = hot, Brown = Neutral, Green/Yellow = earth
ground.
• 200 - 240 VAC systems: Blue & Brown = hot, Green/Yellow = earth ground.
a. If the system is hardwired, turn on the main electrical service disconnect switch.
Otherwise, plug the laser into the receptacle.
b. Turn on the systems Main Breaker (located on rear I/O panel).
Wait a few minutes and check for any indication of mains or turn-on component
failure. Do not turn the keyswitch on at this point!
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TB1 for 200/208V Systems TB1 for 220V Systems
1 1
BLU 0V BLK BLU 0V BLK
2 2
BRN 100V BRN BRN 100V BRN
LINE IN BRN 3 BRN

JMP 120V RED
to XFMRs LINE IN 3 to XFMRs
JMP 120V RED
T1 and T2 T1 and T2
4 Primary 4 Primary
BRN 0V ORG BRN 0V ORG
5
BRN 100V 5
YEL 100V YEL
6 6
120V BLU BRN 120V BLU
7 7
206V BLU from XFMR 206V BLU from XFMR
8 8
206V BRN 206V BRN
9 9
24V GRN from XFMR 24V GRN from XFMR
10 RED 10
24V 24V RED
from XFMR 11 11
RED ? BRN from XFMR RED ? BRN
12 12
NC NC
TB1 for 240V Systems
BLU 1
0V BLK
2
100V BRN
LINE IN 3
BRN 120V to XFMRs
RED
BRN T1 and T2
JMP Primary
BRN 4
0V ORG
5
100V YEL
6
BRN 120V BLU
7
206V BLU from XFMR
T1 Secondary
8
206V BRN
9
24V GRN from XFMR
T1 Secondary
10 RED
24V
from XFMR 11 BRN

RED ?
T2 Secondary
12
NC

2-6 0627-780-01 09/98
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8. Add coolant.
a. Remove the yellow cap from the water fill tank. Slowly add deionized water to the fill
reservoir remains 1/2 full. The coolant will drain out of the fill reservoir and into the main
reservoir. The system uses approximately 2.5 gallons of coolant.
b. Replace the yellow cap.
9. Initial turn on.
CAUTION: • Once the system is turned on, the High Voltage Power Supply (HVPS) will
begin charging the main storage capacitors. Once charged, the system will
begin firing the lamps during the microprocessor safety checks routines and
during autocalibration. Removing the BRH plug does not prevent the laser
from firing during autocalibration. Only those persons required should be
present from this point in the installation procedure.
• The cooling fan blades are not covered and are a potential safety hazard. The
cooling fan is located just above the heat exchanger. Keep all tools, system
covers, and body parts well away and clear of the fan blades.
a. Attach the Keyswitch/Emergency Stop cable from the left side panel to the harness. Keep
the cover off of the frame to observe system components.
b. Be sure SW2 on the Controller PCB is set properly. Refer to Fig. 2.3.
c) Turn the keyswitch to the start (II) position and hold for a few seconds then release to the
run (I) position.
NOTE: The key may need to be started a few times to allow the water to circulate
past the flowswitch.
SW2
d. The system will go through its start up
sequence. VEGAS 1 VPW
115VAC 2 230VAC
During the initial power on and when

OLD NEW
running, observe the system for any 3
indication of component failure or water 4

leaks. Verify the fan is spinning.
5
FOR
NOW
NOTE: To prevent the laser from performing 6
ALL DO NOT
CARE
autocalibration, toggle SW1 when the left display
on the CPU PCB shows "SWCH". Leave SW1 in 7
the (SVC) position. FIG. 2.3 8

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10. Add coolant.
After the laser has been running a few minutes, turn it off and fill the water tank to the 1/2
full mark. Make sure the yellow cap is on tight.
11. Install the side panels, top (white) cover, arm locking collar (VersaPulse C only) and close the
front door.
12. Install the arm (VersaPulse C systems only).
a. Line up the RED match marks.
b. Gently set the arm into the locking collar.
c. Rotate the locking collar fully CW until it locks in place.
13. Perform the System Operational and Check Out procedure in Section 3.2.
2.3 PERFORMANCE CHECKOUT
Tool Needed: Cross Hair Tool P/N 0632-498-51
1. Start the laser in User Mode.
a. Place SW1 on the CPU Controller PCB in the Left (User) position.
b. Press the "RESET" button SW3 on the CPU Controller PCB.
c.. Turn the laser on and verify that all tests pass.
2. Verify fiber alignment.
a. In User Mode select VPV (Long Pulse Green) fiber delivery.
b. Ink a test fiber and take a few shots on the fiber.
NOTE: The complete fiber burn procedure is in Section 3.4.
c. Inspect the fiber under a microscope looking for a centered, round, and small burn spot
on the ink.

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3. Verify arm alignment (VersaPulse C Only).
a. Go the QS 1064 and turn on the aiming beam at the maximum intensity.
b. Install the Cross Hair tool (0632-498-51).
c. Walk the arm around the laser and insure that the aiming beam stays approximatley in
the spot.
If not, this may indicate a defective or damaged arm.
If the aiming beam is not centered, but stays in the same spot, refer to the aiming
beam alignment procedure in Section 3 to correct the problem.
d. Select QS 1064.
e. Set to a low power setting, single shot, and Q-Switched.
Make a burn on Zap-It paper inside a plastic bag and insure that the treatment beam
overlaps the aiming beam.
f. Repeat this procedure for the two remaining Q-Switch lasers.
4. Confirm the power calibration using the LM30V head.
a. Direct the output of the handpiece into the power detector head and observe the power
for each operating point and each available wavelength.
b. Fire the system into the detector head confirming that the measured power is within
±10% of the power indicated on the User Mode Display.
Typically, the calibration is within ±10%. If the power calibration is not within ±10%
at all operating points and wavelengths, refer to Section 3.14 for instructions on
system calibration.
5. Verify the spot size.
Fiber handpiece - Fiber spot size (measured at the end of the spatula tip) must be within
±.25mm of the selected fiber spot size.
Arm handpiece - See Section 3.13.
6. Set up the chiller.
The chiller instructions provided with chiller.

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2.4 PRODUCT SPECIFICATION*
Electrical: 100-120 or 200-240 VAC; 50/60 Hz Single Phase

Wall Outlet: 20 amps for 100/120 VAC systems
15 amps for 200/240 VAC systems
Cooling: Internal closed cycle liquid to air heat exchanger
Treament Beams:
Wavelength Wavelength Energy/Pulse Repetition Fluence Laser Pulse Width

and Mode (Nanometers) (Joules) Rate (Hertz) Joules/cm 2 Power (Watts)
FD Nd:YAG
110 VAC 532 0.20 - 3.93 single shot - 3 0.26 - 55.0 ≤ 3.6 2 - 50ms
220 VAC 532 0.20 - 3.93 single shot - 6 0.26 - 55.0 ≤ 7.2 2 - 50ms
QS FD Nd:YAG 532 .010 - 0.20 single shot - 10 0.36 - 6.0 ≤ 2.0 5 ±2ns
QS Nd:YAG 1064 0.20 - 0.40 single shot - 10 0.75 - 12.0 ≤ 4.0 6 ±2ns
QS Alexandrite 755 0.23 - 0.45 single shot - 10 0.85 - 8.0 ≤ 4.5 60 ±10ns
Beam Mode: Multi-mode

Laser Beam Spot Size: Arm: 2 - 6mm Fiber: 2 to 10 mm
Laser Classification: Class IV
Aiming Beam:
Red
Type: Diode
Power: 5.0 milliwatts maximum
CDRH Classification: Class IIIA
Principal Output: 630-670 nm
Duty Cycle: Continuous
Physical Characterisitcs:
Height 39 inches (99 cm) - without LCD color display

Width 18 inches (45.7 cm)
Depth 33 inches (83.8 cm)
Weight 300-325 pounds (136-147.3 kg.)
* Specifications subject to change without notice.

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Laser Safety Eyewear: The optical density and wavelength, expressed in nanometers, is
inscribed on the laser safety eyewear as listed below:
FD Nd:YAG: O.D. 6.5 at 532nm

Q-Switched FD Nd:YAG: 1064nm OD > 6.0
Q-Switched Nd:YAG: 532nm O.D. 6.5
Q-Switched Alexandrite: 755nm O.D. 7.0
Power Cord Length: 13 feet (4 meters)
Footswitch Cable Length: 13 feet (3.7 meters)
Environment (Operating): Maximum Altitude: 3,250 meters

Temperature Range: 10˚C to 32˚C; must be above dew point
Maximum Humidity: 90% at 27˚C non-condensing
Environment (Non-operating): Maximum Altitude: 10,000 feet (3.250) meters

Temperature Range: -10˚C to 45˚C; coolant drained
Maximum Humidity: 90% at 27˚C non-condensing
Standard Delivery Systems:
Articulated Arm Handpiece: VersaSpot QS Aesthetic Laser Delivery System

Optical Fiber Handpiece: VeraSpot F Aesthetic Laser Delivery System
2.5 CUSTOMER DEMONSTRATION
1. Demonstrate to customer.
a. Point out the main breaker, keyswitch, and Emergency Stop button.
b. Show how the footswitch, remote interlock plug and handpiece cables plug into the rear
I/O panel.
c. Select available wavelengths and fire the laser showing the customer how to check for
proper aiming beam to treatment beam alignment.
2. Fill out and mail the "self mailer" installation quality audit report (Domestic Field Service
Only).
3. Fill out the System Certification (Field Service Report) and distribute according to the Coher-
ent Medical Service Departments Policies and Procedures Manual.

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3.0 CALIBRATION & ADJUSTMENT
3.1 OVERVIEW
This section includes field maintenance alignments, adjustments and calibration procedures for the
VersaPulse Aesthetic laser systems; the VersaPulse V™ and VersaPulse C™. The procedures as-
sume the reader has successfully completed a Coherent service training course on the VersaPulse
Aesthetic product line. The information in this manual is subject to update by Field Service Bulletin
(Section 7) and service manual revisions.
Whenever any preventive or corrective maintenance is performed on the VersaPulse, the system
must pass the Operational and Safety Checkout (topic 3.2) before the system is returned to the user.
Following is a description of each of the topics in this section.
Topic 3.2, System Operational and Safety Check Out, is a complete check out of the
system, including operational, safety and maintenance checks. It confirms that the system
turns on properly, responds properly to operator inputs, provides the full range of pulse
energies and pulse rates, delivers average power within ±10% of the displayed average
power, delivers the multiplexed treatment beams into the center of an attached fiber/arm,
and provides an adjustable aiming beam through the fiber/arm. It also checks system
coolant level and consumables (air filter, DI filter and particulate filter).
Topic 3.3, VPV Nd:YAG Cavity Field Check Out and Alignment, provides subtopics to
check the performance of the VPV Nd:YAG channel and do field alignment of the cavity.
Topic 3.4, Nd:YAG Fiber Alignment, aligns the VPV 532 beam into the fiber port and aligns
common prisms P0-1 and P0-2.
Topic 3.5, Final Alignment Of The VPV Nd:YAG Cavity, provides the final adjustment
procedure for the VPV cavity.
Topic 3.6, Q-Switch Alexandrite Cavity Alignment, provides an adjustment procedure for
the Alexandrite channel cavity (VersaPulse C only).
Topic 3.7, Q-Switch Nd:YAG Cavity Alignment, provides an alignment procedure for the
Q-Switched Nd:YAG channel cavity and relay optics (VersaPulse C only).
VersaPulse Aesthetic Series Laser Service Manual CAL & ADJUST

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Topic 3.8, Telescope Alignment, provides an adjustment procedure for the M2-3 mirror,
first negative lens (L3-2) and the second positive lens (L3-1) in order to set the beam
diameter out of the handpiece. (VersaPulse C only).
Topic 3.9, Q-Switch 532 KTP Alignment Procedure, provides an alignment procedure for
optimizing the QS 532 by aligning the KTP crystal. (VersaPulse C only).
Topic 3.10, Servo Prism Alignment, aligns the servo prism to properly direct each of the
cavity outputs into the common beam path. (Separate procedures for VersaPulse C and
VPV).
Topic 3.11, Arm Alignment, uses the arm alignment fixture to align the laser delivery
(treatment and aiming) through the articulating prism sets in the arm (VersaPulse C only).
Topic 3.12, Photometer (Pick-Off) Mirror Alignment, positions the pick off optics to center
the beam samples into the photometers that monitor energy. (Separate procedure for
VersaPulse C and VPV).
Topic 3.13, Q-Switched Laser Spot Size Verification, checks the spot sizes out of the
articulating arm. (VersaPulse C only).
Topic 3.14, Calibration Procedure, calibrates the laser outputs against the field service
engineer's calibrated power meter.
Topic 3.15, Preventive Maintenance, provides information on periodic maintenance checks

to insure optimum performance of the system.
3.1.1 SPECIAL PURPOSE TOOLS & TEST EQUIPMENT
The following test equipment, consumable supplies and special purpose tools/fixtures are required
to perform service on the VersaPulse V and VersaPulse C.
General Purpose Measurement Equipment

Digital Voltmeter
Oscilloscope
FieldMaster Power Meter
LM 30V Power Meter Head
CAL & ADJUST VersaPulse Aesthetic Series Laser Service Manual

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Special Purpose Tools & Fixtures

HeNe Alignment Fixture 0629-465-51 (110 VAC version)
0629-465-52 (220 VAC version)
HeNe Alignment Fixture Alexandrite Adaptor 0631-394-51
IR Viewer 3804-0305
Copper Aperture 0629-469-51
Pick off Tool 0629-471-51
Cross Hair Tool 0632-498-51
Fiber Inspection Microscope 0623-171-51
Fiber Alignment Tool 0629-468-51
Power Meter Holder 0632-142-51
Center Hole & Disk 0632-045-51
7/64 Thumbscrew 0632-049-51
45˚ Prism Alignment Tool 0629-796-51
Fiber Port Power Meter adaptor 0628-776-51
Arm Alignment Fixture 0631-727-51
Arm Crosshair Runout 0632-498-51
Consumable Supplies
Test Fiber 0621-675-01
Kodak Linagraph Paper 5701-0101
Polarizing sheets 3205-1936
Zap-it Paper 3207-0091
Red Berol Marker 8800 SERIES BEROL CATALOG #03632
3.1.2 SAFETY PRECAUTIONS
Lethal voltages, Nd:YAG (1064 nm), frequency doubled Nd:YAG (532 nm) and Alexandrite (755
nm) laser emissions are the primary dangers to the servicing engineer. In addition to the general
safety precautions which always apply when working on electronics and lasers, the servicing
engineer must be aware of the following specific precautions.
Only Coherent certified VersaPulse V and VersaPulse C Aesthetic Laser Service

Engineers should attempt any service on this system. Service by unqualified persons can
be hazardous to the person performing the service and to others present. An improperly
serviced laser can be hazardous to the user, others present during use, and the patient.
Lethal voltages are present throughout the system. Even with the keyswitch and circuit
breaker off, mains voltage is present inside the console.
Capacitors inside the system are capable of storing a lethal charge, even with the system
disconnected from power. Some capacitors have stored charge indicator lamps that flash at
a rate proportional to the charge on the cap. Never assume a capacitor is safely discharged,
even if its indicator lamp is not flashing.

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Do not touch the Nd:YAG/Alexandrite Cavity Module when the system is on - IT IS A

SHOCK HAZARD. The Nd:YAG/Alexandrite Cavity Module is electrically isolated from
the chassis and can be at a voltage potential much higher than ground.
The Nd:YAG laser light is invisible to the human eye. The 532 nm and 755 nm treatment
beams are not visible while wearing the proper laser safety eye wear. There is no visible
indication of the primary or reflected beam. While servicing, you must always insure that
the treatment direct and reflected beams are safely terminated. Eye protection that
attenuates all three wavelengths to a safe level must be worn by all those present during
servicing or use.
The Nd:YAG, frequency doubled Nd:YAG and Alexandrite direct and reflected laser
light are potential burn hazards and can ignite flammable materials. Use extreme caution
when operating the system with covers opened or removed. The covers contain the beam
and reflections safely within the console. Only those persons required should be present
during servicing, and eye protection that attenuates all three wavelengths to a safe level
must be worn by all those present during servicing or use.
The Nd:YAG, frequency doubled Nd:YAG and Alexandrite direct and reflected laser
light are potential hazards to the eye. Use extreme caution when operating the system with
the covers opened or removed. The covers contain the beam and reflections safely within
the console. Only those persons required should be present during servicing and eye
protection that attenuates all three wavelengths to a safe level must be worn by all those
present during servicing or use.
All treatment laser channels in the VersaPulse C and VersaPulse V are Class IV lasers,
the most hazardous class of laser. Class IV lasers produce hazards not only from direct or
specular reflections, but also from diffuse reflections. Safety eye wear that attenuates all
three wavelengths to a safe level must be worn by all persons present during servicing, and
persons performing service must be formally trained in and familiar with laser safety as it
applies to the servicing of Class IV lasers.
3.2 SYSTEM OPERATIONAL AND SAFETY CHECK OUT
This topic provides an operational, safety and performance test of the system. The steps in this
section should be performed during preventive maintenance and at the completion of each service
call.
1. Remove covers and perform a general visual inspection of the electrical, mechanical, and
optical components.
2. Check / clean /replace the air filter.
The air filter is mounted on the bottom of the console chassis, held in place by two
removable brackets. Clean the filter if dirty, replace if damaged.

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3. Replace the DI cartridge after 12 months, whenever the coolant resistivity is less than 500KΩ,
or if the "CHECK COOLANT" fault is displayed.
4. Check/Replace the water particle filter.
If the water particle filter is discolored (normally white), replace the filter element.
5. Check coolant level.
The cooling system fill tank must be 1/2 full. Add fresh DI water to bring up to this level.
6. Check the flash lamps.
Check the flash lamp condition (flash lamp calibration parameters) from the service screen.
Replace any weak flash lamps.
7. Start the laser in User Mode.
a. Place SW1 on the CPU Controller PCB in the Left (User) position.
b. Press the "RESET" button SW3 on the CPU Controller PCB.
c. Turn the laser on and verify that all tests pass.
8. Verify fiber alignment.
a. In User Mode select VPV (Long Pulse Green) fiber delivery.
b. Ink a test fiber (using RED BEROL marker) and take a test shot on the fiber.
NOTE: The complete fiber burn procedure is in Section 3.4.
c. Inspect the fiber under the fiber inspection microscope looking for a centered, round, and
small burn spot on the ink.
9. Verify arm alignment (VersaPulse C only).
a. Go to the utility screen and turn on the aiming beam at maximum intensity.
b. Install the Cross Hair tool at the end of the arm.

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c. Walk the arm around the laser and insure that the aiming beam stays approximately in
the center.
If not, this may indicate a defective or damaged arm, or aiming laser misalignment.
d. Remove the Cross Hair tool.
e. Set to a low fluence setting, single shot, 6 mm spot size and QS 1064.
Make a burn on Zap-It paper inside a plastic bag and insure that the treatment beam
overlaps the aiming beam. Increase fluence as necessary to get a burn.
f. Repeat this procedure for QS 532 and QS 755.
10. Confirm the power calibration using the LM30V head.
a. Check power out of the fiber handpiece (8 mm spot size) across the range of selectable
powers.
Measured power must be within ±10% of selected.
b. (VersaPulse C only) Check power out of the arm handpiece (6 mm spot size) for the three
Q-switched wavelengths, across the range of selectable powers.
Measured power must be within ±10% of selected.
11. Verify the spot sizes out of the arm and fiber handpiece.
See Section 3.13 for QS laser burn specifications and spot size verification procedure.
Fiber spot size (measured at the end of the spatula tip) must be within ±.25 mm of the
selected fiber spot size.
12. Test operate the chiller and Chilled Tip transmission.
a. Make sure water moves through the tubing and that the chilled tip gets cold.
b. Check the chilled tip transmission. Select 6 Hz, 5 ms, 100J. Measure power out of the
handpiece, then connect chilled tip and check power out of the chilled tip. Transmission
through the chilled tip must be at least 89% of the output of the handpiece.
13. Check for proper operation of the circuit breaker, emergency off switch and keyswitch.
Confirm that the key can be removed only in the "off" position.

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14. Connect the footswitch and remote interlock plug. Insert the blast shield, and connect the
fiber to the fiber port.
15. Connect the handpiece to the fiber, and connect the fiber handpiece interface cable to the
console (rear I/O panel).
16. Turn the system on and allow it to perform self test and autocalibration.
Confirm that the LCD display indicates that the autocalibration and each self test passes and
the system goes to standby without any faults.
17. Verify the "ATTACH FOOTSWITCH" message displays.
Press "READY" and remove the footswitch. Verify the "ATTACH FOOTSWITCH" message
displays and system goes to "STANDBY". Connect the footswitch and verify the message
goes away.
18. Verify the "REMOTE INTERLOCK" message displays.
Remove the remote interlock plug and verify that the "REMOTE INTERLOCK" message
displays and the system goes to "STANDBY". Install the remote interlock plug and confirm
the message goes away.
19. Verify the "ATTACH FIBER" message displays.
Press "READY" and remove the fiber from the fiber port. Verify the "ATTACH FIBER"
message displays and the system goes to "STANDBY". Attach the fiber port.
20. Verify the "ATTACH FIBER HANDPIECE" message displays.
a. Press "READY" and remove the fiber handpiece cable from the rear I/O panel. Verify the
"ATTACH FIBER HANDPIECE" message displays and laser goes to "STANDBY". Connect
the fiber handpiece.
b. Verify the spot size selection.
21. Verify the "INSERT DEBRIS SHIELD" message displays.
Press "READY" and remove the blast shield from the laser head. Verify the "INSERT
DEBRIS SHIELD" message displays and laser goes to "STANDBY". Install the blast shield.

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22. Verify the aiming beam intensity control through the fiber handpiece.
a. Attach the fiber and fiber handpiece.
b. Point the handpiece at a dioptron card.
c. Turn on the aiming beam and verify that it responds to the 16 step intensity control.
23. Verify the "ATTACH ARM HANDPIECE" message displays (Multi-Wavelength Only).
a. Press "READY" and remove the arm handpiece cable from the rear I/O panel. Verify the
"ATTACH ARM HANDPIECE" message displays and the system goes to "STANDBY".
Connect the arm handpiece.
b. Verify the spot size selection.
24. Verify the aiming beam intensity control through the arm handpiece (Multi-Wavelength
Only).
a. Attach the arm handpiece and point the handpiece at a dioptron card.
b. Turn on the aiming beam and verify that it responds to the 16 step intensity control.
25. Verify the LCD Color Display is operating properly and the inputs are functional.
26. Verify the pulse counter increments.
a. Fire the laser onto a dioptron card and with each available wavelength. Verify the pulse
counters increment for each wavelength.
b. Verify the counters return to ZERO when the "RESET" button is pressed.
27. Inspect the Blast shield.
Inspect the blast shield optic for any dirt, finger prints, contaminants, or damage. Replace
any damaged blast shield optics.

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3.3 VPV ND:YAG CAVITY FIELD CHECK OUT & ALIGNMENT
This topic provides a procedure to check out and align the FD Nd:YAG channel in the field. If the
532nm output of the cavity meets specifications, as measured with an LM-30V and the pick-off tool,
there is usually no reason to do a cavity alignment. This procedure assumes that the field engineer
has already determined that the green output is not acceptable as described in the system checkout
procedure.
For a field visit, it is usually true that the laser was functioning properly in long pulse green at one
point, and then something happened that caused a problem. In many cases this is a single point
failure, such as a failed KTP crystal, flash lamp, rod or the movement of an optic to cause a mis-
alignment. If the single point failure can be isolated, it is often possible to replace or repair, then
realign only that failed component to return the cavity to satisfactory performance. Thus, a good
practice is to begin with a thorough visual inspection of the cavity, especially checking the crystal
and rod ends.
When cavity performance is unsatisfactory, but visual inspection yields no suspect, perform the
procedure. It begins with a check of the IR (1064 nm). The KTP crystal is removed, then the power
and beam shape are checked behind the M4-4 optic. The result of this evaluation indicates if the
cavity alignment might be the source of the problem.
If needed, the cavity alignment will require the use of the HeNe Alignment Fixture. The HeNe
alignment fixture provides a visible beam to track all the way through the FD Nd:YAG cavity
optical system. Following these alignments, the 1064 nm (IR) is checked again for power, beam
shape and for any power differential with the copper aperture tool in or out of the beam path
(behind M4-4). Some fine adjustment of the cavity optics may also be done at this time to optimize
IR positioning through the crystal holder and to optimize power/beam shape. A power check is
done at three different lamp energy settings.
Next, the KTP crystal is installed and aligned to optimize green power. The cavity and crystal are
aligned as necessary to meet requirements for power and beam shape, then a check is made to
confirm that insertion loss is acceptable. Finally, the 532 power is checked at several operating
points.
(Evaluation Of The 1064 Nd:YAG)
WARNING: Laser safety eye wear that safely attenuates the three treatment wavelengths must be must be
worn by all present during servicing . Put your laser safety eye wear on now and leave it on throughout the
procedure. Note that the laser safety eyewear with the light orange lense is not safe for servicing
this laser as it does not attenuate the 1064nm wavelength.

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CAUTION:
• When the laser cavity is exposed to the air (covers off), the optical components are subject
to contamination by airborne dust, etc. Such contaminants can cause failures of optical
components. Avoid working with the covers removed in dusty environments. Minimize
the time that the covers are off. Replace the covers as soon as access is no longer required, or
if leaving the immediate vicinity of the system.
• Do not allow a system with a suspect VPV Nd:YAG channel to operate in Hardware Light
Regulation mode until you have confirmed the cavity alignment and calibration. A "run
away" light regulation condition can quickly lead to component failures in the cavity (e.g.
the rod or KTP crystal). The most common occurrence is when the system is turned on and
allowed to go through its Autocalibration (light reg rules in Autocal).
1. Set up.
a. Turn the system off and remove the covers to gain access to the VPV Nd:YAG channel.
Using a flashlight and a stick-mirror, examine the optics in the laser and check for scratches,
dust particles, fingerprints, grease, cutting fluid and etc..
b. Remove the KTP crystal and set it aside, making sure that the crystal is covered to protect
it from airborne dust.
c. Position the LM-30V head to measure the 1064nm energy.
Remove the beam dump, then place the meter head behind the M4-4 PT.
2. Turn on the laser, go to service mode, then go to the VP 532 screen. Select Lamp Energy Mode
and set the laser to 6Hz, 60J lamp energy, 5 msec pulse width, 800 Watts lensing and 550V lamp
volts.
3. Check out the performance of the IR cavity.
All three of the following (a, b and c) must check out good, or the cavity alignment is
required (steps 4 through 15). If the cavity alignment is not required, proceed to step 16 to
re-install the KTP crystal and continue the 532 alignment.
a. Check IR power (KTP crystal is out from step 1 above).
Fire the laser while observing the power meter. Power must be 4.0 Watts or better
with a 60J lamp energy. Typically, it will be in the range of 5.0 to 9.0 Watts.

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b. Check the beam shape.
Hold a piece of Zap-It paper in a plastic bag behind the M4-4 mirror and make a
burn on the paper. Do not bring the bag close to any of the mirrors as material is also
ejected from the bag surface onto the optics. Do not pull the paper out of the bag
while you are standing over the laser as this will contaminate the optics. The burn
should be circular (not elliptical).
c. Use the IR viewer and confirm that the IR inter-cavity beam is round, even and centered
on both M4-5 and M4-6.
(VPV Nd:YAG Channel Alignment Using HeNe Alignment Fixture)
4. Turn the system off, then set up the HeNe alignment fixture. Refer to Fig. 3.1.
a. Remove the M4-4 PT mirror mount and beam block. Set them aside.
NOTE: Do not touch the mirror surface and protect the mirror from airborne dust.
b. Attach the HeNe alignment fixture to the front wall of the laser so that the HeNe beam
goes through the hole and hits the rod face.
5. Align and center the HeNe beam through the rod, going back and forth between the near and
far field adjustments. Refer to Fig. 3.1.
a. Stand a piece of white paper (a business card works) in front of the M4-3 mirror in the
beam path (This white paper will be referred to as the "viewing surface").
b. Cover a piece of lens tissue with scotch tape.
c. Hold the lens tissue in the HeNe beam path just prior to its entrance into the rod, so that
the beam passes through the piece of tape. Observe the image on the viewing surface
(business card) as you shake the tissue paper.
The scotch tape/shaking will scatter the beam, and you should be able to observe a
circle of scattered red with a (dim) ring inside of it. The ring represents the position
of the HeNe entering the rod. The circle is scattered light filling the exit end of the
rod.
For the near field adjustment, look at the shape of the inner ring and adjust for a
circular shape with uniform brightness and centered. When the beam is not centered
on the rod entrance you will get "caustic flaring", making the beam appear heart
shaped, usually with the flared portion dimmer than the other side of the ring.
Use the near adjust (mirror mount "A") to get a circular ring with no caustic flaring.
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Far field - Tissue without Near field -Tissue with

a piece of scotch a piece of scotch
tape on it (held between tape on it (held between
HeNE turning mirror B and HeNE turning mirror B and
rod face) rod face)
M4-6
NLC4 M4-4 removed
ICS
M4-5
IR Beam
dump removed
BRICK
M4-3
HeNe Turning
Mirror B
(far field)
HeNe Alignment
HeNe Turning
Laser Mirror A
White paper (near field)
(business card)
IR CHECK OUT USING THE HeNe ALIGNMENT FIXTURE
FAR FIELD (no tape) NEAR FIELD (beam through the tape)
NOTE: The
Inner ring (HeNe position inner ring is
Good at rod entrance) dim and hard
Good to see.
Circle (HeNe scatter out Darkening the
of rod exit) room lighting
can help.
Bad When the HeNe is properly aligned to the

Bad center of the rod entrance, the ring will
appear as a circle.
If its off in any direction, the ring will lose

its circular shape (sort of heart shaped)
and typically shows unequal brightness.
You are done when the far field looks like

this and the near looks like this.
FIG. 3.1

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d. Hold a piece of lens tissue (no scotch tape), in the HeNe beam path just prior to its
entrance to the rod. While shaking the lens tissue, observe the new patterns at the viewing
surface.
The patterns you observe should include a brighter central dot and a circle of
scattered light surrounding it. The dot is the HeNe beam. The circle around it
represents the scattered light out of the rod exit.
Use the far adjust (mirror mount B) to center the HeNe at the exit face of the rod.
e. Repeat the far and near adjustments (steps c and d) until the HeNe is centered through
the rod at both rod ends.
6. Check/adjust the HeNe position of the M4-3 (OC mirror).
Once the HeNe is aligned through the rod, the HeNe beam
should hit the M4-3 output coupler mirror. Observe the
beam on the mirror, adjusting the output coupler mirror
mount position to place the beam towards the right side of
the mirror. The beam should be in the middle of the mirror
in the vertical, and off to the right by approximately 75% in
the horizontal. (Refer to the picture on the right). M4-3
7. Check/adjust the HeNe position on the M4-5 mirror.
Adjust the tilt controls on the M4-3 mirror mount to place the HeNe beam in the center of
the M4-5 fold mirror, then lock down the M4-3 output coupler mount, making sure the
beam does not move on the M4-5 fold mirror.
8. Check/adjust the HeNe centering through the KTP crystal holder and onto the center of the
M4-6 mirror.
Install a copper aperture tool in the place of the KTP crystal cell. Make sure that the
aperture is oriented to be perfectly normal to the incoming HeNe beam. Using the tilt
adjustments on the M4-5 fold mirror mount, steer the HeNe beam so that it goes through the
center of the copper aperture.
NOTE: The HeNe beam must go through the copper aperture and be centered on the
M4-6 high reflector mirror. If not, check to make sure that the HeNe beam is striking
the center of the M4-5 fold mirror. It may be necessary to re-center the HeNe on the
M4-5 mirror.

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9. Check/adjust the HeNe reflection from the M4-6 for centering back through the copper aper-
ture and onto the center of M4-5.
Using the tilt controls on the M4-6 high reflector, adjust the HeNe beam so that the beam
goes back through the copper aperture and hits the center of the M4-5 fold mirror mount. It
may be difficult to observe this in a brightly lit room. The HeNe beam should now exit
through the output coupler and strike the M4-1 first relay mirror (should be centered in the
vertical, but may not be centered in the horizontal).
10. Install and position the M4-4 HR.
Reinstall the M4-4 mirror assembly in the M4-4 location, then look for the HeNe reflection
from this optic at the HeNe output. Typically, due to slight "wedging" of the optic, there are
two equally bright back reflections (one from each of the M4-4 surfaces). There is no easy
way to determine which is the correct reflection, so choose either one, then adjust the M4-4
mirror to place that back reflection for the M4-4 mirror directly over the HeNe output (back
at the HeNe output). If you have guessed wrong, the cavity will probably not produce light
in the following steps, an indication that you should go back and align to the other back
reflection.
NOTE: The cavity should now be aligned well enough for the cavity to lase (unless
you have aligned to the wrong back reflection of M4-4, see step 10). You may elect to
leave the HeNe alignment fixture in place until you confirm that the cavity will lase -
but you must be sure that any time you fire the laser with the HeNe fixture installed
that the beam is blocked between M4-4 PT mirror and the first HeNe fixture turning
mirror (usually done with the power meter head). Otherwise you will destroy the
HeNe and its mirrors.
(VPV Nd:YAG Cavity Fine IR Adjustment)
11. Set up to check the IR power and beam shape.
WARNING: Laser safety eye wear must be worn by all present during servicing. The laser safety eye
wear must safely attenuate the 1064 nm , 755 nm and 532 nm wavelengths.
a. Verify the KTP crystal and copper aperture tool are out of the beam path, and that M4-4 is
installed. The front panel should be opened to allow access to the service switch after power
up.
b. Place the LM-30V power meter in the beam path behind the M4-4 PT.
CAUTION: If the HeNe Alignment Fixture is still attached, make sure the LM30V
completely blocks the IR out of the back of M4-4. The IR will destroy the mirrors and
HeNe if the beam is not blocked.

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c. Depress the service switch on the Controller PCB, then turn the system on and observe the
service display window (on the Controller PCB) for the "SWCH" message. When you see the
message, toggle the switch to the right, to place the system in service mode (be sure it does
not go into autocal, turn it off immediately if it does not go to service mode, then try again).
12. Once in service mode, go to the LP532 screen and set the following parameters.
Repetition Rate: 6Hz

Lamp Energy: 60 Joules
Pulse Width: 5ms
Lamp Volts: 550 Volts
Lensing: 800 Volts
Lamp Energy Mode selected (not Hardware Light Reg mode)
13. Optimize IR power and beam shape.
a. Adjust and optimize the 1064 nm power and beam profile by first adjusting the M4-6 high
reflector mirror. If you do not get any power/burn, go to step 10 and align to the other back
reflection.
To monitor the beam profile, use Zap-It paper in a plastic bag held behind the M4-4
(in front of the meter head). Do not bring the bag close to any mirror as material is
also ejected from the bag surface onto the optics. Do not pull the paper out of the
bag while you are standing over the laser as this will contaminate the optics.
b. Adjust the M4-4 mirror for best power and beam profile. If the HeNe alignment was
done properly, only a very slight amount of walking should be necessary. Then lock it
down.
c. Use the IR viewer to verify that the IR intercavity beam is centered on the M4-5 and M4-6
mirrors. If not, make the following adjustments:
1) Adjust M4-3 (OC) to center the beam on the M4-5 (fold mirror). If the power
decreases, adjust M4-6 (HR) to repeak the power.
2) Adjust M4-5 (fold mirror) to center the beam on the M4-6 (HR). If the power
decreases, adjust M4-6 (HR) to repeak the power.

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d. Verify the beam alignment in the cavity.
Note that the beam centered on the two mirrors does not automatically guarantee
that the beam is aligned in the cavity. The beam may be skewed going through the
rod. A severe case of misalignment through the cavity will exhibit an oval/elliptical
beam profile in both the green and IR beams. To ensure proper alignment, the beam
must be centered on the rod at both ends. (Refer to the diagram below.)
ROD
The beam not properly
aligned through the cavity.
ROD
The beam is properly
aligned through the cavity.
ROD
To properly align the beam through the cavity, will require "Walking the Resonator".
This process deliberately misalign the M4-6 mirror and then recovering the power by
adjusting M4-4. (This should be done for both axes, one axes at a time.) The
recovered power will either be higher or lower than the original point. If the power
is lower, then the direction of walk is in the wrong direction and should be brought
back to its original position. If the power is higher, then continue in that direction
until maximum energy is reached.
Periodically check the beam position on M4-5 and M4-6 with the IR viewer. Walking
the resonator will move the beam within the cavity so it will be necessary to realign
the mirrors (M4-5, M4-6) periodically. Note that after walking the resonator, it is
possible to obtain a 10-20% increase in energy.
Once the adjustments are completed, the power should be greater than 4.25 Watts,
and the beam profile should be round. Also, the beam should be centered on the
mirrors M4-1, M4-5 and M4-6. Note (write down) the actual power measured with
the cavity alignments completed.
Lock down the M4-3, M4-4 and M4-5 mirrors. If there is a loss of power, adjust M4-6
to recover the lost power and then verify the power is greater than 4.25 Watts.
14. Check power.
a. Select a 2 ms pulse width, 40 Joules lamp energy, and a 6 Hz rep rate on the LCD display.
Fire the laser and observe the power meter reading. Power should be in the 1.7-4 Watt
range.

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CAUTION: In steps b and c below, increment the lamp energy towards the
maximum value indicated (120 Joules for step b, 160 Joules in step c), continuing
until you reach that value or 14 Watts of power indicated on the LM 30V. Do not
raise the lamp energy beyond the value that results in 14 Watts of power indicated
on the LM 30V.
b. Increase the pulse width to 7 ms (rep rate stays at 6 Hz), then begin increasing the lamp
energy towards 120 Joules. Power must be in the range of 7.5 to 12 Watts.
c. Increase the pulse width to 10 ms, then begin increasing the lamp energy towards 160
Joules. Power must be greater than 8.2 Watts (do not exceed 14 Watts).
15. Install the KTP crystal.
a. Examine the KTP crystal under bright light to confirm that it is not damaged or dirty.
Remove any dust with dry air. Do not clean with any solvents!
b. Install the crystal assembly in its holder.
c. Install the beam block behind the M4-4 mirror to prevent the IR from reaching the HeNe
tool.
16. Set up to check 532 power.
a. Confirm the following settings:
Repetition Rate: 6Hz

Pulse Width: 5ms
Lamp Volts: 550 Volts
Lensing: 800 Volts
Lamp Energy Mode selected (not Hardware Light Reg mode)
b. Install the Prism Pick-off Assembly to the side wall of the laser, with the dichroic mirror
attachment. Reposition the LM 30V power meter head to measure the green power picked
off by the dichroic mirror.
17. Align the crystal for optimum green output.
CAUTION:
• When adjusting the crystal rotation and tilt, do not allow the beam to reach any
edge of the crystal, on either side. Do not let any finger or tool get in the laser beam
path.
• Do not hold the footswtich down for extended periods of time during peaking.
Use a one minute on and one minute off duty cycle.
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a. Fire the laser and rotate the crystal assembly in its holder to get maximum power at the
LM 30V.
b. Adjust the tilting screws to peak the power.
c. Repeak between rotation and tilting several times to reach maximum power. Some very
slight adjustment of M4-5 and M4-6 can be made to keep the beam centered through each
end of the crystal.
d. Lock all tilt adjustments (M4-5, M4-6 and KTP).
Green Power must be >3.8 Watts once peaked. Note the actual power (write it
down).
18. Verify the IR behind M4-4.
Move the LM 30V back to its position behind M4-4 to measure the IR power. The 532 beam
from the dichroic mirror must be blocked, since the LM30V head has been moved out of the
beam path. Make sure the 532 nm wavelength off the dichroic mirror is safely terminated.
Fire the laser and note the IR power at the LM 30V.
19. Calculate insertion loss %.
Insertion loss is the IR power measured with the crystal out less the IR power with the
crystal in ( IR power measured in step 15.d minus the IR power measured in step 19).
Insertion loss percentage is the insertion loss (in Watts) from above divided by the IR power
with the crystal out (from step 15.d), expressed as a percentage (multiplied by 100).
Insertion loss percentage must be less than 50% or the KTP crystal must be replaced.
Insertion loss % = 100 (IR PWR (CRYSTAL) - IR PWR (CRYSTAL IN))

IR PWR (CRYSTAL OUT)
20. Check 532 power.
Move the LM 30V back to measure the 532nm off the dichroic mirror. Confirm that power
meets the specified value at each of the following operating points:
2 ms pulse width, 40 Joule lamp energy, 6 Hz rep rate yields >2.8 Watts
5 ms pulse width, 100 Joule lamp energy, 6 Hz rep rate yields > 8.0 Watts
7 ms pulse width, 140 Joule lamp energy, 6 Hz rep rate yields > 10.2 Watts
Select 10 ms pulse width, then increment (step up) lamp energy from 120 Joules until you
get 13 Watts of 532. The lamp energy required should be less than 210 Joules.
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21. Go to the NVRAM screen and press the SAVE button in the bottom right corner of the screen
in order to save all the NVRAM parameters.
3.4 VPV ND:YAG FIBER ALIGNMENT
The steps in this section should be performed from the beginning if common prisms (P0-1, P0-2,
P0-3) or the lens cell are removed or replaced, or from step 2 if either relay optic (M4-1 or M4-2) is
removed or replaced.
WARNING! Wear laser safety eye wear that safely attenuates the treatment wavelengths throughout this
procedure.
CAUTION: When the laser cavity is exposed to the air (covers off), the optical components are
subject to contamination by airborne dust, etc. Such contaminants can cause failures of optical
components. Avoid working with the covers removed in dusty environments. Minimize the time
that the covers are off. Replace the covers as soon as access is no longer required, or if leaving the
immediate vicinity of the system.
1. Align the common prisms P0-1 and P0-2 using the fiber alignment tool, if required.
These optics do not normally require alignment. Do this step only if P0-1, P0-2 , P0-3 or the
lens cell have been replaced or alignment is necessary. Otherwise, go on to step 2.
a. Turned off the laser and remove prism P0-0. Connect the HeNe fiber alignment laser to
the fiber port and center hole alignment tool in the OC wall.
b. Move the safety shutter out of the way and observe the position of the HeNe beam on the
faces of prisms P0-2, P0-1 and the motor shaft for prism P0-0. Adjust the axial position of
the fiber input to get a sharp HeNe beam profile on the first face of prism P0-2.
c. Use the two bending prisms P0-1 and P0-2 to align the HeNe beam to the center of the
shaft for prism P0-0.
The P0-2 prism is the near field adjustment and is used to center the HeNe
on the alignment tool placed carefully in the beam path at the hole in the
center plate.
The P0-1 prism is the far field adjustment and is used to center the HeNe
beam on the motor shaft center.
You will need to iterate these adjustments, tweaking prism P0-2 first and then
P0-1, all the time checking to see that the alignment beam is well centered on
each prism. Then lock it down.
d. Reinstall and align the Servo Prism P0-0 as described in Topic 3.10.

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e. The HeNe beam should now be visible in the center of the relay mirror M4-2. If not, turn
prism P0-0 slightly so that the HeNe beam strikes M4-2 centrally.
2. Align the 532nm beam from the VPV cavity coincident with the incoming beam from the
HeNe.
CAUTION: Before firing the 532 nm, always have the paper (described in "b" below) in place
in the beam path to block the green light from getting out the fiber port and into the HeNe
laser. Failure to block the light can damage the HeNe.
a. If not already installed from step 1,install the HeNe alignment port. Set the laser to the
following parameters:
Repetition Rate:3 Hz
Pulse Width 5 ms
b. Prepare a target paper. Mark a small circle on a piece of white paper, then place the paper
inside of a small plastic bag. This target will be held in the beam path to provide a target
surface for the HeNe and green beam.
c. Hold the bag in front of the M4-1 first relay mirror, then fire the laser, moving the bag to
get the small circle on the paper incident with the green beam. Stop firing while continuing
to hold the paper in that same position.
d. The circle now indicates the spot where the green beam hits the M4-1 mirror - adjust the
M4-2 mirror to place the HeNe on top of the circle. The green and HeNe beams should now
be coincident on the M4-1 mirror.
e. Hold the bag just behind the lens cell and adjust its position to place the HeNe on the
circle. Hold the paper in that position, then fire the laser and adjust the M4-1 mirror to place
the green beam on the circle.
3. Align the green beam through the fiber.
a. Remove the HeNe laser backlight from the system.
b. Fire the LPG laser at a low power and observe the position of the two spots reflected from
the photometry pick-off wedge. Rotate the wedge so that the two spots are perfectly
aligned in the horizontal plane, then lock down the wedge.
c. Place a piece of fluorescing paper outside the fiber port and run the laser at low power
(2mS, 10J). Align the green beam by adjusting the first relay mirror (M4-1) for the far
adjustments and second relay mirror (M4-2) for the near adjustments until the beam goes
cleanly through the fiber port.

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4. Lock down M4-2 and recheck the overlap.
5. Final fiber alignment.
The final fiber alignment is done using M4-1 first relay mirror and looking at the imprint of
the beam on the end of a fiber which has had ink (Red Berol marker) applied to it.
Recommended power is 5mS, 25 - 30J, single shot.
Once satisfactory alignment is achieved, lock down M4-1 first relay mirror and recheck the
alignment.
6. Calculate the system throughput efficiency.
Record the transmitted power before and after the fiber focus assembly and calculate the
relay throughput and fiber focus throughput efficiencies.
Throughput (6 Hz, 5 ms, 100 J)
= 100 x [(Power at Fiber Focus Ass’y. Output) / (Power at resonator output coupler)]
Expected Efficiency > 88 %
7. Calculate the fiber throughput efficiency.
a. Find and inspect a VPV fiber and attach it to the system if OK. Calculate the fiber
throughput efficiency using the following calculation and the following laser parameters.
Fiber Throughput (6 Hz, 5 ms, 100 J)
= 100 x [(Power at Fiber Output) / (Power at Fiber Focus Ass’y. Output)]
Expected Efficiency = > 88 %]
b. Find and inspect the handpiece for the system. Attach it to the system if OK. Calculate
the handpiece throughput efficiency using the following calculation.
Handpiece Throughput (6 Hz, 5 ms, 100 J)
= 100 x [(Power at Handpiece Output) / (Power at Fiber Output)]
Expected Efficiency = ≥ 90 %
c. Find and inspect the chiller tip. Attach it to the handpiece and chiller. Turn the chiller on
if OK. Calculate the chilled tip throughput efficiency using the following calculation.
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Chilled Tip Throughput (6 Hz, 5 ms, 100 J)
= 100 x [(Power at Chilled Tip Output) / (Power at Handpiece Output)
Expected Efficiency = ≥ 89 %
3.5 FINAL ALIGNMENT OF THE VPV ND:YAG CAVITY
The steps in this section should be performed after any adjustments to the VP532 cavity are made
or after the LPG KTP crystal is removed or replaced.
1. Set up.
Connect oscilloscope probes to the following test points on the HW Light Reg. PCB or CPU
PCB:
TP 301 - Main photometer signal

TP 300 - Safety Photometer signal
TP 78 - Analog ground
2. Turn on the laser system, go to service mode, then select the following operating parameters in
lamp energy mode.
Pulse Width - 5ms

Lamp Voltage - 550 VDC
Rep Rate - 6Hz
Lamp Energy - 60 Joules
3. Fire the laser while observing the oscilloscope signal at TP301 (main photometer). Refer to
Fig. 3.2.
The waveform should appear stable and consistent from pulse to pulse (see acceptable
waveforms in the drawing). There should be no evidence of "spikes", as shown in the
"unacceptable" waveforms. The spikes may not appear on every pulse, but just once in a
while. Voltage should be between 1 and 2 V peak and the width should be the same as the
pulse width selected (5 ms in this case).
If the wave tends to be unstable, fluctuate and/or at times exhibit spikes, perform steps a
through c below to correct.
a. First adjust the cavity (slight adjustments to M4-6) to optimize energy and waveform
shape using the oscilloscope trace of the photometer (TP301) instead of a power meter.
b. If the waveform is still not stable, try to correct by rotating the KTP crystal. There should
be a rotational orientation that yields maximum pulse energy and a stable waveform.
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TYPICAL WAVEFORMS, VPW PHOTOCELL
ACCEPTABLE WAVEFORMS: UNACCEPTABLE WAVEFORMS:
2ms 2ms
5ms
5ms
7ms 7ms
FIG. 3.2
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c. If the waveform is still not stable, try to correct by tilting the crystal (x and y adjustments).
The waveform should be consistent and not fluctuating from pulse to pulse. If the waveform
still shows signs of spiky behavior, rotate the crystal slightly to get a more stable waveform.
d. Repeat steps a, b and c as necessary to obtain maximum energy and a stable waveform.
4. Set the laser to the following parameters.
Rep Rate = 2 Hz
Lamp Energy = 60 J
Pulse Width = 40 mS
Repeak for maximum energy and stable waveform by repeating steps 3a, 3b and 3c as
necessary.
NOTE:
• If the burst mode pulses are unstable, vary the lensing power between 800-
1000W and look for more stable pulse shapes.
• Higher lensing pulse does not mean higher power. This must be evaluated
per laser.
5. Confirm stable behavior at all settings. Critical test points include:
2mS/40J/1Hz 2mS/40J/4Hz 20mS/75J/1Hz 20mS/75J/3Hz

5mS/100J/1Hz 5mS/100J/4Hz 30mS/75J/1Hz 30mS/75J/2.4Hz
7mS/140J/1Hz 7mS/140J/4Hz 40mS/60J/1Hz 40mS/75J/2Hz
10mS/180J/1Hz 10mS/180J/4Hz 50mS/60J/1Hz
15mS/60J/1Hz 15mS/60J/4Hz
The waveform at TP300 should be consistent with that on TP301.
6. Confirm laser performance at the following settings (at the fiber port).
Settings Expected Power/Watts
2mS/40J/3Hz >1.2
5mS/100J/3Hz >3.4
7mS/140J/3Hz >3.9
10mS/ 6.6 Watts Out/3Hz <220 Lamp Joules
15mS/10.5 Watts Out/4Hz 95 Joules
20mS/10 Watts/3Hz 105 Joules
30mS/10 Watts/2.4Hz 105 Joules
40mS/10.5 Watts/2Hz 95 Joules
50mS/9.8 Watts/1.5Hz 95 Joules

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3.6 Q-SWITCHED ALEXANDRITE CAVITY ALIGNMENT
The steps in this section should be performed if the cavity does not lase or lases at less than normal
power, after any adjustments to the QS 755 cavity are made, and from step 14 of the Q-Switch
Driver PCB is replaced.
WARNING!
• Wear laser safety eye wear that safely attenuates the three treatment wavelengths throughout this
procedure. Put your safety eye wear on now and leave it on throughout the procedure.
• Do not touch the Q-Switch electrical terminals, and keep all high voltage wires out of the beam
path.
•The Alexandrite rod is pre-aligned in the brick at the factory, and should not be touched under any
circumstances. Use gloves when working around the brick. Never rotate or adjust the position of the
Alexandrite rod in the brick.
CAUTION:
the time that the covers are off. Replace the covers as soon as access is no longer required,
or if leaving the immediate vicinity of the system.
• Do not Q-Switch a laser that will not lase in DC Mode.
1. Set up.
a. Attach the HeNe Alignment Fixture Adaptor to the rear deck of the laser console.
b. Mount the HeNe Alignment Fixture on the Adaptor and turn on the HeNe alignment
laser.
2. Remove and carefully set aside the Alexandrite first Relay Mirror (M1-1) and Alexandrite OC
(M1-3). Cover the optics so as to keep them free of contamination.
far field adjustments.
a. Stand a piece of white paper (a business card works) in front of the Q switch in the beam
path (for the purposes of this discussion, refer to this white paper as the "viewing surface").
b. Rotate the HeNe for brightest image on the viewing surface.

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c. Cover a piece of lens tissue with scotch tape.
Sheet Polarizer
Len Tissue
(Scatter) Rotate
Prism
HeNe Laser (P1-1)
Alexandrite Rod
Q-Switch (Q1)
Prism
(P1-2)
White Card
FIG. 3.3
d. Hold the lens tissue in the HeNe beam path just prior to its entrance into the rod, so that
the beam passes through the piece of tape. Observe the image on the white paper (business
card) as you shake the tissue paper (refer to Fig. 3.4).
rod.
circular shape with uniform brightness. When the beam is not centered on the rod
entrance you will get "caustic flaring", making the beam appear heart shaped,
usually with the flared portion dimmer than the other side of the ring.
e. Hold a piece of lens tissue (no scotch tape), in the HeNe beam path just prior to its
surface.
f. Repeat the far and near adjustments (steps d, and e) until the HeNe is centered through
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NOTE: The
Good to see.
can help.

appear as a circle.

its circular shape (sort of heart shaped) FIG. 3.4

4. Adjust the rotation of the Q-switch so that the leads are at a 45 degree angle with the laser
deck.
5. Pre-align the Alexandrite Q-switch (Q1).
The tilt of the Q-switch should be roughly perpendicular to the HeNe beam. Adjust the tilt
adjustment screws as necessary.
The HeNe beam should enter the Q-switch aperture centered. Place a piece of scotch tape
over the aperture. If necessary, loosen the Q-switch mount screws (on the HR wall) and
adjust the position of the mount so that the HeNe beam is centered in the Q-switch aperture,
then tighten the mount screws.
6. Adjust the tilt of Prism P1-1 to center the HeNe beam on the Alexandrite HR (M1-4), then lock
it down.
CAUTION: Perform this step carefully. The position of the beam on the HR has a profound
effect on beam profile and energy output.
7. Adjust the Alexandrite HR (M1-4) until the HeNe beam reflects back into the Alexandrite rod.
8. Slightly adjust the tilt of the Q-Switch to get the best isogyre pattern as shown below. Refer
to Fig. 3.5.

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Insert a lens tissue paper between the Q-Switch (Q1) and the rod. Place a white card in back
of the Prism (P1-2). The lens tissue scatters the HeNe beam in order for the HeNe beam
profile to be seen on the white card. Hold a sheet polarizer between Q1 and Prism (P1-1).
Rotate the Sheet Polarizer until an isogyre pattern is seen on the white card. Refer to the
figures below.
Red HeNe light

should appear in
each of these four
quadrants.
HeNe dot must be

in the center
FIG. 3.5
NOTE: Dimming the room lights may be helpful as the isogyre pattern will be very weak.
9. Recheck the alignment through to the HR and back. Repeat steps 6, 7 and 8 if necessary.
10. Install the Alexandrite OC (M1-3).
Adjust the tilt of the OC to get the bull's-eye pattern centered on the HeNe laser.
11. Place the LM-150FS or LM-30V behind the servo wall.
Be careful not to let any Alexandrite laser light into the HeNe laser as this will damage the
HeNe.
12. Adjust the HR (M1-4) and the OC (M1-3) until the cavity lases.
a. Set the laser to service mode, QS 755 screen, and the following parameters
Q-switch DC MODE Q-Switch DC Voltage 2300V

Rep. Rate 10Hz Lensing Power 500W
Lamp Energy 37.5J Lamp Volts 700V
b. Go to READY, wait approximately 10 seconds, then step on the footswitch.

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c. Adjust the tilt of either the OC or HR until the cavity lases (red light is seen).
If the cavity does not produce any laser light, then the HeNe laser was not properly
centered in the rod and therefore, subsequent optical alignment is incorrect. Go back
and repeat steps 2 thru 10.
d. After lasing is obtained, adjust the lamp energy to 45J.
13. Adjust the OC (M1-3) and HR (M1-4) for highest average power.
Walk the HR mirrors slightly to get maximum power and then the OC.
a. Observe the laser mode on the HR and the beam mode behind the OC.
NOTE: The beam should be fairly round, although it will never be exactly round.
b. Observe the position of the laser on the HR and at the back wall, make necessary
adjustments to center it.
NOTE: This usually buys little if any additional power if the HeNe alignment was
done properly.
14. Adjust the Q-switch Voltage to find the highest average power.
a. Set the laser to a low power setting such as 50J and adjust the Q-switch voltage in 50 Volt
increments to further maximize power. If the resultant voltage is substantially higher than
2100 Volts (2400 Volts or more), reverse the polarity of the electrical leads on the Q-Switch.
b. Verify the following measurements. Fire the laser for at least 20 - 30 seconds at each level
and make sure the system is stable.
NOTE: Do Not Exceed 10 Watts!
Lamp Energy / Joules Acceptable Range / Watts
40 1.8 - 4.0
45 3.0 - 5.3
50 3.8 - 6.7
55 5.3 - 8.2
60 6.8 - 9.9
65 8.3 - 10.7
• If the laser produces more power than the upper limit of the given acceptable
range, then the laser is working exceptionally well. Run the laser up in 2.5 Joule
increments instead of 5 Joule increments so as not to damage the rod.
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• If the laser does not make the lower energy specifications, change the flashlamp
and realign. If the problem persists, check the power supply or change the brick.
15. Align the Q-switch.
Set the Q-switch mode to QSW Setup (Q-switch Off) by pressing QSW button twice in the
“QSW Mode” box on the LCD display and go to READY.
When the laser produces light, slowly tilt the Q-switch to extinguish all laser light.
NOTE: It may take 20-30 seconds of firing to be sure that the Q-switch is
aligned to hold-off the laser.
It should be possible to close the cavity in QSW setup mode at the lamp energy at
which the laser produces 10 Watts long pulse.
Verify the power and alignment in DC mode, then lock down the Q-Switch
adjustments and the OC.
16. Optimize the Q-Switch voltage and alignment.
a. Set the laser to QS mode, QS voltage to 3100 V, and the delay to 8 µS. Fire the laser at 37.5
J while observing the power and mode. Increase the output power to 3.5 Watts gradually
(in 2.5 Joule increments on the lamp). Fire the laser for 20 - 30 seconds at each pump level.
b. Reduce the QSW voltage in 50 V increments, while firing, to find the optimum QSW
voltage.
c. Tweak the HR mirror to maximize the power output. It should be similar to the values in
DC mode. Vary the Q-Switch delay to maximize the laser power, then lock down the HR.
• If the laser produces more power than the upper limit of the given
acceptable range, then the laser is working exceptionally well. Run the laser
up in 2.5 Joules increments instead of 5 Joule increments so as not to damage
the rod.
• If the laser does not make the low energy specifications, there could be a
problem with the Q-Switch or its driver circuitry. Do not pump the rod
harder to attain more power.
d. Verify the following measurements, but never exceed 7 Watts:

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Lamp Energy / Joules Acceptable Range / Watts

37.5 1.3 - 3.0
40 2.1 - 4.0
45 3.5 - 5.7
47.5 4.3 - 6.5
50 4.8 - 7.0
52.5 5.6 - 7.0
55 6.0 - 7.0
57.5 6.5 - 7.0
60 7.0
62.5 7.0
17. Check the beam mode.
a. Fire the laser on Zap-it paper (in a plastic bag) and check the beam mode while operating
in Q-Switched Mode at Lamp energies from 37.5 to whatever delivers 7 Watts (do not
exceed 7 Watts).
NOTE: It should be symmetric and maybe

slightly oval (see Fig 3.6).
b. Verify the energy distribution in the beam by using Ideally, the beam The actual beam
Kodak Linagraph paper in “back burn” mode. would be circular. will be more like
this.
18. Go to Q-switch set up and check for proper hold off as
in step 15. FIG. 3.6
19. Go to the NVRAM screen and press the SAVE button to save all the NVRAM parameters.
20. Install the First Relay Mirror (M1-1) and go to the Arm Alignment Procedure (Sect. 3.8) to
align the Alexandrite beam through the arm.
3.7 Q-SWITCHED ND:YAG CAVITY ALIGNMENT
The steps in this section should be performed if the cavity does not lase or lases at less than normal
power, after any adjustments to the QS 1064 cavity are made, and from the step 11 if the Q-switch
Driver Board is replaced.
WARNING!
• Wear laser safety eye wear that safely attenuates the treatment wavelengths throughout this

0627-780-01 09/98 3-31
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• Do not touch the Q-switch electrical terminals, and keep all high voltage wires, tools, jewelry and
etc. out of the beam path.
CAUTION:
• Do not Q-switch a laser that will not lase in DC Mode. Also do not touch the Q-switch
electrodes.
1. Set up.
a. Remove the telescope (L3-1, L3-2), 1/4 waveplate (W3-2), mirror (M2-3) and the Q-switch
(Q3).
NOTE: Mark the position of the mirror (M2-3) prior to removing.
b. Attach the HeNe alignment fixture to the front of the wall of the laser and be sure the
following criteria are met:
• The HeNe beam is reflected off of the lower mirror of the alignment fixture by
switching the spring loaded reflector mirror on the fixture.
• Be sure the polarizer (W3-1) is approximately 56˚ from normal. (This value is not
too critical at this point since it will be readjusted later).
• Be sure the HeNe beam is striking at the center of the polarizer (W3-1).
c. Tilt the HR mirror (M3-5) out of alignment to alleviate any retroreflections.
far field adjustments. Refer to Fig. 3.7.
a. Stand a piece of white paper (a business card works) in front of M3-4 in the beam path
(we'll refer to this white paper as the "viewing surface").
b. Rotate the HeNe to obtain brightest image on the viewing surface.
c. Cover a piece of lens tissue with scotch tape.

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rod.
circular shape with uniform brightness. When the beam is not centered on the rod
entrance you will get "caustic flaring", making the beam appear heart shaped,
usually with the flared portion dimmer than the other side of the ring.
d. Hold a piece of lens tissue (no scotch tape), in the HeNe beam path just prior to its
surface.
e. Repeat the far and near adjustments (steps c and d) until the HeNe is centered through
NOTE: The
Good to see.
can help.

appear as a circle.

its circular shape (sort of heart shaped)

FIG. 3.7

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3. Adjust the OC mirror (M3-4) mount until the HeNe beam strikes the center of the spot on the
OC mirror.
NOTE: The HeNe beam may be more easily seen by lightly breathing on the OC mirror.
The condensation on the OC mirror causes the HeNe beam to scatter effectively from the
surface.
a. Adjust the X-Y translation of the OC mirror mount until the HeNe beam strikes the center
of the spot on the OC mirror.
NOTE: The center of the OC has a different coating and thus looks like it has a burn
mark. This is normal for that optic.
b. Adjust the tilt of the OC mirror mount.
Place a piece of paper with a pinhole on the HeNe output and observe the retro-
reflection on the pinhole. The two tilt axes are adjusted until the reflected HeNe
beam is perfectly concentric with the pinhole opening.
c. Repeat steps a and b until both are satisfied with no further adjustment.
The OC mirror (M3-4) is now aligned both for optimum lateral position and on the
longitudinal axis.
d. Adjust the HR mirror (M3-5) until the retroreflections of the HeNe beam is on itself.
4. Set the selector mirror (M2-4) in the beam path while in QS 1064 mode. The HeNe beam
should strike the center of the galvo mirror.
If not, adjust the selector mirror via the utility screen on the LCD color display.
5. Optimize the polarizer (W3-1). Refer to Fig. 3.8.
WARNING! Tilting the polarizer will reflect the IR beam directly up out of the cavity. Do
not stand or lean over the laser deck at the fiber port end.
a. Set up the FieldMaster Power Meter and LM 30V head at the output where (M2-3) was
removed.
NOTE: Use the HeNe beam as a guide to properly place the power meter head.
b. Set the laser to 10 Hz, 500 V and in free running mode, rotate the polarizer from
approximately 45˚ to a more horizontal position.

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DANGER!
OC ROD HR
FIG. 3.8
POLA RIZER
FIG. 3.11
c. Rotate the polarizer until the first increase in power is seen on the power meter and then
lock the polarizer down (refer to graph).
Peak power achieved

with the polarizer
at 56˚
Power
0 45˚ 56˚
(Angle of orientation of the polarizer)
NOTE: The final angle of the polarizer after all the adjustments are made must be
approximately 56˚.
The output power will increase dramatically, then begin to fall off and increase again
if the polarizer continues to rotate.
NOTE:
• Rotating the polarizer to an increasing angle of incidence while in free-

running mode can give the appearance of yielding more power, but this
power is gained by allowing "s" polarized light to transmit. When going to
Q-switched mode this is worthless energy.

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• Depending on how well the polarizer substrate was polished, there may be
lines in the beam, with regular spacing and even-odd intensity variations.
The lines may or may not overlap the whole beam profile and will be
randomly oriented with respect to the polarizer angle. If there are lines in the
beam profile, change the polarizer.
d. Make necessary adjustments to the HR (M3-5) and OC mirror (M3-4) for optimum
transmission.
6. Adjust the HR mirror (M3-5) to correct any deviations.
a. Set the system to 460 V lamp energy, 10 Hz, 55J, and QS1064.
b. Make a few burns on Zap-it paper to ensure that the mode is good. If not, make
adjustments to HR (M3-5) to correct any deviation, then lock it down.
7. Record power measurements with the FieldMaster power meter at the following operating
points:
LAMP VOLTS WATTS (expected)
420 V 2.5 W
450 V 4.4 W
480 V 6.7 W
510 V 9.5 W
520 V 10.5 W
8. Turn the laser off and install the 1/4 wave-plate (W3-2).
9. Align the 1/4 wave-plate (W3-2).
a. Block the beam path before the polarizer so that the retroflection from the 1/4 wave plate
can be observed. This should not return to the HeNe source, but instead appears about one
inch away when viewed at mirror B.
b. Set the laser to 450 V lamp voltage, 10 Hz, at 55 J. Refer to Fig. 3.9.
Fire the laser, allowing the output to strike a wall or flat surface approximately 1.5 to
2 meters away and view this output with an IR viewer.

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The dot indicates

IR leakage.
FIG. 3.9
c. Rotate the 1/4 wave-plate until the IR signal has disappeared.
d. Gradually increase the lamp voltage to almost 600V and make sure there is no IR leakage.
NOTE: Rotate the quarter wave plate and find the four points at which free-running
is minimized. The four positions will subdivide into two groups of two. The 0˚ and
180˚ positions should give equivalent thresholds in terms of the lamp voltage at
which free-running occurs. The 90˚ and 270˚ positions should also be similar. The
(0˚, 180˚) group may not however, have similar free-running threshold to the (90˚,
270˚) group. This difference will be more pronounced when the Q switch is
installed. Then lock the quarter wave plate down.
10. Install and align the Q-switch (Q3). Refer to Fig. 3.10.
CAUTION: Be sure the laser is off when performing this procedure.
a. Install the Q-switch.
b. Place a piece of paper between the polarizer (W3-1) and the Q-switch (Q3).
c. Adjust the Q-switch until the retroreflection of the HeNe is on itself.
NOTE: Use an inspection mirror to confirm the 8mm beam path is not clipping the
Q-switch. If the Q-Switch is being clipped, make the necessary adjustments to the Q-
switch mounting plate.

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(Top View) (Front View)
Beam Path
The 8 mm beam path

must not clip
Q-switch tilt
adjustment screws
FIG. 3.10
d. Verify the HeNe alignment.
Make any necessary adjustments to the two HeNe mirror mounts to center the beam
through the rod.
e. Verify the Q-switch alignment. Refer to Fig. 3.11.
1) Insert a test polaroid sheet between the polarizer (W3-1) and the Q-switch (Q-3).
2) Install a second test polaroid sheet with scotch tape on one side between the Q-
switch (Q-3) and the 1/4 waveplate (W3-2).
Be sure the scotch tape side of the polaroid sheet is placed so that the HeNe
beam will strike it first.
Piece of paper Test Polarizer Sheets Scotch Tape
YAG Rod Polarizer Q-Switch 1/4 Waveplate HR

(W3-1) (Q3) (W3-2) (M3-5)
FIG. 3.11

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3) Verify the HeNe beam profile. The HeNe beam profile should look similar to the
drawing below (This ensures the test polarizers are installed correctly).
Red HeNe light

should appear in
each of these four
quadrants.
4) Remove the piece of paper and place it in front of the OC mirror (M3-4) and adjust
the Q-switch so the HeNe beam goes through the rod. Verify the HeNe beam profile
is similar to the drawing below.
Red HeNe light

should appear in
each of these four
quadrants.
HeNe dot must be

in the center
11. Peak the Q-Switch.
a. Be sure the Q-switch is in the QSW setup mode on the LCD color display.
b. Fire the laser and view the IR output on the wall with an IR viewer.
c. Make the necessary adjustments to the Q-switch tilt until all IR is held off, then lock it
down. Refer to Fig. 3.12.

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Mounting Plate
Adjustment Screws
(FRONT OF THE LASER)
FIG. 3.12
12. Optimize the hold-off.
a. Rotate the 1/4 waveplate until there is little or no IR hitting the wall, then lock the set
screw. The IR should be held off at the same lamp voltage that produced 6.5 Watts in step 7.
NOTE: The 1/4 waveplate may have to be rotated at least 90˚ to be sure there is no
IR leakage.
If there is IR present, repeat steps 9-12.
13. Fire the laser in DC mode, Q-switch voltage at 1700 Volts, single shot and the highest lamp
voltage that was held off in step 12. Ensure there is a good mode and no clipping.
14. Check for maximum power by varying the Q-switch delay & voltage.
a. Set the laser to the highest lamp volts held off in step 12 and be sure it is in QSW mode.
Set QS delay to 30 µs.
b. Vary the Q-switch voltage in 50 volt increments, from 2200 to 3000 to find the maximum
power point, to find the lowest voltage that yields maximum power.
c. Vary the Q-Switch delay in 1 µs increments from 30µs down to 10µs to find the maximum
power point. Set the delay to the time that yields maximum power.
Typically, at the maximum power point, the Q-switch voltage should be between
2500 to 2700 Volts and the delay should be approximately 10-15 µs.

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15. Make burns and verify the beam profile.
NOTE: Any hot spots in the beam profile can permanently damage optics.
a. Set the laser to DC mode, lamp volts at 1700 Volts, single shot, the highest lamp voltage
that was held off in step 13, and at 10Hz.
b. Make burns on Zap-it paper and check for any deviations in the beam profile. The beam
profile can be corrected by adjusting the HR mirror (M3-5).
c. Make burns on the back of linagraph paper to be sure there is an even distribution of
energy across the burn and no hot spot (white spot in the center of the burn).
16. Measure the power out at various lamp voltage settings.
a. Set the Q-switch to DC mode, QSW Volts at 1700V, and at 10Hz.
b. Measure the power out using a FieldMaster power meter at the lamp volts indicated in
the table. Verify that there are no deviations in the beam profile at any of the lamp voltage
settings.
CAUTION: Do not allow power out to exceed 11 Watts
Long Pulse Power LAMP VOLTS WATTS (expected)
420V 1.7W
450V 3.3W
480V 5.4W
510V 7.8W
520V 8.8W
c. Set the Q switch to QSW mode, then measure output power at the following settings:
Q-Switched Output Power Q-SWITCH DELAY /(µS) WATTS (expected)

10 6.2
50 4.5
125 1.6
17. Go to Q-switch setup and check for proper hold off as in steps 11 and 12.
18. Go to NVRAM screen and press the SAVE button to save the new NVRAM parameters.

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3.8 TELESCOPE ALIGNMENT (VERSAPULSE C ONLY)
Perform this procedure whenever adjustments to the QS 1064 cavity were made, or if the QS 1064
beam profile (spot size / spot shape) evaluation was made and determined to require adjustment.
NOTE: The cavity must be aligned and locked down before continuing with this step.
WARNING!
• Do not touch the Q-switch electrical terminals, and keep all high voltage wires, tools, jewelry and
CAUTION:
electrodes.
1. Set the laser to single shot mode, 1064 nm Q-switched, and at 75% of maximum power.
2. Mark the position of the M2-3 mirror mount, then remove the telescope lenses and the turning
mirror (M2-3).
3. Align the HeNe near field.
Fire the laser while observing the near image (where mirror M2-3 was) and align the HeNe
near field beam from the HeNe alignment fixture to coincide with the treatment beam.
4. Align the HeNe far field.
Fire the laser while looking at the far image (≈ 2 meters away on a wall) and align the HeNe
far adjustment so that the HeNe beam from the fixture coincides with the treatment beam.
This procedure may need to repeated several times to achieve proper alignment.

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5. Install the first negative lens (L3-2).
Install the L3-2 lens so that the HeNe beam goes through the center of the lens.
The tilt of the lens is also adjusted so that the reflection is just above the rod on the end of
the brick.
6. Install the second positive lens (L3-1) and position the lens about one inch from the first lens.
While observing the reflection on the first telescope lens, orient the L3-1 lens until the least
bright spots are achieved, then adjust the X-Y planes until the HeNe beam is centered. Confirm
the centering of the HeNe beam by observing the HeNe target at 1 meter away.
7. The tilt of the lens is also adjusted so that the reflection is just above the rod on the end of the
brick.
8. Remove the screen from the one meter position and begin firing the laser. Observe the beam
at the 2 meter position and adjust the tilt of the first lens to get a round beam.
NOTE: When tilting this lens, it should be moved in a direction so that the reflection moves
higher on the brick end.
9. Adjust the tilt of the second lens so that there is an even power distribution. The burn can be
viewed at the near field using a piece of Zap-It paper.
The beam diameter should be ≈9mm at three meters away, if not, vary the distance between
the two telescope lenses. The greater the separation, the larger the spot size.
10. Reinstall the M2-3 optic.
11. Align the QS 1064 through the arm. See Section 3.11.
12. Install the arm and attach the handpiece, then compare the beam spot size to the spot size
settings on the handpiece. Make the necessary adjustments to the telescope lenses and relay
optics to achieve the proper beam spot size.

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3.9 QS 532 KTP ALIGNMENT PROCEDURE
The steps in this section should be performed if the laser delivers less than normal QS 532 power,
after any adjustments to the QS 1064 cavity are made, or if the QS 532 KTP crystal is removed or
replaced.
Ensure that the HeNe beam is coincident with the treatment beam as in the telescope alignment
before performing this procedure. The HeNe should also travel through the center of the KTP
crystal. If it does not, loosen the two screws on the back of the first relay wall that secure the KTP
crystal mount. Move the whole mount so that the HeNe is centered on the KTP crystal and lock
down the mounting screws.
WARNING!
• Do not touch the Q-Switch electrical terminals, and keep all high voltage wires, tools, jewelry and
CAUTION:
electrodes.
1. Place the 30V head in its holder on top of the locking collar.
2. Fire the laser at 10 Hz and at a low power setting (i.e., 50-70 delay).
3. Rotate then tilt the KTP crystal to achieve maximum Q-switched 532nm output.
4. Lock down the KTP assembly.
5. Verify the power at the following settings.
Q-switched delay (in µS) Approximate Power (in Watts)
10 3.5
50 2.45
125 .45
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NOTE: If adequate 532 power cannot be reached, but 1064 power is good, verify that IR is
held off in Q-switch setup mode as in Section 3.7, step 11.
6. Align the QS 532 thru the arm. See Section 3.11.
3.10 SERVO PRISM ALIGNMENT
The steps in this section should be performed if either the servo prism or motor are removed or
replaced, or if all available wavelengths are not roughly aligned at their far field position (end of
arm for Q-Switched lasers and fiber port aperture for VP 532).
See subtopic 3.10.1 to do the servo prism alignment for a VersaPulse C. See subtopic 3.10.2 to do
the servo prism alignment on a VersaPulse VPV.
subject to contamination by airborne dust, etc.. Such contaminants can cause failures of optical
3.10.1 Servo Prism Alignment (VersaPulse "C" Only)
1. Set up. Refer to Fig. 3.13.
QS755 LP532
"1500" "0"
(Index)
Shaft
QS1064 QS532
FIG. 3.13
"1000" "500"
Servo Positions
a. Set the system in service mode, select VP 532, then go to the utility screen.
The laser select prism value should be 0 ±10 counts or (-1990 to 10).
NOTE: One rev = 2000 counts. The value may be a multiple of 2000. Ignore the
negative (-) sign.
Examples: -5004 = 1004 (QS1064) ; -2010 = 10 (LP532)

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b. Check to see if the servo is at "Home" or "Index" position.
If the servo prism is in the home position, LED D11 should be on. If not, press CW
or CCW buttons until the servo is at the home position.
2. Verify the prism mount is aligned with the 45˚ edge of the alignment tool. Refer to Fig. 3.14
If not, loosen the prism shaft clamp screw Shaft

Clamp
and rotate the prism mount until it lines up Screw
with the 45˚ edge of the prism alignment
tool. After the servo prism mount is aligned,
tighten the clamp screw and remove the
alignment tool from the servo prism.
NOTE: This may require several attempts

because after the prism screw is loosened, the 45˚ Edge
motor shaft will begin to vibrate and may Prism Alignment Tool
move from its home position.
3. Go to Section 3.4 and align VP 532 out of the

fiber port.
4. Go to Section 3.11 and align Q-switch lasers out FIG. 3.14

of the arm.
3.10.2 Servo Prism Alignment (VPV Only)
1. Loosen the servo prism mount shaft clamp screw.
2. Verify the prism mount is aligned with the 45˚ edge of the alignment tool. Refer to Fig. 3.14
If not, loosen the prism shaft clamp screw and rotate the prism mount until it lines up with
the 45˚ edge of the prism alignment tool. After the servo prism mount is aligned, tighten the
clamp screw and remove the alignment tool from the servo prism.
3.11 ARM ALIGNMENT (VERSAPULSE C ONLY)
The steps in this section should be performed for the following reasons:

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• If any Q-Switched laser beam is not centered in the exit aperture of the arm.
• If the arm aiming beam laser beam is not centered in the exit aperture of the arm.
• If the arm aiming laser or aim beam combiner optic (M0-2) is adjusted, removed, or
replaced.
• If the arm tower is replaced.
• If the Arm/Fiber Selector Assembly is adjusted or replaced.
• If prisms P0-0, P0-1, P0-2, P0-5,P0-6 or P0-7 are adjusted or replaced.
subject to contamination by airborne dust, etc.. Such contaminants can cause failures of optical
1. Remove the arm.
a. Take off the Aerodynamic cover.
b. Remove three screws, phenolic washers, tower, locking collar, and black dust cover.
c. Reinstall the locking collar and tower. Note the red mark next to the post.
2. Install and verify alignment of the Arm Alignment Fixture (AAF). Refer to Fig. 3.15.
a. Set the AAF on the tower and secure it using the screws (without the phenolic washers)
from the arm mount.
b. Clip the AAF diode laser power leads to the Controller PCB:
TP65 +5VDC TP78 DGND
c. Turn the laser on and disable the autocalibration by toggling SW2 when the CPU status
panel reads "SWCH".
d. Verify the AAF alignment. Align the AAF by making adjustments to the diode laser
mount and turning mirror.
1) Install the top target and center the diode laser beam onto the top target by
making adjustments to the X-Y tilt of the diode mount. Then remove the top target.
2) Place the mirror on top of AAF where the top target would go. Install the bottom
target, then center the diode laser beam onto the bottom target by making
adjustments to the first diode mirror. After centering the diode laser beam onto the
bottom target then remove the bottom target and mirror.

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ARM
Remove
3x screws
3x Phenolic washers
Flat Mirror
Top
Target
(BAZOOKA)
TOWER
Turning Mirror
Diode Mount
Bottom
Target
LOCKING
COLLAR
+5 VDC
BLACK
DUST
COVER
TOWER
LOCKING
COLLAR
BLACK
DUST
COVER
FIG. 3.15

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3) Repeat steps 1 and 2 until the diode laser beam is centered on both the top and
bottom targets.
NOTE: Once the AAF diode laser is aligned, lock the adjustment screws and
do not make any further adjustments.
3. Check and align the arm prisms (P07 & P0-6).
NOTE: The Nd:YAG fiber alignment procedure in Section 3.4 must be performed prior to
performing this step.
(P0-2)
a. Set up.
(P0-1)
1) Turn the laser on, go to service mode and the
utility screen. Block or turn off the arm laser diode
output and install the alignment tools as shown in
Fig. 3.16.
NOTE: Set the Fiber/Arm position to "ARM". Prism Pinhole

Disk Aperture
Tool Tool
2) Remove the top and bottom AAF targets and place

a flat surface mirror on top of the AAF.
These Tools
Mate
b. The AAF diode laser beam must be centered on the
pinhole aperture tool. If not, adjust P0-7 to center the beam.
Fig. 3.16
c. Spin the selector prism via the utility screen. The rotating
prism will "paint" a circle on the prism disk tool. The circle should be centered on the prism
disk tool. If not, adjust P0-6 to center the beam.
NOTE: The beam is dim. It may be necessary to turn down room lights to view.
d. Repeat steps b & c until the beam is perfectly centered on the Pinhole Aperture Tool and
Prism Disk tool, and lock the optical mounts.
e. Stop the prism and turn off the AAF diode laser power and remove the first surface
mirror.
4. Check and align the arm diode laser.
a. Enable the arm aiming laser.
b. Verify the arm laser diode beam is centered on both bottom and top AAF targets.

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If not, proceed with the following procedure and make adjustments to the mount and
combiner optic or laser diode mount.
Early systems - If the arm laser diode mount has only the tilt adjustments, this is
considered an early system, adjustments to the Combiner Optic (M0-2) mount and
laser diode mount are necessary to center the diode laser. Follow the procedure
below:
1) Adjust the laser diode mount tilt to center beam on the bottom (near)
Bazooka target.
2) Adjust the Combiner Optic mount tilt to center the beam on the top (far)
Bazooka target.
3) Repeat steps 1 and 2 until the arm laser diode beam is centered both near
and far field.
4) Block the arm laser output, power up the AAF diode laser. Verify that the
diode laser beam is still centered at the pinhole aperture and at the prism
disk while prism motor is spinning.
5) Go back and forth between steps 3 and 4 until both alignments are
satisfied, then lock down the optic mounts.
Later systems - This version of the VersaPulse has a fixed Combiner Optic (M0-2)
mount. To center the laser diode, adjustments must be made to the arm laser diode
x-y translation and arm laser diode tilt. Follow the procedure below:
1) Adjust the arm laser diode X-Y translation to center the beam on the
Bazooka bottom (near) target.
2) Adjust the arm laser diode tilt to center the beam on the Bazooka top (far)
target.
3) Repeat steps a and b until the arm laser diode beam is centered both near
and far field.
4) Lock down the optic mounts.
5. Align the Q-Switched lasers through the Arm Alignment Fixture.
a. Verify the laser selector prism (P0-0) is aligned. See Section 3.10.
b. Select a Q-Switched laser, DC mode, 5 Hz and a low power setting. Hold a piece of
fluorescing paper above the AAF targets and adjust the relay optics according to the chart
below:

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LASER BAZOOKA BOTTOM BAZOOKA TOP

(NEAR) TARGET (FAR) TARGET
QSW-1064 M2-2 M2-1
QSW-532 M3-2 M3-1
QSW-755 M1-2 M1-1
Run through all the Q-Switched lasers by firing at Zap-it paper in a plastic bag.
Verify all the burns on the Zap-it paper are centered at both near and far targets.
3.12 PHOTOMETER (PICK-OFF) MIRROR ALIGNMENT
The steps in this section should be performed if either photometer board is removed or replaced, if
the pick-off wedge optic (P0-3) or relay mirror (M0-1) is adjusted or replaced, or if any laser beam
clips on any photocell aperture tube.
3.12.1 For VPV Systems Only
1. Set the VersaPulse to 6 Hz, 10 ms pulse width, and at a low power setting in Lamp Energy
mode).
Insure the laser output is blocked with the safety shutter.
2. Fire the laser and observe the four green dots around the photometers.
3. Adjust the (M0-1) mirror to center the top pair of dots with the photometers.
Use the X-Y adjustment of the M0-1 mirror to center the top pair of dots within the
Photometers.
4. Lock down the adjustment screws.
3.12.2 "C" SYSTEMS ONLY)
1. Select QS532 and set the system to DC mode, 10 Hz and a low power setting.
2. Fire the laser and observe the four dots around the QS Photometer PCB.

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Four dots will be seen. Two bright dots and two dim dots. The two bright dots are the two
top dots and are used for this alignment.
3. Align the pick off beam to the Q-switch photometer.
Since the Q-switch photometer mount is fixed, the M0-1 mirror must be used for the x-y
adjustments of the pick off beam.
4. Set the system to VP532, 6 HZ, 10 ms and at a low power setting in Lamp Energy mode.
NOTE: If the dots cannot be seen, slowly increase the power until the dots can be seen.
Insure the beam output is blocked with the safety shutter.
5. Fire the laser and observe the four green dots around the LPG Photometer PCB.
6. Align the VPV photometer board to the two top dots.
a. Loosen the two screws on the center wall of the Photocell PCB mount.
b. Adjust the height of the Photometer PCB mount to center the upper set of the dots in the
photocell.
NOTE: •Do not make any adjustments to mirror M0-1!
•If alignment of the VPV photocells to the two upper dots cannot be
achieved, it is OK to align the photocells to the lower dots.
7. Verify the side-to-side alignment is satisfied. If not, repeat the Q-Switch 532 alignment.
3.13 Q-SWITCHED LASER SPOT SIZE VERIFICATION
This procedure should be performed after the telescope optics are replaced or aligned, and at the
end of each service call.
1. Attach the arm handpiece.
2. Set the laser to Q-switch mode and set power to 50% of maximum.
3. Make single shot burns on Zap-It paper in the plastic bag.

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4. Measure the spot size of the burns made in QS 1064nm, QS 755nm and QS 532nm.
2mm ± .25mm
3mm ± .35mm
4mm ± .40mm
Burn specification: 5mm ± .60mm
6mm ± .70mm
3.14 CALIBRATION PROCEDURE
Calibration shall only be performed by a Coherent Field Service Engineer or qualified personnel
who have successfully completed a VersaPulse V and VersaPulse C Aesthetic Laser service training.
Perform the calibration procedure after any optical path component replacement or alignment work
has been done, or if any laser (wavelength) does not deliver within ±10% of requested pulse energy.
1. Set up.
Open the front cover and remove the white cover and access cover (black cover stays on) to
gain access to the optics head. Put on your safety glasses. Turn the laser on.
2. Access service mode by flipping the service switch (SW1) on the Controller board to the right.
Determine the appropriate model of the laser and proceed onto the appropriate subtopic.
3.14.1 VPV (Long Pulse Green) Systems: LPG Photometer Calibration
1. Select VP 532 from the service screen and set the laser to the following parameters:

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Lamp Energy 100 Joules

Rep Rate 6 Hz
Pulse Width 10 ms
Light Reg. Lamp Energy Mode
Lamp Volts 500 V
Avg. Lensing Power 800 W
2. Ensure that the black cover is still on the laser, and attach LM 30V power meter head to the
fiber port using the power meter tool (0628-776-51) and the meter holder portion of the power
meter holder (P/N 0632-142-51). Connect one channel of the oscilloscope to the Light Reg. PCB
TP301 (LPG PWR Main) and the other channel to TP300 LPG PWR Safe).
3. Starting with a lamp energy of 100J or less, fire the laser in lamp energy mode, 6 Hz, adjusting
the lamp energy upwards to achieve 6 Watts at the fiber focus assembly. Once 6 Watts is reached,
adjust RP1 on the LPG Photometer PCB until the midpoint of the peak value on TP301 of the
VPV daughter PCB equals 2 Volts. (See the picture below).
Signal at TP301 with

6 Watts output.
2 Volts
5µs
10µs
4. Select the "Calib" screen from the VP 532 menu, select READY, then depress the footswitch.
Adjust RP1 on the LPG Photometer PCB until the power output reads 6±.05 Watts on the
power meter.
5. Fire the laser and confirm that the power is still at 6 Watts, then adjust RP2 on the LPG Pho-
tometer PCB until the Main and Safe signals are of the same amplitude.
6. Perform the VPV software calibration.
Go to READY, select "Calib" (its green) in the Detector Gain box, then step on the footswitch
and hold it down until the system beeps (it takes about five seconds, and the system will be
firing while this is going on).
7. The word "Calibrated" should now be displayed in the Detector Status box in the bottom left
of the screen.

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3.14.2 VersaPulse C Systems: Q-Switched Photometer Calibration
1. Set up.
Open the front cover to gain access to the Main CPU PCB. Open the head access cover to
gain access to the Q-switch photocell PCB. Set up your calibrated power meter with LM-30v
head to measure power at the end of the delivery arm. Connect an oscilloscope to
Controller PCB TP31 and TP32. Set the oscilloscope to 1V/div., 1ms/div. and trigger on
TP32 rising edge.
2. Set the QS532 Gain.
a. At the QS532 calibration screen, adjust the Q-switch delay to 95µs.
b. Select READY, then press the footswitch. While the laser is firing, adjust the Q-switch
delay until the laser delivers 2±.05 Watts at 10 Hz. Q-switch delay will typically be 30 µs or
more.
c. Adjust R4 on the QS Photometer PCB until the peak value on TP32 equals a ratio of 10 V/
Joule. For example, 2 Watts at 10 Hz would be 2 Volts peak (2 Watts is 2 Joules per second;
at a rep rate of 10 Hz, 10 shots at 200 mJ each yields 2 Joules per second, and since 10 Volts =
1 Joule, 2 Volts = 200 mJ.
d. Adjust QS Photometer PCB R1 to get the peak value at TP31 to match the TP32 value,
then press the "Calibrated" button.
3. Set the QS755 QS Gain.
a. Go to the QS755 calibration screen and adjust the lamp energy to 40J.
b. Select READY, then press the footswitch. While the laser is firing, adjust the "lamp
energy" until the laser delivers 4±.05 Watts at 10 Hz. Lamp energy required will typically be
50J or less.
c. Adjust QS Photometer PCB R5 until the peak value on TP32 equals a ratio of 10 Volts/
Joule. Example 4 Watts at 10 Hz = 4 Volts peak.

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then press the “Calibrated” button.
4. Set the QS1064 Gain.
a. Go to the QS1064 calibration screen, adjust the Q-Switch delay to 110µs.
b. Select READY, then press the footswitch. While the laser is firing, adjust the QS Delay
until the laser delivers 4±.05 Watts at 10 Hz would be 4 Volts peak. Q-switch delay will
typically be 40µs or more.
c. Adjust QS Photometer PCB R6 until the peak value on TP32 equals a ratio of 10 Volts/
Joule. 4 Watts at 10 Hz would be 4 Volts peak.
then press the "Calibrated" button.
5. Press the Save button to store the temperature.
6. Press the “Exit” button.
3.15 PREVENTATIVE MAINTENANCE
Perform the following Preventative Maintenance checks annually or as required.
1. Remove the covers and perform a general visual inspection of the electrical, mechanical, and
optical components.
2. Check / clean /replace the air filter.
The air filter is mounted on the bottom of the console chassis, held in place by two
removable brackets. A dirty air filter should be cleaned or vacuumed. A damaged air filter
should be replaced.
3. Replace the DI Cartridge.
4. Replace the water particle filter.
5. Check coolant level.
The cooling system fill tank must be 1/2 full. Added fresh DI water to this level.
6. Install the covers and turn on the laser.

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7. Go to SERVICE MODE.
8. Test fire each of the available lasers.
Ensure proper modality and verify that the aiming and treatment beams are coincident.
If not, repeat the alignment procedures found in this Section of the service manual.
9. Verify fiber and arm alignment.
a. In user mode, select VPV (Long Pulse Green) fiber delivery.
b. Ink a test fiber and fire a few shots on the fiber.
NOTE: The complete fiber burn procedure can be found in Section 3.4.
c. Inspect the fiber under a microscope looking for a centered, round, and small burn
spot on the ink.
(For VersaPulse C systems only)
a. Go to Utility screen and turn on the aiming beam at maximum intensity.
b. Install the Cross Hair Tool (0622-955-51).
c. Walk the arm around the laser and insure that the aiming beam stays
approximately in the same spot.
If not, this may indicate a defective or damaged arm.
If the aiming beam is not centered, but stays in the same spot, refer to the
aiming beam alignment procedure in Section 3 to correct the problem.
d. Select QS1064.
e. Select a low power setting, single shot, and Q-Switched.
Make a burn on Zap-It paper in a plastic bag and insure that the treatment
beam overlaps the aiming beam.
f. Repeat this procedure for the two remaining Q-switched lasers.

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10. Perform the on screen calibration.
Compare the values on the LCD color display to the values found in Sections 3.14.1 and
3.14.2 (C systems only) of this service manual.
LPG ≤ 120J
1064nm ≥ 30µs
532nm ≥ 30µs
755nm ≤ 50J
11. Verify the spot size of all lasers.
Fiber Handpiece - See Section 3.4.
Arm Handpiece - See Section 3.13.
12. Perform the Operational and Safety Checkout.

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4.0 THEORY OF OPERATION
4.1 INTRODUCTION
4.1.1 Operational Overview
The VersaPulse V™ and VersaPulse C™ Aesthetic Laser system is designed for use in surgical
applications. The treatment laser delivers pulsed 532nm (green) wavelength energy through a user
attached disposable delivery fiber and Q-Switched (QS) 532nm, 755nm, 1064nm (IR) through the
arm in response to the depression of an attached footswitch. The pulses continue until the foot-
switch is released. A diode laser provides a visible (red, 650 nm) aiming beam. An equipment
description, specifications and detailed user operating instructions are included in the VersaPulse
VPW and VersaPulse C Aesthetic Laser Operator Manual.
A key is required to turn the system on. At turn-on the system undergoes a series of self tests
(approximately 30 seconds), then, if no malfunctions are detected during the self tests, goes to its
STANDBY condition. If the self testing process detects any malfunction, an error message will be
displayed and the system will not be enabled until the fault condition clears.
Once the unit is in STANDBY the user selects the desired operating parameters through an LCD
color display. Controls include aiming beam intensity, pulse energy and pulse rate. Selections are
displayed on the screen.
Aiming beam intensity can be turned off or adjusted for high, low or medium.
Pulse energy and pulse rate combine to determine the average power.
(ENERGY/PULSE)*(PULSES/SECOND) = Average Power in Watts
A total energy display with a clear function allows the user to keep track of the total energy used
from the last time the display was cleared.
A delivery system fiber is attached to a fiber port on the front of the system console. The delivery
fiber is a consumable item. It comes in a number of styles to meet the requirements of various
applications (angled, etc.). The system will not fire without a delivery fiber attached.
Versapulse Aesthetic Series Laser Service Manual THEORY OF OPERATION

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Once the system operating parameters are selected, the user selects the READY mode, positions the
fiber output at the treatment site, then depresses the footswitch to deliver treatment pulses at the
rate and energy selected. The treatment delivery will continue until the footswitch is released. Note
that the VersaPulse V and the VersaPulse C Aesthetic laser does not require any ramp up firings
before delivering treatment pulses. The shutter opens and treatment delivery begins without delay.
Fault monitoring continues for as long as the system is turned on, and any detected fault is reported
on the LCD color display.
An emergency off button is located on the console next to the key switch. Depressing it will turn the
system off.
4.1.2 Functional Overview
This section describes in detail: the Laser operation, Power Distribution, Switching and Condition-
ing, Cooling System, Control Electronics, Flashlamp Supply Circuits, Laser Path and Optical Ele-
ments, and User Mode Software.
4.1.2.1 VP532 (Variable Pulse Green 532nm)
The Variable Pulse Width Green laser output energy is controlled by continually adjusting
flashlamp current in response to detected pulse energies. The High Voltage Power Supply (HVPS)
lamp assignment for FD Nd:YAG is Lamp #2 which operates in current Mode. The operation of the
Variable Pulse Width Green laser is as follows:
• Controller sets flashlamp (HVPS) voltage to 500 VDC

• Controller sets lamp on time to User selected value (Pulse Width)
• Controller sets repetition rate to User selected value (Repetition Rate)
• Controller checks the status of the ICS (Intra-Cavity Shutter) to be closed
• Lamp starts firing at required repetition rate for the selected pulse width (usually 2x
selected repetition rate
• Controller sets a time delay for thermal lens to form
• Controller opens ICS to allow green pulses out of cavity
• Controller closes ICS to block laser output as required by User selected repetition rate
• Both µPs monitor each pulse energy signal and compare with selected energy
• Controller adjusts flashlamp (HVPS) current to maintain delivered pulse energy ± 20% of
requested energy
The average power into the lamp will be held as close as possible to 600W, depending upon the
requested repetition rate and fluence. The HVPS setting will be estimated for the first thermal
lensing pulse, then controlled using the actual flashlamp energy value returned by the HVPS. The
time to establish the thermal lens is 0.5 seconds, and the HVPS B+ voltage level to the flashlamp is
fixed at +500 VDC.
THEORY OF OPERATION VersaPulse Aesthetic Series Laser Service Manual

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The optical path for the VP532 is shown below.
(GALVO-DRIVEN
NLC4 INTERCAVITY
M4-6 MOTOR 4 M4-5
SHUTTER)
High Fold Mirror

Reflector Doubling
Crystal
M4-3 M4-4
LAMP4/ROD4
(RELAY1) (532NM) M4-3
M4-1 Output Coupler Partially Transmitting
Mirror
(RELAY2)
M4-2 MOTOR 0-1
(ROTATING PRISM) (SOLENOID-DRIVEN

P0-3 F0-5 SAFETY SHUTTER)
P0-2
P0-0
MOTOR 0
P0-1 P0-4 F0-3
M0-1
PD0-3
F0-1
F0-4 PD0-4
FIBER
OPTIC LF-1 LF-3 WF-1 WF-2
L0-1 W0-1
M0-3 ASSY.
(DICHROIC)
FOA-1
(BLAST
SHIELD) LF-2
LASER 6 M0-5 FIBER CHILLER TIP

(FIBER AIM HANDPIECE ASSY.
DIODE LASER) ASSY.
FIBER MOUNT
ASS Y.

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4.1.2.2 QS532 (Q-Switched Green 532nm) & QS1064 (Q-Switched Neodymium YAG 1064nm)
The Q-Switched Nd:YAG lasers output energies are controlled by continuously varying the Q-
switch delay time in response to detected pulse energies. The operation of the Q-Switched Neody-
mium YAG laser is as follows:
• Controller sets flashlamp (HVPS) voltage to specified value

• Check Q-switch driver voltage to be set to zero
• If 532 selected, check for the doubling crystal to be inserted
• Lamp starts firing at maximum specified repetition rate
• Controller waits for specified Q-switch delay time depending upon selected energy
• Controller sets Q-switch voltage to specified value to enable laser output
• Controller sets Q-switch voltage to zero to block laser output as required by User selected
repetition rate
• Controller adjusts Q-switch delay to maintain delivered pulse energy ± 20% of requested
energy
The Q-switched YAG thermal lensing will be run with HVPS B+ set to 540 Vdc, with a flashlamp
pulse width of 137.5 microseconds and a fundamental repetition rate of 20Hz. The flashlamp pulse
width for treatment pulses will be 275 microseconds wide, and the immediately following lensing
pulse will not occur, keeping the average power into the lamp constant. The time to establish the
thermal lens is 3 seconds.
The pulse to pulse output energy is controlled by varying the Q-switch delay. For treatment pulses,
the falling edge of the LAMPON signal, as returned by the HVPS, will trigger the Q-switch delay
timer. The expiration of the Q-switch delay timer will generate a Q-switch trigger. For the thermal
lensing pulses, the Q-switch delay timer is disabled.
4.1.2.3 QS755 (Q-Switched Alexandrite 755nm)
The Q-Switched Alexandrite laser output energy is controlled by continuously varying the
flashlamp energy in response to detected pulse energies. The operation of the Q-Switched Alexan-
drite laser is as follows:
• Controller sets flashlamp (HVPS) energy to specified value (cal. data) for requested
energy
• Check Q-switch driver voltage to be set to zero
• Lamp starts firing at maximum specified repetition rate
• Controller waits for Q-switch delay time of 3µS
• Controller sets Q-switch voltage to specified value to enable laser output
• Controller sets Q-switch voltage to zero to block laser output as required by User selected
repetition rate
• Controller adjust the energy in the HVPS to maintain delivered pulse energy ± 20% of
requested energy
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The Q-switched Alexandrite thermal lensing will be run with HVPS B+ set to 700 Vdc, with a
fundamental repetition rate of 10Hz. The lensing pulses will be 25J into the flashlamp per pulse, for
and average power of 250W during lensing. Treatment pulses will typically put 60 to 70J into the
flashlamp, and the average power in the flashlamp will vary with the requested repetition rate, up
to approximately 700W. The commanded flashlamp pulse width is 250 microseconds, although the
HVPS will terminate the flashlamp pulse as soon as the requested amount of energy has been
delivered to the flashlamp. This will cause the pulse width to vary.
For treatment pulses, the falling edge of the LAMPON signal, as returned by the HVPS, will trigger
the Q-switch. The Q-switch delay is fixed at three microseconds. The output power of the laser is
controlled by varying the amount of energy pumped into the flashlamp.
For the purposes of this discussion, the VersaPulse V and VersaPulse C Aesthetic Laser is
divided into the following functional subsystems. The remaining topics in this section
provide a detailed description of each subsystem.
Power Switching, Conditioning, Distribution (4.2) - Provides switching and conditioning

of the primary power input, converts the AC line voltage to DC voltages used within the
system and distributes the various voltages throughout. It includes the turn-on and turn-off
circuitry. It does not include the high voltage power supply (HVPS).
Cooling (4.3) - The cooling system removes heat from the laser cavities and two beam
dumps. It is a closed loop distilled/de-ionized water system including a pump, reservoir
tank, fill tank, heat exchanger, variable speed fan, D/I filter, flow switch, temperature
sensor and conductivity sensor.
Control Electronics (4.4) - The control electronics executes the software instructions to
provide overall control of the VersaPulse V and VersaPulse C Aesthetic Laser. It includes a
main processor (Mµp) and independent safety processor (Sµp), associated circuits (DIO,
ADC, DAC), an LCD color display, and a number of opto-electronic and electro-mechanical
devices.
Flash Lamp Supply Circuits (4.5) - The flash lamp supply starts and simmers the four flash
lamps, responds to control electronics commands to charge the capacitor bank and
discharge the capacitor bank with rectified AC voltage through the selected flash lamp. It
includes the capacitor bank, IGBT driver circuitry, flash lamp select IGBT's, electric field
transformer, flash lamps and simmer/start controller.
The flash lamps are simmered at a low current ≈150mA between flashes (the rods are not
simmered - the flash lamps are kept on in order to allow IGBT turn on). The simmer
circuitry provides the simmer current to each of the four lamps and supplies a transformer
used to generate an electric field to ionize the flash lamps.

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The YAG pulses of laser energy are controlled by command signals from the control
electronics. Prior to each pulse the control electronics sends a charge command to the
HVPS. The command indicates the following parameter to be set: lamp volts, lamp current/
energy, and pulse width. The HVPS charges the capacitor bank to the indicated voltage
then sends a charge complete signal back to the control electronics. To get a pulse of
treatment energy the control electronics triggers the IGBT for the cavity that has been
selected for firing. The IGBT turn-on creates a discharge path for the capacitor bank and
rectified AC voltage through the selected flash lamp.
Laser Path and Optical Elements (4.6) - The optics include the portions of the system that
operate on the Nd:YAG beams and/or diode aiming beam. There are three separate cavities
arranged in a 2 x 2 matrix. The three cavities used contain a rod, flash lamp, high reflector,
output coupler, and two relay mirrors. The relay mirrors direct the Nd:YAG output from
the OC towards the surface of a servo positioned mirror. The servo positioned mirror is
used to multiplex the four separate Nd:YAG beams into a single beam path. The remainder
of the beam path includes the following optical components.
4.2 POWER SWITCHING, CONDITIONING, DISTRIBUTION
4.2.1 Input Power
Refer to 8-4 and 8-5. The VersaPulse V and VersaPulse C Aesthetic Laser operates off of 200- 240
VAC line voltage. The main circuit breaker is rated at 15 amps @ 200 VAC and 20A @ 110 VAC.
The mains and ground inputs are wired into TB1. From TB1, the two mains run to the circuit
breaker, and then through a line filter (US systems may not include the line filter). From the line
filter the mains lines parallel out to two different areas.
4.2.2 Mains Conditioning
Mains power is switched, conditioned and distributed throughout the console to provide power to
a number of components. Two voltage range options are presently available, although not field
selectable. Within these two voltage range options, specific voltage settings are available and are
field selectable.
4.2.3 Power Cord and Plug
Attached to the bottom rear panel on the console with a strain relief, the power cord, 8/3, is 16 feet
long and is normally stored on the cord wrap. It is recommended that the cord be hard-wired into
a properly rated electrical junction box with an electrical service disconnect switch. The power cord
does not ship with a plug attached, since so many different kinds of plug/receptacle combinations
exist as well as differences in local electrical code. If a plug/receptacle is used, it is recommended
that a “suitable” plug/receptacle combination be used which is properly rated and meets or ex-
ceeds local electrical codes.
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The length of the cord is set to a maximum as defined by the NEC, the National Electric Code, for
this type of equipment with specified electrical requirements. Under no circumstances is the laser
to be connected to a 2-wire system, or electrically connected by use of extension cord.
By customer request, the length of the power cord may be shortened.
4.2.4 Main Breaker
On all systems, the main breaker is mounted on the rear I/O panel. For the 100 Vac chassis, the
main breaker is rated at 20A, while on the 200 VAC chassis, the breaker is rated at 15A. On the
electrical schematics, the main breaker is referred to as CB1.
4.2.5 Surge Protector
After the main circuit breaker is a varistor, VR3 to protect against voltage spikes on the incoming
mains. The varistor acts like a shock absorber to cushion the voltage spikes. The varistor breaks
down at xxx Vac, so during electrical testing the console may fail when placed on a HiPot tester.
4.2.6 Soft Start Contactor
Softstart timer, A2 and Softstart Contactor, K3 are installed in mains circuit to prevent the system
breaker from tripping as current rushes into the main isolation transformer, T1 (even though the
transformer has no load). The timer’s time is programmable and is currently set to 300mS. During
this softstart mode, the current must pass through the power resistors, R1 and R2, which limit the
inrush current to the isolation transformers to approximately 3 Amps. After the timer expires, the
timer closes the K3 contactor which bypasses the current limiting resistors and closes the 24 Vac
interlock loop. This softstart circuit is active any time the console is plugged into a live circuit and
the main circuit breaker is turned on, so the console will be energized and potentially dangerous.
4.2.7 Isolation Transformers
Isolation transformers are installed in the laser console to provide adequate electrical isolation from
mains to meet certain electrical safety requirements, and to provide a means of voltage selection so
that the laser can be used almost universally.
The primary sides of T1 and T2, the isolation transformers, are energized any time the console is
plugged into a live circuit and the main breaker is closed. Both isolation transformers are
configurable (via tapping of terminal block, TB1) for a range of mains voltages: 100, 120, 200, 220
and 240 Vac. See Section 2.3.2 for tapping diagrams.

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The T1 isolation transformer has two secondaries: one 206 Vac winding and one 24 VAC winding.
The 206 VAC winding supplies power to the HVPS, the LVPS, and the Isolated LVPS. The 24 VAC
winding supplies power to energize the interlock loop components.
The T2 isolation transformer has one secondary, to provide power to the coolant pump and the
cooling fan motor.
4.2.8 AC Power Distribution
4.2.8.1 Fuse Block
The fuse block is located at the rear, right hand side if the console, between the fan and the laser
deck. The fuse block is rail mounted and contains 13 fuses holders, each containing a fuse. The
fuses are not in numerical sequence for ease of wiring in manufacturing. Fuses are easily checked/
replaced by lifting up the fuse holder near the letter “T”. The fuse holder pivots up to expose the
fuse. The fuse block is shown below, and following is a description of each fuse rating and func-
tion.
FUSE BLOCK
F7 F6 F5 F4 F13 F12 F9 F8 F2 F1 F3 F11 F10

LOAD
LINE 4A 4A 4A 4A .5A .5A 4A 4A 20A 20A 4A .8A .8A
T T T T T T T T T T T T T
F1 20A, 250V, Slo-Blo HVPS (Boost Regulator Stage)

F2 20A, 250V, Slo-Blo HVPS (Boost Regulator Stage)
F3 4A, 250V, Slo-Blo 24 Vac Interlock Loop
F4 4A, 250V, Slo-Blo Smart Fan Board (Cooling Fan Motor)
F5 4A, 250V, Slo-Blo Smart Fan Board (Cooling Fan Motor)
F6 4A, 250V, Slo-Blo Pump (Coolant Pump Motor)
F7 4A, 250V, Slo-Blo Pump (Coolant Pump Motor)
F8 4A, 250V, Slo-Blo LVPS (Computer)
F9 4A, 250V, Slo-Blo LVPS (Computer)
F10 800mA, 250V, Slo-Blo HVPS (Low voltage power supplies)
F11 800mA, 250V, Slo-Blo HVPS (Low voltage power supplies)
F12 500mA, 250V, Slo-Blo Isolated LVPS (handpieces)
F13 500mA, 250V, Slo-Blo Isolated LVPS (handpieces)

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4.2.9 Low Voltage Power Supplies
Two Low Voltage Power Supplies (LVPS) are mounted inside the front door of the console. The top
supply is the main (computer) power supply for the analog and digital electronics and mechanical
devices except for any handpiece electrical signals. The bottom (isolated) supply is for the hand-
piece signals, which, due to more strict earth leakage current specifications, must be electrically
isolated from chassis ground.
On the computer LVPS, the 220VAC input is fused by F8 and F9. The power supply’s PCB has two
fuses on board, although they are not socket mounted and the entire supply is mounted in a closed
chassis.
The Isolated LVPS incoming line is fused by F12 and F13. Notice that there is no third ground wire
to this supply, making it electrically isolated from the system chassis and mains.
4.3 COOLING
The laser system utilizes a closed loop, forced air, water to air heat exchanger which contains
approximately 2.5 gallons of de-ionized water. The function of the cooling loop is to remove heat
from the cavities which is generated by the flashlamps. Since the system does not contain an active
chiller, the water temperature can never be colder than ambient during normal operation.
A coolant flow diagram is shown below, as well as explanation of the coolant loop components and
coolant monitoring sensors.
The cooling flow diagram is shown below depicting all associated components
cold
water
in
LASER MANIFOLD
water AND CAVITIES
pump DI filter flowswitch particle filter
hot
water
out
FILL
RESERVOIR
warm air
conductivity
sensor
MAIN RESERVOIR CPU

temp.
FAN sensor
temp.
sensor thermostat
HEAT EXCHANGER
drain manifold fan
cool air
0627-780-01 8/98 4-9
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4.3.1 Components
Motor and Pump Head: A 1/3 hp induction motor is used to drive the pump head. The motor is
thermally protected as well as fused on the mains transformer, T1, secondary. Refer to the Interlock
Schematic for details. The pump head is a positive displacement, graphite vane pump. This pump
uses the water as a lubricant and must never be run dry. The pump and motor are shaft coupled
and mounted inside the chassis on the left rear side. A manifold is attached to the pump head
which routes the water through the system as shown in the coolant flow diagram.
Particle Filter: A replaceable 5 µm particle filter is installed in the coolant loop to trap any particles
larger than 5µm in size. Particles may come from dirty water, non de-ionized water, dirty water
containers, teflon tape and pipe dope used in the plumbing system, pump head wear, and from
metal corrosion within the coolant loop. Normally the water should remain clean and the filter
element should be white in color. Brown discoloration typically indicates dirty water and metal
corrosion. Black discoloration typically indicates pump head wear. All of the water is directed
through the particle filter each pass.
DI Cartridge: A replaceable de-ionizing cartridge is installed in the coolant loop to remove any ion
charged particles in the water. Charged particles may cause galvonic corrosion when in contact
with dissimilar metals as well as high voltage arcing during lamp simmer in the flashlamp cavities.
Charges particles usually come from using non de-ionized water and from absorption of metal
atoms in the cooling system. Systems that do not operate often or have been filled with non de-
ionized water will have highly conductive water, which over time, will be reduced as a portion of
the water is directed through the de-ionizing cartridge each pass.
Heat Exchanger: A four row copper heat exchanger (radiator) is installed at the bottom of the
chassis. All of the water is passed through the radiator, which comes directly from the flashlamp
cavities. Heat from the water is absorbed by the copper and dissipated through convection to cool
the water. Once out of the heat exchanger, the water returns to the main reservoir (tank). The
radiator also contains a drain fitting and hose, which enables the system to be drained. Unfortu-
nately, all of the water can never be removed from the system, so the system must never be exposed
to freezing temperatures.
Air Fan/Motor: An electronically speed controlled induction motor is directly shaft coupled to an
impeller type rotary fan which is mounted above the heat exchanger. The rotation of the impeller is
such that it draws (the coldest) air up from the floor through the heat exchanger out the sides and
rear of the console. As the coolant temperature increases, the rotational speed (RPM) of the fan is
increased. The pressure drop across the heat exchanger, area of the heat exchanger, volume of air
flow through the heat exchanger, and the ambient air temperature all have an effect on the cooling
performance of the entire system.
Main Reservoir (tank): Mounted directly above the heat exchanger, the main reservoir contains
the majority of the water. The water comes in from the heat exchanger and is stored here until
drawn up by the pump head.
Fill Reservoir (tank): A small white fill reservoir is mounted behind the laser head under the
console top cover. This fill tank should be 1/2 full after all the air is removed from the cooling
system. A yellow cap on the tank prevents the water from spilling out.

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Cavities/Manifold: After passing through the water particle filter, the coolant makes its way to the
laser manifold where it is diverted to the four possible cavities. Each cavity, whether normal or by-
pass, has similar flow characteristics which equally divides the cooling water flow. In the
VersaPulse V system, only Channel #4 contains a normal cavity; the other channels contain by-pass
cavities. On the VersaPulse C Aesthetic system, normal cavities are installed in Channels 1, 3 and 4;
Channel 2 contains a by-pass cavity.
A normal cavity which mounts to the manifold contains a YAG rod and a flashlamp, both con-
tained in a glass-like material surrounded by barium sulfate powder (highly reflective). The cool-
ing water flows in direct contact with the YAG rod and flashlamp outer surfaces to remove heat.
Water enters on one side of the cavity and exits the other. All openings are sealed by special o-rings
which are made of materials to withstand degradation by heat and UV exposure.
HR END - (flashlamp anode RED LEAD) OC END (flash lamp cathode, BLACK LEAD)
YAG ROD
FLASH LAMP
O ring
End Seals
A by-pass cavity which mounts to the cavity consists of a water entrance and exit port, and a flow
restricted tube. The flow characteristics of the by-pass cavity simulate a normal cavity, to maintain
equal coolant flow in all channels. Due to the mechanics of a by-pass cavity, some audible noise
may be generated by (undesirable) cavitation of the water inside the by-pass cavity.
CH IV CH I
FD Nd:YAG ALEXANDRITE
HVPS LAMP 2 HVPS Lamp 1
Q-Switched
FD Nd:YAG
HVPS LAMP 3 ( Bypass Cavity)
CH III
Nonconductive
mounting plate.
VIEW FROM
OC END
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CAUTION: The Cavity Module

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4.4 CONTROL ELECTRONICS
4.4.1 Overview
The control electronics executes stored software instructions to safely operate the system in re-
sponse to user inputs. For the purposes of this discussion the control electronics is divided into two
major functional elements: the main processor (Mµp) and the safety processor (Sµp). Each proces-
sor runs its own set of software instructions. The instructions are different, but are written to run in
conjunction with the other, i.e., each relies on actions by the other in order to operate. If either fails
the other will be inhibited from continuing. For both microprocessors, digital I/O signals are
processed in Programmable I/O/Timer devices, while data conversions are handled by Analog-to-
Digital Converters (ADC) and Digital-to-Analog Converters (DAC). The two processors communi-
cate using a shared memory integrated circuit. Each microprocessor has its own software, clock,
memory, and support circuitry. The only functions common to both µPs are the main clock and
serial communications. All circuitry is powered from the Low Voltage Power Supply (LVPS) which
is mounted inside the front door.
The main processor system provides overall control of system operation. It includes the following
circuits/functions.
Main Processor (Mµp) - The main microprocessor, MµP, is responsible for driving all
signals (HVPS, motors, galvo, solenoids, etc.) and reading back analog and digital signals.
The MµP is a 68030 which runs at 24MHz utilizing full 32-bit I/O and possesses a floating-
point processor, a 68882. HVPS communication is done via light transmitters through fiber
optics to light receivers for electrical isolation. Analog signals are converted to light pulse
frequencies.
Footswitch - .The laser is operated by a footswitch. The CPU Controller Board “debounces”
noisy transitions in the footswitch and checks for opens or shorts. The footswitch generates
both UP and DN signals, and a signal that indicates that a foot is present in the footswitch
housing. Described in subtopic 4.3.1.
Servo Motor Circuit - A DC servo motor in the laser head is used to position a prism that
multiplexes one of four laser beams into the main (common) output path. The motor is
driven by pulse width modulated sign and magnitude signals, and a shaft coupled optical
encoder supplies two channel quadrature plus indexing to the motor controller so that
motor position can be determined. Described in subtopic 4.6.
Galvo Drive - There are two galvos (galvanometers) in the laser head. One operates a
shutter that blocks the beam in the VersaPulse V (long pulse green) laser and is called the
ICS (Intra-Cavity Shutter). The other directs the Q-Switched Nd:YAG cavity output either
through an extra-cavity doubling crystal to make 532nm or around the crystal to make
1064nm.

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Photometry - There are two photometers in the laser head, one tailored for use with Q-
Switched laser pulses and one for the long pulse laser pulses. The Q-Switch photometer
measures pulse energy (integrated power) and the long pulse photometer measures pulse
power. Both photometers contain two redundant channels, one for the MµP and one for the
SµP. Ambient temperature is measured by the Q-Switch photometer since at long
wavelengths the photodiode’s response is dependent upon temperature.
HVPS Control Circuits - The laser flashlamps are driven by a HVPS. A 9-channel fiber
optic interface is used to communicate between the HVPS and the CPU Controller Board.
Three of the channels are analog signals and are decoded into frequency modulated square
waves for compatibility with the digital fiber interface. Described in subtopic 4.5.
Q-Switch - The Q-Switched Nd:YAG and Q-Switched Alexandrite lasers each possess their
own Q-Switch. The Q-Switch blocks intra-cavity light transmission while energy is building
in the rod. When the Q-Switch is opened by applied drive voltage, a very brief pulse of
laser light leaves the cavity. The CPU Controller Board interfaces to the Q-Switch Driver
Board located on the laser head, which in turn drives the Q-Switches. Described in subtopic
4.4.2.
Aiming Diode Laser Circuit - Two diode aiming lasers are in the laser head whose output is
used to position the treatment beam. One aiming laser is for the fiber handpiece (long pulse
green) and the other is for the arm handpiece (all Q-Switched lasers). Intensity control of
both is accomplished by digital potentiometers on the CPU Controller Board. Described in
subtopic 4.x.x.
Safety Shutter - The safety shutter is a piece of energy absorbing material that is switched
out of the beam path by a rotary solenoid. The safety shutter is only allowed to open when
the software decides it is safe to do so. In its default or de-energized condition, the safety
shutter blocks all laser light from leaving the laser. Described in subtopic 4.4.9.
AC Power - A relay, K1, on the CPU Controller Board is activated that energizes the main
contactor that supplies AC power to the system. When K1 de-energizes, the main contactor
loop is opened and the system power shuts off.
Coolant Temperature and Conductivity Monitoring Circuits - Coolant temperature,

conductivity and flow are measured and monitored by the MµP. Described in subtopic 4.x.x
Output Selector - The FIBER/ARM output selector is used to steer the output beam out
either the arm or the fiber. Only long pulse green is delivered via fiber, all Q-Switched
lasers are delivered through the arm.
Beeper - There is a small speaker below the CPU Controller Board that generates tones
appropriate to User selections and fault conditions. Speaker volume is adjustable via
software “Options” screen and is controlled by a digital potentiometer.

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Connection Detection - The CPU Controller Board is able to detect when the arm is
installed, when the fiber is attached, and when the blastshield is installed. Furthermore,
most cables in the system have a “connect detect” signal that tell the CPU when the cable in
question has come loose from either end.
Ext. Interlock - An external interlock gives the user the ability to disable laser operation for
any reason. A typical application would be to wire this signal to a door switch to disable the
laser when the treatment room door is opened.
The safety microprocessor, SµP, is responsible for reading back safety related signals and if the
values are incorrect, can disable the laser or shut it off. SµP laser shutdown is performed via digital
control lines, not a UART. Since the SµP is not as busy as the MµP, the I/O width is determined by
the peripheral in question (RAM = 8 bit, EPROM = 16 bit, etc). The SµP does not contain a floating-
point processor. The safety processor is described in subtopic 4.x.x.
4.4.3 Rear Panel I/O Board
The Rear Panel I/O board is located on the back of the console to the right of the main breaker. It
contains four individual DIN connectors and are labeled as FOOTSWITCH, REMOTE INTERLOCK
(BRH plug), FIBER HANDPIECE, and ARM HANDPIECE.
4.4.3.1 Footswitch
A “smart” footswitch is employed to request the laser to deliver treatment pulses. The footswitch
detects the presence of a foot by utilizing an IR emitter and detector pair. When the /FOOT_IN/
signal is low, a foot is in the footswitch housing. The status of the footswitch is also monitored for
both the foot up and foot down positions.
4.4.3.2 Remote Interlock
Remote Interlock: Normally a short (wire) to ground is installed in the plug, and the DOOR_OPEN
signal must be low to enable treatments. Often this plug is modified and connected to an office
door switch. If a door switch is employed, the contacts must be shorted when the office door is
closed.
4.4.4 Color Active Matrix LCD Display
The Color Active Matrix LCD Display sends information to and receive operator inputs from the
user. The Color Active Matrix LCD Display is the primary user interface.
The Color Active Matrix LCD Display is an LCD display with an overlaid infrared matrix.

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To update the Color Active Matrix LCD Display, the main processor writes the screen information
to the quad channel UART controller. The UART then transmits the data in serial form out on the
TXA line to differential driver U70. U70 translates the single line input into a differential signal out
on pin 5 and 6 to the Color Active Matrix LCD Display. This screen information provides param-
eter and status indications and marks off areas of the screen for user inputs.
At the Color Active Matrix LCD Display, operator input is detected as an interruption of a matrix of
vertical and horizontal infrared beams transmitted and detected just above the surface of the dis-
play screen. The LEDs are arranged in two rows; one row along the bottom of the screen and one
row along the right side of the screen. Infrared detectors are located along the two opposite sides
(left and top) of the display. Each LED output is directed across the screen to the input of its associ-
ated detector. When the user touches the display, some of the horizontal and vertical infrared
beams are interrupted, and this information is transmitted through the differential bus receiver to
both the safety processor and main processor UARTs (RXA line), and then on to the respective
processors.
Both the main and safety processors decode the user input information to determine if the horizon-
tal and vertical information indicates that the user has pressed an area of the display that represents
a valid user input.
4.5 HIGH VOLTAGE POWER SUPPLY
The High Voltage Power Supply is a 6 kW boost Power Factor Controlled (PFC) regulator reservoir
capacitor charger. It is charging a 10,000 uF electrolytic capacitor bank. It is followed by either low
side current regulators or low side switches known as lamp energy control stages. There is always
one voltage boost stage followed by any combination of four or less current regulated or energy
regulated stages. The mains input voltage requirement is 180 to 264 VAC an the mains input
current draw is configurable by resistor value on the Controller PCB. The VPW and VersaPulse C
version is configured for 10 A rms draw.
The B+ capacitor bank voltage is remotely controlled from 400 Vdc to 800 Vdc through fiber optic
link. The control style (current or energy) used by channels 1 through 4 is configured by switches
on the Power Supply Controller PCB.
The system has four independent lamp simmer current controllers, although only three are en-
abled. These control the lamp simmer current to 150 mA using a variable frequency, low side
current regulator topology. The individual simmer stages are enabled using DIP switches on the
Simmer/Start PCB. The simmer controllers use the system B+ as its source voltage.
The system has an integrated lamp starter system. The controls for the starter reside on the Sim-
mer/Start PCB. The high voltage transformer and other assorted components reside on the Starter
PCB. The starter employs a stepped starter control that will minimize the lamp starter voltage
required. To help with starting the flashlamps when using a capacitor storage power supply there
is a DC Injection circuit that injects a negative 700 to 900 vdc on the cathodes of the lamps. This
more than doubles the open circuit voltage across the lamp and decreases the starter pulse voltage
requirements dramatically.

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The power supply safety circuitry involves a crowbar SCR system that effectively shorts out the
lamps upon command. This will mitigate any runaway exposures. The crowbar can be turned on
by the CPU Controller and by some local power supply circuitry.
The power supply communicates with the ground based CPU via nine fiber optics. There are seven
receivers and 2 transmitters at the power supply side. These incorporate low power visible red
(660 nanometer) transmitters with matching receivers. RECV1 thru RECV7 use the HP HFBR2534
opto reciever. There are LEDs that indicate the status of the output of the fiber optics. When light
is received by the HP reciever its output pin 1 goes low. The inverters U1 and U2 are schmidt
trigger buffers. For RECV1 thru 4 there are both active high and active low signals going to the
CPU Controller PCB. The active high is synchronous with the fiber optic output. The active low
outputs have a 500 nanosecond delay going low and a 250 microsecond delay going high. This
delay when going from a low to a high is used by the lamp energy monitors on the CPU Controller
PCB. It allows the energy monitor to accumulate after the commanded end of the pulse to catch all
of the energy expended in the lamp. This is especially important in current regulator control
because of the slow decay of the energy stored in the series inductors.
XTRM8 and XTRM9 use the HP HFBR1534 opto transmitter. 50 mA flows through the transmitter
diodes when their cathodes are low. They send 660 nanometer red light to the inserted fibers.
LED8 and LED9 are on when the transmitters are on for visual indication.
CAUTION: The HVPS and all signals within the power supply enclosure are main’s ac
voltage related and are very dangerous. Please exercise care and use an oscilloscope isolator
module when probing any signals within the power supply.
There are nine fiber optic interface cables. A description of the fiber optic interface follows:
RECV1Lampfire1 QS Alexandrite 755nm

RECV2Lampfire2 FD Nd:YAG 532mn (Long Pulse Green)
RECV3Lampfire3 QS Nd:YAG 1064nm and FD QS Nd:YAG 532nm
RECV4Lampfire4 no flashlamp
RECV5Lampmodulate
RECV6Voltcontrol
RECV7Crowbardrive
XTRM8 Crowbarok
XTRM9 V-Feedback
Recv1 is the lamp 1 fire pulse for ALEXANDRITE. The duration of the pulse determines the maxi-
mum lamp 1 pulse length. Light in the fiber is the active state. If the fiber is disconnected, then
lamp 1 is disabled. This fiber is also used as the digital address line “0” for the analog multiplexer.
This address function to the analog multiplexer is enabled when the crowbar fiber is activated. See
the Xtrm9 explanation for more information.

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Recv2 is the lamp 2 fire pulse for LONG PULSE GREEN. The duration of the pulse determines the
maximum lamp 2 pulse length. Light in the fiber is the active state. If the fiber is disconnected,
then lamp 2 is disabled. This fiber is also used as the digital address line “1” for the analog multi-
plexer. This address function to the analog multiplexer is enabled when the crowbar fiber is acti-
vated. See the Xtrm9 explanation for more information.
Recv3 is the lamp 3 fire pulse for QS 1064. The duration of the pulse determines the maximum
lamp 3 pulse length. Light in the fiber is the active state. If the fiber is disconnected, then lamp 3 is
disabled. This fiber is also used as the digital address line “2” for the analog multiplexer. This
address function to the analog multiplexer is enabled when the crowbar fiber is activated. See the
Xtrm9 explanation for more information.
Recv4 is the lamp 4 fire pulse. The duration of the pulse determines the maximum lamp 4 pulse
length. Light in the fiber is the active state. If the fiber is disconnected, then lamp 4 is disabled.
Physically, there is no lamp 4. However, this fiber is still used as the digital address line “3” for the
analog multiplexer. This address function to the analog multiplexer is enabled when the crowbar
fiber is activated. See the Xtrm9 explanation for more information.
Recv5 is the frequency to voltage (F/V) path used for controlling either the lamp current in con-
junction with a current regulated channel or lamp electrical input energy in conjunction with a
lamp energy regulated channel. The calibration constants associated with the F/V vary for each
laser type. They are as follows.
20 amps per volt in current regulation FD Nd:YAG (long pulse green)
30 joules per volt in energy regulation Q-Switched Alexandrite, Q-Switched Nd:YAG,
FD Q-Switched Nd:YAG (532nm)
Since this fiber has dual usage for current or voltage information, the laser system software needs to
know whether its talking to a current regulated or energy regulated control stage and provide the
appropriate levels to the power supply. The current regulated control use of the fiber is imple-
mented in two ways, pure current regulation and a current/light regulation combination.
The FD Nd:YAG (long pulse green) uses the light regulation control version. This light regulation
control system resides on the CPU Controller PCB and is basically an error amplifier/integrator
which will drive the current command in the appropriate direction to control a commanded peak
light value as fedback on the photometry amplifier. The voltage information on the V/F equates to
the current required to maintain the commanded peak light. The light regulation circuit requires
three inputs from the CPU:
• Peak light power at some calibration constant.
• Peak current command at 20 amps per volt which limits the lamp current to some absolute
maximum during the pulse.
• A fire pulse to release the integrator.

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The peak current command is critical when shuttering the long pulse green laser to less than 6 Hz
operation. When the ICS is in place, the light regulation loop will ramp the current quickly up to
the current command limit. This is because the error amplifier never sees any light on the photocell
and basically rails to the maximum available current. The shuttered pulse currents are critical to
maintaining the thermal lens in the laser and especially so in the 2 millisecond high pulse energy
operating area.
The lamp electrical input energy control is a command voltage that is sent to a minus comparator
input within the HVPS. The other input to the comparator is the real time integrated/accumulated
lamp energy during the laser pulse. The Power Supply Controller multiplies the lamp voltage and
lamp current as sensed by a LEM module, then integrates it and sends it to the comparator plus
input. When the actual lamp energy accumulates up to the commanded value the laser pulse is
terminated irregardless of the lamp fire pulse duration from the CPU Controller PCB. This is a case
of who ever gets there first, either the energy command is reached or the CPU’s fire pulse termi-
nates. If the laser pulse wants to be purely pulse width controlled, the lamp energy control has to
be commanded to a value that will not terminate the pulse before the commanded pulse width is
reached. A lamp energy command that is 30 to 50% higher than the actual energy will serve as a
backup to prevent laser damage in case of an errant pulse width command.
Recv6 is the B+ voltage control F/V path. This commands B+ from 400 to 800 Vdc. O volts from
the B+ DAC on the CPU equals 400 Vdc and 10 volts from the CPU DAC = 800 Vdc. The formula is
B+ = 400v + (B+DAC * 40). If the fiber optic is removed, the B+ voltage command equals 400 VDC.
At system start up, the system software will command a maximum of 700 VDC. This voltage is the
maximum needed for easy lamp (simmer) starting and is comfortable for the power semiconduc-
tors. This control loop needs some calibration at system start up. See the Xtrm9 explanation for
more information.
Recv7 is the CPU controlled crowbar drive input to the HVPS. This signal is active when the light
in the fiber is turned off. This makes it fail safe if the fiber is disconnected or falls out. The crowbar
signal is the main power supply disable. It terminates any laser pulses by turning off the low side
IGBT switches and by triggering the crowbar SCR. It also disables the boost regulator which then
allows B+ to decay to mains rectified peak voltage. Any signal received on the crowbar fiber is
stretched to a minimum of 0.5 seconds. This allows the crowbar SCR to commutate off. There are
many (software declared) reasons for the CPU to fire the crowbar such as too much light on a
detector, repetition rate too high, etc. There are 6 reasons to fire the crowbar locally on the power
supply controller. These will be discussed later in this section.
Xtrm8 is the crowbar OK signal from the HVPS back to the CPU. This signal is generated by sens-
ing the fast dV/dT that occurs on the cathode of the SCR when it is triggered. This differentiated
signal is stretched to 0.5 seconds and sent out the fiber. It should only appear after a crowbar has
been generated.
Xtrm9 is the V/F return to the CPU. There are 16 different signals available via this V-F channel.
They are as follows.
Channel # Signal name Signal description

________________________________________________________
Channel 1 B+/100 B+ cap bank voltage divided by 100.

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Channel 2 B-+5vfb Fiber 1 connected. Activate lampfire1 fiber and read back
this voltage. This is the calibration 5 volt reference.
Channel 3 B-+3.75vdc. Fiber 2 connected. Activate lampfire2 fiber and

read back this voltage.
Channel 4 spare spare
Channel 5 B-+2.5vdc Fiber 3 connected. Activate lampfire3 fiber and

Channel 6 B- Zero volt feedback. Used to read back any zero volt
input offset voltage that may occur.
Channel 7 vcommand Voltcontrol V-F feedback. This is the F-V result of

the voltcontrol fiber from the CPU. This is used to
read back the voltcontrol fiber for calibration and
confirmation of connection at system start up.
Channel 8 lampmodulateLampmodulate feedback. This is the F-V result of the

lampmodulate fiber from the CPU. This is used to
read back the lampmodulate fiber for calibration and
confirmation of connection at system start up.
Channel 9 B-+1.25vdc Fiber 4 connected. Activate lampfire4 fiber and

Channel 10 cplatetemp Power sup cold plate temp. This is an amplified

thermistor signal mounted to the cold plate. See sht
5 of ps controller for temperature table.
Channel 11 capimbal Main B+ cap bank imbalance. This is an indication

that the main cap bank is no longer voltage balanced
between the upper and lower halves. O volts = cap
imbalance, +5v = cap bank OK.
Channel 12 dcok B- low voltage supplies OK This monitors all of the

low voltage dc pwr on the ps controller. +15v, -15v,
+5v and +10v. +7 volts = dcok, 0 volts = dc fail.
Channel 13 L1cursel5v control style selected for channel 1. This is

monitoring a DPDT switch position on the Power Supply
Controller. +5v for current control and 0.7v for
energy control.

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monitoring a DPDT switch position on the Power
Supply Controller. +5v for current control and
0.7v for energy control.

Controller. +5v for current control and 0.7v for
energy control.

Controller. +5v for current control and
0.7v for energy control.
The addressing of the previous data on the analog multiplexer is accomplished using the crowbar
fiber input and the Lampfire 1 through 4 fibers. The bit weighting for the address bits is lamp4fire
is the MSB and lamp1 fire is the LSB. To access the multiplexer address bits the crowbar must be
activated and held because all address bits are ANDED with the crowbar drive fiber. With the
system in the normal operational mode then the multiplexer defaults to the B+/100 signal.
The laser channel control style as selected on the power supply is read by the CPU at power up.
These are channels 13 through 16. This is critical because the system will not operate correctly if it
is improperly setup and therefore, might damage the laser or power supply components. The other
channels can be checked at power up to confirm correct operation of the power supply. The capaci-
tor imbalance signal is a signal that might be present at power up until the storage caps charge.
This is normal.
Other considerations when accessing the V/F using the crowbar bit are that the lampfire bits
should be released before releasing the crowbar bit. If not the laser will fire the commanded lamps
if the initial power supply start up sequence is done. The last issue is that when the crowbar fiber is
active the Boost stage is disabled, so B+ will begin to fall if the system is beyond the initial softstart
sequence. This will cause the lamp simmer controllers to begin to squeal when B+ falls below
400Vdc.
4.5.1 HVPS Softstart/Turn On
Refer to schematics page 8-64 thru 8-66 This schematic encompasses the boost, softstart, B+ limiter
and cap bank balance monitor. These functions are heavily intertwined and will be discussed
together in the following discussion.

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When the system is keyed on, the HVPS goes through a softstart series of events. One critical signal
is RECT+ which is a full wave rectified sine wave that is 17.4% of the mains ac voltage. This voltage
comes from the auxilliary transformer located behind the cold plate. It is used as a calibrated,
isolated depiction of the mains AC voltage. At power up, the voltage at U17 pin 13 needs to rise up
to 16 VDC to set the PFC IC U17. This is done by feeding RECT+ thru R40 and D8 charging C32.
As soon as it reaches 16 VDC, the IC then clamps its Vcc terminal and begins normal operation
drawing power through D9 from B-+15V.
ISINE is another important signal that is derived from RECT+. ISINE is used by the PFC to know
the mains input AC phase and shape. The ISINE AGC (Automatic Gain Control) circuit receives
RECT+ and controls the full wave rectified peak voltage at TP31 to 24 V peak. This is accomplished
using an average voltage feedback circuit. RECT+ is fed through R16 into the resistor divider R65
and R71. The divider is fed into U18-9 integrator which controls the LED current for the
photovariable resistor U7. Varying the resistance value of U7 pin 1 and 2 changes the voltage
divider of R16 and U7 effectively changing TP31. The formula is TP31 = 24 Vpk = [(5v * 3) /.9 ] *
1.414 . The ISINE U17-6 input is a current input of TP31 / 49.9k therefore cannot be seen with a
scope.
The softstart sequence begins with the B+ caps charging through the 100 ohm, 55 watt resistors
connected across the softstart contactor. The Power Supply Controller disables the boost function
until B+ equals 70% of the mains peak AC.
Example: 220 VAC input = 220 * 1.414 = 311.1 * .7 = 218 VDC.
This is controlled by U26 pins 5,4,2. Pin 5 is a 1.4 % voltage divider from B+ by formula, 28.66k /
2,028,660 = 1.4 %. Pin 4 is a 1 % divider of the peak mains ac derived from RECT+ . If the input
voltage is 220 VAC, then RECT+ = .17 * 220 * 1.414 = 54 Vpk. TP36 is an divided/peak hold RECT+
by the formula TP36 = [(10k / 179k) * RECT+ pk] = 3.02 Vdc. Until pin 5 is greater than 4, pin 2 is
low which connects to /shutdown/ on U17 PFC. Pin 2 goes high when B+ equals 70 % of mains
peak.
The PFC begins to run at 20 kHz at 60 % on duty cycle. This frequency and duty cycle is configured
by the resistors and capacitors connected to U17 pins 8 and 16. During softstart, C29 and C28 are in
parallel and R96 is shorted by Q8 leaving R95 to B-. After softstart, Q4 and Q8 are turned off which
changes the switching frequency and duty cycle to 25 kHz and 90 % duty cycle. The PFC boosts B+
through the 100 ohm, 55 watt softstart resistors from 70 % of mains peak up until it reach 100 %.
During this time the shutdown on the PFC U17-10 is toggling on and off at 120 Hz. The shutdown
is active near the zero crossing of the input mains. This is done for reasons of impedance match-
ing/power transfer when boosting through the softstart resistors. The circuit is U35 pins 10, 11, 13
and U32 pins 13, 12, 11. U35-10 receives the 3 V full wave rectified RECT+ signal and pin 11 is 1.36
Vdc. When pin 11 is more positive, pin 13 goes high, is nanded with /softs/ and will /shutdown/
the PFC U17. This will continue at 120 Hz until /softs/ goes low and the softstart contactor closes.
Before the softstart contactor closes, other power on reset functions will need to be addressed. U8-
13 reset input is an RC power on reset that ensures U8-9 is low, turning off Q11, keeping the
softstart control relay on the motherboard in the open state. U8-9 also resets U8-5 which turns off
Q7. This sets the gain of BOOSTISENSE LEM output at 10 A rms at system start up. The formula
for max allowed peak boost current = [5 / (R61 +R60 + R59 in parallel with Q7)] * 1000 *1.414.

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When B+ reaches 100 % of mains peak then U26-1 goes high which if U8-12 (the B+ balance moni-
tor) is high, will clock U8-9 to a high, turn on Q11 and close the softstart control relay and softstart
contactor. U8-9 going high removes the reset from U8-5. This will allow comparator U26-13 to set
U8-5 when the PFC U17 EAOUT signal drops below the 4 VDC on U26-10. When EAOUT drops
below 4 VDC it is an indication that the voltage control loop is charged up to the commanded
voltage and is backing off to an idle charge maintenance role. This changes the boost current max
to 30 A rms until the next system power off. This is done to minimize the input current surges
during the start up sequence and only draw the maximum current if a laser control stage needs it.
The cap balance monitor is configured as “wired or” window comparators. It is comparing B+ with
the center tap of B+ and making sure the balance is within 10% of each other. If pin 6 rises above
pin 7 then the lower bank voltage is to large. If pin 4 rises above pin 5 then the upper bank voltage
is to large. The nominal resistor divider inputs to U35 with 400 volts B+ are as follows:
U35 pin 7 .01112 of B+ = 4.48V
U35 pin 6 .01956 of B+/2 = 3.91V
U35 pin 5 .02200 of B+/2 = 4.4V
U35 pin 4 .00989 of B+ = 3.96V
The Command Voltage Limiter circuit limits B+ to a voltage 1% higher than VCOMMAND from
the voltcontrol fiber. This is necessary due to the constant frequency boost regulator being unable
to transfer zero power under no or minimal load conditions. U24-5 is a negative B+/100 signal, so
at 400 Vdc B+, this signal is -4.00Vdc.
U34 pins 1,2 and 3 is a circuit that inhibits the softstart contactor closure for approximately 3 sec-
onds after power up. The RC on pin 1 will clock the softstart contactor closed if the
B+>100%RECTPEAK signal is high at the end of 3 seconds. This condition will exist if the system is
turned off and back on rapidly before the B+ cap bank discharges. The three seconds allow the
power supply signals to stabilize before the softstart contactor closes.
R180, R185 and R92 are the over voltage protection to the PFC U17. If the voltage across R92 at
U17-5 ever reaches 5 VDC, it disables the PFC U17. This resistor divider is set for 811.5 VDC B+.
This is strictly a backup monitor for a runaway condition and is not used in normal operation.
4.5.2 DC Power Supplies
Refer to schematic 8-7. The mains voltage sensor is a transformer isolated, 0.173 ratio of the mains
AC voltage. It is used by the boost regulator for various tasks. Please see boost regulator descrip-
tion for more specifics.

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Simmer Controller low voltage DC is the dedicated DC voltages for the Simmer Controller PCB. It
is providing 2 voltages to the Simmer Controller. B—20VUR referenced to B- and B—8V referenced
to B—20VUR. The linear regulator VR2 maintains the 12 volts regulation from B—8V to B—
20VUR.
Controller low voltage DC is where B-+15V, B—15V, B-+5V, B-+20VUR and B—20V is generated.
There are linear regulators performing the +15V, -15V and 5V control. B—20V and B-+20VUR are
rectified and capacitor filtered 19 VAC secondaries from the auxiliary transformer.
4.5.3 Power Supply Controller
Refer to schematic 8-46 thru 8-51. The Power Supply Controller is the center of activity for the
HVPS. Its contains the boost controller, current regulation controller, energy regulation controller,
crowbar drive logic and all monitor functions.
The Low voltage DC monitor circuit ensures that all of the low voltage linear/logic supplies are
within a minimum specification as shown below:
• +15 volts no less than +13 volts.
• +10 volts no less than +9 volts.
• + 5 volts no less than +4.5 volts
• -15 volts no less than -13 volts
The MAX8213 monitor IC U40 is a “wired or” gaggle of comparators. When any negative input is
more positive than its positive input, the “wired or” output pulls low. This will turn off turn off
Q9, Q10, LED6 and /dclow/. This condition turns off the boost regulator and all lamp control
stages.
The B+ voltage command ladder circuit is the F/V receiver/converter for the commanded B+
voltage. It converts a frequency range of 0 Hz to 200 kHz to a binary weighted resistor ladder. A
frequency comes from the motherboard fiber optic reciever into P1-20. That frequency is converted
to a voltage by U38 at the constant of 20 kHz per volt, with a maximum of 10 volts. That voltage
appears at U38-1 is RC filtered and buffered by U39-7 op amp. The op amp output feeds an ADC
which is free run converting at approximately 8kHz. That ADC clock circuit is a schmidt trigger
oscillator comprised of U47 pins 4,5,6, R213 and C117. The op amp U39-1 is the -10 volt reference
for the ADC. U27 functions as the output data latch and is updated at the 8kHz clock rate. The
ADC is set up as 10 volts in = FF (hex) digital out. The output of U27 drives a bank of LED’s and
analog switches. The bit weighting is as follows:
U27-2 = 200 VDC
U27-5 = 100 VDC

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U27-6 = 50 VDC
U27-9 = 25 VDC
U27-12 = 12.5 VDC
U27-15 = 6.25 VDC
U27-16 = 3.13 VDC
U27-19 = 1.57 VDC
These bits are active high and command the B+ voltage to there summed values with an added
offset of 400 Vdc.
Example: U27 pins 2, 9, 16, 19 are high then B+ = 400 + 200 + 25 + 3.13 + 1.57 = 629.7 Vdc.
The formula for the "setresistor" ladder the analog switches drive is B+ = {[(5 / parallel resistance
of enabled setresistors ) * 2 MΩ] + 5}
Example: U27 pins 2, 9, 16, 19 are high then B+ ={5v / [1/ (1/25.32k + 1/49.8k + 1/399.5k
+1/3.2M + 1/6.34M) ]* 2M }+5 = 630.5 Vdc.
The 5V used is the voltage across the "setresistors" during normal operation.
4.5.4 Boost Regulator Stage
Refers to schematic 8-52 thru 8-55. The input power stage is a boost power factor regulator. It takes
a low AC voltage and boost it to a higher DC voltage while drawing sinusoidal mains currents.
This is a more efficient method of power transfer while also allowing the mains current draw to be
configurable.
Here are some assumptions for this discussion. 220 VAC is connected to the system and both
contactors are closed. A switching cycle begins with IGBT0 turning on and the current in L1, L2
IGBT0 and BR1 rising and being monitored by LEM1. The on time duration is a maximum of 36
microseconds. The controller turns off IGBT0 at some current value it chooses and energy which is
stored in L1 then free wheels through D1, the main cap bank and BR1. Basically the polarity of the
voltage across L1 flip flops and is either being set by the IGBT0 on cycle or being reset by IGBT0 off
cycle. This allows the voltage on the cap bank to rise above the output of the bridge rectifier.
The components L2, L3, C1, C2, C3, D3, D4, D5 and R1 are configured as snubbers for the power
semiconductors. L2 is the DI/DT snubber which slows the reverse recovery current in D1 during
its turnoff. The rest are the DV/DT snubbers which slows the rate of rise of voltage on the collector
of IGBT0 during its turnoff.

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The pair of 25kΩ resistors across the main B+ cap bank maintain voltage balancing between the
upper and lower bank.
4.5.5 DC Injection
Refer to schematic 8-60. The function of the DC Injection PCB is to inject a negative DC voltage of
700 to 900 Volts on the flashlamp cathodes to decrease the flashlamp starter pulse requirements.
There are four independent free running voltage doubler stages connected to a 390 VAC secondary
winding of the auxiliary transformer. The transformer secondary has one leg referenced to B- at
J16-5 to reference the -700 volts output to the B+ cap bank return.
For this discussion, the top lamp1 cathode stage will be used. When the sine wave input is positive
ref. to B- then C1 is charged thru D2. When the sine wave goes negative it pulls current thru C1,
D1, R2, C2 and C3 to B-. A negative voltage appears on the top side of C2 and C3 and theoretically
should be the peak to peak voltage of the input VAC, but there are losses and leakage currents.
Refer to high voltage schematic page 8-52 thru 8-55. The output of the DC Injection PCB connects
through the 558 diode to the lamp cathode directly. Before the lamp is simmering the sum voltage
across it is B+ at the anode and -700 VDC at the cathode. The -700 VDC is blocked from the IGBT
by the common cathode diode block. When the lamp has been started and simmer current is
flowing, the voltage at the lamp cathode is B+ - lamp simmer voltage = anywhere from +700 to
+300 Vdc. Since the DC Injection is free running, its oblivious to lamp start, but the lamp simmer
current swamps the dc injection function and the lamp cathode voltage is effectively across R2 100k,
10 watt resistor on the DC Injection PCB. At worst case these resistors are dissipating 5 watts. They
are hot and wires should not be laid across them.
Access to this PCB is through a panel at the rear of the power supply. The output voltage of the DC
Injection PCB can be measured referenced to B- at the common cathode diode blocks where the
colored wires connect.
4.5.6 Simmer/Start Control
Refer to the schematics on 8-64 thru 8-66. There are four identical simmer current regulators on this
PCB. The operation of channel 1 is discussed here. The simmer current regulators essentially
operate independent of the Controller PCB without the GOSIMMER opto coupled enable bit. At
system power up, GOSIMMER is low until B+ has reached the initial commanded value.
GOSIMMER then goes high turning off U22 opto coupler. Lets review the signals before
GOSIMMER goes high. U2-1 is low, U2-3 , U2-4 is high, and U2-5 is high driving U2-6 low reset-
ting U8-5. U15- 7 FET driver output is low turning off Q1 FET and LED1 is off. If Q1 is off then
current is not flowing thru R40 and there is 0 volts across it which is fed to U7-2 comparator input.
U7-3 is a 1.235 VDC using reference diode CR2. U7-1 is high.

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Before GOSIMMER is enabled lets discuss the 2 types of simmer control, presimmer and
lampsimmer. The difference being that in presimmer mode the current is not going through the
lamp but through D26 and D25 instead. This allows the Simmer Controller to establish a 150 mA
DC current in the 250 millihenry simmer inductor before the high voltage starter pulse is applied to
the lamp pod. After the lamp has broken down, the lampsimmer mode prevails and D26 is reverse
biased and therefore, does not conduct. GOSIMMER signal goes high and U2-1 goes high and
remaining high. U2-3 and U2-4 is low causing U2-6 to go high. This releases the reset on U8-5 Q
output. The set input pin 4 has been low and now set pin 5 high. U15-7 goes high and turns on the
Q1 and LED1. Since the return for Q1 is connected thru R40 to B—20VUR, the source leg of Q1 is
more negative than B- on the anode side of D25.
The current path for the on cycle at presimmer is from B- thru D25, D26, 250mh inductor, F5, Q1
and R40 to B—20VUR. The current through the 250 mh inductor will rise at an E/L rate. When the
voltage thats being developed across R40 reaches 1.235 volts (which equals 150 milliamps) then U7-
1 goes low. U2-3 goes high, and if the min. on 5 microsecond timer U1-9 has timed out since turn
on , U2-6 goes low. This resets U8-5 and turns off Q1 and LED1. When U8-5 goes low, the mini-
mum off timer is started and will not allow the on cycle to begin for 40 microseconds. The mini-
mum on/off configures the maximum switching frequency to 1/45 µs = 22 kHz.
The off cycle current path for the energy stored in the inductor is as follows. The voltage polarity
across the 250 mh inductor reverses and is positive at the anode of D24, through the B+ cap bank to
the B- on D25 anode, D26 back to the 250 mh inductor. The current in the inductor never goes to
zero, it rises and falls with a triangular waveshape at the nominal 150 mA. Components R61, C17
and D19 form a RCD snubber at turn off of Q1 to limit power loss in Q1. One last note is that the
intensity of LED1 is much brighter during the presimmer mode since the on time is much longer
and when it dimms it is a useful indication of individual lamp start.
The current path for the on cycle at lampsimmer is from B+ through flashlamp, D27, 250mh induc-
tor, F5, Q1 and R40 to B—20VUR. The current through the 250 mh inductor will rise at an E/L rate
which is faster than the presimmer mode. The off cycle current path for the energy stored in the
inductor is as follows. The voltage polarity across the 250 mh inductor reverses and is positive at
the anode of D24, through the flashlamp, D27 back to the 250 mh inductor. The current in the
inductor never goes to zero, it rises and falls with a triangular waveshape at the nominal 150 ma.
The simmer power down protection is described below. Refer to page 8-? Since the simmer current
regulators are free running and B+ lasts for a long time, they need to know when their logic power
supply has decayed below a useable level. The simmer FETs will die shorted due to excess power if
they are not turned off before the FET gate drives drop into the linear region. U21 is voltage moni-
tor IC configured to pull down SIMMEROFF if the B—8V drops to below 10 volts as referenced to
B—20VUR. Remember that B—8V is regulated at 12 volts more positive than B—20VUR.
4.5.7 Lamp Starter Controller/Lamp Starter
The discussion begins on the schematic shown on page 8-? and continues with page 8-?. This PCBs
function is to blink a neon lamp with each start pulse as a visual indication of starter energy. The
starter and pod are also referenced to B+, B- and chassis ground through resistors and capacitors.
R1 maintains 50kΩ from the pod to chassis ground to discharge any stray capacitive charge that
might build up.
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The are several functions within starter control. These include starter voltage mimimization con-
trol, starter pulse count maximum, starter inhibit, serviceman starter inhibit and a lamp restart
function.
CAUTION: Please note that most of the control circuitry for the simmer controller is referenced to
B—20VUR and not to B-. Please reference any test equipment appropriately.
Lets set some initial digital conditions. The system has not gone into presimmer mode as discussed
earlier. The STARTINHIBIT signal at B4 is high because of the pull up R34. U18-2 is low, D16 is
forward biased and pulls down U18-3 through R70. U18-4, 5 is high, U18-6 is low, U19-7 FET
driver is low and Q7 FET is off. Lets do some initial analog conditions. Since U18-2 is low, analog
switch U13 pins 1 and 2 is closed. This drives the output of U14-1 to -3 volts by the formula (1m /
4.99m) * -15V. Op amp stage U14-7 is an inverting summing integrator. Therefore the -3 volts
generates a 12 microamp current into U14-6 by -3V / 249kΩ. This theoretically starts to drive U14-7
positive. This is inverted at a gain of 1 by U14-8 op amp and starts to turn off the FET Q5. The
balancing act of the voltage on U14-7 is accomplished through R76 feedback current connecting to
C1 on the Starter PCB.
Refer to starter PCB schematic. 220 VAC mains on the Starter PCB is rectified by D1 and D2, resis-
tively charging C1 through R2 to a max of the peak mains AC voltage. This DC voltage is con-
nected to the drain of Q5 FET through R75 power resistor on Simmer/Start PCB. The theory is that
if the current in R76 is equal and of opposite polarity to the current in R29 then U14-7 output
stabilizes. The current in R29 was established at 12 microamps so if 12 microamps is needed across
R76 then the voltage across Starter PCB C1 feeding R76 is 12 microamps * 4.99m = 60 volts.
Now that all initial conditions are established lets assume all the lamp simmer controllers go into
the presimmer mode as discussed earlier. STARTINHIBIT goes low to -0.5 volts when this occurs
because all the presimmer current diodes are forward biased. R32 and C13 discharge in 100 milli-
seconds and cause U18-2 to go high. Lets follow the digital path and then return to the analog path.
D16 is reverse biased and releases its hold on the RRCD timer U18-4. C22 starts charging through
R69 and causes U18-4 to go low in ≈ 200 milliseconds. U18-6 goes high, U19-7 goes high turning on
Q7 FET. When U18-4 goes low then D17 and R71 in parallel with R69 begin to discharge C22 at a
much faster rate of 2 milliseconds. This charge/discharge process continues until STARTINHIBIT
goes high and D16/R70 stops the oscillator. The 2 ms/200 ms determines the starter rep rate by 1/
202 ms = 5 Hz. When Q7 was turned on for 2 ms, C1 was discharged through the primary of the
starter transformer T1, whose secondary will generate the high voltage spike needed to breakdown
the lamps. The peak voltage of the starter spike is determined by the DC voltage stored on C1. The
voltage of 60 volts established on C1 translates to ≈ 4 kV negative spike on the pod. This voltage is
not absolute and will vary with the number of lamps installed, etc.

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Back to the analog path which begins to change when U18-2 went high at the beginning of
presimmer. Analog switch U13 opens which disconnects R27 feedback resistor. U14-1 begins to
fall from -3 volts toward -13 volts at a I/C rate by formula (15V / 4.99M) = 3 (microamps / 1 micro-
farad) = 3 volts per second. Remember that the current in R29 determines the voltage required
across C1 on the Starter PCB to satisfy the integrator U14-7. We can assume that the voltage across
C1 is rising to offset the increase in current through R29 from U14-1 output as it falls toward - 13
volts. The voltage across C1 increases every starter pulse because the starter pulses are spaced
every 200 ms which translates to an increase of 12 volts across C1 for every starter pulse. The
absolute voltage limit for C1 is controlled by the 200 volt zener diode string CR16, CR15, CR14 and
CR13. This starter voltage continues until STARTINHIBIT goes high and D16/R70 stops the oscil-
lator. This will happen when all of the enabled lamps have started and true simmer current of
150mA is flowing.
The maximum starter pulse counter is U20 binary counter. For every starter pulse a clock pulse is
fed to U20-11. When the counter reaches 128 counts then pin 14 goes high driving U18-6 low and
inhibiting the starter oscillator. C23 and R72 are the power on reset for U20.
The starter inhibit function is enabled when SW2 pins 4, 1 are closed which resets U23-5 disabling
the oscillator. This will disable all starter pulses. The serviceman starter inhibit is a function which
disables the starter oscillator after the initial lamp start is accomplished. This was implemented to
protect the service engineer from a random starter pulse on the pod during alignment, etc. If a
lamp lost simmer, the system is configured to try and restart it up to the max start count of 128.
This would be ticklish even if its just capacitive coupled through you to the floor. If SW2 pins 2 and
3 are closed this function is active. When U18-2 goes low after all of the lamps are started, U18-10
goes high and clocks in a zero to pin 5 which disables the start oscillator until the next system
power off. RC network R85 and C30 form a power on set to allow the initial start sequence. SW2
pins 2 and 3 can be closed any time before or after the system is powered up and function properly.
Both sections of SW2 should be open after servicing is done.
4.5.8 Lamp Current/Energy Control
The Lamp Current/Energy Control circuitry controls the peak current in flashlamp to a CPU
commanded current level or the flashlamp energy control to a specific commanded level.
Refer to schematic 8-53-54. If 220 VAC is connected to the system and both contactors are closed
and the lamps are simmering. A switching cycle begins with the IGBT turning on and the current
in the lamp, the diode block, L4, L2 and the IGBT rising and being monitored by LEM2. The con-
troller turns off the IGBT at some current value it chooses and energy which is stored in L4 then
free wheels through D1, D2, LEM2 and the lamp. There can be anywhere from 2 to 200 switching
cycles in a laser pulse. The rate of rise of current in the flashlamp can be approximated by the
formula DI/DT = voltage across L4 / inductance of L4. This low side current regulator topology
allows low current long pulses with a voltage across the lamp that is less than B+.
The components L2, L3, C1, C2, C3, D3, D4, D5, R1 and R2 are configured as snubbers for the
power semiconductors. L2 is the DI/DT snubber which slows the reverse recovery current in D1/
D2 during its turnoff . The rest are the DV/DT snubbers which slows the rate of rise of voltage on
the collector of the IGBT during its turnoff.

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Refer to schematic 8-48 for current regulation. This circuit is trying to control the peak current in a
flashlamp to a CPU commanded current level. The commanded current arrives through the F/V
receiver U46 and its output is fed into inverting/summing amp U16-1. The CPU side has an offset
frequency of 400 kHz that is injected on the lampmodulate fiber output. This is equal to ≈ 5 VDC
on U46-1. The offset purpose is to keep the carrier frequency of the F/V high so it can be filtered
out to a clean DC level and still leave good dynamic response of the F/V loop. This also creates a
need to take the offset frequency and shift it to equal zero amps command current at the power
supply side. This is accomplished at U16-1 by summing resistor R50 which nulls out the 5 volt
offset on the output of U46-1.
Example which illustrates the zero amp command:
U16-1 = [5 * (-20k / 10k)] + [10 * (20k / 20k)] = 0 V.
Example which illustrates the 80 amp command for LPG or [Nd:YAG?]:
U16-1 = [7 * (-20k / 10k)] + [10 * (20k / 20k)] = -4 V.
This illustrates that for every volt above 5 volts on U46-1 that the command voltage doubles on
U16-1 up to a max of 10 Vdc. If U46-1 is less than 5V then the output of U16-1 is clamped to +0.5 V
by D10. U16-7 inverts at a gain of 1 and becomes the current limit setpoint to U6-11 comparator.
When the current in the flashlamp is rising then the voltage at TP19 is mirroring that current.
When the commanded current is reached on the comparator input then U6-13 goes low, U49-3 goes
low, U32-6 goes high, U32-8 goes low if the MIN ON timer has times out, and U34-8 goes low
resetting U43-5 IGBTON. This turns off IGBT0 and the input current begins to decay through the
current regulator inductor. As soon as the BUCKISENSE input decays below the command current
then U34-8 immediately goes high which resets U42-5 IGBTON. The set input will not go low until
the MINIMUM OFF timer times out after being triggered by the falling edge of IGBTON. This
minimum on/off timer system configures the maximum frequency the current regulator can run at
by summing the timer periods and also turning the BUCKISENSE input at turn on/off to allow for
transients not upsetting the control loop. When the lampfire pulse ends, the FIRECURR goes low
and the pulse terminates. When LED3 turns on, this indicates that the current regulator is at the
commanded current limit.
Refer to schematic 8-53. In the operation of the passive snubber stage. If 220 VAC is connected to
the system, both contactors are closed and the lamps are simmering. A switching cycle begins with
the IGBT turning on and the current in the lamp, the diode block and the IGBT rising and current
being monitored by LEM2 on sht 2. Any voltage stored in C1 from a previous laser pulse dis-
charges through R1 and R2 into the IGBT. The pulse width is typically between 100 microseconds
and 1 millisecond. The system terminates the pulse and any stray inductance in the wiring then
dumps through D1 into C1 and any overage flows through the diode connected to B+, clamping the
voltage to B+.

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Lamp Energy control is a means to control the flashlamp electrical input energy to a specific com-
manded level. Lamp energy is the pulse width times the peak power in the lamps. Refer to the
following equation:
210 Joules = 1 millisecond x 700 Volts x 300 amps
Note: The lamp energy command comes from the CPU in exactly the same way as the
current regulation command. Please see the current regulation section for clarification of
the frequency-to-voltage loop.
The lamp energy monitor is a circuit which measures the lamp voltage during the laser on time and
multiplies it with the lamp current. This is integrated to become lamp energy with a joules per volt
calibration constant. The lamp energy monitor is enabled during each firepulse from the CPU.
When /L1fire/ goes low, analog switch U12-2, 3 closes and connects op amp output U30-7 to the
positive input of U11, a differential amp. U30-7 op amp is a 100 to 1 ratio of the voltage from the
lamp cathode to B- reference. Op amp U29-1 is a 100 to 1 ratio of B+ voltage to a B- reference. The
output of U11-6 is the difference of the inputs, which is the voltage across the lamp. U11-6 output
is then multiplied by lampcurrent as sensed by the LEM2 using U10 AD633 multiplier IC. The
output of U10-7 is the instantaneous peak power input to the lamp. This is fed into integrator op
amp stage U29 amp and becomes lamp energy. The gain of the U29-7 stage is selected by the
INTEGSEL bit from U48-5, sht 4 A2. The gain of the integrator stage needs to change because the
gain of the LEM module changes from 20 amps per volt in current regulation to 200 amps per volt
in energy regulation. U29-7 rises during the laser pulse as lamp energy is accumulated and is fed
into U22 comparator. When U22-6 rises above the commanded energy on U22-5, the output U22-7
goes low which resets U42-9, blinking LED1, causing U49-8, U36-3 and U44-3 to go low. This turns
off the IGBT and the lamp pulse stops. U29-7 also feeds U22-3 comparator which is looking for the
lamp energy to exceed 300 joules which will fire the crowbar stopping everything. If the lampfire
pulse from the CPU ends before the commanded energy has accumulated, the IGBT will turn off
and U42 flip flop is reset via U41-4. The output of the op amp integrator is reset in between lamp
pulses by analog switch U21-2,3.
4.5.9 Lamp IGBT Drivers
Refer to schematic 8-62. The function of this PCB is to generate the drive to turn the Insulated Gate
Bipolar Transistor (IGBT) on/off efficiently and to provide short circuit current protection. It has
the voltage input capacitive gate drive of a MOSFET and the output conduction characteristics of a
bipolar transistor. Each IGBT in a system has a Gate Driver PCB bolted to it.
There are three linear regulators on each driver PCB. B-+15VL is regulated down from B-+20VUR
from the motherboard. B—5VL is regulated down from B—20VUR from the motherboard. B-+7VL
is regulated down from B-+15VL. These voltages are the logic and drive voltages used locally.
Resistors R27 and R25 isolate the motherboard origin B-+20VUR and B—20VUR voltages from the
local IGBT bouncing B- return. They also serve as a one time fuse if a short occurs on the IGBT
PCB.

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The IGBT over current protection begins with U2-2 going high causing U1-5 to go high. C5 begins
to RC charge to +15 V thru R6. If the on state IGBT current is within its transconductance limit then
the voltage on E1 will fall to the on saturation level of 3-4 volts within 1.5 microseconds. When this
normal operation happens, the 3 to 4 volts at E1 holds the voltage at TP4 to a level that is lower
than 7.5 volts. 7.5 volts is what it takes to turn on Q2 transistor and activate the over current sense
circuit. If there was a short circuit condition, the IGBT collector voltage rises out of saturation and
the voltage on TP4 follows it up. When TP4 reaches 7.5 volts, Q2 turns on, U2-9 goes high, U2-8
goes low lighting LED2 ,U2-10 goes high latching the over current error. U4-6 goes high which tri-
states its pin 7 output, U2-12 goes low and pulls down U4-7 to a low through R16 and D6. When
U4-7 is pulled low this driver PCB does a normal turn off sequence as explained above. The theory
behind saturation voltage protection is to sense the excessive collector voltage during the IGBT on
state and turn off the IGBT before excessive power loss causes catastrophic failure.
There are 2 switches in SW1 that are both closed when using this gate driver in the boost regulator
stage. Closing SW1-2, 3 lowers the B-+15VL to B-+10VL. This reduces the on state gate drive to the
IGBT which reduces its transconductance and lowers the short circuit protection current sense
point. Closing SW1-1, 4 parallels R34 and R6. This is done to optimize the short circuit protection
delay at turn on when using 10 volt gate drive.
4.5.10 Flashlamps
Flashlamps are used as the exciter (pump) mechanism for the lasers. The flashlamp is a gas dis-
charge device designed to produce intense pulsed radiation (visible, IR and UV) flashes. Its con-
struction consists of a sealed, xenon filled, linear quartz tube, with a tungsten based cathode on one
end and a pure tungsten anode on the other end. Tube and electrode materials, as well as size and
shape, gas composition and pressure, all contribute to the overall performance of the flashlamp
which will not be discussed here.
When used in conjunction with the HVPS, the flashlamp operates in two modes: simmer and
discharge. Both modes generate heat in the lamp which is carried away via closed loop, water to
air heat exchange.
In simmer mode, the flashlamp is controlled by the HVPS to simmer, or to maintain a steady state
partial ionization in the flashlamp between flashes. This is accomplished by the Simmer Control, as
described earlier, which maintains a low current (150mA) DC arc between electrodes. It is not
unusual to observe voltage fluctuations as great as 50 volts with a fixed simmer current over a
period of seconds. Arc wander in the lamp bore and rapid changes in the positions of arc attach-
ment on the electrode tips are the cause of this behavior. This normal behavior is seen as “winking”
of the lamp ionization.

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In discharge mode, and since the lamp is conducting (in simmer mode), the plasma field is almost
instantaneously developed as soon as the lamp is triggered (IGBT turns on). This period of time is
characterized by rapidly increasing current through the lamp and falling voltage across the lamp,
usually occupying the first 15 to 20% of the rise time of the current pulse through the lamp. This
interval of rapid arc expansion during which the energy required to stabilize the plasma in the tube
is being dissipated along the tube wall and electrodes. Once the arc is stabilized, the remainder of
pulse duration (80 to 85%) consists of slow and controlled arc growth, and the stabilized plasma
discharge occurs at high current. During discharge, extreme temperatures are developed on both
electrodes and in the quartz tube.
Lamp lifetime is primarily limited by four factors:
• Degradation of the electrodes (electrode wear) which results in deposition of chemical and
metallic inside the tube and blocks light emission from leaving the tube.
• Aging and destruction of the quartz tube typically due to improper handling (finger oil
contamination) and overstressing (overheating) the lamp.
• Contamination of the gas, either by leaking seals or tube cracking or by electrode wear.
• Failure of electrode seals, again usually a result of improper handling, flexing lamp leads,
etc.
4.5.11 Crowbar Circuitry
Refers to the schematic 8-61 This PCB is bolted directly to the crowbar SCR cathode. It is com-
prised of the trigger transformer for the gate drive isolation, a DV/DT sense cap C2 and a control-
lable 50k R2 pull down resistor circuit. If the system fires the crowbar, a pulse of current is gener-
ated in the primary pin 1,2 side of T1. That current is transferred through to the secondary, through
D1 and into the SCR gate terminal. R1 and C1 form a noise filter to prevent random crowbar firing.
C2 is connected to the SCR cathode and will pass a pulse current into the crowbar ok circuit on the
Controller PCB. This occurs when the SCR cathode translates from approximately B- up to B+ in
microseconds. This is the system indication of a functioning Crowbar SCR circuit.
R2, Q1, CR1, and R3 comprise the removable 50k resistance referenced to B-. This resistance is
switched off during a crowbar to prevent the SCR from latching on through R2. SCRs will some-
times latch on with only a few milliamps of current and in this configuration that would disable all
future lamp current pulses. The reason the 50k resistor is pulled to B- when the crowbar is not
active is to reverse bias the diode of the SCR/diode block during normal operation. This prevents
large DV/DT voltages from appearing on the cathode of the SCR preventing a known mode of
random firing of the SCR. C3, a 0.01µF, 1kV cap, integrates any stray leakage currents that cause
voltage bouncing on the SCR cathode.

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The crowbar SCR is electrically connected across all flashlamps so when fired it will divert the
current from the lamps and stop pumping the laser. This is very fast acting and is the primary
safety mechanism. There are six reasons for the crowbar to fire locally on the power supply con-
troller and a myriad of reasons on the CPU (software) via fiber optic. The six local reasons are as
follows:
• The IGBTON signal stays high longer than 1 millisecond. This condition is an
indication that the feedback from the current sensor LEM2 is not working and the current
regulation function is not going to control. This is done using U6 pins 5,4,2 with RC R38
and C25. D7 and R37 discharge C25 quickly to reset the function during IGBTON low time.
• The LAMPCURR signal gets higher than 10 volts. This condition is an indication that
the current reg. control is malfunctioning because >10 volts is illegal and needs to be
stopped. 10 volts is equal to 200 amps LPG or Nd:YAG. This is done using U6 pins 7,6,1
with RC R39 and C14.
• LAMPJ>300 goes high. This signal is an indication that > 300 joules of electrical energy
has been dumped into the active flashlamp. This is the absolute maximum allowed and this
limit is below the lamp explosion limit.
• Reasons 4 & 5. >75DEGC goes high. This signal is an amplified thermistor monitor of the
cold plate temperature. If the cold plate temp exceeds 75˚C , the crowbar will fire and hold
off system operation until the temperature drops down to 70˚C. This signal is also high if
the thermistor is open or disconnected.
• U43-12 goes high. This the crowbar ok indication and its fedback to the crowbar drive
inputs just in case the crowbar fires all by itself and the rest of the system doesn’t know. If
this condition was not sensed there would be the chance of power electronics death.
The circuitry is a series of OR gates triggering timer U4 which stretches any input to 0.5 seconds
minimum. Any crowbar input goes around the timer U4 via U5-9. The output is MOSFET Q6
driving a pulse transformer on the crowbar PCB. LED4 is on during a crowbar. The crowbar or /
crowbar/ signals being active turn off the boost regulator and any lamp control stages. The output
CROWFETGATE will be discussed with the crowbar PCB.
The crowbar sense timer circuit is monitoring whether the crowbar fired. This is accomplished by
sensing the instantaneous change in voltage that occurs on the SCR cathode when it turns on.
When the SCR is triggered, its cathode voltage rises from approximately zero to B+ in a few
microseconds . This SCR cathode is fed through C2, a 100pF 3kV cap on the crowbar PCB into P1-9
CROWBARSENSE. Q2 turns on for approximately one microsecond and triggers U4. U4 is a 0.5
second timer which feeds the crowbarok fiber and also goes back and fires the crowbar again just to
make sure.

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4.5.12 Indicators & Sensors
CAUTION: Rely on the HVPS B+ Capacitor Bank Charge Indicator only if you have personally seen
it flashing and have confirmed 0 Volts B+ stops the flashing LED. Otherwise, it may not be work-
ing and there is a severe shock hazard working with B+ present
The cold plate temp monitor discussion refers to the schematic on page 8-50 This circuit is based on
a thermistor which is a very nonlinear resistive temperature sensor. It has a strong negative tem-
perature coefficient meaning its resistance decreases as it gets hotter. Its nominal resistance is 10k
at 25˚C. The U15-7 configuration outputs the voltages as shown in the TP26 table based on the
resistance of the thermistor. U15-7 feeds U14-2 comparator - input. The positive input pin 3 has 5.5
volts to it. If the voltage on pin 2 ever rises above 5.5 volts the system crowbar fires which disables
all functions. The comparator will hold the crowbar until the temperature has dropped to 70˚C
because of R109 hysteresis. U15-7 also feeds U14-5 comparator positive input. This comparator is
watching for the thermistor to be disconnected. If its disconnected then U17-7 is -0.15 volts and
U14-7 goes low and fires the crowbar. LED5 lights with either above conditions.
The B+ capacitor bank charged indicator discussion refers to the schematic on page 8-? This circuit
is called a relaxation oscillator. Its basically a astable 555 timer, U17, whose output frequency
changes with B+. The blink rate of LED3 increases with larger voltages on B+, and vice versa. This
is a reliable indicator of the capacitor bank being charged because it is powered by the capacitor
bank through R66, R64, D8 and C11. These components provide the 15 volts to run the circuit.
4.6 OPTICS
The optics include all components that act on the aiming and/or treatment beam. This includes the
Nd:YAG cavity module; all combining optics; folding mirrors; the energy sample optics;shutters;
attenuators; aiming beam laser; the fiber focusing lens; blastshield and arm.
4.6.1 FD Nd:YAG Cavity
The VersaPulse Vascular (VPV) Green Laser, known as “Long Pulse Green”, is an intra-cavity
frequency doubled Nd:YAG laser. "Frequency doubled" basically means that one makes a second-
ary wavelength out of the primary wavelength. This is done with the help of nonlinear crystals, in
this case, a KTP crystal. A 1064nm laser is sent through the crystal, and the output is 1064nm plus
532nm.
This process of generating 532nm is called Second Harmonic Generation (SHG) and it is to a first
order dependent upon the primary laser intensity: The more intense (higher peak power) the
primary (1064nm) laser beam is the more is converted into the secondary wavelength (532nm),
which is green.

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Long pulse width laser beams, like the VPV, in general have low peak power and therefore, the
doubling crystal is placed inside the cavity (intra-cavity) where the circulating intensity is high. Q-
Switched lasers have extremely high peak powers due to their short pulse durations and therefore,
the doubling crystal is usually placed externally or outside the cavity (extra-cavity).
The FD Nd:YAG Cavity is shown below and described in the following test. For a complete FD
Nd:YAG optical alignment procedure, see Section 3.4 and 3.5.
NLC4
M4-6
ICS
M4-5
532 nm TO FIRST
RELAY MIRROR
M4-3 Cavit y/ Rod #4 M4-4
M4-4 to M4-3: Imagine a 1064nm laser beam propogated by the Nd:YAG rod travels toward M4-4.
Being reflected back into the rod by M4-4, the light intensity is amplified by the rod and travels
toward M4-3. M4-3 is reflective to 1064nm (but transmissive to 532nm).
M4-3 to M4-5: The beam travels towards M4-5 through free space propogation. M4-5 is reflective
to both 1064nm and 532nm.
M4-5 to M4-6: Much happens in this path. For now, disregard the ICS as it is out of the beam path.
Mirror M4-5 is 20cm concave. This means that the beam will come to a focus between M4-5 and
M4-6 which creates a clear beam waist within this space. At this beam waist the beam diameter is
smallest and therefore, the power/energy density is highest and good for frequency doubling. The
Non-Linear Crystal (NLC) is placed 20cm from M4-5, where the beam is less than 1mm in diameter.
At the NLC, part of the 1064nm light is made into 532nm light, so an IR and green beam head
towards M4-6, which is reflective to both 1064nm and 532nm.
M4-6 to M4-5: M4-6 is a 10cm concave mirror and basically directs the beam through the NLC the
same way as it came from M4-5. Both the IR and green beams go through the NLC and again, some
part of the 1064nm is converted to 532nm making even more green light.

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M4-5 to M4-3: Both the IR and green beams travel on the original path towards M4-3. M4-3 is a
dichroic mirror - reflective to 1064nm and transmissive to 532nm - and acts like an OC for the green
light. All of the green light that was converted passes out M4-3 towards the First Relay Mirror. The
weakened 1064nm is reflected back towards the Nd:YAG rod.
M4-3 to M4-4: As the weakened 1064nm beam travels through the Nd:YAG rod, it is amplified and
sent on to M4-4. M4-4 redirects the light back through the rod, further amplifying the light, and the
cycle starts over again. M4-4 is an OC (1.5% leak) for 1064nm, as some of the light must exit the
cavity.
4.6.2 QSW Nd:YAG Cavity
The Q-Switched Nd:YAG cavity consists of an 8mm Nd:YAG rod, output coupler (M3-4), polarizer
(W3-1), Q-Switch (Q3), 1/4 waveplate (W3-2), and high reflector (M3-5). Refer to the figure A.
1064nm
output
M3-4 8mm Nd:YAG Rod Polarizer Q-Switch 1/4 Wave Plate High
(OC) (W3-1) (Q3) (W3-2) Reflector
(M3-5)
FIG. A
The flashlamp pumps the Nd:YAG rod which generates randomly polarized photons at a wave-
length of 1064nm. The randomly polarized photons will propagate towards the polarizer optic
(W3-1). The polarizer optic only allows vertically (plane) polarized photons to transmit through.
All non-vertically polarized photons are reflected out of the cavity and are lost.
The vertically polarized photons will propagate through the Q-Switch (Q3) as Q3 will have no
affect on the photons when it is turned off. After Q3 the light propagates toward the quarter-wave
(λ/4) plate (W3-2). (The l/4 is oriented so that its fast and slow axes are at 45˚ with respect to the
vertically polarized photons. The λ/4 plate causes the vertically polarized light to be circularly
polarized (rotating while propagating). Refer to the figure B.
8mm Nd:YAG Rod Polarizer Q-Switch 1/4 Wave Plate High

(W3-1) (Q3) (W3-2) Reflector
(M3-5)
FIG. B

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The circularly polarized light reflects off of the high reflector (M3-5) and back towards the l/4 plate.
Once the circularly polarized light strikes the l/4 plate, the l/4 plate changes the circularly polar-
ized light back into the linear polarized light, although now 90˚ (one quarter wave) out of phase
with the original polarity. The photons are now horizontally polarized. The horizontally polarized
light is transmitted by the Q-Switch when it is off, and the light propagates towards the polarizer
optic.
Since the polarizer optic only transmits vertically polarized light, all of the horizontally polarized
photons are reflected out of the cavity and are lost. The cavity will not lase no matter how long or
hard the flashlamp is turned on. Refer to figure C.

(M3-5)
FIG. C
The Q-Switch, when turned on will act as a l/4 plate. Photon generation and initial propogation is
the same as in figure B as it moves towards the Q-Switch. Vertically polarized light from the
polarizer is converted to a circularly polarized light by the Q-Switch. The circularly polarized light
is converted to a horizontally polarized light by the l/4 plate and propagates towards the high
reflector and reflected back. Refer to the figure D.

(Turned-on) (M3-5)
FIG. D
The horizontally polarized light from the high reflector is converted into a circular polarized light
by the l/4 plate and continues to propogate towards the Q-Switch. With the Q-Switch remaining
on and acting as a l/4 plate, the circularly polarized light is converted to vertically polarized light,
which is transmitted by the polarizer.
The vertically polarized light is amplified by the rod, and most of the photons are reflected off of
the output coupler back through the rod for further amplification. As long as the flashlamp is on
and the Q-Switch is on, the cavity will lase. Refer to figure E.
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M3-4 8mm Nd:YAG Rod Polarizer Q-Switch 1/4 Wave Plate High
(OC) (W3-1) (Q3) (W3-2) Reflector
(Turned-on) (M3-5)
FIG. E
4.6.3 QSW Alexandrite Cavity
The Q-Switched Alexandrite cavity consists of an Alexandrite rod, output coupler (M1-3), Q-Switch
(Q1), two prisms (P1-1, P1-2), and high reflector (M1-4). Refer to figure A.
Prism
(P1-1)
OC (M1-3) Alexandrite Rod

Q-Switch (Prisms will
(Q1) act like a λ/4
plate)
Prism
(P1-2)
HR (M1-4)
FIG. A
The flashlamp pumps the Alexandrite rod which generates randomly polarized photons with a
wavelength of 755nm. The axis of the linearly polarized light is at 45˚ out of the rod (with respect to
the manifold). The 45˚ linearly polarized photons will propagate through the Q-Switch as the Q-
Switch has no effect on the photons when it is turned off.
After the Q-Switch, the light propagates toward the two folding prisms. The two folding prisms
will act as a λ/4 plate which has its reflection planes oriented so that its fast and slow axes are at 45˚
with respect to the 45˚ linearly polarized photons. The prisms (λ/4 plate) causes the linearly polar-
ized light to be circularly polarized (rotating while propagating). Refer to figure B.

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Prism
(P1-1)

plate)
Prism
(P1-2)
HR (M1-4)
FIG. B
The circularly polarized light reflects off of the high reflector (M1-4) and back towards the prisms.
Once the circular polarized light reflects off of each of the prisms, which again will act as l/4 plate,
it will again go through the Q-switch which changes the polarization of the light from circular to
linear, although now 90˚ out of phase with the original polarity. Refer to figure C.
Prism
(P1-1)

plate)
Prism
(P1-2)
HR (M1-4)
FIG. C
The 135˚ (45˚ + 90˚) linear polarized light is transmitted by the Q-Switch when it is off, and the light
propagates through the rod to the output coupler (M1-3). However, since the Alexandrite rod is
polarized at 45˚ and the light is +90˚, no amplification takes place.
If the photon could make another round trip, its polarization would be brought back to its original
orientation and the light would be amplified and therefore, the cavity would lase.
NOTE: There is sufficient losses in the cavity to prevent lasing (two round amplification)
when the Q-Switch is off.

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When the Q-Switch is turned on, it would act as a λ/4 plate. Photon generation and initial
propogation is the same as illustrated in figure B as it moves towards the Q-Switch.
With the Q-Switch on and acting as a λ/4 plate, the linearly polarized light is converted to a circu-
larly polarized light by the Q-Switch. The circularly polarized light is converted to linearly polar-
ized light by the prisms (λ/4 plate) and propagates towards the high reflector and reflected back.
Refer to figure D.
Prism
(P1-1)

Q-Switch (Turned-On) (Prisms will
plate)
Prism
(P1-2)
HR (M1-4)
FIG. D
As the linearly polarized light is reflected back from the high reflector towards the prisms, the light
is converted into a circularly polarized light again by the prisms (λ/4 plate) and continues to
propogate towards the Q-Switch. With the Q-Switch still on and acting as a λ/4 plate, the circularly
polarized light is converted to 45˚ linearly polarized light (the same orientation as the original
beam).
The 45˚ linearly polarized light is amplified by the rod, and most of the photons are reflected off of
the output coupler and back through the rod for further amplification. As long as the flashlamp is
on and the Q-Switch is on, the cavity will lase.
4.7 SOFTWARE
There are two microprocessors in the VersaPulse Select: the main processor (Mµp) and the Safety
Processor (Sµp). Each has its own software program. The two programs are not identical, but are
interdependent, i.e., the software continually requires confirmation/agreement from the other
processing system in order to continue its normal operating sequence. The two software programs
are written to require checks with the other processing system throughout normal operation to
confirm that the two systems are in agreement concerning operating parameters, system status, etc..
When either system fails to receive the expected communication with the other system, a fault
condition occurs and the laser is inhibited from firing. Both processors have the ability to terminate
a laser exposure. Communication is carried out through the DPRAM.

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The following software sequence lists describe the operating sequence from the perspective of the
main processor. The safety processor has a similar start up sequence, then monitors system opera-
tion, acting to inhibit laser firing if an abnormal operating condition is detected.
4.7.1 START UP & SELF TEST (main processor)
The system software will perform the following immediately upon system power-on. Progress
through the initialization will be indicated on the controller board display.
1. Set all digital and analog output to their safe default state
2. Check the coolant flow sensor; it should indicate no flow. An indication of flow will open the
main contactor loop and the system shuts off
3. Test data memory. If failure, indicate on controller display and halt µP
4. Initialize data memory. Fill memory location with ones then read back, then fill memory loca-
tions with zeros and read back
5. Check EPROM. Calculate CRC (Cyclic Redundancy Check) and compare with stored value.
Failure is a permanent error and will halt the µP
6. Check safety critical memory area in NVRAM. Calculate CRC and compare with store value.
Failure is a permanent error and will halt the µP
7. Check consistency of the system clock and UART crystal frequencies. Failure is a permanent
error and will halt the µP
8. Check the timing of the timer peripheral devices. Failure is a permanent error and will halt the
µP
9. Initialize the LCD Color Display. Display software version number and revision letter. Display
results of each selftest, already done or to be done, with PASS in green, FAIL in red
10. Check low voltage power supply voltages
11. Check the DACs by readback on the ADC
12. Check electromechanical parts by moving them to both positions and reading their position
sensors: safety shutter, ICS (Intra-Cavity Shutter), Q-switched Nd:YAG frequency doubler crystal,
and arm/fiber selector
13. Check coolant flow, temperature and conductivity. If no coolant flow, opens main contactor
loop and the system shuts off. If temperature or conductivity is too high, laser operation will be
disabled
14. Check for correct interaction with the SµP. Failure is a permanent error and will halt the µP
15. If the flashlamp (HVPS) capacitors have not charged, open the main contactor loop and the
system shuts off
16. Check HVPS crowbar operation. Failure is a permanent error and will halt the µP
17. For each Q-switched laser installed, calibrate the energy as a function of the controlling param-
eter. Verify that all lasers are functioning, and disable non-functioning lasers. This step is omitted
if the photometers are not calibrated, in which case the associated lasers are disabled
18. Recall from NVRAM: language, laser selection, treatment parameters (for all wavelengths),
total energies, speaker volume. Validate selections; if invalid, set to default
19. Display initial screen
20. Sound chime, enter normal User Mode.

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4.7.2 Software Monitoring During Normal Operation
During normal laser use, the software will monitor the following signals for status and validity.
Failure to read or measure the correct signal will halt the laser, disable the footswitch, drop the
laser to STANDBY, display the MESSAGE button on the button bar, and generate an error or fault
message:
1. Check for correct flashlamp (HVPS) voltage. A failure opens the main contactor loop and the
system shuts off.
2. Check the +5Vdc and ±15VDC power supplies. Tolerance ±0.25Vdc for +5 Vdc supply, and
±1.5Vdc on the ±15Vdc supply
3. Check for correct electromechanical parts positions by reading their position sensors: safety
shutter, ICS (Intra-Cavity Shutter), Q-switched Nd:YAG frequency doubler crystal, and arm/fiber
selector
4. Check that there has been no treatment energy by reading the energy photocells
5. Check coolant flow, temperature and conductivity. Open main contactor loop if no flow. Cool-
ant temperature must be ≤ 45˚C, and conductivity must be ≤ 5µS
6. Check that the remote interlock (BRH plug) is closed
7. Check for the presence of a handpiece. It is an error if there is no compatible handpiece attached
to the selected (fiber or arm) treatment wavelength.
4.8 SCREENS
On VPW systems, up to three screens are shown on the button bar and are accessible to the User:
VP532, Options, and Message. On Multi-Wavelength systems, up to six screens are shown on the
button bar and are accessible to the User: VP532, QS532, QS755, QS1064, Options, and Message. A
picture and description of each screen is shown below. A SERVICE screen, not accessible to the
User, is described in Section 5.2. A final button, PATTERN, to be in a future software release, will
allow the User to select a variety of treatment patterns and sizes.
On all wavelength parameter screens, certain selections and indicators are common:
1. Repetition Rate is adjustable from Single shot to repeat at different frequencies.

2. Fluence (Energy Density) is dependent upon Spot Size and Energy. Spot Size is determined by
monitoring the handpiece.
3. Status selections include Standby and Ready, and the display will indicate either standby, ready,
or will display TREATMENT if the laser was in READY and the footswitch is depressed.
4. Aiming Beam Power is adjustable in increments of 16 steps, and if modified on one screen, will
be affected in all screens.
5. LASER EMISSION is displayed whenever the HVPS is charged and ready.
Individual screen parameters may vary depending upon incoming voltage and software configura-
tions.

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Software will save each screen setting in memory so that when the User changes between wave-
lengths, the previously set parameters will remain. Also, the software will load the last screen
parameters after the system completes its power-on sequence. Any lasers not available (as deter-
mined by system self-test and autocalibration) the selection will not appear on the screen.
4.8.1 VP532 Screen
This screen is painted in dark green color. In the VP532 Screen (the only laser screen available on
VPV systems) the User has the option to adjust treatment parameters such as Repetition Rate,
Fluence, Aiming Beam Power, Pulse Width, and enable/disable the laser with READY and
STANDBY. This is the only wavelength where the Pulse Width is adjustable in increments of 2 to
10 milliseconds. Variable Pulse Green 532nm is only delivered through the fiber and fiber hand-
piece.
Variable Pulse Green 532 nm

VP532 QS532 QS755 QS1064 OPTIONS MESSAGE PATTERN SERVICE
Repetition Rate Fluence Status

2
Single 3.2 J/cm STANDBY
Energy: 0.10 J
Standby Ready
Spot Diameter
2 mm
Aiming Beam Power Pulse Width
2 mS
LASER EMISSION

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4.8.2 QS532 Screen
This screen is painted in light green color and is only available on VersaPulse C systems. Q-
Switched Green 532nm is only delivered through the arm and the arm handpiece.
Q-Switched Green 532 nm


2
Energy: 0.10 J
Standby Ready
Spot Diameter
2 mm
Aiming Beam Power
LASER EMISSION
4.8.3 QS755 Screen
This screen is painted in light red color and is only available onVersaPulse C systems. Q-Switched
Alexandrite 755nm is only delivered through the arm and the arm handpiece.
Q-Switched Alexandrite 755 nm


2
Energy: 0.10 J
Standby Ready
Spot Diameter
2 mm
Aiming Beam Power
LASER EMISSION

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4.8.4 QS1064 Screen
This screen is painted in yellow color and is only available on VersaPulse C systems. Q-Switched
Neodymium YAG 1064nm is only delivered through the arm and the arm handpiece.
Q-Switched Neodymium YAG 1064nm


2
Energy: 0.10 J
Standby Ready
Spot Diameter
2 mm
Aiming Beam Power
LASER EMISSION
4.8.5 Options Screen
This screen is painted brown and allows the User to select a Language for the text to be displayed in
all User Screens, with present language selections of English, German, French, Italian and Spanish
(more to come later). If the Language selection is modified, a CONFIRM button must be pressed
before the change will take effect. The User may record and RESET the Total Energy delivered with
the available wavelengths, adjust the Speaker Volume in increments of 16 steps. The speaker can
never be completely turned off. The User may also change the aiming beam (fiber only on VPW,
both fiber and arm on Multi-Wavelength) from BLINK mode to STEADY on mode.
Options
Language Total Energy Speaker Volume
ENGLISH VP532 0.00J
QS532 0.00J
English Francais
QS755 0.00J
Aiming Beam Mode
Deutsch Italiano QS1064 0.00J
Espanol
TOTAL 0.00J BLINK
RESET BLINK STEADY

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4.8.6 Message Screen
Normally the Message button will be hidden from the User. If, during either the set-up or opera-
tion of the laser, an error or fault is detected, the Message button will be displayed. Selecting the
Message button will then display all detected errors or faults, and give the user a description of the
error or fault, along with recommendations to clear the condition. If the error or fault is clearable, a
CLEAR button will be displayed and if pressed, will clear the condition and allow treatments to
resume. If more that one error or fault was detected, a NEXT button will be displayed near the
bottom of the screen, and the User can read and respond to each error or fault condition.

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5.0 TROUBLESHOOTING
5.1 OVERVIEW
5.1.1 Service Philosophy
The VersaPulse V™ and VersaPulse C™ Aesthetic Lasers are designed to require little adjustment
or calibration, and to detect and report hardware malfunctions by fault code or messages, displayed
on the control panel. In most cases field failures are repaired by changing out a Field Replaceable
Unit (FRU). FRUs are built specifically to support field repair, and consist of a part or group of
parts determined to be suitable for field replacement. When a part fails that is a part of a FRU, the
FRU is replaced, not the individual part.
Corrective and preventive maintenance must only be accomplished by a Service Engineer who has
completed Coherent certification service training on the VersaPulse V and VersaPulse C Aesthetic
Laser.
Field calibration and adjustment is covered in detail in Section 3. Special purpose tools are required
to maintain the VersaPulse V and VersaPulse C laser. These tools are listed in Section 3.
The entire optical path is enclosed inside the laser head. Removing the dust cover exposes the
interior to foreign matter. Minimize this exposure by removing the cover only when necessary,
using a clear plastic cover over the head while the dust cover is off, and getting the dust cover back
on as soon as maintenance inside the head is complete.
After power up, and before the VersaPulse V and VersaPulse C Aesthetic Laser moves to its
standby condition, the software performs a series of self tests. Self test failures result in fault
codes/messages displayed on the LCD Color Display. These fault codes/messages provide an
indication of what malfunction was detected, which should point to a specific area of the system for
further investigation. Explanations of the fault codes are included in this section. Most hardware
malfunctions will be detected at this time.
During normal operation the software continues to monitor for system malfunctions, and to report
any detected malfunctions by fault code/message on the LCD Color Display.
The VersaPulse V and VersaPulse C Aesthetic Laser has a series of service software routines avail-
able to the service engineer. The routines are contained in the software EPROM, and are activated
by flipping a switch on the Controller PCB (not accessible to the user). These routines facilitate
calibration and troubleshooting. The routines are described in detail later in this section.
VersaPulse Aesthetic Series Laser Service Manual TROUBLESHOOTING
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The safety processor and main microprocessor circuits include a four digit, character LED display
mounted on the CPU PCB. The software can use this display to indicate status or type of fault
information to the service engineer.
5.1.2 Safety Precautions
Lethal voltages and YAG laser emissions are the primary dangers to the Servicing Engineer. In
addition to the general safety precautions which always apply when working on electronics and
lasers, the Servicing Engineer must be aware of the following specific precautions:
WARNING!
Only Coherent certified VersaPulse V and VersaPulse C Aesthetic Laser Service Engineers
should attempt any service on this system.
Even with the keyswitch in the "OFF" position there are potentially lethal voltages present
inside the console.
Storage capacitors inside the system are capable of holding a lethal charge, even after
power has been removed from the unit.
Do not touch the YAG Cavity Module - IT IS A SHOCK HAZARD. The YAG Cavity
Module is electrically isolated from the chassis ground and connected to the secondary of a
transformer to develop an electrical field around the flashlamps. The YAG Cavity Module
is located in the laser head.
The Nd:YAG laser light is invisible to the human eye. Because the Nd:YAG energy can not be
seen, there is no visible indication of the primary or reflected beam. Eye protection that attenuates the
Nd:YAG wavelength to a safe level must be worn by all persons in the area of the laser system
whenever the laser is being serviced.
The Nd:YAG laser light and its reflections are potential burn hazards and can ignite
flammable materials. Use extreme caution when operating the system with covers opened or
removed. The covers contain the beam and reflections safely within the console. Only those persons
required should be present during servicing, and eye protection that safely attenuates the Nd:YAG
wavelength must be worn by all present.
The Nd:YAG laser light and its reflections are potential hazards to the eye. Use extreme
caution when operating the system with the covers opened or removed. The covers contain the beam
and reflections safely within the console. Only those persons required should be present during
servicing and eye protection that safely attenuates the Nd:YAG wavelength should be worn by all
those present.
TROUBLESHOOTING VersaPulse Aesthetic Series Laser Service Manual

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5.2 INTERIOR ACCESS & PART LOCATIONS
Interior access is gained through the front cover (door), which is hinged on the right side. Once the
front cover is opened, the top cover can be removed. Once the top cover is removed the two side
panels can be removed. There is an electrical cable running between the left side panel and the
console (for the key switch and emergency off button). When removing this side cover, use caution
to prevent stressing the cable. A connector allows the cable to be disconnected to free the side cover
completely (but the system will not turn on if this connection is broken).
Open the front cover to access the two DC power supplies (mounted inside the door), to access the
Controller PCB, or to remove the top cover or either side cover.
To open the front cover: Insert a small tool (such as a hex key) through the hole on the bottom left
of the front cover. Push up on the tab inside the hole to release the cover (it is hinged on the right
side).
Low Voltage
DC P/S
CPU PCB
Handpiece Interface
Power Supply
Insert a small tool (hex wrench)

through the hole on bottom left
of front door panel. Push up on
the tab inside the hole to release
the door. Door will swing open
towards the right.
FIG. 5.1 FRONT VIEWS

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TP3 TP4 TP5 TP6 TP7 TP8 TP10 TP9 TP9A
T P2 8 A
T P34 TP31 TP37

T P35 TP32
T P3 8
T P3 0 0
T P3 0 1
T P3 0 2
T P3 0 3
T P3 0 4
T P3 0 5
T P3 3
T P3 9
T P4 0
T P4 2
T P3 6 T P4 1
T P4 3
T P4 4
T P4 5
T P5 1
T P4 6
T P5 6
T P5 7
T P7 8
FIG. 5.2 CONTROLLER PCB

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AC
Input
To Controller PCB
J3
FIG. 5.3 DC LOW VOLTAGE POWER SUPPLY
Handpiece
Interface PCB
-15V
AC +15V
Input
FIG. 5.4 HANDPIECE INTERFACE POWER SUPPLY

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Remove the top cover to access the laser head (optics bench), to access the coolant fill reservoir or to
remove either side cover.
To remove the top cover: First open the front cover, then remove the two screws located as shown
in the drawing below.
Cover slides back and lifts off
Remove these
two screws.
Low Voltage
DC P/S
CPU PCB
Handpiece Interface
Power Supply
FIGURE 5.5 REMOVING THE TOP COVER
Remove optics bench cover to access the Shutter PCB, Single Solenoid PCB, Dual Solenoid PCB,
Servo PCB and all of the optical component. Removing the cover exposes the optics bench to
airborne contamination. The optics that operate on the YAG beam are particularly susceptible to
damage associated with optics surface contamination. Remove this cover only when necessary. If
the cover must be removed, be careful to minimize exposure of the optics bench interior to external
contamination.

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To remove the head cover: Loosen the screws located along the bottom edge of three sides, then lift
the cover up.
Remove the right side cover to access the fuses, main contactor, Isolation Transformer Terminal
Board, the circuit breaker, HVPS, K1, and K2.
To remove the right side cover: Open the front cover, remove the top cover, then remove the single
screw that secures the cover at the bottom just in front of the rear wheel, then remove the six screws
along the top and front of the cover (three along the top, three along the front). The cover can then
be lifted off the frame.
FILL RES.
OPTICS BENCH
AC INTERLOCK PCB
CIRCUIT
BREAKER
K3
TB1
MAIN
CONTACTOR
HVPS K1 GROUND
FUSES POST
COOLING FAN
BACK
MAIN
RESERVOIR
HEAT EXCHANGER
FIG. 5.6

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Remove the left side cover to access most of the cooling system components.
To remove the left side cover: Open the front cover, remove the top cover, remove the single screw
that secures the cover at the bottom, just in front of the rear wheel, remove the six screws along the
top and front of the cover (three along the top, three along the front), then carefully pull the cover
off to access the jack and plug connection on cable that runs out to the key switch and emergency
off button, both located on the cover. If the system is to be operated with the cover off, the cover
will need to be placed close enough to the unit to allow the keyswitch and emergency off button
connection to remain connected.
LCD DISPLAY
FILL RES.
OPTICS BENCH
H2O TEMP SENSE

(DISPLAY)
FLOWSWITCH
FILTER
D/I FILTER
CONDUCTIVITY SENSOR
FRONT
HVPS
BACK
COOLING FAN
MAIN
RESERVOIR H2O TEMP SENSE (FAN)
HEAT EXCHANGER
FIG. 5.7

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5.3 SERVICE MODE SCREEN
There are currently six to nine different service screens on the VersaPulse V systems. All nine
service screens are available on the VersaPulse C systems. On the VPV systems, the Q-Switched
(QS) lasers are not available so the button bar will not contain these wavelength options, and
therefore only six service screens are available. The nine different service screens are:
• VP 532
• QS 532
• QS 755
• QS 1064
• UTILITY
• GRAPH
• INFO
• CALIB
• NVRAM
NOTE: The service screens are for use by service personnel to tweak and peak the
lasers, both for power and alignment, and to view data trending information as well
as perform laser calibrations. The service screen provides the servicing personnel
complete control over the laser system.
CAUTION: Service software will allow the servicing personnel to command normally illegal oper-
ating points and parameters. It is possible to damage the laser and/or property and cause injury or
death if the laser parameters are improperly set. Service screens are to be used by trained person-
nel only!
To access the service screens, move switch #1 on the Controller PCB from "User Mode" to "Service
Mode".
SW1
USER MODE
SERVICE MODE
FIG. 5.8

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5.3.1 VP 532 Service Screen
This screen is painted in dark green color. In the VP532 Screen (the only laser screen available on
VPV systems) the engineer has the option to adjust laser parameters such as Repetition Rate, Lamp
Voltage, (Laser) Energy Per Pulse, Pulse Width, Aim Beam control, Light Regulation control, and
enable/disable the laser with READY and STANDBY. This is the only wavelength where the Pulse
Width is adjustable in increments of 2 to 10 milliseconds. Variable Pulse Green 532nm is only
delivered through the fiber and fiber handpiece.
Long Pulse Green 532 nm

LP532 QS532 QS755 QS1064 Utility Graph Info Calib NVRAM
Repetition Rate Lamp Voltage Status
6.0 Hz 550 V STANDBY

Standby Ready
Energy Per Pulse Pulse Width Average Power Lensing
500 mJ 7 ms 800 W
Light Reg ICS Galvo Laser Select Prism
IN
HW LightReg IN OUT 0
OFF TOGGLE CCW CW
5.3.2 QS532 Service Screen
This screen is painted in light green color and is only available on VersaPulse C systems. Q-
Switched Green 532nm is only delivered through the arm and the arm handpiece. The engineer has
the option to adjust laser parameters such as Repetition Rate, Lamp Voltage, Lamp Energy Limit,
Q-Switch Delay and Voltage, Q-Switch Mode, and enable/disable the laser with READY and
STANDBY.
Q-Switched Green 532nm


Standby Ready
Lamp Energy Limit Qsw Delay Qsw Voltage
55 J 3 µs 2650 V
Qsw Mode
QSW
DC QSW

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This screen is painted in light red color and is only available on VersaPulse C systems. Q-Switched
Alexandrite 755nm is only delivered through the arm and the arm handpiece. The engineer has the
option to adjust laser parameters such as Repetition Rate, Lamp Voltage, Lamp Energy Exposure
(treatment), Lamp Energy (lensing), Q-Switch Delay and Voltage, Q-Switch Mode, Light Regulation
control, and enable/disable the laser with READY and STANDBY.
Q-Switched Alexandrite 755 nm


Standby Ready
Lamp Energy Exposure Qsw Delay Qsw Voltage
75 J 3 µs 2650 V
Lamp Energy Lensing Light Reg Qsw Mode
37 J OFF QSW
OFF ON DC QSW
This screen is painted in yellow color and is only available on VersaPulse C systems. Q-Switched
Neodymium YAG 1064nm is only delivered through the arm and the arm handpiece. The engineer
has the option to adjust laser parameters such as Repetition Rate, Lamp Voltage, Lamp Energy
Limit, Q-Switch Delay and Voltage, Q-Switch Mode, and enable/disable the laser with READY and
STANDBY.
Q-Switched Neodymium YAG1 0 6 4 n m


Standby Ready
Lamp Energy Limit Qsw Delay Qsw Voltage
55 J 3 µs 2650 V
Qsw Mode
QSW
DC QSW

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5.3.5 Utility Service Screen
The Utility Service Screen is painted blue and is the control screen for the system’s electro-mechani-
cal and electro-optical components and sensors. The engineer can manually control the position
and sensing of the safety shutter position and fiber/arm selector motor, can command the servo
(laser selector) motor to spin (for alignment procedures) and adjust the rotational position of the
servo (laser selector) motor. The engineer also can control and monitor the position of the ICS and
YAG galvanometers, as well as control the Status of the laser in either READY or STANDBY modes.
Utility Screen
VP532 QS532 QS755 QS1064 UTILITY GRAPH INFO CALIB NVRAM
Safety Shutter Safety Shutter Status Status
IN ENABLED STANDBY
IN OUT ENABLE DISABLE Standby Ready
Fiber/Arm Position Fiber/Arm Status Prism Mode
FIBER ENABLED STOPPED

FIBER ARM ENABLE DISABLE SPIN STOP
ICS Galvo
IN
IN OUT
5.3.6 Information Screen
The INFO screen is painted yellow and displays vital system information, i.e., water temp. conduc-
tivity, power supply cal data and software revision. It is accessed by selecting the yellow INFO
button from the service menu bar
Info Screen
Coolant
Conductivity = 2222 KOhms
Temperature = 22 degrees C
Power Supply
Current Settings : Cap Volts = 500 V, Current = 44.2A
Feedback correction : Gain = 1.089, Offset = -80.6

Voltage correction : Gain 0.990, Offset = 4.0
Modulation correction : Gain = 1.057, Offset = 448.8
Vegas software Version 2.0 Rev D

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5.3.7 Graph Screen
The graph screen is painted gray and was designed to give the service engineer the opportunity to
view the overall laser stability. This screen is automatically refreshed everytime the footswitch is
depressed and displays one plot for every pulse of laser output since the footswitch was depressed.
There are two rows of dots above and below the zero reference point (center of the screen). The
row of red dots represent 20% of error from the reference point and the row of yellow dots repre-
sent 10% of error from the reference point. Refer to the illustration below.
Graph Screen
7 samples
Pulse Energy
min 206
REQ 100
max 788
1st 774
0% Reference 10% Error 20% Error
Lamp Energy
min 20.7
avg 61.4
max 7 8.7
KO 22.06

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5.3.8 NVRAM Screen
The NVRAM screen is painted in yellow and displays much of the system's saved parameters. No
parameters are settable in this screen, rather they must be set in their respective screens, however,
the save button is in this screen. After changes have been made to the system parameters, the
service engineer must change to this screen and press the SAVE button on the bottom right corner
of the screen. This screen also includes the option to disable a particular wavelength to prevent it
from firing in autocal. To access the NVRAM screen, depress the NVRAM button in the service
menu bar.
NVRam Screen
LP532 QS532 QS755 QS1064 Rst VPW Rst YAG Rst Alex NVRAM
VPW QSYAG QS755

Lamp Volts 550 Lamp Volts 500 Lamp Volts 740
Lensing Pwr 800 Q-sw Volts 2700 Q-sw Volts 3000
Prism 0 YAG Dac 3215 Q-sw Delay 6
ICS Dac 512 T Shots 1673 Lensing Pwr 500
T Shots 816 T Lamp 92kJ T Shots 1455
T Lamp 64 kJ T Lamp 36 kJ
VP532 Status QS755 Status
ENABLED ENABLED
ENABLED DISABLED ENABLED DISABLED
QS532 Status QS1064 Status Save NVRam
ENABLED ENABLED NOCHANGE

ENABLED DISABLED ENABLED DISABLED SAVE RESTORE
5.4 TEST POINTS
TP1 I CH B From Servo Motor Encoder. Channel B Signal. Pulse width modu
lated signal, pulse width varies with motor speed. 90˚ offset from CH
A (TP13).
TP2 I INDEX From Servo Motor Encoder. Index Signal. Signal HIGH when motor
at index or "home" position (pointing at optical channel ?).
TP3 O L1 Lamp 1 Fire Enable Signal to HVPS. When HI, instructs the HVPS to
fire lamp 1. Note that when the CBAR is HI, the L1 signal becomes
an address line that selects an analog signal to be read from the HVPS.

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fire lamp 2. Note that when the CBAR is HI, the L2 signal becomes an
address line that selects an analog signal to be read from the HVPS.
fire lamp 3. Note that when the CBAR is HI, the L3 signal becomes an
address line that selects an analog signal to be read from the HVPS.
TP6 O MOD Lamp Modulate Command Signal to HVPS.
TP7 O VOLT B+ Voltage Command Signal to HVPS
TP8 O CBAR Fire Crowbar Signal to HVPS
TP9 I V RD From HVPS. Power Supply Status Signals.
TP10 I CBAR RD From HVPS. Crowbar Status Signal.
TP11 O L0 Lamp 0 Fire Enable Signal to HVPS. When HI, instructs the
HVPS to fire lamp O. Note that when the CBAR is HI, the L0
signal becomes an address line that selects an analog signal to
be read from the HVPS.
TP12 GND Analog Ground
TP13 I CH A From Servo Motor Encoder. Channel A Signal. Pulse width

modulated signal, pulse width varies with motor speed. 90˚
offset from CHB (TP1).
TP14 SHOT PWRD Shows when the safety shutter is powered.
TP15 DGND Digital Ground
TP16 LAMP DRV
TP17 O LAMP MOD Lamp Modulate Setting output of DAC U9. 20A/V or 30J/V.
TP18 O QSW SET Q-Switch Voltage Setting output of DAC U9.
TP19 O VSET Lamp Volt (B+) Setting output of DAC U20.
TP20 O REF Output of voltage reference U19. Measures ???
TP21 O /EOC1/ Output signal from MµP ADC. When low (for only 500nS)
indicates that the analog-to-digital conversion is done.

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TP22 SHIELD
TP23 I FS STK LO This input signal indicates, when HI, that both contacts are
closed (connected to common) at the same time.
TP24 I FS STK HI This input signal indicates, when HI, that both contacts in the
footswitch are open (floating) for longer than 16mS.
TP25 I S FS DN Footswitch status signal as read by the SµP. When HI, indi-
cates that the footswitch is depressed.
TP26 I S FS UP Footswitch status signal as read by the SµP. When HI, indi-
cates that the footswitch is not depressed.
TP27 LAMP LIMIT
TP28 O LPG RES SAFE This output, when HI, resets the VPV green photometer
detector integrator stage.
TP29 O LITE DET Output of Light Level Pulse Detector U33.
TP30 /EOC2/ Output signal from MµP ADC. When low (for only 500nS)
indicates that the analog-to-digital conversion is done.
TP31 O QS SAFE This output, when HI, resets the Q-Switch photometer detec-
tor integrator stage.
TP32 O QS MAIN This output, when HI, resets the Q-Switch photometer detec-
tor integrator stage.
TP33 I LPG NRG SAFE VPW green photometer energy signal detector as measured by
the SµP.
TP34 I LPG PWR SAFE VPW green photometer power signal detector as measured by
the SµP.
TP35 I LPG NRG MAIN VPW green photometer energy signal detector as measured by
the MµP.
TP36 I LPG PWR MAIN VPW green photometer power signal detector as measured by
the MµP.
TP37 O LPG RES MAIN This output, when HI, resets the VPW green photometer
detector integrator stage.

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TP38 I +15V Input to ADC U35 after voltage divider. Should measure
1.36VDC with DVM.
TP39 I TEMP Input to ADC U35. 10mV/˚K. 25˚C = 2.98VDC. 50˚C =

3.32VDC.
TP40 I -15V Input to ADC U35 after inverting opamp. Should measure
1.50VDC. with DVM.
1.66VDC. with DVM.
TP42 O /S EOC2/ End Of Conversion signal. Output from SDAC2 U42.
TP43 I +24V Input to ADC U42 after inverting opamp. Should measure
2.18VDC.
TP44 I -15V Input to ADC U42 after inverting opamp. Should measure
1.50VDC. with DVM.
1.66VDC. with DVM.
1.36Vdc with DVM.
TP47 STK HI Footswitch signal is stuck at +5VDC.
TP48 STK LO Footswitch signal is stuck at 0VDC.
TP49 FS UP Footswitch is in up position.
TP50 FS DOWN Footswitch is in the down position.
TP51 I CONDUCT. From conductivity sensor. Coolant Conductivity in [units].
TP52 O /S EOC1/ End Of Conversion signal. Output from SDAC1 U51.
TP53 O YAG PWM YAG Galvo In/Out Pulse Width Modulation
TP54 O ICS PWM ICS Galvo In/Out Pulse Width Modulation
TP55 O 20KHZ 20kHz timer signal out of 555 Timer U56.
TP56 O ICS DIR 1=ICS shutter up, 0=ICS shutter dn.

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TP57 O YAG DIR 1=XTAL out (QSW YAG, 0=XTAL in (FD QSW YAG).
TP58 O FLOW 1=Coolant Flow OK, 0=Coolant Flow Problem
TP59 O LAMP_ON U59 Timer output.
TP60 I QS/DC* Input to U62 for controlling QSW Driver Board. 1=QSW
Mode, 0=DC Mode (Q-Switch is open in steady-state mode).
YP61 I QS TRIG Input to U62 to trigger the QSW.
TP62 I -15V Input directly from LVPS. Should measure -15VDC with
DVM.
TP63 I +24V Input directly from LVPS. Should measure +24VDC with
DVM.
DVM.
DVM.
TP66 O TOO LONG Light Pulse too long. Output from Latch U64.
TP67 O TOO FAST Rep. rate too fast. Output from Latch U64.
TP68 O 1kHz 1kHz Clock timer output of U66.
TP69 1kHz SµP
TP70 IRQ Interrupt Request.
TP71 I MµP RXD Data into UART U72.
TP72 O MµP TXD Data out of UART U72.
TP73 G DGND Digital Ground
TP74 IRQ SµP
TP75 O /RESET/ Output from U89. RESET signal LO when SW3 is pressed.
TP76 O /DSACK1/

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TP77 O /DSACK0/
JMP1
JMP2 I CDIS
5.5 ADVISORY MESSAGES AND FAULT CODES
5.5.1 Fault Codes
A: Inhibit: 1 = VP532; 2 = QS532; 3 = QS755; 4 = QS1064; 5 = All

B: How Cleared: U = Fixable by user; C = Clear button; P = Permanent; N = None
C: Error recognized in Service Mode: S = Yes; N = No
D: Symptom: TB = Trip Breaker; TC = Trigger Crowbar; N = None
Code A B C D Error Description

100 5 P S TC +5VDC supply out of tolerance.
101 5 N S N +15VDC supply out of tolerance.
102 5 N S N -15VDC supply out of tolerance.
103 5 N S N +24VDC supply out of tolerance.
106 5 P S N ROM CRC error; main processor.
107 5 P S N ROM CRC error; safety processor.
108 5 P N N NVRAM data invalid.
110 5 P S N Digital I/O fault: main unit A.
111 5 P S N Digital I/O fault: main unit B.
112 5 P S N Digital I/O fault: main unit C.
113 5 P S N Digital I/O fault: main unit D.
114 5 P S N Digital I/O fault: main unit E.
115 5 P S N Digital I/O fault: main unit H.
116 5 P S N Digital I/O fault: safety unit A.
117 5 P S N Digital I/O fault; safety unit B.
120 5 N N N Arm/Fiber board not connected.
121 1,2,4 N N N Intracavity shutter / doubling crystal board not connected.
122 2,3,4 N N N Q-Switched drive cable not connected.
123 2,3,4 N N N Q-Switched photometry control cable not connected.
124 2,3,4 N N N Q-Switched photometry signal cable not connected.
125 5 N N N Safety shutter board not connected.
126 5 N N N Laser select board not connected.
127 1 N N N Variable pulse photometry cable not connected.

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128 5 N S TB Coolant board not connected.

130 5 N S N ADC fault: main photometry.
131 5 N S N ADC fault: main system.
132 5 N S N ADC fault: safety photometry.
133 5 N S N ADC fault: safety system.
140 5 C N N Communication timeout between main & safety CPU's.
141 5 C N N Main & safety CPUs disagree on treatment parameter or
button push.
142 5 C N N Main & safety clock out of sync.
200 5 P N N Safety shutter not closed.
201 5 C N N Safety shutter not open.
202 5 P N N Safety shutter bounce.
203 1 C S N Intracavity shutter not inserted.
204 1 C S N Intracavity shutter not removed.
205 1 C S N Intracavity shutter bounce.
206 2 C S N Doubling crystal not inserted.
207 4 C S N Doubling crystal not removed.
208 2,4 C S N Doubling crystal bounce.
209 2,3,4 N N N Arm delivery not selected.
210 1 N N N Fiber delivery not selected.
212 5 N N N Laser select prism fault.
220 5 P S TB,TC No coolant flow.
221 5 U N N Coolant temperature too hot.
222 5 U N N Coolant conductivity too high.
223 5 U N N Coolant temperature too low.
250 5 P S TB,TC Coolant flow sensor fault.
251 5 N N N Coolant temperature sensor fault.
252 5 N N N Coolant conductivity sensor fault.
308 4 P N N Light leakage before QS1064 trigger pulse (poor hold off).
309 3 P N N Light leakage before QS755 trigger pulse (poor hold off).
310 5 C N N Inadvertent shot: Q-Switch photometer (crowbar power
supply).
311 5 C N N Inadvertent shot: variable pulse photometer (crowbar power
supply).
312 1 C N N Energy too high: VP532.
313 2 C N N Energy too high: QS532.
316 1 C N N Energy too low: VP532.
317 2 C N N Energy too low: QS532.
320 1 C N N Energies disagree between main and safety: VP532.
321 2 C N N Energies disagree between main and safety: QS532.
330 5 C N N Repetition rate too fast.
331 5 C N N Repetition rate too slow.
332 1 C N N Pulse width too long.
5-20 0627-780-01 09/98
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333 1 C N N Pulse width too short.

350 4 C N N Photocell temperature sensor fault: main.
351 4 C N N Photocell temperature sensor fault: safety.
400 5 U N N Footswitch not attached.
405 5 N S N Footswitch fault: both contacts closed.
406 5 N S N Footswitch fault: footswitch depressed and no foot in housing.
407 5 C S N Safety detected footswitch not down in fire attempt.
410 2,3,4 U N N Arm handpiece not attached.
412 2,3,4 U N N Arm handpiece spot size not in detent.
415 2,3,4 N N N Arm handpiece ID invalid.
416 2,3,4 N N N Arm handpiece spot size invalid.
420 1 U N N Fiber not attached to front of laser console.
421 1 U N N Fiber handpiece not connected to rear of laser console.
422 1 U N N Fiber handpiece spot size not in detent.
425 1 N N N Fiber handpiece ID invalid.
426 1 N N N Fiber handpiece spot size invalid.
427 1 N N N Spot size changed during treatment.
430 5 U N N Remote interlock not attached.
440 1 U N N Debris shield removed.
496 5 P S N Feedback communication could not be calibrated.
497 5 P S N Lamp modulation communication could not be calibrated.
498 5 P S N Cap voltage communication could not be calibrated.
499 5 P S N Some power on self test have aborted.
500 5 P S TB,TC Power supply could not be calibrated.
501 5 P S TB,TC Power supply unexpected crowbar.
502 5 P S TB,TC Power supply capacitor voltage fault.
503 5 C S N Flashlamp voltage incorrect.
504 5 P S N Laser select prism not aligned.
505 5 P S TB,TC Power supply channel 1 configuration error.
509 5 P S TB,TC Power supply crowbar readback selftest fail.
510 1 P N N VP532 detectors not calibrated.
511 2 P N N QS532 detectors not calibrated.
514 1 N N N VP532 energy not calibrated.
515 2 N N N QS532 energy not calibrated.

0627-780-01 09/98 5-21
®
®
6.0 SELECTED PARTS
The Bill of Materials for the VersaPulse V™ and VersaPulse C™ Aesthetic laser is maintained under docu-
ment control at Coherent Medical Group in Santa Clara, California, and is subject to change. The following
list is provided for convenience - always confirm the P/N for a given part through Technical Support before
ordering.
MISC
bag, saddle, handpiece 0629-599-01

distal arm label 0628-895-01
distal fiber label 0624-028-01
door sign, safety, laser, c 0613-109-15
door sign, safety, laser, vpw 0613-109-17
ETL label 0611-475-01
footswitch, fru 0631-091-01
key, laser 5107-0163
manual, operator, C, english 0627-525-01
manual, operator, versaspot qs, english 0627-533-01
manual, service, VPV & C, versapulse 0627-780-01
manual, operator, VPV, english 0629-032-01
plug, BRH, FRU 0631-328-01
rear panel label, 220VAC (Vegas) 0628-955-01
rear panel label, 110VAC (Vegas) 0628-998-01
rear panel label, 110VAC (VPV) 0628-999-01
rear panel label, 220VAC (VPV) 0628-964-01
safety glasses (all wavelengths) 3303-0195
sea drops 1609-0080
shipping kit, arm tower cover 0631-869-01
voltage conversion kit 0632-162-01
ARM/DELIVERY SYSTEM PARTS
arm, articulated, fru 0631-086-01

blastshield, fru 0631-118-01
cable, handpiece, arm 0627-300-01
cap, output, handpiece, fiber, red 3902-0025
cap, pivot, arm, red 1404-0117
chiller, 110v 0631-095-01
chiller, 220v 0631-096-01
counterweight, adjustable 0627-922-01
VersaPulse Aesthetic Series Laser Service Manual SELECTED PARTS

0627-780-01 09/98 6-1
®
®
counterweight, fixed 0627-921-01

cover, knee, top, white 0627-382-01
fiber/cable, assy FRU 0631-332-01
handpiece, arm, FRU 0631-821-01
handpiece, fiber, FRU 0631-818-01
knob, locking, counterweight, FRU 0631-926-01
locking clamp, bottom, arm pivot 0627-387-01
locking clamp, top, arm pivot 0627-386-01
method, arm tower 0629-749-01
nipple, red 1404-0114
optic, blastshield 0626-330-01
optic, window, arm 0629-484-01
optic, window, handpiece, arm, fru 0631-112-01
ring, base, arm, FRU 0632-432-01
ring, retainer, window, arm 0629-541-01
screw, counterweight, fixed 7202-1432
screw, plunger, arm lock 2512-0145
screw, ring, arm 7202-0810
small chilled tip 0633-246-01
tip, chilled two window (w/tubing) 0631-092-01
tip, spatula 0625-632-01
tube, handpiece, plastic 0629-298-01
OPTICAL PATH, COMMON
Beam Dump, FRU 0632-213-01

blade, beam dump, fru 0632-210-01
filter, F0-6, beam stop 0628-180-01
laser, diode, arm FRU 0631-814-01
laser, diode, fiber FRU 0631-811-01
lens cell FRU 0631-897-01
MO-1 (photocell TM) 0625-981-01
motor, servo, FRU 0631-923-01
optic, M0-2, combiner, arm
optic, M0-3, beam combiner, fiber 0626-329-01
optic, W0-1, blastshield 0626-330-01
PCB, Driver, Servo 0627-765-01
Photometer, LPG, FRU 0632-448-01
Photometer, Q-Switch, FRU 0632-450-01
PCB, Selector, Output, Arm/Fiber 0627-401-01
prism, P0-0, servo, FRU 0633-389-01
prism, P0-1,2,5,6,7 0625-984-01
prism, P0-3, wedge, photocell 0625-980-01
prism, P0-4, diffraction, photocell 0625-982-01
screw, locking, 2-56 X 5/16 7202-0205
SELECTED PARTS VersaPulse Aesthetic Series Laser Service Manual

6-2 0627-780-01 09/98
®
®
swing arm, method (arm/fiber seletor) 0626-982-01
OPTICAL PATH, LPG
cavity, lpg, fru 0631-104-01

flashlamp, Alex/VPW 0629-876-01
galvo, ics, FRU 0631-929-01
ktp, lpg, fru 0631-110-01
optic, M4-1, relay, far 0625-870-01
optic, M4-2, relay, near 0627-890-01
optic, M4-3 0625-795-01
optic, M4-4 0629-405-01
optic, M4-5 0625-796-01
optic, M4-6 0625-797-01
PCB, LPGICS 0626-183-01
OPTICAL PATH, ALEX
cavity, alex, fru 0631-108-01

flashlamp, Alex/VPW 0629-876-01
optic, M1-3, oc 0624-980-01
optic, M1-4, hr 0625-883-01
prism, P1-1,2 0625-882-01
Q1, Q-Switch, Alex 0625-808-01
OPTICAL PATH, QS ND
cavity, qs nd, fru 0631-106-01

flashlamp, QS ND 0619-450-01
galvo, beam selector 0632-057-01
galvo blade, QS 0632-054-01
optic, M2-3 0625-978-01
optic, M2-4, mounted, galvo blade 0632-054-01
optic, M3-4, oc, gaussian, fru 0631-931-01
optic, M3-5, hr 0625-803-01
PCB, Driver, Galvo 0627-407-01
Q3, Q-Switch, Nd 0625-875-01
telescope, fru 0632-051-01
W3-1, Polarizer, fru 0625-873-01

0627-780-01 09/98 6-3
®
®
W3-2, Quarterwave Plate, FRU 0632-623-01
OPTICAL PATH, FD QS ND
filter, F3-1, beam dump

filter, F3-2, beam dump
KTP, QS FRU 0631-900-01
optic, M3-1,3, dichroic 0625-872-01
PRINTED CIRCUIT BOARDS
Driver, Q-Switch, fru 0631-119-01

Controller, CPU fru 0632-495-01
I/O, Rear Panel 0629-453-01
ICS galvo driver 0627-407-01
Interconnect, Optics 0627-767-01
XMTR (CPU only) 3701-0119
RCVR (CPU only) 3701-0120
Interface, Handpiece 0629-121-01
LPG ICS board 0626-183-01
Software, EPROM 0629-966-01
Software, EPROM HELP-G 0633-425-01
VPW H/W LIGHT REG. PCB 0632-261-01
HIGH VOLTAGE POWER SUPPLY
bridge rectifier 4802-0728

fiber, optical, set, FRU 0632-527-01
fuse, 100mA 5110-0326
fuse, 120A, B+ 5110-0302
fuse, 1A 5110-0251
fuse, 250mA 5110-0248
fuse, 50mA 5110-0263
hvps, c, FRU 0633-167-01
hvps, vpw, fru 0633-168-01
PCB, Controller, HVPS 0629-130-02
PCB, Controller, HVPS HELP-G 0629-130-01
PCB, Simmer/Start, HVPS 0626-697-01
rail, mounting 1403-0041
thermistor, coldplate 0628-130-01
wires, hv, pod, c, set 0628-302-01
wires, hv, pod, vpw, set

6-4 0627-780-01 09/98
®
®
CHASSIS ELECTRICAL
block, fuse 5111-0124

breaker, 15A, 220V 5108-0140
breaker, 20A, 110V 5108-0130
cap, switch, emergency, red 5102-0123
capacitor, fan, running 2601-0169
contactor, aux 4501-0508
contactor, main 4501-0500
contactor, softstart, 110V 4501-0497
contactor, softstart, 220V 4501-0498
cord, power, 8/3, 16' 6005-0098
filter, line, EMI 6101-0025
fuse, 20A, 250V 5110-0329
fuse, 4A, 250V 5110-0254
fuse, 500mA, 250V 5110-0282
fuse, 800mA, 250V 5110-0250
kit, voltage conversion 0632-162-01
lvps, computer 4001-0222
lvps, isolated FRU 0631-888-01
PCB, Interlock 0629-477-01
switch, key, FRU 0631-938-01
switch, stop, emergency, FRU 0631-941-01
timer, softstart 4501-0499
transformer, isolation, T1 0627-003-01
transformer, isolation, T2 0628-889-01
varistor, VR1, 275V 4802-0290
varistor, VR2, 47V 4716-0007
varistor, VR3 5109-0009
CHASSIS HARDWARE
bumper, door, front 0619-668-01

bumper, panel, side 0621-057-01
castors, front 1407-0161
cover, access, blastshield 0621-132-01
cover, c, top, white, FRU 0631-934-01
cover, vpw, top, white, FRU 0632-332-01
display, FRU 0632-192-01
door, front, no disp, FRU 0628-957-01
handle, door, front 0619-411-01
hinge, door 1406-0147
latch, door, front 1406-0146
optics bench cover 0632-022-01
optics bench cover, photometer
access cover 0632-025-01
optics bench, rear corner cover, "C" 0632-023-01
optics bench, rear corner cover, "VPW" 0632-024-01
panel, side, key, FRU 0631-952-01
0627-780-01 09/98 6-5
®
®
panel, side, nokey, FRU 0631-955-01

speaker 2208-0014
tower, arm, method 0629-749-01
vent, panel, side 0619-927-01
wheels, rear 1407-0150
COOLING SYSTEM
cartridge, deionizer 0613-783-01

clamp, hose, sst, #10 2522-0132
clamp, hose, sst, #6 2522-0005
fan, fru 0629-010-01
filter, air 0622-418-01
filter, particle, water 2603-0147
heat exchanger 0619-397-01
housing, filter, water 2603-0136
manifold, pump head, fru 0622-851-01
motor, pump fru 0634-916-01
PCB, SmartFan 2601-0171
sensor, conductivity, water, fru
sensor, temperature, fan 2601-0117
sensor, temperature, water 0629-126-01
switch, flow, water, fru 0624-631-01
tank, water, lower 0619-443-01
tank, water, upper 0625-935-01
thermostat, water 0409-070-04
water, 2.5 gal, DI 0622-440-01
CABLE HARNESSES
cable, CPU to solenoid 0627-928-01

cable, display 0627-826-01
cable, driver, QS 0627-825-01
cable, ICS galvo sensor 0627-823-01
cable, LPG Photometer 0627-795-01
cable, output, lvps, isolated 0629-367-01
cable, P16, lvps 0633-286-01
cable, P2, temp/flow 0629-368-01
cable, QS Photometer 0627-794-01
cable, rear I/O to CPU, footswitch 0629-188-01
cable, rear I/O handpiece interface 0629-187-01
cable, ribbon, 44pin 0628-240-01
cable, ribbon, 50pin 0628-241-01
cable, servo drive 0627-791-01
cable, servo galvo encoder 0627-788-01
cable, twisted pair, QS 0628-498-01
cable, YAG galvo driver 0627-821-01

6-6 0627-780-01 09/98
®
®
SPECIALIZED TOOLS
Adaptor, Fixture, Alexandrite 0631-394-51

Aperture, Pinhole, Copper 0629-469-51
Arm alignment fixture 0631-727-51
Bazooka diode 0628-086-01
Center Hole & Disk (OC Wall) 0632-045-51
Disc, Absorber, Visible (black) 0214-452-00
Fiber, Test, Alignment 0621-675-01
Fieldmaster (from Auburn)
Fixture, Alignment, Fiber Focus 0629-468-51
Fixture, Hene Alignment, 110V 0629-465-51
Fixture, HeNe Alignment, 220V 0629-465-52
Fixture, Prism, Pickoff, LPG 0629-471-51
Fused silica power disk 0301-304-02
Goggles, Safety, Laser, 532/755/1064nm 3303-0195
IR Viewer 3804-0305
Linagraph Paper, Kodak 5701-0101
LM-30V Detector 0214-444-00 (from Auburn)
LM30V upgrade module 5154-001-PV
(only useable after meter upgrade)
Magnifier, 6x 5402-0121
Methanol, Optical Grade
Microscope 0623-171-51
Motor Target 0632-494-51
Nutdriver, Modified 0629-466-51
Paper, Burn, Zap-it 3207-0091
Positional Runout Tool (arm) 0632-498-51
Power Meter Holder Alignment 0631-190-51
Power Meter Adaptor 0628-776-51
Reticle, Grid, 10mm 5402-0122
Right Angle Driver 0622-790-51
Sheet Polarizers (1) 3205-1936
Thumbscrew, Allen, 7/64" 0632-044-51
Tissue, Lens, Kodak 3804-0065
Tool, Alignment, Prism, 45˚ 0629-796-51

0627-780-01 09/98 6-7
®
®
8.0 SCHEMATICS AND DRAWINGS
This section includes a complete set of schematic diagrams for the VersaPulse V™ and VersaPulse
C™ Aesthetic Laser as produced at the release of this manual, as well as selected drawings.
TITLE FROM DWG. # PAGE
Optical Schematic 0628-535-01 8-3
AC Interconnect (100/120VAC) 0628-221-01 8-4 thru

(200 / 230VAC) 8-5
AC Interlock Board 0629-477-xx 8-6
DC Interconnect Diagram 0626-921-01 8-7 thru

8-8
Controller PCB 0627-812-01 8-9 thru

8-30
Vegas NVRAMCE/Reset PCB 0635-076-xx 8-31
Handpiece Interface 0634-625-xx 8-32
ICONN 0627-767-xx 8-33
Rear Panel Board 0629-453-xx 8-34
Servo Driver PCB 0627-765-xx 8-35
Galvo Driver PCB 0627-407-xx 8-36
LPGICS 0626-183-XX 8-37
Output Selector PCB 0627-401-xx 8-38
Beam Dump PCB 0627-405-xx 8-39
LPG Photometer 0627-399-01 8-40

VersaPulse Aesthetic Series Laser Service Manual SCHEMATICS
0627-780-01 09/98 8-1
®
®
TITLE FROM DWG. # PAGE
Q-Switch Driver PCB 0628-001-xx 8-41
Q-Switch Photocell PCB 0632-206-01 8-42
Q-Switch Driver Terminals 0628-169-xx 8-43
Hand Piece 0629-114-01 8-44
Power Supply Block Diag. 0627-937-01 8-45 thru

8-46
Power Supply Interconnect Diag. 0627-435-01 8-47 thru

8-49
Power Supply Controller 0629-130-xx 8-50 thru

8-55
High Voltage Schematic 0628-877-01 8-56 thru

8-59
Motherboard 0626-699-01 8-60 thru

8-62
RC Snubber 0627-745-01 8-63
DC Injection 0626-705-01 8-64
Crowbar Driver 0626-703-01 8-65
IGBT Driver 0626-701-01 8-66
Starter 0627-709-01 8-67
Simmer/Start Control 0626-697-01 8-68 thru

8-70
Extender Board 0626-989-01 8-71
SCHEMATICS VersaPulse Aesthetic Series Laser Service Manual

8-2 0627-780-01 09/98

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© Coherent, Inc. 01/97, 02/97, 08/97, 10/97, 09/98

VersaPulse Aesthetic Series Laser Service Manual Disclaimer 0627-780-01 09/98

SECTION 1 All pages, 09/98

SECTION 2 All pages, 09/98

SECTION 3 All pages, 09/98

SECTION 4 Page 4-1, 09/98

SECTION 5 All pages, 09/98

SECTION 6 All pages, 09/98

SECTION 8 Pages 8-3 thru 8-28, 08/97

4.2.1 Input Power ......................................................................................................................................... 6

5.3.1 VP 532 Service Screen ....................................................................................................................... 10

1.0 GENERAL INFORMATION

1.1 USE OF THIS MANUAL

1.2 CONVENTIONS USED IN THIS MANUAL

VersaPulse Aesthetic Series Laser Service Manual GENERAL INFORMATION

1.3 SERIAL NUMBERS

where M is the month produced

GENERAL INFORMATION VersaPulse Aesthetic Series Laser Service Manual

This device complies with the

Notified Body Identification Number: 0086

VersaPulse Aesthetic Series Laser Service Manual GENERAL INFORMATION

2.1 INSTALLATION INSTRUCTIONS

1. Check for proper site preparation.

2. Uncrate the laser.

Handpiece Kit Box

FOAM PADDING (6)

BUTTERFLY CLAMPS (6),

FIGURE 2.1 SHIPPING CRATE

INSTALLATION VersaPulse Aesthetic Series Laser Service Manual

3. Remove the console and accessories from the crate.

4. Move the system to its installation location.

5. Perform visual inspection of the interior.

c. Replace the dust (black) cover.

Black Dust Cover

Water Reservoir FIG. 2.2

Red Match Mark

9/64" Hex Screws (X6)

VersaPulse Aesthetic Series Laser Service Manual INSTALLATION

NOTE: Both VersaPulse V and VersaPulse C Aesthetic Lasers can be configured to

INSTALLATION VersaPulse Aesthetic Series Laser Service Manual

It is recommended that an electrical service disconnect switch be installed prior to the

TB1 for 100/110V Systems TB1 for 120V Systems

from XFMR 11 from XFMR 11

b. Turn on the systems Main Breaker (located on rear I/O panel).

TB1 for 200/208V Systems TB1 for 220V Systems

LINE IN BRN 3 BRN

TB1 for 240V Systems

from XFMR 11 BRN

INSTALLATION VersaPulse Aesthetic Series Laser Service Manual

b. Replace the yellow cap.

9. Initial turn on.

During the initial power on and when

indication of component failure or water 4

the (SVC) position. FIG. 2.3 8

VersaPulse Aesthetic Series Laser Service Manual INSTALLATION

10. Add coolant.

12. Install the arm (VersaPulse C systems only).

a. Line up the RED match marks.

b. Gently set the arm into the locking collar.

c. Rotate the locking collar fully CW until it locks in place.